User Manual and Parts Book

REDEXIM-BLEC TURFMAKER SEEDER Serial number:

Original manual

Kwekerijweg 8

3709JA Zeist

The Netherlands

Tel.: (31)30-6933227 Fax: (31)30-6933228 Email: verti-drain@redexim.com www.redexim.com

ATTENTION:

IT IS OF THE UTMOST IMPORTANCE TO READ THIS USER MANUAL CAREFULLY PRIOR TO USING THE TURFMAKER SEEDER IN ORDER TO USE THE MACHINE SAFELY AND TO OBTAIN THE BEST RESULTS.

1702 English 924.120.004

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FOREWORD Congratulation on your Turfmaker seeder purchase. For safe and long-lasting operation of this Turfmaker seeder, it is necessary to read and to understand this user manual. It is impossible to work safely with this machine without complete knowledge of the content of the user manual.

The Turfmaker seeder is not a machine that works independently. It is the user’s responsibility to use the correct tractor. The user must also check the tractor/Turfmaker seeder combination on safety aspects such as noise level, user instructions and risk analysis.

The following pages deal initially with the general safety instructions. Every user should know these safety instructions and apply them. At the end of this page, a registration card is inserted. This registration card should be returned to enable us to deal with potential future claims.

This user manual lists many instructions that are numbered in sequence. You should follow

this sequence. A is an indication of a safety instruction. A means a tip and/or note.

All information and technical specifications provided at the moment that this document is published are the most recent ones. Design specifications may be changed without prior notice.

WARRANTY CONDITIONS WITH DELIVERY THIS BLEC-REDEXIM MACHINE IS GUARANTEED AGAINST MATERIAL DEFECTS.

THIS WARRANTY IS VALID FOR A PERIOD OF 12 MONTHS FROM THE PURCHASE DATE.

BLEC-REDEXIM WARRANTIES ARE SUBJECT TO THE ‘GENERAL CONDITIONS FOR SUPPLY OF PLANT AND MACHINERY FOR EXPORT, NUMBER 188’ THAT ARE PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE.

REGISTRATION CARD For your own information, fill in the table below:

Serial number of the machine

Dealer name

Date of purchase

Remarks

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!! SAFETY INSTRUCTIONS !!

Figure 1

The BLEC Turfmaker seeder is designed for safe use. This can only be achieved if you completely follow the safety instructions described in this manual. Read and understand (Figure 1) the manual before you start using the BLEC-Redexim machine. If the machine is not used as described in this manual, this can result in injuries and/or damage to the machine.

INTENDED USE OF THE MACHINE AND OBLIGATIONS OF THE USER

Treating fields/lawns is the only purpose of the machine. Any other use is improper. The manufacturer will not accept any liability for damage resulting from improper use. All risks occurring with this are entirely at the expense of the user. All persons assigned to operate, maintain and repair the machine by the owner must completely read and understand the operation manual and in particular the chapter of Safety Instructions. The machine is manufactured according to the latest technical understanding and is safe to use. Modifications to the Turfmaker seeder (including its operations) that have a negative impact on safety must be rectified immediately. The user is obliged to check the Turfmaker seeder for visible damage and defects before using the Turfmaker seeder. For safety reasons it is in principle not permitted to make changes or adjustments to the Turfmaker seeder (except those approved by the manufacturer). If modifications to the Turfmaker seeder have been made, then the current CE marking is cancelled. The person that has made these modifications has to apply for a new CE marking himself. Following the use, maintenance and repair instructions prescribed by the manufacturer is also considered proper use of this machine.

The user is responsible for a safe combination of the Turfmaker seeder and the tractor. This entire combination must be tested for noise, safety, risk and user friendliness. User instructions should also be drafted. Dress appropriately during work activities to the Turfmaker seeder. Wear sturdy shoes with steel toecaps, long trousers and tie up long hair. Do not wear loose clothing. The general applicable health & safety (Dutch: ARBO) regulations must also be followed in addition to the instructions in this user manual.

Relevant traffic regulations also apply in case of using public roads.

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REQUIREMENTS FOR THE ENVIRONMENT AND TOWING VEHICLES

Inspect the area to be treated before using the Turfmaker seeder. Remove loose obstacles and avoid irregularities.

As described in the Technical Data, always use the Turfmaker seeder in combination with a towing vehicle that is suitable for this job.

Do not use the Turfmaker seeder in the dark, in heavy rain/storm or on slopes with an angle larger than 20 degrees.

REQUIREMENTS DURING MAINTENANCE, REPAIR AND ADJUSTMENTS

Keep a record of the repair activities.

When unskilled people use, maintain or repair the machine, this could result in injuries to the user and to third parties. This must be avoided!

Use only original BLEC-Redexim parts for maintenance or repairs because of the safety of the machine and of the user.

Only authorised technical personnel may carry out repairs to the Turfmaker seeder.

In case of maintenance, adjusting and repairs, it is necessary to block the Turfmaker seeder in order to prevent sinking away, driving off and/or sliding off.

If a hydraulic installation is present, you should always make it pressure-free before working on this installation.

Used oil/grease is harmful to the environment. Dispose of these substances according to the regulations that apply in your location.

REQUIREMENTS PRIOR TO AND DURING WORK ACTIVITIES TO THE MACHINE

Attach the Turfmaker seeder to the towing vehicle according to the regulations. (Danger of injuries!)

NEVER use the Turfmaker seeder in the absence of protective guards and safety stickers.

Check the Turfmaker seeder for loose bolts, nuts and components before every operation.

Check whether you have a clear field of vision – both close by and far away – before you start moving.

All persons who are going to operate the Turfmaker seeder must be familiar with all the functions and control elements of the Turfmaker seeder before starting any work activities.

NEVER crawl under the Turfmaker seeder. If necessary, tip over the Turfmaker seeder to work at the bottom side.

If present, check the hydraulic hoses regularly and replace these when the hydraulic hoses are damaged or appear old. The hoses that are replaced should comply with the technical requirements of the manufacturer.

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SAFETY STICKERS Safety stickers are located on both sides of the Turfmaker seeder (Figures 2 and 3). These safety stickers must always be clearly visible and legible and must be replaced if they have become damaged.

Figure 2

- In case of maintenance, adjustments and repair, always switch OFF the engine of the towing vehicle.

- Keep a distance of minimum 4 metres if the

machine is operating (except the operator).

- Order number 921.280.402

Figure 3

- Prior to using the machine, the operators of the machine must read the user manual carefully.

- Order number 900.280.402

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Location of the Safety Stickers

Figure 4

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EU DECLARATION We – Redexim BV, Utrechtseweg 127, 3702 AC Zeist, Holland – declare entirely under our own responsibility that the product: TURFMAKER SEEDER WITH A MACHINE NUMBER AS INDICATED ON THE MACHINE AND INDICATED IN THIS MANUAL to which this declaration refers, complies with the stipulation of the 2006/42/EC machine directive and with the NEN-EN-ISO 12100 : 2010 and NEN-EN-ISO 13857 : 2008 norms. Zeist, 13/01/2017

A.C. Bos Manager Operations & Logistics Redexim Holland

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TABLE OF CONTENTS

WARRANTY CONDITIONS ....................................................................................... 2 REGISTRATION CARD ............................................................................................. 2 !! SAFETY INSTRUCTIONS !! ................................................................................. 3 EU DECLARATION ................................................................................................... 7 1.  TECHNICAL DATA ......................................................................................... 9 2.  GENERAL DESCRIPTION .............................................................................. 9 3.  FIRST INSTALLATION ..................................................................................10 4.  ATTACHING THE TRACTOR ........................................................................11 5.  DETACHING THE TURFMAKER SEEDER ...................................................12 6.  TRANSPORTING THE TURFMAKER SEEDER ............................................12 7.  SAFETY WHEN USING THE TURFMAKER SEEDER ..................................12 8.  START/STOP PROCEDURE .........................................................................13 8.1  ADJUSTING THE ‘VALVE’ SOWING ELEMENT ..........................................14 8.2  SETTING THE QUANTITY OF SEEDS USING THE GEARBOX ..................15 8.3  SEED SPREAD RATE TEST .........................................................................16 9.  TROUBLE SHOOTING (PROBLEM ANALYSIS) ..........................................17 10.  MAINTENANCE .............................................................................................18 11.  TECHNICAL INFORMATION: LUBRICATION POINTS ................................19 

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1. TECHNICAL DATA Model Turfmaker seeder

1800

Turfmaker seeder 2100

Turfmaker seeder 2400

Working width 1,800mm (70.9”) 2100mm (82.7”) 2400mm (94.5”)

Working depth 5-12mm (0.2”-0.5”)

Speed Up to 12 km/h (7.5 mph)

Three-point connection

3-point Cat. 1-2

Weight 905kg (1991 lbs) 965kg (2123 lbs) 1,025kg (2255 lbs)

Recommended tractor

Tractor with a 30 hp engine and a lifting capacity of 1,360kg (3000 lbs)

Tractor with a 40 hp engine and a lifting capacity of 1,500kg (3307 lbs)

Tractor with a 50 hp engine and a lifting capacity of 1,650kg (3638 lbs)

Dimensions L x W x H

1060x2166x1041mm (41.7x85.3x41”)

1060x2465x1041mm (41.7x97x41“)

1060x2760x1041mm (41.7x108.7x41”)

Grease EP 2

Gearbox grease

Standard components

2. GENERAL DESCRIPTION The Turfmaker seeder is a machine that can be used for sowing seeds in grass and sport fields. The machine must be coupled to a tractor that is suitable to carry out this operation.

The Turfmaker seeder works as follows: The rake loosens the soil after which the roller digs trenches in the soil. Subsequently, the machine distributes the correct quantity of seeds evenly on to the ground. The quantity of seeds can be adjusted continuously-variable by operating the gearbox. After the seeds have fallen into the trenches, the rear roller takes care of covering the seeds with soil.

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3. FIRST INSTALLATION The machine should be prepared for use as follows: 1. Attach cables to the hoisting points (1) (see Figure 5).

Turfmaker seeder 1600: Make sure that the crane and hoisting cable can handle

minimum 1,350 kg (2970 lbs). Turfmaker seeder 2100: Make sure that the crane and hoisting cable can handle

minimum 1,450 kg (3190 lbs). Turfmaker seeder 2400: Make sure that the crane and hoisting cable can handle

minimum 1,550 kg (3410 lbs). 2. Lift the machine including the pallet approx. 100mm (4”) off the ground. 3. Loosen the pallet by removing the 3-point pins (2). 4. Pull the pallet from under the machine. 5. Slowly lower the machine until it stands safely on the ground.

!! KEEP A SAFE DISTANCE. THE MACHINE MAY START TO SLIDE DURING HOISTING !!

!! NEVER CRAWL UNDER THE MACHINE !!

Figure 5

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4. ATTACHING THE TRACTOR Prior to attaching the machine, check the following the points:

- Check whether the Turfmaker seeder is undamaged and whether it is safe to attach and use the machine.

- Check whether the bolts and nuts are tightened with the correct torque.

- Check whether all safety stickers are on the machine and whether these are undamaged and easily readable. Never use the machine if it has damaged or unreadable stickers.

The Turfmaker seeder can be attached to the tractor by means of the three-point installation in the following manner:

1. Remove the 3-point pins from the Turfmaker seeder (1).

2. Carefully drive the tractor backwards until the arms (2) can be attached to the Turfmaker seeder.

!! Make sure that the tractor and the Turfmaker seeder cannot move while you are attaching them !!

!! Switch off the tractor engine before attaching the Turfmaker seeder !!

3. Attach the arms (2) to the Turfmaker seeder using the 3-point pins. Lock the pins using the r-clips.

4. Set the stabilizer to a sideways stroke of 100mm. 5. Mount the top link (3) onto the tractor and attach it to the Turfmaker seeder. 6. Adjust the top link so that the Turfmaker seeder is under a 90º angle with the ground.

!! Make sure that the 3-point pins are locked using the r-clips !!

7. Start the tractor and lift the Turfmaker seeder off the ground.

Figure 6

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5. DETACHING THE TURFMAKER SEEDER The machine has to be detached in the following manner (see Figure 6):

1. Drive to a spot where the tractor and Turfmaker seeder are in a horizontal position.

!! Make sure that the Turfmaker seeder and the tractor cannot move while you are detaching them !!

!! Switch off the tractor engine before detaching the Turfmaker seeder !!

2. Carefully place the Turfmaker seeder on the ground. 3. Loosen the top link and remove it. 4. Loosen the lowest arms.

6. TRANSPORTING THE TURFMAKER SEEDER The user is responsible for transporting the Turfmaker seeder on public roads. Verify the national legislation regarding the regulations. In view of the machine’s weight, it is not advised to drive faster than 20 km/h (12.4 mph) with a raised Turfmaker seeder. Higher speeds are dangerous for people and can damage the tractor and Turfmaker seeder.

7. SAFETY WHEN USING THE TURFMAKER SEEDER Before using the Turfmaker seeder, you should check the following: 1. Are there loose objects in the field? First remove these objects. 2. Are there slopes? The maximum slope is 20 degrees for this machine. Always go from

top to bottom. 3. Are there hard objects in the ground? If so, use the Turfmaker seeder at adjusted speed. 4. Is there danger of flying objects (e.g., golf balls) that distract the attention of the driver? If

so, the Turfmaker seeder CANNOT be used. 5. Is there danger of sinking/sliding away? If so, postpone sowing. 6. If the soil is frozen or very wet, postpone the activities until conditions improve. 7. Check whether the hopper is not too damp. Dampness can cause the seeds to stick to

each other and this leads to a poor result. 8. Do NOT make sharp curves when the Turfmaker seeder touches the ground.

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8. START/STOP PROCEDURE Starting to sow

The start procedure is VERY important. Follow the described procedure, because otherwise the Turfmaker seeder can get damaged.

1. Put seeds in the hopper.

2. Adjust the gearbox to the seeds.

3. Drive to a spot where the machine will be used.

4. Drive slowly forward and lower the Turfmaker seeder until the machine drives completely on the ground.

5. Increase the speed to the required speed.

In most cases, it is recommended to drive several times over the same piece of soil during sowing. The second time, you should sow under a different angle (a diamond pattern) for a perfect result.

Stop sowing

1. Reduce the speed. 2. Lift the machine off the ground. 3. Drive to the next spot for sowing and start to sow.

Upon completing the work activities, the valves must be closed using the valve adjustment handle. If the valves remain open, seeds might spill from the machine during transport.

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8.1 ADJUSTING THE ‘VALVE’ SOWING ELEMENT The machine is suitable for sowing different types of seeds. Furthermore, the Turfmaker seeder can also be used in combination with various tractors and you can sow at different speeds. To adjust the machine to the various factors, the machine’s sowing installation must be adjusted. The sowing elements have a number of functions (Figure 9):

1. If the valve is closed, no seeds can flow out of the hopper when the machine is idle (e.g., during transport).

2. To empty the hopper after sowing, the valve (a sowing element) can be opened so that the seeds can run out of the hopper. To catch the seeds, you can mount the receptacle bar under the elements (see Section 8.3).

3. The valve can be adjusted according to the size of the seeds that will be sown. For fine grass, the valve must be closed completely. Then the gear wheel grabs the seeds. In the case of larger seeds, the space between the gear wheel and the valve is not large enough to let the seeds pass. Therefore, the valve needs to be opened more for larger seeds. Adjusting the size of the opening can be done using the valve adjustment handle. The handle can be adjusted by loosening the stellar knob (1), selecting the required position and retightening the stellar knob (Figure 8).

Figure 7

Figure 8

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8.2 SETTING THE QUANTITY OF SEEDS USING THE GEARBOX By affecting the setting of the sowing elements, the delivery of seeds can be set to additional or fewer seeds. The sowing elements contain rotating gears that transport the seeds By affecting the speed of the gears, the quantity of seeds can be adjusted. The gearbox can adjust the speed continuously-variable. Do the following to adjust the quantity of the seeds:

1. Loosen the stellar knobs (1) (see Figure 10).

2. Rotate the stellar knob (2) to change the settings. You can see the settings on the sticker (3).

Figure 9

If the gearbox is in the maximum position and there are still not enough seeds coming out of the machine, the valves need to be readjusted (see Section 8.1).

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8.3 SEED SPREAD RATE TEST The quantity of seeds should be adjusted for the correct operation of the Turfmaker seeder. You should consider the following instructions for this:

In most cases, it is recommended to drive several times over the same piece of soil during sowing. The second time, you should sow under a different angle (a diamond pattern) for a perfect result.

You will need the following accessories for adjusting the quantity of seeds:

1. A scale 2. A tray for weighing the seeds 3. Enough seeds for filling at least 30% of the hopper

The procedure is as follows: 1. Attach the Turfmaker seeder to a suitable tractor. 2. Remove the stellar knobs (1) and the receptacle bar (2) (see Figure 11). 3. Slide the receptacle bar (2) under the sowing elements (see Figure 11). 4. Fill the hopper with seeds and make sure that these are evenly spread throughout the

hopper. 5. Turn the front roller (3) 13 rotations counter-clockwise.

Figure 11

6. Weigh the seeds coming out of the sowing bar and multiply the outcome by (???).

The resulting outcome is the amount of seeds in kilograms that should be spread per 100m2.

7. Remount the sowing bar onto the Turfmaker seeder.

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9. TROUBLE SHOOTING (PROBLEM ANALYSIS)

Problem Possible cause Solution

The seeds do not reach the correct depth.

The soil is too hard. Loosen the soil by means of ploughing, irrigating, etc.

Adjust the machine so that only the front roller touches the ground.

Not enough weight on the machine

Stack more weight on the machine.

The tractor does not have sufficient traction.

Soil is too wet. Postpone sowing.

Not enough weight on the machine

Stack more weight on the machine.

No seeds come out of the machine.

The seeds stick to each other because they are too wet.

Use dry seeds.

Gearbox in the wrong position Adjust the gearbox. The handle for operating the

valves is closed. Operate the handle to open the valve(s).

No seeds in the hopper Check whether these are enough seeds in the hopper. Top up if necessary.

Too many seeds come out of the machine.

The handle for operating the valves is opened too far.

Readjust the handle for operating the valve(s).

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10. MAINTENANCE

Time schedule Check / Grease point Method Before every use

Check for loose bolts / nuts.

Tighten loose bolts / nuts with the correct tightening moment.

Presence and readability of the safety stickers (Figure 4)

Replace these if not present or damaged.

After every use

Clean the hopper. Remove the remaining seeds from the hopper.

After the first 20 working hours

(new or repaired)

Check for loose bolts / nuts.

Tighten loose bolts / nuts with the correct tightening moment.

Grease the drive chains. Use a chain spray.

Grease the roller bearings. Use 1 shot of EP 2 on the lubrication points.

After every 100 hours Check whether there is sufficient grease in the gearbox. Fill the gearbox up to the fill opening.

Use 2.8kg EP 0.

Check whether the drive chains are greased adequately.

Grease the drive chains.

Check whether the drive chains have enough tension.

Stretch the drive chains.

Check whether the hopper is clean.

Clean the hopper.

Top up the lubrication points with grease.

Use EP2 grease – 1 shot

Check the seed dosing. Carry out a spread rate test.

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11. TECHNICAL INFORMATION: LUBRICATION POINTS To guarantee the proper functioning of the Turfmaker seeder, the lubrication points (1) at both sides of the machine (Figure 12) must be greased periodically. Grease these points according to the table in Chapter 10.

Figure 11