20” inspection manhole - rte...
TRANSCRIPT
Clamp Ring Style
WARREN, PA.
INDUSTRIES, INC.
TM
Tel. (814) 723-1250 ⋅⋅⋅⋅ Fax (814) 723-7030 ⋅⋅⋅⋅ E-Mail: [email protected] ⋅⋅⋅⋅ Web Site: www.bettsind.com
August 2008 Section 86 Page 1A
20” INSPECTION MANHOLE
• EASILY INSTALLED
• LOW MAINTENANCE
• ECONOMICAL
• LARGE OPENING
Tiona Inspection Manholes provide quick, safe entrance and exit from your tanks. Heavy gauge metal and welded construction minimizes maintenance. Manholes are certified and marked in accordance with 49CFR178.345-5 with a test pressure of 36 psi [2.48 bar].
* Add letters to part number to designate seal material. See
material table at right for designation. “X” in assembly number designates manhole collar sold separately. Collars are available in aluminum, steel and stainless steel. Please see parts page for part numbers. During installation and welding to the tank, care should be exercised to insure collars remain flat and round. If necessary, a welding fixture should be used to prevent distortion.
Cover Plate Clamping Ring Clamping Bolt and Washer
Clamping Bolt Nut
Wt. Assembly No.
Steel Zinc Plt. Steel Zinc Plt. Steel Zinc Plt. Brass 21.7 lb. [9.8 kg]
8008BX*
Stnls 304 Stnls 304 Stnls 304 Stnls 304 22.2 lb. [10.1 kg]
8008CX*
Stnls 316 Stnls 304 Stnls 304 Stnls 304 22.2 lb. [10.1 kg]
8008DX*
Letter Gasket Material Temp. Range
B Buna-N -40°F to +220°F [-40°C to +104°C]
V Viton -20°F to +400°F [-29°C to +204°C]
P EPDM (White) -40°F to +260°F [-40°C to +127°C]
W White Hypalon -40°F to +250°F [-40°C to +121°C]
T PTFE Envelope w/
White Hypalon Insert -40°F to +250°F [-40°C to +121°C]
TM
Tel. (814) 723-1250 ⋅⋅⋅⋅ Fax (814) 723-7030 ⋅⋅⋅⋅ E-Mail: [email protected] ⋅⋅⋅⋅ Web Site: www.bettsind.com
August 2008
Section 86 Page 1B
Parts List 20” Inspection Manhole
∗ Use part # 4121ZC001 for kit with Nut (3), Bolt (2), and Washer (4). MAINTENANCE: Manhole assemblies should be inspected with sufficient frequency and due regard to the products carried to insure a liquid tight closure. Any worn, damaged or missing parts must be replaced. Gaskets should be replaced if their effectiveness is impaired in any way. Replacement gaskets must be compatible with products carried. WARNING: Use only genuine BETTS INDUSTRIES INC. replacement parts. Substitute parts can impair the proper function of this product.
NO. REQ. DESCRIPTION MATERIAL PART NO.
1 1 Cover Plate B Steel Zinc Plated 3034ZC C 304 Stainless Steel 3034SL D 316 Stainless Steel 3034SS
2 1 Bolt – Clamp Ring (3/8 – 16 Thd.) * Steel Zinc Plated 3029ZC
304 Stainless Steel 3029SL
3 1 Nut – Clamp Ring (3/8 – 16 Thd.) * Brass 3030BR
304 Stainless Steel 9Q5809
4 1 Washer – Clamp Ring * Steel Zinc Plated 3031ZC
304 Stainless Steel 3031SL
5 1 Clamp Ring Steel Zinc Plated 3036ZC
304 Stainless Steel 3036SL
6 1 Manhole Gasket (Channel Style)
B Nitrile (Buna-N) 3560BN V FKM (Viton) 3560VT P EPDM (White) 3560WE W White Hypalon 3560WH
Manhole Gasket (Flat Style) T PTFE Envelope w/ W. Hypalon Insert
3033TF
7 1 Manhole Collar (Sold Separately)
Steel 3176MS ¼” Aluminum 3176AE
304 Stainless Steel 3176SL
316 Stainless Steel 3176SS
WARREN, PA.INDUSTRIES, INC.
TM
Oct 1998
Section 86 Page 2A
R
NOTE: Inspection manhole assemblies, as listed above, have a 6238AL vent (prefix “FVA”) and Buna-N gaskets (suffix “B”). For variation or additional vents see catalog Section 95 for proper prefix or assembly number. For variation in gasketing change last letter of suffix as follows. Suffix “V” indicates Viton gasket Suffix “W” indicates White Hypalon gasket Suffix “T” indicates Teflon fill and collar gasket w/ White Hypalon backer
Manhole collars are available in aluminum, steel, and stainless steel. Please see parts page for correct numbers. When welding collars to tank, exercise care to insure collar remains flat and round.
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MODERN DESIGN
CLEAN LINES
LOW COST Note: Not legal for DOT specification tanks.
Cover Plate, Fill Gasket Retainer,
Shim Washer
Clamping Ring, Fill Cover,
Strongback, Latch
Clamping Bolt and Washer
Clamping Bolt Nut Vent Wt. (lb.) Assembly No.
Steel Steel Steel Zinc Plt. Brass Alum. 26.5 FVA8020SXB Steel Zinc Plt. Steel Zinc Plt. Steel Zinc Plt. Brass Alum. 26.5 FVA8020BXB
Stnls 304* Steel Zinc Plt. Steel Zinc Plt. Brass Alum. 27.0 FVA8020GXB Stnls 304 Stnls 304 Stnls 304 Stnls 304 Alum. 27.0 FVA8020CXB Stnls 304 Stnls 304** Stnls 304 Stnls 304 Alum. 27.0 FVA8020DXB
* Fill Gasket Retainer and Shims-Aluminum **Fill Cover Material-Stainless 316
20” ROUND MANHOLE with 10” FILL
Combining all the features of all full 20” manhole opening for inspection PLUS the 10” fill cap, Tiona Model No. 8020 is a real 2-in-1 value, offering both inspection and loading features in one husky unit. We pay more for top quality material but furnish it as standard equipment at competitive prices. Secondary Latch is standard on all assemblies.
WARREN, PA.INDUSTRIES, INC.
TM
Sept 1996
Section 86 Page 2B
20” Manhole w/ 10” Fill
MAINTENANCE: Manhole assemblies should be inspected with sufficient frequency and due regard to the products carried to insure a liquid tight closure. Any worn, damaged or missing parts must be replaced. Gaskets should be replaced if their effectiveness is impaired in any way. Replacement gaskets must be compatible with products carried. Adjustment due to gasket wear may be necessary to insure proper sealing of the 10” fill. A shim washer, item No. 4, is provided for this purpose. To increase the sealing force of the 10” fill, remove shim from location shown above and re-position it above fill cover No. 1.
WARNING Use only genuine Betts Industries Inc. replacement parts. Use of substitute parts can impair the proper functioning of this product.
No. Description Material Part No. No. Description Material Part No.
Steel 3021MS Steel 3036MS Steel Zinc Plt. 3021ZC Steel Zinc Plt. 3036ZC Stnls 304 3021SL
8 Clamping Ring Stnls 304 3036SL
1 Fill Cover
Stnls 316 3021SS B Buna-N 3560BN Bethane 3024BU V Viton 3560VT Viton 3024VT W Wh. Hypalon 3560WH Wh. Hypalon 3024WH Non-Asbestos 3024NA
9 Manhole Gasket Channel Type
T Teflon Env. w/ Wh. Hypalon 3033TF
2 Fill Gasket
Teflon 3024TF Steel 3176MS Steel 3213MS 1/4 Aluminum 3176AE Aluminum 3213AL Stnls 304 3176SL Stnls 304 3213SL
10 Manhole Collar Channel Type
Stnls 316 3176SS 3 Retainer
Stnls 316 3213SS 11 Vent Assembly Alum./Stnls 6238AL Steel 3023MS 12 Gasket Buna-N 3716BN Aluminum 3023AL 4 Shim Washer Stnls 316 3023SS Steel Zinc Plt. 3029ZC 5 Bolt-Clamp Stnls 304 3029SL Brass 3030BR 6 Nut-Clamp
3/8-16 Thd. Stnls 304 9Q5809 Steel Zinc Plt. 3031ZC 7
Washer-Clamp Stnls 304 3031SL
PARTS LIST
Gasket Maximum Temperature Bethane 250°F Viton 400°F White Hypalon 250°F Teflon 400°F Teflon Envelope w/ White Hypalon Insert 250°F Non-Asbestos 350°F
WARREN, PA.INDUSTRIES, INC.
TM
Sept 1998
Section 86 Page 7A
R
NOTE: Manhole assemblies, as listed above, have a 6238AL vent (prefix “FVA”) and Buna-N (suffix “B”). For variation or additional vents see catalog Section 95 for proper prefix or assembly number. For variation in gasketing change last letter of suffix as follows. Suffix “V” indicates Viton gasket Suffix “W” indicates White Hypalon gasket Suffix “T” indicates Tef-Sil pressure relief valve gasket and Teflon Envelope w/ White Hypalon insert collar gasket
Manhole collars are available in aluminum, steel, and stainless steel. Please see parts page for correct numbers. When welding collars to tank, exercise care to insure collar remains flat and round.
With Pressure Relief Valve
PAF Manholes with Model PAF450 10” Pressure Relief Valve are certified for use on MC306 cargo tanks. Manholes are certified and marked in accordance with 49CFR178.345-5 with test pressure of 36 psig. Per 49CFR180.405(h)(3), PAF450 assemblies may not be installed on MC306 cargo tanks after August 31, 1998. However, relief valves installed on MC306 cargo tanks on or before August 31, 1998, may be repaired if required. PAF450 relief valves may be installed on non-specification tanks or in tanks built in countries other than the United States where regulations permit. Relief valve also serves as a 10” latch style fill which can be easily opened for filling the tank or for inspection. Standard features include heavy duty clamp ring, secondary safety latch and model 6238AL Normal Vent. *No provision has been made for venting of product due to overfilling. Manholes are also available with a self-latching feature which allows the Pressure Relief Valve cover to open only 91 degrees and drop closed and securely latch upon movement of the tank if the cover is inadvertently left open. For self-latching model substitute 9763 for 9720 in assembly number.
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NORMAL VENT
WROUGHT STEEL COVER
SECONDARY SAFETY LATCH
HEAVY DUTY CLAMP RING
Cover Plate PRV Cover
Clamping Ring, Bolt & Washer,
Strongback, Latch
Clamping Ring Nut
Spring Bolt & Nut Spring Normal
Vent Wt. (lb.) Assembly No.
Steel Zinc Plt. Steel Zinc Plt. Brass Stnls 304** 29.2 FVA9720BXB Stnls 304 Stnls 304 Stnls 304 Stnls 304 29.7 FVA9720CXB Stnls 316
Alum. Stnls 304 Stnls 304 Stnls 304
Van Steel Alum.
29.7 FVA9720DXB **Nut Material – Steel Zinc Plated
20” PAF450 MANHOLE
Not legal as replacement on MC306 cargo tanks
after August 31, 1998
Pressure Relief Valve setting 3.0 psig. Rated Pressure Actuated Emergency Venting: 375,000 cu. ft. free air per hour @ 5.0 psig.
WARREN, PA.INDUSTRIES, INC.
TM
Aug 1997
Section 86 Page 7B
MAINTENANCE: Manhole assemblies should be inspected with sufficient frequency and due regard to the products carried to insure a liquid tight closure. Any worn, damaged or missing parts must be replaced. Gaskets should be replaced if their effectiveness is impaired in any way. Replacement gaskets must be compatible with products carried.
WARNING Use only genuine Betts Industries Inc. replacement parts. Use of substitute parts can impair the proper functioning of the Pressure Relief Valve and Manhole Assembly.
No. Description Material Part No. No. Description Material Part No. 1 Cover-Relief Valve Aluminum 8241AL B Buna-N 3560BN 1a Cover (O-Ring Grvd.) Aluminum 8246AL V Viton 3560VT
Buna-N 3119BN W Wh. Hypalon 3560WH Viton 3119VT 2 Gasket-
Relief Valve Wh. Hypalon 3119WH
10 Manhole Gasket Channel Type
T Teflon Env. w/ Wh. Hypalon 3033TF
2a O-Ring Tef-Sil 3902TS Steel 3176MS 3 Bolt Stnls 304 3876SL Aluminum 3176AE
Steel Zinc Plt. 9Q5812 Stnls 304 3176SL 4 Hex Nut 1/2-13 Thd. Stnls 304 9Q5853
11 Manhole Collar Channel Type
Stnls 316 3176SS 5 Spring Van Steel 3859EY 12 Vent Assembly Alum/Stnls 6238AL
Steel Zinc Plt. 3029ZC 13 Gasket Viton 3716VT 6 Bolt-Clamp Stnls 304 3029SL 14 Plastic Cap Polyethylene 9Z6150 Brass 3030BR 15 Bellows Buna-Urethane 4020BU 7 Nut-Clamp 3/8-16 Thd. Stnls 304 9Q5809 Steel Zinc Plt. 3031ZC 8 Washer-Clamp Stnls 304 3031SL Steel 3036MS Steel Zinc Plt. 3036ZC 9 Clamping Ring Stnls 304 3036SL
PARTS LIST
20” PAF 450 MANHOLE Self-Latching Model Illustrated
Gasket Maximum Temperature Buna-N (Nitrile) 250°F Viton 400°F White Hypalon 250°F Teflon-Silicone 400°F Teflon Envelope w/ White Hypalon Insert 250°F
WARREN, PA.INDUSTRIES, INC.
TM
Sept 1998
Section 86 Page 8A
R
NOTE: Manhole assemblies, as listed above, have a 6238AL vent (prefix “FVA”) and Buna-N (suffix “B”). For variation or additional vents see catalog Section 95 for proper prefix or assembly number. For variation in gasketing change last letter of suffix as follows. Suffix “V” indicates Viton gasket Suffix “W” indicates White Hypalon gasket Suffix “T” indicates Tef-Sil pressure relief valve gasket and Teflon Envelope w/ White Hypalon insert collar gasket
Manhole collars are available in aluminum, steel, and stainless steel. Please see parts page for correct numbers. When welding collars to tank, exercise care to insure collar remains flat and round.
With Pressure Relief Valve
PAF Manholes with Model PAF450 10” Pressure Relief Valve are certified for use on MC306 cargo tanks. Manholes are certified and marked in accordance with 49CFR178.345-5 with test pressure of 36 psig. Per 49CFR180.405(h)(3), PAF450 assemblies may not be installed on MC306 cargo tanks after August 31, 1998. However, relief valves installed on MC306 cargo tanks on or before August 31, 1998, may be repaired if required. PAF450 relief valves may be installed on non-specification tanks or in tanks built in countries other than the United States where regulations permit. Relief valve also serves as a 10” latch style fill which can be easily opened for filling the tank or for inspection. Standard features include heavy duty clamp ring, secondary safety latch and model 6238AL Normal Vent. *No provision has been made for venting of product due to overfilling. Manholes are also available with a self-latching feature which allows the Pressure Relief Valve cover to open only 91 degrees and drop closed and securely latch upon movement of the tank if the cover is inadvertently left open. For self-latching model substitute 9763 for 9720 in assembly number.
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NORMAL VENT
WROUGHT STEEL COVER
SECONDARY SAFETY LATCH
HEAVY DUTY CLAMP RING NOTE: 31/2” vent and Liquid Level Switch not included in assembly.
Cover Plate PRV Cover
Clamping Ring, Bolt & Washer,
Strongback, Latch
Clamping Ring Nut
Spring Bolt & Nut Spring Normal
Vent Wt. (lb.) Assembly No.
Steel Zinc Plt. Steel Zinc Plt. Brass Stnls 304** 28.4 FVA9820BXB Stnls 304 Stnls 304 Stnls 304 Stnls 304 28.9 FVA9820CXB Stnls 316
Alum. Stnls 304 Stnls 304 Stnls 304
Van. Steel Alum.
28.9 FVA9820DXB **Nut Material – Steel Zinc Plated
20” PAF450 MANHOLE
Not legal as replacement on MC306 cargo tanks
after August 31, 1998
Pressure Relief Valve setting 3.0 psig. Rated Pressure Actuated Emergency Venting: 375,000 cu. ft. free air per hour @ 5.0 psig.
WARREN, PA.INDUSTRIES, INC.
TM
Apr 2000
Section 86 Page 8B
MAINTENANCE: Manhole assemblies should be inspected with sufficient frequency and due regard to the products carried to insure a liquid tight closure. Any worn, damaged or missing parts must be replaced. Gaskets should be replaced if their effectiveness is impaired in any way. Replacement gaskets must be compatible with products carried.
WARNING Use only genuine Betts Industries Inc. replacement parts. Use of substitute parts can impair the proper functioning of the Pressure Relief Valve and Manhole Assembly.
No. Description Material Part No. No. Description Material Part No. 1 Cover-Relief Valve Aluminum 8241AL B Buna-N 3560BN 1a Cover (O-Ring Grvd.) Aluminum 8246AL V Viton 3560VT
Buna-N 3119BN W Wh. Hypalon 3560WH Viton 3119VT 2 Gasket-
Relief Valve Wh. Hypalon 3119WH
10 Manhole Gasket Channel Type
T Teflon Env. w/ Wh. Hypalon 3033TF
2a O-Ring Tef-Sil 3902TS Steel 3176MS 3 Bolt Stnls 304 3876SL Aluminum 3176AE
Steel Zinc Plt. 9Q5812 Stnls 304 3176SL 4 Hex Nut 1/2-13 Thd. Stnls 304 9Q5853
11 Manhole Collar Channel Type
Stnls 316 3176SS 5 Spring Van Steel 3859EY 12 Vent Assembly Alum/Stnls 6238AL
Steel Zinc Plt. 3029ZC 13 Gasket Viton 3716VT 6 Bolt-Clamp Stnls 304 3029SL 14 Plastic Cap Polyethylene 9Z6150 Brass 3030BR 15 Bellows Buna-Urethane 4020BU 7 Nut-Clamp 3/8-16 Thd. Stnls 304 9Q5809 Steel Zinc Plt. 3031ZC 8 Washer-Clamp Stnls 304 3031SL Steel 3036MS Steel Zinc Plt. 3036ZC 9 Clamping Ring Stnls 304 3036SL
PARTS LIST
20” PAF 450 MANHOLE Self-Latching Model Illustrated
Gasket Maximum Temperature Buna-N (Nitrile) 250°F Viton 400°F White Hypalon 250°F Teflon-Silicone 400°F Teflon Envelope w/ White Hypalon Insert 250°F
WARREN, PA.INDUSTRIES, INC.
TM
Jan 1995
Section 86 Page 11A
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NOTE: Manhole assemblies, as listed above, have Viton gaskets (suffix “V”). For other gaskets available, see parts page for correct suffix. During installation and welding the collars to the tank, care should be exercised to insure collars remain flat and round in order to assure proper performance. If necessary, a weld fixture should be used to prevent distortion.
With 10” Fill
Hot Product Manholes are designed for use on tanks hauling elevated temperature materials and are rated with a 25 PSIG yield pressure to meet the requirements of 49CFR 173.247(g)(2), which states:
“…Closures must be designed and constructed to withstand, without exceeding the yield strength of
the packaging, twice the static loading produced by the lading in any packaging orientation and at all
operating temperatures.” Hot Product Manholes are designed to retrofit existing PAF Manholes on elevated temperature tanks in order to bring them into compliance with the current closure requirements, as well as for new construction tanks. The design features a 10” fill to provide tank access for filling or inspection and a heavy duty clamp ring which can be removed to provide access into the tank. Steel assemblies are black epoxy coated for corrosion resistance.
25 PSIG YIELD PRESSURE
MOUNT TO 20” PAF WELD COLLARS
HEAVY DUTY CLAMP RING
Cover & Fill Material Clamping Ring Clamping Bolt & Washer Wt. Assembly No. Steel E-Coated Steel Zinc Plt. Steel Zinc Plt. 37.5 lb. 8269YXV
NOTE: 20” Model not available in stainless steel.
20” HOT PRODUCT MANHOLE
WARREN, PA.INDUSTRIES, INC.
TM
Jan 1995
Section 86 Page 11B
MAINTENANCE: Manhole assembly should be inspected with sufficient frequency and with due regard to the products carried to insure a liquid tight closure. Any worn, damaged, or missing parts must be replaced. WING NUTS AND SWING BOLTS: All swing bolt and wing nut assemblies must be secured to the cover and tightened to insure the pressure and product retention performance of the manhole assembly.
No. Description Material Part No. No. Description Material Part No. 1 Cover Steel 6554EY Steel Zinc Plt. 3029ZC
B Buna-N 3567BN 12 Bolt-Clamp
Stnls 304 3029SL V Viton 3567VT Steel Zinc Plt. 3031ZC W White Hypalon 3567WH
13 Washer-Clamp Stnls 304 3031SL Brass 3030BR 14 Nut-Clamp Stnls 304 9Q5809
2 Gasket*
E White Non-Asbestos with Teflon Suspensoid (Woven)
3567NT Steel 3036MS
3 Wing Nut Stnls 304 3576SL Steel Zinc Plt. 3036ZC 4 Snap Ring Stnls 304 9Q4933
15 Clamping Ring Stnls 304 3036SL
5 Snap Ring Washer Stnls 304 3575SL B Buna-N 3560BN 6 Swing Bolt Stnls 304 3765SL V Viton 3560VT 7 Swing Bolt Pin Stnls 304 3086SL W White Hypalon 3560WH 8 Roll Pin-Swg Bolt Stnls 304 9Q8593 9 Hinge Pin Stnls 304 3618SL
16 Manhole Gasket Channel Type
T Teflon Envelope w/ White Hypalon 3033TF
10 Roll Pin-Hinge Pin Stnls 304 9Q8601 11 Cover Assembly Steel 6552EY
PARTS LIST
20” HOT PRODUCTS MANHOLE
*Gasket Maximum Temperature Buna-N (Nitrile) 250°F Viton 400°F White Hypalon 250°F Pure Teflon 500°F White Non-Asbestos 500°F with Teflon Suspensoid GASKETS: Check the condition of all gaskets and replace if their effectiveness as a seal is impaired in any way. Replacement gaskets must be compatible with products carried.
WARNING Use only genuine Betts Industries Inc. replacement parts. Use of substitute parts can impair the proper functioning of this product.
WARREN, PA.INDUSTRIES, INC.
TM
Sept 1999
Section 86 Page 18A
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Note: Manhole assemblies, as listed above, have Buna-N gaskets (suffix “B”). For variation in gasketing change last letter of assembly number as follows. Suffix “V” indicates Viton collar gasket & Viton 10” fill gasket Suffix “W” indicates White Hypalon collar gasket & White Hypalon 10” fill gasket Suffix “T” indicates Teflon envelope collar gasket & Tef-Sil 10” fill o-ring Manhole collars are available in aluminum, steel, and stainless steel. Please see parts page for correct numbers. When welding collars to tank, care should be exercised to insure collar remains flat and round.
With Integral Relief Valve/10” Fill
PAF manholes with integral latch style surge suppression relief valves are designed for use on DOT406 and replacement on MC306 specification cargo tanks. Manholes are certified and marked in accordance with 49CFR178.345-5 with a test pressure of 36 psig. Manhole covers are 7 gage steel or stainless and are secured to the tank weld collar with a clamp ring and bolt which can be easily removed to provide access into the tank. The integral 10” relief valve provides emergency pressure relief and meets the 1 liter surge leakage limit imposed by 49CFR178.345-10(b)(3)(ii). The relief valve also serves as a 10” latch style fill which can be easily opened to provide access for filling the tank or for inspection. Relief valves contain an adjustment feature to allow for fine-tuning of set pressure in the field. Other standard features include a heavy duty clamp ring, secondary safety latch and model 6496ALB pressure-vacuum vent mounted in the 10” relief valve cover. Manholes are available with a self-latching feature that allows the 10” relief valve/fill cover to drop and securely latch upon movement of the tank if the cover is inadvertently left open. For self-latching model substitute L720 for L763 in assembly number.
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78.3
45-5
INTEGRAL RELIEF VALVE/10” FILL
LESS THAN 1 LITER LEAKAGE
SET PRESSURE ADJUSTMENT
INCREASED FLOW RATE
SECONDARY SAFETY LATCH
Cover Plate
Relief Valve
Clamping Ring, Bolt, Washer,
Strongback, & Latch
Clamping Ring Nut Normal Vent Wt.
(lb.) Assembly No.
Steel Zinc Plt. Alum. Steel Zinc Plt. Brass Alum. 30.5 PPVL720BXB Stnls 304 Alum. Stnls 304 Stnls 304 Alum. 31.0 PPVL720CXB Stnls 316 Alum. Stnls 304 Stnls 304 Alum. 31.0 PPVL720DXB
20” PAF 406-98 MANHOLE
Pressure Relief Valve setting 3.63 psig Rated Pressure Actuated Emergency Venting: 494,084 cu. ft. free air per hour @ 6.25 psig Rated Liquid Flow Capacity 1335 gpm @ 5.0 psig
WARREN, PA.INDUSTRIES, INC.
TM
Sept 1999
Section 86 Page 18B
Replace oil cylinder using Automatic Transmission Fluid Dexron III/Mercon, SAE 5W-20 with viscosity of 177 SUS at 100°F and a pour point of no greater than –45°F. MAINTENANCE: Manhole assemblies should be inspected with sufficient frequency to insure 10” Integral Relief Valve functions properly. Any worn, damaged or missing parts must be replaced. Gaskets should be replaced if their effectiveness to insure a liquid tight seal is impaired in any way. Replacement gaskets must be compatible with products carried.
No. Description Material Part No. No. Description Material Part No. 1 Fill Cover Alum/E-Coated 8297ALEY 9 Vent Assembly Aluminum 6496ALB 1a Fill Cover (O-Ring Grvd.) Alum/E-Coated 8297ALEY389 10 Gasket Buna-N 3716BN
Buna-N 3119BN 11 Cylinder Assembly Aluminum 6657AL Viton 3119VT 12 Piston Aluminum 6654AL 2 Gasket -
Integral Relief Valve Wh. Hypalon 3119WH 13 Stem Stnls 304 6688SL
2a O-Ring Tef-Sil 3902TS 14 Spring Steel 4122MS Steel Zinc Plt. 3029ZC 15 1/2” NPT Plug Zinc Plt. Steel Zinc Plt. 9V4907 3 Bolt-Clamp Ring Stnls 304 3029SL 17 Stem O-Ring -112 Buna-N 4118BN Brass 3030BR 18 Cylinder O-Ring –137 Buna-N 4015BN 4 Nut-Clamp Ring Stnls 304 9Q5809 19 Piston O-Ring –137 Tef-Sil 4015TS Steel Zinc Plt. 3031ZC 20 O-Ring Retainer Alum/E-Coated 4117ALEY 5 Washer-Clamp Ring Stnls 304 3031SL 21 Retainer Ring Stnls 304 9Q4961 Steel 3036MS 22 Bellows EPDM 4020EPDM Steel Zinc Plt. 3036ZC 23 Lockwasher Ext. Tooth 7/16” Stnls 304 9Q5961 6 Clamping Ring Stnls 304 3036SL 24 Nut Hex 7/16x20 Stnls 304 9Q5960 Buna-N 3560BN 25 Plastic Plug Polyethylene 9Z6163 Viton 3560VT 26 3/8-16 Hex Nut w/ Insert Steel Zinc Plt. 9Q5896 Wh. Hypalon 3560WH 7 Manhole Gasket
Channel Type Teflon Env. w/ Wh. Hypalon 3033TF
Steel 3176MS Aluminum 3176AE Stnls 304 3176SL
8 Manhole Collar Channel Type
Stnls 316 3176SS
PARTS LIST
20” PAF 406-98 MANHOLE Self-Latching Model Illustrated
WARNING Consult PAF406-98 maintenance manual prior to disassembly of this relief valve. Use only genuine Betts Industries Inc. replacement parts. Use of substitute parts can impair the proper functioning of this product.
Gasket Maximum Temperature Buna-N (Nitrile) 250°F Viton 400°F White Hypalon 250°F Teflon-Silicone 400°F Teflon Envelope w/ White Hypalon Insert 250°F
WARREN, PA.INDUSTRIES, INC.
TM
Sept 1999
Section 86 Page 19A
R
Note: Manhole assemblies, as listed above, have Buna-N gaskets (suffix “B”). For variation in gasketing change last letter of assembly number as follows. Suffix “V” indicates Viton collar gasket & Viton 10” fill gasket Suffix “W” indicates White Hypalon collar gasket & White Hypalon 10” fill gasket Suffix “T” indicates Teflon envelope collar gasket & Tef-Sil 10” fill o-ring Manhole collars are available in aluminum, steel, and stainless steel. Please see parts page for correct numbers. When welding collars to tank, care should be exercised to insure collar remains flat and round.
With Integral Relief Valve/10” Fill
PAF manholes with integral latch style surge suppression relief valves are designed for use on DOT406 and replacement on MC306 specification cargo tanks. Manholes are certified and marked in accordance with 49CFR178.345-5 with a test pressure of 36 psig. Manhole covers are 7 gage steel or stainless and are secured to the tank weld collar with a clamp ring and bolt which can be easily removed to provide access into the tank. The integral 10” relief valve provides emergency pressure relief and meets the 1 liter surge leakage limit imposed by 49CFR178.345-10(b)(3)(ii). The relief valve also serves as a 10” latch style fill which can be easily opened to provide access for filling the tank or for inspection. Relief valves contain an adjustment feature to allow for fine-tuning of set pressure in the field. Other standard features include a heavy duty clamp ring, secondary safety latch and model 6496ALB pressure-vacuum vent mounted in the 10” relief valve cover. Manholes are available with a self-latching feature that allows the 10” relief valve/fill cover to drop and securely latch upon movement of the tank if the cover is inadvertently left open. For self-latching model substitute L863 for L820 in assembly number.
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CT-0040
INTEGRAL RELIEF VALVE/10” FILL
LESS THAN 1 LITER LEAKAGE
SET PRESSURE ADJUSTMENT
INCREASED FLOW RATE
SECONDARY SAFETY LATCH Note: 31/2” Vent and Liquid Level Switch not included in assembly.
Cover Plate
Relief Valve
Clamping Ring, Bolt, Washer,
Strongback, & Latch
Clamping Ring Nut Normal Vent Wt.
(lb.) Assembly No.
Steel Zinc Plt. Alum. Steel Zinc Plt. Brass Alum. 29.7 PPVL820BXB Stnls 304 Alum. Stnls 304 Stnls 304 Alum. 30.2 PPVL820CXB Stnls 316 Alum. Stnls 304 Stnls 304 Alum. 30.2 PPVL820DXB
20” PAF 406-98 OFFSET MANHOLE
Pressure Relief Valve setting 3.63 psig Rated Pressure Actuated Emergency Venting: 494,084 cu. ft. free air per hour @ 6.25 psig Rated Liquid Flow Capacity 1335 gpm @ 5.0 psig
WARREN, PA.INDUSTRIES, INC.
TM
Sept 1999
Section 86 Page 19B
Replace oil cylinder using Automatic Transmission Fluid Dexron III/Mercon, SAE 5W-20 with viscosity of 177 SUS at 100°F and a pour point of no greater than –45°F. MAINTENANCE: Manhole assemblies should be inspected with sufficient frequency to insure 10” Integral Relief Valve functions properly. Any worn, damaged or missing parts must be replaced. Gaskets should be replaced if their effectiveness to insure a liquid tight seal is impaired in any way. Replacement gaskets must be compatible with products carried.
No. Description Material Part No. No. Description Material Part No. 1 Fill Cover Alum/E-Coated 8297ALEY 9 Vent Assembly Aluminum 6496ALB 1a Fill Cover (O-Ring Grvd.) Alum/E-Coated 8297ALEY389 10 Gasket Buna-N 3716BN
Buna-N 3119BN 11 Cylinder Assembly Aluminum 6657AL Viton 3119VT 12 Piston Aluminum 6654AL 2 Gasket -
Integral Relief Valve Wh. Hypalon 3119WH 13 Stem Stnls 304 6688SL
2a O-Ring Tef-Sil 3902TS 14 Spring Steel 4122MS Steel Zinc Plt. 3029ZC 15 1/2” NPT Plug Zinc Plt. Steel Zinc Plt. 9V4907 3 Bolt-Clamp Ring Stnls 304 3029SL 17 Stem O-Ring -112 Buna-N 4118BN Brass 3030BR 18 Cylinder O-Ring –137 Buna-N 4015BN 4 Nut-Clamp Ring Stnls 304 9Q5809 19 Piston O-Ring –137 Tef-Sil 4015TS Steel Zinc Plt. 3031ZC 20 O-Ring Retainer Alum/E-Coated 4117ALEY 5 Washer-Clamp Ring Stnls 304 3031SL 21 Retainer Ring Stnls 304 9Q4961 Steel 3036MS 22 Bellows EPDM 4020EPDM Steel Zinc Plt. 3036ZC 23 Lockwasher Ext. Tooth 7/16” Stnls 304 9Q5961 6 Clamping Ring Stnls 304 3036SL 24 Nut Hex 7/16x20 Stnls 304 9Q5960 Buna-N 3560BN 25 Plastic Plug Polyethylene 9Z6163 Viton 3560VT 26 3/8-16 Hex Nut w/ Insert Steel Zinc Plt. 9Q5896 Wh. Hypalon 3560WH 7 Manhole Gasket
Channel Type Teflon Env. w/ Wh. Hypalon 3033TF
Steel 3176MS Aluminum 3176AE Stnls 304 3176SL
8 Manhole Collar Channel Type
Stnls 316 3176SS
PLAN VIEW DIMENSIONS A 41/4” Dia. (107.95mm) B 8 Holes-.390 Dia. (9.90mm) on 47/8” (123.83mm) B.C. C 23/8” Dia. (60.325mm) Hole D 1/4” N.P.T. Coupling E 7” Rad. (177.8mm) F 63/8” (161.93mm) G 43/4” (120.65mm) H 31/4” (82.55mm)
PARTS LIST
20” PAF 406-98 MANHOLE Self-Latching Model Illustrated
WARNING Consult PAF406-98 maintenance manual prior to disassembly of this relief valve. Use only genuine Betts Industries Inc. replacement parts. Use of substitute parts can impair the proper functioning of this product.
Gasket Maximum Temperature Buna-N (Nitrile) 250°F Viton 400°F White Hypalon 250°F Teflon-Silicone 400°F Teflon Envelope w/ White Hypalon Insert 250°F
WARREN, PA.INDUSTRIES, INC.
TM
Nov 1999 Section 86 Page 20A
R
Note: Manhole assemblies, as listed above, have Buna-N gaskets (suffix “B”). For variation in gasketing change last letter of assembly number as follows. Suffix “V” indicates Viton collar gasket & Viton 10” fill gasket Suffix “W” indicates White Hypalon collar gasket & White Hypalon 10” fill gasket Suffix “T” indicates Teflon envelope collar gasket & Tef-Sil 10” fill o-ring Manhole collars are available in aluminum, steel, and stainless steel. Please see parts page for correct numbers. When welding collars to tank, care should be exercised to insure collar remains flat and round.
With Integral Relief Valve/10” Fill
PAF manholes with integral latch style surge suppression relief valves are designed for use as a replacement for PAF9000 model manhole assemblies on MC306 tanks. Manholes are certified and marked in accordance with 49CFR178.345-5 with a test pressure of 36 psig. Manhole covers are 7 gage steel or stainless and are secured to the tank weld collar with a clamp ring and bolt which can be easily removed to provide access into the tank. The integral 10” relief valve provides emergency pressure relief and meets the 1 liter surge leakage limit imposed by 49CFR178.345-10(b)(3)(ii). The relief valve also serves as a 10” latch style fill which can be easily opened to provide access for filling the tank or for inspection. Relief valves contain an adjustment feature to allow for fine-tuning of set pressure in the field. Other standard features include a heavy duty clamp ring, secondary safety latch and model 6238ALB pressure-vacuum vent mounted in the 10” relief valve cover. Manholes are available with a self-latching feature that allows the 10” relief valve/fill cover to drop and securely latch upon movement of the tank if the cover is inadvertently left open. For self-latching model substitute R463 for R420 in assembly number.
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5-5
• REPLACEMENT FOR PAF9000 MODELS
• INTEGRAL 10” FILL/PRESSURE RELIEF VALVE WITH MC306 SET PRESSURE
• LESS THAN 1 LITER LEAKAGE
• SECONDARY SAFETY LATCH
Cover Plate
Relief Valve
Clamping Ring, Bolt, Washer,
Strongback, & Latch
Clamping Ring Nut Normal Vent Wt.
(lb.) Assembly No.
Steel Zinc Plt. Alum. Steel Zinc Plt. Brass Alum. 30.5 FVAR420BXB Stnls 304 Alum. Stnls 304 Stnls 304 Alum. 31.0 FVAR420CXB Stnls 316 Alum. Stnls 304 Stnls 304 Alum. 31.0 FVAR420DXB
20” PAF 306-98 MANHOLE
Pressure Relief Valve setting 3.0 psig Rated Pressure Actuated Emergency Venting: 250,000 cu. ft. free air per hour @ 5.0 psig Rated Liquid Flow Capacity 1012 gpm @ 5.0 psig
WARREN, PA.INDUSTRIES, INC.
TM
Nov 1999
Section 86 Page 20B
Replace oil cylinder using Automatic Transmission Fluid Dexron III/Mercon, SAE 5W-20 with viscosity of 177 SUS at 100°F and a pour point of no greater than –45°F. MAINTENANCE: Manhole assemblies should be inspected with sufficient frequency to insure 10” Integral Relief Valve functions properly. Any worn, damaged or missing parts must be replaced. Gaskets should be replaced if their effectiveness to insure a liquid tight seal is impaired in any way. Replacement gaskets must be compatible with products carried.
No. Description Material Part No. No. Description Material Part No. 1 Fill Cover Alum/E-Coated 8317ALEY 9 Vent Assembly Aluminum 6238ALB 1a Fill Cover (O-Ring Grvd.) Alum/E-Coated 8317ALEY389 10 Gasket Buna-N 3716BN
Buna-N 3119BN 11 Cylinder Assembly Aluminum 6657AL Viton 3119VT 12 Piston Aluminum 6654AL 2 Gasket -
Integral Relief Valve Wh. Hypalon 3119WH 13 Stem Stnls 303 6720SL
2a O-Ring Tef-Sil 3902TS 14 Spring Steel 4173MS Steel Zinc Plt. 3029ZC 15 1/2” NPT Plug Zinc Plt. Steel Zinc Plt. 9V4907 3 Bolt-Clamp Ring Stnls 304 3029SL 16 Stem O-Ring -112 Buna-N 4118BN Brass 3030BR 17 Cylinder O-Ring –137 Buna-N 4015BN 4 Nut-Clamp Ring Stnls 304 9Q5809 18 Piston O-Ring –137 Tef-Sil 4015TS Steel Zinc Plt. 3031ZC 19 O-Ring Retainer Alum/E-Coated 4117ALEY 5 Washer-Clamp Ring Stnls 304 3031SL 20 Retainer Ring Stnls 304 9Q4961 Steel 3036MS 21 Bellows BUNA 3998BU Steel Zinc Plt. 3036ZC 22 Lockwasher Ext. Tooth 7/16” Stnls 304 9Q5961 6 Clamping Ring Stnls 304 3036SL 23 Nut Hex 7/16x20 Stnls 304 9Q5960 Buna-N 3560BN 24 Plastic Plug Polyethylene 9Z6163 Viton 3560VT 25 3/8-16 Hex Nut w/ Insert Steel Zinc Plt. 9Q5896 Wh. Hypalon 3560WH 7 Manhole Gasket
Channel Type Teflon Env. w/ Wh. Hypalon 3033TF
Steel 3176MS Aluminum 3176AE Stnls 304 3176SL
8 Manhole Collar Channel Type
Stnls 316 3176SS
PARTS LIST
20” PAF 306-98 MANHOLE
WARNING Consult PAF406-98 maintenance manual prior to disassembly of this relief valve. Use only genuine Betts Industries Inc. replacement parts. Use of substitute parts can impair the proper functioning of this product.
Gasket Maximum Temperature Buna-N (Nitrile) 250°F Viton 400°F White Hypalon 250°F Teflon-Silicone 400°F Teflon Envelope w/ White Hypalon Insert 250°F
WARREN, PA.INDUSTRIES, INC.
TM
Nov 1999 Section 86 Page 21A
R
Note: Manhole assemblies, as listed above, have Buna-N gaskets (suffix “B”). For variation in gasketing change last letter of assembly number as follows. Suffix “V” indicates Viton collar gasket & Viton 10” fill gasket Suffix “W” indicates White Hypalon collar gasket & White Hypalon 10” fill gasket Suffix “T” indicates Teflon envelope collar gasket & Tef-Sil 10” fill o-ring Manhole collars are available in aluminum, steel, and stainless steel. Please see parts page for correct numbers. When welding collars to tank, care should be exercised to insure collar remains flat and round.
With Integral Relief Valve/10” Fill
PAF manholes with integral latch style surge suppression relief valves are designed for use as a replacement for PAF9000 model manhole assemblies on MC306 tanks. Manholes are certified and marked in accordance with 49CFR178.345-5 with a test pressure of 36 psig. Manhole covers are 7 gage steel or stainless and are secured to the tank weld collar with a clamp ring and bolt which can be easily removed to provide access into the tank. The integral 10” relief valve provides emergency pressure relief and meets the 1 liter surge leakage limit imposed by 49CFR178.345-10(b)(3)(ii). The relief valve also serves as a 10” latch style fill which can be easily opened to provide access for filling the tank or for inspection. Relief valves contain an adjustment feature to allow for fine-tuning of set pressure in the field. Other standard features include a heavy duty clamp ring, secondary safety latch and model 6238ALB pressure-vacuum vent mounted in the 10” relief valve cover. Manholes are available with a self-latching feature that allows the 10” relief valve/fill cover to drop and securely latch upon movement of the tank if the cover is inadvertently left open. For self-latching model substitute R563 for R520 in assembly number.
TEST PR
ESS
UR
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DO
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D AN
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BY PA
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WA
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IND
USTR
IES, IN
C.
CT-0040
• REPLACEMENT FOR PAF9000 MODELS
• INTEGRAL 10” FILL/PRESSURE RELIEF VALVE WITH MC306 SET PRESSURE
• LESS THAN 1 LITER LEAKAGE
• SECONDARY SAFETY LATCH Note: 31/2” Vent and Liquid Level Switch not included in assembly.
Cover Plate
Relief Valve
Clamping Ring, Bolt, Washer,
Strongback, & Latch
Clamping Ring Nut Normal Vent Wt.
(lb.) Assembly No.
Steel Zinc Plt. Alum. Steel Zinc Plt. Brass Alum. 29.7 FVAR520BXB Stnls 304 Alum. Stnls 304 Stnls 304 Alum. 30.2 FVAR520CXB Stnls 316 Alum. Stnls 304 Stnls 304 Alum. 30.2 FVAR520DXB
20” PAF306-98 OFFSET MANHOLE
Pressure Relief Valve setting 3.0 psig Rated Pressure Actuated Emergency Venting: 250,000 cu. ft. free air per hour @ 5.0 psig Rated Liquid Flow Capacity 1012 gpm @ 5.0 psig
WARREN, PA.INDUSTRIES, INC.
TM
Nov 1999
Section 86 Page 21B
Replace oil cylinder using Automatic Transmission Fluid Dexron III/Mercon, SAE 5W-20 with viscosity of 177 SUS at 100°F and a pour point of no greater than –45°F. MAINTENANCE: Manhole assemblies should be inspected with sufficient frequency to insure 10” Integral Relief Valve functions properly. Any worn, damaged or missing parts must be replaced. Gaskets should be replaced if their effectiveness to insure a liquid tight seal is impaired in any way. Replacement gaskets must be compatible with products carried.
No. Description Material Part No. No. Description Material Part No. 1 Fill Cover Alum/E-Coated 8317ALEY 9 Vent Assembly Aluminum 6238ALB 1a Fill Cover (O-Ring Grvd.) Alum/E-Coated 8317ALEY389 10 Gasket Buna-N 3716BN
Buna-N 3119BN 11 Cylinder Assembly Aluminum 6657AL Viton 3119VT 12 Piston Aluminum 6654AL 2 Gasket -
Integral Relief Valve Wh. Hypalon 3119WH 13 Stem Stnls 303 6720SL
2a O-Ring Tef-Sil 3902TS 14 Spring Steel 4173MS Steel Zinc Plt. 3029ZC 15 1/2” NPT Plug Zinc Plt. Steel Zinc Plt. 9V4907 3 Bolt-Clamp Ring Stnls 304 3029SL 16 Stem O-Ring -112 Buna-N 4118BN Brass 3030BR 17 Cylinder O-Ring –137 Buna-N 4015BN 4 Nut-Clamp Ring Stnls 304 9Q5809 18 Piston O-Ring –137 Tef-Sil 4015TS Steel Zinc Plt. 3031ZC 19 O-Ring Retainer Alum/E-Coated 4117ALEY 5 Washer-Clamp Ring Stnls 304 3031SL 20 Retainer Ring Stnls 304 9Q4961 Steel 3036MS 21 Bellows BUNA 3998BU Steel Zinc Plt. 3036ZC 22 Lockwasher Ext. Tooth 7/16” Stnls 304 9Q5961 6 Clamping Ring Stnls 304 3036SL 23 Nut Hex 7/16x20 Stnls 304 9Q5960 Buna-N 3560BN 24 Plastic Plug Polyethylene 9Z6163 Viton 3560VT 25 3/8-16 Hex Nut w/ Insert Steel Zinc Plt. 9Q5896 Wh. Hypalon 3560WH 7 Manhole Gasket
Channel Type Teflon Env. w/ Wh. Hypalon 3033TF
Steel 3176MS Aluminum 3176AE Stnls 304 3176SL
8 Manhole Collar Channel Type
Stnls 316 3176SS
PLAN VIEW DIMENSIONS A 41/4” Dia. (107.95mm) B 8 Holes-.390 Dia. (9.90mm) on 47/8” (123.83mm) B.C. C 23/8” Dia. (60.325mm) Hole D 1/4” N.P.T. Coupling E 7” Rad. (177.8mm) F 63/8” (161.93mm) G 43/4” (120.65mm) H 31/4” (82.55mm)
PARTS LIST
20” PAF 306-98 MANHOLE
WARNING Consult PAF406-98 maintenance manual prior to disassembly of this relief valve. Use only genuine Betts Industries Inc. replacement parts. Use of substitute parts can impair the proper functioning of this product.
Gasket Maximum Temperature Buna-N (Nitrile) 250°F Viton 400°F White Hypalon 250°F Teflon-Silicone 400°F Teflon Envelope w/ White Hypalon Insert 250°F