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This Technical Manual contains Capral priviledged information and is subject to Copyright

Index - Page 1

200 Series Door

Index

01-01-2014

TECHNICAL MANUAL HISTORY History .. Manual History 1

FEATURES & BENEFITS Section 1 .. Features & Benefits 1

PRODUCT SPECIFICATIONS Section 2 .. Product Specifications 1 Structural & Water Test Report Summary Alcan 358/R - D 2 Acoustic Test Report Summary ATF1796 - D 3 Acoustic Test Report Summary 4389-18 & 4389-19 - F 4 Acoustic Test Report Summary 4389-20, 4870-12 & 4870-8 - F 5 Span Table 61/70mm Plain Stile EK7836 6

Span Table 113/122mm Plain Stile EP8534 7 Span Table 201/210mm Plain Stile EP8537 8 Span Table 61/70mm French Door Stile EK7836/EP8539 9 Span Table 113/122mm French Door EP8534/EP8533 10 Span Table 76/94mm Midrail EL4057 11 Span Table 178/186mm Midrail EN3619 12 Maximum Glass Thickness Table 76/94mm Midrail EL4057 13 Maximum Glass Thickness Table 178/186mm Midrail EN3619 14

EXTRUSIONS Section 3 .. Extrusions 1 - 6

Extrusion Data 7 - 8COMPONENTS Section 4 .. Components 1 - 5

CONFIGURATIONS Section 5 .. Configurations 1

ARRANGEMENT DETAILS Section 6 .. Vertical Arrangement 01, 02 & 03 Rails & Midrails 1 Vertical Arrangement 01 & 03 Louvre Panel 2 Vertical Arrangement 04 & 05 Hinge Door Head & Sill 3 Vertical Arrangement 04 Hinge Door Frame Alternatives 4 - 5

Vertical Arrangement 04 & 05 Pivot Door Transom & Sill 6 Vertical Arrangement 04 Pivot Door Frame Alternatives 7 Vertical Arrangement 04 & 05 Sliding Door Heads & Floor Tracks (1021, 1022) 8 Vertical Arrangement 04 & 05 Sliding Door Head Track (1026, 1030) 9 Vertical Arrangement 04 Alternate Sliding Door Head Tracks (1031, 1061) 10 Horizontal Arrangement 07 & 08 Hinged Jambs & Meeting Stiles 11 Horizontal Arrangement 07 & 08 Pivot Jambs & Meeting Stiles & Louvre Panel 12 Horizontal Arrangement 07 & 08 Slider Jambs & Interlocks 13

GLAZING DETAILS Section 7 .. Glazing Details 1 Door Rebate Table 2

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200 Series Door

Index

01-01-2014

CUTTING FORMULAS & BOMs Section 8 .. Cutting Formula & BOM 1 - 3

ASSEMBLY DETAILS Section 9 .. Assembly Door Panel 1 Assembly Midrails & Interlock Adaptor 2 Assembly Heel & Toe Glazing 3 Assembly Pentagon & Mortice Locks 4 Assembly G Handle 5 Assembly Door Stops 6 Assembly 9800 COC Transom 7 Assembly 9800 COC Threshold Pivot 8 Assembly 7726 Door Closer Open Out 9

Assembly 7726 Door Closer Open In 10 Assembly Flush Bolt 11 Assembly Head Roller 12

MACHINING DETAILS Section 10 .. Machining Stiles 1 Machining Rails 2 Machining Door Stops Head Option 1 - Notched 3 Machining Door Stops Head Option 2 - Mitred 4 Machining Door Stops Threshold Option 1 - Notched 5 Machining Frame COC Transoms 6

Machining 76 & 101.6mm Frame Thresholds 7 Machining 100 & 150mm Frame Thresholds 8 Machining Pentagon Lock 9 Machining 3541 Mortice Lock 10 Machining Lock Strikes 11 Machining 9800 COC Transom & Filler 12 Machining 9800 COC Rails & Stile 13 Machining 7714 & 7726 Closer Open Out Head 14 Machining 7714 Closer Open Out Rails & Stile 15 Machining 7726 Closer Open Out Rails & Stile 16 Machining 7714 Closer Open In Head & Rails 17 Machining 7726 Closer Open In Head & Rails 18 Machining 1022 & 1021 Floor Rollers & Head Guides 19 Machining 1030 & 1031 Head Rollers 20 Machining Flush Bolt 21 Machining G Handle 22

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Index - Page 3

200 Series Door

Index

01-01-2014

DISCLAIMER ..

Whilst every effort has been made to ensure the technical details contained herein are accurate and correct, Capral cantake no responsibility for any loss or damage whatsoever arising as a result of any errors contained in this manual. Also,interpretation of standards or codes within this manual is Caprals interpretation of such codes. Responsibility for codecompliance remains with the user of this manual. In some cases product dimensions may vary or be changed withoutnotice. Capral assumes no duty of care in respect of any drawings or information contained in this manual. Readers shouldnot act or rely upon any information contained in this manual without obtaining appropriate professional advice relating totheir particular circumstances. Capral disclaims all liability for loss of damage suffered by any party who acts or fails to actin reliance of this manual.

COPYRIGHT ..

This technical manual remains the property of Capral and contains information which is the subject of copyright. The

manual or any part of it may not be reproduced, copied or loaned in any form without the prior written permission of Capral.The manual is to be returned to Capral on request. By using this manual you acknowledge these conditions.

CAPRAL GENERAL WARRANTY ..

No warranty, condition or term applies to the supply by Capral of products and their components manufactured by it unlessit is set out in this Condition or is implied by law and cannot be excluded.

If any term is implied into this Condition by law, and it would be illegal for Capral to exclude it, then so far as the law allows,the liability of Capral for breach of that term is limited to the cost of repair or replacement (at Capral's option) of any productor component manufactured by it that Capral determines is defective in materials under normal use and service. Capral isnot liable for any other direct or indirect cost, loss or damage to person or property, or for any consequential losses,including cartage and installation.

While any product or component is in the custody of Capral for investigation or repair it will be at the risk of the purchaserand Capral or its employees or agents will not be liable for any damage to it.

Capral is not liable to the purchaser unless the purchaser notifies Capral in writing immediately on it becoming aware of thealleged defect, and in any event no later than 30 days after the date of delivery.

Capral is not liable for any product or component that is not manufactured by it, but Capral will use its reasonable endeavorsto obtain for the purchaser the benefit of any applicable manufacturers warranty.

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Manual History - Page 1

200 Series Door

Technical Manual History

01-03-2014

The table below is a record of this manuals history. Any changes or additions to this manual are listed below.

DATE DESCRIPTION DESTROY PAGES INSERT PAGES01-01-2013 New Manual Released - -

01-01-2014 Additional Extrusions &General Updates All All

01-03-2014 Addition of 450 Door StopManual History

Section 3, Page 3 & 8Section 6, Page 4

Manual HistorySection 3, Page 3 & 8

Section 6, Page 4

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Section 1 - Page 1

200 Series Door

Features & Benefits

01-01-2013

__________________________________________________________________________________________

61/70mm, 113/122mm & 201/210mm Stiles78/87mm, 102/111mm & 133/142mm Rails44mm 200mm Midrails

Single Glazed (up to 10mm) & Double Glazed Options (up to 28mm)

Exclusively designed components to improvethe systems performance and function

NATA tested to Australian Standards (AS2047-1999)

Window Energy Rating Scheme (WERS) dataavailable; www.wers.net

Serviceability Limit State (SLS)Pressures up to 1240Pa*

Ultimate Limit State (ULS)Pressures up to 3000Pa*

Water Performance up to 1000Pa*

Acoustic Sound Transmission Rating (STC) upto 34*

Compatible with:Narrowline Framing SystemsFlushline Framing Systems

* Refer to Section 2 for specific details andlimitations

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Section 2 - Page 1

200 Series Door

Product Specifications

01-01-2013

SIZE LIMITATIONS: PIVOT DOOR

Panel Height Panel WidthMinimum: 2100mm Minimum: 750mmMaximum: 2700mm Maximum: 1000mm

Panel WeightMaximum: 115kg

SIZE LIMITATIONS: HINGED DOOR

Panel Height Panel WidthMinimum: 2100mm Minimum: 750mm

Maximum: 2700mm Maximum: 1000mm

Panel WeightMaximum: 300378 40kg with 3 Hinges

SIZE LIMITATIONS: SLIDING DOOR

Panel Height Panel WidthMinimum: 2100mm Minimum: 750mmMaximum: 2700mm Maximum: 1800mm

NOTE: Max panel width dependant on track system

Panel Weight Panel Aspect Ratio: 3:1 (Max Height : Min Width) Maximum: 300kg NOTE: To avoid racking of narrow sashes

NOTE: Refer to the information below & Span Tables to check the maximum sizes that can be achieved for theassigned performance requirements of the installation.

SERVICEABILITY PRESSURE & WATER PERFORMANCE

Residential (L/180) & Commercial (L/250) Applications:The Serviceability Pressures listed in the Span Tables have not been limited by a water performance.Where water performance is necessary the product should be limited to the following maximum water ratings orserviceability pressures:

Configuration Sill Transom Max. WaterRating (Pa)

Max. ServiceabilityPressure (Pa)

(Max. Water Rating / 30%)D 400-445 (EP2366) N/A 600 2000

Note: The use of a standard Subsill has been assumed for the Water Performance Ratings listed above.

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200 Series Door

Test Report Summary

01-01-2013

STRUCTURAL & WATER - TEST REPORT NUMBER: Alcan 358/RPerformed by: Capral Mechanical Test Laboratory, Victoria April, 1992

Test Drawing Number: Test 358

Configuration: DGlass: unknown

Approved to Standard: AS2047-1977

DEFLECTION TEST RESULTS:

+ Test Pressure - Test PressureMidrail: 400-417 (EN2849) 2000Pa 1240Pa(900mm Nom Span) (Span/2000) (Span/3000)

Hinged Jamb Stile: 200-016 (EK7836) - 1240Pa(2100mm Nom Span) (Span/820)

Lock Jamb Stile: 200-015 (EK7620) - 1240Pa(2100mm Nom Span) (Span/150)

AIR INFILTRATION RESULTS:0.47L/s.m 2 @ 75Pa Positive Test Pressure Achieved Non Air Conditioned Rating2.58L/s.m 2 @ 75Pa Negative Test Pressure

WATER PENETRATION RESULTS:Sill : 400-538 (EP5693) / 400-445 (EP2836) 600Pa Pressure for a period of 15mins

ULTIMATE STRENGTH RESULTS:+ Test Pressure - Test Pressure3000Pa 3000Pa

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Section 2 - Page 3

200 Series Door

Test Report Summary

01-01-2013

ACOUSTICPerformed by: Australian Hearing National Acoustic Laboratories, New South Wales December, 2005

Configuration: D

Approved to Standard: AS1191-2002

TEST REPORT NUMBER: ATF1796Test Drawing Number: SPD01760AFraming System: 400 Narrowline

TEST SAMPLE DETAILS:Glass: 10.38mm Laminate / 12mm Air Gap / 6.38mm LaminateGlazing Wedge: 300001 3mm Gap WedgeDoor Seals: QEZ 6.9 Perimeter Seal

SOUND TRANSMISSION CLASS:STC: 35

SOUND INSULATION RATING:Rw (C;Ctr): 35 (-1;-2)

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Section 2 - Page 5

200 Series Door

Test Report Summary

01-01-2013

TEST REPORT NUMBER: 4389-20Test Drawing Number: 31-426 December, 2010

Framing System: 425 NarrowlineTEST SAMPLE DETAILS:

Glass: 6.76mm Laminate / 12mm Air Gap / 6.38mm LaminateGlazing Wedge: 300011 7.5mm Gap WedgeDoor Seals: 300023 7mm Door Stop


TEST REPORT NUMBER: 4870-12

Test Drawing Number: 31-580 July, 2012Framing System: 419 Flushline

TEST SAMPLE DETAILS:Glass: 6.38mm Laminate / 12mm Air Gap / 6.76mm LaminateGlazing Wedge: 300001 3mm Gap WedgeBacking Gasket: 302444 Acoustic Door Stop


TEST REPORT NUMBER: 4870-8Test Drawing Number: 31-579 July, 2012Framing System: 425 Narrowline

TEST SAMPLE DETAILS:Glass: 6.38mm Laminate / 12mm Air Gap / 10.5mm Hush LaminateGlazing Wedge: 300001 3mm Gap WedgeBacking Gasket: 302444 Acoustic Door Stop


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Span Table

Note:

S (L/250) - - - - - - -S (L/180) - - - - - - -S (L/150) - - - - - - -

U - - - - - - -S (L/250) - - - - - - -S (L/180) - - - - - - -S (L/150) - - - - - - -

U - - - - - - -S (L/250) - - - - - - -S (L/180) - - - - - - -

S (L/150) 0.449 0.419 - - - - -U 1.743 1.626 - - - - -

S (L/250) - - - - - - -S (L/180) 0.463 0.433 - - - - -S (L/150) 0.556 0.519 0.487 0.458 0.433 - -

U 2.010 1.876 1.759 1.656 1.564 - -S (L/250) 0.420 - - - - - -S (L/180) 0.584 0.545 0.511 0.481 0.454 0.430 -S (L/150) 0.701 0.654 0.613 0.577 0.545 0.516 0.490

U 2.345 2.189 2.052 1.931 1.824 1.728 1.641S (L/250) 0.540 0.504 0.472 0.445 0.420 - -S (L/180) 0.750 0.700 0.656 0.617 0.583 0.552 0.525S (L/150) 0.900 0.840 0.787 0.741 0.700 0.663 0.630

U 2.770 2.586 2.424 2.281 2.155 2.041 1.939S (L/250) 0.709 0.662 0.621 0.584 0.552 0.523 0.496S (L/180) 0.985 0.919 0.862 0.811 0.766 0.726 0.689S (L/150) 1.182 1.103 1.034 0.973 0.919 0.871 0.827

U 3.323 3.102 2.908 2.737 2.585 2.449 2.326

700 750 800 850 900 950 1000

A maximum stress level of 110MPa has been applied when generating this table.

61/70mm PLAIN STILE - EK7836

Sash Height (mm) Maximum Design Pressure (kPa)

Sash Width (mm)

2400

2100

2700

2600

2200

2500

2300

Hinged Doors are currently excluded from t he requirements of AS2047 and therefore these tables have been p roduced as anindication of performance only.

Serviceability pressures for L/150 applications have been limited toa maximum Serviceabil ity Pressure of 3000Pa.

Serviceability pressures for L/180 & L/250 applications have notbeen limited by water performance. Where water performance isnecessary, refer to Product Specifications p age.

This table has been based on a lock height of 1050mm.

LEGEND: S = Serviceability Pressure, U = Ultimate Pressure

NOTE:This table is based on theoretical section properties, not on approved tests as specified by AS2047.

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Section 2 - Page 7

200 Series Door

Span Table

Note:

S (L/250) - - - - - - -S (L/180) 0.466 0.435 - - - - -S (L/150) 0.559 0.522 0.489 0.461 0.435 0.412 -

U 2.467 2.303 2.159 2.032 1.919 1.818 -S (L/250) - - - - - - -S (L/180) 0.562 0.525 0.492 0.463 0.437 0.414 -S (L/150) 0.675 0.630 0.590 0.556 0.525 0.497 0.472

U 2.796 2.609 2.446 2.302 2.174 2.060 1.957S (L/250) 0.495 0.462 0.433 - - - -S (L/180) 0.687 0.641 0.601 0.566 0.534 0.506 0.481

S (L/150) 0.824 0.769 0.721 0.679 0.641 0.607 0.577U 3.195 2.982 2.795 2.631 2.485 2.354 2.236

S (L/250) 0.613 0.572 0.536 0.505 0.477 0.452 0.429S (L/180) 0.851 0.794 0.745 0.701 0.662 0.627 0.596S (L/150) 1.021 0.953 0.894 0.841 0.794 0.753 0.715

U 3.685 3.440 3.225 3.035 2.866 2.716 2.580S (L/250) 0.772 0.721 0.675 0.636 0.600 0.569 0.540S (L/180) 1.072 1.001 0.938 0.883 0.834 0.790 0.751S (L/150) 1.287 1.201 1.126 1.060 1.001 0.948 0.901

U 4.299 4.012 3.761 3.540 3.343 3.167 3.009S (L/250) 0.991 0.925 0.867 0.816 0.771 0.730 0.694S (L/180) 1.377 1.285 1.205 1.134 1.071 1.015 0.964S (L/150) 1.652 1.542 1.446 1.361 1.285 1.217 1.157

U 4.500 4.500 4.444 4.182 3.950 3.742 3.555S (L/250) 1.302 1.216 1.140 1.073 1.013 0.960 0.912S (L/180) 1.809 1.688 1.583 1.490 1.407 1.333 1.266S (L/150) 2.171 2.026 1.899 1.788 1.688 1.599 1.520

U 4.500 4.500 4.500 4.500 4.500 4.489 4.264

700 750 800 850 900 950 1000


113/122mm PLAIN STILE - EP8534


Sash Width (mm)

2400

2100

2700

2600

2200

2500

2300







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Section 2 - Page 9

200 Series Door

Span Table

Note:

S (L/250) 0.485 0.454 0.428 - - - -S (L/180) 0.673 0.631 0.594 0.562 0.533 0.508 0.485S (L/150) 0.808 0.757 0.713 0.674 0.640 0.609 0.582

U 1.945 1.822 1.714 1.619 1.536 1.461 1.395S (L/250) 0.544 0.510 0.480 0.454 0.431 0.411 -S (L/180) 0.756 0.708 0.667 0.631 0.599 0.571 0.546S (L/150) 0.907 0.850 0.801 0.757 0.719 0.685 0.655

U 2.101 1.968 1.853 1.751 1.661 1.581 1.510S (L/250) 0.614 0.575 0.542 0.513 0.487 0.464 0.444S (L/180) 0.852 0.799 0.753 0.713 0.677 0.645 0.617

S (L/150) 1.023 0.959 0.904 0.855 0.812 0.774 0.740U 2.277 2.134 2.009 1.900 1.803 1.717 1.640

S (L/250) 0.695 0.652 0.615 0.582 0.553 0.528 0.505S (L/180) 0.966 0.906 0.854 0.809 0.768 0.733 0.701S (L/150) 1.159 1.087 1.025 0.970 0.922 0.879 0.841

U 2.477 2.322 2.187 2.068 1.964 1.871 1.788S (L/250) 0.793 0.744 0.702 0.665 0.632 0.603 0.577S (L/180) 1.101 1.033 0.974 0.923 0.878 0.837 0.802S (L/150) 1.321 1.240 1.169 1.108 1.053 1.005 0.962

U 2.704 2.536 2.389 2.261 2.148 2.047 1.958S (L/250) 0.909 0.853 0.805 0.763 0.726 0.694 0.664S (L/180) 1.262 1.185 1.119 1.060 1.009 0.963 0.923S (L/150) 1.515 1.422 1.342 1.272 1.211 1.156 1.107

U 2.964 2.781 2.622 2.482 2.359 2.250 2.153S (L/250) 1.049 0.986 0.931 0.883 0.841 0.803 0.770S (L/180) 1.457 1.369 1.293 1.226 1.168 1.116 1.070S (L/150) 1.749 1.643 1.551 1.472 1.401 1.339 1.284

U 3.264 3.064 2.890 2.738 2.604 2.486 2.380

700 750 800 850 900 950 1000





48mm FRENCH DOOR STILE - EK7836 / EP8539


Sash Width (mm)

2400

2100

2700

2600

2200

2500

2300




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200 Series Door

Span Table

Note:

S (L/250) 0.832 0.779 0.734 0.694 0.659 0.627 0.599S (L/180) 1.155 1.083 1.019 0.964 0.915 0.871 0.832S (L/150) 1.386 1.299 1.223 1.156 1.098 1.045 0.998

U 3.205 3.001 2.824 2.668 2.530 2.408 2.298S (L/250) 0.933 0.875 0.824 0.780 0.740 0.705 0.674S (L/180) 1.296 1.215 1.145 1.083 1.028 0.979 0.936S (L/150) 1.556 1.458 1.374 1.299 1.234 1.175 1.123

U 3.462 3.243 3.052 2.885 2.737 2.605 2.487S (L/250) 1.053 0.987 0.930 0.880 0.836 0.797 0.762S (L/180) 1.462 1.371 1.292 1.222 1.161 1.107 1.058

S (L/150) 1.754 1.645 1.550 1.467 1.393 1.328 1.270U 3.752 3.516 3.310 3.130 2.970 2.829 2.702

S (L/250) 1.193 1.119 1.055 0.999 0.949 0.905 0.866S (L/180) 1.657 1.554 1.465 1.387 1.318 1.257 1.203S (L/150) 1.988 1.865 1.758 1.664 1.582 1.509 1.443

U 4.081 3.825 3.603 3.408 3.235 3.082 2.946S (L/250) 1.359 1.276 1.203 1.140 1.084 1.034 0.990S (L/180) 1.888 1.772 1.671 1.583 1.505 1.437 1.375S (L/150) 2.266 2.127 2.006 1.900 1.807 1.724 1.650

U 4.455 4.177 3.936 3.725 3.538 3.373 3.225S (L/250) 1.559 1.464 1.381 1.309 1.246 1.190 1.140S (L/180) 2.165 2.033 1.919 1.819 1.730 1.652 1.583S (L/150) 2.598 2.440 2.302 2.182 2.076 1.983 1.900

U 4.500 4.500 4.319 4.089 3.887 3.707 3.547S (L/250) 1.800 1.691 1.597 1.515 1.442 1.378 1.322S (L/180) 2.499 2.349 2.218 2.103 2.003 1.914 1.835S (L/150) 2.999 2.818 2.661 2.524 2.404 2.297 2.203

U 4.500 4.500 4.500 4.500 4.290 4.095 3.921

700 750 800 850 900 950 1000







113/122mm FRENCH DOOR STILE - EP8534 / EP8533


Sash Width (mm)

2400

2100

2700

2600

2200

2500

2300


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Span Table

Note:

S (L/250) 6.000 6.000 5.706 3.661 2.474 1.740 1.263S (L/180) 6.000 6.000 6.000 5.085 3.436 2.416 1.754S (L/150) 6.000 6.000 6.000 6.000 4.124 2.900 2.105

U 10.000 10.000 10.000 8.898 6.703 5.195 4.119S (L/250) 6.000 6.000 5.706 3.661 2.474 1.740 1.263S (L/180) 6.000 6.000 6.000 5.085 3.436 2.416 1.754S (L/150) 6.000 6.000 6.000 6.000 4.124 2.900 2.105

U 10.000 10.000 10.000 8.898 6.703 5.195 4.119S (L/250) 6.000 6.000 5.706 3.661 2.474 1.740 1.263S (L/180) 6.000 6.000 6.000 5.085 3.436 2.416 1.754

S (L/150) 6.000 6.000 6.000 6.000 4.124 2.900 2.105U 10.000 10.000 10.000 8.898 6.703 5.195 4.119

S (L/250) 6.000 6.000 5.706 3.661 2.474 1.740 1.268S (L/180) 6.000 6.000 6.000 5.085 3.436 2.416 1.761S (L/150) 6.000 6.000 6.000 6.000 4.124 2.900 2.113

U 10.000 10.000 10.000 8.898 6.703 5.195 4.144S (L/250) 6.000 6.000 5.706 3.661 2.474 1.747 1.287S (L/180) 6.000 6.000 6.000 5.085 3.436 2.426 1.788S (L/150) 6.000 6.000 6.000 6.000 4.124 2.912 2.146

U 10.000 10.000 10.000 8.898 6.703 5.232 4.218S (L/250) 6.000 6.000 5.706 3.661 2.485 1.778 1.321

S (L/180) 6.000 6.000 6.000 5.085 3.451 2.470 1.835S (L/150) 6.000 6.000 6.000 6.000 4.141 2.964 2.202U 10.000 10.000 10.000 8.898 6.758 5.339 4.340

S (L/250) 6.000 6.000 5.706 3.676 2.537 1.832 1.370S (L/180) 6.000 6.000 6.000 5.105 3.524 2.545 1.903S (L/150) 6.000 6.000 6.000 6.000 4.228 3.054 2.283

U 10.000 10.000 10.000 8.984 6.919 5.518 4.516

900 1050 1200 1350 1500 1650 1800


1350

1800

1500


Serviceability pressures for L/150 applications have been limi ted to amaximum Serviceabilit y Pressure of 6000Pa.

178/186mm MIDRAIL - EN3619


Above Midrail

Height (mm)

This table has been based on a below midrail height o f 900mm.

2100

1950

Maximum Design Pressure (kPa)

Midrail Width (mm)

1650

1200

Serviceability pressures for L/180 & L/250 applications have not beenlimi ted by a water performance. Where water performance is necessary,refer to Product Specifications page.

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200 Series Door

Maximum Glass Thickness Table - Deadload Assessment

Note:

28 28 28 28 28 28 28

28 28 28 28 28 28 28

28 28 28 28 28 28 28

28 28 28 28 28 28 28

28 28 28 28 28 28 28

28 28 28 28 28 28 28

28 28 28 28 28 28 28

600 800 1000 1200 1400 1600 1800

1.0 1.3 1.7 2.0 2.3 2.7 3.0

28 28 28 28 28 28 28

28 28 28 28 28 28 28

28 28 28 28 28 28 28

28 28 28 28 28 28 28

28 28 28 28 28 28 28

28 28 28 28 28 28 28

28 28 28 28 28 28 28

600 800 1000 1200 1400 1600 1800

1.0 1.3 1.7 2.0 2.3 2.7 3.0

NOTE: This table is based on theoretical section properties. A deflection ratio of L/600 has been assumed, resulting in the individual deflection figures listed on the tables.

1650

1800

1950

2150

DownwardDeflection (mm)

Height AboveMidrail (mm)

Midrail Width (mm)Downward

Deflection (mm)

1650

1500

Maximum Glass Thickness with Support Blocks at 1/8 Points (mm)

2150

1950

1800

1200

Glass thickness has been limited to 28mm according to the capacity ofthe suite.

178/186mm MIDRAIL - EN3619

Height AboveMidrail (mm)

Midrail Width (mm)

These tables have been developed to assist Fabricators in making anassessment of the maximum glass thickness that the midrail member cansupport before it is considered unstable (deflection & stress).

1200

1350

1500

Maximum Glass Thickness with Support Blocks at 1/4 Points (mm)

Wind load and human impact requirements are not included in the tablesbelow. A glass thickness assessment for windload and human impactmust st ill be completed in accordance with AS1288.

1350

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200 Series Door

Extrusion Data

Ixx (103mm4) Iyy (103mm4) Zxx (103mm3) Zyy (103mm3)

Structural Properties *Extrusion Description

EP14141 450 Door Stop 6.225 44.394 0.402 1.581EP0892 Slider Track 0.299 21.717 0.057 0.914EP1546 Meeting Stile Adaptor 2.380 4.843 0.219 0.303EP2211 425/625 Flush Filler 2.265 19.082 0.169 0.927EP2212 101.6mm Open In Threshold 14.983 603.487 1.072 10.802EP2365 101.6mm Flat Threshold 9.058 531.175 0.742 9.730EP2366 100mm x 44mm Open Out Threshold 133.519 644.442 5.570 11.541EP3480 101.6mm Coc Transom 106.271 764.660 2.794 15.052EP3482 150mm Coc Transom 260.785 2322.211 7.612 30.963

EP5796 150mm x 44mm Open Out Threshold 179.117 1635.409 6.876 20.807EP6047 419 Door Stop 2.816 48.691 0.220 1.582EP8533 113/122mm Cover Stile 285.948 1062.577 9.915 18.547EP8534 113/122mm Plain Stile 237.965 902.749 10.685 17.327EP8535 113/122mm Wiper Stile 238.842 878.933 10.545 17.063EP8536 113/122mm Pivot Stile 236.658 872.878 10.636 16.969EP8537 201/210mm Stile 553.086 5309.329 23.995 56.100EP8539 61/70mm Cover Stile 175.852 189.908 6.348 5.772EPD0284 F/D Weather Strip 1.995 0.255 0.183 0.051EU5003 300 Door Stop 2.832 5.609 0.233 0.361

EU6659 22mm DG Bead 5.154 0.536 0.401 0.056

* NOTE: The structural properties listed above are using the orientations as listed within the extrusion pages.

01-03-2014

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Section 5 - Page 1

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Section 6 - Page 1

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Section 7 - Page 1

200 Series Door

GLASS WIDTH BEAD BEAD4mm 306916 6mm 306916 6mm

5mm 300013 5mm 306916 6mm

6mm 300013 5mm 300013 5mm

8mm 300001 3mm 300013 5mm

10mm 300001 3mm 300001 3mm

12mm 300003 7mm 300003 7mm

14mm 300013 5mm 300003 7mm

16mm 300013 5mm 300013 5mm

18mm 300001 3mm 300013 5mm

20mm 300001 3mm 300001 3mm

20mm 300003 7mm 300003 7mm

22mm 300013 5mm 300003 7mm

24mm 300013 5mm 300013 5mm26mm 300001 3mm 300013 5mm

28mm 300001 3mm 300001 3mm

EN2258, EN6402 or

EK7556

EN2258, EN6402 or

EK7556

WEDGE WEDGE

EU6659EU6659

EK7556EU6659

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200 Series Door

FRAMING SYSTEMDOOR STOPEXTRUSION

REBATEWITHOUT

SEAL

REBATE WITH3mm DOOR STOP

(300021)


(300022)


(300023)EU5003 51mm 48mm 46mm 44mmEU7719 46mm 43mm 41mm 39mmEP0903 40mm 37mm 35mm 33mmEL4053 37mm 34mm 32mm 30mm

EL4053 49mm 46mm 44mm 42mmEP0903 52mm 49mm 47mm 45mmEK5926 43mm 40mm 38mm 36mm

EN4016 49mm 46mm 44mm 42mmEP11096 43mm 40mm 38mm 36mm

406 St Lucia Plant on NAEL4053 49mm 46mm 44mm 42mmEP0903 52mm 49mm 47mm 45mmEK5926 43mm 40mm 38mm 36mm

EL4053 98mm 95mm 93mm 91mmEP0903 101mm 98mm 96mm 94mmEK5926 92mm 89mm 87mm 85mm

600 Narrowline Plant on NA

Plant on NAEN4016 73mm 70mm 68mm 66mm

EP11096 67mm 64mm 62mm 60mm419 Flushline EP6047 50mm 47mm 45mm 43mm

625 Narrowline

Position as required

601 Narrowline(Externally glazed frame

open in door)


425 Narrowline

DOOR REBATE TABLE

400 Narrowline

601 Narrowline

300 Narrowline


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Section 8 - Page 3

200 Series Door

Description Part No. UOM^ UOM^ Qty. UOM^ Qty.Glazing Wedge 3mmGap 300001Glazing Wedge 5mmGap 300013Glazing Wedge 7mmGap 300003Door Stop 3mm 300021Door Stop 5mm 300022Door Stop 7mm 300023Narrowline Door Stop 300032Wool Pile 13mm 300045 mm 4DRH mm DRH

Wool Pile 6mm 300017 mm4DRH +3DRW

Std Door Package * 300379Deep Door Package ** As **Midrail Clip 30012750mmMidrail Spigot 301211

150mmMidrail Spigot 300126M6 Socket Set Screw 315486 each each 3 each 3Jacking Screw Foot SG 315486Jacking Screw Foot DG 3154871021 Floor Roller 3003751022 Floor Roller 3003761030 Head Roller 3003811031 Head Roller 3004801061 Head Roller 300371

AL Fast Fix Hinge 300378SS Fast Fix Hinge 3013879800 Conceal Overhead Closer - non H/O

- 90

H/O- 105 H/O

316125

316126316127

each 1

7714 Door Closer - H/O- Slide Rail

316121316122

7726 Door Closer - H/O- Slide Rail

316123316124

each each 1 each 1 Part Number may not reflect Unit of Measure (UOM)

Description Part No. UOM*Std Corner Clip 300128 eachStd Nut Plate 300129 eachStd Rollpin 300682 each6g x 20mmcap screw 300067 each

Description Part No. UOM*Deep Corner Clip 301208 eachDeep Nut Plate 301209 eachSmall Rollpin 301212 each6g x 20mmcap screw 300067 each

3each3each 3each

3

mm 4DOH +4DOW 4DOH +4DOW

PIVOTBILL OF MATERIALS SLIDING

mm

C O M P O N E N T S

mm

mm

1each

S E T

44

Qty.

88

each

pair 1

2each2each

* STD DOOR PACKAGE (300379)

Handle 1

As Req.Refer Section 2

each

4DOH + 4DOW

2DRH + 2DRW

HINGEDQty.

** DEEP DOOR PACKAGE (Order Separately)

S E T

Qty.

81644

1each1each1each

2

For Deep/Std door panel order half of each package

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Section 9 - Page 1

200 Series Door

01-01-2013

Assembly - Door Panel Not To Scale

BEAD

STILE

RAIL

STD CORNER CLIPPART OF 300379OR 300128

6mm x 20mmCAP SCREWPART OF 300379OR 300067

STD ROLLPINPART OF 300379OR 300682

GLASS SETTING BLOCK

STD NUT BRACKETPART OF 300379

COVER CLIP300246

BEADSILICONE INTO PLACE

DOOR PACKAGE- APPLY CORNER CLIP TO STILES WITH THE NUT BRACKET& SCREWS- ASSEMBLE RAILS TO STILES AND INSERT ROLLPINS.

NOTE: 102mm RAIL SHOWN AS EXAMPLE, OTHER RAILS SIMILAR.

M6 SOCKET SET SCREW315486

JACKING SCREW FOOT

LOUVRE PANELFIX LOUVRES TO LOUVRE FRAME &

ASSEMBLE PANEL, AS ABOVE, AROUNDTHEM.

50mm LOUVRE FRAMEEL2074

50mm LOUVREEL2096

8g x 25mm CSK SCREW

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200 Series Door

01-01-2013

Assembly - Midrails & Interlock Adaptor Not To Scale

STILE

MIDRAIL

ROLLPIN ALT. USE 8g SCREWS

MIDRAIL SPIGOT

8g x 15mm PAN SCREW301086

MIDRAIL50mm MIDRAIL SHOWN AS EXAMPLE,110mm, 152mm, & 200mm MIDRAILS SIMILAR

36/54mm MIDRAIL

MIDRAIL CLIP300127

8g x 15mm PAN SCREW301086

8g x 12mm CSK SCREW

INTERLOCK ADAPTOREL5387

6g CSK SCREW@200 CTRS

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200 Series Door

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200 Series Door

01-01-2013

Assembly - Pentagon & Mortice Locks Not To Scale

PENTAGON LOCK

MORTICE LOCK AT INTERLOCKONLY ONE CYLINDER USED, DISCARD OTHER.

LOCKSET

COVER PLATE

CYLINDER

HANDLE

STILE

STILE

CYLINDER

LOCKSET

COVER PLATE

REFER TO PRODUCT INSTRUCTIONS FOR INSTALLATION & SET-UP INSTRUCTIONS.

MORTICE LOCK

VIEW FROM INSIDE

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Section 9 - Page 5

200 Series Door

01-01-2014

Assembly - G Handle Not To Scale

ASSEMBLED DOOR PANEL

G HANDLE PULL

G HANDLE SPACER301311

G HANDLE BOLT301305

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01-01-2013

Assembly - Door Stop Not To Scale

HEAD OPTION 1 - NOTCHED HEAD OPTION 2 - MITRED

THRESHOLD OPTION 2 - SQ. CUT + FILLERTHRESHOLD OPTION 1 - NOTCHED

NOTE: 400 FRAME & DOOR STOP SHOWN AS EXAMPLE, OTHERS SIMILAR ALL FRAME JOINTS & DOOR STOPS TO BE SEALED REFER TO RESPECTIVE FRAMING TECHNICAL MANUALS FOR FURTHER FRAME ASSEMBLY INFORMATION

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Section 9 - Page 7

200 Series Door

01-01-2013

Assembly - 9800 COC Transom Not To Scale ALL ITEMS EXCLUDING FRAME & ASSEMBLED PANEL ARE PART OF 9800 CONCEALED OVERHEAD CLOSER. REFER TOPRODUCT INSTRUCTIOND FOR FURTHER INFORMATION. 61/70mm, 78/87 mm STILES & 133/142mm TOP RAIL ONLY.

COC TRANSOMSEAL ENDS WITH SMALL JOINT SEALANT

FRAME

ASSEMBLED PANEL

COC FILLERSEAL INTO POSITION

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Assembly - 9800 COC Threshold Pivot Not To Scale

THRESHOLD

FRAME

ASSEMBLED PANEL

NOTE: ALL ITEMS EXCLUDING FRAME & ASSEMBLED PANEL ARE PARTOF THE 9800 CONCEALED OVERHEAD CLOSER. FLOOR MOUNTEDPIVOT ALSO INCLUDED. REFER TO PRODUCT INSTRUCTIONS FORFURTHER INFORMATION.

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Section 9 - Page 9

200 Series Door

01-01-2013

Assembly - Door Closer Open Out Not To ScaleNOTE: 7726 CLOSER SHOWN. 7714 CLOSER SIMILAR. ALL ITEMS EXCLUDING FRAME &

ASSEMBLED PANEL ARE PART OF DOOR CLOSER. REFER TO PRODUCTINSTRUCTIONS FOR FURTHER INFORMATION.MUST USE 133/142 mm TOP RAIL.NOT COMPATIBLE WITH 300 NARROWLINE.

ASSEMBLED FRAME

ASSEMBLED PANEL

BODY

COVER

ARM

FIXING BRACKET

SPACER

VIEW FROM INSIDE

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200 Series Door

01-01-2013

Assembly - Door Closer Open In Not To Scale

ASSEMBLED FRAME

ASSEMBLED PANEL

BODY

COVER

ARM

NOTE: 7726 CLOSER SHOWN, 7714 CLOSER SIMILAR. ALL ITEMS EXCLUDING FRAME & ASSEMBLED PANEL ARE PART OF DOOR CLOSER. REFER TO PRODUCTINSTRUCTIONS FOR FURTHER INFORMATION.

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Section 9 - Page 11

200 Series Door

01-01-2013

Assembly - Flush Bolt Not To Scale

ASSEMBLED PANEL

FLUSH BOLT GUIDEPART OF 300380 OR 301744CSK FIX TO HEAD/TRANSOM

FLUSH BOLT300380

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200 Series Door

THRESHOLD HEIGHTE35737 76mm 19EP13539 (100mm), EP13540 (150mm) Ramped 15EP2366 (100mm), EP5796 (150mm) Open Out 44

EP2365 (101.6mm) Flat 17EP2212 (101.6mm) Open In 25E01854(101.6mm) Flat 12.7

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