2. materi bourdon (oke)

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Page 1: 2. materi bourdon (oke)

Frenki Imanto, S.Si.T, Sistem Kontrol

Bourdon's tube pressure gauge

The majority of pressure gauges in use have a Bourdon-

tube as a measuring element. The Bourdon tube is a device that

senses pressure and converts the pressure to displacement.

Since the Bourdon-tube displacement is a function of the

pressure applied, it may be mechanically amplified and

indicated by apointer.

Thus, the pointer position indirectly indicates pressure.

The Bourdon-tube gauge is available in various tube shapes:

curved or C-shaped, helical, and spiral. The size, shape, and

material of the tube depend on the pressure range and the type

of gauge desired.

Low-pressure Bourdon tubes (pressures up to 2000 psi)

are often made of phosphor bronze. High-pressure Bourdon

tubes (pressures above 2000 psi) are made of stainless steel or

other high-strength materials.

High- pressure Bourdon tubes tend to have more

circular cross sections than their lower-range counterparts,

which tend to have oval cross sections. The Bourdon tube most

commonly used is the C-shaped metal tube that is sealed at one

end and open at the other gauge.

Bourdon-tube gauges are now commonly available to

measure a wide range of gauge, absolute, sealed, and

Page 2: 2. materi bourdon (oke)

Frenki Imanto, S.Si.T, Sistem Kontrol differential pressures, plus vacuum. They are manufactured to

an accuracy as high as 0.1% of span and in dial diameters from

1 1/2 to 16 in. A variety of accessories can extend their

performance and usefulness. Snubbers and gauge isolators can

be installed to protect the sensitive internal workings from

pressure spikes.

Three types of elastic chambers are commonly used in

gauges :

C-shaped

Gauges using C-shaped Bourdon tubes as the elastic

chamber, as shown above left, are by far the most common.

Pressurized fluid enters the stem at the bottom (which is

sometimes entrancement instead) and passes into the

Bourdon tube. The tube has a flattened cross section and is

sealed at its tip. Any pressure in the tube in excess of the

external pressure (usually atmospheric) causes the Bourdon

tube to elastically change its shape to a more circular cross

section.

This change in shape of the cross section tends to

straighten the C-shape of the Bourdon tube. With the bottom

stem end fixed, the straightening causes the tip at the

opposite end to move a short distance — 1/16 to 1/2 in.,

depending on the size of the tube. A mechanical movement

then transmits this tip motion to a gear train that rotates an

Page 3: 2. materi bourdon (oke)

Frenki Imanto, S.Si.T, Sistem Kontrol

indicating pointer over a graduated scale to display the

applied pressure. Often, a movement is incorporated to

provide mechanical advantage to multiply the relatively

short movement of the tube tip.

Bourdon tubes also may be made in the form of a

spiral or a helix. Each uses a long length of flattened tubing

to provide increased tip travel. This does not change the

operating principle of the Bourdon tube, but produces tip

motion equal to the sum of the individual motions that

would result from each part of the spiral or helix considered

as a C-shape. Small-diameter spirals and helices can be

manufactured to provide enough motion to drive the

Page 4: 2. materi bourdon (oke)

Frenki Imanto, S.Si.T, Sistem Kontrol

indicating pointer directly through an arc up to 270° without

having to use a multiplying movement.

Alternatively, they may be manufactured to be used

in conjunction with a multiplying movement. In this case,

the required motion is distributed over several turns,

resulting in lower stress in the Bourdon material. This

improves fatigue life when compared to a C-shaped

Bourdon tube in the same pressure range.

Helical

Page 5: 2. materi bourdon (oke)

Frenki Imanto, S.Si.T, Sistem Kontrol spiral

Other designs

Low-pressure applications do not generate enough

force in the Bourdon tube to operate the multiplying

mechanism, therefore, Bourdon tube gauges are not

generally used for pressure spans under 12 psi. For these

ranges, some other form of elastic chamber must be used,

ametallic bellows, for example. These bellows generally are

made by forming thin-wall tubing. However, to obtain a

reasonable fatigue life and motion that is more linear with

pressure, a coil spring supplements the inherent spring rate

of the bellows. These spring-loaded bellows gauges

Page 6: 2. materi bourdon (oke)

Frenki Imanto, S.Si.T, Sistem Kontrol

generally are used in pressure ranges having spans to 100

psi and to 1 in.Hg.