2006 rsx fog lights

Upload: shaunduece

Post on 04-Apr-2018

225 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/31/2019 2006 Rsx Fog Lights

    1/15

    2005 American Honda Motor Co., Inc - All Rights Reserved. AII 30236 (0507) 1 of 1

    INSTALLATION

    INSTRUCTIONS

    Accessory Application Publications No.

    Issue Date

    JULY 2005

    2006 RSXFOG LIGHTS

    P/N 08V31-S6M-212

    PARTS LIST

    Right fog light

    Left fog light trim

    Right fog light trim

    Left bracket

    Right bracket

    Switch harness

    Fog light harness

    Switch

    4 Stepped screws

    2 Washer-screws, 4 x 8 mm

    2 Washer-bolts, 5 x 12 mm

    8 Washer-screws, 5 x 16 mm

    8 Spring nuts

    Relay

    Washer-bolt, 6 x 12 mm

    2 Lock washers

    24 Wire ties

    Left fog light

    08V31-S6M-2010-91

    Left subbracket

    Right subbracket

    BII 30236

  • 7/31/2019 2006 Rsx Fog Lights

    2/15

    2 of 15 AII 30236 (0507) 2005 American Honda Motor Co., Inc - All Rights Reserved.

    Wire tie with clip

    Fuse label

    TOOLS AND SUPPLIES REQUIRED

    Phillips screwdriver

    8 mm and10 mm Combination wrenches

    Ratchet

    10 mm Socket

    Illustration of Fog Lights Installed on the Vehicle

    INSTALLATION

    Customer Information: The information in this

    installation instruction is intended for use only byskilled technicians who have the proper tools,

    equipment, and training to correctly and safely addequipment to your vehicle. These procedures

    should not be attempted by do-it-yourselfers.

    NOTE: If you're also installing a front under spoiler,install the fog lights first.

    1. Make sure you have the anti-theft code for theradio, then write down the radio station presets.

    2. Disconnect the negative cable from the battery.

    4415060Y

    FUSEBOX

    SWITCH

    RELAY

    SWITCHHARNESS

    RIGHTFOG LIGHT

    LEFTFOGLIGHTFOG

    LIGHTHARNESS

  • 7/31/2019 2006 Rsx Fog Lights

    3/15

    2005 American Honda Motor Co., Inc - All Rights Reserved. AII 30236 (0507) 3 of 1

    BOLTNUT

    BATTERYHOLDER

    CLIP

    POSITIVECABLE BATTERY

    CLIPSELF-TAPPINGSCREW

    LEFTFRONTINNERFENDER

    Routing the Fog Light Harness

    3. Disconnect the positive (+) cable from the battery,and release the clip from the holder bolt.

    6. Remove the two self-tapping screws and one clip,

    then pull the left front inner fender out in thedirection shown. Repeat on the right front innerfender.

    4. Remove the bolt and the nut that fasten the

    battery holder, and remove the holder and thebattery.

    5. Remove the left lid from the front bumper (two

    retaining tabs and one hook). Repeat on the rightlid.

    4213070Y

    RETAININGTAB

    LEFT LID HOOK

    FRONTBUMPER

  • 7/31/2019 2006 Rsx Fog Lights

    4/15

    4 of 15 AII 30236 (0507) 2005 American Honda Motor Co., Inc - All Rights Reserved.

    RELAY BOX

    HOLE

    FOG LIGHTHARNESS 2-PINCONNECTOR(short end)

    FOG LIGHTHARNESS

    WINDSHIELDWASHERTANK FILLERNECK

    FOG LIGHT HARNESS1-PIN CONNECTOR

    VEHICLE HARNESS

    1-PIN CONNECTOR

    BLUETAPE

    BULKHEADUPPER FRAME

    FOG LIGHTHARNESS 2-PINCONNECTOR(long end)

    RIGHTHEADLIGHT

    HOLEPOWER STEERINGFLUID RESERVOIR

    FOG LIGHTHARNESS

    Route in front of thebulkhead center stay.

    BRACKET

    7. Remove the windshield washer tank filler neck clip

    from its holder.

    8. Locate the 1-pin connector blue-taped to thevehicle harness routed under the relay box, and

    remove the blue tape to free the connector.

    9. Connect the 1-pin connector of the fog lightharness to the 1-pin connector of the vehicleharness you just freed.

    10. Route the fog light harness 2-pin connector

    (short end) down into the front bumper through thesame hole as the windshield washer tank filler

    neck.

    11. Route the fog light harness 2-pin connector (long

    end) along the vehicle harness behind the leftheadlight and inside of the bulkhead upper frametoward the right (passengers) side of the vehicle.

    Make sure the 2-pin connector is in front of thebulkhead center stay.

    12. Remove the power steering fluid reservoir.Continue routing the fog light harness 2-pin

    connector behind the right headlight along the

    vehicle harness, then hang it down into the frontbumper through the hole at the rear of the rightheadlight.

  • 7/31/2019 2006 Rsx Fog Lights

    5/15

    2005 American Honda Motor Co., Inc - All Rights Reserved. AII 30236 (0507) 5 of 1

    WIRE TIE

    FOG LIGHT HARNESS1-PIN CONNECTOR

    FOG LIGHTHARNESS

    WIRE TIEBRACKET

    FOG LIGHTHARNESS

    WIRETIE

    FOG LIGHTHARNESS

    BULKHEADUPPER FRAME

    WIRE

    TIES

    WIRE TIEWITH CLIP

    13. Secure the fog light harness 1-pin connector

    connected behind the left headlight to the vehicleharness with one wire tie.

    14. Secure the fog light harness to the vehicle

    harness and the bracket on the left (drivers) sideof the vehicle using three wire ties in the areas

    shown.

    15. Secure the fog light harness to the hole in the

    bulkhead upper frame with the wire tie with clip.

    16. Secure the fog light harness to the vehicleharness along the front bulkhead with three wireties.

    17. Pull out on the right front inner fender, and remove

    the vehicle ground bolt from the right front sideframe. Secure the ground terminal of the fog lightharness with this ground bolt.

    18. Secure the fog light harness to the vehicle harnesswith two wire ties. Do not secure the fog light

    harness to the SRS harness.

    19. Secure the fog light harness to the hole in the rightlower cross member with one wire tie.

    20. Pull out on the left front inner fender, and securethe fog light harness to the vehicle harness with

    three wire ties.

    21. Secure the fog light harness to the hole in the leftlower cross member and to the vehicle harness

    with one wire tie.

    4216020Y

    WIRE TIES

    RIGHT FRONTSIDE FRAME

    FOG LIGHTHARNESS

    LOWER CROSSMEMBER HOLE

    WIRE TIE

    VEHICLEGROUND BOLT(Reused)

    RIGHTFRONTINNERFENDER

    FOG LIGHT HARNESSGROUND TERMINAL

    (Secure the terminal tothe body ground atthe front of the car.)

    SRSHARNESS(YELLOW)

    4216030Y

    LEFT

    FRONTINNERFENDER

    FOG LIGHTHARNESS

    WIRE TIEWIRE TIE

    LOWER CROSSMEMBER HOLE

  • 7/31/2019 2006 Rsx Fog Lights

    6/15

    6 of 15 AII 30236 (0507) 2005 American Honda Motor Co., Inc - All Rights Reserved.

    Installing the Fog Lights

    22. Position the left bracket and left subbracket onthe left fog light, and install two stepped screws

    (one for each) and one 4 x 18 mm washer-screw.Check the identification mark on the brackets

    (R: right, L: left).

    23. Slide four spring nuts onto the opening at the left

    side of the front bumper.

    24. Pull out the fog light harness 2-pin connector and

    plug it into the left fog light. Position the left foglight on the front bumper, and install three

    5 x 16 mm washer-screws and one 5 x 12 mmwasher-bolt.

    25. Repeat steps 22 thru 24 on the right side to installthe right fog light.

    26. Install the tab on the outboard side of the left fog

    light trim into the slot in the front bumper.

    27. Insert one 5 x 16 mm washer-screw into the hole

    in the left fog light trim in the position shown, andsecure the trim with one lock washer from thereverse side.

    28. Repeat steps 26 and 27 on the right side to install

    the right fog light trim.

    Routing the Fog Switch Harness

    29. Inside the vehicle, turn the two knobscounterclockwise, and remove the driversdashboard lower cover (two retaining tabs and twohooks).

    4216041Y

    4 x 8 mmWASHER-SCREW

    LEFT

    BRACKET

    LEFTSUBBRACKET

    STEPPEDSCREW

    LEFTFOGLIGHT

    STEPPEDSCREW

    4216060Y

    LOCKWASHER

    LEFT FOGLIGHT TRIM FRONTBUMPER

    5 x 16 mmWASHER-SCREW

    4216051Y

    FRONTBUMPER

    WASHER-SCREWS,5 x 16 mm (3)

    LEFT

    FOG LIGHT5 mmWASHER-BOLT

    FOG LIGHT HARNESS2-PIN CONNECTOR

    SPRINGNUTS (4)

    DRIVERSDASHBOARDLOWER COVER

    KNOB

    RETAININGTABS (2)

    HOOKS(2)

  • 7/31/2019 2006 Rsx Fog Lights

    7/15

    2005 American Honda Motor Co., Inc - All Rights Reserved. AII 30236 (0507) 7 of 1

    TRIM RING

    RETAININGTAB (4)

    CENTERCONSOLE

    BOOT

    SHIFT KNOB

    PLASTICCLIP

    30. Turn the knob clockwise, and remove the drivers

    dashboard under cover from the holder (one clip).

    31. Pull the center lower cover toward you to release

    the one retaining tab and six clips.

    33. On M/T vehicles, push the boot down while

    holding the plastic clip. Remove the shift knob byturning it counterclockwise.

    34. On A/T vehicles, remove the trim ring from thecenter console (four retaining tabs).

    4602010Y

    HOLDER

    DRIVERSDASHBOARDUNDER COVER

    CLIP

    KNOB

    32. Unplug the vehicle 2-pin connector from the

    accessory socket, and remove the center lowercover.

    CENTER LOWER

    COVER

    CLIPS (6)

    RETAINING TAB

    ACCESSORYSOCKET

    VEHICLE 2-PIN

    CONNECTOR

  • 7/31/2019 2006 Rsx Fog Lights

    8/15

    8 of 15 AII 30236 (0507) 2005 American Honda Motor Co., Inc - All Rights Reserved.

    35. Remove the center console trim by lifting it

    upward to release the six clips and one retainingtab.

    36. Remove the two self-tapping screws that fasten

    the center console.

    37. Remove the beverage holder by lifting it upward to

    release the four clips.

    BEVERAGEHOLDER

    CLIPS (4)

    CENTERCONSOLE

    CENTERCONSOLETRIM

    RETAININGTAB

    CLIPS (6)

    CENTERCONSOLE

    SELF-TAPPINGSCREW

  • 7/31/2019 2006 Rsx Fog Lights

    9/15

    2005 American Honda Motor Co., Inc - All Rights Reserved. AII 30236 (0507) 9 of 1

    SWITCH

    COVER(Discard.)

    RETAININGTABS (2)

    INSTRUMENT PANEL

    A/T Vehicles:

    39. Release the two clips that secure the front of the

    center console, then disconnect the vehicle 2-pinconnector from the accessory socket by first

    sliding the center console toward the rear, thenlifting it upward. On A/T models, remove the

    covers at the front of the center console (oneself-tapping screw for each cover).

    40. Remove the two self-tapping screws and one

    screw, and remove the steering column upper andlower covers (six retaining tabs).

    41. From behind the instrument panel, remove the

    right switch cover (two retaining tabs).

    38. Inside the center console, remove the two clips.

    At the rear of the center console, remove the twoscrews.

    M/T Vehicles:

    STEERINGCOLUMNLOWERCOVER

    SELF-TAPPINGSCREW

    STEERING COLUMNUPPER COVER

    RETAINING TABS (6)

    SCREW

    Pushin.

    SCREWS (2)

    CLIPS (2)

    CENTERCONSOLE

    SELF-TAPPINGSCREW

    VEHICLE 2-PINCONNECTOR

    ACCESSORYSOCKET

    CLIPS

    COVER(Remove.)

    SCREWS (2)

    CLIPS (2)

    CLIP

    CENTERCONSOLE

    ACCESSORYSOCKET

    VEHICLE 2-PINCONNECTOR

  • 7/31/2019 2006 Rsx Fog Lights

    10/15

    10 of 15 AII 30236 (0507) 2005 American Honda Motor Co., Inc - All Rights Reserved.

    4415070Y

    FUSE BOX

    VEHICLE 6-PINCONNECTOR(A/T Vehicles only)

    SWITCH HARNESS1-PIN CONNECTOR(WHT/RED WIRE)

    SWITCHHARNESS 6-PINCONNECTORS

    SWITCHHARNESS

    FUSE BOX

    Location of 6-pin Connector

    BOLT

    Location of 1-pinConnector

    DUMMYCONNECTOR(Discard.)

    If the vehicle is equipped with an optional cigarette

    lighter, plug the switch harness 6-pin connector into thecigarette lighter 6-pin connector.

    43. Unplug the vehicle 6-pin connector from the fusebox, then plug the 6-pin connector of the switch

    harness there. Plug the 1-pin connector (WHT/RED wire) of the switch harness into the fuse box

    as indicated. On M/T vehicles, there is no 6-pinconnector plugged into the fuse box.

    44. On A/T vehicles, locate the 6-pin connector taped

    to the switch harness, and remove the dummyconnector from that connector. Plug the vehicle

    6-pin connector you just unplugged from the fusebox into that connector.

    45. Reinstall the fuse box.

    46. Locate the 1-pin connector blue-taped to the vehicleharness in front of the fuse box, and remove the

    blue tape to free the connector. Plug the remaining1- pin connector of the switch harness into this1-pin connector. Then, secure the 1-pin connector to

    the vehicle harness with one wire tie.

    47. Route the 5-pin connector of the switch harnessunder the steering shaft to the switch opening inthe instrument panel.

    48. Route the terminal end of the switch harness to the

    top of the steering column along the vehicle harness.

    42. Remove the bolt that secures the fuse box, and

    lower the fuse box.

    CIGARETTE LIGHTERHARNESS

    SWITCHHARNESS

    FUSE BOX 6-PINCONNECTOR

    4623010Y

    SWITCH HARNESS 5-PINCONNECTOR(Route to the switch lid opening.)

    VEHICLEHARNESS

    SWITCH HARNESS1-PIN CONNECTOR

    BLUETAPE

    VEHICLE HARNESS1-PIN CONNECTOR

    FUSEBOX

    SWITCHHARNESS

    WIRE TIESTEERINGSHAFT

    TERMINAL END ofSWITCH HARNESS(Route to the top ofthe steering column.)

  • 7/31/2019 2006 Rsx Fog Lights

    11/15

    2005 American Honda Motor Co., Inc - All Rights Reserved. AII 30236 (0507) 11 of 1

    4415080Y

    SWITCH HARNESS12-PIN CONNECTORS

    VEHICLEHARNESS WIRE TIE

    VEHICLEHARNESS12-PINCONNECTORS

    SWITCHHARNESS

    CENTERCONSOLEOPENING

    VEHICLE HARNESS12-PIN CONNECTOR

    WIRETIE

    VEHICLEHARNESS

    49. Above the steering column, disconnect the vehicle

    16-pin connectors. Remove the retainer, and insertthe switch harness terminal into the 16-pinconnector at the location shown. Reinstall the

    retainer.

    50. Reconnect the vehicle 16-pin connector.

    51. Route the switch harness 12-pin connector to the

    center console opening alongside the vehicleharness.

    52. At the center console opening, unplug the vehicle

    12-pin connector.

    53. Connect the vehicle harness 12-pin connectors tothe switch harness 12-pin connectors.

    54. Secure the switch harness to the vehicle harnesswith two wire ties in the areas shown.

    RETAINERVEHICLE 16-PINCONNECTOR

    SWITCH HARNESSTERMINAL(Insert into the 16-pinconnector with thestaked side facingdown.)

    SWITCHHARNESS

    TERMINAL(for connecting theterminal of theswitch harness)

    As Viewed fromthe Harness Side

  • 7/31/2019 2006 Rsx Fog Lights

    12/15

    12 of 15 AII 30236 (0507) 2005 American Honda Motor Co., Inc - All Rights Reserved.

    SWITCH

    INSTRUMENTPANEL

    SWITCH

    HARNESS5-PINCONNECTOR

    55. Attach the fuse label (20A) to the switch harness

    fuse case.

    59. Plug the switch harness 5-pin connector into the

    rear of the switch.

    60. Install the switch into the instrument panel.

    61. Check that all wire harnesses are routed properly

    and all connectors are plugged in.

    62. Reinstall all removed parts.

    63. Reconnect the negative cable to the battery, and

    reset the radio station presets.

    NOTE: Whenever the battery is disconnected, the

    drivers window AUTO function is disabled.

    64. Start the engine. Push down on the driverswindow switch until the window is fully open.

    65. Pull up on the drivers window switch to close thewindow completely, then hold the switch for two

    seconds.

    66. Lower and raise the driver's window to check thewindow AUTO function.

    4415090Y

    RELAY

    STEERING HANGERBEAM

    SWITCH HARNESS

    FUSE CASE FUSE LABEL(20A)

    SWITCHHARNESS

    6 mmWASHER-BOLT

    SWITCHHARNESS4-PINCONNECTOR

    56. Position the relay on the steering hanger beam,

    and install the 6 mm washer-bolt. Plug the switchharness 4-pin connector into the relay.

    57. Pull the switch harness 5-pin connector outthrough the instrument panel.

    58. Secure the switch harness to the vehicle harnesswith seven wire ties in the areas shown.

    4415101Y

    WIRE TIE

    SWITCHHARNESS

    VEHICLEHARNESS

    SWITCHHARNESS5-PIN

    CONNECTOR

    WIRE TIE

    WIRE TIE

  • 7/31/2019 2006 Rsx Fog Lights

    13/15

    2005 American Honda Motor Co., Inc - All Rights Reserved. AII 30236 (0507) 13 of 1

    4216100Y

    SCREW

    TABTRIM

    4216110Y

    WASHERSCREW

    FOG LIGHT WASHER-BOLT

    CONNECTOR

    USE AND CARE

    How to Operate the Fog Lights

    Turn the light switch to the position(headlights on low beam).

    Press the fog light switch (indicator is on).

    NOTE: The fog light lenses can cloud when the

    outside temperature is cold; this is normal and shouldgo away in warm weather.

    Fog Light Aiming Adjustment

    1. Adjust the fog lights:

    Adjust the aiming according to local laws and

    regulations.

    To adjust, turn the aiming adjustment screw

    clockwise or counterclockwise until the correctaiming is obtained.

    Bulb Replacement

    1. Loosen the screw, and remove the left trim (onetab).

    2. Remove the three washer-screws and one washer

    bolt, and pull the fog light toward you. Unplug theconnector, and remove the fog light.

    WASHERSCREW

    4216090Y

    AIMINGADJUSTMENTSCREW

    To raise.

    To lower.

    PHILLIPSSCREWDRIVER

  • 7/31/2019 2006 Rsx Fog Lights

    14/15

    14 of 15 AII 30236 (0507) 2005 American Honda Motor Co., Inc - All Rights Reserved.

    3. Remove the bulb from the fog light by turning it

    counterclockwise and pulling it toward you.

    4. Install the new bulb into the fog light:

    Use only a Honda halogen light bulb ofspecified wattage.

    Rating: 12V 55W H11 Halogen Light Bulb

    Do not touch the bulb. Oily or greasy

    substances on the bulb could shorten itsservice life due to the heat produced when thebulb is turned on. If the bulb is accidentally

    touched, wipe it clean with a clean, soft cloththat has been dampened with denatured

    alcohol or a mild detergent solution.

    5. Reinstall the fog light in the reverse order ofremoval:

    Check that the wire harnesses are not pinched.

    Make sure you tighten the self-tapping screwssecurely.

    4216120YBULB

    FOG LIGHT

    4216130Y

    FOG LIGHT

    BULB

  • 7/31/2019 2006 Rsx Fog Lights

    15/15

    2005 American Honda Motor Co Inc All Rights Reserved AII 30236 (0507) 15 of 1

    LIGHT SWITCH

    OFFLow Hi

    OFF

    ON ONFOGLI

    GHT

    SWITCH

    B

    Y

    L

    G

    R

    W

    BR

    O

    SB

    LG

    P

    GR

    BLACK

    YELLOW

    BLUE

    GREEN

    RED

    WHITE

    BROWN

    ORANGE

    SKY BLUE

    LIGHT GREEN

    PINK

    GRAY

    SMALLRELAY

    COMBINATIONLIGHT SWITCH

    LIGHTINGSWITCH

    PASSING

    DIMMER

    R/W

    R/L B B

    L/R

    W/G

    BATTERY 100A

    15A

    20A

    R/Y RIGHT LEFT

    HEADLIGHT

    HILOW HILOW

    20A

    LIGHTINGRELAY

    30AW/R

    20AR/Y

    R/BR/L

    L/Y

    FOGLIGHTRELAY

    FOGLIGHTS

    B

    FOGLIGHTSWITCH

    R

    CIRCUIT DIAGRAM