2010 manual illustrated parts

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Model Number S2010ACCPRUSGModel Number S2010ACCPR0SG (International)

Illustrated PartsManual2010

500 Sno Pro®

TABLE OF CONTENTS2010 500 Sno Pro

(Model No. S2010ACCPRUSG) (Model No. S2010ACCPROSG - International)

SKI AND SPINDLE ASSEMBLY .............................................................................................................................. 1A-ARM ASSEMBLY ................................................................................................................................................. 2SHOCK ABSORBER AND SWAY BAR ASSEMBLY .............................................................................................. 3FRONT SUSPENSION SHOCK ABSORBER ......................................................................................................... 4STEERING POST AND TIE ROD ASSEMBLY ....................................................................................................... 5HANDLEBAR AND CONTROLS .............................................................................................................................. 6HYDRAULIC BRAKE CONTROL ASSEMBLY ........................................................................................................ 7DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES ................................................................................................ 8DRIVE/DROPCASE ASSEMBLY ............................................................................................................................ 9SLIDE RAIL AND TRACK ASSEMBLY ................................................................................................................. 10IDLER WHEEL ASSEMBLY .................................................................................................................................. 11REAR SUSPENSION FRONT ARM ASSEMBLY .................................................................................................. 12REAR SUSPENSION FRONT ARM SHOCK ABSORBER ................................................................................... 13REAR SUSPENSION REAR ARM ASSEMBLY .................................................................................................... 14REAR SUSPENSION REAR ARM SHOCK ABSORBER ...................................................................................... 15FRONT FRAME AND STEERING SUPPORT ASSEMBLY .................................................................................. 16HOOD AND WINDSHIELD ASSEMBLY ................................................................................................................ 17HEADLIGHT AND WIRING ASSEMBLY ............................................................................................................... 18CONSOLE AND SWITCH ASSEMBLY ................................................................................................................. 19BELLY PAN ASSEMBLY ....................................................................................................................................... 20BELT GUARD ASSEMBLY .................................................................................................................................... 21GAS TANK AND TAILLIGHT ASSEMBLY ............................................................................................................. 22FUEL PUMP ASSEMBLY ...................................................................................................................................... 23SEAT ASSEMBLY ................................................................................................................................................. 24CHASSIS, REAR BUMPER, AND SNOWFLAP ASSEMBLY ................................................................................ 25COOLING ASSEMBLY .......................................................................................................................................... 26ENGINE AND RELATED PARTS .......................................................................................................................... 27EXHAUST ASSEMBLY .......................................................................................................................................... 28AIR SILENCER ASSEMBLY .................................................................................................................................. 29OIL TANK ASSEMBLY .......................................................................................................................................... 30DRIVE CLUTCH .................................................................................................................................................... 31DRIVEN CLUTCH .................................................................................................................................................. 32CYLINDER AND HEAD ASSEMBLY ..................................................................................................................... 33CRANKCASE ASSEMBLY .................................................................................................................................... 34PISTON AND CRANKSHAFT ................................................................................................................................ 35REED VALVE/THROTTLE BODY ASSEMBLY ..................................................................................................... 36OIL PUMP .............................................................................................................................................................. 37WATER PUMP/WATER MANIFOLD ..................................................................................................................... 38RECOIL STARTER ................................................................................................................................................ 39MAGNETO ............................................................................................................................................................. 40ELECTRICAL ......................................................................................................................................................... 41

NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not tobe used for assembly. For assembly procedures, use an Arctic Cat Service Manual. For a complete list of related items,refer to the current accessory catalog.

©2009 Arctic Cat Inc. Printed October 2009®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

2010 500 Sno Pro

Ref Part No. Qty DescriptionNew Ref Part No. Qty DescriptionNew

SKI AND SPINDLE ASSEMBLY0744-769

1 2603-833 X 2 Ski, Plastic - Black2 2603-746 4 Insert3 2603-598 2 Handle, Plastic - Black4 8047-366 4 Nut, Lock5 1623-688 2 Screw, Machine6 1623-689 2 Screw, Machine7 0703-871 2 Wearbar8 8047-486 8 Nut, Lock9 0423-744 2 Nut, Lock

10 6606-205 X 2 Washer, Slide Spring11 1623-801 X 2 Washer

121314

1516171819

0123-458 2 Pin, Cotter1623-781 X 2 Screw, Cap2703-560 1 Spindle, Steering - Right - Green

(inc. 15)2703-561 1 Spindle, Steering - Left - Green (inc. 15)2603-481 4 Bearing2603-813 X 2 Axle, Spindle2603-824 2 Damper, Ski2603-894 X 2 Plate, Ski Damper3606-549 2 Spring, Slide

1

2010 500 Sno Pro

Ref Part No Qty DescriptionNewRef Part No. Qty DescriptionNew Ref Part No. Qty DescriptionNew

A-ARM ASSEMBLY0742-997

1 2703-694 X 1 A-Arm, Upper - Right - Green (inc. four No. 2)

2703-695 X 1 A-Arm, Upper - Left - Green (inc. four No. 2)

2 1603-895 16 Bearing3 2703-566 1 A-Arm, Lower - Right - Green

(inc. four No. 2)2703-567 1 A-Arm, Lower - Left - Green

(inc. four No. 2)

456789

101112

2

0623-728 4 Washer8422-202 4 Nut, Lock2603-544 4 Axle, Lower A-Arm - Front2603-643 2 Axle, Spindle - Upper A-Arm - Outer2603-762 2 Axle, Upper A-Arm8408-055 2 Screw, Cap8409-075 4 Screw, Cap8408-090 2 Screw, Cap8427-002 8 Nut, Lock

2010 500 Sno Pro

3


SHOCK ABSORBER AND SWAY BAR ASSEMBLY0744-775

1 2703-705 X 2 Shock, Ski2 2703-406 2 Spring, Compression - 145 lb - White

2703-386 2 Spring, Compression - 160 lb - White - Optional



3 3604-200 2 Retainer, Spring4 8408-045 4 Screw, Cap5 8427-002 4 Nut, Lock6 3604-109 4 Sleeve, Shock7 4639-961 1 Kit, Sway Bar - 11.1 mm - Black (inc. 8)

4639-962 1 Kit, Sway Bar - 12.7 mm - Black (inc. 8) - Optional

4639-963 1 Kit, Sway Bar - 14.3 mm - Black (inc. 8) - Optional

8 2603-803 2 Bushing, Sway Bar - 11.1 mm2603-804 2 Bushing, Sway Bar - 12.7 mm -

Optional2603-775 2 Bushing, Sway Bar - 14.3 mm -

Optional9 2603-829 2 Bracket, Mounting - Sway Bar

10 8408-616 4 Screw, Cap11 1623-564 4 Washer12 2603-830 2 Link, Sway Bar13 8408-835 4 Screw, Cap14 8427-802 4 Nut, Lock

2010 500 Sno Pro

4


FRONT SUSPENSION SHOCK ABSORBER0744-776

- 2703-705 X 1 Complete Shock Absorber1 1604-222 4 Bushing, Shock2 2604-223 2 Sleeve, Eyelet3 0603-910 1 Eyelet, Shock4 2603-870 X 1 Rod, Shock5 2603-459 1 Bumper, Shock6 2604-413 1 Bearing - Assembly7 2604-815 1 Kit, Seal/Rebuild8 2603-896 X 1 Spacer9 0603-540 1 Washer, Top Out

10 0603-334 1 Valve, 0.800 x 0.008 in.11 0603-337 2 Valve, 0.900 x 0.008 in.12 0603-343 2 Valve, 1.100 x 0.008 in.13 0603-344 1 Valve, 1.100 x 0.010 in.14 0603-347 1 Valve, 1.250 x 0.010 in.15 0603-349 1 Valve, 1.300 x 0.008 in.16 0603-348 1 Valve, 1.300 x 0.006 in.17 2603-897 X 1 Piston, 0.035 in. - Orifice18 0603-331 1 Valve, 0.700 x 0.008 in.

19 3604-171 1 Valve, 0.600 x 0.004 in.20 3604-170 1 Washer, Top Out21 0603-389 1 Washer, Backup22 0603-301 1 Nut23 2604-816 1 Piston, Floating24 1604-316 1 Screw, Relief (inc. 25)25 1604-425 1 O-Ring26 2603-245 2 Retainer, Wear Sleeve27 2603-246 1 Sleeve, Wear28 2604-840 1 Nut, Adjuster29 2604-841 1 Collar, Locking - Adjuster Nut30 2604-897 1 Decal, Shock31 2603-791 1 Body, Shock32 2604-817 1 End Cap, Shock (inc. 33-34)33 0703-341 1 Valve, Pressure (inc. 34)34 1604-318 1 O-Ring35 0624-097 1 Screw, Valve36 5639-240 AR Oil, Shock - 1 qt

2010 500 Sno Pro

5


STEERING POST AND TIE ROD ASSEMBLY0744-019

1 1705-242 1 Post, Steering2 0705-355 2 Cap, Adjusting Block - Upper3 0605-676 2 Cap, Adjusting Block - Lower4 0605-875 1 Riser, Handlebar - 3.44 in.

0605-779 1 Riser, Handlebar - 4.40 in. - Optional0605-838 1 Riser, Handlebar - 5.40 in. - Optional

5 0623-872 8 Screw, Cap6 1606-079 2 Plug7 1705-240 1 Drag Link - Assembly (inc. 8-9)8 0605-760 2 Bearing9 0605-971 2 Insert

10 1605-018 X 2 Rod End - Right-Hand Thread11 8420-002 2 Nut, Hex - Right-Hand Thread12 0605-952 2 Tube, Tie Rod - Spindle13 0423-013 2 Nut, Hex - Left-Hand Thread

14 1605-019 X 2 Rod End - Left-Hand Thread15 8408-045 2 Screw, Cap16 8427-002 5 Nut, Lock17 1623-803 2 Washer18 8409-860 1 Screw, Cap19 0605-972 1 Axle, Bearing - Housing20 1705-110 1 Housing w/Bearing21 0605-973 1 Stop, Steering Post22 8427-802 5 Nut, Lock23 1705-308 1 Housing, Bearing24 3604-210 1 Spacer, Bearing25 8476-820 2 Screw, Machine26 8408-840 2 Screw, Cap27 0605-576 2 Block, Mounting - Steering Post28 8408-880 2 Screw, Cap

2010 500 Sno Pro


HANDLEBAR AND CONTROLS0744-777

1 0687-226 X 1 Cable, Throttle (inc. 2)2 0623-464 2 Nut3 0124-057 1 E-Ring4 0124-056 1 Washer5 0123-788 AR Tie, Cable - 8 in.6 4606-945 2 Grip, Handlebar7 0609-882 X 1 Control, Throttle - Rear (inc. 8-13)8 0609-859 1 Kit, Throttle Lever Mounting

(inc. 9-12)9 – 1 Axle, Lever - Throttle - Included in

Kit10 – 2 Cap, Lever Axle - Included in Kit11 – 1 Spacer, Lever Axle - Included in Kit12 0123-766 1 Nut, Push - Included in Kit

13141516171819202122

232425

6

0609-795 1 Lever, Throttle0617-248 1 Pad, Insulator0609-827 X 1 Element, Thumbwarmer0609-595 1 Clip, Retaining0609-832 1 Control, Throttle - Front0609-792 1 Cover, Connector0609-793 1 Screw, Machine0609-791 4 Screw, Self-Tapping1705-092 1 Handlebar0609-828 1 Element, Handwarmer - Right0609-829 1 Element, Handwarmer - Left1686-590 X 1 Harness, Handlebar1705-307 1 Wrap, Handlebar0605-986 1 Foam, Handlebar

2010 500 Sno Pro


HYDRAULIC BRAKE CONTROL ASSEMBLY0739-256

1 1602-964 1 Brake Assembly (inc. 2-14)2 1602-712 1 Lever, Brake3 0623-430 1 Screw, Machine4 0623-056 1 Nut, Lock5 0602-740 1 Reservoir6 0602-741 1 Gasket, Cover7 0602-742 1 Cover, Reservoir8 0623-506 2 Screw, Machine9 0623-613 2 Screw, Machine

10111213141516

0602-587 1 O-Ring– 1 Master Cylinder - Not a Service Part

8052-212 2 Washer, Internal Tooth Lock0623-432 2 Screw, Machine0602-907 1 Clamp, Master Cylinder0609-648 1 Switch, Taillight1602-488 1 Brakeline, Hydraulic

- 0436-908 AR Fluid, Brake - High Temperature - 12 oz - Not Illustrated

7

2010 500 Sno Pro


DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES0744-023

1 0728-183 1 Track Drive - Assembly (inc. 2-5)2 1602-247 2 Sprocket, Drive3 2602-273 1 Driveshaft4 1702-055 1 Flange, Bearing - Inner - Assembly5 2602-185 1 Washer, Speedometer Sensor6 8047-426 3 Nut, Lock7 2602-279 1 Disc, Brake8 1702-188 X 1 Shaft, Driven (inc. 9-10)9 1602-114 1 Collar, Hub - Brake Disc

10 1602-233 1 Bearing, 1 in. w/o Lock Collar11 0602-932 2 Plate, Flange12 0101-076 1 Key13 5606-989 1 Plate, Nut - Driven Shaft14 8060-682 3 Rivet15 0648-785 1 Shaft, Stub16 0123-053 1 Washer17 0726-297 X 1 Clutch, Driven18 0123-019 1 Washer19 8002-139 1 Screw, Cap

202122232425262728293031323334353637

8

1602-639 1 Caliper, Brake - Assembly (inc. 21-31)8005-679 2 Screw, Cap8050-272 2 Washer0602-590 1 Fitting, Adapter

– 1 Housing - Not a Service Part0602-729 1 O-Ring, Housing0602-583 2 O-Ring0602-708 2 Piston0602-707 1 Screw, Bleed - Assembly

– 1 Housing - Not a Service Part0702-229 1 Pad, Brake - Set (inc. 31)0602-706 1 Pin, Retaining1623-558 2 Screw, Cap1623-766 3 Screw, Self-Tapping2602-186 1 Bracket, Speedometer Sensor0630-207 1 Sensor, Speedometer0623-797 1 Screw, Self-Tapping1623-406 1 Clip, Routing

2010 500 Sno Pro


DRIVE/DROPCASE ASSEMBLY0742-988

1 0702-628 1 Dropcase w/Studs (inc. 2-7)2 0123-523 4 Bolt, Ribbed3 0607-025 9 O-Ring4 0623-117 2 Bolt, Ribbed5 0623-317 3 Stud6 0623-094 1 Washer7 8042-426 1 Nut8 7998-488 1 Cover, Dropcase - Assembly

(inc. one No. 9-10)9 0623-293 2 Plug, Dropcase

10 1602-213 2 O-Ring11 0602-462 1 Stick, Oil Level12 0670-183 1 O-Ring, Oil Level Stick13 0602-437 1 Seal, Dropcase14 8020-134 6 Screw, Cap15 0623-465 2 Nut, Lock16 0623-231 2 Washer17 1602-690 1 Sprocket - 46T (15 Wide)18 1602-600 1 Sprocket - 20T (15 Wide)19 1602-774 1 Chain - 74P (15 Wide)20 0602-198 1 Plate, Flange

21222324252627

28293031323334353637383940

0123-150 1 Nut1602-101 1 Screw, Chain Roller1602-864 1 Pivot, Tensioner1602-855 1 O-Ring8047-366 2 Nut, Lock1602-322 1 O-Ring0702-833 1 Adjuster, Chain - Assembly

(inc. 28-30 and one No. 25)8002-046 1 Screw, Cap0605-812 1 Bracket, Chain Roller1602-963 1 Pad, Tightener1602-051 1 Bearing, 1 in.0107-003 2 Seal1602-601 1 Bearing, 1 1/16 in.8041-426 3 Nut, Lock8047-426 7 Nut, Lock1623-121 1 Bolt, Carriage8011-139 2 Bolt, Carriage8040-426 3 Nut, Lock0602-932 1 Plate, Flange2602-229 2 Seal, Bearing

9

2010 500 Sno Pro


SLIDE RAIL AND TRACK ASSEMBLY0744-826

- 1704-905 X 1 Complete Skid Frame Assembly1 3604-477 2 Rail, Formed2 0604-930 4 Axle, Inner3 3604-573 X 1 Spacer4 8047-366 3 Nut, Lock5 3604-003 2 End Cap, Slide Rail6 1623-539 2 Screw, Cap7 0123-869 2 Screw, Machine8 2604-974 2 Wearstrip, Slide Rail - Black9 8041-366 2 Nut, Lock

10 1623-536 6 Screw, Cap11 8017-405 2 Screw, Machine12 2604-868 2 Pad, Shock13 8041-246 2 Nut, Lock

1415161718192021222324252627

10

8020-131 4 Screw, Cap2604-593 4 Bracket, Mounting - Front Arm8047-426 4 Nut, Lock1623-404 4 Screw, Machine2604-656 2 Pad, Shock3604-487 2 Brace, Rail8051-277 4 Washer, Lock1623-535 4 Screw, Cap1623-544 8 Screw, Cap2604-259 1 Crossbrace2602-255 1 Track Assembly (inc. 25)2602-081 34 Clip, Guide1704-400 1 Block, Coupling8020-040 1 Screw, Cap

2010 500 Sno Pro


IDLER WHEEL ASSEMBLY0744-786

1 8020-232 6 Screw, Cap2 8050-282 8 Washer3 3604-039 6 Wheel, Idler (inc. 4-5)4 3604-033 6 Bearing5 0623-946 6 Ring, Retaining6 8020-224 6 Screw, Cap7 3604-004 6 Block, Mounting - Idler Wheel8 8047-486 16 Nut, Lock9 1623-037 2 Screw, Cap

10 3604-083 2 Spacer11 0623-912 4 Washer12 1604-792 1 Axle13 3604-581 X 2 Spacer14 2604-698 2 O-Ring15 3604-080 1 Axle16 1704-929 X 1 Pivot, Shock (inc. 17)17 9916-963 1 Fitting, Grease18 2604-600 2 Block, Slide

1920212223242526272829

3031323334

2604-515 2 Slide, Spring8002-227 2 Screw, Cap3606-799 2 Cap1704-891 1 Kit, Rear Axle (inc. 23-24)2604-914 2 Nut, Axle3604-484 1 Axle, Rear2604-115 1 Spacer3604-185 2 Wheel, Idler (inc. 27-28)0107-598 2 Bearing1623-622 2 Ring, Retaining1704-932 X 1 Bushing, Adjuster - Right1704-933 X 1 Bushing, Adjuster - Left0124-310 2 Screw, Cap8040-366 4 Nut, Lock1704-379 2 Adjuster, Track1623-539 4 Screw, Cap0644-558 X 1 Tool, Axle Nut

11

2010 500 Sno Pro


REAR SUSPENSION FRONT ARM ASSEMBLY0744-787

1 1704-910 X 1 Arm, Front Suspension (inc. 2)2 0604-889 4 Bushing3 8047-486 3 Nut, Lock4 8020-228 2 Screw, Cap5 0104-629 2 Spacer6 8002-041 2 Screw, Cap7 0623-875 6 Washer8 3604-478 2 Strap, Limiter9 8002-044 2 Screw, Cap

10 8040-366 4 Nut, Lock11 1704-909 X 1 Axle, Front Arm (inc. 12-13)12 3604-554 X 1 Axle

13141516171819

20

12

3604-555 X 2 Bushing8020-225 2 Screw, Cap1704-907 X 1 Shock Absorber3604-200 1 Retainer, Spring8020-227 1 Screw, Cap1603-531 1 Axle1704-821 1 Spring, Compression - 190 lb1704-820 1 Spring, Compression - 170 lb - Optional1704-822 1 Spring, Compression - 210 lb - Optional1704-819 1 Spring, Compression - 230 lb - Optional1704-831 1 Spring, Compression - 250 lb - Optional0604-790 1 Cover, Shock

2010 500 Sno Pro


REAR SUSPENSION FRONT ARM SHOCK ABSORBER0744-788

- 1704-907 X 1 Complete Shock Absorber1 0604-625 1 Eyelet, Shock2 3604-582 X 1 Rod, Shock3 2604-812 1 Bearing - Assembly4 2604-815 1 Kit, Seal/Rebuild5 0603-540 1 Washer, Top Out6 0603-335 1 Valve, 0.800 x 0.010 in.7 0603-338 1 Valve, 0.900 x 0.010 in.8 0603-340 1 Valve, 1.000 x 0.008 in.9 0603-343 1 Valve, 1.100 x 0.008 in.

10 0603-349 2 Valve, 1.300 x 0.008 in.11 2603-897 X 1 Piston, 0.035 in. - Orifice12 0603-342 1 Valve, 1.000 x 0.006 in.13 0603-333 1 Valve, 0.800 x 0.006 in.14 3604-171 2 Valve, 0.600 x 0.004 in.15 3604-170 1 Washer, Top Out16 0603-389 1 Washer, Backup

17181920212223242526272829303132

0603-301 1 Nut2604-816 1 Piston, Floating1604-316 1 Screw, Relief (inc. 20)1604-425 1 O-Ring2603-245 2 Retainer, Wear Sleeve2603-246 1 Sleeve, Wear2604-840 1 Nut, Adjuster2604-841 1 Collar, Locking - Adjuster Nut2603-475 1 Decal, Shock3604-412 1 Body, Shock2604-817 1 End Cap, Shock - Assembly (inc. 28-29)0703-341 1 Valve, Pressure (inc. 29)1604-318 1 O-Ring0624-097 1 Screw, Valve2604-415 1 Sleeve5639-240 AR Oil, Shock - 1 qt

13

2010 500 Sno Pro


REAR SUSPENSION REAR ARM ASSEMBLY0744-790

1 1704-918 X 1 Arm, Idler (inc. two No. 2-3 and 4-7)2 1623-011 3 Washer3 1623-010 3 Fitting, Grease4 2603-481 2 Bearing5 3604-222 2 Bushing, Flared6 3604-226 1 Axle7 3604-223 2 Bearing8 1704-368 1 Arm, Rear (inc. one No. 2-3)9 1604-307 2 Axle, Serrated

10 2604-665 1 Tube, Axle11 1623-037 1 Screw, Cap12 8051-277 1 Washer, Lock13 8040-486 3 Nut, Lock14 1623-674 1 Screw, Cap15 8047-486 2 Nut, Lock16 1604-204 1 Block, Spring Adjuster - Right

1604-205 1 Block, Spring Adjuster - Left17 0623-138 2 Ring, Retaining18 3604-388 1 Axle, Inner Carriage19 3604-230 2 Wheel, Idler (inc. 20-21)20 3604-257 2 Bearing

212223

24252627282930313233343536373839

14

3604-256 2 Ring, Retaining3604-414 2 Sleeve, Spring1704-916 X 1 Spring, Suspension - Right 1704-917 X 1 Spring, Suspension - Left3604-408 2 Brace, Support8020-222 2 Screw, Cap8020-225 2 Screw, Cap0623-237 2 Snap Ring1623-389 2 Washer1704-377 2 Link, Rear Shock (inc. 30)0603-083 4 Bearing1623-384 2 Washer, Urethane8020-226 1 Screw, Cap1604-139 1 Sleeve, Shock1704-908 X 1 Shock Absorber8026-414 1 Screw, Cap3604-209 2 Axle, Link - Flanged3604-210 2 Spacer2604-698 2 O-Ring8047-610 1 Nut, Lock

2010 500 Sno Pro


REAR SUSPENSION REAR ARM SHOCK ABSORBER0744-791

- 1704-908 X 1 Complete Shock Absorber1 1604-222 2 Bushing, Shock2 2604-223 1 Sleeve, Eyelet3 0604-893 1 Eyelet, Shock4 2604-622 1 Rod, Shock5 2604-530 1 Screw, Machine6 2604-880 1 Kit, Seal/Rebuild7 2604-627 1 Cap, Shock8 2603-466 1 Washer, Top Out9 0603-337 1 Valve, 0.900 x 0.008 in.

10 0603-343 1 Valve, 1.100 x 0.008 in.11 0603-348 1 Valve, 1.300 x 0.006 in.12 2604-631 3 Valve, 1.600 x 0.010 in.13 0603-342 1 Valve, 1.100 x 0.006 in.14 3604-577 X 2 Valve, 1.600 x 0.008 in.

151617181920212223242526272829

2604-645 1 Piston, 0.055 in. - Orifice2604-632 1 Valve, 1.425 x 0.012 in.0603-339 1 Valve, 1.000 x 0.006 in.3604-578 X 1 Washer, Top Out0603-389 1 Washer, Backup0603-301 1 Nut2604-886 1 Piston, Floating3604-579 X 1 Body, Shock2604-889 1 Decal, Shock0703-341 1 Valve, Pressure (inc. 25)1604-318 1 O-Ring0624-097 1 Screw, Valve1604-664 1 Bearing3604-147 2 Ring, Retaining5639-240 AR Oil, Shock - 1 qt

15

2010 500 Sno Pro


FRONT FRAME AND STEERING SUPPORT ASSEMBLY0744-792

1 1707-365 X 1 Gusset, Lower Arm2 8409-026 1 Screw, Cap3 1623-428 6 Screw, Cap4 8408-616 2 Screw, Cap5 8427-602 18 Nut, Lock6 4706-518 1 Brace, Diagonal - Right - Black

4706-519 1 Brace, Diagonal - Left - Black7 8408-845 2 Screw, Cap8 0623-589 4 Clip, Retaining - Optional9 1707-164 1 Bulkhead, Steering

10 0607-930 1 Tube, Steering - Bulkhead - Right0607-931 1 Tube, Steering - Bulkhead - Left

11 8408-645 2 Screw, Cap12 8408-640 4 Screw, Cap13 1623-241 2 Rivet14 1623-463 4 Screw, Self-Tapping15 8408-880 2 Screw, Cap16 1707-420 X 1 Arm, Steering - Right (inc. 17)

1707-421 X 1 Arm, Steering - Left (inc. 17)17 1623-010 2 Fitting, Grease18 2603-436 2 Axle, Steering Arm19 8427-802 4 Nut, Lock20 4706-779 X 1 Spar, Upper - Black21 8476-630 2 Screw, Machine

22232425262728

29

3031323334353637

38394041

16

9611-057 X 1 Decal, Diagnostics4606-942 X 1 Plate, Mounting - ECU8408-835 2 Screw, Cap4706-885 X 1 Crossbrace, Front Arm Mount6606-063 1 Panel, Close-Off8408-090 1 Screw, Cap0605-962 1 Bracket, Steering - Right0605-963 1 Bracket, Steering - Left4706-096 1 Spar, Middle - Machine - Right4706-097 1 Spar, Middle - Machine - Left8427-002 1 Nut, Lock1623-052 1 Clip, U-Nut5606-396 1 Bracket, Mounting - Console8408-630 2 Screw, Cap8408-625 4 Screw, Cap8424-602 4 Nut8476-625 6 Screw, Machine4706-524 1 Spar, Rear - Right4706-525 1 Spar, Rear - Left0116-074 10 Snap, Cushion8060-284 10 Rivet5606-616 1 Brace, Support - Spar8060-686 4 Rivet

2010 500 Sno Pro


HOOD AND WINDSHIELD ASSEMBLY0744-759

1 2718-916 X 1 Hood w/Decals - Green (inc. 2-10)2 2718-759 1 Hood w/o Decals - Green (inc. 3-7)3 8611-302 1 Decal, Caution/Warning - French4 8611-303 1 Decal, Caution/Warning - English5 0617-576 1 Foam, Hood - Right

0617-577 1 Foam, Hood - Left6 0617-579 1 Foam, Hood - Center7 0617-578 1 Foam, Hood - Rear8 9611-016 X 1 Decal, Hood - Lower - “Arctic Cat” -

Right9611-017 X 1 Decal, Hood - Lower - “Arctic Cat” -

Left9 9611-018 X 2 Decal, Hood - “500”

10 8611-682 1 Decal, Hood - Crest11 4606-614 1 Vent, Hood - Inner - Right - Black

4606-615 1 Vent, Hood - Inner - Left - Black12 1606-930 2 Strap, Hold-Down13 0609-904 X 1 Switch, Headlight (inc. 14)

141516171819202122232425

2627282930

0609-905 X 1 Nut9611-054 X 1 Decal, Switch - Headlight5606-641 1 Duct, Brake0623-778 2 Rivet0423-356 2 Screw, Shoulder8050-217 2 Washer0423-540 2 Nut, Lock0616-032 2 O-Ring, Windshield5606-867 1 Windshield0623-362 3 Rivet, Reinstallable0620-353 X 1 Speedometer/Tachometer4706-526 1 Bracket, Mounting - Speedometer/

Tachometer0423-535 4 Rivet, Reinstallable4706-527 1 Plate, Backing0423-493 2 Nut w/Washer0644-566 X 1 Wrench - Optional0423-425 1 Rivet

17

2010 500 Sno Pro


HEADLIGHT AND WIRING ASSEMBLY0744-794

1 0609-852 1 Headlight Assembly - Right (inc. 2-3)0609-853 1 Headlight Assembly - Left (inc. 2-3)

2 0409-073 2 Bulb, Headlight3 0409-045 2 Bulb, Headlight4 8061-508 8 Rivet5 5606-390 1 Bracket, Headlight - Right

5606-391 1 Bracket, Headlight - Left6 8427-602 4 Nut, Lock7 0423-447 4 Grommet8 0423-356 4 Screw, Shoulder9 5606-392 1 Bracket, Headlight - Middle

10111213141516171819

18

1623-052 2 Clip, U-Nut0623-360 2 Spring, Adjustment - Headlight1623-024 2 Screw, Adjustment1686-587 X 1 Harness, Hood1686-585 X 1 Harness, Main3706-761 1 Wrap, Wire Harness0123-788 AR Tie, Cable - 8 in.2606-556 1 Foil, Protective0123-903 AR Tie, Cable - 11.5 in.1686-173 1 Harness, Adapter - Coolant

Temperature Sensor

2010 500 Sno Pro


CONSOLE AND SWITCH ASSEMBLY0744-801

1 5606-856 1 Console2 0609-903 X 1 Switch, Handwarmer/Thumbwarmer

(inc. 3)3 0609-905 X 1 Nut4 9611-052 X 1 Decal, Switch - Handwarmer/

Thumbwarmer

56789

0709-072 1 Tether Switch (inc. 6-7)0709-055 1 Tether Cord w/Screw (inc. 7)0623-338 1 Screw, Self-Tapping0123-985 2 Washer, Internal Tooth Lock0623-797 3 Screw, Self-Tapping

19

2010 500 Sno Pro


BELLY PAN ASSEMBLY0744-760

1 2718-918 X 1 Panel, Side - Right w/Decals (inc. 2-8)2718-919 X 1 Panel, Side - Left w/Decals (inc. 2-8)

2 2718-730 1 Panel, Side - Right w/o Decals (inc. 3-6)

2718-731 1 Panel, Side - Left w/o Decals (inc. 3-6)

3 0617-574 1 Foam, Side Panel - Upper Rear - Right

0617-575 1 Foam, Side Panel - Upper Rear - Left

4 0617-572 1 Foam, Side Panel - Lower Rear - Right

0617-573 1 Foam, Side Panel - Lower Rear - Left

5 0617-590 1 Foam, Side Panel - Upper Forward - Right

0617-591 1 Foam, Side Panel - Upper Forward - Left

6 0617-592 1 Foam, Side Panel - Lower Forward - Right

0617-593 1 Foam, Side Panel - Lower Forward - Left

7 9611-020 X 1 Decal, Panel - Upper - Right9611-021 X 1 Decal, Panel - Upper - Left

8 9611-036 X 1 Decal, Panel - Lower - Right9611-037 X 1 Decal, Panel - Lower - Left

9 6606-047 1 Panel, Reinforcement

101112

1314151617181920212223242526272829303132333435

20

0123-802 9 Washer8061-708 19 Rivet2606-096 1 Hold-Down, Hood - Right1606-441 1 Hold-Down, Hood - Left8060-486 6 Rivet0607-447 6 Cable0605-283 6 Clip, Hairpin8050-127 4 Washer5606-639 6 Pin, Retainer5606-871 1 Belly Pan2612-507 X 1 Seal, Exhaust Outlet0607-892 2 Bracket, Latch - Belt Guard2606-558 1 Foil, Protective1623-030 4 Clip, U-Nut0617-586 1 Foam, Belly Pan2606-556 1 Foil, Protective0623-362 4 Rivet, Reinstallable5606-954 1 Panel, Close-Off0623-797 4 Screw, Self-Tapping5606-872 1 Cover, Access1623-129 9 Screw, Self-Tapping8477-635 2 Screw, Machine0623-870 2 Spacer8427-602 2 Nut, Lock1611-565 1 Decal, Warning - Clutch Guard8611-995 X 1 Decal, Clutching2606-007 1 Foil, Protective

2010 500 Sno Pro


BELT GUARD ASSEMBLY0744-041

1 0607-968 1 Guard, Belt2 8061-708 4 Rivet3 0617-588 1 Foam, Belt Guard

45

8476-620 1 Screw, Machine8427-602 1 Nut, Lock

21

2010 500 Sno Pro


GAS TANK AND TAILLIGHT ASSEMBLY0744-802

1 0770-939 X 1 Tank, Gas/Seatbase (inc. 2-5)2 0470-438 1 Cap, Gas Tank (inc. 3)3 0109-733 1 Seal, Gas Tank Cap4 1670-787 1 Valve, Check5 1670-822 1 Grommet6 1623-233 1 Clamp, Hose7 6101-009 AR Hose, Gasline - 50 ft

6101-001 AR Hose, Gasline - 100 ft8 0116-469 1 Bushing, Recoil9 1623-841 X 1 Nut, Push

10 1623-030 2 Clip, U-Nut11 0123-802 3 Washer12 8427-502 1 Nut, Lock

13141516171819202122232425

22

4706-352 2 Bracket, Mounting - Hood - Black2606-624 2 Strap, Hold-Down8061-708 3 Rivet8470-525 1 Screw, Machine8427-802 2 Nut, Lock0509-022 1 Taillight - Assembly (inc. 19-21)0509-025 1 Housing, Taillight0409-056 1 Bulb, Taillight0409-057 1 Socket, Taillight0623-257 2 Screw, Self-Tapping5606-968 1 Bracket, Mounting - Taillight0623-902 2 Screw, Machine0623-845 2 Nut, Expansion

2010 500 Sno Pro


FUEL PUMP ASSEMBLY0744-805

1 0423-898 X 6 Screw, Self-Tapping2 6606-176 X 1 Guard, Fitting - Fuel Pump3 2670-042 X 1 Plate, Retaining - Fuel Pump4 2670-131 X 1 Pump, Fuel - Assembly5 0470-838 X 1 Seal6 1670-618 1 Pickup, Fuel7 0610-563 6 Clamp, Hose8 0610-691 AR Hose, Gasline - 10 ft9 0670-235 1 T-Fitting

10 2670-139 X 1 Hose, Gasline

111213141516171819

0610-704 2 Clamp, Hose1670-619 1 Pickup, Fuel2670-141 X 1 Fitting, Quick-Connect1619-349 X AR Conduit, Flexible - 5 ft0123-788 AR Tie, Cable - 8 in.1623-832 X 1 Fitting, Adapter0610-415 1 Clamp, Hose0610-818 X 1 Hose, Gasline0623-373 1 Clamp, Hose

23

2010 500 Sno Pro


SEAT ASSEMBLY0744-806

1 4706-825 X 1 Seat - Assembly (inc. 2-5)2 0717-200 X 1 Foam, Seat3 4706-780 X 1 Cover, Seat (inc. 4)

45

24

5606-156 1 Wire, Seat5606-380 1 Wire, Seat

- 4706-887 X 1 Kit, Tool - Not Illustrated

2010 500 Sno Pro


CHASSIS, REAR BUMPER, AND SNOWFLAP ASSEMBLY0744-768

1 1707-417 X 1 Chassis Assembly - Black (inc. 2-11 and two No. 12)

2 1707-440 X 1 Tunnel, Rear - Black3 8061-682 1 Rivet4 1623-130 AR Rivet5 6606-061 2 Plate, Backing6 4706-750 1 Roll, Tunnel - Right - Black

4706-751 1 Roll, Tunnel - Left - Black7 4706-834 1 Bracket, Suspension Mounting - Right

- Rear - Black4706-835 1 Bracket, Suspension Mounting - Left -

Rear - Black8 1623-241 AR Rivet9 8060-706 AR Rivet

10 1707-441 X 1 End Cap, Tunnel - Black11 8476-835 2 Screw, Machine12 8427-802 4 Nut, Lock13 4706-514 1 Hook, Toe - Right - Black

4706-515 1 Hook, Toe - Left - Black14 8476-820 2 Screw, Machine15 4706-510 1 Gusset, Toe Stop - Right - Black

4706-511 1 Gusset, Toe Stop - Left - Black16 8476-630 2 Screw, Machine17 8427-602 6 Nut, Lock18 4706-516 1 Shield, Toe - Right - Black

4706-517 1 Shield, Toe - Left - Black19 4706-307 2 Plate, Grip - Green20 8060-506 12 Rivet

21

22232425262728293031323334353637383940

41

42

43

0608-585 1 Bracket, Engine/Chassis Mounting - Left

8476-620 2 Screw, Machine1623-463 2 Screw, Self-Tapping8060-686 AR Rivet5606-672 1 Plate, Backing - PTO Mounting5606-628 2 Brace, Support - Inner1623-020 1 Bolt, Carriage4706-794 X 1 Plate, Mounting - Voltage Regulator0630-250 1 Regulator, Voltage0123-788 AR Tie, Cable - 8 in.8060-682 2 Rivet5606-536 1 Bracket, Mounting - Coil4706-882 X 1 Bumper, Rear - Green5606-525 1 Snowflap5611-853 1 Decal, Warning - Towing - English5611-852 1 Decal, Warning - Towing - French8061-708 5 Rivet1623-343 2 Plug, Hole5606-988 1 Plug, Hole8611-676 1 Decal, Reflector - Right - Red8611-677 1 Decal, Reflector - Left - Red9611-034 X 1 Decal, Tunnel - Rear - Right9611-035 X 1 Decal, Tunnel - Rear - Left9611-030 X 1 Decal, Tunnel - Forward - Right9611-031 X 1 Decal, Tunnel - Forward - Left3008-040 1 Clamp, Routing

25

2010 500 Sno Pro


COOLING ASSEMBLY0744-814

1 5606-857 1 Exchanger, Heat - Front2 8060-686 6 Rivet3 5606-399 1 Panel, Close-Out4 0623-778 7 Rivet5 1623-129 5 Screw, Self-Tapping6 1623-229 2 Clamp, Hose7 0610-782 1 Hose, Coolant - Engine/Front Heat

Exchanger8 1623-418 1 Clamp, Hose9 0610-781 1 Hose, Coolant - Front/Rear Heat

Exchanger10 1623-515 1 Clamp, Hose11 1623-230 2 Clamp, Hose12 0610-780 1 Hose, Coolant - Rear Heat Exchanger/

Coolant Tank13 1623-093 2 Clamp, Hose14 0610-762 1 Hose, Coolant - Coolant Tank/

Thermostat

151617181920212223

242526272829

26

5606-858 1 Exchanger, Heat - Rear1623-130 10 Rivet1623-241 9 Rivet5606-859 1 Seal, Coolant Hose0623-269 8 Clip, Retaining4606-209 1 Cap, Coolant Tank3706-684 1 Tank, Coolant0124-045 AR Clamp, Hose0610-016 AR Hose, Coolant - 25 ft0610-015 AR Hose, Coolant - 100 ft8061-682 1 Rivet0623-761 1 Clamp, Coolant Tank8427-502 1 Nut, Lock0610-538 AR Hose, Coolant - 25 ft2604-539 AR Conduit, Flexible - 10 ft1623-619 1 Clamp, Hose

2010 500 Sno Pro


ENGINE AND RELATED PARTS0744-815

1 0662-582 X 1 Engine, AX50L9 w/o EFI Components2 0636-363 1 Handle, Recoil3 0606-885 1 Cap, Recoil Handle4 0608-496 1 Mount, Engine5 8427-802 2 Nut, Lock6 8408-020 1 Screw, Cap7 0708-562 X 1 Bracket, Engine Mounting - Right8 8408-821 6 Screw, Cap9 1670-328 1 Foil, Protective

10 0623-373 5 Clamp, Hose11 0610-076 AR Hose, Coolant - 10 ft12 1670-596 1 Y-Fitting13 0610-581 3 Clamp, Hose14 0619-994 1 Conduit, Flexible (3/4 in. ID) - 6 in.15 0123-788 AR Tie, Cable - 8 in.16 1623-730 1 Screw, Cap17 0708-570 X 1 Bracket, Engine Mounting - Right Front

1819202122

2324252627282930313233

0801-091 3 Mount, Rubber - Engine8408-090 3 Screw, Cap8409-031 2 Screw, Cap0608-592 1 Spacer, Engine Mount0708-571 X 1 Bracket, Engine Mounting - Left Front

(inc. one No. 18)8409-000 1 Screw, Cap1623-729 1 Screw, Cap0610-699 1 Hose, Coolant0619-776 AR Conduit, Flexible - 5 ft0619-619 1 Conduit, Flexible - 4 in.0608-600 X 1 Bumper, Torque0708-580 X 1 Bracket, Engine Mounting - Left0746-215 X 1 Clutch, Drive - Uncalibrated0627-047 1 Belt, Drive1623-649 1 Washer, High Collar1623-792 X 1 Bolt, Clutch

27

2010 500 Sno Pro


EXHAUST ASSEMBLY0744-816

1 1712-615 X 1 Resonator Assembly2 2612-186 1 Grommet3 2612-024 1 Bracket, Mounting - Resonator4 8060-686 3 Rivet5 0612-471 2 Spring, Extension6 1612-066 1 Gasket, Exhaust - Tailpipe7 0605-283 1 Clip, Hairpin8 2612-347 1 Washer, Resonator9 0412-215 1 Bushing

10 1712-498 1 Bracket, Mounting - Resonator11 0607-447 1 Cable

12131415161718192021

28

8060-504 1 Rivet8051-212 1 Washer, Lock2603-649 1 Support8408-630 1 Screw, Cap8408-625 1 Screw, Cap8427-602 1 Nut, Lock1712-603 X 1 Chamber, Expansion2612-059 1 Gasket, Exhaust - Manifold1712-600 X 1 Manifold, Exhaust0612-668 4 Spring, Exhaust

2010 500 Sno Pro


AIR SILENCER ASSEMBLY0744-818

1 3718-373 X 1 Bumper, Front/Air Silencer (inc. 2-4)2 8061-508 4 Rivet3 9611-038 X 1 Decal, Reflector - Right - Amber

9611-039 X 1 Decal, Reflector - Left - Amber4 6606-264 X 1 Bracket, Mounting - Reflector - Right

6606-265 X 1 Bracket, Mounting - Reflector - Left5 1623-256 1 Grommet6 0423-577 2 Clip, U-Nut7 0423-355 2 Screw, Shoulder8 5606-840 1 Screen, Air Intake - Lower Right

5606-841 1 Screen, Air Intake - Lower Left9 5606-838 1 Screen, Air Intake - Upper Right

5606-839 1 Screen, Air Intake - Upper Left

1011

12

131415161718

5606-826 1 Screen, Air Intake - Upper Center0617-610 X 1 Foam, Air Intake - Right0617-611 X 1 Foam, Air Intake - Left0617-612 X 1 Foam, Air Intake - Upper Right0617-613 X 1 Foam, Air Intake - Upper Left0617-594 1 Seal, Foam6606-161 X 1 Intake, Air0623-165 2 Clip, Retaining2606-554 1 Foil, Protective2670-145 X 1 Boot, Intake6606-215 X 1 Shield, Heat

29

2010 500 Sno Pro


OIL TANK ASSEMBLY0744-817

1 2670-113 X 1 Tank, Oil2 1670-325 1 Grommet3 1670-481 1 Fitting, Oil Tank4 0609-773 1 Sensor, Low Oil5 1670-365 1 Cap, Oil Tank (inc. 6)6 0109-733 1 Seal, Cap - Oil Tank7 6606-207 X 1 Foil, Protective8 0124-045 1 Clamp, Hose

9

1011121314

30

0610-692 AR Hose, Oil - 25 ft0610-693 AR Hose, Oil - 100 ft1623-351 1 Clamp, Hose1623-777 4 Clamp, Mounting8408-620 4 Screw, Cap1611-564 1 Decal, Oil Tank8427-602 4 Nut, Lock

2010 500 Sno Pro


DRIVE CLUTCH0744-402

1 0746-215 X 1 Clutch, Drive - Uncalibrated (inc. 2-3)2 0646-431 X 6 Screw, Shoulder3 0646-430 X 6 Washer, Lock4 4639-674 1 Kit, Cam Arm (inc. 5-8)5 8048-366 3 Nut, Lock6 1602-692 6 O-Ring

789

10

1623-183 3 Screw, Set0646-747 3 Pin, Cam Arm0746-698 3 Arm, Cam (inc. 7)0746-666 3 Arm, Cam (inc. 7) - 5-9,000 ft Alt.0746-661 3 Arm, Cam (inc. 7) - Over 9,000 ft Alt.0646-035 1 Spring, Drive Clutch - Orange/Black

31

2010 500 Sno Pro


DRIVEN CLUTCH0744-821

- 0726-297 X 1 Driven Clutch Assembly1 0648-805 X 1 Cam Assembly 40/382 0726-273 1 Driven Clutch, Uncalibrated (inc. 3-12)3 0648-748 4 Screw, Machine4 0648-771 1 Ring, Retaining5 – 1 Spider (inc. 6-8) - Not a Service Part6 0648-699 2 Roller, Clutch7 0648-700 2 Washer, Thrust

89

1011121314

32

0648-701 2 Ring, Retaining0648-703 1 Washer, Thrust0648-707 1 Screw, Set0648-777 1 Nut, Lock0648-772 1 Spacer0648-790 1 Spring, Driven Clutch - Black/Light Blue0644-424 1 Tool, Drive Belt Deflection

2010 500 Sno Pro


CYLINDER AND HEAD ASSEMBLY0739-389

1 3007-611 1 Head, Cylinder2 0217-709 2 Plug, Spark (BR9EYA)3 3006-419 2 Screw, Cap4 3006-420 2 O-Ring5 3007-460 12 Screw, Cap6 3003-227 12 O-Ring7 3003-224 2 O-Ring8 3003-226 2 O-Ring

910111213141516

3007-390 6 Nut3007-391 8 Nut3004-975 4 Pin, Dowel3006-743 8 Bolt, Stud3006-748 2 Gasket, Exhaust3006-745 2 Cylinder3006-423 1 Gasket, Cylinder3007-415 6 Bolt, Stud

33

2010 500 Sno Pro


CRANKCASE ASSEMBLY0739-390

1 3007-612 1 Crankcase (inc. 2-7)2 3006-483 10 Screw, Cap3 3007-409 1 Screw, Cap4 3007-461 1 Screw, Cap

5678

34

3007-399 4 Screw, Cap3003-647 1 Bushing3005-206 2 Pin, Dowel0630-140 1 Switch, Engine Coolant Temperature

2010 500 Sno Pro


PISTON AND CRANKSHAFT0742-568

1 3006-746 2 Piston Set (inc. 2-3)2 3005-828 2 Ring Set, Piston3 3005-304 4 Circlip, Piston4 3005-816 2 Pin, Piston5 3008-500 4 Washer6 3008-503 2 Bearing7 3007-861 X 1 Crankshaft Assembly (inc. 8-24)8 3007-614 2 Connecting Rod9 3005-494 2 Washer

10 3005-505 2 Bearing11 3005-502 2 Washer12 3005-507 1 Bearing13 3005-603 1 Shim14 3007-045 1 Crankshaft - Right15 3005-500 2 Balancer, Crankshaft

1617181920212223242526272829

3007-440 6 Screw, Machine3007-615 1 Wheel, Crankshaft3005-508 2 Ring, Middle Crank Seal3005-504 2 Bearing3005-597 2 Race, Middle Crank Seal3006-353 1 Gear, Oil Pump Drive3006-347 1 Crankshaft - Middle3007-862 X 1 Crankshaft - Left3007-439 1 Bearing3003-658 4 Pin, Alignment3003-759 1 Seal, Oil3008-525 1 Seal, Oil3004-540 1 Key3003-359 1 C-Ring

35

2010 500 Sno Pro


REED VALVE/THROTTLE BODY ASSEMBLY0741-871

1 3005-876 2 Valve, Reed - Assembly (inc. 2-4)2 3005-877 4 Stopper3 3005-878 4 Valve, Reed4 3004-506 16 Screw, Machine5 3005-879 2 Gasket, Reed Valve6 3007-462 1 Pipe, Intake - RH

3007-463 1 Pipe, Intake - LH7 3007-464 2 Clamp8 3007-465 2 Bolt, Stud9 3007-373 2 Nut

10 3007-409 10 Screw, Cap

11121314151617

1819

36

3007-466 1 Body, Throttle - Assembly (inc. 12-18)3007-467 1 Sensor, Throttle - Assembly3006-652 1 Screw, Machine3007-468 1 O-Ring3007-469 1 Pipe, Delivery3423-814 2 Screw, Machine3007-051 2 Injector, Fuel - Assembly (A)3007-052 2 Injector, Fuel - Assembly (B)3007-053 2 Injector, Fuel - Assembly (C)3403-121 2 Cushion, Injector3002-964 1 Clamp, Wire

2010 500 Sno Pro


OIL PUMP0742-143

1 3007-694 1 Pump, Oil w/90° Fitting2 3006-354 1 Gear, Driven3 3004-804 1 Retainer, Input Shaft4 3004-805 1 Valve, Check5 3402-009 2 Gasket6 3005-049 1 Shim7 3008-030 1 O-Ring8 3005-126 1 O-Ring

9101112131415

3008-035 2 Hose, Oil3005-357 1 Hose, Oil3004-346 1 Bolt, Union3008-037 6 Clamp, Hose3007-471 2 Screw, Cap3005-696 1 Clamp, Wire3007-472 1 Bracket, Cable

37

2010 500 Sno Pro


WATER PUMP/WATER MANIFOLD0742-569

1 3006-914 1 Cap, Thermostat2 3007-446 3 Screw, Cap3 3007-041 1 Thermostat4 3005-899 2 Pin, Dowel5 3006-942 1 Cover, Water Pump6 3007-409 6 Screw, Cap7 3006-324 2 Clamp8 3006-360 1 Hose, Water Inlet

910111213141516

38

3006-356 1 O-Ring, Water Pump Cover3005-697 1 Impeller, Water Pump3003-431 1 Washer3003-432 1 Gasket3003-426 1 Screw, Cap3007-180 1 Seal, Water Pump3007-714 1 Circlip3007-431 1 Seal, Oil

2010 500 Sno Pro


RECOIL STARTER0741-066

1 3006-915 1 Starter Assembly (inc. 2-10)2 3003-179 1 Roller, Starter3 3002-921 1 Spring4 3006-457 1 Ratchet Set (inc. 5-7)5 – 1 Spring, Friction - Not a Service Part6 – 1 Washer - Not a Service Part7 – 1 Spring, Return - Not a Service Part

89

10111213

3006-475 1 Plate, Friction3006-456 1 Nut3006-889 1 Rope, Starter3007-609 4 Screw, Cap3005-531 1 Pulley, Starter3007-407 3 Screw, Cap

39

2010 500 Sno Pro


MAGNETO0741-803

1 3007-449 4 Screw, Cap2 3006-524 1 Base, Stator - Plate3 3007-693 1 Stator4 3007-371 1 Screw, Cap5 3007-473 1 Rotor/Flywheel6 3007-450 3 Screw, Cap7 3005-987 1 Washer

89

10111213

40

3006-476 1 Screw, Cap3007-433 3 Screw, Cap3003-972 1 Clamp, Sensor3006-453 1 Sensor, Ignition Timing3005-960 1 Plate, Stator Lead Wire3005-775 1 Grommet, Stator Lead Wire

2010 500 Sno Pro


ELECTRICAL0741-067

1 3007-451 1 Coil, Ignition - Assembly2 3006-367 2 Cap, Spark Plug3 3005-387 1 Clamp4 3006-728 1 Sensor, Temperature5 3005-233 1 Washer, Coolant Sensor6 3007-060 1 Sensor, Coolant

7

89

3007-752 X 1 ECU (A)3007-753 X 1 ECU (B)3007-754 X 1 ECU (C)3005-908 1 Cap, Rubber3005-237 1 Tie, Cable

41

Re
f. Part No. Qty. Description Ref. Part No. Qty. Description
Printed in U.S.A. p/n 2258-665

2010 manual illustrated parts

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