2000 bph complete pet bottle production line cbecl

15
1 1500-2000pcs/hour PET Bottle Production Line

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Page 1: 2000 bph complete pet bottle production line cbecl

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1500-2000pcs/hour PET Bottle Production Line

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Quotation List

No. Descriptions Capacity Qty Total Price

(USD) Remark

Part 1 Semi-automatic Bottle Blowing Machine

1 Blow Molding Machine RM-9A 1 pc

19,500

1Main Machine

2 blower

2 HP Air Compressor 1.2m3/mim30Kg 1 pc /

3 Air dryer 2.0 m3/min 30kg 1 pc /

4 Air filter 2.0 m3/min 30kg 2pcs /

5 Mould

250, 500, 1000,

1500, 2000,

3000ml

1 pc

Iron Mould

Part 2: Injection Machine

1 Injection Molding M/C RM-950A 1 pc 16,800 Stainless Steel

2 Hopper Dryer

50kg 1 pc 1200 /

3 200kg 1 pc 1,650 /

4 Auto Loader 300Kg/hr 1 pc 1150 /

5 Crasher PC-180 1 pc 1300 /

6 Chiller 3hp 1 pc 3,000 /

7 Mould /

250, 500,

1000,

1500,

2000,

3000ml

8000

/

Total: USD 52,600 CFR Chittagong Port

The Quotation Valid in 30 Days

Terms and Conditions

1. Payment Method

1. 20% by T/T & 80% by LC as within 7 days the contract signed

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2 . Mechanical Warranty

One year warranty and come with at least one year recommended spare parts

3. Delivery & Packing

Ø Delivery Time: 30 days after get down payment & bottle/label samples

Ø Coming Document:

1) Machine Quality Guarantee

2) Complete set install & maintain instruction Book in English language

3) Complete Document for customer to clear its custom

Ø Packaging requirement:

1) The special packaging box is according to the immunity standard in China,it suits for long-distance

transport, damp proof, rustproof, land way and seaway

2) Transportation ways: Sea transportation

4. Install in Spot

If Engineers install in spot

1) Installment USD100/day. Person as allowance

2) Training fee is free for customer’s workers within the installation period

3) The tickets from China to the customer factory and return paid by the customer

4) The local housing, food, and transfer cost at customer factory paid by the customer

Detailed Specification

Note: All Machines’ Pictures Below Are For Your Reference!

Part 1 : Semi-automatic Bottle Blowing Machine

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1.Capacity:1500-2000pcs/hr (based on 500ml ) for two blower .

2. Max volume of product: 2 liters

Technique Parameter of blow molding machine:

Main parameter:

Model RM-9A

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Container

Product material PET

Volume 0.3L-2L

Theoretical output 1600-2000PCS/H

Preform length 15mm-400mm

Preform inner diameter Φ10mm-160mm

Moulding

Max.mould plate Dimenstion(L x

W) 400x460mm

Max.mould thickness 300mm

Clamping force 65KN

Mould opening stroke 28mm

Machine size and weight

Main machine (L x W x H) 175*67*186RM

Main machine weight 600Kg

Heater (L x W x H) 187*63*145RM

Heater weight 250Kg

Power 17.5kw

Air compressor:

Air compressor Unit 1.2M3/30KG

Volume M3 1.2

Pressure Kg 30

Speed r/min 800

Power KW 18.5

Overall Dimension mm 2000*1100*16

00

Weight kg 620

Air Dryer:

Refrigeration Air Dryer Unit 2.0M3/3.0Mpa

Flow capacity Nm3/min 2.0

W.P Mpa 3.0

Inlet Temp. ℃ ≤80

Dew point ℃ 23

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Ambient Temp. ℃ ≤38

Power supply V/HZ 220/50

Compressor power Kw 0.75

Cold Medium R22

Overall Dimension mm 1050×650×1100

Weight Kg 120

Air Filter:

Refining-Filter Unit 2.0M3/30Kg

Flow Capacity M3/Min 2

Max. work pressure Mpa 3.0

Inlet Temp. ℃ ≤50

Overall Dimension mm 750*350*350

Weight kg 20

Trait:

RM-9A Semiautomatic bottle blow molding machine can produce PET containers including the bottles for kinds of

wine, drink,soybean, vinegar, and pesticide (less than 5liters) according to the different bottle shape and

diameter.

Adopting double crank to adjust mould ,heavy locking mould, stable and fast ,Adopt infrared oven to heat the

perform ,the perform rotated and heated equally.

The air system has been divided into two parts: pneumatic action part and bottle blow part to meet the

different requirements for the action and blow .It can provide sufficient and steady high pressure for blowing

large irregular shaped bottles.

The machine is also equipped with muffler and oiling system to lubricate the mechanical part of the machine.

The machine can be operated in the step-by-step mode and the semi-auto mode.

The machine is small with low investment, easy and safe to operate.

Part 4 : RM-950A Injection Machine

Features:

Injection moulding machine Adopting Europe technology,hydraulic unit adopts proportional pressure and flow

control,the pressure and the speed can be adjusted,stable movement curve and gentle shock,the computer is

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imported from Industry family. The LCD displaying screen with high clarity has Chinese and English language to

use. Close-loop PID temperature control with the advantage of high precision. The operating table of the injection

moulding machine have two safety, one is machine safety, another is electrical safety, that ensures the

operators’s safety.

Mould Our mould producing center produces exact mould ,adopts the high grade material to make. The perform

mould uses the hot runner technology, inside uses the imported steel, the surface’s brightness is very high and

the service time is very long.

The design of equipment is logical, easily operation.

The automatic level is very high, the wage is very little.

Using famous imported hydraulic, electrical, sealing parts, the trouble is low.

No matter what the product’s outside or inside, they can get the best guarantee, the good products rate can be

above 99%.

Details pictures of main machine

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Auxuliary parts

1

Hopper Dryer Auto Loader

2

Water Chiller Crusher

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Products show

A. Injection Unit

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A01 Five Stage Injection Pressure

A02 Five Stage Injection Speed

A03 Programmable Holding Pressure profile

A04 Refilling in Stages

A05 Controller Inbuilt PID Temperature control

A06 Feed Zone Temperature indication

A07 Oil temperature indication

A08 Adjustable such back before and after refilling

A09 Auto sprue break

A10 Linear transducer to control programmable injection position

A11 Cold start screw prevention

A12 Sliding Mechanism for hopper

A13 Gas Nitrated hardened screw and Barrel

A14 Screw back pressure con troll with pressure relief valve

A15 Hand Operated Lubrication Unit

B. Clamping Unit

B01 Five Point twin toggle locking system

B02 Case Hardened toggle, Brackets and links with hardened PIN & BUSH

B03 Motorized mould height adjustment for quick mould change

B04 Auto tonnage setting facility

B05 Low pressure precise mould protection with pressure and time setting

B06 Five stage Mould closing

B07 Five stage Mould opening

B08 Hydraulic cushioning for consistent mould opening position

B09 Linear transducer to control programmable clamp system

B10 Electrical and hydraulic (Dump value) interlock safety gate

B11 Moving platen with mechanical support with Teflon

B12 Hydraulic Ejector with Multi stroke

B13 Auto lubrication unit

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C. Ejector

C01 Linear transducer to control programmable ejector position

C02 Multiple stroke ejection

C03 Ejector forward/ backward speed adjustable

C04 Ejector forward/ backward pressure adjustable

C05 Two stage in ejector forward/ backward operation

C06 Additional safety of sensing ejector backward position with proximity switch

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D. Hydraulic

D01 Compact and Simple design

D02 Sealing ring imported from Japan, a total four leak-proof protection to prevent the oil leakage.

D03 Proportional value for pressure and speed

D04 Variable displacement pump system attached with pulse absorber

D05 High magnetic closed-loop oil filter to effectively remove debris of the oil, the filtration is up to 10um.

D06 Easy access to hydraulic elements for ease maintenance

E. Controller

E01 Display type LCD QVGA B/W of 5.7 “with 100 membrane keys

E02 Multi-CPU control, with 32 bit

E03 Precise temperature control, the precision is of ±1 degree

E04 Four forms of switch at the end of injection, they are time, location, pressure, and speed.

E05 Breaker and air switch are imported from Japan, the brand of Micro switch is Omron

E06 Instruction cycle time of controller in 0.4 microseconds

Technical Data for SZ-950A Injection moulding machine

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Item Unit Data

Max. clamping force KN 950

Max. opening force mm 340

(V×H)Space between tie bars mm 360×360

(min-max)Mould height mm 135-380

Max. daylight mm 720

Ejector force KN 25.4

Ejector stroke mm 85

Ejector quantity 5

Screw diameter mm 30 35 40

Screw L/D ratio L/D 24.5 21 18.4

Theoretical shot volume cm3 113 154 201

Plasticising weight(PS) g 103 140 183

Injection pressure Mpa 249 183 140

Theoretical injection rate(PS) g 67.5 91.8 120

Plasticising capacity(PS) g/s 8.3 12.5 18

Screw torque N.m 510

Max. screw rotate speed r/min 260

Injection stroke mm 160

Pump motor power KW 11

Pump pressure Mpa 16

Heating power KW 7.3

Heating zone 4

Size m 4.25×1.2×1.8

Net weight t 3.2

International designation 950-280

Parts Specification

Spare parts brand origin

1 Hydraulic plastising motor ZY Italy

2 Hydraulic pump YUKEN Japan

3 Proportional hydraulic valve YUKEN Japan

4 Reversal valve YUKEN Japan

5 Transducer LION Japan

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6 Sealing rings VALQUA Japan

7 Pressure match LIMING Italy/Japan

8 Auto lubrication system ISHAN China&Japan

9 High pressure oil pump KIMBERLEY Germany

10 Contactor SHINAIDE France

11 Solid State Relay FORTEK Taiwan

12 Air break switch SIHNAIDE France

13 Computer control JINGHUA Taiwan

14 High temperature

wire

------------- Japan

15 Limited switch NATIONAL Japan

16 Proximity switch FORTEK Taiwan

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