2. introduction - shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/97750/7/07_chapter2.pdf ·...
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2. INTRODUCTION
2.1. A great challenge to environment
Pollution is a condition in which contaminants are introduced in to the natural
environments leading to adverse changes in the surroundings and human activity is
the main cause for the same. Pollutants or contaminants are the components that cause
pollution and they may be foreign chemicals, substances or different forms of energy
like heat, noise etc. Pollution may arise in different geographical locations leading to
deformations in soil, water or air. Among different types, marine pollution is one
among the major pollutant due to pollution caused by various transport vehicles such
as ship, ferry etc. and entry of various agricultural, industrial wastes into ocean water.
Water from river and other water bodies flow and meet in the ocean. This carries
various waste materials which are harmful for the marine organisms and cause their
death (Dash et al., 2013).
Pollutions may lead to critical problems in the global geochemical cycles as
well as the sustainable habitation of humans as well as other organisms. Various
sources of pollutants were presented in Figure1. Even though other organisms suffer
from the adverse effects of natural changes, however, the main culprit is human.
Various types of hazardous substances can enter the natural environment by a number
of natural and/or anthropogenic activities, disturbing the living systems along with
many adverse changes in the environment (Kampa and Castanas, 2008).In different
urban areas huge megaplexes have been constructed which are not sustainable and
they experience problems with waste management, heat islands, increasing pollution
and crowding of increasing population etc (William, 2011). CO2 is toxic for pregnant
women and when exposed, the fetus may be harmed. Likewise, car exhaust gases
damage health of both adults and children, leading to change in behaviour and
psycho-social development of children (Chelala, 2010; Markertet al., 2011).
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Fig. 1. Various sources of pollutants
Enlarged pollution over the surface of earth is creating precarious problems in
normal living circumstances of human as well as other flora and fauna. The increase
of temperature on Earth’s surface is the result of ozone layer depletion and
entrapment of greenhouse gases. In India, air quality data have been collected by
NEERI (National Environmental Engineering Research Institute) from ten different
cities of India such as Delhi, Kolkata, Mumbai, Chennai, Cochin, Kanpur, Nagpur,
Hyderabad, Jaipur and Ahmedabad. From those data, Kolkata was found to be the
most polluted city mostly with SO2 followed by Mumbai, Delhi, Ahmedabad, Kanpur,
Hyderabad, Chennai, Nagpur and Jaipur. Jaipur was placed in the first position to be
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polluted with NOx. SPM (Suspended Particulate Matter) level was found to be
highest in Delhi and Kolkata and lowest in Mumbai and Chennai. In Delhi, air
pollution level was found to be highest among all other cities. According to a report,
level of SO2 in atmosphere of Delhi has been recorded as 0.223 ppm, whereas in
Germany and USA 0.05 and 0.1 ppm are the permissible limits respectively.
Methyl isocyanide leaked out from pesticide storage tanks in Bhopal, Madhya
Pradesh, in 1984, killed over 3000 persons. According to a guide of WHO, the lead
level of environment is 2μg/m3 (Verma and Agarwal, 2004). Many cities of India and
various countries of world have crossed this level of lead. Excess growth of
phytoplankton was first observed in the water bodies of Europe and North America.
Chemical wastes out from factories near Mirzapur, Uttar Pradesh have been reported
to contain free chlorine which is the sole reason for the heavy mortality of fishes of
Son River, Bihar. In the big cities of India such as Mumbai, Delhi, Kolkata, Chennai,
the contribution of vehicles to the air pollution is about 35%. A recent report on water
pollution has described that daily around 29001million liters of liquid dirt are
produced in India. In Punjab, India, during 2009, Uranium poisoning was detected,
resulting from fly ash of thermal plants which led to birth defects in children of
Bhatinda and Faridkot. To control noise pollution a new rule has been framed in the
country that noise should not exceed the normal level of 65 decibel. (Source:
ethesis.nitrkl.ac.in/4721/1/411LS2124.pdf).
2.2Plastic - a foremost ecological noxious waste
Although Plastics are the foremost noxious waste, they are considered to be a
bubbly métier for humanity. We should be very grateful to Alexander Parke who
presented the major revolutionary contribution to the development of plastics from
cellulose nitrate in the 1850’s. In the current age, plastics play many more dynamic
roles to mankind as they have versatile qualities. In table 1 major types of plastics in
usage were presented. They become an essential commodity to enhance the comfort
and quality of life. They are a needed part of almost all industries and have influence
in medicine too. The popularity of plastics in packaging and other applications is
primarily endorsed to the exclusive characteristics of the material. These include light
weight, good mechanical strength such as tensile properties, tear resistance, and
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resistance to degradation, readily controllable and greater optical properties,
biological inertness, easy processability, low cost, and excellent durability. Because of
the enormous multipurpose nature of plastics to be made into products of varying
strength and flexibility that we find plastic products ranging from car bodies, home
and office furniture, computers, water bottles and as package materials for almost
everything that needs transportation and storage.
Table 1. Major groups of plastics and their applications
S. No. Types of plastics Applications
1 HDPE High-density polyethylene Milk jugs
2 LDPE Low-density polyethylene Plastic bags
3 LLDPE Linear low-density polyethylene Plastic bags, sheets, stretch sheets
4 PET Polyethylene terephthalate Soda bottles
5 PP Polypropylene Long underwear
6 PS Polystyrene Disposable razors, CD case,
packing foam
7 PVC Polyvinyl chloride Pipes
Source:http://www.epa.gov/osw/conserve/materials/plastics.htm
2.3Hitches associated with the use of synthetic plastics
Today accumulation of non-degradable plastic bags in the environment is one
of the main causes for pollution. Fletcher (1993) stated that conventional
petrochemical plastics are recalcitrant to microbial degradation. Excessive molecular
size might be mainly responsible for the resistance of these chemicals to
biodegradation and their persistence in soil for a long time. These non-degradable
petrochemical plastics accumulate in environment at a rate of 25 million tons per year
(Lee, 1996). Some detrimental effects of plastics were presented in Figure 2. The
Times of India on Apr 4, 2013 stated the Supreme Court proclamation as "We are
sitting on a plastic time bomb”. The Central Pollution Control Board (CPCB) reported
that India generates 56 lakh tonnes of plastic waste annually, with Delhi accounting
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for a staggering 689.5 tonnes a day and "Total plastic waste which is collected and
recycled in the country is estimated to be 9,205 tonnes per day (approximately 60% of
total plastic waste) and 6,137 tonnes remain uncollected and littered”. The four metros
are major culprits in generating such waste in which Delhi producing 689.5 tonnes a
day, followed by Chennai (429.4 tonnes), Kolkata (425.7 tonnes) and Mumbai (408.3
tonnes). The figures only serve to confirm the common sight of mounds of plastic in
industrial, residential and slum areas of Indian cities and towns. As 40% of plastic
waste is not recycled, the daily addition to untreated plastic in Delhi is estimated at
275.6 tonnes, followed by Chennai (171.6 tonnes), Kolkata (170 tonnes) and Mumbai
(163.2 tonnes).
Fig. 2. Complications associated with plastics
The CPCB said that 15,342.46 tonnes of plastic waste was generated every
day in 60 major cities and, amounting to 56 lakh tonnes a year. At present, plastics are
being accounted for about 21% of all (paper, glass, tin plate. etc.) packaging
materials. Packaging materials account for 25% of the total production of plastics in
India, but in terms of consumption, they account for 52%. Plastic waste produced is
around 2.0 million tonnes. Though plastics constitute only about 2.4% (world
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average) of the total municipal solid waste, they are perceived as a major threat
because of their long life and light weight.
In India, plastic waste accounts for only 0.6% of municipal solid waste,
whereas in urban areas of Kerala, it is as high as 4 – 6%.A study conducted by the
National Environmental Engineering Research Institute (NEERI) for the Brihan
Mumbai Muncipal Corporation, which handles more than 5,500 metric tonnes MSW
per day shows that plastic waste is 0.75 %.When we compare this to the plastic
content of MSW in 1960 we find that it contributed only to 1% then. Table 2
describes about the plastic waste usage in world and in India.
Table 2. Rate of plastic waste consumption
S.
No
Description
World
India
1 Per capita per year
consumption of plastic (kg)
24 6-7
2 Recycling (%) 15-20 60
3 Plastic in solid waste (%) 7 9
(Source: Plastics for Environment and Sustainable Development, ICPE, Vol. 8, Issue
1, Jan- Mar 2007)
2.3.1 Immensity
The first commercial plastic was developed over one hundred years ago, but
the plastic became major consumer material only after the growth of the
petrochemical industry in the 1920s. Now plastics have not only substituted many
wood, leather, paper, metal, glass, and natural fiber products in many applications, but
also have enabled the development of entirely new types of products that are so
versatile in use that their impacts on the environment are enormously wide ranging
Once hailed as a 'wonder material', plastic is now regarded as a serious worldwide
environmental and health concern essentially due to its non-biodegradable nature.
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Understanding plastics is vitally significant due to the shear amount
manufactured every year.At a global level, polypropylene production and demand
were dominated by developed countries in the early 2000s. The growth of the Indian
plastic industry has been phenomenal - the growth rate is higher than for the plastic
industry elsewhere in the world (Narayan, 2001). A mounting population base,
improving lifestyle, rapid industrialization and economical robustness have resulted in
the substantial growth of polypropylene demand in the developing markets of the
Asia-Pacific region. Figure 3 illustrates the World plastics production from 1950 to
2012. Any change in production could have significant environmental and economic
consequences. The Energy and Resources Institute in New Delhi has estimated that by
2047, waste generation in India's cities will increase five-fold to touch 260 million
tonnes per year.
Fig. 3. World plastics production 1950-2012
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2.3.2 Energy
Most plastics are made out of petroleum products and so plastics production
has an impact on petroleum consumption. The total oil consumption of the world in
2008 was 87.2 million barrels a day. Known oil reserves total 1.24 trillion barrels,
which at the current rate of consumption would last 41 years. 99% of plastics
feedstock comes from petroleum. Ethylene, propylene, and styrene are extracted
directly from crude oil. The amount of oil used to make plastics is 4% of total oil
consumption. However, more than 4% of the world’s oil production actually is used
by plastics since the 4% only accounts for plastic feedstock and not for heat, energy,
and transportation used in making and selling plastics.(British Plastics Federation)
Since the massive amount of oil the world uses in a day even 4% is a very large
quantity of oil.
The energy required to manufacture plastics is huge. The plastics industry in
the United States consumes about 6% of all the energy used by American industries.
In 1998 the plastic resin and plastic materials companies in the U.S. used 1,070
trillion Btu of energy. That much energy was worth about $6 billion. The rubber and
plastics product manufacturers used 320 trillion Btu in 1998. 320 trillion Btu was
worth approximately $3.5 billion. (Source: U.S. Department of Energy and The
society of the Plastics Industry, Inc. Improving Energy Efficiency at U.S. Plastics
Manufacturing Plants.2003).
Typically made from petroleum, it is estimated that 7% of the world’s annual
oil production is used to produce and manufacture plastic. US Energy information
administration in June 18, 2014 reported that in 2010, about 191 million barrels of
LPG and NGL were used in the United States to make plastic products in the plastic
materials and resins industry, which was equal to about 2.7% of total U.S. petroleum
consumption. In addition to petroleum products and natural gas, about 65 billion
kilowatt hours of electricity were used to manufacture plastics in 2010, equal to about
1.7% of total U.S. electricity consumption. With the large amounts of energy involved
even small increases in productivity would lead to substantial energy savings.
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2.3.3 CO2 emanations
With the mounting concern over global warming due to greenhouse gas
emissions the carbon dioxide emissions of the plastics industry require discussion.
The plastics industry generated greater than 2% of the total carbon emissions from
U.S. manufacturers. In 1994 the U.S. plastics industry was responsible for 4.7 million
metric tons of carbon dioxide emissions. The plastics industry had the third highest
carbon emissions in the chemical sector behind industrial organic chemicals and
industrial inorganic chemicals. The total carbon emissions resulting from energy
consumption for the chemical industry were 78.3 million metric tons of carbon
dioxide (U.S. Department of Energy, 1998). In the intervening years plastics
production has increased and one can accept that carbon emissions have increased as
well.
2.3.4 Hindrances on disposal:the hurdle to resource efficiency
Mountains of plastic litter our landscapes and oceans. Solutions to plastic
waste management include source reduction, incineration, recycling and bio- or
photo-degradation. However, most of these have problems accompanying with
them.Incineration of plastics is potentially dangerous and can be expensive. During
the combustion of plastic waste, hydrogen cyanide can be formed from acrylonitrile-
based plastics and may cause potential health hazards. Recycling can be done but is
very tiresome. The sorting of the wide variety of discarded plastic material is also a
very time-consuming process. Moreover, the presence of a wide variety of additives
such as pigments, coatings, fillers, limits the use of the recycled material. In such a
scenario, biodegradable plastics offer the best solution to the environmental hazard
posed by conventional plastics. An inevitable consequence of increased usage of
plastics, particularly in packaging applications, is the increased amounts of
postconsumer plastic. The characteristics of waste depend on various factors such as
food habits, traditions, lifestyle, climate etc. The waste generated due to urban
activities is known as municipal solid waste (MSW). As per 2001 census the urban
population accounts about 27.8 % of overall population (1027 million).
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Table 3 describes the average municipal solid waste production from 0.21 to
0.50 Kg per capita per day in India. Among the states Tamilnadu is the most
urbanized State with 43.9% of population living in urban areas. The present urban
population is expected 341 million in 2010. Kumar et al. (2004) reported that the
waste quantities are expected to increase from 46 million tonnes in 2001 to 65 million
tonnes in 2010. He also reported that per capita per day production will increase to 0.7
kg in 20503, while accurate estimates of their lifetimes in the environment are not
reliably known, plastics are perceived as being exceptionally persistent materials
requiring hundreds of years of exposure to facilitate biodegradation.Scientists have
noted that it will take far beyond our lifetimes for this plastic to erode.
Table 3. Average municipal solid wastes in Indian cities per day
S.No. Population range
(Millions)
Average per capita value
kg/capita/day
1 0.1-0.5 0.21
2 0.5-1.0 0.25
3 1.0-2.0 0.27
4 2.0-5.0 0.35
5 >5 0.50
Source: CPHEEO Manual on MSW management
2.3.5 Plastics at sea
A detailed discussion of the ecological concerns related to plastic debris at sea,
the specific hazards posed by such debris in specific marine species, and the general
impact of plastics on the populations of target species have been published by Day et
al.,1985; Laist, 1987. According to water pollution facts from the National
Geographic, the Great Pacific Garbage Patch holds as many as 750,000 bits of plastic
per square kilometer.
In fact, these oceanic garbage-patches form the world’s largest rubbish dumps,
even larger than those we find on the land. Ocean mammals can get entangled in old
nets and drown because they cannot get to the surface for air. United Nations
Environment Programme estimates that there are 46,000 pieces of plastic litter
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floating in every square mile of ocean. Animals often mistakenly ingested the plastics
as feed. The ingested plastics are clogging their intestine which results in death by
starvation. Birds, turtles, and fish ingest a variety of plastic items and their digestive
systems become clogged. Sea turtles are especially attracted to floating plastic bags
which appear to be jellyfish, one of their favorite treats. Other animals or birds
become entangled in plastic bags and drown or can’t fly as a result and finally die
Thousands of marine animals and more than 1 million birds die each year as a result
of plastic pollution. The plastic bags block the digestive system and cause a slow and
painful death. As Plastics, are being indigestible macromolecules, they cannot be
absorbed through the gut lining of living organisms.
Available evidence indicates that the ingestion of the debris to be the primary
concerns with a variety of affected marine animals including birds, turtles, marine
mammals, and fish. These affected populations seem to seek out the debris (either
mistaking it for prey or because of mere curiosity); such behavior leads to more
mortalities. World Wildlife Fund Report in 2005 reported that plastics can enter the
food chain. It effects on wildlife can be calamitous. Birds become terminally
entangled. World Wildlife Fund Report in 2005 also estimated that nearly 200
different species of sea life including whales, dolphins, seals and turtles die due to
plastic bags. They die after ingesting plastic bags which they mistake for food. Recent
declines in the natural populations of the Hawaiian monk seal, Monachus
schauinslandi, by 4 to 8% per year have been attributed, at least in part, to
entanglement in plastic waste (Fowler 1985, 1987).
2.3.6 Toxicity on life
The health risks associated with plastics have recently gained media attention.
The main health risks of pure plastics involve their monomers. Sometimes monomers
become trapped in a polymer matrix during manufacturing and then leach out later.
Under certain conditions, a polymer can monomerize.
The issues surround the toxicity to human from the single use plastics are
primarily due to their use in packing food stuff. Here drinking water bottles are often
the most talked about sources of toxicity to humans from plastics. Pthalates and
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Bisphenol A (BPA) are the two most tarnished toxin which leach from plastics into
the contained food or water. Moreover when these single use items are discarded
improperly, they often end up in water bodies where they continue to leach these
harmful chemical for a very long time, on account of being non-biodegradable.
Polystyrene has been found to leach styrene into water and food. Styrene is a possible
carcinogen and endocrine disruptor.
National Geographic news in 2004 stated that some polycarbonates like Lexan
have been found to leach Bisphenol-A when heated or exposed to acid. Department of
Health and Human Services in 2007, reported that Bisphenol-A is a hormone
disruptor that can mimic estrogen. Vinyl Chloride, the monomer of PVC, is a known
carcinogen. Some plastics are more likely to leach monomers than others. The main
health risks connected with plastics do not come from plastics themselves but from
additives like plasticizers. European Commission Joint Research Centre in 2003
reported that Di-Isonoyl Phthalate (DINP), a plasticizer used in PVC was found to be
a likely carcinogen. Di (2-ethylhexyl) phthalate (DEHP), a plasticizer used in PVC
was deemed to be so dangerous that its use was banned in Europe.
European Commission, Scientific Committee in 2008 reported that it was
found to be carcinogenic and it caused reproductive harm in that it showed high
toxicity in fetuses. NGN stated that the problems with DEHP were especially
concerning because of its use in medical equipment (source
http://www.fda.gov/cdrh/safety/dehp.html.2002).Phthalates, have been found to
deposit in the fatty tissues of the body, where they act as anti-androgens. Recent
studies suggest that these phthalates have a role to play in human disease like male
reproductive dysfunction, breast growth and testicular cancers.
BPA which is often found in the food grade plastic known as polycarbonates,
also used in hospital disposables, has been found to have an estrogenic side effect
profile. It is found to have detrimental effects on human placental tissues. Therefore
BPA has been linked with premature birth, intrauterine growth retardation,
preeclampsia and still birth. These conclusions are mainly derived from animal
studies which have also shown that BPA has carcinogenic effect on prostate and
breast besides altering the normal development of the prostate and urinary tracts in the
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rodents. There has been experimental evidence for delayed neurological development.
Recent mice studies have shown that estrogenic effect of BPA may also have a role in
insulin resistance and diabetes.
Dioxin, a highly carcinogenic and toxic by-product of the manufacturing
process of plastics, is one of the chemicals believed to be passed on through breast
milk of the mother to the nursing infant. Burning of plastics, especially PVC releases
this dioxin and also furan into the atmosphere.
(Source:http://journalssathyabama.com/ archives/upload/Bio%20 Engineering
%202011% 20%207.pdf). However due to the different manufacturing process
different plastics have different levels of these toxins. Seeing the prevalence of
microwave ovens, it must be kept in mind that heating of the more dangerous plastics
increases the leaching of the toxic chemicals and hence is an important issue with the
rise of precooked and/or frozen meals in plastic containers. Plastic production also
involves the use of potentially harmful chemicals, added as stabilisers or colorants.
Many of these chemicals have not undergone environmental risk assessment and their
impact on human health and the environment is currently uncertain are regarded with
deep vacillation in the much of the world. Their association with durable and horrid
litter sometimes blinds us to their enormous value.
2.3.7 Statues relating to plastic waste management in India
In the last few years, state and central governments have started paying
attention to the issues of plastic waste seriously. Consequently many legislations, acts
and rules have been formulated to bring the situation under control. Responsibility to
protect the environment and enforcing the existing regulation lies within the Ministry
of Environment and Forests (MOEF).
Government of Himachal Pradesh introduced HP Non-biodegradable
Garbage(control) Act 1995 prohibiting throwing or deposing plastic articles in
public places.
The MOEF issued the criteria developed by Central Pollution Control Board
(CPCB) in association with the Bureau of Indian Standards (BIS) for labeling
'plastic products' as 'Environment -friendly' under its 'Eco mark' scheme. One
of the requirements for fulfilling this criterion is that the material used for
packaging shall be recyclable or biodegradable.
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The Prevention of Food Adulteration Department of the Government of India
issued directives to various catering establishments to use only ‘food-grade’
plastics while selling or serving food items. 'Food-grade' plastics meet certain
essential requirements and are considered safe, when in contact with food. The
purpose is to preventing possible contamination, and to avert the danger from
the use of the recycled plastics.
Recycled plastic manufacture and usage rule(1999)addresses the issue of
plastic bag. The rule prohibits the usage of carry bags and containers made of
recycled plastic bags for storing, carrying and dispensing or packaging of
foodstuffs.
But we all know about the counterbalancing disadvantages…..
Plastic litter disfigures the oceans and the coastlines. Ingestion of plastic kills
marine creatures and fish. Perhaps 5% of the world’s cumulative output of
plastic since 1945 has ended up in the oceans. Shopping bags and other
packaging are strewn across the streets and fields of every country in the
world.
Plastics use valuable resources of oil.
The plastics industry uses large amounts of energy, usually from fossil fuel
sources which therefore adds to the world’s production of greenhouse gases.
The durability of plastics means that without effective and ubiquitous
recycling we will see continuing pressure on landfill. Although plastics do not
represent the largest category of materials entering landfill, position held by
construction waste, they are a highly visible contributor to the problems of
waste disposal.
The manufacturing of conventional plastics uses substantial amounts of toxic
chemicals.
Some plastics leach small amounts of pollutants, including endocrine
disruptors, into the environment. These chemicals can have severe effects on
animals and humans. (The solution to this problem is to avoid using original
raw materials - either monomers or plasticizers -that might produce such
compounds when the plastic is in use or has been discarded).
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Now a day, management of plastic waste is agreat mayhem to environment.
Although plastic has many advantages its non-biodegradability is a major drawback,
which forced us to think upon a material which can replace plastic. In recent years
there has been a shift in public opinion, with people becoming more ecologically
aware. The shift in public opinion and political influence combined with the
increasing price of oil, has driven industries to investigate biodegradable alternatives
to plastic, which are not manufactured using petrochemical methods. Materials
produced from synthetic polymers are widely used for a diverse range of applications
in modern society. The production of biodegradable alternatives with greater
compatibility in the environment is necessary if the applications continue to grow.
The world needs to find a solution that gives us continued access to plastics but
avoids these serious problems. Bioplastics are considered to be an important
component of global sustainability.
2.3.8. An alternate to plastics- Bioplastics……
Bio-plastics are bio-based, biodegradable plastics with almost similar
properties to synthetic plastics. Biodegradation can be explained as a chemical
process during which micro-organisms that present in the environment convert
materials into natural substances such as water, carbon dioxide, and compost. The
term bio-based means the material is partly derived from biomass (plants). Synthetic
plastics remain in the environment for long time as they are resistant to degradation
(Aminabhavi et al.,1990). Bioplastics are made from variety of sources like
polysaccharides, lipids and also proteins (Averous, 2004; Hernandez-Izquierdo and
Krochta, 2008; Siracusa et al., 2008; Gonzalez-Gutierrez et al., 2010). A few
examples of protein used as substrates for bioplastic production are soy protein
(Mohanty et al., 2005; Tummala et al., 2006; Zheng et al., 2003), wheat gluten
(Domenek et al., 2004; Gomez-Martinez et al., 2009; Jerez et al., 2005; Song and
Zheng, 2008; Sun et al., 2008; Zuo et al., 2008), zein (Kim, 2008), rice and egg
albumin (Jerez et al., 2007; Gonzalez-Gutierrez et al., 2009).The petroleum based
conventional plastics are non-renewable where the feed stocks are reinforced by
carbon fibres (Williams et al., 2000).
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Renewable resource feed stocks of plastics include polymers derived from
microbial culture reinforced with natural fibers such as cellulose, jute etc. (Bismarck
et al., 2002). The accumulation of synthetic, petroleum derived plastics in the
environment is a major cause of pollution. So the methodology to produce plastic,
which is an essential polymer used in our day to day life, using microbial product is a
novel approach. It will reduce the environmental pollution as well as the use of
petroleum to make plastic bags. So it can be said in one word that bio-plastic is eco-
friendly.
Biodegradable plastics can be divided into three categories:
Chemically synthesized polymers: Polyglycollic acid, polylactic acid, poly(ε-
caprolactone), polyvinyl alcohol, poly(ethylene oxide) fall into this category.
These are susceptible to enzymic or microbial attack. Since they do not match
all the properties of plastics, they are not commercially viable as substitute for
plastics.
Starch-based biodegradable plastics: In this type, starch is added as filler and
cross-linking agent to produce a blend of starch and plastic (for example,
starch– polyethylene). Soil micro-organisms degrade the starch easily, thus
breaking down the polymer matrix. This results in significant reduction of
degradation time. But such plastics are only partially degradable. The
fragments left after starch removal are recalcitrant and remain in the
environment for a long time.
Polyhydroxyalkanoates (PHAs): These are the only 100% biodegradable
polymers. They are polyesters of various HAs which are synthesised by
numerous micro-organisms as energy reserve materials when an essential
nutrient such as nitrogen or phosphorus is available only in limiting
concentrations in the presence of excess carbon source. They possess
properties similar to various synthetic thermoplastics like polypropylene and
hence can be used in their place. They are also completely degraded to water
and carbon dioxide under aerobic conditions and to methane under anaerobic
conditions by microorganisms in soil, sea, lake water and sewage.
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2.3.9. The protagonist bioplastics
The bioplastics industry is much smaller, with 2011 probably seeing a total
output of about 1m tonnes, or less than half of one per cent of total world plastics
output. But the growth rate of bioplastics is much higher. Most sources suggest that
this part of the plastics industry is growing at least 20% a year. The reasons for this
buoyancy are discussed later in this note. (Source: http:// www. gtai.com/ homepage/
info-service/ publications/ ourpublications/ germany-investment-magazine/vol-2011/
vol-012011/ industry-report-4/).
2.4. An exclusive study for recycling
Some bioplastics are as robust and durable as their oil-based equivalents.
Others will rapidly break down in commercial composting plants. These rapidly
biodegradable plastics have high value in some circumstances such as when plastics
become inevitably mixed with other streams of compostable waste and would
otherwise need to be hand separated. For example, quantities of plastic material are
used in greenhouse applications. Conventional plastics would have to be separated by
hand at great expense and usually then sent to an incinerator or landfill. A more
substantial application also arises in the horticultural sector.
Many field grown vegetables are covered in a thin semi-transparent
polypropylene mulch to help maintain even temperatures, reduce water loss and
protect the crop from insects. The mulch generally only lasts for one season and then
it has to be collected up and returned for recycling. This is a complex and expensive
process. Bioplastic mulch that will dissolve in the soil over the winter is much better
because it saves time and money but also adds to the carbon content of the soil,
helping to maintain fertility. In other important agricultural uses, such as for strimmer
cord (‘weedwacker’ in the US, full biodegradability means that small pieces of plastic
filament do not persist in the environment).
Another example, likely to become one of the largest single applications for
bioplastics, is single use catering utensils. Restaurants and coffee shops generate three
streams of waste: unused food, packaging (for example of sandwiches) and utensils
such as cutlery. It is highly beneficial as well as being advantageous to the brand
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image of the restaurant to use fully compostable packaging and utensils. All the waste
can be put into one bin and shipped to the composting facility without further
intrusion or labour cost. The thick pieces of plastic cutlery will need to shred at the
composting site to inspire rapid biodegradation but this can happen automatically.
Although fully degradable cutlery costs about four times as much as conventional
plastic utensils, the reduction in time spend separating out plastics from food waste
and, second, reducing landfill cost, more than justifies the expense. As well as
compostable utensils, it makes sense to use bioplastic film to provide the windows in
cardboard sandwich packets so that the packaging can also be added to the stream of
compostable items.
Some American towns and cities are beginning to move to mandatory use of
biodegradable plastics for single use catering utensils, including plates, cups and
cutlery. Seattle, for example, has introduced an ordinance that obliges restaurants to
only use bioplastics that will degrade in the city’s composting plant. The final
imposition of this rule has been delayed by problems obtaining cutlery that is
sufficiently compostable but the rules are becoming stricter here and in other towns
and cities wanting to reduce use of landfill. Seattle uses a landfill site 320 miles from
the city - about the distance from Newcastle to London - creating a huge incentive to
avoid high transport fees. As disposal sites fill up around the world, the need either to
recycle plastics or to compost them can only increase, adding further buoyancy to
bioplastic sales. In a similar move, municipalities around the world collecting food
waste from homes are now often providing compostable plastic bags into which the
food goes prior to collection. Householders benefit from easier and more hygienic
storage of the waste. (Source: http:// www. seattle.gov/ util/ groups/ public/ @spu/
@usm/ documents/webcontent/cos_001786.pdf).
2.4.1. Litter
The best understood advantage of biodegradable bioplastics lies in the
reduction of permanent litter. Plastic single use shopping bags are the most obvious
example of how plastics can pollute the environment with huge and unsightly
persistence. A large fraction of the litter in our oceans is of disposable plastic bags.
Cities and countries around the world are taking action against the litter, sometimes
by banning non-degradable plastic bags entirely. Biodegradable bioplastic bags will
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be allowed in Italy, providing a huge boost to the European market for these products
not least because until now the country has been the largest European market for
single use shopping bags.(Source: http: //www.seattle.gov/ util/groups/ public/@spu/
@usm/ documents/ webcontent/cos_001786.pdf).Italy has decided to block the use of
non-biodegradable single use shopping bags from the beginning of 2012. In India,
some of the states have been planned to avoid plastics usage. In September 2009,
“Delhi Pollution Control Committee” (DPCC) had filed a case against “Bata Shoe
Stores” for using and keeping stock of plastic bags against the “Environment
Protection Act” and the notification of the Delhi Government banning the use of
plastic bags.
To emphasis in TamilNadu, Mr.Rajendra Ratnoo, the District Collector of
Kanyakumari district – a senior civil servant from the Indian Administrative Service
(IAS) officially banned and enforcement on using plastic bags and cups went into
effect on April 1st 2010 after several months of the popular “quit plastics” campaign
planning reported in THE HINDU February 11, 2010. In south zone of TamilNadu
especially in Thanjavur district most of the educational institutions are being plastic
free campus. These legislative changes represent a clear trend as politicians respond
to the irritation over the persistence of plastic bag litter in the world’s seas, rivers and
rural and urban environments. Some places will continue to allow plastic bags that are
genuinely biodegradable and meet the published standards for compostability.
2.4.2. The carbon imprint of plastics
Calculating the greenhouse gas reductions arising from the use of bioplastics
is a complex and controversial area. But it is nevertheless important to try to quantify
the benefits from making plastics from biological materials in order to encourage
further debate and research. The first point to make is that the carbon footprint of a
bioplastic is crucially dependent on whether the plastic permanently stores the carbon
extracted from the air by the growing plant. A plastic made from a biological source
sequesters the CO2 captured by the plant in the photosynthesis process. If the resulting
bioplastic degrades back into CO2 and water, this sequestration is reversed. But a
permanent bioplastic, made to be similar to polyethylene or other conventional
plastics, stores the CO2 forever.
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Even if the plastic is recycled many times, the CO2 initially taken from the
atmosphere remains sequestered. Bioplastics can generally be processed at about 140-
1800C compared to temperatures of up to 3000 for conversion of petrochemicals to
plastics. Most calculations of the energy used and greenhouse gases created in the
production of conventional plastics produce much higher numbers. To be clear, the
implication is that those bioplastics that do not degrade might therefore have a carbon
footprint of well under half the conventional equivalent. Braskem, the large Brazilian
producer manufacturing both bioplastic and oil-based equivalents, has calculated
much higher figures for the capture of CO2 by a growing sugar cane plant. It estimates
a net sequestration (that is, a negative footprint) of about 2.3 kilogram of CO2 for
every kilogram of biopolypropylene manufactured. It compares this to a carbon
footprint of over 3 tonnes for polypropylene made from oil, meaning a net gain of
over 5kg of CO2 for each kilogram of plastic. (Source:
http://www.braskemir.com.br/braskem/web/arquivos/Conference_Mar2011_Citi_1x1
_v2.pdf).Many landfill sites in the UK collect the methane from rotting organic
materials and burn it for electricity production. Nevertheless some methane escapes
and adds to global warming.
This is an important potential saving; if all plastics were switched to biological
feedstocks and the carbon footprint benefit was as high as much, the reduction in
global greenhouse gas emissions would be about 5% of current total. If, on the other
hand, the bioplastic is of a degradable type the advantages over conventional plastics
are less pronounced. The plastic will compost back into carbon dioxide and water,
returning all the sequestered carbon to the atmosphere. In the illustration given above,
the savings from making the bioplastic compared to the oil-based comparator would
be relatively small, but nevertheless still positive.
The crucial point, not well understood by commentators or by the public is
that compostable plastics will typically have a much larger carbon footprint than ones
that are manufactured to be permanent. The return of the CO2 to the air reduces the
sequestration of organic material. This situation would be made worse if the bioplastic
did not compost in air, but rotted in an oxygen poor landfill. In these circumstances,
the plastic would degrade into methane (CH4) and other byproducts. Methane is a
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global warming gas of greater impact than CO2 and so the full carbon footprint needs
to include any uncaptured CH4 produced in landfill. Most - but not all - research
shows that the conditions in well maintained landfill sites are too dry for degradable
plastics to actually rot. In these circumstances, the bioplastics will therefore
permanently sequester carbon. Figure 4 emphases the concept of sustainability at
economic, social and environmental level of bioplastics.
Fig. 4. Concept of sustainability at economic, social and environmental level of
bioplastics
Hence bioplastics are important in helping consumer goods companies present
their brands in a favourable light. Recyclable or compostable packaging made from
biological materials can be used to make their products more environmentally friendly
in the eyes of consumers. Although bioplastics may be more expensive per kilo of
packaging, the extra cost is more than outweighed by the benefits seen by purchasers.
The client lists of the major bioplastic suppliers include most of the largest and best-
known consumer goods companies, ranging from the Shiseido cosmetics brand to
Ecover, the Belgian cleaning products company.
We have identified five major advantages of bioplastics in this note as follows,
Potentially a much lower carbon footprint
Lower energy costs in manufacture
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Do not use scarce crude oil
Reduction in litter and improved compostability from using biodegradable
bioplastics
Improved acceptability to many households.
2.4.3 Significance of the study
The study is significantly important because it tends to identify bacterial
species from uncharted marine soil sample seasonally to synthesize PHA. The
strategies to upgrade and optimize the PHA production using a renewable carbon
sources from agroindustrial wastes combined with unexplored marine bacterial
isolates has been chosen as research goal.Subsequent reduction of pollutants and
many other important advantages which could be generated from this work are:
a) Plastics have been an integral part of our life. However, disposal of these non-
biodegradable (petrochemical derived) plastics poses a threat to our
environment. The current worldwide demand for plastics is in excess of 100
million tonnes per year as said by Abou Zeid (2001). Therefore, replacement
of non-biodegradable plastics by degradable will aid to circumvent
environmental problems.
b) Among the substrates required, the carbon source is of prime significance in
the case of PHBs production. The main materials used for the accumulation of
PHA by microbes are usually fructose and volatile fatty acids (VFA) which
are both expensive. Therefore, the use of cheaper carbon sources can lower the
production cost of PHB. So organic pollutants discharged from many
industries contribute a major impact in microbial bioprocessing technology.
Thus, the improved use of wastes can reduce the pollution load due to the
carbon uptake simultaneously promoting rate of biopolymers (PHB)
production.
c) For the commercialization of PHA, a great deal of determination has been
dedicated to reduce the production cost by the isolation, development of better
microbial strains and more efficient recovery processes. So isolation of
bacterial consortium from marine sources has been paying much attention due
to reliable results. This evaluation may be useful to isolate novel bacterial
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species with the ability to produce significant amounts of PHB in the very
simple medium compared to previous known bacteria. By utilizing some agro
industrial wastes as carbon sources, the present study enhances the yield and
evaluated the thermostability of the polymer with the intention of
commercialization.
2.4.4 Objectives and scope of the study
Zero plastics to landfill by 2020 and also production process filled without
GMO are the challenging tasks but realistic goal. The success in the biodegradable
plastic strategy largely depends on the isolation of potent PHA accumulating
microbes and optimizing culture parameters for its maximum biosynthesis. Keeping
these facts, the following objectives were set to achieve in the present study. They are,
Isolation and identification of bacteria from soil samples collected from
unexploited coastal area, Sethubavachatram, Thanjavur-district, seasonally for
the period of one year.
Screening the efficacy of PHAaccumulating bacterial isolates by Sudan black
and acridine orange staining method.
Selection of PHA accumulating positive isolates by quantification procedure.
Scaling up the production by inducing UV mutation.
Optimization of pH, temperature and incubation time to maximize PHA yield.
Exploring cheaper agroindustrialwastes as substrates and optimizing PHA
yield.
Validation of PHA by TLC and GCMS.
Evaluate the thermostability of produced PHA.
Molecular characterization of high PHA accumulating isolates by
16S rRNA gene sequencing
Phylogenetic tree construction
Secondary structure prediction
Restriction site analysis