유도전동기_해석실습1

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3유도전동기 해석 실습 3유도전동기 해석 실습 한밭대학교 전기공학과 전기공학과

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Page 1: 유도전동기_해석실습1

3상 유도전동기 해석 실습3상 유도전동기 해석 실습

한밭대학교

전기공학과전기공학과

Page 2: 유도전동기_해석실습1

INDEX

1111 Basic of AnalysisBasic of Analysis

2222 Induction Motor Analysis by RMxprtInduction Motor Analysis by RMxprt

1111 Basic of AnalysisBasic of Analysis

3333 Maxwell 2D Design from RMxprt Maxwell 2D Design from RMxprt

4444 Useful Analysis Method for Induction MotorUseful Analysis Method for Induction Motor

5555 Locked Rotor SimulationLocked Rotor Simulation

6666 D i S ith T i t S lD i S ith T i t S l6666 Design Sweep with Transient Solver.Design Sweep with Transient Solver.

2

Page 3: 유도전동기_해석실습1

S 3Specification of 3ph Induction Motor

3

Page 4: 유도전동기_해석실습1

S 3Specification of 3ph Induction Motor

Rotor Dimension

Stator Dimension

4

Page 5: 유도전동기_해석실습1

2RMxprt V.12

1

1. Open Maxwell Ver.12

2 Insert RMxprt Design1

23

2. Insert RMxprt Design

5

Page 6: 유도전동기_해석실습1

Machine Type

1 1. Select Machine type as

Three Phase Induction Motor

2. File > Save as > IM_analysis1.mxwl

6

Page 7: 유도전동기_해석실습1

Machine Type

1

3. Change RMxprt Design Name form “RMxprtDesign1”

to “1_Original”

1

7

Page 8: 유도전동기_해석실습1

Parameter : Machine

* IEEE Standard for stray loss Assumption* IEEE Standard for stray loss Assumption

1) 1~125 Hp : 1.8% of rated output power

2) 126~500 Hp : 1.5%

8

3) 501~2499 Hp : 1.2%

Page 9: 유도전동기_해석실습1

Parameter : Stator

Next page

9

Page 10: 유도전동기_해석실습1

S 8Material setup for S18

1

10

Page 11: 유도전동기_해석실습1

S 8Material setup for S18

1

2 3

4

Coreloss Calculation by ‘5’

5!

Coreloss Calculation by 5

or Input Factors Directly

5

11

Page 12: 유도전동기_해석실습1

S 8Material setup for S18

Posco 강판 데이터 (S18) –Corel oss

Posco 강판 데이터 (S18) BH 곡선Posco 강판 데이터 (S18) –BH 곡선

12

Page 13: 유도전동기_해석실습1

S 8Material setup for S18

1. H-B값 입력

2. 확장자를 tab로 입력…

13

Page 14: 유도전동기_해석실습1

S 8Material setup for S18

1

25

14

3

Page 15: 유도전동기_해석실습1

S 8Material setup for S18

1

2

35 35

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Page 17: 유도전동기_해석실습1

P SlParameter : Slot

Stator Dimension

17

Page 18: 유도전동기_해석실습1

Parameter : Winding

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Page 19: 유도전동기_해석실습1

Parameter : Winding

Coils Connection

19

Whole-coil winding half-coil winding

Page 20: 유도전동기_해석실습1

Parameter : Winding

Adjustment of Winding Resistance

20

Page 21: 유도전동기_해석실습1

Parameter : Rotor

21

Page 22: 유도전동기_해석실습1

SParameter : Slot & Winding

22

Page 23: 유도전동기_해석실습1

SParameter : Slot & Winding

23

Page 24: 유도전동기_해석실습1

SParameter : Vent & Shaft

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Page 25: 유도전동기_해석실습1

SParameter : Vent & Shaft

자기회로에서의 shaft 포함여부

25

Page 26: 유도전동기_해석실습1

SAnalysis Setup

26

Page 27: 유도전동기_해석실습1

Run simulation and view results

Analyze all 1

27

Page 28: 유도전동기_해석실습1

Run simulation and view results

28

Page 29: 유도전동기_해석실습1

Run simulation and view results

29

Page 30: 유도전동기_해석실습1

Run simulation and view results

30

Page 31: 유도전동기_해석실습1

Run simulation and view results

31

Page 32: 유도전동기_해석실습1

Run simulation and view results

32

Page 33: 유도전동기_해석실습1

Run simulation and view results

33

Page 34: 유도전동기_해석실습1

Run simulation and view results

34

Page 35: 유도전동기_해석실습1

Run simulation and view results

35

Page 36: 유도전동기_해석실습1

C t V i bl V lt V i bl F D iCreate a Variable-Voltage Variable-Frequency Design

1. Copy the design “1_Original” and paste into the project, change the new design

name to “2_VVVF_Design”.

3

2

1

36

Page 37: 유도전동기_해석실습1

Create a Variable Voltage Variable Frequency DesignCreate a Variable-Voltage Variable-Frequency Design

2. Assign VoltSweep and FreqSweep to Rated Voltage and Frequency respectively.

1

42

37

3

Page 38: 유도전동기_해석실습1

Create a Variable Voltage Variable Frequency DesignCreate a Variable-Voltage Variable-Frequency Design3. Create a Parametric Sweep.

1

2

3

38

Page 39: 유도전동기_해석실습1

Create a Variable Voltage Variable Frequency DesignCreate a Variable-Voltage Variable-Frequency Design4. Run Parametric Sweep

39

Page 40: 유도전동기_해석실습1

Create a Variable Voltage Variable Frequency DesignCreate a Variable-Voltage Variable-Frequency Design

5. view results : torque vs. speed.

1

3

2

3

2

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Page 41: 유도전동기_해석실습1

Create a Variable Voltage Variable Frequency DesignCreate a Variable-Voltage Variable-Frequency Design

4. Run Parametric Sweep and view results : torque vs. speed.

4

55

6

7

41

Page 42: 유도전동기_해석실습1

C t V i bl V lt V i bl F D iCreate a Variable-Voltage Variable-Frequency Design5. View results : efficiency vs. speed.

2

1

34

5

42

6

Page 43: 유도전동기_해석실습1

INDEX

1111 Basic of AnalysisBasic of Analysis

2222 Induction Motor Analysis by RMxprtInduction Motor Analysis by RMxprt

1111 Basic of AnalysisBasic of Analysis

3333 Maxwell 2D Design from RMxprt Maxwell 2D Design from RMxprt

4444 Useful Analysis Method for Induction MotorUseful Analysis Method for Induction Motor

5555 Locked Rotor SimulationLocked Rotor Simulation

6666 D i S ith T i t S lD i S ith T i t S l6666 Design Sweep with Transient Solver.Design Sweep with Transient Solver.

43

Page 44: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprt1. Create Maxwell Design.

2. Change the new Maxwell 2D design name to

“3_Nominal”

44

Page 45: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprt

Motion Setup

Excitations

Boundaries Geometry

Mesh Operations

Solve Setup

Materials

Result Plots

45

Page 46: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprt

Modification 1

Time step = 60/1800 *1/2* 5/360 = 0.000231481Around value

46

Page 47: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprt

Modification 3

Select ALL Bars

To consider eddy effect on rotor bars.To consider eddy effect on rotor bars.

47

Page 48: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprt

Modification 3

48

Page 49: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprt

Modification 4

Select Stator & Rotor core

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Page 50: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprtRun Simulation~

A l ll

1

1. View results : Output Torque vs. Time1. View results : Output Torque vs. Time

Analyze all

Phase Currents vs. TimePhase Currents vs. Time

50

Page 51: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprt

2. Review other Quick Reports2. Review other Quick Reportspp

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C 2Create a Maxwell 2D Design from RMxprt

View results : Position vs. TimeView results : Position vs. Time

3

1

Double

click

1

2

52

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C 2Create a Maxwell 2D Design from RMxprt

View results : Position vs. TimeView results : Position vs. Time

4

5Position change of eachPosition change of each

simulation time stepsimulation time step

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Page 54: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprt

Calculation of EfficiencyCalculation of EfficiencyCalculation of EfficiencyCalculation of Efficiency

1. 1. 효율효율 계산에계산에 필요한필요한 결과결과 그래프를그래프를 생성한다생성한다. .

Results Results –– Torque, Current, Speed, LossTorque, Current, Speed, Loss--Core Loss, Solid Loss, Stranded LossCore Loss, Solid Loss, Stranded Loss

54

Page 55: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprt

Calculation of EfficiencyCalculation of EfficiencyCalculation of EfficiencyCalculation of Efficiency

2. 2. 전류전류 파형을파형을 통한통한 정상상태의정상상태의 11주기주기 시간시간 계산계산

Ansoft LLC 3_nominalWinding Currents

6

100.00

150.00

200.00

250.00

Ansoft LLC 3_nominalWinding CurrentsCurve Info

Current(PhaseA)Setup1 : Transient

Current(PhaseB)Setup1 : Transient

Current(PhaseC)Setup1 : Transient

30.00

40.00

50.00Curve Info

Current(PhaseA)Setup1 : Transient

Current(PhaseB)Setup1 : Transient

Current(PhaseC)Setup1 : Transient1

2

3Mouse right button click!!

-100.00

-50.00

0.00

50.00

Y1

[A]

10.00

20.00

Y1

[A]

2

0.00 50.00 100.00 150.00 200.00Time [ms]

-200.00

-150.00

-20.00

-10.00

0.00 4 5

180.00 185.00 190.00 195.00Time [ms]

-30.00

55

Page 56: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprt

Calculation of EfficiencyCalculation of EfficiencyCalculation of EfficiencyCalculation of Efficiency

3. 3. 그그 주기에서의주기에서의 평균값평균값 또는또는 RMSRMS값값 계산계산((전류전류 RMSRMS계산계산))

Mouse right button click!!

1

22

34

5 6

7

Current(RMS)

56

Page 57: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprt

Calculation of EfficiencyCalculation of EfficiencyCalculation of EfficiencyCalculation of Efficiency

3. 3. 그그 주기에서의주기에서의 평균값평균값 또는또는 RMSRMS값값 계산계산((토크토크, , 속도속도, , 손실은손실은 평균값으로평균값으로 계산계산))

57

Page 58: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprt

Calculation of EfficiencyCalculation of EfficiencyCalculation of EfficiencyCalculation of Efficiency

4. 4. 수식에수식에 따라따라 계산계산 수행수행

Maxwell calculates air gap power, not the output power

PPPPP

Average airgap power is calculated by taking the average torque in Nm multiplied by the speed in rad/sec

strayfrictioncoreairgapout PPPPP −−−=

copperairgapin PPP +=

out

PPEfficiency =

copperairgapin

inP

58

Page 59: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprt

Calculation of EfficiencyCalculation of EfficiencyCalculation of EfficiencyCalculation of Efficiency

4. 4. 수식에수식에 따라따라 계산계산 수행수행

rpm TorquerpmPairgap ××=60

i

Loss Solid Loss Stranded

LosscopperPrimary

+=

+= LossPowerPcopper

Here, we need to assume that frictional loss and stray load loss

59

Page 60: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprt

Mesh ResultsMesh Results

1. Plot mesh : CTRL+A to select all objects > right mouse click > Plot Mesh

2. Menu bar : View > Grid Setting > turn off Grid Visible

3 Menu bar : View > Coordinate System > Hide3. Menu bar : View > Coordinate System > Hide

2

33

1

60

1Double click

Page 61: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprtFields ResultsFields Results

1. Plot mesh : CTRL+A to select all objects > right mouse click > Fields > A > Flux_Lines

2. Menu bar : View > Render > Wire Frame

11Double click

2

61

Page 62: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprtFields ResultsFields Results

1 Pl t h CTRL A t l t ll bj t i ht li k Fi ld B M B1. Plot mesh : CTRL+A to select all objects > right mouse click > Fields > B > Mag_B

1Double click

2

3

62

Page 63: 유도전동기_해석실습1

C 2Create a Maxwell 2D Design from RMxprtAnimation of FieldsAnimation of Fields

1

2

GIF, AVI Format

63

Page 64: 유도전동기_해석실습1

INDEX

1111 Basic of AnalysisBasic of Analysis

2222 Induction Motor Analysis by RMxprtInduction Motor Analysis by RMxprt

1111 Basic of AnalysisBasic of Analysis

3333 Maxwell 2D Design from RMxprt Maxwell 2D Design from RMxprt

4444 Useful Analysis Method for Induction MotorUseful Analysis Method for Induction Motor

5555 Locked Rotor SimulationLocked Rotor Simulation

6666 D i S ith T i t S lD i S ith T i t S l6666 Design Sweep with Transient Solver.Design Sweep with Transient Solver.

64

Page 65: 유도전동기_해석실습1

Useful Analysis Method1. Copy the design “3_Nominal” and paste into the project, change the new design

name to “4_Nominal_Useful”.

Setup Force CalculationSetup Force Calculation

1. Select Object “Bar” > right mouse click > Assign Parameters > Force

( Force can not be calculated in Transient solver with Maxwell v.11)

32

651

Page 66: 유도전동기_해석실습1

Useful Analysis Method

Create Output Variables for Stator Tooth and Stator Yoke Flux DensitiesCreate Output Variables for Stator Tooth and Stator Yoke Flux Densities

1. Draw two lines called “Stator_Tooth” and “Stator_Yoke”

2 Click on menu item Maxwell 2D > Field > Calculator

66

2. Click on menu item Maxwell 2D > Field > Calculator

Page 67: 유도전동기_해석실습1

Useful Analysis MethodCreate Output Variables for Stator Tooth and Stator Yoke Flux DensitiesCreate Output Variables for Stator Tooth and Stator Yoke Flux Densities

3. Quantity > B,

Mag,

Geometry > Line > Stator Tooth,y S _ ,

Integration,

Number > 0.11 (stack length in meters)

* (multiplication) (multiplication)

Add > Name : Stator_Tooth_Flux

4. Quantity > B,

Mag,

Geometry > Line > Stator_Yoke,

Integration,

Number > 0.11 (stack length in meters)

* (multiplication)

Add > Name : Stator Yoke Flux

67

S _ _

Page 68: 유도전동기_해석실습1

Useful Analysis MethodMultiMulti--Frequency Core LossFrequency Core Loss

1 S l t b th R t d St t li k t i l S18 SF 95 b tt i th P t Wi d1. Select both Rotor and Stator, click on material S18_SF0.950 button in the Property Window.

2. Click on Clone Material(s), change material name and Electrical Steel as Core Loss Type.

22

1

68

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Useful Analysis Method

MultiMulti--Frequency Core LossFrequency Core Loss

3 63

5

6

4

5 7

69

4

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Useful Analysis MethodMultiMulti--Frequency Core LossFrequency Core Loss

50Hz 100Hz 200Hz 400Hz

70

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Useful Analysis Method

MultiMulti--Frequency Core LossFrequency Core LossMultiMulti Frequency Core LossFrequency Core Loss

71

Page 72: 유도전동기_해석실습1

Useful Analysis Method

Run SimulationRun Simulation

Analyze all

Flux of Tooth and YokeFlux of Tooth and Yoke

1

72

Page 73: 유도전동기_해석실습1

Useful Analysis Method

0.0035

Ansoft LLC 4_nominal_usefulXY Plot 1Curve Info

Stator_Tooth_FluxSetup1 : Transient2 3

0.0025

0.0030

Setup1 : Transient

Stator_Yoke_FluxSetup1 : Transient2 3

4

0.0015

0.0020

Y1

0.0005

0.0010

50.00 100.00 150.00 200.00Time [ms]

0.0000

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Page 74: 유도전동기_해석실습1

Useful Analysis Method

Create Force vs. Position PlotCreate Force vs. Position PlotCreate Force vs. Position PlotCreate Force vs. Position Plot

2

1

3

Time -> Moving1.position

74

Page 75: 유도전동기_해석실습1

Useful Analysis Method

Create Force vs. Position PlotCreate Force vs. Position Plot

75

Page 76: 유도전동기_해석실습1

Useful Analysis Method

Create Core Loss vs. Time PlotCreate Core Loss vs. Time Plot

2

1

2

3

76

Page 77: 유도전동기_해석실습1

INDEX

1111 Basic of AnalysisBasic of Analysis

2222 Induction Motor Analysis by RMxprtInduction Motor Analysis by RMxprt

1111 Basic of AnalysisBasic of Analysis

3333 Maxwell 2D Design from RMxprt Maxwell 2D Design from RMxprt

4444 Useful Analysis Method for Induction MotorUseful Analysis Method for Induction Motor

5555 Locked Rotor SimulationLocked Rotor Simulation

6666 D i S ith T i t S lD i S ith T i t S l6666 Design Sweep with Transient Solver.Design Sweep with Transient Solver.

77

Page 78: 유도전동기_해석실습1

SLocked Rotor Simulation1. Copy the design “4_Nominal_Useful” and paste into the project, change the new design

name to “5 LockedRotor”name to 5_LockedRotor .

MotionSetup1 > Change Initial Position and Angular VelocityMotionSetup1 > Change Initial Position and Angular Velocity

78

Page 79: 유도전동기_해석실습1

SLocked Rotor Simulation

Run Simulation & View the ResultsRun Simulation & View the ResultsRun Simulation & View the ResultsRun Simulation & View the Results

Locked rotor torqueLocked rotor torque corelosscorelossqq corelosscoreloss

79

Page 80: 유도전동기_해석실습1

SLocked Rotor Simulation

Run Simulation & View the ResultsRun Simulation & View the Results

currentscurrents

80

Page 81: 유도전동기_해석실습1

INDEX

1111 Basic of AnalysisBasic of Analysis

2222 Induction Motor Analysis by RMxprtInduction Motor Analysis by RMxprt

1111 Basic of AnalysisBasic of Analysis

3333 Maxwell 2D Design from RMxprt Maxwell 2D Design from RMxprt

4444 Useful Analysis Method for Induction MotorUseful Analysis Method for Induction Motor

5555 Locked Rotor SimulationLocked Rotor Simulation

6666 D i S ith T i t S lD i S ith T i t S l6666 Design Sweep with Transient Solver.Design Sweep with Transient Solver.

81

Page 82: 유도전동기_해석실습1

SDesign Sweep1. Copy the design “4_Nominal_Useful” and paste into the project, change the new design

name to “6 DesignSweep”name to 6_DesignSweep .

2

3

1

82

Page 83: 유도전동기_해석실습1

SDesign Sweep

Model Depth

11

2110mm*LengthFactor

2

83

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SDesign Sweep

Resistance of Phase A

R i t f Ph B & Ph CResistance of Phase B & Phase C

: the same

84

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SDesign Sweep

Stator Inner Diameter for Sweep variable

3

1

22

85

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SDesign Sweep

Voltage Magnitude for Sweep variable

1

3

2Voltage magnitude of Phase B & Phase C : the same

86

Voltage magnitude of Phase B & Phase C : the same

Page 87: 유도전동기_해석실습1

SDesign SweepParametric analysis set up

1

233

4

Volt_mag :

300,315,15

87

Stator_ID : 140,141,1

Page 88: 유도전동기_해석실습1

SDesign Sweep

Parametric Analysis

11

88

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SDesign Sweep

View the Results

89

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SDesign Sweep

90

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SSkew Analysis

91

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End Winding Analysis

92

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Tip. Parametric Analysis using RMxpt

31

3

2

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Tip. Parametric Analysis using RMxpt

51

3

24

67

94

8 9

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Tip. Parametric Analysis using RMxpt

12

95

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전압원 해석 운동방정식Tip. 전압원 해석 with 운동방정식

223

Input RMxpt FEA result

1Input Load Torque (negative value)

LossFrictionB =2ω= 마찰손 (손실분리를 통해 측정한 마찰손을 이용하여 계산

여기서 속도단위 [rps]

LossFrictionB =ω

96