16" scroll saw

COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.#5763 PRINTED IN CHINA

ONLINE MANUAL DISCLAIMERTHE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINECONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS

MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES.PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

MODEL G053616" SCROLL SAW

INSTRUCTION MANUAL

WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of California to causecancer, birth defects or other reproductive harm.Some examples of these chemicals are:

• Lead from lead-based paints.• Crystalline silica from bricks, cement, and

other masonry products.• Arsenic and chromium from chemically treated

lumber.

Your risk from these exposures varies, depending onhow often you do this type of work. To reduce yourexposure to these chemicals: work in a well ventilatedarea, and work with approved safety equipment, suchas those dust masks that are specially designed to fil-ter out microscopic particles.

Table Of ContentsSECTION 1: SAFETY ................................................................................................................................2

Safety Instructions For Power Tools ....................................................................................................2Additional Safety Instructions For Scroll Saws ....................................................................................4

SECTION 2: INTRODUCTION....................................................................................................................5Commentary ........................................................................................................................................5

SECTION 3: CIRCUIT REQUIREMENTS ..................................................................................................6110 Volt ................................................................................................................................................6Grounding ............................................................................................................................................7Extension Cords ..................................................................................................................................7

SECTION 4: MACHINE FEATURES ..........................................................................................................8SECTION 5: SET UP ................................................................................................................................10

Unpacking ..........................................................................................................................................10G0536 Inventory ................................................................................................................................10Site Considerations ............................................................................................................................11Clean Up ............................................................................................................................................11Beginning Assembly ..........................................................................................................................12Attach Blade Guard............................................................................................................................12Installing Blades ................................................................................................................................13Test Run ............................................................................................................................................13

SECTION 6: OPERATIONS......................................................................................................................14General ..............................................................................................................................................14Blade Speed ......................................................................................................................................14Changing Blades................................................................................................................................15Straight Cuts ......................................................................................................................................16Curved Cuts ......................................................................................................................................16Inside Cuts ........................................................................................................................................17Bevel Cuts..........................................................................................................................................17

SECTION 7: MAINTENANCE ..................................................................................................................18Maintenance Safety ..........................................................................................................................18General ..............................................................................................................................................18Lubrication..........................................................................................................................................19Replacing Brushes ............................................................................................................................19

SECTION 8: SERVICE ADJUSTMENTS ................................................................................................20About Service ....................................................................................................................................20Squaring Table ..................................................................................................................................20

SECTION 9: REFERENCE INFO ............................................................................................................21General ..............................................................................................................................................21Aftermarket Accessories ....................................................................................................................21G0536 Parts Breakdown ....................................................................................................................22G0536 Parts List ................................................................................................................................23G0536 Machine Data Sheet ..............................................................................................................24Troubleshooting Guide ......................................................................................................................25Warranty & Returns............................................................................................................................26

-2- G0536 Scroll Saw

5. KEEP CHILDREN AND VISITORSAWAY. All children and visitors should bekept at a safe distance from work area.

6. MAKE WORKSHOP CHILD PROOF withpadlocks, master switches, or by removingstarter keys.

7. NEVER FORCE TOOL. It will do the jobbetter and safer at the rate for which it wasdesigned.

8. USE RIGHT TOOL. DO NOT force tool orattachment to do a job for which it was notdesigned.

1. KEEP GUARDS IN PLACE and in workingorder.

2. REMOVE ADJUSTING KEYS ANDWRENCHES. Form a habit of checking tosee that keys and adjusting wrenches areremoved from tool before turning on.

3. KEEP WORK AREA CLEAN. Clutteredareas and benches invite accidents.

4. NEVER USE IN DANGEROUS ENVIRON-MENT. DO NOT use power tools in dampor wet locations, or where any flammableor noxious fumes may exist. Keep workarea well lighted.

For Your Own Safety Read InstructionManual Before Operating This Equipment

Indicates an imminently hazardous situation which, if not avoided,WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,MAY result in minor or moderate injury. It may also be used to alertagainst unsafe practices.

This symbol is used to alert the user to useful information aboutproper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardous conditions.This manual uses a series of symbols and signal words which are intended to convey the levelof importance of the safety messages. The progression of symbols is described below.Remember that safety messages by themselves do not eliminate danger and are not a substi-tute for proper accident prevention measures.

NOTICE

Safety Instructions For Power Tools

SECTION 1: SAFETY

G0536 Scroll Saw -3-

9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size should be in accor-dance with the chart below. The amperagerating should be listed on the motor or toolnameplate. An undersized cord will causea drop in line voltage resulting in loss ofpower and overheating. Your extensioncord must also contain a ground wire andplug pin. Always repair or replace exten-sion cords if they become damaged.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. DO NOTwear loose clothing, gloves, neckties,rings, bracelets, or other jewelry whichmay get caught in moving parts. Non-slipfootwear is recommended. Wear protec-tive hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Alsouse face or dust mask if cutting operationis dusty. Everyday eyeglasses only haveimpact resistant lenses, they are NOTsafety glasses.

12. SECURE WORK. Use clamps or a vise tohold work when practical. It’s safer thanusing your hand and frees both hands tooperate tool.

13. DO NOT OVER-REACH. Keep properfooting and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keeptools sharp and clean for best and safestperformance. Follow instructions for lubri-cating and changing accessories.

LENGTHAMP RATING 25ft 50ft 100ft

0-6 16 16 167-10 16 16 1411-12 16 16 1413-16 14 12 1217-20 12 12 1021-30 10 10 No

Safety Instructions For Power Tools15. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recommend-ed accessories. The use of improper acces-sories may cause risk of injury.

16. REDUCE THE RISK OF UNINTENTIONALSTARTING. On machines with magneticcontact starting switches there is a risk ofstarting if the machine is bumped or jarred.Always disconnect from power sourcebefore adjusting or servicing. Make sureswitch is in OFF position before reconnect-ing.

17. CHECK DAMAGED PARTS. Before furtheruse of the tool, a guard or other part that isdamaged should be carefully checked todetermine that it will operate properly andperform its intended function. Check foralignment of moving parts, binding of movingparts, breakage of parts, mounting, and anyother conditions that may affect its opera-tion. A guard or other part that is damagedshould be properly repaired or replaced.

18. NEVER LEAVE TOOL RUNNING UNAT-TENDED. TURN POWER OFF. DO NOTleave tool until it comes to a complete stop.

19. NEVER OPERATE A MACHINE WHENTIRED, OR UNDER THE INFLUENCE OFDRUGS OR ALCOHOL. Full mental alert-ness is required at all times when running amachine.

20. NEVER ALLOW UNSUPERVISED ORUNTRAINED PERSONNEL TO OPERATETHE MACHINE. Make sure any instructionsyou give in regards to machine operation areapproved, correct, safe, and clearly under-stood.

21. IF AT ANY TIME YOU ARE EXPERIENC-ING DIFFICULTIES performing the intendedoperation, stop using the machine! Thencontact our service department or ask aqualified expert how the operation should beperformed.


No list of safety guidelines can be complete.Every shop environment is different. Alwaysconsider safety first, as it applies to yourindividual working conditions. Use this andother machinery with caution and respect.Failure to do so could result in serious per-sonal injury, damage to equipment, or poorwork results.

Like all machines there is danger associatedwith the Model G0536 Scroll Saw. Accidentsare frequently caused by lack of familiarityor failure to pay attention. Use this machinewith respect and caution to lessen the pos-sibility of operator injury. If normal safetyprecautions are overlooked or ignored, seri-ous personal injury may occur.

Additional Safety Instructions For Scroll Saws

1. SCROLL SAW SAFETY BEGINS withyour lumber. Inspect your stock carefullybefore you begin a cut. If you have anydoubts about the stability or structuralintegrity of your stock, DO NOT CUT!

2. KEEP HANDS AWAY FROM BLADE. DONOT hold pieces so small that your fingersgo under the blade guard. DO NOT reachunderneath work or in blade cutting pathwith your hands or fingers for any reason.

3. AVOID POSITIONS where a slip couldcause your hand to go into the blade.

4. NEVER USE YOUR SCROLL SAW WITHTHE BLADE GUARD REMOVED.

5. WAIT UNTIL BLADE IS STOPPED beforeclearing away cut-off pieces.

6. UNPLUG YOUR SCROLL SAW andremove the safety switch key beforechanging blades, adjustments, or perform-ing maintenance.

7. USE BLADES APPROPRIATE FORYOUR MACHINE, material being cut, andthe type of cut that you are performing.

8. DO NOT START THE SAW WITH THEBLADE IN CONTACT WITH THE WORK-PIECE.

9. SUPPORT LARGE WORKPIECES toreduce blade breakage and pinching.

10. FIRMLY SECURE YOUR SCROLL SAWto a stable, level table or workbench usingclamps or bolts. The saw may move whencutting large workpieces if not secured.

11. HABITS — GOOD AND BAD — AREHARD TO BREAK. Develop good habits inyour shop and safety will become second-nature to you.

12. PROLONGED EXPOSURE TO WOODDUST IS KNOWN TO CAUSE CANCER INHUMANS. Always wear an OSHA-approved respirator when working in anenvironment that could contain wood dust.


We are proud to offer the Model G0536 ScrollSaw. This machine is part of a growing Grizzlyfamily of fine woodworking machinery. Whenused according to the guidelines set forth in thismanual, you can expect years of trouble-free,enjoyable operation and proof of Grizzly’s com-mitment to customer satisfaction.

We are pleased to provide this manual with theModel G0536. It was written to guide you throughassembly, review safety considerations, andcover general operating procedures. It representsour effort to produce the best documentation pos-sible. If you have any comments regarding thismanual, please write to us at the address below:

Grizzly Industrial, Inc.C/O Technical Documentation

P.O. Box 2069Bellingham, WA 98227-2069

Most importantly, we stand behind our machines.If you have any service questions or partsrequests, please call or write us at the locationlisted below.

Grizzly Industrial, Inc.1203 Lycoming Mall Circle

Muncy, PA 17756Phone: (570) 546-9663

Fax: (800) 438-5901E-Mail: [email protected] Site: http://www.grizzly.com

The specifications, drawings, and photographsillustrated in this manual represent the ModelG0536 as supplied when the manual was pre-pared. However, owing to Grizzly’s policy of con-tinuous improvement, changes may be made atany time with no obligation on the part of Grizzly.For your convenience, we always keep currentGrizzly manuals available on our website atwww.grizzly.com. Any updates to your machinewill be reflected in these manuals as soon as theyare complete. Visit our site often to check for thelatest updates to this manual!

Lack of familiarity withthis manual couldcause serious person-al injury. Becomefamiliar with the con-tents of this manual,including all the safetywarnings.

Commentary

SECTION 2: INTRODUCTION


Amperage DrawThe Model G0536 motor is wired to operate at110V and draw the following load:

Motor Load ..........................................1.4 Amps

Plug TypeThe Model G0536 is supplied with a NEMA 5-15plug. DO NOT modify the plug or power cord inany way. See Figure 1 for a NEMA 5-15 plug andgrounded outlet.

Circuit Breaker RequirementsUse the following guidelines when choosing a cir-cuit breaker for your machine:

Recommended Circuit Breaker ..............5 Amp

Your Circuit CapacityAlways check to see if the wires in your circuit arecapable of handling the amperage load from yourmachine. If you are unsure, consult a qualifiedelectrician.

If you operate this machine on any circuit that isalready close to its capacity, it might blow a fuseor trip a circuit breaker. However, if an unusualload does not exist and a power failure stilloccurs, contact a qualified electrician or ourService Department at (570) 546-9663.

Serious personal injury could occur if youconnect your machine to the power sourcebefore you have completed the assemblyprocess. DO NOT connect the machine tothe power source until instructed to do so.

Figure 1. NEMA 5-15 plug andgrounded outlet.

110 Volt

SECTION 3: CIRCUIT REQUIREMENTS


In the event of an electrical short, groundingreduces the risk of electric shock by providing apath of least resistance to disperse electric cur-rent. This tool is equipped with a power cord thathas an equipment-grounding prong. The outletmust be properly installed and grounded in accor-dance with all local codes and ordinances.

OperationIf you find it necessary to use an extension cord:

• Make sure the cord is rated Standard Service(grade S) or better.

• The extension cord must also contain aground wire and plug pin.

• Use at least a 16 gauge cord.

• DO NOT use a cord longer that 100 feet!

This machine must have a ground prong inthe plug to help ensure that it is grounded.DO NOT remove ground prong from plug tofit into a two-pronged outlet! If the plug willnot fit the outlet, have the proper outletinstalled by a qualified electrician.

Electrocution or a firecan result if the machineis not grounded correct-ly. Make sure all electri-cal circuits are ground-ed. DO NOT use themachine if it is notgrounded.

No single list of electrical guidelines canbe comprehensive for all shop environ-ments. Operating this machinery mayrequire additional electrical upgrades spe-cific to your machine and shop environ-ment. It is your responsibility to make sureyour electrical systems comply with alllocal electrical codes and ordinances.

NOTICE The wire on the power cord with green orgreen and yellow striped insulation is thegrounding conductor.

Extension CordsGrounding


Blade TensionAdjustment Knob

Blade Guard

Throat Plate

Table

Upper Arm

SECTION 4: MACHINE FEATURES


Figure 2. Machine features.

Table Tilt Knob

ON/OFF Switch

Motor

Variable Speed Knob

Angle Scale

Blade Guard

Blade

Dust Blower

Upper BladeHolder

Lower BladeHolder


A. Blade Guard ..............................................1B. Blade ..........................................................1C. Dust Blower and Mounting Plate................1D. Hex Bolt and Knurled Nut ..........................1

The machine was carefully packed when it left theGrizzly warehouse. If you discover the machine isdamaged after you have signed for delivery, andthe truck and driver are gone, you will need to filea freight claim with the carrier. Save the contain-ers and all packing materials for possible inspec-tion by the carrier or its agent. Without the pack-ing materials, filing a freight claim can be difficult.If you need assistance determining whether youneed to file a freight claim, or with the procedureto file one, please contact our Customer Service.

When you are completely satisfied with the con-dition of your shipment, inventory its parts.

Sharp edges on metalparts may cause person-al injury. Examine theedges of all metal partsbefore handling.

Figure 3. G0536 Inventory.

G0536 InventoryUnpacking

SECTION 5: SET UP

A

D BC


The unpainted surfaces are coated with a waxyoil to protect them from corrosion during ship-ment. Remove this protective coating with a sol-vent cleaner or citrus-based degreaser such asGrizzly’s G7895 Degreaser. To clean thoroughly,some parts may need to be removed. For opti-mum performance from your machine, makesure you clean all moving parts or slidingcontact surfaces that are coated. Avoid chlo-rine-based solvents as they may damage paintedsurfaces should they come in contact.

Gasoline and petroleumproducts have low flashpoints and could explodeif used to clean machin-ery. DO NOT use gaso-line or petroleum prod-ucts to clean the machin-ery.

Smoking near solventscould ignite an explosionor fire and cause seriousinjury. DO NOT smokewhile using solvents.

Lack of ventilation whileusing solvents couldcause serious personalhealth risks, fire, orenvironmental hazards.Always work in a wellventilated area to pre-vent the accumulationof dangerous fumes.Supply the work areawith a constant sourceof fresh air.

Unsupervised childrenand visitors inside yourshop could receive seri-ous personal injury.Ensure child and visitorsafety by keeping allentrances to the shoplocked at all times. DONOT allow unsupervisedchildren or visitors in theshop at any time.

Weight LoadThe Model G0536 Scroll Saw is a small weightload with a small footprint. Most workbenchesshould be sufficient to carry the weight of themachine. Reinforce the workbench if you ques-tion its ability to support the weight.

Working ClearanceWorking clearances can be thought of as the dis-tances between machines and obstacles thatallow safe operation of every machine withoutlimitation. Consider existing and anticipatedmachine needs, size of material to be processedthrough each machine, and space for auxiliarystands or work tables. Also consider the relativeposition of each machine to one another for effi-cient material handling.

Lighting And Outlets Lighting should be brightenough to eliminate shadow and prevent eyestrain. Electrical circuits should be dedicated orlarge enough to handle the amperage draw.Outlets should be located near each machine sopower or extension cords are clear of high-trafficareas. Observe local electrical codes for properinstallation of new lighting, outlets, or circuits.

Clean UpSite Considerations


Sharp edges on metalparts may cause person-al injury. Examine theedges of all metal partsbefore handling.

This section covers the basic assembly and adjust-ment instructions needed to begin operation.Complete the assembly in the order provided in thismanual and then read the remaining portion of themanual before attempting any type of operation.

Your safety is important! Please follow thewarnings below during this entire section:

! Disconnect power tothe machine during theentire assemblyprocess. Failure to dothis may result in seri-ous personal injury.

Mount Scroll Saw

To attach the scroll saw to a solid surface:

1. Locate a rectangular piece of 3⁄4" plywoodthat is at least 20"W x 16"D.

2. Mount the base of the scroll saw to the cen-ter of the plywood with 1⁄4" x 1" lag bolts and1⁄4" washers.

3. Clamp the plywood securely to a workbench.

4. To permanently mount the scroll saw to theworkbench, screw 1⁄4" x 1" (or longer) lag boltswith 1⁄4" washers directly to the workbench.

To attach the blade guard:

1. Set the blade guard on the scroll saw tableand position it around the upper arm.

2. Thread the bolt through the blade guardcomponents as shown in Figure 4, andscrew it into the knurled nut.

Figure 4. Blade guard assembly.

Figure 5. Blade guard adjustment.

Attach Blade GuardBeginning Assembly

3. Adjust the dust blower mounting plate andthe blade guard so that they ride just abovethe workpiece, and tighten the knurled nutshown in Figure 5.

Knurled Nut


To install the blade:

1. Disconnect the machine from the powersource.

2. Feed the blade through the table and hookinto the lower blade holder as shown inFigure 6. The blade teeth should face for-ward and down.

Figure 6. Blade attached to both holders.(Guard removed for clarity)

3. Push down on the upper blade holder andslide the upper end of the blade into the hold-er. Make sure that the pins are seated intothe grooves in both holders.

4. Increase the tension on the blade until theblade gives a musical sound when plucked.

Note—Determining correct blade tension issubjective and learned through experience.If the blade is loose, the blade will drift off thelayout line when cutting and the scroll sawwill be noisy and vibrate. If the blade is tootight, the blade could break causing seriousinjury. Properly tensioned blades will lastlonger and are less likely to break.

5. Replace the lower arm guard, the throatplate and lower the blade guard into position.

Note—The blade can be installed sidewaysto accommodate long workpieces.

Once the assembly is complete, the machineneeds to be tested. The purpose of the test run isto ensure that there are no problems.

To test run the scroll saw:

1. Remove all tools from the scroll saw.

2. Turn the variable speed setting down to 550SPM.

3. Plug the saw into the power source. Flip theswitch ON. Keep your finger ready to turn thescroll saw OFF.

4. Listen for any unusual noises, vibrations orrubbing. If anything sounds unusual, stop thesaw immediately.

5. Disconnect the machine from the powersource and find the source of the problembefore operating further.

NOTE—If you cannot locate the source of anunusual noise or vibration, feel free to con-tact our service department for help.

Test RunInstalling Blades

Before starting the saw, make sure youhave performed the preceding assemblyand adjustment instructions, and youhave read through the rest of the manualand are familiar with the various functionsand safety issues associated with thismachine. Failure to follow this warningcould result in serious personal injury.


This section will cover basic scroll sawing opera-tions. Please read the remaining portion of themanual before attempting any type of operation.


Damage to your eyes, lungs, and earscould result from failure to wear safetyglasses, a respirator, and hearing protec-tion while using this machine.

Loose hair and clothingcould get caught inmachinery and causeserious personal injury.Keep loose clothingrolled up and long hairtied up and away frommachinery.

Figure 7. Variable speed knob.

It is important to adjust the blade speed for thetype of material being cut. Generally harder mate-rials require a slower blade speed.

To adjust the blade speed:

Rotate the knob, shown in Figure 7, clockwise toincrease the blade speed, and counterclockwiseto reduce the speed.

Feed RateThe feed rate is the speed an operator moves theworkpiece through the saw blade. The correctfeed rate depends on the type of material, and itsthickness. When using the correct feed rate theworkpiece will move easily and the motor will runsmoothly. When feeding the work too quickly themotor may bog down and the blade can break,causing serious injury.

Blade SpeedGeneral

SECTION 6: OPERATIONS


A typical scroll saw blade will wear out in 1⁄2 to 2hours, depending on the material cut. Bladesbecome dull quicker when cutting thick material,plywood, laminates, hardwoods and metal.

To change the blade:

1. Disconnect the machine from the powersource

2. Remove the throat plate and the lower armguard shown in Figure 8.

3. Loosen the blade tension adjustment knob.

4. Push down on the upper blade holder shownin Figure 9, pull the upper end of blade outof the holder, push down on the blade to freethe lower end of the blade, and pull the bladeup to remove.

Figure 8. Arm guard screws and throat plate.

Throat Plate

Lower Arm Guard

Figure 9. Upper blade holder.

5. Feed the blade through the table and hook itinto the lower blade holder as shown inFigure 10. The teeth should face forwardand down.

Figure 10. Blade attached to both holders.(Guard removed for clarity)

6. Push down on the upper blade holder andslide the upper end of the blade into the hold-er. Make sure that the pins are seated intothe grooves in both holders.

7. Increase the tension on the blade until theblade gives a musical sound when plucked.

Note—Determining correct blade tension issubjective and is learned through experi-ence. If the blade is not tensioned enoughthe blade will drift off the layout line whencutting. The scroll saw will also have exces-sive noise and vibration. If the blade is tootight the blade could break, causing seriousinjury. Blades that are tensioned correctlywill last longer and be less likely to break.

8. Replace the lower arm guard and the throatplate, and lower the blade guard into posi-tion.

Note—The blades can also be installed withthe teeth pointing sideways to accommodatelong workpieces.

Changing Blades


Miter gauges and fences are not effective onscroll saws because most scroll saw blades arenarrow and tend to follow the grain of the wood.Freehand cutting allows the operator to compen-sate for blade drift.

To make a straight cut:

1. Draw a straight line on your workpiece.

2. Turn the power ON and allow the motor toreach full speed.

3. Feed the workpiece slowly and steadily intothe blade, keeping your hands to either sideof the cutting line while pushing down. Makesure the blade is cutting on the waste side ofthe line (Figure 11).

Figure 11. Straight cut.

When cutting curves, preplan your cut and leavetight inside curves for a second pass to minimiz-ing backing out. Cut sharp outside curves by cut-ting past the curve and looping around to cut froma different angle.

To make a curved cut:

1. Draw a pattern on your workpiece.

2. Choose a blade size based on the tightestcurve in the workpiece. Smaller blades cancut tighter curves.

3. Rough cut the board down to a workablesize.

4. Feed the workpiece into the blade with aslow and even pressure. Use your fingers tohold it down and use your thumbs to steer asshown in Figure 12.

Figure 12. Making a curved cut.4. Scroll saw blades will have a tendency to

drift. Compensate by adjusting the feeddirection.

Note—The variation of hard and soft grain inwood will cause the scroll saw blade todeflect. If you are approaching hard grain atan angle, the feed rate must be slowed andpressure should be applied toward the sidewith the hard grain.

Note—When approaching a tight radius,slow down your feed rate, but don’t stop.Give the teeth time to make the cut. Forcingthe workpiece through the curve will causethe blade to twist or break. If your cut pro-duces waste in the curve’s interior, turn thepower off and wait until all motion stopsbefore removing the waste.

Curved CutsStraight Cuts


Bevel cuts can be used for miters, cope joints,and making relief or recessed projects.

To make a bevel cut:

1. Draw your pattern as described in the previ-ous sections.

2. Adjust the table to the desired angle.

3. Using the same principles as in the previoussections, feed the work slowly and evenlyinto the blade, remembering not to force theworkpiece (Figure 14).

Figure 14. Making a bevel cut.

Inside cuts such as circles or the insides of closedletters can be easily cut with your scroll saw bythreading the blade through a hole drilled in theworkpiece.

To make an inside cut:


2. Remove blade and throat plate.

3. Drill a hole in the waste portion of the work-piece that is large enough for the pins to fitthrough.

4. Thread the blade through the hole in theworkpiece as shown in Figure 13.

Figure 13. Installing the blade for an inside cut.

Bevel CutsInside Cuts

4. Wait until all motion has stopped beforeremoving waste near the blade.

5. Replace the throat plate, mount the bladeand tension it.

6. Make the inside cut and go back to step 1 forthe next inside cut.


Always disconnectpower to the machinebefore performing main-tenance. Failure to dothis may result in seriouspersonal injury.

!Regular periodic maintenance on the ModelG0536 will ensure optimum performance. Make ahabit of inspecting the machine each time youuse it.

Before each use, look for the following condi-tions:

1. Loose bolts.

2. Damaged blades.

3. Worn switch.

4. Worn or damaged cords and plugs.

5. Any other condition that could hamper thesafe operation of this machine.

The table and other non-painted surfaces on yourmachine should be protected against rust and pit-ting. Wiping the table clean after every useensures that moisture from wood dust does notremain on bare metal surfaces.

Tables can be kept rust-free with regular applica-tions of products like SLIPIT® or Boeshield® T-9.For long term storage you may want to considerproducts like Kleen Bore's Rust Guardit™.

Loose hair and clothingcould get caught inmachinery and causeserious personal injury.Keep loose clothingrolled up and long hairtied up and away frommachinery.


Projectiles from themachine could causeserious eye injury. Wearsafety glasses at alltimes.

Working Table

GeneralMaintenance Safety

SECTION 7: MAINTENANCE


Lubricate the upper and lower arm bushings withlight machine oil once a month or after 50 hoursof use.

To lubricate the bushings:


2. Remove the upper arm guard.

3. Lay the machine on its side.

4. Apply a generous amount of machine oil tothe end of the bolts that hold the bushings inplace as shown in Figure 15.

Figure 15. Lubricating bushings.

Replacing the motor brushes is a simple job thatmay be necessary after extended use.

To replace the motor brushes:


2. Remove the motor brush caps with a flat-head screwdriver. One of the caps is shownin Figure 16. The other is on the oppositeside of the motor.

3. Remove the brushes and check for blackcarbon build-up or damage. If necessary,replace the brushes.

4. Slide brushes back into the slot and replacethe brush caps.

Figure 16. Motor brush cap.

Replacing BrushesLubrication

5. Leave the scroll saw on its side and allow themachine oil to soak in overnight.


Always disconnectpower to the machinebefore performing ser-vice adjustments. Failureto do this may result inserious personal injury.

!

This section is designed to help the operator withadjustments that were made at the factory andthat might also need to be made during the life ofthe machine.

This section is provided for your convenience—itis not a substitute for the Grizzly ServiceDepartment. If any adjustments arise that are notdescribed in this manual, then feel free to call theGrizzly Service Department at (570) 546-9663.

Similarly, if you are unsure of how to perform anyprocedure in this section, the Grizzly ServiceDepartment will be happy to guide you throughthe procedures or help in any other way.

To ensure that the table is square:


2. Loosen the table tilt knob shown in Figure 17.

Figure 17. Pointer and table tilt knob.

Figure 18. Check the angle with a square

3. Place a square on the table and against theblade as shown in Figure 18.

4. Adjust the table until there is no spacebetween the square and the blade.

5. Tighten the table tilt knob, loosen the pointershown in Figure 17 and adjust it to 0˚.

Pointer

Table Tilt Knob

Squaring Table

About Service

SECTION 8: SERVICE ADJUSTMENTS


This section contains the following subsectionsfor the Model G0536: aftermarket accessories,data sheets, parts diagrams and list, troubleshoot-ing, and warranty/return information.

If you need parts or help in assembling yourmachine, or if you need operational information,call the service department at (570) 546-9663.Trained service technicians will be glad to helpyou.

If you have any comments regarding this manual,please write to Grizzly at the address below:

Grizzly Industrial, Inc.C/O Technical Documentation

P.O. Box 2069Bellingham, WA 98227-2069

We recommend you keep a copy of our currentcatalog for complete information regardingGrizzly's warranty and return policy. If you needadditional technical information relating to thismachine, or if you need general assistance orreplacement parts, please contact the ServiceDepartment at the location listed below.

Grizzly Industrial, Inc.1203 Lycoming Mall Circle

Muncy, PA 17756Phone: (570) 546-9663

Fax: (800) 438-5901E-Mail: [email protected] Site: http://www.grizzly.com.

To order any of the aftermarket accessoriesbelow, find the model number in bold and call ourcustomer service line 24 hours a day at 1-800-523-4777.

Replacement Blades:

MODEL # WIDTH TPI TOOTHG6670 0.008 0.078" 25 SkipG6671 0.019 0.125" 10 SkipG6672 0.018 0.110" 15 Skip

Scroll Saw Abrasive Packs:Quickly smooths edges of wood, plastic, metaland composite scroll saw projects. Eliminatehand sanding. 1⁄2" grits are 80, 120, 180 & 220.1⁄4" grits are 120, 180, 220 & 320. Packs of 4.

MODEL TYPE WIDTHH5323 Pin 1⁄2"H5324 Pin 1⁄4"

AftermarketAccessories

General

SECTION 9: REFERENCE INFO


1 PB10M Hex Bolt M6-1 x 252 PLW03M Lock Washer 6mm3 P0536003 Warning ID Label4 P0536004 Lower Base5 P0536005 Left Cover6 PS09M Phlp Hd Scr M5-.8 x 107 P0536007 Pillar Body8 P0536008 Pin Shaft9 P0536009 Pin Shaft10 PS12M Phlp Hd Scr M3-.5 X 611 P0536011 Unplug Warning12 P0536012 Left Side Nameplate13 P0536013 Plastic Cap14 P0536014 Right Side Nameplate15 P0536015 Screw Pole16 P0536016 Expand Block17 P0536017 Expand Block18 P0536018 Bushing19 P0536019 Blade Tension Knob (Female)20 P0536020 Columned Pin21 P0536021 Bushing22 P0536022 Right Cover23 P0536023 Pressure Plate24 P0536024 Spring25 PW02M Flat Washer 5mm26 P0536026 Upper Arm Guard27 PSB81M Cap Screw M5-.8 x 2028 P0536028 Upper Blade Clip29 P0536029 Spacer30 P0536030 Blade31 PSB95M Cap Screw M5-.8 x 3032 P0536032 Spacer33 P0536033 Connecting Link34 PW05M Flat Washer 4mm35 PLW01M Lock Washer 5mm36 P0536036 Read Manual Warning37 P0536037 Circuit Board38 PHTEK5M Self-Tapping Screw M4-.7 x 12

REF PART # DESCRIPTION

39 P0536039 Lower Arm40 P0536040 Spacer41 P0536041 Lower Blade Clip42 P0536042 Air Hose43 PS38M Phlp Hd Scr M4-.7 x 1044 P0536044 Pressure Plate45 PW03M Flat Washer 6mm46 P0536046 Knurled Nut 6mm47 P0536047 Eye Guard48 P0536048 Upper Arm49 P0536049 Air Bellows50 PB119M Hex Bolt M6-1 x 6051 P0536051 Retainer52 P0536052 Rocker Arm53 PSB26M Cap Screw M6-1 x 1254 PRP15M Roll Pin 3mm x 8mm55 P0536055 Table Insert56 P0536056 Motor57 P0536057 Dust Blower58 PFH19M Flat Head Screw M4-.7 x 1059 P0536059 Axle Bolt M6-160 P0536060 Table 61 PSB02M Cap Screw M6-1 x 2062 P0536062 Table Tilt Scale63 P0536063 Locking Knob M6-1 x 2064 P0536064 Pointer65 P0536065 Front Strut67 P0536067 Lower Protection Guard68 PN01M Hex Nut M6-169 P0536069 Dust Mask Warning70 P0536070 Safety Glasses Warning72 P0536072 Switch Box Panel75 P0536075 Switch Box76 P0536076 Variable Speed Label77 P0536077 Variable Speed Knob & Panel78 P0536078 On/Off Switch79 P0536079 Strain Relief80 P0536080 Cord & Plug

REF PART # DESCRIPTION


Design Type .................................................................................................. Bench Model

Overall Dimensions:Table ..........................................................................................................143⁄8" x 77⁄8"Overall Height ........................................................................................................113⁄4"Width......................................................................................................................101⁄2"Depth ........................................................................................................................21"Box Size ................................................................................................23" x 11" x 13"Shipping Weight ..................................................................................................34 lbs.Net Weight ..........................................................................................................31 lbs.Footprint ......................................................................................................151⁄4" x 83⁄8"

Capacities:Depth of Throat ........................................................................................................16"Maximum Cutting Height @90° ..............................................................................21⁄8"Maximum Cutting Height @45° ..................................................................................1" Table Tilt ..............................................................................................................0-45°

Blade and Movement:Blade ..........................................................................................................5" Pin-TypeStrokes per minute ..............................................................Variable; 550 – 1800 SPMStroke ........................................................................................................................1⁄2"

Construction:Base ................................................................................................................Cast IronTable ..............................................................................................................Cast IronArms ..............................................................................................................Aluminum

Motor:Type ................................................................................................................UniversalHorsepower ..........................................................................................................1⁄5 HPAmps ......................................................................................................................1.4A Phase ⁄ Voltage ............................................................................Single Phase ⁄ 110VCycle ⁄ RPM ........................................................60 Hertz ⁄ Variable; 550 – 1800 RPMSwitch..............................................................Toggle ON/OFF; Rotary Speed ControlPower Transfer ..............................................Direct Drive, Counterbalanced FlywheelBearings ..............................................................Shielded & Lubricated Ball Bearings

Features:........................................................................................................Clear Blade Guard

..................................................................................................Adjustable Dust Blower..................................................................................Blade Tension Adjustment Knob

Specifications, while deemed accurate, are not guaranteed.

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G0536 16" SCROLL SAW

MACHINE DATASHEET

REVISED 10/03


SYMPTOM

Blade won’t stay on layoutline.

Excessive blade break-age.

Motor will not start.

Motor will not start; fusesor circuit breakers blow.

Motor overheats.

Motor stalls (resulting inblown fuses or tripped cir-cuit).

Machine slows or stallswhen operating.

POSSIBLE CAUSE

1. Blade not tensioned enough.

1. Blade tensioned too much.2. Upper and lower blade guides are not

perfectly in line.

1. Low voltage.2. Open circuit in motor or loose connec-

tions.

1. Short circuit in line cord or plug.2. Short circuit in motor or loose connec-

tions.3. Incorrect fuses or circuit breakers in

power line.

1. Motor overloaded.2. Air circulation through the motor

restricted.

1. Short circuit in motor or loose connec-tions.

2. Low voltage.3. Incorrect fuses or circuit breakers in

power line.4. Motor overloaded.

1. Applying too much pressure to work-piece.

2. Badly worn motor brushes.

CORRECTIVE ACTION

1. Increase tension on blade.

1. Loosen blade tension.2. Loosen guides and line them up.

1. Check power line for proper voltage.2. Inspect all lead connections on motor for loose or open connec-

tions.

1. Inspect cord or plug for damaged insulation and shorted wires.2. Inspect all connections on motor for loose or shorted terminals

or worn insulation.3. Install correct fuses or circuit breakers.

1. Reduce load on motor.2. Clean out motor to provide normal air circulation.

1. Inspect connections on motor for loose or shorted terminals orworn insulation.

2 Correct the low voltage conditions.3. Install correct fuses or circuit breakers.

4. Reduce load on motor.

1. Feed workpiece slower.

2. Replace motor brushes.

Troubleshooting Guide


Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser fromthe date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warrantyand any and all warranties that may be implied by law, including any merchantability or fitness, for any par-ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or representthat the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product andany legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-cial, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will thenissue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-chandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive toachieve better quality equipment. We make every effort to ensure that our products meet high quality anddurability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Warranty & Returns

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9. How many of your woodworking machines are Grizzly? _____________

10. Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander ___6" - 8" Grinder___5" - 8" Drill Press ___Mini Lathe___8" jointer ___10" - 12" Thickness Planer ___8" - 10" Bandsaw _✓ Scroll Saw___Disc/Belt Sander ___Spindle/Belt Sander___Mini Jointer

___Other__________________________________________________

11. How many of the machines checked above are Grizzly? ____________

12. Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander ___Orbital Sander___Biscuit Joiner ___Palm Sander___Circular Saw ___Portable Planer___Detail Sander ___Saber Saw___Drill/Driver ___Reciprocating Saw___Miter Saw ___Router

___Other__________________________________________________

13. What machines/supplies would you like Grizzly Industrial to carry?

__________________________________________________________

__________________________________________________________

14. What new accessories would you like Grizzly Industrial to carry?

__________________________________________________________

__________________________________________________________

15. What other companies do you purchase your tools and supplies from?

__________________________________________________________

__________________________________________________________

16. Do you think your purchase represents good value?

___Yes ___No

17. Would you recommend Grizzly Industrial to a friend?

___Yes ___No

18. Would you allow us to use your name as a reference for Grizzly customersin your area? Note: We never use names more than three times.

___Yes ___No

19. Comments:_________________________________________________

__________________________________________________________

__________________________________________________________

__________________________________________________________

__________________________________________________________

1. How did you learn about us?

___Advertisement ___Friend___Catalog ___Card Deck___World Wide Web

___Other__________________________________________________

2. Which of the following magazines do you subscribe to.

___American Woodworker ___Practical Homeowner___Cabinetmaker ___Shop Notes___Family Handyman ___Today’s Homeowner___Fine Homebuilding ___WOOD___Fine Woodworking ___Wooden Boat___Home Handyman ___Woodshop News___Journal of Light Construction ___Woodsmith___Old House Journal ___Woodwork___Popular Mechanics ___Woodworker___Popular Science ___Woodworker’s Journal___Popular Woodworking ___Workbench

___Other__________________________________________________

3. Which of the following woodworking/remodeling shows do you watch?

___Backyard America ___The New Yankee Workshop___Home Time ___This Old House___The American Woodworker ___Woodwright’s Shop

___Other__________________________________________________

4. What is your annual household income?

___$20,000-$29,999 ___$60,000-$69,999___$30,000-$39,999 ___$70,000-$79,999___$40,000-$49,999 ___$80,000-$89,999___$50,000-$59,999 ___$90,000 +

5. What is your age group?

___20-29 ___50-59___30-39 ___60-69___40-49 ___70 +

6. How long have you been a woodworker?

___0 - 2 Years ___8 - 20 Years___2 - 8 Years ___20+ Years

7. How would you rank your woodworking skills?

___Simple ___Advanced___Intermediate ___Master Craftsman

8. What stationary woodworking tools do you own? Check all that apply.

___Air Compressor ___Panel Saw___Bandsaw ___Planer___Drill Press ___Power Feeder___Drum Sander ___Radial Arm Saw___Dust Collector ___Shaper___Horizontal Boring Machine ___Spindle Sander___Jointer ___jointer___Lathe ___Vacuum Veneer Press___Mortiser ___Wide Belt Sander

___Other__________________________________________________

Name ____________________________________________________________________________________Street ____________________________________________________________________________________City ______________________________________________________________State________Zip_________Phone Number_______________________E-Mail_______________________FAX________________________MODEL #_____________________Serial # __________________________ Order #______________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of

course, all information is strictly confidential.

WARRANTY CARD

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GRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069

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Name_______________________________

Street_______________________________

City______________State______Zip______

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