TRANSFERSECTION TFCONTENTSPREPARATION................................................................2Special Service Tools ..................................................2Commercial Service Tools...........................................3NOISE, VIBRATION AND HARSHNESS (NVH)TROUBLESHOOTING.....................................................4NVH Troubleshooting Chart.........................................4Transfer ...................................................................4DESCRIPTION.................................................................5Cross-sectional View...................................................5ON-VEHICLE SERVICE ..................................................6Replacing Oil Seal .......................................................6Center Case Oil Seal ..............................................6Shift Shaft Oil Seal..................................................6Rear Oil Seal...........................................................7REMOVAL AND INSTALLATION....................................8TRANSFER GEAR CONTROL .......................................9MAJOR OVERHAUL.....................................................10Case Components.....................................................10Gear Components ..................................................... 11Shift Control Components .........................................12DISASSEMBLY..............................................................13REPAIR FOR COMPONENT PARTS............................18Mainshaft ...................................................................18Front Drive Shaft .......................................................20Counter Gear .............................................................21Main Gear ..................................................................21Front Case.................................................................23Shift Shaft Oil Seal................................................23Front Case Cover ......................................................23Cover Oil Seal .......................................................23Bearing Retainer........................................................24Oil Catcher ............................................................24Center Case...............................................................24Removal ................................................................24Center case oil seal..........................................24Installation .............................................................24Center case oil seal..........................................24Rear Case..................................................................24Rear Oil Seal.........................................................24Air Breather ...........................................................25Shift Control Components .........................................25ASSEMBLY....................................................................27SERVICE DATA AND SPECIFICATIONS (SDS) ..........34General Specifications...............................................34Inspection and Adjustment ........................................34GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXSpecial Service ToolsThe actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.Tool number(Kent-Moore No.)Tool nameDescriptionST38060002(J34311)Flange wrenchNT428Removing companion flange nutInstalling companion flange nuta: 480 mm (18.90 in)b: Pitch dia.: 75 mm (2.95 in)Pin dia.: 10 mm (0.39 in)ST30021000(J22912-01)PullerNT411Removing counter gear front bearing(Use with ST36710010)Removing L & H huba: 110 mm (4.33 in) dia.b: 68 mm (2.68 in) dia.ST30031000(J22912-01)PullerNT411Removing counter gear rear bearing(Use with ST36710010)a: 90 mm (3.54 in) dia.b: 50 mm (1.97 in) dia.ST33290001(J34286)PullerNT414Removing center case oil sealRemoving rear oil seala: 250 mm (9.84 in)b: 160 mm (6.30 in)ST33051001(J22888)PullerNT657Removing companion flangea: 135 mm (5.31 in)b: 100 mm (3.94 in)c: 130 mm (5.12 in)ST307200001 (J25273)2 (J25405)DriftNT1151 Installing center case oil seal2 Installing rear oil seala: 77 mm (3.03 in) dia.b: 55.5 mm (2.185 in) dia.ST36710010( )DriftNT063Removing counter gear front bearing(Use with ST30021000)Removing counter gear rear bearing(Use with ST30031000)a: 34.5 mm (1.358 in) dia.PREPARATIONTF-2Tool number(Kent-Moore No.)Tool nameDescriptionST33061000(J8107-2)DriftNT116Removing main gear bearinga: 28.5 mm (1.122 in) dia.b: 38 mm (1.50 in) dia.ST306130001 (J25742-3)2 (J34339)DriftNT0731 Installing main gear bearing(Use with ST30611000)2 Installing cover oil seal(Use with ST30611000)a: 72 mm (2.83 in) dia.b: 48 mm (1.89 in) dia.(J35864)DriftNT117Installing shift shaft oil seala: 26 mm (1.02 in) dia.b: 20 mm (0.79 in) dia.c: 150 mm (5.91 in)(J26092)DriftNT065Seating counter gear assemblya: 44.5 mm (1.752 in) dia.b: 38.5 mm (1.516 in) dia.(J34291)Shim setting gauge setNT101Selecting counter gear rear bearing shim(J34291-20)Plunger-shim setting gaugeNT118Selecting counter gear rear bearing shimCommercial Service ToolsTool name DescriptionPullerNT077Removing front drive shaft front bearingRemoving front drive shaft rear bearingRemoving main gear bearingRemoving companion flangeDriftNT1171 Installing mainshaft rear bearing2 Installing L & H hub1 a: 50 mm (1.97 in) dia.b: 42 mm (1.65 in) dia.c: 180 mm (7.09 in)2 a: 60 mm (2.36 in) dia.b: 50 mm (1.97 in) dia.c: 60 mm (2.36 in)GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXPREPARATIONSpecial Service Tools (Contd)TF-3NVH Troubleshooting ChartUse the chart below to help you find the cause of the symptom. The numbers indicate the order of inspection.If necessary, repair or replace these parts.TRANSFERReference pageRefertoMAsection(CheckingTransferFluid,CHASSISANDBODYMAINTE-NANCE).TF-10TF-10TF-10,12TF-12TF-11TF-11TF-11TF-11SUSPECTED PARTS(Possible cause)FLUID(Levellow)FLUID(Wrong)FLUID(Leveltoohigh)LIQUIDGASKET(Damaged)OILSEAL(Wornordamaged)CHECKSPRINGANDCHECKBALL(Wornordamaged)SHIFTFORK(Worn)GEAR(Wornordamaged)BEARING(Wornordamaged)BAULKRING(Wornordamaged)SHIFTINGINSERT(Damaged)SymptomNoise 1 2 3 3Fluid leakage 3 1 2 2Hard to shift or will not shift 1 1 2 2Jumps out of gear 1 2 2NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGTF-4Cross-sectional ViewATF006GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXDESCRIPTIONTF-5SMT485AReplacing Oil SealCENTER CASE OIL SEAL1. Remove front propeller shaft. Refer to PD section (Removaland Installation, PROPELLER SHAFT).2. Remove companion flange nut.SMT486A3. Remove companion flange.AMT0864. Remove center case oil seal.5. Install center case oil seal.G Before installing, apply multi-purpose grease to seal lip.6. Install companion flange.SMT489A7. Tighten companion flange nut.: 226 - 324 Nm (23 - 33 kg-m, 166 - 239 ft-lb)8. Install front propeller shaft. Refer to PD section (Removal andInstallation, PROPELLER SHAFT).ATF007SHIFT SHAFT OIL SEAL1. Remove front propeller shaft. Refer to PD section (Removaland Installation, PROPELLER SHAFT).2. Removecompanionflange. Refer toCENTERCASEOILSEAL, above.3. Remove transfer controllever from transfer outer shift lever.Then remove outer shift lever.ON-VEHICLE SERVICETF-6SMT491A4. Remove shift shaft oil seal.G Be careful not to damage cross shaft.SMT492A5. Install shift shaft oil seal.G Before installing, apply multi-purpose grease to seal lip.6. Install transfer control linkage.7. Install companion flange. Refer to CENTERCASE OILSEAL, TF-6.8. Install front propeller shaft. Refer to PD section (Removal andInstallation, PROPELLER SHAFT).AMT087REAR OIL SEAL1. Remove rear propeller shaft. Refer to PD section (Removaland Installation, PROPELLER SHAFT).2. Remove rear oil seal.SMT494A3. Install rear oil seal.G Before installing apply multi-purpose grease to seal lip.4. Install rear propeller shaft. Refer to PD section (Removal andInstallation, PROPELLER SHAFT).GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXON-VEHICLE SERVICEReplacing Oil Seal (Contd)TF-7ATF020ATF007Removal1.Drain oil from transfer and transmission.2.Removefront andrearpropellershaft. RefertoPDsection(Removal and Installation, PROPELLER SHAFT).Insert plug into rear oil seal after removing propeller shaft.GBe careful not to damage spline, sleeve yoke and rear oilseal, when removing propeller shaft.3.Remove torsion bar spring. Refer to FA section (Torsion BarSpring, FRONT SUSPENSION). Then remove secondcrossmember.4.Removeexhaust front andrear tubes. Refer toFEsection(EXHAUST SYSTEM).5.Disconnect vehiclespeedsensor, transfer neutral positionswitch and 4WD switch harness connectors.6.Remove air breather hose.7.Remove transfer control lever from transfer outer shift lever.8.Separate transfer from transmission.WARNING:Support transfer while removing it.SMT495AInstallationGApply sealant to mating surface of transfer case to transmis-sion (M/T model only).GUse genuine anaerobic liquid gasket, Three Bond TB1215,Loctite Part No. 51813 or equivalent.ATF016GTighten bolts securing transfer.M/T modelBolt No.Tightening torqueNm (kg-m, ft-lb)l mm (in)131 - 41 (3.2 - 4.2, 23 - 30)45 (1.77)231 - 41 (3.2 - 4.2, 23 - 30)60 (2.36)A/T modelBolt No.Tightening torqueNm (kg-m, ft-lb)l mm (in)131 - 41 (3.2 - 4.2, 23 - 30)60 (2.36)231 - 41 (3.2 - 4.2, 23 - 30)60 (2.36)REMOVAL AND INSTALLATIONTF-8ATF008GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXTRANSFER GEAR CONTROLTF-9Case ComponentsATF017MAJOR OVERHAULTF-10Gear ComponentsATF018GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXMAJOR OVERHAULTF-11Shift Control ComponentsATF011MAJOR OVERHAULTF-12ATF0051. Remove companion flange nut.2. Remove companion flange.SMT270A3. Remove 4WD switch.4. Remove rear case.G Be careful not to damage the mating surface.SMT435C5. Remove oil cover and oil gutter.6. Remove snap ring from 2-4 shift rod.SMT799CA7. Usingcalipers, measurethedifferencebetweenfront drivesprocket and 2-4 coupling sleeve as outlined under Measuringmethod below. If it is outside specifications, check front drivesprocket, 2-4 coupling sleeve, clutch gear, 2-4 shift fork and2-4 fork rod for abnormalities. Replace faulty part(s) asrequired.Measuring methoda. Move coupling sleeve until it is in contact with sprocket,then measure dimension A. Move coupling sleeve until itis in contact with clutch gear, then measure dimension B.Obtaindimensional differenceCbetweentwomeasure-ments A and B.C = A Bb. TodeterminedimensionA, measureat 3or4differentpoints by rotating sprocket and obtain average value of 3or 4 measurements.Specification C:Refer to TF-34.GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXDISASSEMBLYTF-13SMT273A8. Remove bolts securing bearing retainer.G This step is necessary to remove mainshaft from centercase.SMT274A9. Remove bolts securing center case to front case, then separatecenter case from front case.SMT342A10. Measure low gear end play.Standard:0.2 - 0.35 mm (0.0079 - 0.0138 in)G If end play is not within specification, check low gear andL & H hub for wear.SMT275A11. Disassemble center case assembly.a. Remove snap ring from mainshaft.SMT757Ab. Remove low gear with L & H hub.DISASSEMBLYTF-14SMT758Ac. Remove needle bearing from main shaft.SMT788Cd. Make sure of the direction of the drive chain before removingit. (It must be reinstalled in the same direction.)SMT279Ae. Removemainshaft, front driveanddrivechainasaset bytapping front end of mainshaft and front drive shaft alternately.G Be careful not to bend drive chain.ATF01912. Disassemble front case assembly.a. Remove transfer neutral position switch, plugs, check springsand check balls.ATF013b. Remove lock pin from outer shift lever, then remove outer shiftlever.GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXDISASSEMBLYTF-15SMT282Ac. Remove lock pin from inner shift lever, then drive out crossshaft and plug together.SMT283Ad. Remove 2-4 shift rod.SMT284Ae. RemoveL&Hshift rodandforkassemblywithcouplingsleeve.SMT286Af. Remove needle bearing from main gear.SMT287Ag. Removeboltssecuringfront casecover, thenremovecasecover.DISASSEMBLYTF-16SMT759Ah. Remove counter gear by tapping lightly.SMT288Ai. Remove main gear by tapping lightly.GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXDISASSEMBLYTF-17SMT347AMainshaftDISASSEMBLY1. Check front drive sprocket end play.Standard:0.2 - 0.35 mm (0.0079 - 0.0138 in)G If end play is not within specification, check front drivesprocket and clutch gear for wear.SMT289A2. Remove retainer ring, speedometer drive gear and steel ball.G Be careful not to lose the steel ball.SMT290A3. Remove snap ring and spacer.SMT291A4. Use a press to remove front drive sprocket with mainshaft rearbearing and clutch gear together.5. Remove needle bearing.SMT292A6. Remove bearing retainer, then remove snap ring.REPAIR FOR COMPONENT PARTSTF-18SMT293A7. Use a press to remove mainshaft front bearing from mainshaft.SMT348AINSPECTIONGear and shaftG Check gears for excessive wear, chips or cracks.G Check shaft for cracks, wear or bending.G Check coupling sleeve for wear or damage.SMT349ABaulk ringG Check baulk ring for cracks or deformation.SMT350AGMeasure clearance between baulk ring and clutch gear.Baulk ring to clutch gear clearance:Refer to SDS, TF-34.SMT351ABearingG Make sure bearings roll freely and are free from noise, cracks,pitting or wear.GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXREPAIR FOR COMPONENT PARTSMainshaft (Contd)TF-19SMT294AASSEMBLY1. Press mainshaft front bearing onto mainshaft.G Pay attention to its direction.SMT295A2. Select and install snap ring with proper thickness.Allowable clearance between snap ring and groove:0 - 0.15 mm (0 - 0.0059 in)Available snap ring for mainshaft front bearing:Refer to SDS, TF-34.3. For further procedures, refer to ASSEMBLY, TF-27.SMT437CFront Drive ShaftDISASSEMBLYG Usingagearpuller, removefront driveshaft front andrearbearings.SMT357AINSPECTIONSprocket and shaftG Check sprocket for excessive wear, chips or cracks.G Check shaft for cracks or wear.BearingG Make sure bearings roll freely and are free from noise, cracks,pitting or wear.SMT438CASSEMBLYG Press front drive shaft front and rear bearings onto front driveshaft.REPAIR FOR COMPONENT PARTSMainshaft (Contd)TF-20AMT093Counter GearDISASSEMBLY1. Press out counter gear front bearing.G Removefront sub-gear, dishplateandspacer (M/Tmodelonly).SMT301A2. Press out counter gear rear bearing.G Removerear sub-gear, dishplateandspacer (M/Tmodelonly).SMT358AINSPECTIONGear and shaftG Check gears for excessive wear, chips or cracks.G Check shaft for cracks or wear.BearingG Make sure bearings roll freely and are free from noise, cracks,pitting or wear.SMT439CASSEMBLY1. Install front sub-gear, dish plate and spacer (M/T model only).2. Press on counter gear front bearing.3. Install rear sub-gear, dish plate and spacer (M/T model only).4. Press on counter gear rear bearing.SMT304AMain GearDISASSEMBLYMain gear bearing1. Remove snap ring.GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXREPAIR FOR COMPONENT PARTSTF-21SMT305A2. Pull out main gear bearing.SMT306APlugG Alwaysreplacewithanewonewhenever it hasbeenremoved.SMT359AINSPECTIONGear and shaftG Check gears for excessive wear, chips or cracks.G Check shaft for cracks or wear.BearingG Make sure bearings roll freely and are free from noise, cracks,pitting or wear.SMT307AASSEMBLYMain gear bearing1. Press on main gear bearing.ATF0142. Select and install snap ring with proper thickness.Allowable clearance between snap ring and groove:0 - 0.15 mm (0 - 0.0059 in)Available snap ring for main gear bearing:Refer to SDS, TF-34.REPAIR FOR COMPONENT PARTSMain Gear (Contd)TF-22SMT309APlugApply sealant to plug, then install.G Use genuine anaerobic liquid gasket, Three Bond TB1215,Loctite Part No. 51813 or equivalent.SMT310AFront CaseSHIFT SHAFT OIL SEALRemovalG Use a screwdriver to pry out old seal.G Be careful not to damage case.G Always replace with a new one whenever it has been removed.SMT311AInstallationG Install new shift shaft oil seal until flush with case.G Before installing, apply multi-purpose grease to seal lip.SMT312AFront Case CoverCOVER OIL SEALRemovalG Drive out old seal from inside of front case cover.G Be careful not to damage front case cover.SMT313AInstallationG Install new front case cover oil seal until it stops.G Before installing, apply multi-purpose grease to seal lip.GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXREPAIR FOR COMPONENT PARTSMain Gear (Contd)TF-23SMT314ABearing RetainerOIL CATCHERRemovalG Drive out oil catcher from inside of bearing retainer.G Be careful not to damage bearing retainer.SMT315AInstallationG Install oil catcher until it stops.G Becareful not todamageor distort oil catcher or bearingretainer.G Before installing, apply multi-purpose grease to seal lip.SMT863DCenter CaseREMOVALCenter case oil sealG Remove center case oil seal.SMT864DINSTALLATIONCenter case oil sealG Install center case oil seal.AMT094Rear CaseREAR OIL SEALRemovalG Pull out rear oil seal.REPAIR FOR COMPONENT PARTSTF-24SMT317AInstallationG Install new rear oil seal until it stops.G Before installing, apply multi-purpose grease to seal lip.SMT799AAIR BREATHERInstall as shown in illustration.G Usegenuinethreadlocker, ThreeBondTB1324, Loctite271 or equivalent.SMT360AShift Control ComponentsINSPECTIONG Check contact surface and sliding surface for wear, scratches,projections or other faulty conditions.SMT319AL & H SHIFT ROD & FORKG Assemble as shown in illustration.* Retaining pin is the same size as the one for 2-4 shift rod.SMT320A2-4 SHIFT ROD & FORKG Assemble as shown in illustration.* Retaining pins are the same size.GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXREPAIR FOR COMPONENT PARTSRear Case (Contd)TF-25SMT321AGPay special attention to the direction of fork guide collar.REPAIR FOR COMPONENT PARTSShift Control Components (Contd)TF-26SMT323A1. Assemble front case.a. Install main gear assembly by tapping lightly.SMT325Ab. Applysealant tothematingsurfaceandboltsof front casecover, then attach it to the front case.G Use genuine anaerobic liquid gasket, Three Bond TB1215,Loctite Part No. 51813 or equivalent.G These ten bolts should be coated with sealant.Bolts A:: 16 - 21 Nm (1.6 - 2.1 kg-m, 12 - 15 ft-lb)Bolts B:: 19 - 24 Nm (1.9 - 2.4 kg-m, 14 - 17 ft-lb)SMT326Ac. Apply ATF to needle bearing and install it into main gear.SMT327Ad. Install counter gear assembly by tapping lightly.SMT798Ae. Install cross shaft and inner shift lever.G When replacing cross shaft, outer shift lever or outer shiftlever lock pin, replace them as a set.GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXASSEMBLYTF-27SMT330Af. Apply sealant to plug, then install it into front case.G Use genuine anaerobic liquid gasket, Three Bond TB1215,Loctite Part No. 51813 or equivalent.SMT331Ag. Insert interlock plunger into front case.SMT332Ah. Install L & H shift rod and fork assembly with coupling sleeve.ATF015i. Install 2-4 shift rod.ATF019j. Install transfer neutral position switch, check balls, checksprings and plugs.G Apply sealant to switches and plugs.G Use genuine anaerobic liquid gasket, Three Bond TB1215,Loctite Part No. 51813 or equivalent.ASSEMBLYTF-28SMT590A2. Select counter gear rear bearing shim.a. Seat counter gear assembly.SMT591Ab. Place J34291-1 (bridge), J34291-2 (legs) and J34291-5 (gaug-ingcylinder) onmachinedsurfaceof center case, allowinggauging cylinder to rest on top outer portion of counter gearrear bearing. Lock gauging cylinder in place.SMT592Ac. Insert J34291-20(gaugingplunger) intoJ34291-5(gaugingcylinder).SMT593Ad. Place bridge, legs, gauging cylinder and gauging plunger ontomachinedsurfaceof front caseassembly, allowinggaugingplunger to drop until it contacts counter gear rear bearing mat-ing surface.GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXASSEMBLYTF-29SMT594Ae. Lock gauging plunger in place and use feeler gauge to mea-sure end play between gauging cylinder and gauging plunger.f. Usemeasureddistancetoselect correct counter gear rearbearing shim.Allowable counter gear end play:0 - 0.2 mm (0 - 0.008 in)Available counter gear rear bearing shim:Refer to SDS, TF-34.SMT336A3. Place suitable shim with grease on counter gear rear bearing.4. Apply ATF to each part in front case.SMT406A5. Assemble center case assembly.a. Install mainshaft on center case by tapping lightly.G Apply ATF to mainshaft front bearing.SMT407Ab. Install bearing retainer.: 16 - 21 Nm (1.6 - 21 kg-m, 12 - 15 ft-lb)SMT408Ac. Put drive chain onto the front drive sprocket and front driveshaft, and then put them in center case.G Be sure to install drive chain in same direction asremoved.ASSEMBLYTF-30SMT409ASMT410Ad. Install front drive shaft by tapping lightly.G Make sure shafts are aligned in the case.SMT411Ae. Apply ATF to needle bearings and install them into front drivesprocket.G These needle bearings will be installed more easily if frontdrive sprocket is rotated while installing them.SMT412Af. Install 2-4 coupling sleeve with 2-4 shift fork.G Pay attention to the direction of the coupling sleeve.SMT353Ag. Install shifting inserts and spread spring.G Pay attention to the direction of shifting inserts.GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXASSEMBLYTF-31SMT413Ah. Install baulk ring, then install clutch gear and mainshaft rearbearing.G Place wooden block under mainshaft in order to protectmainshaft front bearing.SMT414Ai. Install spacer.j. Select and install snap ring with proper thickness.Allowable clearance between snap ring and groove:0 - 0.15 mm (0 - 0.0059 in)Available snap ring for mainshaft rear bearing:Refer to SDS, TF-34.SMT415Ak. Install steel ball, speedometer drive gear and retainer ring.G Steel ball is the smallest check ball for this unit.SMT340Al. Install low gear and bearing onto mainshaft.G Apply ATF to needle bearing.SMT760Am. Install L & H hub and snap ring onto mainshaft.G Pay attention to the direction of L & H hub.ASSEMBLYTF-32SMT342An. Measure low gear end play.G Standard: 0.2 - 0.35 mm (0.0079 - 0.0138 in)SMT343A6. Apply sealant to mating surface of center case, then attach tofront case and tighten bolts.G Use genuine anaerobic liquid gasket, Three Bond TB1215,Loctite Part No. 51813 or equivalent.SMT272A7. Install snap ring to 2-4 shift rod.SMT344A8. Install oil gutter and oil cover.9. Apply ATF to each part in center case.SMT497C10. Apply sealant to mating surface of rear case, then attach it tocenter case and tighten bolts.G Use genuine anaerobic liquid gasket, Three Bond TB1215,Loctite Part No. 51813 or equivalent.11. Install 4WD switch.G Apply sealant to switch threads.G Use genuine anaerobic liquid gasket, Three Bond TB1215,Loctite Part No. 51813 or equivalent.GIMAEMLCECFECLMTATTFPDFARABRSTRSBTHAELIDXASSEMBLYTF-33General SpecificationsTransfer model TX10AGear ratioHigh 1.000Low 2.020Number of teethMain gear 29Low gear 37CountergearHigh 38Low 24Front drive sprocket 41Front drive shaft 41Fluid capacity l (US qt, Imp qt) 2.2 (2-3/8, 2)Inspection and AdjustmentCLEARANCE BETWEEN FRONT DRIVESPROCKET AND 2-4 COUPLING SLEEVEUnit: mm (in)Allowable clearance C 0.2 - 0.54 (0.008 - 0.0213)GEAR END PLAYUnit: mm (in)Front drive sprocket 0.2 - 0.35 (0.0079 - 0.0138)Low gear 0.2 - 0.35 (0.0079 - 0.0138)Counter gear 0 - 0.2 (0 - 0.008)CLEARANCE BETWEEN BAULK RING ANDCLUTCH GEARUnit: mm (in)Standard Wear limit1.0 - 1.5 (0.039 - 0.059) 0.5 (0.020)AVAILABLE SHIMCounter gear rear bearing Unit: mm (in)Allowable clearance 0 - 0.2 (0 - 0.008)Thickness Part number0.1 (0.004) 33112-C69000.2 (0.008) 33112-C69010.3 (0.012) 33112-C69020.4 (0.016) 33112-C69030.5 (0.020) 33112-33G000.6 (0.024) 33112-33G01AVAILABLE SNAP RINGMainshaft front bearing Unit: mm (in)Allowable clearance 0 - 0.15 (0 - 0.0059)Thickness Part number3.1 (0.122) 33138-73P103.19 (0.126) 33138-73P113.28 (0.129) 33138-73P12Main gear bearing Unit: mm (in)Allowable clearance 0 - 0.15 (0 - 0.0059)Thickness Part number2.60 (0.102) 33114-73P002.69 (0.106) 33114-73P012.78 (0.109) 33114-73P02Mainshaft rear bearing Unit: mm (in)Allowable clearance 0 - 0.15 (0 - 0.0059)Thickness Part number1.8 (0.071) 33138-73P201.89 (0.074) 33138-73P211.98 (0.078) 33138-73P222.07 (0.081) 33138-73P232.16 (0.085) 33138-73P24SERVICE DATA AND SPECIFICATIONS (SDS)TF-34