2002 eaton fuller clutch assembly & parts...

2002Eaton Fuller ClutchAssembly & Parts CatalogueC100D-2002SupersedesC100C-2000

(i)

The Clutch Division of Eaton Corporation has its origin way back in 1938. Then known asClutch Company, manufacturing operations started with the production of a line of clutcheprimarily for agricultural and industrial applications.

Continuous investment in design and development led to vast technological improvementdesigns to the clutch range. By the early 1940's clutches were being supplied to several earthmoving and truck manufacturers.

In 1968, further research and development produced the patented Angle Spring Clutch. Tbecome the industry standard replacing the previous direct pressure and diaphragm sprin

In late 1997, Eaton Corporation and Dana Corporation agreed on an historic deal: Eaton axle and brake business to Dana, and Dana would sell its clutch business to Eaton. Thenformer competitors came together in a marketing agreement whereby a complete commedrivetrain of components produced by both companies would be marketed by Eaton’s salmarketing force – providing truck makers and fleets around the world with a complete drivThe Roadranger System.

Eaton Fuller Clutch is committed to maintaining global leadership in clutch design and deposition which has been established over the last half a century.

By continuing to invest our resources and with our many years of experience, Eaton are cimproving the clutch products. This commitment is evident with the Eaton Fuller "Easy-Pe"Solo" design clutches.

Eaton Fuller clutches are competitively priced and are acknowledged by people in the indreliability and are ready availability throughout Australasia, being serviced by an extensiveOriginal Equipment Dealers and major Parts Distributors.

For product reliability, competitiveness and service your first and best choice is Eaton.

Please note that this catalogue contains the most regularly required clutcheFor other applications and further information, please contact Eaton Austral

E&OE. Suggestions and comments to [email protected]

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(ii)

his catalogue contains a range of the most common Eaton Fuller Clutches marketed in Australasia.or specific application requirements contact Eaton Pty Ltd, Australia.

NGLE RING - PUSH TYPE MODELS

he Angle Ring Clutch is a push type single plate clutch available in 310mm, 330mm or 350mm sizes touit engines that develop up to 500lb ft of torque. Driven discs are available in a range of spline sizes.

TAMPED ANGLE SPRING - PULL TYPE MODELS

he 14" Stamped Angle Spring models suit engines with flat flywheels that develop up to 1050 lb ft oforque. It is a pull type clutch available in either single or twin plate configurations with 1 .5", 1.75" or 2" -0 spline sizes.

ASY PEDAL & SOLO CLUTCHES - PULL TYPE MODELS

ow rated up to 2250 lbs ft torque with the release of our new Vibration Control Discs (VCT).

ull type clutches are available in 14" cast versions to suit pot flywheels and 15.5" cast versions for flatlywheels only. Spline sizes of 1.75" - 10 spline or 2" - 10 or 14 spline are available. These clutches areesigned for heavy and extra heavy applications.

LUTCH DISCS

n extensive range of dampened driven discs is available from Eaton. Organic or ceramic facings areupplied to suit the special requirements of operators and in combination with co-axial springs in theampened discs, diesel engines with up to 2250lbs ft of torque are catered for.

Eaton Fuller developments have advanced clutchtechnology significantly in the last ten years

SoloTM

Maintenance-Free7-spring MDDamper

SoloTM MD SoloTM

SoloTM HD Maintenance-FreeV.C.T.TM HD

Easy-Pedal Damper Easy PedalTM

Easy-PedalTM Plus® 2000

1990 1991 1992 1993 1994 1995 1996 1997 1998 1998 1999

(iii)

Foreword (i)General Information (ii)Index (iii)

SECTION AHOW TO SELECT A CLUTCH A1How to Select a Clutch (Overview) A3Clutch Type Designation A4Part Numbering System - Clutch Assembly A4

- Part Description A5Clutch Selection A6Eaton Fuller Clutch Chart A7

SECTION BEASY PEDAL CLUTCHES B1EP1402 Clutches - 14" Twin Plate B3EP2000 Clutches - 15.5" Twin Plate B5EP1402 Clutch Cover Assembly Exploded Illustration B6EP1402 Clutch Cover Assemblies B.O.M. B7EP2000 Clutch Cover Assembly Exploded Illustration B8EP2000 Clutch Cover Assemblies B.O.M. B9EP1552 Clutch Cover Assembly Exploded Illustration B10EP1552 Clutch Cover Assemblies B.O.M. B11

SECTION CSOLO CLUTCHES C1SOLO Clutch Notes - SOLO / SAS Comparison C2

- SOLO / Easy Pedal Comparison C3SOLO Clutches - Stamped 14" C5SOLO Clutches - 15.5" C7

SECTION DSTAMPED ANGLE SPRING D1SAS1401 Clutches - 14" Single Plate D3SAS1402 Clutches - 14" Twin Plate D5SAS1401 Clutch Cover Assembly Exploded Illustration D6SAS1401 Cover Assemblies B.O.M. D7SAS1402 Clutch Cover Assembly Exploded Illustration D8SAS1402 Cover Assemblies B.O.M. D9

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AA

S

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C

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IndexIndexIndexIndex

(iv)

ECTION E

NGLE RING CLUTCHES E1ngle Ring Clutch Assemblies E3

ECTION F

LUTCH DISCS & PARTS F1riven Disc Assemblies - Illustrated F2

- Clutch Classification F3lutch Parts - Intermediate Plate & Drive Pins F4

- Positive Separator Pins, Kwik Adjust & Clutch Brakes F5lutch Kits - Illustrated F6

- Details F7lutch Release Yoke F8upersessions F9art Number Index F10lossary F12

A1

How toSelect aClutch

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OverviewOverviewOverviewOverview How to Select a ClutcHow to Select a ClutcHow to Select a ClutcHow to Select a Clutc
A3

ORQUE AND CLUTCH FACINGS

aton provides clutch discs in a variety of different torque capacities.

There are two type of facings available, ceramic and organic. Ceramic discs are the most commontype of discs used today. Organic discs are still available for certain applications, however ceramicdiscs are recommended for most applications.

Ceramic discs have become the standard in the industry due to the increased use of high torqueengines.

Ceramic discs have higher torque ratings than organic discs.

Clutches with ceramic discs provide a lighter pedal effort.

Discs with ceramic material require a lower plate load to transmit the equivalent torque compared todiscs with organic material.

UIDE TO SELECTING YOUR CLUTCH

If there have been no changes to the engineand transmission configuration

Use specified part number

Information required …Vehicle manufacturer parts book or data card

If part number unknown. Engine ortransmission is NOT to originalspecifications, or if existing clutchperformance is of concern.

Go to page A6

Information required …Maximum Engine Torque, Type of Facing,Flywheel Type, Input shaft size

WARNING … CLUTCH WILL SLIP IF ENGINE TORQUE OUTPUT EXCEEDS CLUTCHMAXIMUM TORQUE RATING

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E P 1 4 0 2

Clutch Type DesignationClutch Type DesignationClutch Type DesignationClutch Type Designation ReferencReferencReferencReferenc

EP - Easy Pedal 140 - 14.0" 0 - Twin Plate (EP2000)AR - Angle Ring 155 - 15.5" 1 - Single PlateSAS - Stamped Angle Spring 200 - 15.5” (EP2000) 2 - Twin PlateAS - Angle Spring 310 - 310mmSO - Solo 330 - 330mmEP+ - Easy Pedal Plus 350 - 350mm

380 - 380mm

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R - Remaufactured 107 - Angle Ring / Angle Spring No Suffix - No Clutch BrakeB - Offshore / Export 107 - Stamped Angle Spring A - Clutch Brake - Torque Limiting suppliedX - Pre-production 108 - Easy Pedal B - 14" Clutch - No Clutch Brake & No drive p

109 - Solo 15.5" Clutch - No Clutch BrakeEA - Local Part Number C - Clutch Product ID

D - Kwik-Konnect 2 Piece Clutch Brake supplE - European Style Clutch Brake suppliedX - Pre-assembled

Part Numbering System - Clutch Assembly Part Numbering System - Clutch Assembly Part Numbering System - Clutch Assembly Part Numbering System - Clutch Assembly ReferencReferencReferencReferenc

A4

R108391 .77A

0 - Manual adjust with greasable bearing 35 - 14" x 1.75" Spline (EP) Sequential Number3 - Manual adjust with greasable bearing 34 - 14" x 2" Spline (EP)

and positive separator pins (EP1552) 90 - 15.5" x 1.75" Spline (EP)4 - Solo 14" (single plate) 91 - 15.5" x 2" Spline (EP)5 - Solo 14" (dual plate) 01 - 14" x 1.75" Spline (SAS1402)6 - Stamped Angle Spring (single plate) 03 - 14" x 1.5" Spline (SAS1402)7 - Stamped Angle Spring (dual plate) 97 - 14" x 1.75" Spline (SAS1401)8 - Manual adjust with sealed bearing 99 - 14" x 1.75" Spline (SAS1401)

and positive separator pins (EP1552) (Uses SAS1402 cover)9 - Large hubs for large centre (internal 925 - 15.5" x 2" (Solo & late EP)

diameter ) flywheels 935 - 15.5" x 2" (Solo & late EP with two zerks)

S

mmmm
ReferenceReferenceReferenceReference Part Numbering SystePart Numbering SystePart Numbering SystePart Numbering Syste
A5

Part Description

S - Super Duty Intermediate Plate * - 8:1 Levers G1 - Greasable Bearing 1.75" CO - Co-AxialBlank - Standard Intermediate Plate Blank - Standard Levers G2 - Greasable Bearing 2"

S1 - Sealed Bearing 1.75"S2 - Sealed Bearing 2"

36*6B G2 8CO FT 2Z

PLATE LOAD DISC TYPE 6 - 6 Spring Disc FT - Free Travel Blank - 1 zerk20 - 2000lb 6B - 6 Button Ceramic 7 - 7 Spring Disc 2Z - 2 zerk24 - 2400lb 4B - 4 Button Ceramic 8 - 8 Spring Disc25 - 2500lb 3B - 3 Button Ceramic 9 - 9 Spring Disc28 - 2800lb OR - Organic 10 - 10 Spring Disc30 - 3000lb Blank - Rigid Disc32 - 3200lb36 - 3600lb40 - 4000lb42 - 4200lb

Please Note:

Part numbers vary as disc characteristics change:

36* 6B G2 8 CO FT Coaxial with free travel36* 6B G2 8 FT No Coaxial36* 6B G2 8 CO No free travel36* 6B G2 8 No coaxial or free travel

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Clutch SelectionClutch SelectionClutch SelectionClutch Selection

OW TO SELECT A CLUTCH USING ENGINE TORQUE AS A GUIDE

he most important identifying characteristic of your clutch is the torque rating of the clutch assembly.O NOT select an assembly with a rating below the MAXIMUM torque rating of the engine. If the engine

orque exceeds the clutch assembly maximum torque rating, it will cause premature clutch failure!

nformation Required:

. Maximum Engine Torque

. Type of Facing

. Flywheel Type

. Input Shaft Size

lease Note: Providing that the clutch assembly being replaced has performed adequately, make sure theeplacement clutch has the same part number or superseding part number.

ORQUE

he engine torque rating should be specified on the engine identification plate. If the torque rating of theransmission cannot be identified, contact the engine supplier to obtain the maximum torque rating of yourngine.

ote: The maximum horsepower of the engine does not indicate the suitability of a clutch.

ISC TYPE

age F3 of this manual provides a list of discs available. Discs are available with either ceramic orrganic facings. Discs can be dampened or rigid. Eaton Australia does not recommend the use of rigidiscs for truck applications.

LYWHEEL TYPE

otecessed - This type of flywheel has a deep recess machined into the facing of the flywheel to enable thelutch discs and the intermediate plate to be located within the flywheel.

lathis type of flywheel is flat therefore the clutch discs and the intermediate plate are accommodated in thelutch cover assembly.

14 is a flat 14" flywheel15.5 is a flat 15.5" flywheel

isc Damper Size (15.5")he damper size of the clutch disc is another identifying characteristic of the 15.5" clutch assembly. Theiagram below provides details on identifying characteristics.

A6

SMALL MEDIUM LARGE7.500 8.625 10.125 Inches (I.D.)190.50 219.08 257.18 mm (I.D.)

8-Spring 10-Spring 7 Spring& VCT Recommended Clutch Disc

nput Shafthe clutch assembly is located on the transmission input shaft. The input shaft is available in differentiameters, with the most common type being 1.75" and 2" - 10 spline shafts.

NGINE SIDE FLYWHEEL

LUTCH SIDE INTERNAL DIAMETER (I.DFig 1 OR CAVITY

A7

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800

900

800

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13.4

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13.4

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13.4

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13.4

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13.4

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13.4

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13.4

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13.4

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13.6

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13.6

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10.1

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15.5

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15.5

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15.5

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15.5

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15.5

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15.5

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15.5

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2380

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2" - 10 SPLINE CLUTCH ASSEMBLIES108034.57A 145390.1 128238 128239 113C108034.82A 145390.4 128238 128239 113C108034.90A 145390.1 128574 128575 113C108034.91A 145390.3 128574 128575 113C

1.75" - 10 SPLINE CLUTCH ASSEMBLIES108035.39A 145400.1 128343 128344 113C108035.43A 145400.2 128343 128344 113C108035.53A 145400.2 128616 128617 113C108035.82A 145400.4 128343 128344 113C108035.90A 145400.1 128572 128573 113C108035.91A 145400.3 128572 128573 113C

PARTS WHICH MAY ALSO BE INCLUDED IN CLUTCH

Easy Pedal 1402

Part No. Description Quantity

274C6 Drive Pins 6127740-C 1.75" Clutch Brake 1 with 1.75" 127760 2" Clutch Brake 1 with 2" - 10125237X 2" Clutch Brake 1 with 2" - 10

2222
14" Easy Pedal Clutches - EP14014" Easy Pedal Clutches - EP14014" Easy Pedal Clutches - EP14014" Easy Pedal Clutches - EP140
Pressurediate Spring Assemblye Colour Description

49 PLAIN EP1402-32 OR G2 8CO FT 2Z49 YELLOW EP1402-36 OR G2 8CO FT 2Z49 PLAIN EP1402-32 6B G2 8CO FT 2Z49 BLUE EP1402-24 6B G2 8CO FT 2Z

49 PLAIN EP1402-32 OR G1 8CO FT 2Z49 RED EP1402-28 OR G1 8CO FT 2Z49 RED EP1402-28 3B G1 8CO FT 2Z49 YELLOW EP1402-36 OR G1 8CO FT 2Z49 PLAIN EP1402-32 6B G1 8CO FT 2Z49 BLUE EP1402-24 6B G1 8CO FT 2Z

ASSEMBLY

- 10 Spline Only Spline Only Spline Only - European Style

ssss
NoteNoteNoteNote
B4

B

Clutch CoverAssembly Part Disc Disc IntermNumber Number Front Rear P

1.75" - 10 SPLINE CLUTCH ASSEMBLIES

108940.77A 157481.4 128548-C 128549-C 113108940.80A 157482.1 128517 128518 113

2" - 10 SPLINE CLUTCH ASSEMBLIES

108935.5A 157700.4 128607-C 128607-C 113108935.10A 157700.6 128607-C 128607-C 113108935.15A 157700.6 128604 128604 113108935.20A 157700.1 128519 128520 113108935.22A 157020.6 128431 128432 113108935.25A 157700.2 128519 128520 113108935.31A 157700.4 128539 128540 113108935.71A 157700.1 128541 128541 113108935.72A 157700.1 128257 128258 113108935.74A 157700.4 128257 128258 113108935.77A 157020.4 128431 128432 113108935.78A 157020.6 128445 128446 113108935.80A 157700.1 128462 128462 113108935.81A 157700.4 128519 128520 113108935.82A 157700.4 128462 128462 113108935.83A 157020.1 128431 128432 113108935.84A 157700.1 128561 128561 113108935.85A 157700.4 128541 128541 113108935.90A 157700.1 128539 128540 113108935.91A 157700.4 128537 128538 113108935.92A 157700.4 128570 128571 113108935.93A 157700.6 128539 128540 113EA60289A 158001.8 128654 128654 113EA60292A EA60290 128604 128604 113


108009.22A 158001.8 128654 128654 113

PARTS WHICH MAY ALSO BE INCLUDED IN CLUTC

Easy Pedal 2000


123C80 Positive Separator Pins 4 for127740-C 1.75" Clutch Brake 1 wit127760 2" Clutch Brake 1 wit125434 Hub Assy 1 req125500 Hub Assy 1 req

0000
15.5" Easy Pedal Clutches - EP20015.5" Easy Pedal Clutches - EP20015.5" Easy Pedal Clutches - EP20015.5" Easy Pedal Clutches - EP200
5

Pressureediate Spring Assembly

late Colour Description

C165 YELLOW EP2000-36 OR G1 8CO FT 2ZC166 PLAIN EP2000-32 4B G1 8CO FT 2Z

C166 YELLOW EP2000-36 6B G2 6CO VCT 2ZC166 WHITE EP2000-40 6B G2 6CO VCT 2ZC166 WHITE EP2000-40 6B G2 6CO VCT 2ZC166 PLAIN EP2000-32 4B G2 8CO FT 2ZC165 WHITE EP2000-40 OR G2 8CO FT 2ZC166 RED EP2000-28 4B G2 8CO FT 2ZC166 YELLOW EP2000-36 6B G2 10CO FT 2ZC166 PLAIN EP2000-32 6B G2 7CO FT 2ZC166 PLAIN EP2000-32 4B G2 10CO FT 2ZC166 YELLOW EP2000-36 4B G2 10CO FT 2ZC165 YELLOW EP2000-36 OR G2 8CO FT 2ZC165 WHITE EP2000-40 OR G2 10CO FT 2ZC166 PLAIN EP2000-32 4B G2 7CO FT 2ZC166 YELLOW EP2000-36 4B G2 8CO FT 2ZC166 YELLOW EP2000-36 4B G2 7CO FT 2ZC165 PLAIN EP2000-32 OR G2 8CO FT 2ZC166 PLAIN EP2000-32 4B G2 7CO FT 2ZC166 YELLOW EP2000-36 6B G2 7CO FT 2ZC166 PLAIN EP2000-32 6B G2 10CO FT 2ZC166 YELLOW EP2000-36 6B G2 9CO 2Z MACK

C166 YELLOW EP2000-36 6B G2 9CO 2Z MACK

C166 WHITE EP2000-40 6B G2 10CO FT 2ZC186 PURPLE EP2000-42 6B G2 6CO VCT 2250

C166 PURPLE EP2000-42 6B G2 6CO VCT 2050

C186 PURPLE EP2000-42 6B G2 6CO VCT XL

H ASSEMBLY

intermediate plateh 1.75" Input Shaft Onlyh 2" Input Shaft Onlyuired for VCT, to suit 2" - 10 Spline Input Shaftuired for VCT, to suit 2" - 14 Spline Input Shaft

Exploded Illustration - EP1402 Clutch Cover AssemblyExploded Illustration - EP1402 Clutch Cover AssemblyExploded Illustration - EP1402 Clutch Cover AssemblyExploded Illustration - EP1402 Clutch Cover Assembly

B6

ALL RELEASE BEARINGS ARE NOW GREASABLE TWIN ZERK

B

14" Easy Peda

RefNo.

PartNumber

PartDescription

1 197C283 Flywheel ring assembly

20 CS.00.005(125392 in US BOM)

Kit - retainer & sleeve - 44mm (1.75")Contains items 22-26

20 CS.00.007(125398 in US BOM)

Kit - retainer & sleeve - 50mm (2")Contains items 22-26

22 125389 Release sleeve & bushing assembly (1.722 125388 Release sleeve & bushing assembly (2")23 200C155 Thrust washer24 242C173 Retainer25 200C156 Washer26 277C403 Spring29 236C13 Snap ring30 277C88 Spring - pressure (3200) plain30 277C96 Spring - pressure (2800) red30 277C149 Spring - pressure (2400) blue30 277C216 Spring - pressure (3600) yellow31 178C6 Pivot - spring33 277C353 Spring - easy pedal assist38 127878 Release bearing & housing assembly - s

38 127879 Release bearing & housing assembly - gIncludes item 49 x 1

38 125437 Release bearing & housing assembly - gIncludes item 49 x 2

49 4759 Nipple - grease (296C12)50 195C92 Adjusting ring51 193C6 O-Ring55 173C141 Lever 6:1 ratio (was 173C73)60 170C159 Pressure plate (7.375" I.D.)62 230C22 Spring70 EA10291 Nameplate71 252SP Pin - nameplate80 125489 Kwik adjust90 205C43 Hex Bolt

Packaging Materials - not illustrated100 CC.99.003 Ring - cardboard cl.90x250x5101 CC.99.013 Bulletin - clutch installation102 CC.99.019 Carton-base clutch103 CC.99.020 Clutch carton lid104 EA10292 C/board sheet 418x418 small hole105 EA10293 C/board sheet 418x418 large hole106 EA10294 C/board corner post 295x220107 XC.00.081 Sheet - wax 375x375 clutch108 1408.1 Block-spacer cl 2 plte 75x16x16

2222
Clutch Cover Assemblies - EP140Clutch Cover Assemblies - EP140Clutch Cover Assemblies - EP140Clutch Cover Assemblies - EP140
7

l EP 1402

Quantity per Clutch CoverOrganic / Ceramic

1.75" 2"

1454

00.1

1454

00.2

1454

00.3

1454

00.4

1453

90.1

1453

90.2

1453

90.3

1453

90.4

3200 2800 2400 3600 3200 2800 2400 3600

1 1 1 1 1 1 1 1

5") 1 1 1 11 1 1 1

1 1 1 1 1 1 1 11 1 1 1 1 1 1 11 1 1 1 1 1 1 11 1 1 1 1 1 1 11 1 1 1 1 1 1 16 6

6 66 6

6 66 6 6 6 6 6 6 63 3 3 3 3 3 3 3

ealedreasable

reasable 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 11 1 1 1 1 1 1 16 6 6 6 6 6 6 61 1 1 1 1 1 1 14 4 4 4 4 4 4 41 1 1 1 1 1 1 12 2 2 2 2 2 2 21 1 1 1 1 1 1 12 2 2 2 2 2 2 2

1 1 1 1 1 1 1 11 1 1 1 1 1 1 11 1 1 1 1 1 1 11 1 1 1 1 1 1 11 1 1 1 1 1 1 11 1 1 1 1 1 1 14 4 4 4 4 4 4 41 1 1 1 1 1 1 12 2 2 2 2 2 2 2

Current production uses 125437

yyyy
Exploded Illustration - EP2000 Clutch Cover AssemblExploded Illustration - EP2000 Clutch Cover AssemblExploded Illustration - EP2000 Clutch Cover AssemblExploded Illustration - EP2000 Clutch Cover Assembl
B8


22

2324

31

26

1

8090

30

3325 38

29

7071

63

6050

62

55

49

49

B9

15.5" Easy Peda

RefNo.

PartNumber

PartDescription

1 125480 Flywheel ring assembly20 CS.00.005

(125392 in US BOM)


20 CS.00.007(125398 in US BOM)


22 125389 Release sleeve & bushing assembly (1.7522 125388 Release sleeve & bushing assembly (2")22 125446 Release sleeve & bushing assembly (2") -23 200C155 Thrust washer24 242C173 Retainer25 200C156 Washer26 277C403 Spring29 236C13 Snap ring30 277C88 Spring - pressure (3200) plain30 277C96 Spring - pressure (2800) red30 277C216 Spring - pressure (3600) yellow30 277C383 Spring - pressure (4000) white30 277C418 Spring - pressure (4200) purple31 178C6 Pivot - spring33 277C353 Spring - easy pedal assist38 125437 Release bearing & housing assembly -

greasable. Includes item 49 x 238 125524 Release bearing & housing assembly -

greasable. Includes item 49 x 2.For use with Roller Yoke (XL)

49 4759 Nipple - grease (296C12)50 195C99 Adjusting ring55 173C141 Lever 6:1 ratio (was 173C73)60 170C542 Pressure plate (8.5" I.D.) (for organic clutch)60 170C536 Pressure plate (10" I.D.) (for ceramic clutch)

60 170C554 Pressure plate (10" I.D.) (for ceramic clutch -2250 lbft)

62 205C71 Bolt - Pressure Plate63 EA10318 Washer - Pressure Plate70 EA10291 Nameplate71 252SP Pin - nameplate80 125489 Kwik adjust90 205C43 Hex Bolt


0000
l EP 2000

Quantity per Clutch Cover2" 1.75"

Ceramic Organic Cer Org

1577

00.1

1577

00.2

1577

00.4

1577

00.6

EA60

290

1580

01.8

1570

20.1

1570

20.4

1570

20.6

1574

82.1

1574

81.4

3200 2800 3600 4000 4200 4200 3200 3600 4000 3200 36001 1 1 1 1 1 1 1 1 1 1

") 1 11 1 1 1 1 1 1 1

XL 11 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 16 6 6

66 6 6

6 66 6

6 6 6 6 6 6 6 6 6 6 63 3 3 3 3 3 3 3 3 3 3

1 1 1 1 1 1 1 1 1 1

1

1 1 1 1 1 1 1 1 1 1 16 6 6 6 6 6 6 6 6 6 6

1 1 1 11 1 1 1 1 1

1

4 4 4 4 4 4 4 4 4 4 44 4 4 4 4 4 4 4 4 4 41 1 1 1 1 1 1 1 1 1 12 2 2 2 2 2 2 2 2 2 21 1 1 1 1 1 1 1 1 1 12 2 2 2 2 2 2 2 2 2 2

1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 14 4 4 4 4 4 4 4 4 4 41 1 1 1 1 1 1 1 1 1 12 2 2 2 2 2 2 2 2 2 2

yyyy
Exploded Illustration - EP1552 Clutch Cover AssemblExploded Illustration - EP1552 Clutch Cover AssemblExploded Illustration - EP1552 Clutch Cover AssemblExploded Illustration - EP1552 Clutch Cover Assembl
B10

ALL RELEASE BEARINGS ARE NOW GREASABLE

B11

15.5" Easy PedaSUPERSEDED B

RefNo.

PartNumber

PartDescription

1 197C295 Flywheel ring assembly

20 CS.00.005(125392 in US BOM)


20 CS.00.007(125398 in US BOM)


22 125389 Release sleeve & bushing assembly (1.75")22 125388 Release sleeve & bushing assembly (2")23 200C155 Thrust washer24 242C173 Retainer25 200C156 Washer26 277C403 Spring29 236C13 Snap ring30 277C88 Spring - pressure (3200) plain30 277C96 Spring - pressure (2800) red30 277C216 Spring - pressure (3600) yellow30 277C383 Spring - pressure (4000) white31 178C6 Pivot - spring33 277C353 Spring - easy pedal assist

38 127879 Release bearing & housing assembly -greasable. Includes item 49 x 1

38 125437 Release bearing & housing assembly -greasable. Includes item 49 x 2

49 4759 Nipple - grease (296C12)50 195C92 Adjusting ring51 193C6 O-Ring55 173C141 Lever 6:1 ratio (was 173C73)60 170C385 Pressure plate (8.5" I.D.) (for organic clutch)60 170C452 Pressure plate (10" I.D.) (for ceramic clutch)62 230C22 Spring70 EA10291 Nameplate71 252SP Pin - nameplate80 125489 Kwik adjust90 205C43 Hex Bolt


2222
l EP 1552Y EP2000

Quantity per Clutch Cover2" 1.75"

Ceramic Organic Cer Org

1556

98.1

1556

98.2

1556

98.4

1556

98.6

1557

00.4

1557

00.6

1550

18.1

1550

18.2

1550

18.4

1550

18.6

1554

77.1

1554

76.4

3200 2800 3600 4000 3600 4000 3200 2800 3600 4000 3200 3600

1 1 1 1 1 1 1 1 1 1 1 1

1 11 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 16 6 6

6 66 6 6 6

6 6 66 6 6 6 6 6 6 6 6 6 6 63 3 3 3 3 3 3 3 3 3 3 3

1 1 1 1 1 1 1 1 1 1

1 1

1 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 16 6 6 6 6 6 6 6 6 6 6 6

1 1 1 1 11 1 1 1 1 1 14 4 4 4 4 4 4 4 4 4 4 41 1 1 1 1 1 1 1 1 1 1 12 2 2 2 2 2 2 2 2 2 2 21 1 1 1 1 1 1 1 1 1 1 12 2 2 2 2 2 2 2 2 2 2 2

1 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 14 4 4 4 4 4 4 4 4 4 4 41 1 1 1 1 1 1 1 1 1 1 12 2 2 2 2 2 2 2 2 2 2 2

C1

SoloClutches

1S

NIIIIo

S

Solo Clutch NotesSolo Clutch NotesSolo Clutch NotesSolo Clutch Notes

C2

5.5" Clutchesolo / Easy Pedal Clutch Application

OTES:f flywheel bore is 7", you can only use an 8 spring damper.f flywheel bore is 8.5", you can use a 10 spring or an 8 spring (8 spring limited to 1400 lbft torque)f flywheel bore is 10" you can use a 7, 6 (VCT), 10 or 8 spring (recommend a 7 spring or 6 spring VCT).f you have a 10" flywheel bore, do not use organic facings. The facing I.D. will extend into flywheel borepening and clutch plate friction surface will not have full facing contact.

olo With VCT:

New Truck Application 7 Spring and 6 Spring VCT

TORQUE RANGE SOLO EP EQUIVALENT1000 lbft - 1700 lbft 7 spring 109700.85A 108935.85A1700 lbft - 1860 lbft 6 spring 109700.10A 108935.10A1860 lbft - 2050 lbft 6 spring 109700.15A 108935.15A

- 2250 lbft 6 spring 109706.22A 108009.22A

14" Solo / SAS Comparison:Solo Clutch Details

SoloAssemblyNumber

SoloCover

Number

SASAssemblyNumber(s)

SASCover

Number

DiscPart

NumberDisc

FacingPlateLoad

TorqueRating

lb/ft

1.5" Single Plate109402.5 139003.12 - 128499 3B CER 3000 680109402.7 139003.13 - 128499 3B CER 2500 560

1.75" Single PlateCA.01.012 139002.12 107697.3 129800.12 128344 ORG 3000 440

107697.6 129800.12 560109401.3 139002.12 107697.7 129800.13 128573 6B CER 3000 680

1.75" Twin Plate109501.3 139004.5 107701.6 129802.5 128572 / 3 6B CER 2000 900109501.16 139004.1 107701.16 129802.2 128343 / 4 ORG 3200 800EA60275 139004.3 107701.24 129802.3 128572 / 3 6B CER 2400 1050

2" Twin Plate109504.3 139009.5 107703.6 129804.5 128574 / 5 6B CER 2000 900109504.16 139009.1 107703.16 129804.2 128238 / 9 ORG 3200 800109504.5 139009.3 EA60282 129804.3 128574 / 5 6B CER 2400 1050

C3

15.5" Solo / Easy Pedal Comparison:15.5" Solo

Solo Solo E.P. E.P. DiscAssembly Cover Assembly Cover Part Disc PlNumber Number Number(s) Number Number(s) Facing Lo

108935.77A 157020.4109702.77A 139017.4 108935.83A 157020.1 128431 / 2 ORG 36

108935.20A 157700.1108935.25A 157700.2109700.81A 139013.4108935.81A 157700.4

128519 / 20 4B CER 36

109702.78A 139017.6 108935.78A 157020.6 128445 / 6 ORG 40108935.80A 157700.1109700.82A 139013.4 108935.82A 157700.4 128462 x 2 4B CER 36

108935.72A 157700.1109700.74A 139013.4 108935.74A 157700.4 128257 / 8 4B CER 36

109700.91A 139013.4 108935.91A 157700.4 128537 / 8 6B CER 36109700.92A 139013.4 108935.92A 157700.4 128570 / 1 6B CER 36109700.85A 139013.4 108935.85A 157700.4 128541 x 2 6B CER 36

108935.31A 157700.4109700.93A 139013.4 108935.90A 157700.1 128539 / 40 6B CER 36

109700.5A 139013.4 108935.5A 157700.4 128607-C x 2 6B CER 36109700.95A 139013.6 108935.93A 157700.6 128539 / 40 6B CER 40109700.10A 139013.6 108935.10A 157700.6 128607-C x 2 6B CER 40109700.15A 139013.6 108935.15A 157700.6 128604 x 2 6B CER 40109706.22A 139032.6 108009.22A 158001.6 128654 x 2 6B CER 40EA60291A 139032.6 EA60289A 158001.8 128654 x 2 6B CER 40

Please Note:

Before replacing existing clutch with SOLO ensure that the diameter of the disc hmatches the flywheel bore opening.

hhhh
Solo ClutcSolo ClutcSolo ClutcSolo Clutc
DescriptionTorque

ate Ratingad Lb/ft

00 1250

00 1400

00 1450

00 1650

00 1650

00 165000 165000 1700

00 1750

00 175000 186000 186000 205000 225000 2250

ub

ssss
NoteNoteNoteNote
C4

C5

Clutch Cover PreAssembly Part Disc Disc Intermediate SpNumber Number Front Rear Plate Co

2" - 10 SPLINE TWIN PLATE CLUTCH ASSEMBLIES109504.3 139009.5 128574 128575 125197 BLUE109504.5 139009.3 128574 128575 125197 RED109504.16 139009.1 128238 128239 125197 YELL

1.75" - 10 SPLINE TWIN PLATE CLUTCH ASSEMBLIES109501.3 139004.5 128572 128573 125197 BLUE109501.16 139004.1 128572 128573 125197 YELLEA60271 #### EA60272 128616 128617 125197 BLUEEA60273 #### EA60276 128616 128617 125197 REDEA60275 EA60279 128572 128573 125197 REDEA60281 139004.5 128616 128617 125197 BLUE

1.75" - 10 SPLINE SINGLE PLATE CLUTCH ASSEMBLIESCA.01.012 139002.12 128344 - - RED109401.3 139002.12 128573 - - REDEA60277 #### EA60278 128573 - - BLUE

1.5" - 10 SPLINE SINGLE PLATE CLUTCH ASSEMBLIESCA.01.011 139003.12 128386 - - RED109402.5 139003.12 128499 - - RED109402.7 139003.13 128499 - - BLUE

#### These clutch assemblies contain a spacer fitted inside the clrelease sleeve, preventing the release bearing from coming transmission. These clutch covers are for use with synchromclutch brake.

""""
Solo Clutches - Stamped 14Solo Clutches - Stamped 14Solo Clutches - Stamped 14Solo Clutches - Stamped 14
ssurering Assemblylour Description

SOLO1402-20 6B G2 8CO FTSOLO1402-24 6B G2 8CO FT

OW SOLO1402-32 OR G2 8CO FT

SOLO1402-20 6B G1 8CO FTOW SOLO1402-32 OR G1 8CO FT

SOLO1402-20 3B G1 8CO FTSOLO1402-24 3B G1 8CO FTSOLO1402-24 6B G1 8CO FTSOLO1402-20 3B G1 8CO FT

SOLO1401-30 OR G1 8CO FTSOLO1401-30 6B G1 8CO FTSOLO1401-25 6B G1 8CO FT

SOLO1401-30 OR 1.5 8SP FTSOLO1401-30 3B 1.5 8CO FTSOLO1401-25 3B 1.5 8CO FT

utch cover which limits the travel of theinto contact with the front of theesh transmissions, which do not use a

ssss
NoteNoteNoteNote
C6

C7

Clutch Cover PressureAssembly Part Disc Disc Intermediate SpringNumber Number Front Rear Plate Colour

2" - 10 SPLINE CLUTCH ASSEMBLIES109702.77A 139017.4 128431 128432 113C165 WHITE SO15109702.78A 139017.6 128445 128446 113C165 PURPLE SO15109700.81A 139013.4 128519 128520 113C166 WHITE SO15109700.82A 139013.4 128462 128462 113C166 WHITE SO15109700.74A 139013.4 128257 128258 113C166 WHITE SO15109700.85A 139013.4 128541 128541 113C166 WHITE SO15109700.91A 139013.4 128537 128538 113C166 WHITE SO15109700.92A 139013.4 128570 128571 113C166 WHITE SO15109700.93A 139013.4 128539 128540 113C166 WHITE SO15109700.5A 139013.4 128607-C 128607-C 113C166 WHITE SO15109700.95A 139013.6 128539 128540 113C166 PURPLE SO15109700.10A 139013.6 128607-C 128607-C 113C166 PURPLE SO15109700.15A 139013.6 128604 128604 113C166 PURPLE SO15109705.10A 139018.6 128607-C 128607-C 113C166 PURPLE SO15109705.15A 139018.6 128604 128604 113C166 PURPLE SO15109710.10A 139026.6 128607-C 128607-C 113C166 PURPLE CLUT109710.15A 139026.6 128604 128604 113C166 PURPLE CLUTEA60291A 139032.6 128654 128654 113C186 PURPLE SO15

2" - 14 SPLINE CLUTCH ASSEMBLIES109706.22A 139032.6 128654 128654 113C186 PURPLE SO15

PARTS WHICH MAY ALSO BE INCLUDED IN CLUTCH ASSEMBLY

Solo 15.5"


123C80 Positive Separator Pins 4127760 2" Clutch Brake 1 with 2" Input Shaft Only125434 Hub Assy 1 required for VCT, to su125500 Hub Assy 1 required for VCT, to su

""""
Solo Clutches - 15.5Solo Clutches - 15.5Solo Clutches - 15.5Solo Clutches - 15.5
AssemblyDescription

52-36 OR G2 8CO FT 2Z52-40 OR G2 10CO FT 2Z52-36 4B G2 8CO FT 2Z52-36 4B G2 7CO FT 2Z52-36 4B G2 10CO FT 2Z52-36 6B G2 7CO FT 2Z52-36 6B G2 9CO FT 2Z MACK52 36 6B G2 9CO FT 2Z MACK52-36 6B G2 10CO FT 2Z52-36 6B G2 6CO 2Z VCT175052-40 6B G2 10CO FT 2Z52-40 6B G2 6CO 2Z VCT186052-40 6B G2 6CO 2Z VCT205052-40 6B G2 6CO VCT 1860XL52-40 6B G2 6CO VCT 2050XLCH SOLO ASSY MF 1860CH SOLO ASSY MF 205052-40 6B G2 6CO VCT-2250XL

52-40 6B G2 6CO VCT-2250XL

it 2" - 10 Spline Input Shaftit 2" - 14 Spline Input Shaft

D1

StampedAngleSpring

D3

Clutch CoverAssembly Part ClutchNumber Number Disc Brake


107697.3A 129800.12 128344 127740-C107697.6A 129800.12 128573 127740-C107697.7 129800.13 128573


# 129778.12 128386# 129778.12 103126

# Assembly part number NOT AVAILABLE - order individual co

WARNING: DO NOT USE ABOVE CLUTCHES WITH

Clutch CoverAssembly Part ClutchNumber Number Disc Brake

107699.3 129811.13 128573

NOTE: USE ABOVE CLUTCH WITH EATON 4106 TRANSMIS

SYNCHROMESH TRANSMISSIONS DO NOT REQUIRE

Clutch Assembly may be ordered without Torque Limiting

No suffix (example 107697.3) Torque Limitin"A" (example 107697.3A) Torque Limitin

1111
Stamped Angle Spring - SAS140Stamped Angle Spring - SAS140Stamped Angle Spring - SAS140Stamped Angle Spring - SAS140
PressureSpring AssemblyColour Description

RED SAS1401-30 OR G1 8CO FT 2ZRED SAS1401-30 6B G1 8CO FT 2ZBLUE SAS1401-25 6B G1 8CO FT 2Z

RED SAS1401-30 OR G1.5 8FT 2ZRED SAS1401-30 4B G1.5 8FT 2Z

mponents

EATON 4106 TRANSMISSION (LONG SLEEVE)

Spring AssemblyColour Description

BLUE SAS1401-25 6B Gl 8CO FT 2Z

SION (SHORT SLEEVE)

A CLUTCH BRAKE

Clutch Brake by changing the suffix.

g Clutch Brake is not suppliedg Clutch Brake is supplied

ssss
NoteNoteNoteNote
D4

D5

Clutch CoverAssembly Part Disc Disc Intermediate CNumber Number Front Rear Plate B


107701.16A 129802.2 128343 128344 125197 12107701.6A 129802.5 128572 128573 125197 12107701.24A 129802.3 128572 128573 125197 12


107703.16A 129804.2 128238 128239 125197 1107703.6A 129804.5 128574 128575 125197 1EA60282 129804.3 128574 128575 125197

Clutch Assembly may be ordered without Torque Limiting C

No suffix (example 107703.16) Torque Limiti"A" (example 107703.16A) Torque Limiti

2222
Stamped Angle Spring - SAS140Stamped Angle Spring - SAS140Stamped Angle Spring - SAS140Stamped Angle Spring - SAS140
Pressurelutch Spring Assemblyrake Colour Description

7740-C PLAIN SAS1402-28 OR G1 8CO FT 2Z7740-C BLUE SAS1402-20 6B G1 8CO FT 2Z7440-C RED SAS1402-24 6B G1 8CO FT 2Z

27760 PLAIN SAS1402-28 OR G2 8CO FT 2Z27760 BLUE SAS1402-20 6B G2 8CO FT 2Z

- RED SAS1402-24 6B G2 8CO FT 2Z

lutch Brake by changing the suffix.

ng Clutch Brake is not suppliedng Clutch Brake is supplied

Exploded Illustration - SAS1401 Clutch Cover AssemblyExploded Illustration - SAS1401 Clutch Cover AssemblyExploded Illustration - SAS1401 Clutch Cover AssemblyExploded Illustration - SAS1401 Clutch Cover Assembly

D6


D7

14" Stamped Angle

RefNo.

PartNumber

PartDescription

1 125409 Flywheel ring assembly (inclu14 205C65 Bolt15 200C158 Belleville washer16 125056 Retainer & spring pivot assem

Contains items B, C(x 3) & D28 236C20 Snap ring30 277C96 Spring - pressure (2800) red30 277C149 Spring - pressure (2400) blue31 178C6 Pivot - spring (3 included in i38 125106 Use individual parts - items 438 127889 Use individual parts - items 438 127860 Use individual parts - items 441 125107 Release sleeve & bushing as42 127873 Release sleeve & bushing as43 127857 Release sleeve & bushing as

45 127879 Release bearing & housing aIncludes item 49 x 1

45 125437 Release bearing & housing aIncludes item 49 x 2

46 236C13 Snap ring49 4759 Nipple - grease (Included in i50 195C92 Adjusting ring55 173C139 Lever 8:1 ratio60 170C428 Pressure plate (7.375" I.D.)70 EA10291 Nameplate71 252SP Pin - nameplate80 125489 Kwik adjust90 205C43 Hex bolt

A 236C8 Ring - release sleeveB 242C101 Retainer - release sleeveC 178C17 Pivot - spring (3 incl in item 1D 205C35.1 Hex bolt

Packaging Materials - not illustrated100 CC.99.003 Ring - cardboard cl.90x250101 CLWP-1707-4 Bulletin - clutch installation102 CC.99.019 Carton-base clutch103 CC.99.020 Clutch carton lid104 EA10292 C/board sheet 418x418 sm105 EA10293 C/board sheet 418x418 lar106 EA10294 C/board corner post 295x2107 XC.00.081 Sheet - wax 375x375 clutc108 1408.3 Block-spacer cl 1 plte 75x1

WARNING:DO NOT USE SPRING COLOUR TO IDENTIFY S

1111
Clutch Cover Assemblies - SAS140Clutch Cover Assemblies - SAS140Clutch Cover Assemblies - SAS140Clutch Cover Assemblies - SAS140
Spring SAS 1401

Qty per Clutch CoverNot for 4106 trans 41061.5" 1.75" 1.75"

1297

78.1

2

1297

78.1

3

1298

00.1

2

1298

00.1

3

1298

11.1

3

3000 2500 3000 2500 2500des 3 of item 31) 1 1 1 1 1

4 4 4 4 44 4 4 4 4

bly(x 6) 1 1 1 1 1

1 1 1 1 16 6

6 6 6tem1)1, 45 & 462, 45 & 463, 45 & 46sy, 1.5" 1 1sy, 1.75" - long 1 1sy, 1.75" - short 1ssembly - greasable

ssembly - greasable 1 1 1 1 1

1 1 1 1 1tem 45) (296C12)

1 1 1 1 16 6 6 6 61 1 1 1 11 1 1 1 12 2 2 2 21 1 1 1 12 2 2 2 2

2 2 2 2 2NSS

6) NSSNSS

x5 1 1 1 1 11 1 1 1 11 1 1 1 11 1 1 1 1

all hole 1 1 1 1 1ge hole 1 1 1 1 120 4 4 4 4 4h 1 1 1 1 16x45 2 2 2 2 2

AS (STAMPED ANGLE SPRING) CLUTCHES


Exploded Illustration - SAS1402 Clutch Cover AssemblyExploded Illustration - SAS1402 Clutch Cover AssemblyExploded Illustration - SAS1402 Clutch Cover AssemblyExploded Illustration - SAS1402 Clutch Cover Assembly

D8


D9

14" Stamped Angle

RefNo.

PartNumber

PartDescription

1 125409 Flywheel ring assembly (include14 205C65 Bolt15 200C158 Belleville washer16 125056 Retainer & spring pivot assemb

Contains items B, C(x 3) & D(x 616 125116 Retainer & spring pivot assemb

Contains items B, C(x 3) & D(x 628 236C20 Snap ring30 277C149 Spring - pressure (2400) blue30 277C96 Spring - pressure (2800) red30 277C88 Spring - pressure (3200) plain31 178C6 Pivot - spring (3 included in item38 127860 Use individual parts - items 43, 38 127859 Use individual parts - items 44, 43 127857 Release sleeve & bushing assy,44 127393 Release sleeve & bushing assy,

45 127879 Release bearing & housing asseIncludes item 49 x 1

45 125437 Release bearing & housing asseIncludes item 49 x 2

46 236C13 Snap ring49 4759 Nipple - grease (Included in item50 195C92 Adjusting ring55 173C141 Lever 6:1 ratio60 170C428 Pressure plate (7.375" I.D.)70 EA10291 Nameplate71 252SP Pin - nameplate80 125489 Kwik adjust90 205C43 Hex bolt

A 236C8 Ring - release sleeveA 236C18 Ring - release sleeveB 242C101 Retainer - release sleeve - 1.75B 242C109 Retainer - release sleeve - 2"C 178C17 Pivot - spring (3 incl in item 16)D 205C35.1 Hex bolt

Packaging Materials - not illustrated100 CC.99.003 Ring - cardboard cl.90x250x5101 CLWP-1707-4 Bulletin - clutch installation102 CC.99.019 Carton-base clutch103 CC.99.020 Clutch carton lid104 EA10292 C/board sheet 418x418 smal105 EA10293 C/board sheet 418x418 large106 EA10294 C/board corner post 295x220107 XC.00.081 Sheet - wax 375x375 clutch108 1408.1 Block-spacer cl 2 plte 75x16x

2222
Clutch Cover Assemblies - SAS140Clutch Cover Assemblies - SAS140Clutch Cover Assemblies - SAS140Clutch Cover Assemblies - SAS140
Spring SAS 1402

Qty per Clutch Cover1.75" 2"

1298

02.2

1298

02.3

1298

02.5

1298

04.2

1298

04.3

1298

04.5

2800 2400 2000 2800 2400 2000s 3 of item 31) 1 1 1 1 1 1

4 4 4 4 4 44 4 4 4 4 4

ly - 44mm (1.75")) 1 1 1

ly - 50mm (2")) 1 1 1

1 1 1 1 1 16 6

6 66 6

1)45 & 4645 & 46 1.75" - short 1 1 1 2" 1 1 1mbly - greasable

mbly - greasable 1 1 1 1 1 1

1 1 1 1 1 1 38) (296C12)

1 1 1 1 1 16 6 6 6 6 61 1 1 1 1 11 1 1 1 1 12 2 2 2 2 21 1 1 1 1 12 2 2 2 2 2

2 2 22 2 2

" NSSNSSNSSNSS

1 1 1 1 1 11 1 1 1 1 11 1 1 1 1 11 1 1 1 1 1

l hole 1 1 1 1 1 1 hole 1 1 1 1 1 1

4 4 4 4 4 41 1 1 1 1 1

16 2 2 2 2 2 2


ssss
NoteNoteNoteNote
D10

E1

AngleRingClutches

E3

FlywheelType

InputShaft

DiscType

ClutchAssembly

CoverNumber

F

Lo

310mm 1.25 Ceramic 4B 107605.1 102038.1 8.06-12 holes310mm 1.125 Ceramic 4B 107614.1 102038.1 9.54-12 holes350mm 1.5 Organic CA.01.007 CA.01.008 8.46-12 holes350mm 1.5 Ceramic 4B 107621.1 - 9.59-12 holes330mm - - - 102095.1 9.59-12 holes350mm - - - 102101.2 8.64-12 holes350mm - - - 102101.1 8.64-12 holes350mm - - - 102049.1 9.56-12 holes

gggg
Clutch Assemblies - Angle RinClutch Assemblies - Angle RinClutch Assemblies - Angle RinClutch Assemblies - Angle Rin
ittingHolecation

DiscFront /Rear

PlateLoad

AssemblyDescription

345 PCD 103102 2400 AR310-24 4B 6 371.48 PCD 103121 2400 AR310-24 4B 6 375 PCD 128386 2400 AR350-24 OR 393.70 PCD 103126 2400 AR350-24 4B 6 FT 358.78 PCD 2400 AR-330 375 PCD 1800 AR-350-18 - 400lb 375 PCD 2400 AR-350-24 - 500lb 393.70 PCD 2400 AR-350-24

ssss
NoteNoteNoteNote
E4

F1

ClutchDiscs &Parts

ss
Driven Disc AssemblieDriven Disc AssembliesDriven Disc AssemblieDriven Disc Assemblies
F2

Figure 1 Figure 2 Figure 3




Clutch plates may be marked "flywheel side" or"pressure plate side". Ensure correct orientation of

components during installation.

Figure 13

PartNumbe

310mm1 1/2" - 10 spline - single disc 1031001 1/4" - 10 spline - single disc 1031021 1/4" - 10 spline - single disc 103121

350mm1 1/2" - 10 spline - single disc 1031261 3/4" - 10 spline - single disc 103132

13"1 1/4" - 10 spline - single disc 101243



128572128616

(128695 replaces 128616) 12869514"

1 3/4" - 10 spline rear disc 128344128573128617

(128696 replaces 128617) 12869615.5"

1 3/4" - 10 spline front disc 128517128548-C

15.5"1 3/4" - 10 spline rear disc 128518

128549-C

14"2" - 10 spline front disc 128238

128574128693

14"2" - 10 spline rear disc 128239

128575128694

15.5"2" - 10 spline front disc 128257

128431128445128519

MACK Only 128537128539

MACK Only 12857015.5"

2" - 10 spline rear disc 128258128432128446128520

MACK Only 128538128540

MACK Only 12857115.5"

2" - 10 spline front or rear disc 128462128541128561128604

128607-C128654

nnnn
Driven Disc Assemblies - Clutch ClassificatioDriven Disc Assemblies - Clutch ClassificatioDriven Disc Assemblies - Clutch ClassificatioDriven Disc Assemblies - Clutch Classificatio
F3

r Type Facings Co-axialFree

Travel Buttons SpringsPhoto

Number

Damper Ceramic - - 4B 6 1Damper Ceramic - - 4B 6 1Damper Ceramic - - 4B 6 1

Damper Ceramic - Y 4B 8 2Damper Ceramic - Y 4B 6 1

Damper Organic - - - 6 13

Damper Organic - Y - 8 9

Damper Organic Y Y - 8 9Damper Ceramic Y Y 6B 8 7Damper Ceramic Y Y 3B 8 6Damper Ceramic Y Y 3B 8 (7+1) 6

Damper Organic Y Y - 8 9Damper Ceramic Y Y 6B 8 7Damper Ceramic Y Y 3B 8 6Damper Ceramic Y Y 3B 8 (7+1) 6

Damper Ceramic Y Y 4B 8 2Damper Organic Y Y - 8 9

Damper Ceramic Y Y 4B 8 2Damper Organic Y Y - 8 9

Damper Organic Y Y - 8 9Damper Ceramic Y Y 6B 8 7Damper Ceramic Y Y 3B 8 (7+1) 6

Damper Organic Y Y - 8 9Damper Ceramic Y Y 6B 8 7Damper Ceramic Y Y 3B 8 (7+1) 6

Damper Ceramic Y Y 4B 10 3Damper Organic Y Y - 8 9Damper Organic Y Y - 10 10Damper Ceramic Y Y 4B 8 2Damper Ceramic Y Y 6B 9 (7+2) 5Damper Ceramic Y Y 6B 10 8Damper Ceramic Y Y 6B 9 (7+2) 5

Damper Ceramic Y Y 4B 10 3Damper Organic Y Y - 8 9Damper Organic Y Y - 10 10Damper Ceramic Y Y 4B 8 2Damper Ceramic Y Y 6B 9 (7+2) 5Damper Ceramic Y Y 6B 10 8Damper Ceramic Y Y 6B 9 (7+2) 5

Damper Ceramic Y Y 4B 7 11Damper Ceramic Y - 6B 7 4Damper Ceramic Y - 4B 7 11Damper Ceramic Y - 6B 6 12Damper Ceramic Y - 6B 6 12Damper Ceramic Y - 6B 6 12

ss
Clutch PartClutch PartsClutch PartClutch Parts
F4

Intermediate Plates

Intermediate PlatePart Number

ClutchApplication Style

OutsideDiameter Thickness Inside Diameter

113C49 EP 1402 1 368.30mm 16.00 / 15.88mm 184.15mm(14.500") (0.630 / 0.625") (7.250")

113C165 EP 2000 2 392.13mm 19.36 / 19.23mm 217.48mm(15.438") (0.762 / 0.757") (8.562")

113C166 / 186 EP 2000 2 392.13mm 19.36 / 19.23mm 251.60mm(15.438") (0.762 / 0.757") (9.905")

125197 SAS 1402 3 349.99mm 17.40 / 17.27mm 184.15mm(13.779") (0.685 / 0.680") (7.250")

Drive Pin Head WidthK

Pin DiameterL

Ream Flywheel HoleM

LengthN

274C6 18.95 / 18.90mm 12.75 / 12.73mm 12.675 / 12.713mm 25.4mm(0. 746 / 0.744") (0.502 / 0.501") (0.4990 / 0.5005") (1.0")

WARNING: Both Setscrews "A" and "B" MUST be loosenedor removed to turn or replace Drive Pins

F5

Positive Separator PinsEP2000 & Solo 15.5" only

Pin Part Number

UsedWith Clutch Length

123C80 EP2000 & Solo 15.5" 34.29mm(1.350")

Kwik-Adjust Locking Device

AdjusterPart Number

BoltPart Number

125489 205C43(Qty 2)

Clutch Brakes

127660use with

2" Input Shaft

127200use with

2" Input ShaftKwik-Konnect Style

127740-Cuse with

1.75" Input Shaft

12us

2" InEurop

ssss

Pin

Clutch PartClutch PartClutch PartClutch Part

5237Xe withput Shaftean Style

C

C

C

C

Clutch Kits - IllustratedClutch Kits - IllustratedClutch Kits - IllustratedClutch Kits - Illustrated

F6

S.00.005 and CS.00.007

S.00.006 and CS.00.008

S.00.012 and CS.00.013

S.00.022 and CS.00.023

CS.00.014 and CS.00.015

F7

CS.00.005 and CS.00.007These kits can be used to replace a single piece retainer found in older clutch assemblies.CS.00.005 is for clutch assemblies which are used with 1.75" input shaft.CS.00.007 is for clutch assemblies which are used with 2" input shaft.

CS.00.006 and CS.00.008These kits can be used to replace a single piece retainer found in older clutch assemblies.The kits also include a twin-zerk release bearing assembly and circlip.CS.00.006 is for clutch assemblies which are used with 1.75" input shaft.CS.00.008 is for clutch assemblies which are used with 2" input shaft.

CS.00.012 and CS.00.013These kits can be used to update clutch assemblies with soft centre clutch discs.CS.00.012 is for clutches rated up to 1860 lb.ft.CS.00.013 is for clutches rated up to 2050 lb.ft.

CS.00.014 and CS.00.015These kits can be used to update clutch assemblies to include VCT clutch discs.CS.00.014 is for clutches rated up to 2050 lb.ft.CS.00.015 is for clutches rated up to 1860 lb.ft.

CS.00.022 and CS.00.023These kits can be used to update EP2000 clutch assemblies with soft centre clutch discs.CS.00.012 is for clutches rated up to 1860 lb.ft.CS.00.013 is for clutches rated up to 2050 lb.ft.

Retainer KitsKit Number: CS.00.005 CS.00.006 CS.00.007 CS.00.008Input Shaft: 1.75" 1.75" 2.00" 2.00"

Part No: Description:125388 Rel Sleeve & Bush Assy 2.00" 1 1125389 Rel Sleeve & Bush Assy 1.75" 1 1200C155 Ring-Wear 1 1 1 1200C156 Washer-Retainer 1 1 1 1242C173 Retainer 1 1 1 1277C403 Spring sleeve / Ret. 1 1 1 1125437 Housing Assy -Rel Brg 2 zerk 1 1236C13 Snap Ring 1 1

V.C.T™ Soft-Rate Disc KitsEP1552 ONLY E

Kit Number: CS.00.012 CS.00.013 CS.00.014 CS.00.015 CS.0Torque Rating: 1860 lb.ft 2050 lb.ft 2050 lb.ft 1860 lb.ft 186

Part No: Description:113C166 Plate - Inter 10.125" I.D.EP1552 1 1123C80 Pin (Pos.Seperator) 4 4125434 Hub Assy-VCT 2.00-10 Spline 1 1 1 1128604 Disc-15.5 6B 6CO VCT-2050 lbft 2 2128607-C Disc-15.5 6B 6CO VCT-1860 lbft 2 2170C536 Pressure Plate EP2000 Large Hole170C452 Pressure Plate EP1552 Large Hole 1 1

ssssssss
Clutch KitClutch KitClutch KitClutch Kitits - Detailits - Detailits - Detailits - Detail Clutch KClutch KClutch KClutch K
P 2000 ONLY0.022 CS.00.0230 lb.ft 2050 lb.ft

1 14 41 1

221 1

Th

TS

T

Trl

Clutch Release YokeClutch Release YokeClutch Release YokeClutch Release Yoke

F8

he Eaton-Fuller XL clutch uses a specially designed release yoke (97-509-10-1X) and release bearingousing. The roller yoke can only be used with XL (eXtended Lube) clutches.

he roller yoke WILL NOT fit Eaton Fuller EP 2000, Easy-Pedal Plus, Angle Spring, Stamped Anglepring and Solo Clutches.

he roller yoke provides smoother operation and reduced bushing and bearing wear.

he XL clutch incorporates a sealed, premium lubed-for life release bearing which reduces lubricationequirements and an improved steel backed bushing which resists wear and provides increased serviceife.

Distance of thrust pad to bearingcap for XL = 0.837”

Standard bearing housing = 1.062”

Width of bearing housing for theXL = .4.750”

Standard bearing housing = 4.875”

Standard 105C137 release yoke(clutch shifter)Bridge width = 4.893”

Groove goes towards clutchbrake The XL Roller Yoke 97-509-10-1X

Bridge width = 4.768”

The XL bearing housing is easily identified bythe two cast ribs surrounding the grease zerk.

F9

Old Number Old Number Current Number Old Number Old Numbe102038.1L 102038.1 128232102048.1L 102048.1 128275107605.1L 107605.1 128276107606.1L 107606.1 128281107614.1L 107614.1 128282107621.1L 107621.1 128295107700.7 107701.6 128296107701.1 107701.16A 128306107702.2 107703.6A 128307107703.1 107703.16A 128308107703.2 107703.6A 128320108390.77 108940.77A 128321108390.80 108940.80A 128326108391.72 108935.72A 128327108391.74 108935.74A 128342108391.77 108935.77A 128362108391.78 108935.78A 128363108391.80 108935.20A 128616108391.81 108935.81A 128617108391.82 108935.22A 129778.3108391.83 108935.83A 129799.12108391.85 108935.25A 129799.13108391.91 108935.31A 129801.2108391.93 108935.93A 129801.3108925.10 108935.10A 129801.5108925.15 108935.15A 129803.2108925.51 108935.91A 129803.5108925.70 108925.10 108935.10A 139012.4108925.71 108935.71A 139012.6108925.80 108935.80A 146390.1108925.81 108935.80A 146390.2108925.82 108935.82A 146400.2108925.84 108935.84A 155018.1108925.85 108935.85A 155018.2108925.91 108935.91A 155018.4108935.94 108935.15A 155018.6109700.94A VOID 155476.4125056X 125056 155477.1125106X 125106 155698.1125116X 125116 155698.2125300 125489 155698.4125413 124C77 155698.6127175 127740-C 155700.4127393X 127393 155700.6127857X 127857 156079.1 155018.1127864X 127860X 127860# 156079.2 155018.2127865X 127859X 127859# 156079.4 155018.4127873X 127873 156079.6 155018.6127878 127879 125437 173C73127879 125437 277C286127887X 127889X 127889# CA.01.010127928X 127928 CA.01.014127929X 127929 CLT007128215 128519 EA60274128216 128520 EA60284128231 128574

# = Use individual parts. See parts listings in the appropriate section of this catalogue.

ssss
SupersessionSupersessionSupersessionSupersession
r Current Number128575128616128617128529128530128517128518128343128344128343128548-C128549-C128431128432128573128537128538128695128696129778.13129800.12129800.13129802.2129802.3129802.5129802.2129802.5139013.4139013.6145390.1145390.2145400.2157020.1157020.1157020.4157020.6157481.4157482.1157700.1157700.2157700.4157700.6157700.4157700.6157020.1157020.1157020.4157020.6173C141277C149109700.5A108935.5ACLT007P107701.24108035.91

F10

Part Number IndexPart Number IndexPart Number IndexPart Number Index

PartNumber: Page Number: PartNumber: Page Number: PartNumber: Page Number:101227.1 E3 108391.81A A7 109702.78A A7, C3, C7101243 E3, F3 108391.82 F9 109706.22A C2, C3, C7102038.1 E3, F9 108391.83 F9 109710.10A C7102038.1L F9 108391.85 F9 109710.15A C7102048.1 F9 108391.91 F9 113C165 A7, B5, C7, F4102048.1L F9 108391.91A A7 113C166 A7, B5, C7, F4, F7102049.1 E3 108391.93 F9 113C186 B5, C7, F4102095.1 E3 108925.1 F9 113C49 A7, B3, F4102101.1 E3 108925.15 F9 123C80 B5, C7, F5, F7102101.2 E3 108925.51 F9 124C77 F9103100 F3 108925.7 F9 125056 D7, D9, F9103102 E3, F3 108925.71 F9 125056X F9103121 E3, F3 108925.71A A7 125106 D7, F9103126 D3, E3, F3 108925.8 F9 125106X F9103132 E3, F3 108925.81 F9 125107 D7107605.1 E3, F9 108925.82 F9 125116 D9, F9107605.1L F9 108925.82A A7 125116X F9107606.1 F9 108925.84 F9 125197 A7, C5, D5, F4107606.1L F9 108925.85 F9 125237X B3, F5107614.1 E3, F9 108925.85A A7 125300 F9107614.1L F9 108925.91 F9 125388 B7, B9, B11, F7107621.1 E3, F9 108935.10A B5, C2, C3, F9 125389 B7, B9, B11, F7107621.1L F9 108935.15A B5, C2, C3, F9 125392 B7, B9, B11107697.3 C2 108935.20A A7, B5, C3, F9 125398 B7, B9, B11107697.3A A7, D3 108935.22A B5, F9 125409 D7, D9107697.6 C2 108935.25A B5, C3, F9 125413 F9107697.6A A7, D3 108935.31A A7, B5, C3, F9 125434 B5, C7, F7107697.7 C2, D3 108935.5A A7, B5, C3, F9 125437 B7, B9, B11, D7, D9, F7, F9107699.3 D3 108935.71A A7, B5, F9 125446 B9107700.7 F9 108935.72A B5, C3, F9 125480 B9107701.1 F9 108935.74A B5, C3, F9 125489 B7, B9, B11, D7, D9, F5, F9107701.16 C2 108935.77A A7, B5, C3, F9 125500 B5, C7107701.16A A7, D5, F9 108935.78A A7, B5, C3, F9 125524 B9107701.24 F9 108935.80A B5, C3, F9 127175 F9107701.24A D5 108935.81A A7, B5, C3, F9 127200 F5107701.6 C2, F9 108935.82A A7, B5, C3, F9 127393 D9, F9107701.6A A7, D5 108935.83A B5, C3, F9 127393X F9107702.2 F9 108935.84A B5, F9 127440-C D5107703.1 F9 108935.85A A7, B5, C2, C3, F9 127660 F5107703.16 C2 108935.90A B5, C3 127740-C B3, B5, D3, D5, F5, F9107703.16A A7, D5, F9 108935.91A A7, B5, C3, F9 127760 B3, B5, C7, D5107703.2 F9 108935.92A A7, B5, C3 127857 D7, D9, F9107703.6 C2 108935.93A B5, C3, F9 127857X F9107703.6A A7, D5, F9 108935.94 F9 127859 D9, F9108009.22A B5, C2, C3 108940.77A B5, F9 127859X F9108034.57A A7, B3 108940.80A B5, F9 127860 D7, D9, F9108034.82A A7, B3 109401.3 A7, C2, C5 127860X F9108034.90A A7, B3 109402.5 C2, C5 127864X F9108034.91A A7, B3 109402.7 C2, C5 127865X F9108035.39A A7, B3 109501.16 A7, C2, C5 127873 D7, F9108035.43A A7, B3 109501.3 A7, C2, C5 127873X F9108035.53A B3 109504.16 A7, C2, C5 127878 B7, F9108035.82A A7, B3 109504.3 C2, D5 127879 B7, B11, F9108035.90A A7, B3 109504.3A A7 127887X F9108035.91 F9 109700.10A C2, C3, C7 127889 D7, F9108035.91A A7, B3 109700.15A C2, C3, C7 127889X F9108390.77 F9 109700.5A A7, C3, C7, F9 127928 F9108390.8 F9 109700.74A C3, C7 127928X F9108391.72 F9 109700.81A A7, C3, C7 127929 F9108391.74 F9 109700.82A A7, C3, C7 127929X F9108391.77 F9 109700.85A A7, C2, C3, C7 128215 F9108391.77A A7 109700.91A A7, C3, C7 128216 F9108391.78 F9 109700.92A A7, C3, C7 128231 F9108391.78A A7 109700.93A A7, C3, C7 128232 F9108391.8 F9 109700.94A C3, C7, F9 128238 A7, B3, C2, C5, D5, F3108391.80A A7 109700.95A C3, C7 128239 A7, B3, C2, C5, D5, F3108391.81 F9 109702.77A A7, C3, C7 128257 B5, C3, C7, F3

F11

PartNumber: Page Number: PartNumber: Page Number: PartNumber: Page Number:128258 B5, C3, C7, F3 129802.5 A7, C2, D5, D9, F9 173C139 D7128275 F9 129803.2 F9 173C141 B7, B9, B11, D9, F9128276 F9 129803.5 F9 173C73 F9128281 F9 129804.2 A7, C2, D5, D9 178C6 B7, B9, B11, D7, D9128282 F9 129804.3 D5, D9 193C6 B7, B11128295 F9 129804.5 A7, C2, D5, D9 195C92 B7, B11, D7, D9128296 F9 129811.13 D3, D7 195C99 B9128306 F9 139002.12 A7, C2, C5 197C283 B7128307 F9 139003.12 C2, C5 197C295 B11128308 F9 139003.13 C2, C5 200C155 B7, B9, B11, F7128320 F9 139004.1 A7, C2, C5 200C156 B7, B9, B11, F7128321 F9 139004.5 A7, C2, C5 200C158 D7, D9128326 F9 139009.1 A7, C2, C5 205C43 B7, B9, B11, D7, D9128327 F9 139009.5 A7, C2, C5 205C65 D7, D9128342 F9 139012.4 F9 205C71 B9128343 A7, B3, C2, D5, F3, F9 139012.6 F9 230C22 B7, B11128344 A7, B3, C2, C5, D3, D5, F3, F9 139013.4 A7, C3, C7, F9 236C13 B7, B9, B11, D7, D9, F7128362 F9 139013.6 C3, C7, F9 236C20 D7, D9128363 F9 139017.4 A7, C3, C7 242C173 B7, B9, B11, F7128386 C2, C5, D3, E3, F3 139017.6 A7, C3, C7 252SP B7, B9, B11, D7, D9128431 A7, B5, C3, C7, F3, F9 139026.6 C7 274C6 B3, F4128432 A7, B5, C3, C7, F3, F9 139032.6 C3, C7 277C149 B7, D7, D9, F9128445 A7, B5, C3, C7, F3 145390.1 A7, B3, B7, F9 277C216 B7, B9, B11128446 A7, B5, C3, C7, F3 145390.2 B7, F9 277C286 F9128462 A7, B5, C3, C7, F3 145390.3 A7, B3, B7 277C353 B7, B9, B11128499 C2, C5 145390.4 A7, B3, B7 277C383 B9, B11128517 B5, F3, F9 145400.1 A7, B3, B7 277C403 B7, B9, B11, F7128518 B5, F3, F9 145400.2 A7, B3, B7, F9 277C418 B9128519 A7, B5, C3, C7, F3, F9 145400.3 A7, B3, B7 277C88 B7, B9, B11, D9128520 A7, B5, C3, C7, F3, F9 145400.4 A7, B3, B7 277C96 B7, B9, B11, D7, D9128529 F9 146390.1 F9 4759 B7, B9, B11, D7, D9128530 F9 146390.2 F9 CA.01.007 E3128537 A7, B5, C3, C7, F3, F9 146400.2 F9 CA.01.008 E3128538 A7, B5, C3, C7, F3, F9 155018.1 B11, F9 CA.01.010 F9128539 A7, B5, C3, C7, F3 155018.2 B11, F9 CA.01.011 C2, C5128540 A7, B5, C3, C7, F3 155018.4 B11, F9 CA.01.012 A7, C2, C5128541 A7, B5, C3, C7, F3 155018.6 B11, F9 CA.01.014 A7, F9128548-C B5, F3, F9 155476.4 B11, F9 CLT007 F9128549-C B5, F3, F9 155477.1 B11, F9 CLT007P F9128561 B5, F3 155698.1 B11, F9 CS.00.005 B7, B9, B11, F7128570 A7, B5, C3, C7, F3 155698.2 B11, F9 CS.00.006 F7128571 A7, B5, C3, C7, F3 155698.4 B11, F9 CS.00.007 B7, B9, B11, F7128572 A7, B3, C2, C5, D5, F3 155698.6 B11, F9 CS.00.008 F7128573 A7, B3, C2, C5, D3, D5, F3, F9 155700.4 B11, F9 CS.00.012 F7128574 A7, B3, C2, C5, D5, F3, F9 155700.6 B11, F9 CS.00.013 F7128575 A7, B3, C2, C5, D5, F3, F9 156079.1 F9 CS.00.014 F7128604 B5, C3, C7, F3, F7 156079.2 F9 CS.00.015 F7128607-C A7, B5, C3, C7, F3, F7 156079.4 F9 CS.00.022 F7128616 B3, C2, C5, F3, F9 156079.6 F9 CS.00.023 F7128617 B3, C2, C5, F3, F9 157020.1 B5, B9, C3, F9 EA10291 B7, B9, B11, D7, D9128654 B5, C3, C7, F3 157020.4 A7, B5, B9, C3, F9 EA10318 B9128693 F3 157020.6 A7, B5, B9, C3, F9 EA60271 C2, C5128694 F3 157481.4 B5, B9, F9 EA60272 C2, C5128695 F3, F9 157482.1 B5, B9, F9 EA60273 C2, C5128696 F3, F9 157700.1 A7, B5, B9, C3, F9 EA60274 F9129778.12 D3, D7 157700.2 B5, B9, C3, F9 EA60275 C2, C5129778.13 D7, F9 157700.4 A7, B5, B9, C3, F9 EA60276 C2, C5129778.3 F9 157700.6 B5, B9, C3, F9 EA60277 C2, C5129799.12 F9 158001.6 C3 EA60278 C2, C5129799.13 F9 158001.8 B5, B9, C3 EA60279 C2, C5129800.12 A7, C2, D3, D7, F9 170C159 B7 EA60281 C2, C5129800.13 A7, C2, D3, D7, F9 170C385 B11 EA60282 D5129801.2 F9 170C428 D7, D9 EA60284 F9129801.3 F9 170C452 B11, F7 EA60289A B5, C3129801.5 F9 170C536 B9, F7 EA60290 B5, B9129802.2 A7, C2, D5, D9, F9 170C542 B9 EA60291A C3, C7129802.3 D5, D9, F9 170C554 B9 EA60292A B5

Part Number IndexPart Number IndexPart Number IndexPart Number Index

F12

GlossaryGlossaryGlossaryGlossary

Adjusting-Ring Threaded level support ring inside clutch. Needs to be rotated towardflywheel to keep proper angle relationship between pressure springs andlevers. Is turned via Kwik-Adjust.

Angle Ring® Push type clutch whose key feature is it’s Belleville spring and lever design,providing constant plate load, and thus maintaining good engagementthroughout it’s entire life. Also, because the spring is isolated from thepressure plate, damage from heat transfer is virtually eliminated. Availablein 310mm, 330mm and 350mm sizes.

Co-axial (CO) Dampened centre clutch discs have a spring centre that contain Co-axialsprings. This is a spring within a spring, an inner and an outer, and aredesigned to dampen critical vibrations in high torque engines.

Clutch Brake Brake device located on the transmission input shaft of unsynchronizedtransmissions behind clutch release bearing. “Sandwiched” between backcover of clutch release bearing and front surface of transmission input shaftbearing cover. Used to slow or stop excess rotation within transmissionwhen selecting first or reverse while vehicle is stationary.

Dampened Disc A series of springs that surround the disc hub and compress as they absorbtorsional vibrations throughout the drivetrain.

Discs Portion of clutch affixed to transmission input shaft.Ceramic Type Disc – Small pads or buttons which are fastened to both sidesof the disc which is of scalloped paddle wheel configuration. Has increasedability to handle loads, stresses and heat therefore significantly increasingclutch life.Organic Type Disc – non-asbestos facings that are suitable for most on-highway applications.

Easy-Pedal 14” and 15.5” pull type release clutches are the most usable and advancedin the industry. Easy Pedal clutches contain assist springs which producelighter pedal effort without compromising performance.

Free Travel Where the dampening disc design offers built-in free travel allowing the dischub to move around 1.5º in either direction before engaging the dampeningsprings, thereby reducing gear rattle when the engine is at idle.

Intermediate Plate Cast iron plate between front and rear driven discs. Reduces wear byabsorbing and diffusing heat.

Kwik-Adjust® Small gear which, when depressed, engages adjusting ring allowing it to beturned to maintain fine adjustment for maintaining correct release bearingposition.

Positive Separator Pin Steel pegs positioned in the protruding tabs of the intermediate plate toensure a constant gap on both sides of the discs as the clutch is released.This assures smoother engagement and cooler operation resulting in longerlife.

F13

Powerthread A more robust adjusting ring design incorporating coarser threads making foreasy adjustments (NOTE: Powerthread is only available on 15.5" models).

Pressure Plate Cast iron plate that squeezes driven disc(s) against the engine flywheel. It issecured to the clutch flywheel ring by springs on earlier models or by drivestraps on current model 15.5" clutches, eliminating lug driven pressure platenoise, reducing vibration and improving clutch assembly balance.

Push Type Clutches The release bearing is pushed towards the flywheel to disengage the clutch.

Pull Type Clutches The release bearing is pulled away from the flywheel to disengage theclutch.

Rigid Disc A clutch disc that has no damper springs and therefore cannot absorb thevibrations and high torque loads of today’s engines. These are very rarelyused and not normally recommended.

Roller Yoke Release bearing yoke with rollers which eliminate vertical loading, providingsmoother operation and reduced bushing and bearing wear. Available forMaintenance Free (MF) models and Solo eXtended Lube (XL) clutches only.

SOLO® Eaton Fuller’s adjustment-free clutch that has an innovative wear-adjustingtechnology that checks for proper alignment and makes any necessaryadjustments.

Stamped Angle Spring® (SAS) 14” Medium-Duty pull type release clutch. Comes in both single and twinplate versions.

Single Plate Clutch assembly consisting of only one driven disc.

Twin Plate Clutch assembly consistsing of two driven discs.

Vibration Control Technology Is the “state of the art” in soft-rate damper designs that significantly(V.C.T ) reduces severe vibration, cutting down on maintenance costs and

downtime, and extending drivetrain component life.

GlossaryGlossaryGlossaryGlossary

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Copyright Eaton Corporation, 2001All rights reserved. Printed in Australia 10/01C100D- 2002

2002 eaton fuller clutch assembly & parts...

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