2009 ipc energy benchmarking survey initial results survey of 2008 operations
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2009 IPC Energy Benchmarking Survey Initial Results
Survey of 2008 operations
IPC Energy Benchmarking Survey Respondents
2008• 31 Facilities
– 5 Component – 10 EMS/OEM– 5 EMS/Component – 1 EMS/PCB– 8 PCB– 2 Other
• 9 Companies
2009• 15 Facilities
– 1 Component– 6 EMS/OEM– 0 EMS/Comp– 0 EMS/PCB– 8 PCB– 0 Other
• ? Companies
IPC Energy Benchmarking Survey Respondents
2008• 31 Facilities
– 29,254 Employees– $3.8B Sales– 6.9M Bldg Ft2 – 26.47M LSFS– 62.7M PCBAs– 2.5B Components
• 1.6Q BTUs – $40.3M Cost
2009• 15 Facilities
– 7,165 Employees– $1.08B Sales– 2.2M Bldg Ft2– 52.2M LSFS– 1.29M PCBAs– 11K Instruments
• 2.8Q BTUs– $10.3M Cost
IPC Energy Benchmarking Survey Respondents
2007 2008
Monitor Usage 10 of 31 12 of 15
Monitor E Cost 10 of 31 13 of 15
14001 Certified? 5 of 31 13 of 15
Implemented E Reduction Projs?
5 of 31 6 of 15
Implementing E Reductions?
6 of 31 6 of 15
IPC Energy Benchmarking Survey Respondents
2007 2008
Variable Speed Motors 4 of 31 7 of 15
Compressor Unloaders 4 of 31 7 of 15
Equip. Time Controls 5 of 31 10 of 15Waste heat exchangers? 1 of 31 2 of 15WW Heat Exchangers? 0 of 31 1 of 15High Efficiency Lights? 9 of 31 9 of 15
IPC Energy Benchmarking Survey Respondents
2007 2008
Energy Survey? 4 of 31 ? of 15
By Electric Utility 3 of 31 4 of 15
By Gas Utility 3 of 31 3 of 15
By E Consultant 4 of 31 6 of 15
By Gov’t Assist Off. 2 of 31 2 of 15
Energy Use per Bldg Area2007 v 2008
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
MM B
TUs/F
T2
2007 0.22 0.17 0.56 0.24
2008 0.11 0.21 0.75 0.46
Comp EMS PCB Survey
Energy Use per Employee2007 v 2008
0
50
100
150
200
250
MM B
TUs/E
E
2007 23.74 28.85 180.3 56.3
2008 48.7 73.95 194 142.5
Comp EMS PCB Survey
Energy Cost v Sales2007 v 2008
0
0.5
1
1.5
2
2.5
3
3.5
% of
Sale
s
2007 3.19 0.46 2.42 1.06
2008 0.34 1.38 1.07 0.96
Comp EMS PCB Survey
EMS/OEM Manufacturers
Comparison of Energy Usage
Per Employee and per PCB Populated
EMS Energy Use per Employee2008 v 2007
0
10
20
30
40
50
60
70
80
90
100
MM B
TU pe
r EE
MMBTU/EE 91 0 68 69 17 31 74 29
B C E F G J 2008 2007
Energy per EMS Board Populated2008 v 2007
0
50
100
150
200
250
300
350
400
KBTU
per P
CB
KBTU/EE 10356 0 98 120 5 220 345 7
B C E F G J 2008 2007
PCB Manufacturers
Comparison of Energy Usage
Per Employee and LSFS Processed
Energy Use per PCB Employee2008 v 2007
0
50
100
150
200
250
300
350
MMBT
U pe
r EE
MMBTU/EE 0 157 279 306 112 127 191 177 195 180
A D H K L M N O 2008 2007
Energy Use per PCB LSFS2008 v 2007
0
10
20
30
40
50
60
70
80
90
100
KBTU
s per
LSFS
KBTU/EE 0 13 19.4 14.6 152 10.3 11.6 30.2 49.2 20.9
A D H K L M N O 2008 2007