15kv / 25kv / 35kv medium voltage mfg/richards-mv-catalog.pdftrust richards manufacturing for all...

15kV / 25kV / 35kV

MEDIUM VoltagE 2009 Product cAtALoG

trust Richards Manufacturing for all your utility needs

richards has proudly served the utility industry since 1945, earning the respect of customers and competitors alike.

to have remained successful after all these years in a demanding industry that has seen so many other businesses come and go is no simple task. It takes a lot of hard work by many people — starting with our cEo who still oversees all operations everyday … continuing on down to the individuals on the production lines who carefully craft every product bearing the richards name. they all share one common focus: satisfying the needs of you, our customer.

You want reliability — we manufacture top-quality products that exceed your expectations. In fact, many nonstandard and specialty products are designed, manufactured and tested to meet our customers’ requirements.

You want a trusted partner you can always turn to for any problem that arises in the field — so we are extending our product lines to the point that we’re able to address any and all of your utility needs.

above ground, below ground — from the poles right up to the customer’s meter — we’ve got you connected.

richards Manufacturing, Inc. | 517 Lyons Avenue, Irvington, NJ 07111 | 973.371.1771 | www.richards-Mfg.com rMc-HVc-10-09

HVi

table of Contents

600/900A Series deadbreak — overview HV1

600/900A Series deadbreak — Elbow Kits HV2

600/900A Series deadbreak — Accessories HV3

600/900A Series deadbreak — ordering Information HV6

r-Stack — overview HV7

r-Stack — Instructions HV8

r-Stack — Stack Height comparison HV9

r-Stack — Kit options HV10

r-Stack — Accessories HV11

r-Stack — ordering Information HV12

connectors — Parts & Accessories HV13

connectors — Kits HV14

r-800 — overview HV15

r-800 — Instructions HV16

r-800 — Kit options HV17

r-800 — Accessories HV19

r-800 — ordering Information HV20

High Fault current Elbow — overview HV21

High Fault current Elbow — Kits & Accessories HV22

Splices — overview HV23

Sleeve restraints HV24

Splices — I-Joints HV25

Splices — Y-Joints HV26

Splices — H-Joints HV27

Splices — u-Joints HV28

Splices — Bolts HV29

Splices — Joint Accessories HV30

200A Loadbreak Elbow — overview HV32

200A Loadbreak Elbow — Kits, Parts & Accessories HV33

200A Loadbreak Elbow — ordering Information HV34


HVii

table of Contentstable 1 — cable Adapter Sizes "W" for 600/900A products HV35

table 2 — 200A Elbow Sizes "W" HV35

table 3 — cable Sizes "X" HV36

table 4 — Shield Adapters, Grounding Kits & Jacket Seals HV37

table 5 — Shield Kits HV38

table 6a — AEIc/IcEA cable Specifications – Stranded conductor HV39

table 6b — AEIc/IcEA cable Specifications – compressed conductor HV40

table 6c — AEIc/IcEA cable Specifications – compact conductor HV41

table 7 — crimp Specifications – P6ALX & P7ALcuX HV42

table 8 — crimp Specifications – P9cuX HV43

table 9 — crimp Specifications – P2ALcuX HV44

table 10 — Installation tool Guide HV45


HV1

SECtIon 1 600/900a SERIES DEaDbREak overview

600A deadbreak Elbow connectors and Accessories from richards Manufacturing provide an easy way to terminate cables and equipment and splice primary cable at 15 and 25kV. the 600A Elbow is fully shielded and features a bolted connection in either aluminum (600A) or copper (900A). Accessories are available for insulating, testing, grounding and circuit expansion.

If you are splicing cables together, see the r-Stack section on page HV8.

richards 600/900-amp, 15 and 25kV class, Separable Elbow connector components have been designed and tested per the following industry standards:

ANSI/IEEE Std 386: •For Separable Insulated connector SystemsANSI c119.4: For Electric connectors•IEEE Std 592: For Exposed Semiconducting Shields•

We do more testing than industry standards require. IEEE 386 requires either Impulse or AC Withstand. We run both on all of our products.

PRoDUCt RatIngS

Voltage Class, Phase-to-Phase 15kV 25kV 35kV

Maximum operating Line-to-Ground Voltage 9.5kV 17.7kV 23.3kV

corona Voltage Level – (partial discharge extinction voltage) 11kV 19kV 26kV

Ac Withstand, 1 minute 34kV 40kV 50kV

dc Withstand, 15 minutes 53kV 78kV 103kV

Impulse-Withstand Voltage – (BIL) 95kV 125kV 150kV

Continuous Current

Aluminum 600A

copper 900A

Short-time Current

Aluminum 25kA, 10c.

copper 40kA, 10c.

All 600/900A connector components are 100% tested as follows:

Voltage Class, Phase-to-Phase 15/25kV 35kV

Impulse-Withstand Voltage – (BIL) 150kV 162kV

corona Voltage Level – (partial discharge extinction voltage) 21kV 26kV

Ac Withstand, 1 minute 40kV 50kV

RUS Accepted


HV2

SECtIon 1 600/900a SERIES DEaDbREak Elbow kits

600a Elbow with aluminum Stud (no test point)62lCn1 — 15/25kV 63lCn1 — 35kV

600a Elbow with Copper Stud (no test point)92lCn1 — 15/25kV 93lCn1 — 35kV

See Ordering Information page at the end of this section for more info.

600a Elbow with aluminum Stud (with test point)62lCt1 — 15/25kV 63lCt1 — 35kV

600a Elbow with Copper Stud (with test point)92lCt1 — 15/25kV 93lCt1 — 35kV

See Ordering Information page at the end of this section for more info.

600a Elbow with Stud and Insulating Plug62lCn2 — 15/25kV 63lCn2 — 35kV

600a Elbow with Copper Stud and Copper Insulating Plug92lCn2 — 15/25kV 93lCn2 — 35kV

See Ordering Information page at the end of this section for more info. Change "LCN" to "LCT" if test point is needed.

600a Elbow with Insulating Plug, Cap, Stud, lug and Cable adapter62lCn2WX — 15/25kV 63lCn2WX — 35kV

600a Elbow with bi-metallic lug, Copper Stud and Copper Insulating Plug72lCn2WX — 15/25kV 73lCn2WX — 35kV

600a Elbow with Copper lug, Copper Stud and Copper Insulating Plug92lCn2WX — 15/25kV 93lCn2WX — 35kV

Use Table 1 for Cable Adapter size selection (W). Use Table 3 for Lug size selection (X). See Ordering Information page at the end of this section for more info. Change "LCN" to "LCT" if test point is needed.


HV3

SECtIon 1 600/900a SERIES DEaDbREak accessories

Insulating Plug Copper Insulating PlugP625HIP — 15/25kV P925HIP — 15/25kV P635HIP — 35kV P935HIP — 35kV

Add “-S” for installed stud. Add “-LS” for loose stud.

Connecting Plug Copper Connecting PlugP625CP — 15/25kV P925CP — 15/25kV P635CP — 35kV P935CP — 35kV


Connecting Plug w/Internal Hex P625CP-HEX — 15/25kV P635CP-HEX — 35kV


Reducing tap Plug Copper Reducing tap PlugP625RtP — 15/25kV P925RtP — 15/25kV


Reducing tap Well Copper Reducing tap WellP625RtW — 15/25kV P925RtW — 15/25kV P635RtW — 35kV


bushing Extender (with al Stud) Copper bushing Extender (with Cu Stud) P625bE — 15/25kV P925bE — 15/25kV P635bE — 35kV P935bE — 35kV

Insulated Cap (with Stud, with test point) P625IC — 15/25kV P635IC — 35kV

load Reducing tap Plug (lRtP) P615lRtP — 15kV P625lRtP — 25kV

Elbow tap PlugP615EtP — 15kV P625EtP — 25kV

*NOTE: After 7/09 all connecting plugs have an internal hex port. Parts with “-HEX” will not have spanner wrench holes.


HV4


Insulated Parking bushing P625IPb — 15/25kV P635IPb — 35kV

grounding bushing P625gb — 15/25kV P635gb — 35kV

Supplied with a 3 ft. 4/0 copper cable. Contact the factory if a different size or length is required.

600a aluminum Stud 900a Copper StudP625HIP-StUD — 15/25kV P925HIP-StUD — 15/25kV P635HIP-StUD — 35kV P935HIP-StUD — 35kV

600a Straight Receptacle adapterP625SRa — 15/25kV

900a Copper Straight Receptacle adapterP925SRa — 15/25kV

600a Straight Receptacle adapter and SleeveP625SRa1 — 15/25kV

900a Copper Straight Receptacle adapter and SleeveP925SRa1 — 15/25kV

See Ordering Information page at the end of this section for more info. See page HV26 for Barrier Shear Bolt info.

600a Straight Receptacle adapter kit (with sleeve, lug, cable adapter and retaining ring) P625SRa2WX — 15/25kV

900a Copper Straight Receptacle adapter kit (with sleeve, copper lug, cable adapter and retaining ring) P925SRa2WX — 15/25kV

Use Table 1 for Cable Adapter size selection (W). Use Table 3 for Lug size selection (X).See page HV26 for Barrier Shear Bolt info.

Also available with Barrier Shear Bolt.



HV5


Cable adapterP625Ca-W — 15/25kV P635Ca-W — 35kV

Use Table 1 for Cable Adapter size selection (W).

aluminum lug – For use on Cu or al cable.P6al-X — 15/25/35kV

bi-Metal lug "Copper top" – Aluminum barrel with a cu pad. For use on cu or Al cable.P7alCU-X — 15/25/35kV

Copper lug – For use on cu cable only.P9CU-X — 15/25/35kV

Use Table 3 for Lug size selection (X). For a threaded Lug, contact the factory.

600a Elbow Subunit kit with aluminum lugP625Sk1WX — 15/25kV P635Sk1WX — 35kV

600a Elbow Subunit kit with bi-Metal lugP725Sk1WX — 15/25kV P735Sk1WX — 35kV

600a Elbow Subunit kit with Copper lugP925Sk1WX — 15/25kV P935Sk1WX — 35kV

Use Table 1 for Cable Adapter size selection (W). Use Table 3 for Lug size selection (X).

Retaining RingP6JR-X — 15/25/35kV

Use Table 3 for Lug size selection (X).

Sleeve Subunit kitP625Sk2WX — 15/25kV P635Sk2WX — 35kV

Sleeve Subunit kit with bi-Metal lugP725Sk2WX — 15/25kV P735Sk2WX — 35kV

Sleeve Subunit kit with Copper lugP925Sk2WX — 15/25kV P935Sk2WX — 35kV


Spanner Wrench P6SW

assembly tool P620atTorque limiter set for 20 ft-lbs. For use with R800, Stick-OP™, and T-OP II™ only. Do not use to install connecting plugs, R-STACK, 200A loadbreak bushing inserts or ETPs.See the “Installation Tool Guide” at the back of this catalog for more information.


HV6

SECtIon 1 600/900a SERIES DEaDbREak ordering Information

CHaRaCtER no. 1 2 3 4 5 6 7 8 9 10 11 12

SAMPLE PArt No. 6 2 L c N 2 L M 2 1 B d

CHaRaCtER #1 (current rating)6 = 600A (all aluminum components) 7 = 600A (bi-metallic, copper-top lug)9 = 900A (all copper components)

CHaRaCtER #2 (voltage class)1 = 15kV class2 = 25kV class3 = 35kV class

CHaRaCtER #3, #4 & #5LcN = 600A Elbow with No test pointLct = 600A Elbow with test point

CHaRaCtER #60 = 600A Elbow connector housing only1 = 600A Elbow connector housing, stud2 = 600A Elbow connector housing, stud, insulating plug & cap

CHaRaCtER #7 & #8 (cable adapter sizes — use table 1)“E” through “PQ” — use 1 or 2 digits as necessary

CHaRaCtER #9 & #10 (lug size — use table 3)“7” through “30” — use 1, 2, or 3 digits as necessary

CHaRaCtER #11 (cable shield restoration type — use table 4)A = None (generally, on wire-shielded cables)

non-InSUlatED tyPESB = #7 AWG tinned-copper braidd = #2 AWG tinned-copper braid

InSUlatED tyPESM = #7 AWG insulated jumperP = #2 AWG insulated jumper

CHaRaCtER #12 (cable jacket seal restoration type — use table 4)A = NoneB = Jacketing tapec = cold-shrinkable sleeve for cable adapter sizes E through Jd = cold-shrinkable sleeve for cable adapter sizes K through PQE = Heat-shrinkable sleeve for cable adapter sizes E through JF = Heat-shrinkable sleeve for cable adapter sizes K through PQ

Example noted above: 600A, 25kV, Elbow Connector with no test point. Kit includes stud, insulating plug and cap, “LM” size Cable Adapter, Lug size “21” with a #7 tinned-copper braid and cold-shrinkable jacket seal.

Contact the factory for specialized kits.


HV7

SECtIon 2 R-StaCk overview

PRoDUCt RatIngS

Voltage Class, Phase-to-Phase 15kV 25kV 35kV

Maximum operating Line-to-Ground Voltage 9.5kV 17.7kV 23.3kV

corona Voltage Level – (partial discharge extinction voltage) 11kV 19kV 26kV

Ac Withstand, 1 minute 34kV 40kV 50kV

dc Withstand, 15 minutes 53kV 78kV 103kV

Impulse-Withstand Voltage – (BIL) 95kV 125kV 150kV

Continuous Current

Aluminum 600A

copper 900A

Short-time Current

Aluminum 10 kA, 3 sec & 25kA, 10c.

copper 10 kA, 3 sec & 40kA, 10c.

All 600/900A connector components are 100% tested as follows:

Voltage Class, Phase-to-Phase 15/25kV 35kV


corona Voltage Level – (partial discharge extinction voltage) 21kV cEV 26kV


PatentedRUS Accepted

Stack

We do more testing than industry standards require. IEEE 386 requires either Impulse or AC Withstand. We run both on all of our products.

the r-Stack is a new 600A elbow with a connecting plug molded directly into the elbow body. this new design offers a more reliable, easier-to-install option at a reduced cost. Its smaller stack height (four inches for every two elbows) is invaluable in small cabinets and manholes. It is fully tested prior to shipment, and requires just 25 lbs of force and a single tool to install.

No spanner wrench is needed for this installation.


HV8

SECtIon 2 R-StaCk Instructions

StaCkED aPPlICatIonS: Stacked 600/900-amp separable connectors

in joint application

2

Insert prepared cable into elbow cable entrance•Insert tool and engage internal bolt•Push bolt forward to permanently captivate lug•

1

Standard cable adapter and lug preparation •(throw-away assembly tool included or use currently approved assembly tools)

4

Install additional r-Stacks as required

3

Push assembly onto insulating plug (BIP)•tighten connection until wrench bends (50-60 ft-lbs)•

aPPaRatUS aPPlICatIonS: Stacked 600/900-amp separable connectors

on apparatus bushing

4

Install additional r-Stacks as required

3

Push assembly onto bushing•tighten connection until wrench bends (50-60 ft-lbs)•

2

Insert prepared cable into elbow cable entrance•Insert tool and engage internal bolt•Push bolt forward to permanently captivate lug•

1

Standard cable adapter and lug preparation •(throw-away assembly tool included or use currently approved assembly tools)


HV9

SECtIon 2 R-StaCk Stack Height Comparison

From left to right, a standard Richards 600A elbow vs. the Richards R-Stack and R-800 vs. two competitors’ elbows joined with a connecting plug followed by an RTW and bushing insert.

The Richards R-Stack reduces stack height 4" for every two elbows.

SEE tHE dIFFErENcE! the R-Stack Reduces Stack Height by 20%! A 600A connector with the connecting plug molded into

the elbow body, our r-Stack eliminates the need for a

separate piece — resulting in reduced stack height. In

fact, using the r-Stack reduces the stack height 4" for

every two elbows (a 20% reduction).

richards is committed to discovering new ideas that

improve the safety, convenience and reliability for our

customers. our r-Stack is proof of this commitment.

For more information about the r-Stack, please contact

your local sales representative or the richards factory.

Its size makes it invaluable in small cabinets and manholes.


HV10

SECtIon 2 R-StaCk kit options

R-Stack and Hex tool62Cbn0 — 15/25kV 63Cbn0 — 35kV

R-Stack, Hex tool and Insulating Plug62Cbn1 — 15/25kV 63Cbn1 — 35kV

For cable adapter and lug, please add "W" and "X" as characters 7-10 in the part number.

R-Stack, Hex tool, Insulating Plug and Cap62Cbn2 — 15/25kV 63Cbn2 — 35kV

R-Stack, Hex tool, Insulating Plug, Cap, Cable adapter and lug62Cbn2WX — 15/25kV 63Cbn2WX — 35kV


R-Stack, Hex tool, 2 Insulating Plugs, Standard Elbow and Stud62bJn2 — 15/25kV 63bJn2 — 35kV

2 R-Stacks, Hex tool, 2 Insulating Plugs, Standard Elbow and Stud62bJn3 — 15/25kV 63bJn3 — 35kV

3 R-Stacks, Hex tool, 2 Insulating Plugs, Standard Elbow and Stud62bJn4 — 15/25kV 63bJn4 — 35kV

62BJN Kits do not include Cable Adapters or Lugs. Please order them separately as components or in Subunit Kits.Change "CBN" to "CBT" or "BJN" to "BJT" if test point is needed.Add "-NT" if no Hex Tool is required.

If a female fastener is needed, please contact the factory for ordering info.

62CFNO shown


HV11

SECtIon 2 R-StaCk accessories



aluminum lug – For use on cu or Al cable.P6al-X — 15/25/35kV








Silicone greaseP6Sl1 — (1) 5 gram packet P6Sl5 — (1) 5 oz. tube P6Sl100 — (100) 5 gram packets P6Sl500 — (100) 5 oz. tubes


HV12

SECtIon 2 R-StaCk ordering Information

CHaRaCtER no. 1 2 3 4 5 6 7 8 9 10 11 12

SAMPLE PArt No. 6 2 c B N 2 L M 2 1 B d

CHaRaCtER #1 (current rating)

6 = 600A (all aluminum components) 7 = 600A (bi-metallic, copper-top lug)9 = 900A (all copper components)

CHaRaCtER #2 (voltage class)

1 = 15kV class2 = 25kV class3 = 35kV class

CHaRaCtER #3c = connecting plug elbow

CHaRaCtER #4 (fastener type)

B = Male bolt (mating part has no stud)F = Female (mating part has stud)

CHaRaCtER #5 (test point)

N = No test pointt = test point

CHaRaCtER #6 (kit type)

0 = 600A elbow connector housing only1 = 600A elbow connector housing and stud2 = complete Kit

CHaRaCtER #7 & #8 (cable adapter sizes from table 1, if applicable)

“E” through “PQ” — use 1 or 2 digits as necessary

CHaRaCtER #9 & #10 (lug size from table 3, if applicable)

“7” through “30” — use 1, 2, or 3 digits as necessary

CHaRaCtER #11 (cable shield restoration type from table 4, if applicable)

A = None (generally, on wire-shielded cables)

non-InSUlatED tyPESB = #7 AWG tinned-copper braidd = #2 AWG tinned-copper braidF = tinned-copper rod with saddle


CHaRaCtER #12 (cable jacket seal restoration type from table 4, if applicable)

A = NoneB = Jacketing tapec = cold-shrinkable sleeve for cable adapter sizes E through Jd = cold-shrinkable sleeve for cable adapter sizes K through PQE = Heat-shrinkable sleeve for cable adapter sizes E through JF = Heat-shrinkable sleeve for cable adapter sizes K through PQ

Example noted above: 600A, 25kV, Connecting Plug Elbow, with "LM" size Cable Adapter, Lug size 21, #7AWG shield kit seal kit for size "LM."



HV13

SECtIon 2 ConnECtoRS Parts & accessories

assembly tool #1P620atTorque limiter set for 20 ft-lbs. For use with R800, Stick-OP™, and T-OP II™ only. Do not use to install connecting plugs, R-STACK, 200A loadbreak bushing inserts or ETPs.See the “Installation Tool Guide” at the back of this catalog for more information.

assembly tool #2P6at3/8" & 5/16" tip. 3/4" Hex drive head. MUST be used with a torque wrench. For use with all accessories. See “Installation Tool Guide” at the back of this catalog for more information.

assembly tool #3P650DatDisposable assembly tool – single use. 50-60 ft-lbs. Use to install R-STACK, connecting plugs, ETP and some R800. See “Installation Tool Guide” at the back of this catalog for more information.

Disconnect linkP915Dl — 15kV P925Dl — 25kV

Spanner WrenchP6SW




bi-Metal lug “Copper top” – Aluminum barrel with a cu pad. For use on cu or Al cable.P7alCU-X — 15/25/35kV








HV14

SECtIon 2 ConnECtoRS kits

1 Standard Elbow, 2 Insulating Plugs and 1 Stud62lJn1 — 15/25kV 63lJn1 — 35kV

2 Standard Elbows, 2 Insulating Plugs, 1 Connecting Plug and 2 Studs62lJn2 — 15/25kV 63lJn2 — 35kV

3 Standard Elbows, 2 Insulating Plugs, 2 Connecting Plugs and 3 Studs62lJn3 — 15/25kV 63lJn3 — 35kV

4 Standard Elbows, 2 Insulating Plugs, 3 Connecting Plugs and 4 Studs62lJn4 — 15/25kV 63lJn4 — 35kV

Change "62LJN" to "62LJT" if test point is needed. These Kits do not include Cable Adapters or Lugs. Please order them separately as components or in Subunit Kits. For easier connections, see the page for Richards R-Stack kits.


HV15

SECtIon 3 R-800 overview

800

the 600-amp elbow and 200-amp tap plug are molded together into one convenient unit. reliability is improved, by eliminating the risk of sweat, dirt, water or other contaminants getting onto the interface during installation. And fewer pieces not only increase reliability, but reduce costs as well. So what was once a messy, hit-or-miss task requiring as much patience as muscle has been simplified by this one handy self-contained unit! And it’s 100% compatible with other manufacturers’ components.

We do more testing than industry standards require. IEEE 386 requires either Impulse or aC Withstand. We run both on all of our products.

richards 600/900-amp, 15 and 25kV class, Separable r-800 was designed and validated against the following industry standards:

ANSI/IEEE Std 386: For Separable Insulated connector Systems •ANSI c119.4: For Electric connectors•IEEE Std 592: For Exposed Semiconducting Shields•

PRoDUCt RatIngS

Voltage Class, Phase-to-Phase 15kV 25kV

Maximum operating Line-to-Ground Voltage 9.5kV 17.7kV



dc Withstand, 15 minutes 53kV 78kV


Continuous Current (600a Side)

Aluminum 600A

copper 900A

Short-time Current

Aluminum 10kA, 3 sec. & 25kA, 10c.

copper 10kA, 3 sec. & 40kA, 10c.

Current (200a loadbreak tap)

continuous (aluminum or copper) 200A

Short-time current 3500 A, 3 sec. & 10kA, 10c.

All connector components are 100% production tested as follows:

Voltage Class, Phase-to-Phase 15kV 25kV




Patented


HV16

SECtIon 3 R-800 Instructions

Also available with female fastener.

the second step.The bolt is now pushed through the lug hole into the forward position. The bolt will stay in the forward position holding the lug/cable assembly in place.

the first step.The lug/cable assembly is inserted into the R-800 and pushed into position. The assembly tool is inserted through the 200-amp interface and engaged in the bolt. Note the bolt is in the recessed position.

the last step.The bolt has been tightened to the proper torque using the assembly tool. The insulating cap is installed. The installation is complete.


HV17

SECtIon 3 R-800 kit options

R-800, Female Fastener Used with Standard lug. No test point. No cap or other parts. 618Fn0 — 15kV 628Fn0 — 25kV

R-800, Male Fastener Used with Standard lug. No test point. No cap or other parts. 618Mn0 — 15kV 628Mn0 — 25kV

R-800, Female Fastener with large Shoulder to be Used with large Hole lug. (15/16" threaded hole) No test point. No cap or other parts. 618gn0 — 15kV 628gn0 — 25kV

R-800, Male Fastener with large Shoulder to be Used with large Hole lug. (15/16" threaded hole) No test point. No cap or other parts. 618nn0 — 15kV 628nn0 — 25kV

R-800, Male Fastener Used with Standard lug. No test point. cap included. 618Mn1 — 15kV 628Mn1 — 25kV

R-800, Male Fastener Used with Standard lug. No test point. cable Adapter and Lug included. 618Mn2WX — 15kV 628Mn2WX — 25kV

R-800, Male Fastener Used with Standard lug. No test point. cap, cable Adapter and Lug included. 618Mn3WX — 15kV 628Mn3WX — 25kV

Use Table 1 for Cable Adapter size selection (W). Use Table 3 for Lug size selection (X). Change part number from "618" to "628" for 25kV applications.


HV18

SECtIon 3 R-800 kit options

Elbow kit with loadbreak Reducing tap Plug (lRtP)61lRt0 — 15kV 62lRt0 — 25kV

Elbow kit with loadbreak Reducing tap Plug (lRtP) and 200a Cap61lRt1 — 15kV 62lRt1 — 25kV

Elbow kit with loadbreak Reducing tap Plug (lRtP), Cable adapter and lug61lRt2WX — 15kV 62lRt2WX — 25kV

Elbow kit with loadbreak Reducing tap Plug (lRtP), Cable adapter, lug and 200a Cap61lRt3WX — 15kV 62lRt3WX — 25kV

Elbow kit with Elbow tap Plug (EtP)61EtP0 — 15kV 62EtP0 — 25kV

Elbow kit with Elbow tap Plug (EtP) and 200a Cap61EtP1 — 15kV 62EtP1 — 25kV

Elbow kit with Elbow tap Plug (EtP), Cable adapter and lug61EtP2WX — 15kV 62EtP2WX — 25kV

Elbow kit with Elbow tap Plug (EtP), Cable adapter, lug and 200a Cap61EtP3WX — 15kV 62EtP3WX — 25kV

Use Table 1 for Cable Adapter size selection (W). Use Table 3 for Lug size selection (X). Change part number from "618" to "628" for 25kV applications.


HV19

SECtIon 3 R-800 accessories

assembly tool #1P620atTorque limiter set for 20 ft-lbs. For use with R800, Stick-OP™, and T-OP II™ only. Do not use to install connecting plugs, R-STACK, 200A loadbreak bushing inserts or ETPs.See the “Installation Tool Guide” at the back of this catalog for more information.

assembly tool #2P6at3/8" & 5/16" tip. 3/4" Hex drive head. MUST be used with a torque wrench. For use with all accessories. See “Installation Tool Guide” at the back of this catalog for more information.

test RodP200tR

loadbreak Insulating Cap (available with or without drain wire)21lbIC — 15kV 22lbIC — 25kV 21lbICg — 15kV (w/drain wire) 22lbICg — 25kV (w/drain wire)













HV20

SECtIon 3 R-800 ordering Information

CHaRaCtER no. 1 2 3 4 5 6 7 8 9 10 11 12

SAMPLE PArt No. 6 2 8 M N 2 L M 2 1 B d


6 = 600A (all aluminum components) 7 = 600A (bi-metallic, copper-top lug)9 = 900A (all copper components)


1 = 15kV class2 = 25kV class

CHaRaCtER #38 = r-800 kit

CHaRaCtER #4 (fastener type)

M = Male fastener used with standard lugN = Male fastener with large shoulder used with large hole lugs

(15/16" threaded holes)F = Female fasteners used with standard lugG = Female fasteners with large shoulder used with large hole

lugs (15/16" threaded holes)

CHaRaCtER #5 (test point)

N = No test pointt = test point

CHaRaCtER #6 (kit type)

0 = r-800 only1 = r-800 and loadbreak cap2 = r-800, cable adapter and lug3 = r-800, loadbreak cap, cable adapter and lug

CHaRaCtER #7 & #8 (cable adapter sizes from table 1, if applicable)

“E” through “PQ” — use 1 or 2 digits as necessary

CHaRaCtER #9 & #10 (lug size from table 3, if applicable)

“7” through “30” — use 1, 2, or 3 digits as necessary



non-InSUlatED tyPESB = #7 AWG tinned-copper braidd = #2 AWG tinned-copper braid



A = NoneB = Jacketing tapec = cold-shrinkable sleeve for cable adapter sizes E through Jd = cold-shrinkable sleeve for cable adapter sizes K through PQE = Heat-shrinkable sleeve for cable adapter sizes E through JF = Heat-shrinkable sleeve for cable adapter sizes K through PQ

Example noted above: 25kV R-800 kit, no test point on the elbow, standard Lug, male fastener, "LM" size Cable Adapter, lug for 750 mcm compact round conductor, #7 AWG braid, cold-shrinkable sleeve for K-PQ Cable Adapters.



HV21

SECtIon 4 HIgH FaUlt CURREnt ElboW overview

600 aMP “lIVE bREak”

tHE RICHaRD HIgH FaUlt CURREnt ElboW (HFE) IS RatED UP to 25kV anD 60,000 aMPS, WHIlE StIll alloWIng USERS to:

direct test for voltage.1. cap off the end. 2. Ground. 3.

WHy not USE a 200 aMP IntERFaCE InStEaD oF tHE HFE?

What do you use for installations with greater than 10,000 amps of fault current available? All 200 amp interfaces are rated to 10kA.

the HFE offers a safe way to test and ground equipment while maintaining the appropriate ratings for system conditions – namely > 10,000 A fault current

PRoDUCt CoMPaRISon

200a IntERFaCE RICHaRDS HFE InJECt PoRt

Voltage ratings up to 25kV up to 25kV ?

Not covered by IEEE standard

Fault current ratings 10kA max up to 60kA?

Not covered by IEEE standard

can be isolated with insulating cap? yes yes yes

can be easily grounded with an accessory?

yes yes No

Allows a user to SAFELY test for voltage with a direct test?

yes yes No

386 rated interface? yes yes No

Metal contact is back far enough so a mating device can safely be removed while energized.

Threaded contact allows the installation of a grounding or insulating cap.


HV22

SECtIon 4 HIgH FaUlt CURREnt ElboW kits & accessories

High Fault Current Elbow 62HFE0

High Fault Current Elbow with lug and cable adapter62HFE1WX

High Fault Current Elbow with insulating cap, lug and cable adapter. 62HFE2WX

High Fault Current Elbow with insulating cap. 62HFE3

Insulating Cap for High Fault Current Elbow 62HFEIC

grounding Cap for High Fault Current Elbow 62HFEgC


HV23

SECtIon 5 SPlICES overview

richards Manufacturing's disconnectable Joints are designed to provide maximum circuit flexibility in a small operating environment. these compact splices are available in I, Y, H, and u styles to accommodate many different cable configurations. Accessories are also available for circuit expansion, isolation, and grounding.

DISConnECtablE JoInt RatIngS:the richards 15, 25 and 35kV disconnectable Joints were designed and validated against the following industry standards:

IEEE Std. 386-2006: For Separable Insulated connector Systems•IEEE 404-2006: For cable Joints•ANSI c119.4: For Electric connectors•IEEE Std. 592: For Exposed Semiconducting Shields•

Voltage Ratings

PaRt nUMbERPHaSE to

PHaSE (kV)

PHaSE to gRoUnD

(kV)

bIl (kV)

MIn PD VoltagE

(kV)

DC WItHStanD

(kV)

P615JI, JY, JH, Ju 15 8.7 110 13 70

P625JI, JY, JH, Ju 28 16.2 162 22 100

P635JI, JY, JH, Ju 35 21.1 200 26 125

Current Ratings

PaRt nUMbER IEEE 386 IEEE 404 P6/15/25/35JI, Jy, JH, JU

continuous current rating 600 A See note 2 600 A (900 A , cu)

overload rating 900 A / 4 hrs.1 See note 2 900 A (1200 A cu)

Short-time current rating 25kA / 0.17 sec. See note 3 25kA / 0.17 sec.

Short-time current rating 10kA / 3 sec. See note 3 10kA / 3 sec.

1 Overload capability varies with environment, cable sizes, etc. 2 Per IEEE 404-2006, “the current ratings of the cable joint shall be equal to or greater than the cable for which the joint is designed." 3 Per IEEE 404-2006, “the short-circuit current magnitude shall be equal to the short-circuit rating of the largest size conductor for which the joint is designed for a duration of 0.17 sec not to exceed 35kA.”

We do more testing than industry standards require.

IEEE 386 requires either Impulse or AC Withstand. We

run both on all of our products.


HV24

SECtIon 5 SPlICES Sleeve Restraints

I restraint E restraint

I Configuration Kit includes one I restraint

y Configuration Kit includes one I restraint and one E restraint

H Configuration Kit includes two I restraints

restraints sold with Joint Kits.

See the following information for ordering instructions or contact the factory.


HV25

SECtIon 5 SPlICES I-Joints

I bus onlyP615JI0 — 15kV P625JI0 — 25kV P635JI0 — 35kV

I bus, grease and boltsP615JI1 — 15kV P625JI1 — 25kV P635JI1 — 35kV

(with barrier Shear bolts)P615JIb1 — 15kV P625JIb1 — 25kV P635JIb1 — 35kV

I bus, 2 Sleeves, grease and boltsP615JI2 — 15kV P625JI2 — 25kV P635JI2 — 35kV

(with barrier Shear bolts)P615JIb2 — 15kV P625JIb2 — 25kV P635JIb2 — 35kV

I bus, 2 Sleeves, 2 Cable adapters, 2 lugs, 2 Retaining Rings, grease and boltsP615JI3WX — 15kV P625JI3WX — 25kV P635JI3WX — 35kV

(with barrier Shear bolts)P615JIb3WX — 15kV P625JIb3WX — 25kV P635JIb3WX — 35kV





NOTE: All kits are available with Sleeve Restraints and/or Barrier Shear Bolts.

See page HV24 for details on Sleeve Restraints. See page HV29 for details on Barrier Shear Bolts.

To order kits with Sleeve Restraints, add R as the 7th digit in the part number.

To order kits with Barrier Shear Bolts, add B as the 7th digit in the part number.

To order kits with both Barrier Shear Bolts AND Sleeve Restraints, add A as the 7th digit in the part number.

Example P625JIR3WX for a joint kit with Sleeve Restraints.


HV26

SECtIon 5 SPlICES y-Joints

y bus onlyP615Jy0 — 15kV P625Jy0 — 25kV P635Jy0 — 35kV

y bus, grease and boltsP615Jy1 — 15kV P625Jy1 — 25kV P635Jy1 — 35kV

(with barrier Shear bolts)P615Jyb1 — 15kV P625Jyb1 — 25kV P635Jyb1 — 35kV

y bus, 3 Sleeves, grease and boltsP615Jy2 — 15kV P625Jy2 — 25kV P635Jy2 — 35kV

(with barrier Shear bolts)P615Jyb2 — 15kV P625Jyb2 — 25kV P635Jyb2 — 35kV

y bus, 3 Sleeves, 3 Cable adapters, 3 lugs, 3 Retaining Rings, grease and boltsP615Jy3WX — 15kV P625Jy3WX — 25kV P635Jy3WX — 35kV

(with barrier Shear bolts)P615Jyb3WX — 15kV P625Jyb3WX — 25kV P635Jyb3WX — 35kV










Example P625JYR3WX for a joint kit with Sleeve Restraints.


HV27

SECtIon 5 SPlICES H-Joints

H bus onlyP615JH0 — 15kV P625JH0 — 25kV P635JH0 — 35kV

H bus, grease and boltsP615JH1 — 15kV P625JH1 — 25kV P635JH1 — 35kV

(with barrier Shear bolts)P615JHb1 — 15kV P625JHb1 — 25kV P635JHb1 — 35kV

H bus, 4 Sleeves, grease and boltsP615JH2 — 15kV P625JH2 — 25kV P635JH2 — 35kV

(with barrier Shear bolts)P615JHb2 — 15kV P625JHb2 — 25kV P635JHb2 — 35kV

H bus, 4 Sleeves, 4 Cable adapters, 4 lugs, 4 Retaining Rings, grease and boltsP615JH3WX — 15kV P625JH3WX — 25kV P635JH3WX — 35kV

(with barrier Shear bolts)P615JHb3WX — 15kV P625JHb3WX — 25kV P635JHb3WX — 35kV










Example P625JHR3WX for a joint kit with Sleeve Restraints.


HV28

SECtIon 5 SPlICES U-Joints

U bus onlyP615JU0 — 15kV P625JU0 — 25kV P635JU0 — 35kV

U bus, grease and boltsP615JU1 — 15kV P625JU1 — 25kV P635JU1 — 35kV

(with barrier Shear bolts)P615JUb1 — 15kV P625JUb1 — 25kV P635JUb1 — 35kV

U bus, 3 Sleeves, grease and boltsP615JU2 — 15kV P625JU2 — 25kV P635JU2 — 35kV

(with barrier Shear bolts)P615JUb2 — 15kV P625JUb2 — 25kV P635JUb2 — 35kV

U bus, 3 Sleeves, 3 Cable adapters, 3 lugs, 3 Retaining Rings, grease and boltsP615JU3WX — 15kV P625JU3WX — 25kV P635JU3WX — 35kV

(with barrier Shear bolts)P615JUb3WX — 15kV P625JUb3WX — 25kV P635JUb3WX — 35kV










Example P625JUR3WX for a joint kit with Sleeve Restraints.


HV29

SECtIon 5 SPlICES bolts

barrier Shear boltthe new Barrier Bolt from richards Manufacturing — disconnectable Joints made easy.

Barrier head prevents assembly of sleeve until bolt is fully torqued.•Bolt is designed to shear at 50-60 ft-lbs — no need for a torque wrench.•Standard hex bolt remains for easy removal and disconnectability.•

barrier Shear bolts PrepackP6JPb — Barrier Bolt, flat washer, belleville washer, vent rod

SRa kit with barrier Shear bolt P625SRab — in place of P625SrA

Sleeve with barrier Shear boltP625JSb — in place of P625JS

I with barrier Shear boltP625JIb — in place of P625JI

y with barrier Shear boltP625Jyb — in place of P625JY

H with barrier Shear boltP625JHb — in place of P625JH

U with barrier Shear boltP625JUb — in place of P625Ju

Standard bolts and WashersP6JP — Kit contains 1 bolt, 1 flat washer, 1 belleville washer

Bi-Metal: P7ALCU

Bi-Metal: P7ALCU

Patented


HV30

SECtIon 5 SPlICES Joint accessories


Sleeve and greaseP615JS0 — 15kV P625JS0 — 25kV P635JS0 — 35kV

Sleeve, bolt, Washer and greaseP615JS1 — 15kV P625JS1 — 25kV P635JS1 — 35kV

See page HV26 for ordering instructions when changing the standard bolt to the Barrier Bolt.

Sleeve, Cable adapter, lug, Retaining Ring, bolt, Washer and greaseP615JS2WX — 15kV P625JS2WX — 25kV P635JS2WX — 35kV

See page HV26 for ordering instructions when changing the standard bolt to the Barrier Bolt.Use Table 1 for Cable Adapter size selection (W).Use Table 3 for Lug size selection (X).

Joint Insulating CapP625JIC — 15/25kV P635JIC — 35kV

Joint Insulating PlugP625JIP — 15/25kV P635JIP — 35kV

Joint grounding PlugP6JgP

2/0 Cu wire, 6 ft. long standard. Contact the factory if different size or length wire is required.

Joint grounding CapP6JgC

2/0 Cu wire, 6 ft. long standard. Contact the factory if different size or length wire is required.


HV31

SECtIon 5 SPlICES Joint accessories

Cable adapterP625Ca-W — 15/25kV/35kV*






600a Elbow Subunit kit with aluminum lugP625Sk1WX — 15/25kV/35kV*

600a Elbow Subunit kit with bi-Metal lugP725Sk1WX — 15/25kV/35kV*

600a Elbow Subunit kit with Copper lugP925Sk1WX — 15/25kV/35kV*


Retaining RingP6JR-X — 15/25/35kV

Use Table 3 for Lug size selection (X).

Sleeve Subunit kitP625Sk2WX — 15/25/35kV*

Sleeve Subunit kit with bi-Metal lugP725Sk2WX — 15/25/35kV*

Sleeve Subunit kit with Copper lugP925Sk2WX — 15/25/35kV*


Screw-type assembly toolP6Jat3

lever-type assembly toolP6Jat1-1

*NOTE: 35kV Application is for disconnect splices only. 35kV elbows use different cable adapters.




HV32

SECtIon 6 200a loaDbREak ElboW overview

More insulation. that’s what makes our Loadbreak Elbow better than other similar products on the market today. Additional insulation makes our elbow more reliable, enabling it to outlast competitors’ pieces while keeping it competitively priced.

richards is committed to discovering new ideas that will improve our products and increase their safety and reliability for our customers. our 200 Amp Loadbreak Elbow is proof of this commitment.

We do more testing than industry standards require. IEEE 386 requires either Impulse or aC Withstand. We run both on all of our products.

richards 200A Loadbreak Elbow was designed and validated against the following industry standards:

ANSI/IEEE Std 386: For Separable Insulated connector Systems •ANSI c119.4: For Electric connectors•IEEE Std 592: For Exposed Semiconducting Shields•

PRoDUCt RatIngS

Voltage Class, Phase-to-Phase 15kV

Maximum operating Line-to-Ground Voltage 8.3kV

corona Voltage Level – (partial discharge extinction voltage) 11kV

Ac Withstand, 1 minute 34kV

dc Withstand, 15 minutes 53kV

Impulse-Withstand Voltage – (BIL) 95kV

Continuous Current (600a Side)

continuous current - Aluminum or copper 200A

Short time current - Aluminum or copper 3.5 kA, 3 sec. & 10 kA, 10 c.

All 200A connector components are 100% tested as follows:

Voltage Class, Phase-to-Phase 15kV

Impulse-Withstand Voltage – (BIL) 110kV

corona Voltage Level – (partial discharge extinction voltage) 13kV

Ac Withstand, 1 minute 34kV


HV33

SECtIon 6 200a loaDbREak ElboW kits, Parts & accessories

Elbow, 200a (no test point)21lbn1W — 15kV

Use Table 2 for Elbow size selection (W).

Elbow, 200a (with test point)21lbt1W — 15kV

Use Table 2 for Elbow size selection (W).

Elbow, 200a (no test point) and Connector21lbn2WXb — 15kV

Use Table 2 for Elbow size selection (W).Use Table 3 for Connector size selection (X). Change the last digit from “B” to “C” for a copper Lug instead of a bi-metal Lug.

Elbow, 200a (with test point) and Connector21lbt2WXb — 15kV

Use Table 2 for Elbow size selection (W).Use Table 3 for Connector size selection (X).Change the last digit from “B” to “C” for a copper Lug instead of a bi-metal Lug.

bushing Insert21lbI — 15kV 22lbI — 25kV

loadbreak Insulating Cap (available with or without drain wire)21lbIC — 15kV 22lbIC — 25kV 21lbICg — 15kV (w/drain wire) 22lbICg — 25kV (w/drain wire)

grounding Elbow (all yellow)21lgn

1/0 Cu wire, 6 ft long is standard. Contact factory if different wire size or length is required.

test Rod P200tR

Connector P2alCU-X — Bi-metal P2CU-X — copper

See Table 3 for Connector size selection (X).

Elbow ProbeP2100EP — 15kV P2200EP — 25kV


HV34

SECtIon 6 200a loaDbREak ElboW ordering Information

CHaRaCtER no. 1 2 3 4 5 6 7 8 9 10 11

SAMPLE PArt No. 2 1 L B N 2 A 9 B B c


2 = 200A Elbow


1 = 15kV class

CHaRaCtER #3, #4 & #5LBN = 200A Elbow with No test pointLBt = 200A Elbow with test point

CHaRaCtER #6 1 = Elbow and probe2 = Elbow, probe and lug

CHaRaCtER #7 (elbow sizes from table 2)

“A” through “d”

CHaRaCtER #8 (connector sizes from table 3, if applicable)

“3” through “12” — use 1 or 2 digits as necessary

CHaRaCtER #9 (connector type)

B = Bi-Metalc = copper



non-InSUlatED tyPESB = #7 AWG tinned-copper braid

InSUlatED tyPESM = #7 AWG insulated jumper


A = NoneB = Jacketing tapec = cold-shrinkable sleeveE = Heat-shrinkable sleeve

Example noted above: 200A, 15kV, "A" size Elbow Connector with no test point. Kit includes 1/0 Bi-Metal connector, with a #7 tinned-copper braid and cold-shrinkable jacket seal.



HV35

tablE 1 — W Cable adapter Sizes

CablE InSUlatIon DIaMEtER (InCHES) * REFER to tablE 5

"W"MInIMUM MaXIMUM

In MM In MM

.495 12.57 .675 17.15 E

.640 16.26 .820 20.83 F

.760 19.30 .950 24.13 G

.850 21.59 1.050 26.67 H

.980 24.89 1.180 29.97 J

1.090 27.69 1.310 33.27 K

1.180 29.97 1.465 37.21 L

1.280 32.51 1.480 37.59 LM

1.370 34.80 1.630 41.40 M

1.480 37.59 1.700 43.18 MN

1.515 38.48 1.780 45.21 N

1.665 42.29 1.785 45.34 PA

1.725 43.82 1.935 49.15 P

1.795 45.59 1.935 49.15 PQ

1.900 48.26 2.120 53.85 Q**

** 35kV only.

tablE 2 — W1 200a Elbow Sizes

use for 200A Elbows

21lbnWX21lbtWX

CablE InSUlatIon DIaMEtER (InCHES) * REFER to tablE 5

"W"MInIMUM MaXIMUM

In MM In MM

.575 14.61 .740 18.80 A

.635 16.13 .905 20.69 B

.830 21.08 1.060 26.92 c

.930 23.62 1.220 30.99 d


HV36

tablE 3 — X Cable Sizes

CablE SIZE

ContaCt DESIgnatIon

StRanDED/CoMPRESSED CablE CoMPaCt/SolID CablE

"X" CoMPEtItoR "X" CoMPEtItoR

#4 5 200 4 190

#3 6 210 5 200

#2 7 220 6 210

#1 8 230 7 220

1/0 AWG 9 240 8 230

2/0 AWG 10 250 9 240

3/0 AWG 11 260 10 250

4/0 AWG 12 270 11 260

250 kcmil 13 280 12 270

300 kcmil 14 290 13 280

350 kcmil 15 300 14 290

400 kcmil 16 310 15 300

450 kcmil 17 320 16 310

500 kcmil 18 330 17 320

550 kcmil 19 340 18 320

600 kcmil 20 350 18 330

650 kcmil 211 360 19 340

700 kcmil 22 370 20 350

750 kcmil 23 380 211 360

800 kcmil 24 390 22 370

900 kcmil 26 400 23 380

1000 kcmil 28 410 26 400

1250 kcmil 29 440 contact factory —

1500 kcmil 30 — contact factory —

200A loadbreak elbows available up to 250 kcmil only


HV37

tablE 4 Shield adapters, grounding kits & Jacket Seals

richards manufactures shield adaptors, grounding kits and jacket seals for a wide variety of power cables. this chart illustrates the suggested application and selection of these parts for our most popular cable constructions. For additional information or recommendations regarding other cable types, please contact us.

1 2

3 4

5

JACKETED CONCENTRIC NEUTRAL CABLE

COPPER TAPE SHIELDED CABLE

JACKETED DRAINWIRE CABLE

CONCENTRIC NEUTRAL CABLE

LEAD JACKETED CABLE

LEAD JACKETED CABLE

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

CONCENTRIC

NEUTRAL WIRES

(7 WIRES)

OUTER JACKET

DRAIN WIRES

(14 WIRES)

OUTER JACKET

OUTER JACKET

EXTRUDED

CONDUCTED

JACKET

DRAIN

COPPER SHIELD

OUTER JACKET

NONEREQUIRED





LEAD JACKETED CABLE

LEAD JACKETED CABLE

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

CONCENTRIC

NEUTRAL WIRES

(7 WIRES)

OUTER JACKET

DRAIN WIRES

(14 WIRES)

OUTER JACKET

OUTER JACKET

EXTRUDED

CONDUCTED

JACKET

DRAIN

COPPER SHIELD

OUTER JACKET

NONEREQUIRED





LEAD JACKETED CABLE

LEAD JACKETED CABLE

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

CONCENTRIC

NEUTRAL WIRES

(7 WIRES)

OUTER JACKET

DRAIN WIRES

(14 WIRES)

OUTER JACKET

OUTER JACKET

EXTRUDED

CONDUCTED

JACKET

DRAIN

COPPER SHIELD

OUTER JACKET

NONEREQUIRED





LEAD JACKETED CABLE

LEAD JACKETED CABLE

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

CONCENTRIC

NEUTRAL WIRES

(7 WIRES)

OUTER JACKET

DRAIN WIRES

(14 WIRES)

OUTER JACKET

OUTER JACKET

EXTRUDED

CONDUCTED

JACKET

DRAIN

COPPER SHIELD

OUTER JACKET

NONEREQUIRED





LEAD JACKETED CABLE

LEAD JACKETED CABLE

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONDUCTOR

INSULATION

CONCENTRIC

NEUTRAL WIRES

(7 WIRES)

OUTER JACKET

DRAIN WIRES

(14 WIRES)

OUTER JACKET

OUTER JACKET

EXTRUDED

CONDUCTED

JACKET

DRAIN

COPPER SHIELD

OUTER JACKET

NONEREQUIRED

PCRk56-2 (-Hc added to kit) PCRk52-3 (-Jd added to kit) See Table 5

PCRk005-1 (-Ac added to kit) PCRk005-2 (-Ad added to kit) See Table 5

10tl-X

PCRk46-2 (-Fc added to kit) PCRk42-3 (-Gd added to kit) See Table 5

PCRk12-3 (-Bc added to kit) PCRk16-2 (-dd added to kit) See Table 5


HV38

tablE 5 Shield kits

DRaWIng DESCRIPtIon PaRt nUMbERIf ordering separately

SUFFIX if ordering with a kit*

cold-Shrink Seal (for cable Adapter Size E-J)

PcrK005-1 -Ac

cold-Shrink Seal (for cable Adapter Size K-PQ)

PcrK005-2 -Ad

Heat-Shrink Seal (for cable Adapter Size E-J)

PcrK001-1 -AE

Heat-Shrink Seal (for cable Adapter Size K-PQ)

PcrK001-2 -AF

tape/Lead Adapter 10tL-X -tL-X

cold-Shrink & Braid w/constant Force Spring (for cable Adapter Size E-J)

PcrK16-2 -Bc

cold-Shrink & Braid w/constant Force Spring (for cable Adapter Size K-PQ)

PcrK12-3 -dd

Heat-Shrink & Braid w/constant Force Spring (for cable Adapter Size E-J)

PcrK16-4 -BE

Heat-Shrink & Braid w/constant Force Spring (for cable Adapter Size K-PQ)

PcrK12-5 -dF

cold-Shrink & copper rod w/constant Force Spring (for cable Adapter Size E-J)

PcrK46-2 -Fc

cold-Shrink & copper rod w/constant Force Spring (for cable Adapter Size K-PQ)

PcrK42-3 -Gd

Heat-Shrink & copper rod w/constant Force Spring (for cable Adapter Size E-J)

PcrK46-4 -FE

Heat-Shrink & copper rod w/constant Force Spring (for cable Adapter Size K-PQ)

PcrK42-5 -GF

cold-Shrink & Ground rod & Barrel(for cable Adapter Size E-J)

PcrK56-2 -Hc

cold-Shrink & Ground rod & Barrel(for cable Adapter Size K-PQ)

PcrK52-3 -Jd

Heat-Shrink & Ground rod & Barrel(for cable Adapter Size E-J)

PcrK56-4 -HE

Heat-Shrink & Ground rod & Barrel(for cable Adapter Size K-PQ)

PcrK52-5 -JF

* Add the appropriate suffix shown to any kit part number to have that shield kit included.


HV39

tabl

E 6a

– a

EIC/

ICEa

Cab

lE S

PECI

FICa

tIon

S Ca

lcul

ated

Dim

ensi

ons

– St

rand

ed C

ondu

ctor

alUM

InUM

& C

oPPE

R

ConD

UCto

RS

15kV

Cab

lE

(1

00%

lEV

El -

0.1

75"

Wal

l)

InSU

latI

on D

IaM

EtER

- In

CHES

15kV

Cab

lE

(1

33%

lEV

El -

0.2

20"

Wal

l)

InSU

latI

on D

IaM

EtER

- In

CHES

25kV

Cab

lE

(1

00%

lEV

El -

0.2

60"

Wal

l)

InSU

latI

on D

IaM

EtER

- In

CHES

35kV

Cab

lE

(1

00%

lEV

El -

0.3

45"

Wal

l)

InSU

latI

on D

IaM

EtER

- In

CHES

SIZE

aW

g/k

CMIl

nº o

F St

RanD

SIn

CHES

aEIC

CS8

-07

ICEa

S-9

7-68

2aE

IC C

S8-0

7IC

Ea S

-97-

682

aEIC

CS8

-07

ICEa

S-9

7-68

2aE

IC C

S8-0

7IC

Ea S

-97-

682

MIn

Ma

XM

InM

aX

MIn

Ma

XM

InM

aX

MIn

Ma

XM

InM

aX

MIn

Ma

XM

InM

aX

#47

0.23

20.

585

0.67

50.

585

0.67

00.

675

0.76

50.

675

0.76

50.

745

0.84

50.

745

0.83

50.

915

1.01

50.

915

1.01

5

#37

0.26

00.

615

0.70

00.

615

0.69

50.

705

0.79

00.

705

0.79

00.

775

0.87

00.

775

0.86

50.

945

1.04

00.

945

1.04

5

#2 S

olid

10.

258

0.61

00.

700

0.61

00.

695

0.70

00.

790

0.70

00.

790

0.77

00.

870

0.77

00.

860

0.94

01.

040

0.94

01.

040

#27

0.29

20.

645

0.73

50.

645

0.73

00.

735

0.82

50.

735

0.82

50.

805

0.90

50.

805

0.89

50.

975

1.07

50.

975

1.07

5

#1 S

olid

10.

289

0.64

50.

730

0.64

50.

725

0.73

50.

820

0.73

50.

820

0.80

50.

900

0.80

50.

895

0.97

51.

070

0.97

51.

070

#17

0.33

20.

685

0.77

50.

685

0.77

00.

775

0.86

50.

775

0.86

50.

845

0.94

50.

845

0.93

51.

015

1.11

51.

015

1.11

5

1/0

Solid

10.

325

0.68

00.

765

0.68

00.

760

0.77

00.

855

0.77

00.

855

0.84

00.

935

0.84

00.

930

1.01

01.

105

1.01

01.

110

1/0

AWG

190.

373

0.72

50.

815

0.72

50.

810

0.81

50.

905

0.81

50.

905

0.88

50.

985

0.88

50.

980

1.05

51.

155

1.05

51.

155

2/0

AWG

190.

418

0.77

50.

860

0.77

50.

855

0.86

50.

950

0.86

50.

950

0.93

51.

030

0.93

51.

025

1.10

51.

200

1.10

51.

200

3/0

AWG

190.

470

0.82

50.

915

0.82

50.

905

0.91

51.

005

0.91

51.

000

0.98

51.

085

0.98

51.

075

1.15

51.

255

1.15

51.

255

4/0

AWG

190.

528

0.88

00.

970

0.88

00.

965

0.97

01.

060

0.97

01.

060

1.04

01.

140

1.04

01.

135

1.21

01.

310

1.21

01.

310

250

Kcm

il37

0.57

50.

935

1.03

00.

935

1.02

01.

025

1.12

01.

025

1.11

51.

095

1.21

01.

095

1.19

01.

265

1.38

51.

265

1.37

0

300

Kcm

il37

0.63

00.

990

1.08

50.

990

1.07

51.

080

1.17

51.

080

1.17

01.

150

1.26

51.

150

1.24

51.

320

1.44

01.

320

1.42

5

350

Kcm

il37

0.68

11.

045

1.13

51.

045

1.13

01.

135

1.22

51.

135

1.22

01.

205

1.31

51.

205

1.29

51.

375

1.49

01.

375

1.47

5

400

Kcm

il37

0.72

81.

090

1.18

51.

090

1.17

51.

180

1.27

51.

180

1.27

01.

250

1.36

51.

250

1.34

51.

420

1.54

01.

420

1.52

0

450

Kcm

il37

0.77

21.

135

1.23

01.

135

1.22

01.

225

1.32

01.

225

1.31

51.

295

1.41

01.

295

1.38

51.

465

1.58

51.

465

1.56

5

500

Kcm

il37

0.81

31.

175

1.27

01.

175

1.26

01.

265

1.36

01.

265

1.35

51.

335

1.45

01.

335

1.43

01.

505

1.62

51.

505

1.60

5

550

Kcm

il61

0.85

51.

215

1.31

51.

215

1.30

01.

305

1.40

51.

305

1.39

51.

375

1.49

51.

375

1.47

01.

545

1.67

01.

545

1.65

0

600

Kcm

il61

0.89

31.

265

1.36

01.

265

1.35

01.

355

1.45

01.

355

1.44

51.

425

1.54

01.

425

1.52

01.

595

1.71

51.

595

1.69

5

650

Kcm

il61

0.92

91.

300

1.40

01.

300

1.38

51.

390

1.49

01.

390

1.48

01.

460

1.58

01.

460

1.55

51.

630

1.75

51.

630

1.73

0

700

Kcm

il61

0.96

41.

335

1.43

51.

335

1.42

01.

425

1.52

51.

425

1.51

51.

495

1.61

51.

495

1.59

01.

665

1.79

01.

665

1.76

5

750

Kcm

il61

0.99

81.

370

1.47

01.

370

1.45

51.

460

1.56

01.

460

1.55

01.

530

1.65

01.

530

1.62

51.

700

1.82

51.

700

1.80

0

800

Kcm

il61

1.03

11.

400

1.50

01.

400

1.49

01.

490

1.59

01.

490

1.58

01.

560

1.68

01.

560

1.65

51.

730

1.85

51.

730

1.83

5

900

Kcm

il61

1.09

41.

465

1.56

51.

465

1.55

01.

555

1.65

51.

555

1.64

51.

625

1.74

51.

625

1.72

01.

795

1.92

01.

795

1.89

5

1000

Kcm

il61

1.15

21.

520

1.62

51.

520

1.61

01.

610

1.71

51.

610

1.70

51.

680

1.80

51.

680

1.77

51.

850

1.98

01.

850

1.95

5

1250

Kcm

il91

1.28

91.

755

1.88

01.

755

1.87

01.

755

1.88

01.

755

1.87

01.

825

1.97

01.

825

1.94

51.

995

2.14

51.

995

2.12

0

1500

Kcm

il91

1.41

21.

880

2.00

51.

880

1.99

51.

880

2.00

51.

880

1.99

51.

950

2.09

51.

950

2.06

52.

120

2.27

02.

120

2.24

5


HV40

tabl

E 6b

– a

EIC/

ICEa

Cab

lE S

PECI

FICa

tIon

S Ca

lcul

ated

Dim

ensi

ons

– Co

mpr

esse

d Co

nduc

tor

alUM

InUM

& C

oPPE

R

ConD

UCto

RS

15kV

Cab

lE

(1

00%

lEV

El -

0.1

75"

Wal

l)

InSU

latI

on D

IaM

EtER

- In

CHES

15kV

Cab

lE

(1

33%

lEV

El -

0.2

20"

Wal

l)

InSU

latI

on D

IaM

EtER

- In

CHES

25kV

Cab

lE

(1

00%

lEV

El -

0.2

60"

Wal

l)

InSU

latI

on D

IaM

EtER

- In

CHES

35kV

Cab

lE

(1

00%

lEV

El -

0.3

45"

Wal

l)

InSU

latI

on D

IaM

EtER

- In

CHES

SIZE

aW

g/

kCM

Ilnº

oF

StRa

nDS

InCH

ESaE

IC C

S8-0

7IC

Ea S

-97-

682

aEIC

CS8

-07

ICEa

S-9

7-68

2aE

IC C

S8-0

7IC

Ea S

-97-

682

aEIC

CS8

-07

ICEa

S-9

7-68

2

StR

MIn

Ma

XM

InM

aX

MIn

Ma

XM

InM

aX

MIn

Ma

XM

InM

aX

MIn

Ma

XM

In

#47

0.22

50.

580

0.66

50.

580

0.66

00.

670

0.75

50.

670

0.75

50.

740

0.83

50.

740

0.83

00.

910

1.00

50.

910

1.01

0

#37

0.25

20.

605

0.69

50.

605

0.69

00.

695

0.78

50.

695

0.78

50.

765

0.86

50.

765

0.85

50.

935

1.03

50.

935

1.03

5

#27

0.28

30.

635

0.72

50.

635

0.72

00.

725

0.81

50.

725

0.81

50.

795

0.89

50.

795

0.89

00.

965

1.06

50.

965

1.06

5

#17

0.32

20.

675

0.76

50.

675

0.76

00.

765

0.85

50.

765

0.85

50.

835

0.93

50.

835

0.92

51.

005

1.10

51.

005

1.10

5

1/0

AWG

190.

362

0.71

50.

805

0.71

50.

800

0.80

50.

895

0.80

50.

895

0.87

50.

975

0.87

50.

965

1.04

51.

145

1.04

51.

145

2/0

AWG

190.

406

0.76

00.

850

0.76

00.

845

0.85

00.

940

0.85

00.

935

0.92

01.

020

0.92

01.

010

1.09

01.

190

1.09

01.

190

3/0

AWG

190.

456

0.81

00.

900

0.81

00.

895

0.90

00.

990

0.90

00.

985

0.97

01.

070

0.97

01.

060

1.14

01.

240

1.14

01.

240

4/0

AWG

190.

512

0.86

50.

955

0.86

50.

950

0.95

51.

045

0.95

51.

045

1.02

51.

125

1.02

51.

115

1.19

51.

295

1.19

51.

295

250

Kcm

il37

0.55

80.

920

1.01

50.

920

1.00

51.

010

1.10

51.

010

1.10

01.

080

1.19

51.

080

1.17

51.

250

1.37

01.

250

1.35

0

300

Kcm

il37

0.61

10.

975

1.06

50.

975

1.06

01.

065

1.15

51.

065

1.15

01.

135

1.24

51.

135

1.22

51.

305

1.42

01.

305

1.40

5

350

Kcm

il37

0.66

11.

025

1.11

51.

025

1.11

01.

115

1.20

51.

115

1.20

01.

185

1.29

51.

185

1.27

51.

355

1.47

01.

355

1.45

5

400

Kcm

il37

0.70

61.

070

1.16

01.

070

1.15

51.

160

1.25

01.

160

1.24

51.

230

1.34

01.

230

1.32

01.

400

1.51

51.

400

1.50

0

450

Kcm

il37

0.74

91.

110

1.20

51.

110

1.19

51.

200

1.29

51.

200

1.29

01.

270

1.38

51.

270

1.36

51.

440

1.56

01.

440

1.54

0

500

Kcm

il37

0.78

91.

150

1.24

51.

150

1.23

51.

240

1.33

51.

240

1.33

01.

310

1.42

51.

310

1.40

51.

480

1.60

01.

480

1.58

0

550

Kcm

il61

0.82

91.

190

1.28

51.

190

1.27

51.

280

1.37

51.

280

1.37

01.

350

1.46

51.

350

1.44

51.

520

1.64

01.

520

1.62

0

600

Kcm

il61

0.86

61.

235

1.33

51.

235

1.32

51.

325

1.42

51.

325

1.41

51.

395

1.51

51.

395

1.49

01.

565

1.69

01.

565

1.67

0

650

Kcm

il61

0.90

11.

270

1.37

01.

270

1.36

01.

360

1.46

01.

360

1.45

01.

430

1.55

01.

430

1.52

51.

600

1.72

51.

600

1.70

5

700

Kcm

il61

0.93

51.

305

1.40

51.

305

1.39

01.

395

1.49

51.

395

1.48

51.

465

1.58

51.

465

1.56

01.

635

1.76

01.

635

1.74

0

750

Kcm

il61

0.96

81.

340

1.44

01.

340

1.42

51.

430

1.53

01.

430

1.52

01.

500

1.62

01.

500

1.59

51.

670

1.79

51.

670

1.77

0

800

Kcm

il61

1.00

01.

370

1.47

01.

370

1.45

51.

460

1.56

01.

460

1.55

01.

530

1.65

01.

530

1.62

51.

700

1.82

51.

700

1.80

5

900

Kcm

il61

1.06

11.

430

1.53

01.

430

1.52

01.

520

1.62

01.

520

1.61

01.

590

1.71

01.

590

1.68

51.

760

1.88

51.

760

1.86

5

1000

Kcm

il61

1.11

71.

485

1.59

01.

485

1.57

51.

575

1.68

01.

575

1.67

01.

645

1.77

01.

645

1.74

01.

815

1.94

51.

815

1.92

0

1250

Kcm

il91

1.25

11.

720

1.84

51.

720

1.83

01.

720

1.84

51.

720

1.83

01.

790

1.93

51.

790

1.90

51.

960

2.11

01.

960

2.08

5

1500

Kcm

il91

1.37

01.

840

1.96

51.

840

1.95

01.

840

1.96

51.

840

1.95

01.

910

2.05

51.

910

2.02

52.

080

2.23

02.

080

2.20

5


HV41

tabl

E 6c

– a

EIC/

ICEa

Cab

lE S

PECI

FICa

tIon

S Ca

lcul

ated

Dim

ensi

ons

– Co

mpa

ct C

ondu

ctor

alUM

InUM

& C

oPPE

R

ConD

UCto

RS

15kV

Cab

lE

(1

00%

lEV

El -

0.1

75"

Wal

l)

InSU

latI

on D

IaM

EtER

- In

CHES

15kV

Cab

lE

(1

33%

lEV

El -

0.2

20"

Wal

l)

InSU

latI

on D

IaM

EtER

- In

CHES

25kV

Cab

lE

(1

00%

lEV

El -

0.2

60"

Wal

l)

InSU

latI

on D

IaM

EtER

- In

CHES

35kV

Cab

lE

(1

00%

lEV

El -

0.3

45"

Wal

l)

InSU

latI

on D

IaM

EtER

- In

CHES

SIZE

aW

g/

kCM

Ilnº

oF

StRa

nDS

InCH

ESaE

IC C

S8-0

7IC

Ea S

-97-

682

aEIC

CS8

-07

ICEa

S-9

7-68

2aE

IC C

S8-0

7IC

Ea S

-97-

682

aEIC

CS8

-07

ICEa

S-9

7-68

2

StR

MIn

Ma

XM

InM

aX

MIn

Ma

XM

InM

aX

MIn

Ma

XM

InM

aX

MIn

Ma

XM

In

#47

0.21

30.

565

0.65

00.

565

0.65

00.

655

0.74

00.

655

0.74

50.

725

0.82

00.

725

0.81

50.

895

0.99

00.

895

0.99

5

#37

0.23

80.

590

0.67

50.

590

0.67

50.

680

0.76

50.

680

0.77

00.

750

0.84

50.

750

0.84

50.

920

1.01

50.

920

1.02

0

#27

0.26

80.

620

0.71

00.

620

0.70

50.

710

0.80

00.

710

0.80

00.

780

0.88

00.

780

0.87

50.

950

1.05

00.

950

1.05

0

#17

0.29

90.

655

0.74

00.

655

0.73

50.

745

0.83

00.

745

0.83

00.

815

0.91

00.

815

0.90

50.

985

1.08

00.

985

1.08

0

1/0

AWG

190.

336

0.69

00.

775

0.69

00.

775

0.78

00.

865

0.78

00.

865

0.85

00.

945

0.85

00.

940

1.02

01.

115

1.02

01.

120

2/0

AWG

190.

376

0.73

00.

815

0.73

00.

815

0.82

00.

905

0.82

00.

905

0.89

00.

985

0.89

00.

980

1.06

01.

155

1.06

01.

160

3/0

AWG

190.

423

0.77

50.

865

0.77

50.

860

0.86

50.

955

0.86

50.

955

0.93

51.

035

0.93

51.

030

1.10

51.

205

1.10

51.

205

4/0

AWG

190.

475

0.83

00.

915

0.83

00.

910

0.92

01.

005

0.92

01.

005

0.99

01.

085

0.99

01.

080

1.16

01.

255

1.16

01.

260

250

Kcm

il37

0.52

00.

880

0.97

00.

880

0.96

50.

970

1.06

00.

970

1.06

01.

040

1.15

01.

040

1.13

51.

210

1.32

51.

210

1.31

5

300

Kcm

il37

0.57

00.

930

1.02

00.

930

1.01

51.

020

1.11

01.

020

1.11

01.

090

1.20

01.

090

1.18

51.

260

1.37

51.

260

1.36

5

350

Kcm

il37

0.61

60.

980

1.06

50.

980

1.06

51.

070

1.15

51.

070

1.15

51.

140

1.24

51.

140

1.23

01.

310

1.42

01.

310

1.41

0

400

Kcm

il37

0.65

91.

020

1.11

01.

020

1.10

51.

110

1.20

01.

110

1.20

01.

180

1.29

01.

180

1.27

51.

350

1.46

51.

350

1.45

0

450

Kcm

il37

0.70

01.

060

1.15

01.

060

1.14

51.

150

1.24

01.

150

1.24

01.

220

1.33

01.

220

1.31

51.

390

1.50

51.

390

1.49

5

500

Kcm

il37

0.73

61.

100

1.18

51.

100

1.18

51.

190

1.27

51.

190

1.27

51.

260

1.36

51.

260

1.35

01.

430

1.54

01.

430

1.53

0

550

Kcm

il61

0.77

51.

135

1.22

51.

135

1.22

01.

225

1.31

51.

225

1.31

51.

295

1.40

51.

295

1.39

01.

465

1.58

01.

465

1.57

0

600

Kcm

il61

0.81

31.

185

1.27

51.

185

1.27

01.

275

1.36

51.

275

1.36

51.

345

1.45

51.

345

1.44

01.

515

1.63

01.

515

1.61

5

650

Kcm

il61

0.84

51.

215

1.30

51.

215

1.30

01.

305

1.39

51.

305

1.39

51.

375

1.48

51.

375

1.47

01.

545

1.66

01.

545

1.65

0

700

Kcm

il61

0.87

71.

245

1.34

01.

245

1.33

51.

335

1.43

01.

335

1.43

01.

405

1.52

01.

405

1.50

01.

575

1.69

51.

575

1.68

0

750

Kcm

il61

0.90

81.

280

1.37

01.

280

1.36

51.

370

1.46

01.

370

1.46

01.

440

1.55

01.

440

1.53

51.

610

1.72

51.

610

1.71

0

800

Kcm

il61

0.93

81.

310

1.40

01.

310

1.39

51.

400

1.49

01.

400

1.49

01.

470

1.58

01.

470

1.56

51.

640

1.75

51.

640

1.74

0

900

Kcm

il61

0.99

91.

370

1.46

01.

370

1.45

51.

460

1.55

01.

460

1.55

01.

530

1.64

01.

530

1.62

51.

700

1.81

51.

700

1.80

0

1000

Kcm

il61

1.06

01.

430

1.52

01.

430

1.51

51.

520

1.61

01.

520

1.61

01.

590

1.70

01.

590

1.68

51.

760

1.87

51.

760

1.86

5

1250

Kcm

il

1500

Kcm

il


HV42

tablE 7 Crimp Specifications – P6alX & P7alCUX

CRIMP DIE InFoRMatIon FoR 600 aMP, alUMInUM anD bI-MEtal lUgSP6al-“X” SERIES anD P7alCU-“X” SERIES

‘DIE (# oF CRIMPS)’

“X”P6al-“X”

P7alCU-“X”

lUgo.D.

ConDUCtoR SIZE bURnDy

StRD CMPCt DIEInDEX

12 tony35 & y39

15 tony45 & y46

40 tony48

kEaRnEyDIE

CSa DIES

-7 0.850" #2 #1 298 u28Art (3) u28Art (3) c28Ar (2) 840 ucSA24

-8 0.850" #1 1/0 298 u28Art (3) u28Art (3) c28Ar (2) 840 ucSA24

-9 0.850" 1/0 2/0 298 u28Art (3) u28Art (3) c28Ar (2) 840 ucSA24



-12 0.850" 4/0 250 298 u28Art (3) u28Art (3) c28Ar (2) 840 ucSA24

-13 1.152" 250 300299705654

u31Art (2)u705 (2)u654 (2)

u31Art (2)u705 (2)u654 (2)

c31Ar (1) 1 1/8

-14 1.152" 300 350299705654

u31Art (2)u705 (2)u654 (2)

u31Art (2)u705 (2)u654 (2)

c31Ar (1) 1 1/8

-15 1.152" 350 400299705654

u31Art (2)u705 (2)u654 (2)

u31Art (2)u705 (2)u654 (2)

c31Ar (1) 1 1/8

-16 1.320" 400 450 300 u34Art (4) u34Art (4) c34Ar (2) 1 5/16

-17 1.320" 450 500 300 u34Art (4) u34Art (4) c34Ar (2) 1 5/16

-18 1.320" 500 600 300 u34Art (4) u34Art (4) c34Ar (2) 1 5/16

-20 1.320" 600 700 300 u34Art (4) u34Art (4) c34Ar (2) 1 5/16

-211 1.320" 650 750 300 u34Art (4) u34Art (4) c34Ar (2) 1 5/16

-22 1.620" 700 301 — S39Art (4) c39Ar (2) 1 5/8 PcSA32

-23 1.620" 750 800 301 — S39Art (4) c39Ar (2) 1 5/8 PcSA32

-26 1.840" 900 1000 302 — S44Art (4) c44Ar (2) 1 3/4 PcSA34

-28 1.840" 1000 302 — S44Art (4) c44Ar (2) 1 3/4 PcSA34

-29 1.840" 1250 302 — S44Art (4) c44Ar (2) 1 3/4 PcSA34


HV43

tablE 8 Crimp Specifications – P9CUX

CRIMP DIE InFoRMatIon FoR 900 aMP, CoPPER lUgSP9CU-“X” SERIES ‘DIE (# oF CRIMPS)’

lUgP/n

lUgo.D.

ConDUCtoR SIZEkEaRnEy bURnDy t&b HoMaC

StRanDED CoMPaCt

P9cu-07 .625" #2 #1 die 5/8 u27rt 50 tu

P9cu-08 .625" #1 1/0 die 5/8 u27rt 50 tu

P9cu-09 .625" 1/0 2/0 die 5/8 u27rt 50 tu

P9cu-10 .625" 2/0 3/0 die 5/8 u27rt 50 tu

P9cu-11 .703" 3/0 4/0 die 5/8-1 u28rt 54 tW-tYZ

P9cu-12 .750" 4/0 250 die 11/16 u29rt 60 tr

P9cu-13 .813" 250 300 die .781 u30rt 66 tV

P9cu-14 .859" 300 350 die .781 u30rt 66 tV

P9cu-14-1 .859" N/A N/A die .781 u30rt 66 tV

P9cu-15 .906" 350 400 die .840 u31rt 71 tX

P9cu-15-1 .906" N/A * die .840 u31rt 71 tX

P9cu-17 1.040" 450 500/550 die 1 u34rt 87 tH

P9cu-17-1 1.060" N/A 240 mm2 die 1 u34rt 87 N/A

P9cu-18 1.095" 500 600 die 1 u34rt 87 N/A

P9cu-21 1.314" 600 700 die 1 5/16 u39rt 106 N/A

P9cu-22 1.350" 700 die 1 11/32 40rt 107 N/A

P9cu-23 1.350" 750 900 die 1 11/32 40rt 107 N/A

P9cu-26 1.549" 900 1000 die 1 1/2 44rt 125 125

P9cu-28 1.549" 1000 die 1 1/2 44rt 125 125

P9cu-29 1.705" 1250 die 1 19/32 N/A N/A

P9cu-30 1.846" 1500 die 1 3/4 46rt N/A N/A

*Lug used with 4/0 class G or H (rope lay) cable.


HV44

tablE 9 Crimp Specifications – P2alCUX

CRIMP DIE InFoRMatIon FoR 200 aMP lUg P2alCU-“X” SERIES

lUg P/n lUg o.D.

ConDUCtoR SIZE

StRD, CMPCt

InDEX, # oF CRIMPS

bURnDy MD6

bURnDy y35 &

y45 WItH aDaPtER

#6515

bURnDy y35

kEaRnEy o

kEaRnEy H HoMaC t&b

tbM

P2ALcu-3 .625" #6, #5 W243, 3 u243, 2 u-BG, 2 5/8-1, 3 9/16, 3 tu, 2 orange/tan

P2ALcu-4 .625" #5, #4 W243, 3 u243, 2 u-BG, 2 5/8-1, 3 9/16, 3 tu, 2 orange/tan

P2ALcu-5 . 625" #4, #3 W243, 3 u243, 2 u-BG, 2 5/8-1, 3 9/16, 3 tu, 2 orange/tan



P2ALcu-8 . 625" #1, 1/0 W243, 3 u243, 2 u-BG, 2 5/8-1, 3 9/16, 3 tu, 2 orange/tan

P2ALcu-9 . 625" 1/0, 2/0 W243, 3 u243, 2 u-BG, 2 5/8-1, 3 9/16, 3 tu, 2 orange/tan

P2ALcu-10 . 625" 2/0, 3/0 W243, 3 u243, 2 u-BG, 2 5/8-1, 3 9/16, 3 tu, 2 orange/tan

P2ALcu-11 .781" 3/0, 4/0 W247, 3 u27Art, 3 u243, 2 747, 2 747, 2 N/A N/A

P2ALcu-12 .781" 4/0, 250 W247, 3 u27Art, 3 u243, 2 747, 2 747, 2 N/A N/A


HV45

tablE 10 Installation tool guide

Proper installation of 600 amp elbow accessories is crItIcAL for long lasting connections. Failed connections threaten system reliability and worker safety, so please take the time to read all product installation instructions and to know the proper torque requirement for each item. the life you save may be your own.

the chart below is a guide only. Suppliers modify products over time and adjust the installation instructions accordingly, so please read and follow all manufacture instructions.

Improper torque on certain components cause them to either break if over tightened or overhead it not tightened enough.

200 a loaDbREak

CoMPonEnt toRqUE tool tIP SIZE toolS notES

200A Loadbreak Bushing Inserts.

12 ft-lbs (144 inch-lbs)

5/16" P212At

over tightening the bushing inserts will break the part.

the max. stud withstand torque is 16 ft-lbs per IEEE 386.

richards 21LBI & 22LBI

Elastimold 1601A4 & 2701A4

cooper LBI215 & LBI225

600 a StICk oPERablE


richards r800 (618G & 618N)

20 ft-lbs (18-22 ft-lbs)

5/16"

P620At

tightening to 12 ft-lbs, the connection may overheat.

tightening to 50 ft-lbs, the connection is no longer stick operable.

Elastimold Stick-oP™ (LrtP)

cooper t-oP II™ (LrtP615 & LrtP625)

600 a ConVEntIonal


connecting Plugs

50 to 60 ft-lbs 3/8"P650dAtP655At

tightening to 12 ft-lbs, the connection will overheat and will not have the same momentary

fault current rating.

tightening to 20 ft-lbs, the connection will eventually loosen up and overheat. It also has

reduced momentary fault current ratings.

richards r-StAcK

richards r800 (618M & 618F)

EtP


HV46

10TL-X .................................................HV37, 3821LBI ........................................................ HV3321LBIC ..................................................... HV3321LBICG ................................................... HV3321LBICG ................................................... HV3321LBN1A .................................................. HV3321LBN1B .................................................. HV3321LBN1C .................................................. HV3321LBN1D .................................................. HV3321LBN1W (W=CA size, X=conn size ........ HV3321LBN2AXB (X=conn size) ....................... HV3321LBN2BXB (X=conn size) ....................... HV3321LBN2CXB (X=conn size) ....................... HV3321LBN2DXB (X=conn size) ....................... HV3321LBN2WXB (General format. W=size,

X=conn size ....................................... HV3321LBN2WXB???? .................................... HV3321LBT1A .................................................. HV3321LBT1B .................................................. HV3321LBT1C .................................................. HV3321LBT1D .................................................. HV3321LBT1W.................................................. HV3321LBT2AXB (X=conn size) ....................... HV3321LBT2BXB (X=conn size) ....................... HV3321LBT2CXB (X=conn size) ....................... HV3321LBT2DXB (X=conn size) ....................... HV3321LBT2WXB (W=CA size, X=conn size .... HV3321LGN ...................................................... HV3322LBI ...................................................... HV3322LBICG ................................................... HV3323LBIC ......................................................HV17618FN0 .....................................................HV17618FN1 ....................................................HV17618FN2WX ................................................HV17618FN3WX ...............................................HV17618MN ......................................................HV17618MN2WX ...............................................HV17618MN3WX ...............................................HV1761LCN0 ...................................................... HV2628MN0 ....................................................HV17628MN1 ....................................................HV17628MN2WX...............................................HV17628MN2WX...............................................HV17628MN3WX...............................................HV17628MN3WX...............................................HV1762BJN1 .....................................................HV1062BJN2 .....................................................HV1062BJN3 .....................................................HV1062BJN4 .....................................................HV1062BJT1 .....................................................HV1062BJT2 .....................................................HV1062BJT3 .....................................................HV1062BJT4 .....................................................HV1062CBN0 ....................................................HV1062CBN1 ....................................................HV1062CBN2WX ...............................................HV1062CBT0 .....................................................HV1062CBT1 .....................................................HV1062CBT2WX................................................HV1062LCN0 ...................................................... HV262LCN1 ...................................................... HV262LCN2 ...................................................... HV262LCN2WX ................................................ HV262LCT0 ...................................................... HV262LCT1 ...................................................... HV262LCT2 ...................................................... HV262LCT2WX ................................................ HV262LJN1 .....................................................HV1462LJN2 .....................................................HV1462LJN3 .....................................................HV1462LJN4 .....................................................HV1462LJT1......................................................HV1462LJT1......................................................HV1462LJT2......................................................HV1462LJT2......................................................HV1462LJT3 .....................................................HV1462LJT3 .....................................................HV1462LJT4 ......................................................HV1462LJT4 ......................................................HV1463LCN0 ...................................................... HV263LCN2J9 .................................................. HV2

63LCN2K11 ................................................ HV263LCN2L12 ................................................ HV263LCN2LM15 ............................................. HV263LCN2MN18 ............................................ HV263LCN2P28 ............................................... HV263LCN2Q29 ............................................... HV263LCT0 ...................................................... HV263LCT2J9 .................................................. HV263LCT2K11 ................................................ HV263LCT2L12................................................. HV263LCT2LM15 ............................................. HV263LCT2MN18 ............................................. HV263LCT2P28 ................................................ HV263LCT2Q29 ............................................... HV272LCN2WX................................................. HV272LCT2WX ................................................ HV292LCN1 ...................................................... HV292LCN2 ...................................................... HV292LCN2WX ................................................ HV2P200EP .................................................... HV33P200TR .................................................... HV33P2ALCU-10 .............................................. HV33P2ALCU-11 .............................................. HV33P2ALCU-12 .............................................. HV33P2ALCU-13 .............................................. HV33P2ALCU-5 ................................................ HV33P2ALCU-6 ................................................ HV33P2ALCU-7 ................................................ HV33P2ALCU-8 ................................................ HV33P2ALCU-9 ................................................ HV33P2ALCU-X ................................................ HV33P2CU-X .................................................... HV33P605DAT ...................................................HV13P615ETP .................................................... HV3P615LRTP .................................................. HV3P620AT .....................................................HV19P625BE ...................................................... HV3P625BE ...................................................... HV3P625CA-F ............................... HV5,11,13,19,31P625CA-G ............................... HV5,11,13,19,31P625CA-H ............................... HV5,11,13,19,31P625CA-J ............................... HV5,11,13,19,31P625CA-K ............................... HV5,11,13,19,31P625CA-L ............................... HV5,11,13,19,31P625CA-LM ............................ HV5,11,13,19,31P625CA-M .............................. HV5,11,13,19,31P625CA-MN ............................ HV5,11,13,19,31P625CA-N ............................... HV5,11,13,19,31P625CA-P ............................... HV5,11,13,19,31P625CP ...................................................... HV3P625CP-HEX .............................................. HV3P625CP-LS ................................................ HV3P625CP-S .................................................. HV3P625ETP .................................................... HV3P625GB .......................................................HV4P625HIP ..................................................... HV3P625HIP-LS ............................................... HV3P625HIP-S ................................................. HV3P625HIP-STUD............................................HV4P625IC ....................................................... HV3P625IC-S ................................................... HV3P625IPB ......................................................HV4P625JH0 .................................................. HV27P625JH0 .................................................. HV27P625JH0-SP ............................................ HV27P625JH1 .................................................. HV27P625JH2 .................................................. HV27P625JH2 .................................................. HV27P625JH2-SP ............................................ HV27P625JH3-SP ............................................ HV27P625JH3WX............................................. HV27P625JH3WX............................................. HV27P625JI0 ................................................... HV25P625JI0-SP ............................................. HV25P625JI1 ................................................... HV25P625JI2 ................................................... HV25P625JI2-SP .............................................. HV25P625JI3WX .............................................. HV25P625JI3WX-SP ........................................ HV25P625JIC ................................................... HV30

P625JIP ................................................... HV30P625JS0 .................................................. HV30P625JS1 .................................................. HV30P625JS2WX ............................................. HV30P625JY0 .................................................. HV26P625JY0 .................................................. HV26P625JY0-SP ............................................ HV26P625JY1 .................................................. HV26P625JY2 .................................................. HV26P625JY2 .................................................. HV26P625JY2-SP ............................................ HV26P625JY2-SP ............................................ HV26P625JY3WX ............................................. HV26P625JY3WX ............................................. HV26P625LRTP .................................................. HV3P625LRTP .................................................. HV3P625RTP .................................................... HV3P625RTP-LS .............................................. HV3P625RTP-S ................................................ HV3P625RTW ................................................... HV3P625RTW-LS ............................................. HV3P625RTW-S ............................................... HV3P625SK1WX ............................ HV5,11,13,19,31P625SK2WX ......................................... HV5,31P625SRA ....................................................HV4P625SRA1...................................................HV4P625SRA2WX .............................................HV4P635BETP .................................................. HV3P635CA-J ............................... HV5,11,13,19,31P635CA-J ............................... HV5,11,13,19,31P635CA-K ............................... HV5,11,13,19,31P635CA-L ............................... HV5,11,13,19,31P635CA-LM ............................ HV5,11,13,19,31P635CA-M .............................. HV5,11,13,19,31P635CA-N ............................... HV5,11,13,19,31P635CA-P ............................... HV5,11,13,19,31P635CA-P ............................... HV5,11,13,19,31P635CP ................................... HV5,11,13,19,31P635CP-HEX .............................................. HV3P635CP-LS ................................................ HV3P635CP-S .................................................. HV3P635GB ......................................................HV4P635HIP ..................................................... HV3P635HIP-STUD ...........................................HV4P635IC ....................................................... HV3P635IC ....................................................... HV3P635IPB ......................................................HV4P6AL-10 .................................. HV5,11,13,19,31P6AL10-15/16 ......................... HV5,11,13,19,31P6AL-11................................... HV5,11,13,19,31P6AL11-15/16 ......................... HV5,11,13,19,31P6AL-12 .................................. HV5,11,13,19,31P6AL-12-15/16 ........................ HV5,11,13,19,31P6AL-13 .................................. HV5,11,13,19,31P6AL-13-15/16 ........................ HV5,11,13,19,31P6AL-14 .................................. HV5,11,13,19,31P6AL-14-15/16 ........................ HV5,11,13,19,31P6AL-15 .................................. HV5,11,13,19,31P6AL-15-15/16 ........................ HV5,11,13,19,31P6AL-17 .................................. HV5,11,13,19,31P6AL-17-15/16 ........................ HV5,11,13,19,31P6AL-18 .................................. HV5,11,13,19,31P6AL-18-15/16 ........................ HV5,11,13,19,31P6AL-20 .................................. HV5,11,13,19,31P6AL-20-15/16 ....................... HV5,11,13,19,31P6AL-21-1 ............................... HV5,11,13,19,31P6AL-21-15/16 ........................ HV5,11,13,19,31P6AL-22 .................................. HV5,11,13,19,31P6AL-22-15/17........................ HV5,11,13,19,31P6AL-23 .................................. HV5,11,13,19,31P6AL-23-15/16 ....................... HV5,11,13,19,31P6AL-28 .................................. HV5,11,13,19,31P6AL-28-15/16 ....................... HV5,11,13,19,31P6AL-29 .................................. HV5,11,13,19,31P6AL-30? ................................ HV5,11,13,19,31P6AL-7 .................................... HV5,11,13,19,31P6AL-7-15/16 .......................... HV5,11,13,19,31P6AL-9 .................................... HV5,11,13,19,31P6AL9-15/16 .......................... HV5,11,13,19,31P6AT .........................................................HV13

P6JAT1 .................................................... HV31P6JAT2 (obsolete) .................................... HV31P6JAT3 .................................................... HV31P6JGC ...................................................... HV30P6JGP ...................................................... HV30P6JP ........................................................ HV29P6JPB ...................................................... HV29P6JR10 ................................................. HV5,31P6JR11 ................................................. HV5,31P6JR12 ................................................. HV5,31P6JR13 ................................................. HV5,31P6JR14 ................................................. HV5,31P6JR18 ................................................. HV5,31P6JR21 ................................................. HV5,31P6JR23 ................................................. HV5,31P6JR28 ................................................. HV5,31P6JR7 ................................................... HV5,31P6JR8 ................................................... HV5,31P6JR9 ................................................... HV5,31P6JRX ................................................... HV5,31P6SL1 .............................................HV11,19,30P6SL5 .............................................HV11,19,30P6SW .....................................................HV5,13P7ALCU-10 .............................. HV5,11,13,19,31P7ALCU-10-15/16 ................... HV5,11,13,19,31P7ALCU-11 .............................. HV5,11,13,19,31P7ALCU-11-15/16 ................... HV5,11,13,19,31P7ALCU-12 .............................. HV5,11,13,19,31P7ALCU-12-15/16 ................... HV5,11,13,19,31P7ALCU-13 .............................. HV5,11,13,19,31P7ALCU-13-15/16 ................... HV5,11,13,19,31P7ALCU-14 .............................. HV5,11,13,19,31P7ALCU-14-15/16 ................... HV5,11,13,19,31P7ALCU-15 .............................. HV5,11,13,19,31P7ALCU-15-16/15 ................... HV5,11,13,19,31P7ALCU-17 .............................. HV5,11,13,19,31P7ALCU-17-15/16 ................... HV5,11,13,19,31P7ALCU-18 .............................. HV5,11,13,19,31P7ALCU-18-15/16 ................... HV5,11,13,19,31P7ALCU-20 ............................. HV5,11,13,19,31P7ALCU-20-15/16 ................... HV5,11,13,19,31P7ALCU-21 ............................. HV5,11,13,19,31P7ALCU-21-15/16 ................... HV5,11,13,19,31P7ALCU-23 ............................. HV5,11,13,19,31P7ALCU-23-15/16 ................... HV5,11,13,19,31P7ALCU-28 ............................. HV5,11,13,19,31P7ALCU-28-15/16 ................... HV5,11,13,19,31P7ALCU-29 ............................. HV5,11,13,19,31P7ALCU-7 ................................ HV5,11,13,19,31P7ALCU-7-15/16 ..................... HV5,11,13,19,31P7ALCU-9 ............................... HV5,11,13,19,31P7ALCU-9-15/16 ..................... HV5,11,13,19,31P925CP ...................................................... HV3P925CP-HEX .............................................. HV3P925CP-LS ................................................ HV3P925CP-S .................................................. HV3P925HIP-STUD............................................HV4P9CU-10.................................. HV5,11,13,19,31P9CU-11 .................................. HV5,11,13,19,31P9CU-12 .................................. HV5,11,13,19,31P9CU-13 .................................. HV5,11,13,19,31P9CU-14 .................................. HV5,11,13,19,31P9CU-15 .................................. HV5,11,13,19,31P9CU-17 .................................. HV5,11,13,19,31P9CU-18 .................................. HV5,11,13,19,31P9CU-20 ................................. HV5,11,13,19,31P9CU-21 ................................. HV5,11,13,19,31P9CU-23 ................................. HV5,11,13,19,31P9CU-28 ................................. HV5,11,13,19,31P9CU-7 ................................... HV5,11,13,19,31P9CU-9 ................................... HV5,11,13,19,31PCRK005-1 .............................................. HV38PCRK005-2 .............................................. HV38PCRK12-3................................................. HV38PCRK16-2 ................................................ HV38PCRK42-3 ................................................ HV38PCRK46-2 ................................................ HV38

InDEX by Part number


HV47

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