2_-_heksa_20th-gtz-mhpp

8/10/2019 2_-_Heksa_20th-GTZ-MHPP

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20 years of MHP in Indonesia and its future outlookin the perspective of turbine manufacturer

GTZ-gate 1991 to GIZ MHPP 2 2011

Jakarta , October 26 2011

Ir. Kusetiadi Raharjo Director-Senior Hydropower Engineer


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MICROHYDRO B RIEF DEVEL OPM ENT IN INDON ESIA Tea Estate and Java Island , 1885 1925, more than 400 units micro-mini hydro

built in Indonesia, all of the equipments imported from Europe

IKIP Padang, R.M. Enoch , 1980, vocational teacher WRI, Irian Jaya, M. Johnson, 1985, Missionary

FAKT, YTDS, Toraja and North Sumatra, 1987, Missionary GTZ-gate Yayasan Mandiri, 1991-1994, Technology Cooperation

Directorate of Electricity and Energy Development, 1991, Government Heksa (steel structure), 1992, Manufacturer, Private Company Kramatraya Sejahtera, 1993, Manufacturer, Private Company

HeksaHydro, 1995, EPC and Manufacturer, Private Company Yayasan IBEKA, 1995, EPC and Developer, NGO

GTZ-MHPP MHPP 2 , 1998 , Mini Hydro Power Project for Capacity Development Cihanjuang Inti Teknik, 2001, Manufacturer, Private Company 2001 Present , more than 20 microhydro manufacturers established 2001 Present , 5 ministries have microhydro program ( ESDM, PDT, Kesra, PU, Depkop) 2001 Present, more than 30 regencies have microhydro program 2001 Present, many estates and developers are interested in micro-mini hydro


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Flashback young engineer with vision

1992 - 1994, employee of GTZ -gateYayasan M andir i

1992, MH PG Trai ni ng course, Swiss

F ield engineer: si te survey, supervi si tur bin,

controll er,erection& commi ssioning

1994, Study EL C, Sri L anka

1995, GTZ-gate terminated, jobless and

joint wi th PT. H eksa and run H eksaH ydro

division

Self employee, assi sted by my wife and 1technician

Start up capital : handl ing over equi pment

from GTZ , rest payment of zair e project


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Flashback zero to micro, from scratch & scrap

22 October 1995, rent a house in Ci mi ndi AK -4 Di ni ng room & garage as electr i cal workshop,

whi le famil y room as small off i ce

Turbi ne production internal- sub contract

1999, invest mechani cal workshop in L I K B-30

1999-2004, joint f acil i ty for machining & OS

2004-2008, invest for machi ne, no more

outsour cing (OS)

2004, invest AK-4 as SOH O

2007, i nvest backyard of AK-4 as warehouse 2008, invest another workshop in L I K B -78

2008, invest AK-3 for extended off i ce

2009, invest backyard of AK-3 as Renewable

Energy Gal lery, Test Ri g and warehouse

2010, invest AK -2 special for off i ce


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HEKSAHYDRO B RIEF PRODUCTIONS 1992-2010Pioneer Periods 1992 2000, total productions 42 units, per year 4 6 units, infrastructures

(400 m2 office-workshop, 15 employees, 11 kVA power, 1 lathe machine, 1 milling machine, 2welding machine, 30% machining works were outsourcing )

Survival Periods 2001 2005, total productions 27 units, per year 4 6 units,infrastructures(400 m2 office-workshop, 15 employees, 11 kVA power, 1 lathe machine, 1 milling machine, 2welding machine, 30% machining works were outsourcing )

Booming Period 2006- 2010, total productions 185 units, per year 30-50 units, per month 2 5 unit, infrastructures (3800 m2 office-workshop, 40 employees, 130 kVA power, 7 lathemachine,7 milling machine, 15 welding machine, 5 shapping machine, 3 slotting machine, 2

sand blasting machine, no machining works were outsourcing ) Total turbin yang sudah diproduksi s/d 2010 = 254 unit (domestic = 223 unit 88% , export

= 31 unit 12%)

Costumer domestic: Dirjen LPE, Dinas Pertambangan&Energi Propinsi-Kabupaten, LSM danPerorangan, Perkebunan dan Pertambangan

Costumer export AFRIKA : Uganda, Zaire, Tanzania, Kamerun, Kongo, Madagaskar, Ethiopia,Nigeria, potensi yang belum tergarap (Kenya, Ecowest/Uni Afrika Barat) ASIA : Malaysia,Phillipina, Thailand, Laos, Nepal, potensi yang belum tergarap (Myanmar, Bhutan), EROPA :Wales, potensi yang belum tergarap/menunggu kontrak (Small farming di Irlandia-Skotlandia,Small IPP di Italy dan Swiss)


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HEKSAHYDRO DOMECTIC & ASEAN PROJ ECT


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HEKSAHYDRO EXPORT TO AF RICA


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GTZ-gate to giz - MHPP 2

Not more than 3 workshop worked for micro hydro

Not more than 5 engineers worked for micro hydro

There was no university in Indonesia interested in micro hydro

Only ESDM-DJLPE had micro hydro program

There was no private company interested to invest in micro hydro

(GTZ-gate period 1991 1994)

More than 20 workshop work for micro-mini hydro

More than 100 engineers work for micro-mini hydro

Many universities are doing research and development in micro-mini hydro

5 Ministries and more than 30 regencies have micro hydro program

Many private companies interested to invest in mini hydro

(GTZ-M H PP , giz M H PP 2 period 1998 Present)


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TECHNOLOGY CYCLE

Tea Estate Neglasari, West Java, 41 kW

Turbine Made in United Kingdom, 1929

Boving & Co Ltd. London

Alwen Water Treatment Work,

Wales, United Kingdom, 25 kW

Turbin Made in Indonesia, 2006

Heksahydro, Cimahi-West Java

(Europe intermediate technol ogy whi ch

need ski l l l abor shoul d be relocated in thi rd

countr y li ke I ndonesia )


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The First T-14 D300 100 kWBili-Bili, 1999

Followed by Dewata 120 kW (2002)

The Fisrt T-14 D150Long Lawen, Sarawak, Malaysia, 2001

Now we are making the 90 th to 110 th

The First T-7 (in Bandung)Curug Agung, 1992

3 units only , terminated in 1993

The First T-12 (in Bandung)Cibitung, 1993

around 50 units, terminated in 1998

The First T-14 D300 (in the World)Sedau, Lombok, 1998

Now we are making the 80 th to 90 th

The First T-15 D500 (in The World)Melong, West Java, 2005

Now we are making the 8 th

PROFILE progress step by step


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X-flow Turbine T-14 D225head: 3 100 meterpower: 5 100 kW

Propeller S-Turbinehead: 2 13 meter

power: 10 - 150 kW




Pelton Turbinehead: 70 300 meterpower: 50 1000 kW

PROFILE product - turbine


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GTZ-MHPPNigerian microhydro training course

Bandung, 2011, Kus as trainer

TEST RIG HEKSAHYDROTest and modelling turbinee

Cimindi 2009

MHPG-SKAT-GTZ gatehydropower training courseSwiss, 1992, Kus as trainee

Universitat Stuttgart , entec aglaboratory test T-14

Germany, 1998

Green EmpowermentAsian microhydro training course

Bandung, 2003, Kus as trainer

GALLERY HEKSAHYDROShow room & training center

Cimindi, 20011

PROFILE technology and partnership


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FUTURE OUTLOOK

So far since 1992, I can grow and glow from micro hydro

GTZ-gate technology cooperation has given opportunity a marginal engineerto be a hydro technopreneur

Since 2001 , Indonesian Energy Policy is conducive for micro hydro development

There is no china competitor especially for cross-flow turbine

Foreign market for cross-flow turbine is still prospective especially for micro size

Hydropower engineering is still an emerging market in Indonesia, since just

7.54% are developed (Micro hydro = 28.31%)

More challenges for mini hydro turbine manufacturing, especially from chinaMini hydro turbine manufacturing (francis, kaplan) will not grow in Indonesia,

except there is a special protection or another technical & business-cooperation

Technical & business cooperation: German-Indo (Voith-PT.Indo,WKV-PT.Indo) to compete with Sinohydro (China manufacturer)

We may learn from Andritz Hydro (Austria-India)


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We may survive without hydropower, butCan we live without water ??

THANK YOU -Terima Kasih

2_-_heksa_20th-gtz-mhpp

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