200mm equipment technology development - semicon...
TRANSCRIPT
SEMICON China 2016
200mm Equipment Technology
Development
In An Era of More-than-Moore (MTM)
and The Internet-of-Things (IoT)
Dr Zheng Yuan
Vice President, 200mm Equipment Product Group
Applied Global Services
SEMICON China
March 16th, 2016
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SEMICON China 2016
Presentation Outline
Introduction To Applied Materials
200mm Market Outlook & Trends
More-Than-Moore (MTM) Technologies
200mm Product Portfolio & Manufacturing Capability
Enabling MTM Technologies on 200mm
Summary
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SEMICON China 2016
The Global Strength of Applied
3
Stock Ticker: Nasdaq: AMAT
Fiscal 2015 Revenue: $9.7 billion
Fiscal 2015 RD&E: $1.5 billion
Founded: November 10, 1967
Headquarters: Santa Clara, California
Global Presence: 81 locations in
18 countries
Principal Locations United States, Israel,
Singapore, Taiwan
Employees*: ~14,600 worldwide
Patents: ~10,200 issued
Data as of fiscal year end, October 25, 2015
*Excluding temporary and interns
SEMICON China 2016
What Does Applied Materials Do
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Energy and
Environmental
Solutions
Display Silicon Systems Global Services
SEMICON China 2016
A Global Footprint
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Taiwan
Italy
Singapore
Israel
California
Texas
Montana
Massachusetts India
81 WORLDWIDE LOCATIONS, 18 COUNTRIES
Data as of fiscal year end, October 25, 2015
Germany
China
SEMICON China 2016
LOCATED IN SINGAPORE: Dedicated advanced packaging center since April 2012
14K SQFT CLASS 10 CLEANROOM:
11 Applied platforms & over 40 supporting tools
Asia Product Development Center (APDC)
LOCATED IN SANTA CLARA, CA: HQ dedicated to product development transistors,
interconnects, memory applications.
39K SQFT CLASS 1 cleanroom with 120 tools
Maydan Technology Center
Applied Materials Global R&D Infrastructure
Xi’an Technology Center
LOCATED IN Xi’an China:
Dedicated 200mm demo and development facility
SEMICON China 2016 7
1980 1984 1994 1997 2000 2003 2006 2009 2012 2015
Service Center
开设服务中心
China Office
设立办事处
China Sole Corporation
设立独资公司
China Headquarter
开设中国总部
Training Center
设立培训中心
China Holding Company
设立中国控股公司
Global Procurement Center
设立全球采购中心
Global R&D Center
设立全球研发中心
Applied Materials 30+ years in China
Applied 30th Anniversary
in China 30
周年
SEMICON China 2016
North/Central China
Guangzhou/Shenzhen Area
South China
Beijing & Xi’an Area
Beijing
Shanghai
Xi’an
Wuxi Wuhan
Dalian
Shenzhen
Suzhou
Shanghai Area
East China
Supply Chain Globalization
Expand supply chain base in China to take
advantage of cost effective operations
Partner with strategic contract
manufacturers in China to enhance operation
efficiency
Cultivate advanced manufacturing and process
technology at Chinese local suppliers
Xi’an global semiconductor
procurement center
SEMICON China 2016
Market Outlook & Key Trends
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200mm fab capacity is growing, globally!
China is showing the largest capacity increase of any other region world wide
MTM technologies continue to drive the growth with approx. >80% of China’s 200mm capacity
increase occurring in the foundry space
© SEMI, Global 200mm Fab Outlook, Oct 2015.
Capacity Change by Region
(2015 to 2018)
200mm Fab Capacity by Product Type
(China)
SEMICON China 2016
Evolution of More-Than-Moore (MTM) in the Marketplace
MTM technology segments : MEMS, Power, Analog, Image Sensors, LP-MCU and Packaging technologies;
MTM technologies support: Consumer, Automotive, Industrial, Medical, etc. device segments;
Today ≤200mm represent > 70% of all IC content in Automobiles, Mobile Devices and Wearables;
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SEMICON China 2016
MTM Technologies for Mobile Devices
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Improved Communications
RF Switch Timing Oscillator Antenna Tuning RF Filter
Amazing Sound
Microphones
Advanced
Speaker
Technologies
Navigation &
Environmental Sensing
Gyroscope /
Accelerometer
Magnetometer
Pressure & Humidity
Sensors
Battery Lifetime
Energy
Harvesting
Visual Performance
Micro -
bolometer
Pico-
Projector
Autofocus
Micro-
Display
Security
Fingerprint
Scanning
SEMICON China 2016
MTM Technologies for Automotive
Collision Warning
Adv. Driver Awareness Systems
(ADAS) Interior / Infotainment Systems Vehicle Safety Systems
Engine / Power Train Power Management Systems Chassis / Body Sensors
Heads Up Display
Digital Compass
Pre-Crash Sensing
Emergency Braking
Adaptive Cruise Control Blind-Spot Detection
Lane-Change Assistance
Parking Slot Measurement
Backing Aid Far IR Sensors
High-Beam Control
Cross-Traffic Assist
Object Detection
Side-Impact
Sensors
Front/Rear Impact
Sensors
Driver Monitoring
Auto Dimming Mirrors
Interior Cameras
Stability Control Systems
Noise Cancelling Microphones
Night Vision Cameras
Air Bag Sensors
Active Suspension Passenger Occupation
Rain Sensors
Steering Angle
HVAC Sensors Automatic Lights
Seat Belt Tension Fuel Vapor
Seat Position
Engine Speed Camshaft Position Oil / Fluid Levels
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Starter / Alternator Stop Start
Tire Pressure Monitoring
Cooling Fan Speed
Transmission Gear Position Pedal Position(s) Battery Management Sensor Solar Power Sensors
Mass Air Flow
Altitude Sensor
Manifold Pressure
360° External Cameras
Anti-lock Braking
System
Engine Temperature
Chassis Position Sensors Engine Vibration Sensors Vibration Sensors
Cylinder Temperature
Particulate Sensor
NOx Sensor
High V/I Sensor High-Voltage Battery Cut-Off Sensor
Crash Impact Microphones
Network ICs
Pedestrian Protection Sensor
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What is the Internet-of-Things (IoT)
A basic ‘IoT Device’ is comprised of the
following elements:
Controller
(LP MCU +
Memory + Comms)
Power Supply
(E. Harvester, Battery or
Fixed Line)
Sensor
SEMICON China 2016
IoT Market Forecasts
Forecasts range from 30Bn to 50Bn internet connected devices by 2020
Device Market Value of ~$30Bn in 2020 growing to ~$38Bn in 2024, with a CAGR of ~19%
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© IHS
Cisco predicts 50Bn devices in 2020 IHS, predicts ~30Bn devices in 2020
© Cisco
SEMICON China 2016
200mm Equipment Portfolio
Implant E220/500
Kestrel
VIISion 80/200
Thermal Centura®
RTP
Epi
LPCVD
Gate
Inspection &
Metrology SEMVision
Compass
Complus
VeraSEM
NanoSEM
VeritySEM
PVD Endura®
Al (Slab/Fill)
Liner/Barrier
iLB
CuBS
ALPS Al / Co
CleanW™
SIP TTN
CVD Centura
Producer
DxZ Silane
DxZ TEOS
DxZ SACVD
Gigafill SACVD
Ultima HDP
WxZ and WEB
Etch Centura
MxP®
Super-E
Metal/Poly DPS
ASP+
eMAX
CMP Mirra®
Mirra Mesa
Oxide
Tungsten
STI / Poly
Copper
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Plating Raider®
Nokota®
Bump/Pillar/RDL
TSV
Interconnect ECD
Cleans
Supporting the MTM evolution with innovative 200mm platform technologies
SEMICON China 2016
Extending 200mm Equipment Life
Producer® Mirra®
/ Mirra Mesa®
ComPLUS™ Endura® Centura®
Faster processing 80X
Greater data rate 1000X
More data storage 100X
More computational bandwidth 100X
Available now for
all platforms
shown
Applied Vita
Controller for 200mm
Systems
TM
Full backward compatibility with existing
software versions and customer recipes
SEMICON China 2016
Main 200mm Manufacturing Facility in Austin
Dedicated team
► Average experience >12 years
New and used system manufacturing
► 92,000 sq ft. of manufacturing and warehouse space
► 17 test bays
► Capability to ramp up to >70 tools/quarter
Serving Applied Materials product lines
Comprehensive manufacturing capability
Continuously driving manufacturing efficiency
Field startup and on-site support expertise
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SEMICON China 2016
Enabling MTM Technologies on 200mm Smartphone / Tablet, Automotive and Wearables will drive 200mm device unit growth and new
technology requirement for the next 5+ years
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Automotive
(Body, Engine, Infotainment, ADAS)
Wearables
(Fitness, Garments) Smartphones & Tablets
End Use Application(s)
Segments with >70%
200mm Content
Key inflections in high growth application segments drive requirements for new
materials, packaging and CMOS integration
Adv. CMOS Compatible Films
(PECVD SiGe for MEMS) Ultra Uniform AlN Films
(MEMS RF Filters)
Adv. Epi Technologies
(Power Switching)
Adv. Etch Solutions
(Packaging, Power) Adv. Metal Deposition
(Power Technologies)
Endura Centura / Producer
CVD Centura Epi Centura DPS DTM Endura
SEMICON China 2016
Thick Epitaxial Silicon for MEMS and Power Devices
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Epi Chamber
Improved Hardware
Improved Productivity
Tighter Process Control
New Software Capability
Thickness Profile Resistivity Profile
Growth Rate Profile
Epi GR (um/min)
SEMICON China 2016
High Deposition Rate Aluminum for Thick Al Applications
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Single pass, per chamber up to 12µm thick films
High productivity >2.3µm/min deposition rate
Defect free films, no whiskers, no hillocks
Logic, Power, MEMS, Automotive and RF Power
Thick Aluminum layer processed at 350°C with
minimal depth grain boundaries at ≤105nm
SEMICON China 2016
Aluminum Nitride Films for RF Filter Devices Application in MEMS and Power Devices
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(8” Wafer Images Shown)
No
n-U
nif
orm
ity (
1σ
)
Th
ick
ne
ss
No
n-U
nifo
rmity
FW
HM
De
po
sitio
n R
ate
(nm
/min
)
Best in class thickness uniformities
High degree of crystallinity for (002) oriented films
Production proven Endura ™PVD platform
SEMICON China 2016
Deep Reactive Ion Etch (DRIE) DRIE for Power, MEMS and Packaging Technologies
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New Etch Processes for SiC
and GaN Applications
GaN Etch SiC Etch
DPS-DTM
(200mm)
DPS II – Silvia / Silvia-N
(200mm/300mm)
Transitioning MTM Technologies to
200mm/300mm Capable Tools
High Aspect Ratio
(>110:1)
Sub-Micron CD
(<< 200nm)
High Etch Rate
(>25µ/min)
SEMICON China 2016
Ultra Low Temperature / Thick / Conformal Dielectrics
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Producer™ Mainframe
(3-Twin Chamber Configuration)
For Application in MEMS, Power Devices and Packaging
Thick PECVD TEOS Oxide Conformal Nitride Low Temp PECVD SiGe
Centura™ Mainframe
(4-DxZ Chamber Configuration)
Amorphous Silicon (aSi) Low Temp Via Last Liner
High Deposition Rates
Best In Class Low Temp Capabilities
Thicker Films For MTM Applications
Industry Leading Platform
SEMICON China 2016
Ongoing Development of Key Materials on 200mm
Continued Investment In New Materials, Process and Hardware Capability
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Next Generation
RF/pDC PVD
SEMICON China 2016
Transition Technologies
The 200mm/300mm transition will occur in MTM on an opportunistic basis, likely under the
following considerations:
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Volume / ASP Pressure Available BW On Depreciated 300mm Line
More Sophisticated ASIC Opportunity For Disruption (ASP/ Technology)
WLCSP Required Technology Existing Or Easily Ported To 300mm
Examples from the MEMS segment may include:
Gyro – ASIC / WLCSP AlN Based Devices Disruptive Technologies
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