18 V 4½" CORDLESS ANGLE GRINDER

(Battery & Charger Not Included)

054-1245-4

Owner’s Manual

PRODUCT SPECIFICATIONS

Batteries: 18 V Ni-Cd (054-3102-2; sold separately) Li-ion (054-3100-6; sold separately)

Speed: 6500 RPM (no load)

Maximum disc diameter: 4½" (115 mm)

Spindle threads: 5/8" – 11UNC (15.875 mm)

Minimum disc thickness: 5/32" (3.9 mm)

Chargers: 1-hour, diagnostic (054-3103-0 or 054-3101-4; both sold separately)

Weight: 6 lb 11 oz (3.04 kg) without battery

NEED ASSISTANCE? Call us on our toll-free Customer Support Line: 1-800-689-9928

Imported by Mastercraft Canada Toronto, Canada M4S 2B8

Battery not included

2

Product specifications ………….……………………………………………………. 1 Table of contents ……………………………………………………………………... 2 General safety warnings …………………………………………………………….. 3–4 Eye, ear & lung protection …………………………………………………………… 3–4 Electrical safety ………………………………………………………………………. 4 Power tool safety ……………………………………………………………………... 5–7 General safety rules ………………………………………………………………….. 5 Work area ………………………………………………………………….………….. 5 Electrical safety ………………………………………………………………………. 5 Personal safety ……………………………………………………………………….. 5–6 Use and care of power tools .……………………………………………………….. 6 Service ………………………………………………………………………………… 6–7 Specific safety rules ………………………………………………………………….. 7–8 Battery and charger safety ………………………………………………………….. 9 Symbols ……………………………………………………………………………….. 10 Know your cordless angle grinder …………………………………………….. 11 Accessories and contents …………………………………………………………… 12–13 Available accessories ………………………………………………………………... 12 Contents ………………………………………………………………………………. 12–13 Assembly and operation …………………………………………………………….. 14–21 Installing the assist handle ………………………………………………………….. 14 Installing a battery ……………………………………………………………………. 14–15 Installing the guard …………………………………………………………………… 1516 Positioning the guard ………………………………………………………………… 16 Installing a grinding disc .……………………………………………………………. 17 ON/OFF switch ……………………………………………………………………….. 18–19 Grinding ……………………………………………………………………………….. 19–21 Maintenance ………………………………………………………………………….. 21 Exploded view ………………………………………………………………………… 22 Parts list ……………………………………………………………………………….. 23–24 Warranty ……………………………………………………………………….……… 25–26

TABLE OF CONTENTS

3

EYE, EAR & LUNG PROTECTION

This instruction manual includes the following:

General Safety Rules

Specific Safety Rules and Symbols

Functional Description

Assembly

Operation

Maintenance

Accessories

!

ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA

REQUIREMENTS or ANSI SAFETY STANDARD Z87.1

FLYING DEBRIS can cause permanent eye damage. Prescription

eyeglasses ARE NOT a replacement for proper eye protection.

WARNING: Non-compliant eyewear can cause serious injury if

broken during the operation of a power tool.

SAVE THESE INSTRUCTIONS FOR REFERENCE

WARNING: Use hearing protection, particularly during extended

periods of operation of the tool, or if the operation is noisy. !

GENERAL SAFETY WARNINGS

CAUTION: Before using this tool or any of its accessories, read this

manual and follow all Safety Rules and Operating Instructions. !

4

ELECTRICAL SAFETY

WARNING: To avoid electrical hazards, fire hazards or damage to the

tool, use proper circuit protection.

This tool is wired at the factory for 120 V operation. It must be connected to

a 120 V, 15 A circuit that is protected by a time-delayed fuse or circuit

breaker. To avoid shock or fire, replace power cord immediately if it is worn,

cut or damaged in any way.

GENERAL SAFETY WARNINGS

WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN

OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.

WARNING: Dust that is created by power sanding, sawing, grinding,

drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities. These chemicals include:

Lead from lead-based paints Crystalline silica from bricks, cement, and other masonry products Arsenic and chromium from chemically treated lumber

The level of risk from exposure to these chemicals varies, according to how

often this type of work is performed. In order to reduce exposure to these

chemicals, work in a well-ventilated area, and use approved safety

equipment, such as a dust mask that is specifically designed to filter out

microscopic particles.

!

5

GENERAL SAFETY RULES

WARNING: Read and understand

all instructions. Failure to follow all

instructions listed below may result in

electric shock, fire and/or serious personal

injury.

WORK AREA

Keep your work area clean and well lit.

Cluttered benches and dark areas invite

accidents.

Do not operate power tools in potentially

explosive environments, such as in the

presence of flammable liquids, gas or dust.

Power tools create sparks that may ignite

dust or fumes.

Keep bystanders, children and visitors

away while operating the tool. Distractions

can cause the operator to lose control.

ELECTRICAL SAFETY

Double insulated tools are equipped with a

polarized plug (one blade is wider than the

other). This plug will only fit into a

polarized plug one way.

If the plug does not fit into the outlet

properly, reverse the plug. If it still does not

fit, contact a qualified electrician to install a

polarized outlet. Do not alter the plug in

any way. Double insulation eliminates the

need for the three-pronged grounded

power cord and grounded power supply

system.

Avoid contact between the operator's body

and grounded surfaces such as pipes,

radiators, ranges, and refrigerators. There

is an increased risk of electric shock if the

operator's body is grounded.

Do not expose power tools to rain or wet

conditions. Water entering the power tool

will increase the risk of electric shock.

Do not abuse the cord. Do not use the

power cord to carry the tool or to pull the

plug out of the outlet. Keep the power cord

away from heat, oil, sharp edges, and

moving parts. Replace a damaged power

cord immediately. A damaged power cord

increases the risk of electric shock.

When operating a power tool outdoors,

use an outdoor-rated extension cord type

“W-A” or “W”. These cords are rated for

outdoor use and they reduce the risk of

electric shock.

PERSONAL SAFETY

Stay alert, be aware of the surroundings,

and use common sense when operating a

power tool. Do not use a power tool while

tired or under the influence of drugs,

alcohol, or medication. A moment of

inattention while operating a power tool

may result in serious personal injury.

Dress properly. Do not wear loose clothing

or jewellery.

Contain long hair. Keep hair, clothing, and

gloves away from moving parts. Loose

clothing, jewellery, or long hair can get

caught in moving parts.

!

POWER TOOL SAFETY

6

PERSONAL SAFETY – cont’d

Avoid accidental start-ups. Verify that the

switch is in the OFF position before

plugging in the tool. Carrying a power tool

with a finger on the switch or plugging in a

tool that has the switch in the ON position

invites accidents.

Remove adjusting keys and wrenches

before turning the tool ON. A wrench or

key that is left attached to a rotating part of

the tool may result in personal injury.

Do not overreach. Keep proper footing and

balance at all times. Proper footing and

balance allows the operator to maintain

better control of the tool in unexpected

situations.

Use safety equipment. Always wear eye

protection.

Use a dust mask, non-skid safety shoes, a

hardhat, or hearing protection when

appropriate.

USE AND CARE OF POWER TOOLS

Use clamps or another practical means to

secure and support the workpiece to a

stable platform. Holding the work in a hand

or against the body is not stable, and may

lead to loss of control.

Do not force the tool. Use the correct tool

for the application. The correct tool will do

the job better and safer when used at the

rate that it was designed to work at.

Do not use a power tool if it cannot be

turned ON or OFF using the power switch.

A tool that cannot be controlled using the

switch is dangerous, and must be repaired.

Disconnect the plug from the outlet before

making any adjustments, changing

accessories, or storing the tool. Such

preventive safety measures reduce the risk

of accidental start-ups.

When power tools are not in use, store

them out of the reach of children or

untrained persons. Tools are dangerous in

the hands of untrained users.

Maintain tools with care. Keep cutting tools

sharp and clean. Properly maintained

cutting tools with sharp cutting edges are

less likely to bind, and are easier to

control.

Inspect the tool for misalignment or binding

of moving parts, broken parts, and any

other condition that may affect the

operation of the tool. If it is damaged, have

the tool serviced before using it. Many

accidents are caused by poorly maintained

tools.

Use only accessories that are

recommended by the manufacturer for this

model. Accessories that are suitable for

one tool may become hazardous when

used with another tool.

SERVICE

Tool servicing must be performed by

qualified personnel. Service or

maintenance performed by non-qualified

personnel could result in a risk of injury.

POWER TOOL SAFETY

7

SERVICE – cont’d

When servicing a tool, use only identical

replacement parts. Follow the instructions

in the Maintenance section of this Manual.

The use of unauthorized parts or failure to

follow the instructions in the Maintenance

section of this Manual may create a risk of

electric shock or injury.

WARNING: Know your cordless

angle grinder. Do not plug in the

charger or install a battery in the tool

until you have read and understand this

Instruction Manual. Learn the tool’s

applications and limitations, as well as

the specific potential hazards related to

this tool. Following this rule will reduce the

risk of electric shock, fire, or serious injury.

Always wear eye protection. Any power

tool can throw foreign objects

into your eyes and cause

permanent eye damage.

ALWAYS wear safety goggles

(not glasses) that comply with ANSI safety

standard Z87.1. Everyday glasses have

only impact resistant lenses. They ARE

NOT safety glasses.

WARNING: Glasses or goggles

not in compliance with ANSI Z87.1

could cause serious injury when they

break.

WARNING: Always wear gloves to

protect your hands from hot sparks.

WARNING: Always wear hearing

protection and a dust mask. Use only in

well ventilated areas. Use of personal

protective equipment and working in a safe

environment will reduce the risk of injury.

Always keep hands out of the path of the

grinding disc. Avoid awkward hand

positions where a sudden slip could cause

your hand to move into the rotating disc.

To avoid injury from accidental starting,

always remove the battery from the angle

grinder before installing or removing

grinding discs.

The grinding disc and guard must be

securely attached as described in this

Owner’s Manual before installing a battery

in the tool. Failure to do so will increase

the risk of serious injury if the grinding disc

shatters.

Make sure the guard is in good condition

and securely installed before operating

grinder.

Secure the workpiece. Use clamps or a

vice to hold the work when practical. It’s

safer than using your hand and it frees

both hands to operate the tool.

Do not clamp grinder in vise or use as a

fixed grinder.

Grinding discs must be stored in a dry

location to prevent deterioration.

SPECIFIC SAFETY RULES

!

! !

POWER TOOL SAFETY

!

!

8

Before attaching the grinding disc, inspect

it for visible defects. If it is cracked,

chipped or warped do not install it.

Use only grinding discs in compliance with

ANSI Standard B7.1 and rated for a speed

greater than 6,500 RPM.

Do not remove the soft paper in the centre

of the grinding disc.

NOTE: If this paper has been previously

removed, insert some soft rubber or paper

between the grinding disc and the disc

flange to prevent damage to the grinding

disc.

Do not alter or enlarge the centre hole of

the grinding disc as this could result in

breaking it.

Do not over tighten the clamp nut on the

grinding disc. Excessive tightening may

cause the disc to crack and possibly

shatter during operation.

Do not use the grinder if the disc flange or

clamp nut is missing or if the spindle is

bent.

Check to make sure and any extension

cords are clear of the area to be cut.

Contact with ”live” wires could shock the

operator or cause a fire.

Always hold the grinder securely with two

hands while working and at all times when

it is running.

Never turn the grinder ON with the grinding

disc or any rotating parts touching the work

surface.

Never cover the air vents in the motor

housing with your hands while operating

the grinder.

SPECIFIC SAFETY RULES

9

Battery packs and chargers must be

purchased separately.

This angle grinder has been designed to

be powered by one of the following battery

packs:

● 18 V Nickel-Cadmium #054-3102-2

● 18 V Lithium-ion #054-3100-6

WARNING: Only use the battery

packs listed above to power this tool.

Using any other battery pack could

cause serious injury or damage the

tool.

Both battery packs can be charged using

one of the following chargers:

● 14.4 V / 18 V LED Diagnostic Battery

Charger #054-3103-0

● 14.4 V / 18 V LCD Diagnostic Battery

Charger with LCD Status Display

#054-3101-4

WARNING: Only use the battery

chargers listed above to charge the

battery packs listed above. Charging

any other batteries may damage the

charger and possibly cause serious

injury.

WARNING: Follow all safety rules

and warnings included with the battery

pack and charger purchased for use

with this tool. Failure to follow those

safety rules and warnings may result in

serious injury or damage to the charger

and battery pack.

Never dispose of defective batteries with

your household waste. Always recycle

defective batteries in accordance with your

local municipal policies.

!

!

!

BATTERY AND CHARGER SAFETY

10

V Volts

A Amperes

Hz Hertz

W Watts

kW Kilowatts

Microfarads

L Litres

kg Kilograms

H Hours

N/cm2 Newtons per square centimetre

Pa Pascals

Min Minutes

S Seconds

Alternating current

Three-phase alternating current

Three-phase alternating current with neutral

Direct current

No load speed

Alternating or direct current

Class II construction

Splash-proof construction

Watertight construction

Protective grounding at grounding terminal, Class I tools

Revolutions or reciprocations per minute

Diameter

Off position

Arrow

Warning symbol

SYMBOLS

WARNING: Some of the following symbols may appear on the cordless

angle grinder. Study these symbols and learn their meaning. Proper

interpretation of these symbols will allow for more efficient and safer

operation of this tool.

!

3042597

LISTED This symbol designates that this tool is

listed with Canadian requirements by

ETL Testing Laboratories, Inc.

Conforms to UL Std. 60745-1, 60745-2-3.

Certified to CAN/CSA Std. C22.2 No.

60745-1, 60745-2-3.

JD597118

11

KNOW YOUR CORDLESS ANGLE GRINDER

NOTE: Battery & Charger are NOT included and must be purchased separately. This angle grinder is compatible with all 18 V PowerXchange batteries.

Battery pack (sold separately)

Battery release button

Assist handle

ON/OFF switch

Guard

Spindle locking button

Inner disc flange

Disc

12

AVAILABLE ACCESSORIES

WARNING: Use only grinding and

cut-off discs that are recommended for

this cordless angle grinder. Follow the

instructions that accompany the

grinding and cut-off discs. The use of

improper discs may result in injury to

the operator or damage to the angle

grinder.

Before using any accessory, carefully read

the instructions or the owner’s manual for

the accessory.

Grinding discs Cut-off discs

WARNING: If any part is missing or

damaged, do not install a battery in the

tool until the missing or damaged part is

replaced.

CONTENTS

Carefully unpack the cordless angle

grinder. Compare the contents against the

“ANGLE GRINDER COMPONENTS” chart

below.

NOTE: See illustration of the cordless

angle grinder and components on

Page 13.

Battery packs and chargers must be

purchased separately.

This angle grinder has been designed to

be powered by one of the following battery

packs:

● 18 V Nickel-Cadmium #054-3102-2

● 18 V Lithium-ion #054-3100-6

WARNING: Only use the battery

packs listed above to power this tool.

Using any other battery pack could

cause serious injury or damage the

tool.

Both battery packs can be charged using

one of the following chargers:

● 14.4 V / 18 V LED Diagnostic Battery

Charger #054-3103-0

● 14.4 V / 18 V LCD Diagnostic Battery

Charger with LCD Status Display

#054-3101-4

WARNING: Only use the battery

chargers listed above to charge the

battery packs listed above. Charging

any other batteries may damage the

charger and possibly cause serious

injury.

WARNING: Follow all safety rules

and warnings included with the battery

pack and charger purchased for use

with this tool. Failure to follow those

safety rules and warnings may result in

serious injury or damage to the charger

and battery pack.

Never dispose of defective batteries with

your household waste. Always recycle

defective batteries in accordance with your

local municipal policies.

ACCESSORIES AND CONTENTS

!

!

ANGLE GRINDER COMPONENTS

KEY DESCRIPTION QTY

A Angle grinder 1

B Assist handle 1

C Grinding disc 1

D Flange wrench 1

E Guard 1

F Outer disc flange 1

G Inner disc flange 1

Owner’s Manual 1

!

!

!

13

CONTENTS

14

INSTALLING THE ASSIST HANDLE

1. Remove the battery from the angle

grinder.

2. Install the assist handle (1) by

screwing it clockwise into the left side

(2) of the gear housing (3) (Fig. 1).

NOTE: The handle can be installed on

either the left or right side or the top of the

grinder gear housing, depending upon

operator preference (Fig. 6, 7 & 8). The

assist handle must always be used to

prevent loss of control and possible injury.

3. Tighten the assist handle securely.

NOTE: Hand-tighten the side handle. Do

not over tighten.

CHANGING A BATTERY IN THE ANGLE

GRINDER

1. Remove the discharged battery (1)

from the tool by pressing on one the

battery release buttons (2) on the

sides of the tool handle (Fig. 2).

NOTE: There is one battery release button

on each side of the handle. It is only

necessary to press one of the buttons to

release the battery.

2. Pull the battery out of the tool handle

(3).

3. Slide the fully charged battery into the

matching cavity in the tool handle

where the discharged battery has

been removed.

ASSEMBLY AND OPERATING

Fig. 1

Fig. 2

15

CHANGING A BATTERY IN THE ANGLE

GRINDER – cont’d

NOTE: Make sure the battery is fully

engaged with the mounting slots in the tool

handle. The battery release buttons will

“click” into place when the battery is fully

installed.

WARNING: Do not immerse the

battery pack in water. Sudden cooling

could cause the hot battery to explode or

leak.

INSTALLING THE GUARD

WARNING: The guard must be

installed before installing a grinding

disc or using the angle grinder. Failure

to do so could result in serious

personal injury.

1. Remove the battery from the angle

grinder.

2. Depress the spindle lock button (1)

(Fig. 3).

3. Rotate the clamp nut (2) until the

spindle locks (Fig. 4).

4. Turn the clamp nut counter clockwise

and remove it from the spindle.

NOTE: If clamp nut cannot be loosened by

hand, use the wrench (3) provided.

5. Remove disc flange (4). It will simply

pull off the spindle (5).

6. Using a #2 Philips® screwdriver,

remove the four guard retainer screws

(6) and four lock washers (7).

!

ASSEMBLY AND OPERATING

!

Fig. 3

Fig. 4

Fig. 2

16

INSTALLING THE GUARD – cont’d

7. Lift off the guard retainer washer (8).

8. Place the guard (9) on the gear

housing (10) (Fig. 5).

NOTE: Make sure the hole in guard fits

over the mounting boss (11) on the gear

housing and that the wave crest washer

(12) is in place.

9. Place the guard retainer washer (8) on

the gear housing boss and fasten in

place with the four screws (6) and four

lock washers (7) that were removed.

10. Rotate the guard to position it toward

the rear of the grinder.

11. Tighten all four screws with the screw

driver.

12. Install the disc flange, making sure it

mates with the flats on the spindle.

13. Install the clamp nut finger tight to

hold the disc flange in place.

POSITIONING THE GUARD

WARNING: The guard must be

positioned correctly to protect the

operator. Rotate the guard to the

correct position as noted in Fig. 6, 7 or

8. Guard placement depends upon

where the handle is positioned.

Left side

Right side

Center

ASSEMBLY AND OPERATION ASSEMBLY AND OPERATING

!

Fig. 5

Fig. 6

Handle on left side

Fig. 7

Handle on right side

Fig. 8

Handle in

centre

17

INSTALLING A GRINDING DISC

WARNING: Use the correct size of

grinding disc. Never use a disc thinner than

5/32".

1. Depress the spindle lock button and

rotate the outer clamp nut (1) until spindle locks (Fig. 9).

2. Turn the outer clamp nut counter clockwise and remove it from the spindle.

NOTES:

a) If the outer clamp nut (1) cannot be loosened by hand, use the wrench (2) provided. b) DO NOT remove the inner disc flange (3).

3. Make sure the flats in the inner disc flange are engaged with the flats on the spindle.

4. Place the grinding disc (4) over the spindle (5) with the concave side of the disc facing out.

5. Screw the outer clamp nut onto the spindle with the flat side of nut facing outward away from the disc. Fit the raised small diameter portion of the clamp nut into the hole in the grinding disc.

NOTE: Finger tighten only.

6. Depress the spindle lock button and

rotate the grinding disc clockwise until the spindle locks.

7. Securely tighten the clamp nut with

the wrench provided

ASSEMBLY AND OPERATING

Fig. 9

!

18

WARNING: Have you read “GENERAL SAFETY WARNINGS”, “POWER

TOOL SAFETY”, “SPECIFIC SAFETY RULES”, BATTERY AND CHARGER

SAFETY” and “SYMBOLS” on pages 3, 4, 5, 6, 7, 8, 9 &10 of this Manual? If not,

please do it now before you operate this angle grinder. Your safety depends on

it!

Every time you use the angle grinder you should verify the following: 1. Grinding disc is correct for the type of material being ground 2. Grinding disc is in good condition and securely tightened onto the spindle

3. Proper eye and hearing and breathing protection are being worn.

Failure to adhere to these safety rules can greatly increase the chances of

injury.

WARNING: Never attach a wood

cutting or carving blade of any type to

this angle grinder. It is designed for

grinding metal only. Use for any other

purpose is not recommended and

creates a hazard which will result in

serious injury.

WARNING: Never cover air vents.

They must always be open for proper

motor cooling.

ON/OFF SWITCH

The ON/OFF switch performs three

separate functions:

Lock-off

ON/OFF

Lock-on

ASSEMBLY AND OPERATING

!

!

!

19

ON/OFF SWITCH – cont’d

To turn the angle grinder ON:

1. Slide the centre lock-off button (1) to

the right with your thumb (Fig. 10).

2. While holding the lock-off button

toward the right, press forward on the

front of the ON/OFF switch button (2)

until it “snaps” into the ON position..

3. Remove your thumb from the ON/OFF

switch and the tool will stay running.

To turn the angle grinder OFF:

1. Press on the rear portion of the

ON/OFF switch (3). The switch will

“snap” to the OFF position.

GRINDING

Always select and use grinding discs that

are recommended for the material to be

ground. Make sure that the minimum

operating speed of the grinding disc

selected is not less than 6,500 RPM.

Secure all work before beginning the

grinding operation.

Secure small workpieces in a vice or clamp

to a workbench.

WARNING: Never use your angle

grinder with the guard removed. It has

been designed for use only with the

guard installed. Attempting to use the

grinder with the guard removed will

result in loose particles being thrown

against the operator resulting in serious

personal injury.

Fig. 10

ASSEMBLY AND OPERATING

!

20

GRINDING – cont’d

WARNING: Never use your angle

grinder without eye protection.

Following this rule will reduce the risk

of serious personal injury.

The efficient operation of the angle grinder

begins by controlling the pressure and

surface contact between the grinding disc

and the workpiece. Flat surfaces are

ground at an acute angle, normally

between 5° and 15° (Fig. 11).

For maximum control, hold the grinder in

front and away from you with both hands,

keeping the grinding disc clear of the

workpiece. Start your grinder and let the

motor and grinding disc build up to full

speed. Gradually lower the grinder until the

grinding disc contacts the workpiece

For best results keep the grinder tilted at

an angle of between 5° and 15° and

continuously moving at a steady,

consistent pace. Move the grinder back

and forth or up and down over the work

area. Keep the grinder moving so that an

excessive amount of material is not

removed from one area. If the grinder is

held in one spot too long, it will gouge and

cut grooves in the workpiece. If the grinder

is held at too sharp an angle, it will gouge

the workpiece because of the

concentration of pressure on a small area.

ASSEMBLY AND OPERATING

!

Fig. 11

5° to 15°

21

GRINDING – cont’d

Use just enough pressure to keep the

grinder from chattering or bouncing. Heavy

pressure will decrease its speed and put a

strain on the motor. Normally, the weight of

the tool alone is adequate for most

grinding jobs. Use light pressure when

grinding jagged edges or loose bolts where

there is potential for the grinder to snag on

the metal edge.

Lift the grinder away from the workpiece

before turning it OFF.

WARNING: When servicing, use

only identical replacement parts. Use of

any other part may create a hazard or

cause product damage.

DO NOT abuse power tools. Abusive

practices can damage the tool as well as

the workpiece.

WARNING: DO NOT attempt to

modify tools or create accessories. Any

such alteration or modification is misuse

and could result in a hazardous condition

leading to possible serious injury. It will

also void the warranty.

CLEANING

DO NOT use solvents when cleaning

plastic parts. Most plastics are susceptible

to damage from various types of

commercial solvents and may be damaged

by their use. Use a clean cloth to remove

dirt, dust, oil, grease, etc.

WARNING: Do not at any time

allow brake fluids, gasoline, petroleum-

based products, penetrating oils, etc. to

come in contact with plastic parts. They

contain chemicals that can damage,

weaken or destroy plastic.

WARNING: Always wear safety

goggles or safety glasses with side shields

during all grinding operations. It is critical

that you also wear safety goggles or safety

glasses with side shields and a dust mask

while blowing dust out of the angle grinder

with an air jet. Failure to take these safety

precautions could result in permanent eye

or lung damage.

LUBRICATION

All of the bearings in this angle grinder are

lubricated with a sufficient amount of high-

grade lubricant for the life of the unit under

normal conditions. Therefore, no further

lubrication is required.

ASSEMBLY AND OPERATING

!

!

! MAINTENANCE

!

22

EXPLODED VIEW

51

4536

33

1

2

3

4

5

6

7

8

9

10

11

13

14

12

15

17

16

18

20

19

21

23 24 25 26 27 28 29 30 31 32 34 353837

5352484746

43 4442414039

57

50

56

4549

5455

22

23

WARNING: When servicing, use only Mastercraft® replacement parts. The use of

any other parts may create a safety hazard or cause damage to the angle grinder. Any attempt to repair or replace electrical parts on this angle grinder may create a safety hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free Helpline, at 1-800-689-9928.

Always order by PART NUMBER, not by key number.

Key # Part # Part Name Quantity

1 216003 Outside flange 1

2 640000 Abrasive wheel 1

3 216004 Inner flange 1

4 6511401012 Screw M4×10 12

5 504003 Spring washer M4 12

6 5403450101 Wheel guard clamp 1

7 221203 Wave washer 1

8 5403460101 Wheel guard 1

9 6100730101 Output spindle 1

10 513001 Woodruff key 1

11 236044 Gear cover 1

12 221204 Washer 1

13 520033 Bearing 6001 1

14 224305 Bearing clamp A 1

15 6516400812 Screw M4x8 2

16 214908 Bevel gear 1

17 215140 Spindle lock pin 1

18 240801 Spring 1

19 511007 Circlip for shaft 9 1

20 521000 Bearing HK0810 1

21 6701040302 Nut 1

22 155517 Spindle lock button 1

23 6597393013 Screw ST3.9×35 2

24 6597392523 Screw ST3.9×25 2

25 5201800101 Gear housing 1

PARTS LIST

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24

Key # Part # Part Name Quantity

26 502000 Nut M6 1

27 214907 Pinion 1

28 520027 Bearing 6000 1

29 224306 Bearing clamp B 1

30 6516400812 Screw M4×8 2

31 6100740101 Drive shaft 1

32 4600750101 Rubber drive link 1

33 500806 Screw ST2.9×8 2

34 5101920101 Drive link tray connector 1

35 5610310101 Fan 1

36 6511500812 Screw M5×8 2

37 5403430101 Spring washer M5 2

38 5403440101 Motor flange 1

39 5800480301 Auxiliary handle 1

40 6100750101 Pin 1

41 4408950101 Switch button 1

42 4408960101 Switch lock button 1

43 5501220101 Spring 1

44 4408980101 Block 1

45 6597292523 Screw ST2.9×25 2

46 2700280101 Switch 1

47 5501230101 Switch spring 1

48 4408970101 Switch slide 1

49 6597391923 Screw ST3.9×19 6

50 4301680201 Right housing 1

51 4404500101 Large pole plate 1

52 3601820101 Button housing 1

53 2000290201 Battery pack 1

54 2500240101 Motor 1

55 4301670201 Left housing 1

56 4406640101 Décor board 1

57 4404510101 Small pole plate 1

PARTS LIST

25

3-Year Limited Warranty This Mastercraft product is guaranteed for a period of 3 years from the date of original retail purchase against defects in workmanship and materials, except for the following components:

a) Component A: Batteries, chargers and carrying cases, which are guaranteed for a period of 2 years from the date of original retail purchase against defects in workmanship and materials;

b) Component B: Accessories which are guaranteed for a period of 1 year from the date of original retail purchase against defects in workmanship and materials.

Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated warranty period and if covered under this warranty, will be repaired or replaced (with the same model, or one of equal value or specification),at our option. We will bear the cost of any repair or replacement and any costs of labour relating thereto. These warranties are subject to the following conditions and limitations:

a) A bill of sale verifying the purchase and purchase date must be provided; b) This warranty will not apply to any product or part thereof that is worn or

broken or that has become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable owner’s manual or operating instructions) or that is being used for industrial, professional, commercial or rental purposes;

c) This warranty will not apply to normal wear and tear or to expendable parts or accessories that may be supplied with the product that are expected to become inoperative or unusable after a reasonable period of use;

d) This warranty will not apply to routine maintenance and consumable items, including but not limited to fuel, lubricants, vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments;

e) This warranty will not apply where damage is caused by repairs made or attempted by others (i.e.: persons not authorized by the manufacturer);

f) This warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product (unless otherwise specified in writing);

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26

Rev 1.3 11/07/2009

3-Year Limited Warranty – cont’d These warranties are subject to the following conditions and limitations:

g) This warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or any repairs or alterations have been made or attempted by unauthorized persons;

h) This warranty will not apply to normal deterioration of the exterior finish including but not limited to scratches, dents, paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners; and

i) This warranty will not apply to component parts sold by and identified as the product of another company, which shall be covered under the product manufacturer’s warranty, if any.

Additional Limitations

This warranty applies only to the original purchaser, and cannot be transferred. Neither the retailer nor the manufacturer shall be liable for any other expense, loss or damage, including but not limited to any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product. Notice to Consumer

This warranty gives you specific legal rights, and you may have other rights, which may vary from province to province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation. Mastercraft is a superior line of products selected for their workmanship and materials. These products are designed to meet rigorous quality and performance standards, and are approved by our Quality Assurance laboratory.

TOLL-FREE HELPLINE: 1-800-689-9928

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