2 cirp conference - amrc...2nd cirp conference on composite material parts manufacturing 10th &...

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2 nd CIRP Conference on Composite Material Parts Manufacturing 10 th & 11 th October 2019 The University of Sheffield Advanced Manufacturing Research Centre Sheffield, UK Programme e: [email protected] t: +44 (0)114 222 1747 w: amrc.co.uk AMRC University of Sheffield Advanced Manufacturing Park Wallis Way, Catcliffe Rotherham, S60 5TZ @TheAMRC Supported by

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Page 1: 2 CIRP Conference - AMRC...2nd CIRP Conference on Composite Material Parts Manufacturing 10th & 11th October 2019 The University of Sheffield Advanced Manufacturing Research Centre

2nd CIRP Conferenceon Composite Material Parts Manufacturing

10th & 11th October 2019

The University of Sheffield Advanced Manufacturing Research Centre Sheffield, UK

Programme

e: [email protected]: +44 (0)114 222 1747w: amrc.co.uk

AMRCUniversity of SheffieldAdvanced Manufacturing ParkWallis Way, CatcliffeRotherham, S60 5TZ

@TheAMRC

Supported by

Page 2: 2 CIRP Conference - AMRC...2nd CIRP Conference on Composite Material Parts Manufacturing 10th & 11th October 2019 The University of Sheffield Advanced Manufacturing Research Centre

Chair and Scientific Committee Contents

2 3

Co-chairProf. Keith Ridgway

Advanced Manufacturing Research Centre The University of Sheffield

Scientific Committee

Guest Editors:Dr. Kevin Kerrigan, UKDr Hassan El-Dessouky, UKProf. Paul Mativenga, UK

Members:Prof. Remko Akkerman, Netherlands Prof. Helmi Attia, CanadaProf. Dirk Biermann, GermanyProf. Friedrich Bleicher, AustriaProf. François Boussu, FranceDr Alessandra Caggiano, Italy Prof. Costantinos Soutis, UK Prof. Richard Day, UKProf. Berend Denkena, GermanyDr Hassan El-Dessouky, UK

Prof. Hassan El-Hofy EgyptProf. Amal Esawi, EgyptProf. Patrick Fairclough, UKProf. Jürgen Fleischer, GermanyProf. Parikh Gowsmi, UKProf. Wolfgang Hintze, Germany Prof. Steffen Ihlenfeldt, GermanyDr. Yigit Karpat, TurkeyDr Dan Kells, UKProf. Ken Kendall, UK Dr Kevin Kerrigan, UKProf. António Torres Marques, PortugalProf. Paul Mativenga, UKDr Terry McGrail, IrelandDr Alistair McIlhagger, UK

Prof. Hans-Christian Möhring, GermanyProf. Dimitris Mourtzis, Greece Dr Rachid M’Saoubi, Germany Prof. Stephen Newman, UK Dr Garret O’Donnell, IrelandDr Jose Outeiro, FranceProf. Prasad Potluri, UKProf. Gerard Poulachon, FranceProf. Peter Schubel, AustraliaDr Jamal Sheikh-Ahmed, UAEProf. Vadim Silberschmidt, UKProf. John Summerscales, UK Prof. Ramesh Talreja, USAProf. Roberto Teti, ItalyProf. Konrad Wegener, Switzerland

Local Organising Committee

Elaine Arnold Sam Ashworth Gualberto CigalaDr Thomas Corden Dr Hassan El-DessoukyDr Mohamed El-Hofy Prof Patrick Fairclough Dr Hassan Ghadbeigi Rob Hewison

Lauren HockenhullSteffan Lea Asimina Manta Marius MonoranuDr Betime Nuhiji Fatma Omrani Richard ScaifeElijah Seargent Oscar Seward

Emma Smith Matt SmithMark Stringfellow Hannah TewDr Jody TurnerDarren WellsKylie WheelerHannah Yates

Conference scope 4

Keynote speakers 6

Exhibitors 7

Programme overview 8

Conference venues 10

Location guide 12

About Sheffield 14

Travelling to Sheffield 15

Programme 16

Further information 21

Acknowledgements 22

ChairDr Kevin Kerrigan

Advanced Manufacturing Research Centre The University of Sheffield

Co-chairProf. Paul Mativenga

The University of Manchester

2nd CIRP Conferenceon Composite Material Parts Manufacturing

10th & 11th October 2019

Page 3: 2 CIRP Conference - AMRC...2nd CIRP Conference on Composite Material Parts Manufacturing 10th & 11th October 2019 The University of Sheffield Advanced Manufacturing Research Centre

Conference scope

4

This conference offers a tremendous opportunity for experts spanning from academia to industry in the field of composite material parts manufacturing to present and discuss their findings on a very high level, stimulating and supporting the knowledge in this field. The 2nd CIRP CCMPM follows on from the success of the 1st conference of its kind, which was founded in 2017 by our esteemed colleagues, Professor Jürgen Fleischer and Professor Roberto Teti. The need for such a conference was identified during a namesake CIRP Collaborative Working Group (CWG). Since the formation of these CWG meetings, the topics “Design and Lifecycle”, “Part Generation” and “Part Finishing and Assembly” were each discussed in every meeting, and always with a focus on industrial use-cases. The aim of the conference is to bring together and share novel production research, technologies and solutions to the global composite manufacturing community. This is underpinned by an international scientific committee of highly esteemed researchers of composite material parts manufacturing and other related research areas.

The plan during this conference is to demonstrate and exhibit a number of new and innovative technologies under the topics of ‘Design and Lifecycle’, ‘Part Generation’ and ‘Part finishing and assembly’ that deliver real world benefits. These will be interspersed within three parallel sessions concerning the aforementioned topics.

Welcome to the AMRC.

On behalf of the organising committee.

Dr Kevin Kerrigan,Conference Chair.

Page 4: 2 CIRP Conference - AMRC...2nd CIRP Conference on Composite Material Parts Manufacturing 10th & 11th October 2019 The University of Sheffield Advanced Manufacturing Research Centre

Keynote speaker

6

Dr. Ramesh Talreja Tenneco Endowed Professor in the Department of Aerospace Engineering and in the Department of Materials Science and Engineering at Texas A&M University

A cost-effective manufacturing sensitive design strategy using physical modeling and stochastic simulation of defects.

Professor Roberto Teti Director of the Fraunhofer Joint Laboratory of Excellence on Advanced Production Technology (Fh-J_UniNaples) at the University of Naples Federico II, Italy

Drilling of Advanced Composite Materials for Aerospace Applications.

Prof. Prasad Potluri Professor of Robotics and Textile Composites, University of Manchester

Robotic Placement of 3D Fibre Architectures for Net-shaped Composites.

Professor Jürgen Fleischer Director of the research department Machines, Equipment and Process Automation at the wbk Institute of Production Science within the Karlsruhe Institute of Technology (KIT)

Innovative joining technologies for FRP metal hybridization.

Dr Peter Giddings CEng MiMechEChief Engineer - iCAP National Composites Centre

Future technologies for next generation aerostructures.

Exhibitors

7

Kistler is the global leader providing modular solutions in dynamic measurement technology for pressure, force, torque and acceleration applications.

Kyocera is active worldwide in a wide range of sectors. Kyocera uses highly sophisticated materials to produce extremely reliable products both for the major global industries as well as its end consumers.

DMG MORI are a world leading machine tool technology company, with a comprehensive portfolio of products across a range of technologies including 5 axis machining, turning, additive manufacturing, factory automation and digitization.

Frimo supply production equipment that is perfectly tailored to the manufacturing process. This includes both thermoplastic processes (NFPP, LFT, GMT, LWRT, Organo sheets) and thermosetting processes (RRIM, SRIM, SMC, BMC, LFI, RTM).

We at exactaform pride ourselves as being specialists in diamond tooling manufacture. Our vision is to be the brand of choice for high quality PCD tooling solutions.

OSG UK Ltd manufactures specialist taps and dies, supported by a range of standard products sourced from OSG Japan.

Page 5: 2 CIRP Conference - AMRC...2nd CIRP Conference on Composite Material Parts Manufacturing 10th & 11th October 2019 The University of Sheffield Advanced Manufacturing Research Centre

8 9

Programme overview Programme overview

Thursday 10th October

Evening Meal at Cutlers’ Hall: 19:00 – 23:00

Farewell & Closing Ceremony: 15:20

Cutting - Tool development and monitoring

Chair: K. Kerrigan

Lunch / Demonstrations/ Exhibition: 11:40 - 13:40

Lunch / Exhibition: 11:45 - 12:45

Break: 10:05 Break: 10:10

Break: 15:00

Break: 14:05

Opening session / Keynote presentations Opening session / Keynote presentations

Registration: 08:00 – 08:45 Registration: 08:00 – 08:30

Friday 11th October

Part generation - Defects, quality and performance

Chair: P. Potluri

Life cycle and costChair:

P. Mativenga

Cutting - Tool and process development

Chair: R. Teti

Part generation - Novel forming methods

Chair: P. Fairclough

Hybrid parts manufacture #1Chair:

J. Fleischer

Cutting – Machining and monitoring

Chair: J. Sheikh-Ahmad

Part generation - ATL / AFPChair:

H. El-Dessouky

Hybrid parts manufacture #2Chair: TBC

AMRC Knowledge Transfer Centre (Room 1) AMP Technology Centre (Room 2) Nuclear AMRC (Boardroom)

AMRCKnowledge Transfer Centre Nuclear AMRC

Venues Venues

AMRCKnowledge Transfer Centre Nuclear AMRC

Part generation - Novel forming methods #2

Chair: H. El-Dessouky

Cutting – Experimental and numerical methods

Chair: TBC

Cutting - Non-conventional machining

Chair: P. Mativenga

Non-destructive testing (NDT)Chair: TBC

Part generation - Novel forming methods #3

Chair: J. Fleischer

Part generation – prediction and modelling

Chair: TBC

AMRC Knowledge Transfer Centre (Room 1) AMP Technology Centre (Room 2) Nuclear AMRC (Boardroom)

Demonstrations

Demonstrations: 10:25 - 11:45

Page 6: 2 CIRP Conference - AMRC...2nd CIRP Conference on Composite Material Parts Manufacturing 10th & 11th October 2019 The University of Sheffield Advanced Manufacturing Research Centre

Conference venues

10 11

Conference venues

The conference is being held across the following two venues:

AMRC Knowledge Transfer Centre

Nuclear AMRC

Taxis:You can book City Taxis online or call them direct on 0114 239 3939 or travel using UBER.

Parking:Parking is available at AMRC Castings / Cti, (marked ‘P’ on the map opposite). An attendant will be located at the entrance to direct you in.

AMRC Factoryof the Future

Nuclear AMRC

Design Prototyping

and Testing Centre

KnowledgeTransfer Centre

MorrisonsSupermarket

A630 to M1 (J33)

J1

A630 to She�eldJ1

AMRC Castings

/ Cti

AMRC

Castings

/ Cti

Brunel Way

Wallis W

ay

Hig

hfiel

d Sp

ring

MercureShe�eldParkway

The CarPeople

She�eld

AMP TechnologyCentre

Rolls-Royce

AMRCTrainingCentre

AMRC Knowledge Transfer Centre

Address:Advanced Manufacturing Research Centre, Advanced Manufacturing Park, Wallis Way, Catcliffe, Rotherham, S60 5TZ

Map data ©2019 Google 20 m

Set a home address

Set a work address

Moderate traffic in this areaFaster than usual

Search this area 13°

Restaurants Hotels Bars Coffee More

Hide

Shuttle bus:For delegates staying in Sheffield city centre, we are providing a shuttle bus service to and from the AMRC. Buses will be picking delegates up from Surrey Street (S1 2LG) promptly at 07:50am. Please ensure you arrive in plenty of time in order to secure your place on a bus.

Return buses will leave the AMRC at the close of each day and will return delegates to the same pickup location, Surrey Street (S1 2LG).

Nuclear AMRC

Page 7: 2 CIRP Conference - AMRC...2nd CIRP Conference on Composite Material Parts Manufacturing 10th & 11th October 2019 The University of Sheffield Advanced Manufacturing Research Centre

12 13

Conference dinner venue:Thursday 10th October19:00 – 23:00

Cutlers’ Hall,Church St, Sheffield, S1 1HG.

Suggested dress code: Jacket & tie / Cocktail dress.

The Cutlers’ Hall is located 800 metres from Sheffield’s Railway Station, a short walk or taxi journey away.

The tram can also be boarded at Sheffield railway station which drops off directly in front of the hall. The nearest tram stop is Cathedral Station.

Location guide Location guide

Evening reception venue:Wednesday 9th October18:00 – 23:00The Sheffield & Tinsley Canal / Hilton Sheffield Hotel,Victoria Quays, Furnival Road, Sheffield, S4 7YA.

Suggested dress code: Lounge suit / Cocktail dress.

By Road: Follow signs from all major routes to the city centre.

By Public Transport: Located in the city centre and easily accessible by all public transport.

SHEFFIELD

Wednesday 12th June

Page 8: 2 CIRP Conference - AMRC...2nd CIRP Conference on Composite Material Parts Manufacturing 10th & 11th October 2019 The University of Sheffield Advanced Manufacturing Research Centre

About Sheffield Travelling to Sheffield

14 15

Known the world over as a Steel City, Sheffield was famed for its industry in the heyday of the 1900s and remains a city of innovation to this day.

However the smoking chimney stacks are no more and instead you’ll find a green, modern cityscape set against the stunning backdrop of the Peak District National Park.

We have a friendly, independent and alternative spirit that you won’t find in other cities, alongside a thriving cultural scene boasting award-winning theatre, beer, music, festivals, street art and so much more.

It’s all here waiting for you: Welcome to Sheffield.

Travelling to Sheffield by Air: With 4 international airports within less than an hour’s drive, Sheffield is easy to reach from overseas destinations.

Manchester Airport, one of the UK’s busiest, has a regular direct rail service to Sheffield. Robin Hood Doncaster Sheffield Airport is served by a number of European destinations with charter flight routes. Leeds Bradford Airport is also well served by European and long haul destinations. Sheffield can be reached by using a taxi service or bus to Leeds and then train to Sheffield.

Nottingham East Midlands receives routes from European and long haul destinations. Sheffield can be reached by road using a taxi service, or take the airport shuttle to East Midlands Parkway and take the train (operated by East Midlands Trains) to the centre of Sheffield.

To ensure your easy onward journey from your airport of choice, why not book your airport transfer in advance with one of the private hire taxi companies in Sheffield. You can book City Taxis online or call them direct on 0114 239 3939 or travel using UBER

Travelling to Sheffield by train:If you are travelling from London, or on routes operated by East Midlands Trains, you might find our ‘special event tickets’ a value for money travel option.

The mainline station in Sheffield offers an impressive entry to the City, with fast direct links from London St Pancras International departing every 30 minutes from early morning to late at night. Coming in from Europe? The Eurostar link from Paris arrives at London St Pancras International - you can be in Sheffield in just 5 hours after leaving Paris.

The journey from London is now only 2hrs and 1mins, the service is operated by East Midlands Trains with both First and Standard Class seating available. There are also hourly fast trains from Manchester City Centre and direct services from Manchester International airport.

Regional Train Services: Sheffield is so easy to reach by train, whether you’re travelling from North, South, East or West. Take a look at the special offers from TransPennine Express or at the services provided by Northern Rail as great starting points to planning your visit.

Page 9: 2 CIRP Conference - AMRC...2nd CIRP Conference on Composite Material Parts Manufacturing 10th & 11th October 2019 The University of Sheffield Advanced Manufacturing Research Centre

The evolution of cutting forces during slot milling of unidirectional carbon fiber reinforced polymer (UD-CFRP) composites

J. Sheikh-Ahmad

14:40 - 15:00

Mould-Integrated Heating Technology

for Efficient and Appropriate Processing

of Fibre-Reinforced Thermoplastics

F. Gabriel

Process integration of hot stamping steel and thermoforming

fibre-reinforced thermoplastics

M. Demes

16

Cryogenic drilling of carbon fibre reinforced

plastic with tool consideration.

S. Newman

Rapid Multifunctional Composite Part

Manufacturing using Controlled in-situ

Polymerization of PA6 Nanocomposite

R. Gupta

Evaluation of the Technical-Economic

Potential of Thermosetting Injection Moulding for Shaping of

C/C-SiC-Ceramics J. Stiller

17

Programme Programme

Thursday 10th October

Opening Session, Dr Kevin Kerrigan, Conference Chair

Registration and Coffee

Keynote Presentation – Prof. Prasad Potluri (see page 6)

Keynote Presentation – Prof. Jürgen Fleischer (see page 6)

Coffee Break / Exhibition

8:45 - 9:05

8:00 - 8:45

9:20 - 9:50

9:05 - 9:35

10:05 - 10:20

Lunch/ Demonstrations / Exhibition

Temperature field due to a moving heat source in machining

orthotropic composites with arbitrary fiber

orientation.J.P. Mehnen

Cooling Process of Reverse Air

Suctioning for Damage Suppression in Drilling

CFRP Composites Z. Jia

Cutting – Tool development and monitoring

Chair: K. Kerrigan

Heat partition in edge trimming of glass fiber

reinforced polymer (GFRP) composites.

F. Almaskari

Varying CFRP workpiece temperature during slotting: effects

on surface metrics, cutting forces and

chip geometry S. Ashworth

10:20 - 10:40

15:15 - 15:35

10:40 - 11:00

11:00 - 11:20

11:20 - 11:40

11:40 - 13:40

Residual Stresses Generation In UltraThick

Components For Wind Turbine Blades

G. Struzziero

Thermoset Prepreg Compaction during

Automated Fiber Placement and Vacuum

Debulkings R. Engelhardt

Part generation – Defects, quality and performance

Chair: P. Potluri

Influence of layer thickness variations on the structural behavior

of optimized fiber reinforced plastic parts

M. Franz

Modelling of the Porousness inside

2.5D Carbon/Carbon Composites.

M. Luo

Economic evaluation of alternative process

chains for the largescale manufacturing of

metal-fiber laminatesP. Kabala

Towards predicting manufacturing effect on

hybrid part efficiency: An automotive case

P. Stavropoulos

Life cycle and costChair: P. Mativenga

Process chain based data capture for a

flexible and reliable life cycle inventory of a glass fiber-reinforced

thermoplastic lightweight structure

M. Müller

A Circular Economy based Decision

Support System for the Assembly/Disassembly

of Multi-Material Components

P. Stavropoulos

AMRC Knowledge Transfer Centre (Main room)

AMRC Knowledge Transfer Centre (Room 2) Nuclear AMRC (Boardroom)

Thursday 10th October

Coffee Break / Exhibition

Influence of tool coating condition on side milling of

amorphous laminated composite block

Z. Fang

Cutting – Tool and process development

Chair: R. Teti

Cutting – Machining and monitoring

Chair: J. Sheikh-Ahmad

Influence of SiC particle volume

fraction and texture on the surface properties

in milling of AMCs with MCD-tipped tools

B. Clauß

Application of niobium carbide based cutting

materials for peripheral milling of CFRP

P. Meier

13:40 - 14:00

14:00 - 14:20

14:20 - 14:40

15:00 - 15:15

Kinematic Description and Shape

Optimization of UDTape Reinforcements

Manufactured with a Novel Preforming

Process D. Kupzik

Part generation – Novel forming methods

Chair: P. Fairclough

Part generation - ATL / AFP

Chair: H. El-Dessouky

Numerical and Experimental

Investigation of Thermoplastics in MultiAxis Forming

Processes B. Wonnenberg

Multi-axis additive manufacturing process

for continuous fibre reinforced composite

parts M. Luo

Process-integrated embedding of metal inserts in continuous

fibre reinforced thermoplastics

J. Troschitz

Hybrid parts manufacture #1

Chair: J. Fleischer

Hybrid parts manufacture #2

Chair: TBC

Computational Manufacturing for

Multi-Material Lightweight Parts

A. Hürkamp

Production of Hybrid Tubular Metal-

FiberPreforms: Material Characterization of

Braided Hoses with a Binder

P. Ruhland

AMRC Knowledge Transfer Centre (Main room)

AMRC Knowledge Transfer Centre (Room 2) Nuclear AMRC (Boardroom)

AMRC Knowledge Transfer Centre Nuclear AMRC

Venues Venues

AMRC Knowledge Transfer Centre Nuclear AMRC

Page 10: 2 CIRP Conference - AMRC...2nd CIRP Conference on Composite Material Parts Manufacturing 10th & 11th October 2019 The University of Sheffield Advanced Manufacturing Research Centre

18 19

Programme Programme

Thursday 10th October

Pocket milling of composite

fibrereinforced polymer using industrial robot

E. Grisol Melo

Cutting – Machining and monitoring

Chair: J. Sheikh-Ahmad

An assessment of two technologies for high

performance composite machining; adaptive

fixturing and in process tool profile monitoring

A. Bey Temsamani

Influence of cutting edge radius on process

forces in orthogonal machining of carbon

fibre reinforced plastics (CFRP)

K. Sauer

15:55 - 16:15

16:15 - 16:35

16:35 - 16:55

In Situ Joining of Unidirectional Tapes on Long Fiber Reinforced

Thermoplastic Structures by Thermoplastic Automated Fiber

Placement for Scientific Sounding Rocket

Applications R. Engelhardt

Part generation – Novel forming methods

Chair: P. Fairclough

Adaptive tape placement process

control at geometrically changing substrates

P. Striet

A Digital Shadow for the Infrared-based

Tape Laying Process of Tailored Blanks

out of Thermoplastic Unidirectional Tape

M. Schulz

Scalable Process Chain for Flexible Production

of Metal-Plastic Lightweight Structures

A.K. Reichler

Hybrid parts manufacture #1

Chair: J. Fleischer

Overmoulding of consolidated fibre-reinforced

thermoplastics – increasing the bonding

strength by physical surface pre-treatments

A. Liebsch

End milling as a surface pretreatment

for adhesive bonding of CFRP - new approaches

for root cause identification of reduced bond line performance

J. de Freese

Close of day16:55

Monitoring of orbital drilling process in CFRP based on digital

image processing of characteristics of

uncut fibres N. Geier

15:35 - 15:55

Temperature analysis for the laser-assisted tape winding process

of multi-layered composite pipes

M. Schäkel

Model-based Heating and Handling Strategy

for Pre-Assembled Hybrid Fibre-Reinforced

Metal-Thermoplastic Preforms F. Gabriel

Friday 11th October

Keynote Presentation – Prof. Roberto Teti (see page 6)

Registration and Coffee

Keynote Presentation – Dr. Peter Giddings (see page 6)

Keynote Presentation – Prof. Ramesh Talreja (see page 6)

Coffee Break

Lunch

Coffee Break

Demonstrations

8:30 - 9:00

8:00 - 8:30

10:00 - 10:10

9:00 - 9:40

10:10 - 10:25

11:45 - 12:45

14:05 - 14:20

10:25 - 11:45

AMRC Knowledge Transfer Centre Nuclear AMRC

Venues Venues

AMRC Knowledge Transfer Centre Nuclear AMRC Demonstrations

AMRC Knowledge Transfer Centre (Main room)

AMRC Knowledge Transfer Centre (Room 2) Nuclear AMRC (Boardroom)

Effect of the injection moulding fibre

orientation distribution on the fatigue life of short glass fibre

reinforced plastics for automotive applications

A. Lizama

Part generation – Novel forming methods #2

Chair: H. El-Dessouky

Co-woven carbon and nylon fibres

for manufacturing thermoplastic

composite plaques H. El-Dessouky

Improved Energy Absorption in 3D Woven Composites by Weave

Parameter ManipulationG. Neale

13:05 - 13:25

13:25 - 13:45

13:45 - 14:05

Pure waterjet controlled depth machining for

stripping ceramic thermal barrier coatings

on turbine bladesJ. P. Borrmann

Cutting – Non-conventional machining

Chair: P. Mativenga

A comparative study of the effects of milling

and abrasive water jet cutting on flexural performance of CFRP

M. Monoranu

A comparison between conventional and

ultrasonic-assisted GFRP machining

M. Rabiey

Integrated Gripping-System for Heating

and Preforming of Thermoplastic

Unidirectional Tape LaminatesJ. Fleischer

Part generation – Novel forming methods #3

Chair: J. Fleischer

Development and Optimization of Carbon

Fibre Reinforced Polymers for Rail Car

ApplicationsI. Daniyan

Experimental investigation on

fabrication of thermoset prepreg composites

using automated fiber placement process and

3D printed substrateR. Velu

Towards mould free composites

manufacturing of thermoset prepregs.

Incremental curing with localised pressure-heat V. M. Cedeno-Campos

12:45 - 13:05Laser Based Machining

of Aluminum Metal Matrix Composites

J. Dunleavey

Compression RTM of reactive thermoplastic

composites using microwaves and cure

monitoring N. Pantelelis

AMRC Knowledge Transfer Centre (Main room)

AMRC Knowledge Transfer Centre (Room 2) Nuclear AMRC (Boardroom)

Page 11: 2 CIRP Conference - AMRC...2nd CIRP Conference on Composite Material Parts Manufacturing 10th & 11th October 2019 The University of Sheffield Advanced Manufacturing Research Centre

Programme Further information

20 21

WiFi password• The service is found by the label ‘WiFiGuest’.• Where it says ‘Get online at Sheffield University’ in the middle of the page click ‘Go’ then click ‘Create Account’.• Users will need to register with the service by completing the appropriate fields. This is a one-time only registration that is required to access the service.• Once successfully registered, the device will automatically authenticate and connect.

For help: see Sky’s page at www.skywifi.cloudTo report issues: please call IT on 0114 215 8100

Conference venue – Advanced Manufacturing Research Centrewww.amrc.co.uk

Evening reception venue – Hilton Hotel Sheffieldwww.hilton.com/sheffield

Conference dinner venue – Cutlers’ Hallwww.cutlershall.co.uk

Public transportwww.travelsouthyorkshire.com

About Sheffieldwww.welcometosheffield.co.uk

Organisation of the conference• www.amrc.co.uk/cirp-ccmpm2019• [email protected] • 0114 222 7680

On-Machine Demonstrations1. AMRC Composite Centre

Advanced Curing Automated Production Composites Machining Dry Fibre Technologies Novel Materials & Processing

2. AMRC Press Building High Pressure Resin Transfer Molding (HP-RTM) demonstration.

3. Design and Prototyping Centre Demonstration on the new DMG Mori DMU 340 G linear ultrasonic assisted 5-axis machining centre.

4. Factory 2050 Virtual tour of our new dry fibre technologies facility that houses our Herzog Radial Braider, robotic trimming and fault recognition capabilities.

Friday 11th October

Experimental Analysis on Drilling

of Al/Ti/CFRP Hybrid Composites M. Kayıhan

Cutting – Experimental and numerical methods

Chair: TBC

Wet drilling of CFRP composites: a

comparison of cutting fluid delivery methods

J. L Merino-Pérez

14:40 - 15:00

15:00 - 15:20

Automated NDT inspection based on

high precision 3-D Thermo-Tomography

model combined with engineering and manufacturing data

A. Huber

Non-destructive testing (NDT)

Chair: TBC

Towards flexible and defect-free forming of

composites through distributed clamping

R. Jagpal

Automated fixation of dry carbon fibre

fabrics with RTM6 for autonomous draping and sensor-aided preforming

C. Frommel

Part generation – prediction and modelling

Chair: TBC

Algorithm-based verification of

manufacturing constraints for a

loadpath reinforced fabric

P. Gebhardt

Farewell & Closing Ceremony15:20

Chip formation in machining of

unidirectional carbon fibre reinforced polymer laminates: FEM based

assessment F. Cepero

14:20 - 14:40

Evaluation of anomaly detection capabilities using a

non-orthogonal camera angle in pulsephase

thermography L. Bretz

The effect of type of mechanical processing

on conductivity and piezoresistive response

of CNT and graphite compositesM. Collinson

AMRC Knowledge Transfer Centre Nuclear AMRC

Venues

AMRC Knowledge Transfer Centre (Main room)

AMRC Knowledge Transfer Centre (Room 2) Nuclear AMRC (Boardroom)

Page 12: 2 CIRP Conference - AMRC...2nd CIRP Conference on Composite Material Parts Manufacturing 10th & 11th October 2019 The University of Sheffield Advanced Manufacturing Research Centre

Acknowledgements Acknowledgements

22 23

Thanks to the Industrial Doctorate Centre (IDC) in Machining Science for their help in organising this conference.

The IDC in Machining Science is a unique collaboration between the University of Sheffield’s Advanced Manufacturing Research Centre (AMRC) and the Faculty of Engineering.

The IDC provides EngD and PhD training with a focus on machining science. Our aim is to bring together the brightest engineering postgraduates, academic expertise and industrial partners to develop new technologies and skills for the benefit of all partners.

The IDC has dedicated work space for students on main campus, and also at the AMRC research facilities on the Advanced Manufacturing Park, Catcliffe (see Contact Information for our location). Research mainly takes place at AMRC where students have access to state-of-the-art facilities and highly skilled staff. Teaching takes place on main campus with academic perspective provided by staff from the Faculty of Engineering.

For more information and a list of our latest PhD and EngD opportunities, please see the IDC website at www.ms-idc.co.uk

Thanks to the University of Manchester Department of Materials for their support with this conference.

We are the largest Department of Materials in Europe, excelling in both materials science and engineering, and fashion business and technology.

We attract the best research talent from across the globe, offering invaluable hands-on experience in custom laboratories and digital design studios. They are the home of graphene and our continued investment in materials includes the creation of our £235 million Henry Royce Institute and our £60 million Graphene Engineering Innovation Centre.

Thanks to DMG Mori for their support in facilitating the on-machine demonstration.

DMG MORI is a worldwide leader of cutting machine tools for turning and milling, as well as a comprehensive supplier in additive manufacturing using powder sing powder nozzle or powder bed technologies.

Digitization is changing our world both quickly and radically. The switch to digitization requires fundamental further development which can only be achieved globally and jointly, in strong partnerships and on an equal footing. DMG MORI continues to develop positively – technologically, structurally and culturally. Our business is marked by Dynamic and Excellence.

Thanks to Frimo for their support in in facilitating on-press demonstrations.

With FRIMO, you can rely on many years of extensive experience in efficiently processing composites in high volumes.

Typical applications include structural or hybrid components or as the substitution of steel or aluminium. Our technologies are already successfully used in the automotive industry for manufacturing monocoques, panelling components, floor structures, seat cushions, door panels, ceiling panels, wheel rims, and springs made of fiber-reinforced composites.

With us, you get everything from one source – component design, material selection, tool and machine design and production, and prototype and pre-series parts production in our TechCenters.