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TRANSCRIPT
2010 Master Catalog
Catalog No. 85030-10
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
CNC Bar PullersPages 37– 44
• Easily Automate Any CNC Lathe• Combo Model Has Built-In Cutoff Tool• Self-Adjusting Coolant Actuated Model
CNC Collet ChucksPages 3-26
• Unparalleled Quality & Accuracy• New Ten-Second Collet Changes• In Stock for Same-Day Shipping
Rota-Rack® Parts AccumulatorPages 27-36
• Collects and Protects Finished Parts• Perfect for Bar-Fed CNC Lathes• Pays for Itself in Just a Few Months
Custom Live and Dead CentersPages 80– 82
• Specials Designed and Built to Order• Roto-Shield™ Bearing Protection• Fast Delivery on Custom Centers
Live CentersPages 45-76
• Exclusive Roto-Shield™ Technology• +/- 0.00005" TIR Guaranteed• High Pressure Coolant Approved
Dead CentersPages 77-79
• Full and Half Models for Grinding• Carbide-Tipped Models for Long Life• Threaded Models for Live Tailstocks
5C ColletsPages 88– 90
• 0.0005" TIR Guaranteed• Expanding Models for ID Workholding• Step Collets for Large Diameter Work
5C Collet ClosersPages 84-85
• Custom-Fit To Your Specific Lathe• 4,000 RPM Operating Speed• Includes Front-Mount 5C Collet Nose
Collet FixturesPages 86-87
• Workholding for Rotary Tables• Pneumatic and Manual Models• Collet Blocks for Vise Applications
ER ColletsPages 94 – 97
• 0.0002" Ultra-Precision Accuracy• Inch and Metric Sizes in Stock• Very Competitively Priced
R8 ColletsPage 90
• 0.0005" TIR Guaranteed• Sized in 1/32" Increments• Available Individually or In Sets
R8 Quick-ChangePages 91-92
• Good for Light Production on R8 Mills• Simple One-Hand Operation• Wide Range of Holder Styles
SUPERCHARGE YOUR MACHINE TOOLS
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TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
SUPERCHARGE YOUR MACHINE TOOLS
Machine MountsPages 118–119
• Protect Against Shock and Vibration• Easily Level Machinery• Impact and Non-Impact Applications
V-Flange Tool HoldersPages 98-108
• High Precision ER Collet Chucks• Balanced and Serialized• Wide Range of Side-Lock Models
Deburring ToolsPages 109-116
• Unique Tools for Every Application• Most Competitive Prices in the Industry• Lifetime Handle Warranty
Work LightsPage 121
• Rugged Industrial-Grade Construction• Superior to Halogen Lighting • Near Daylight Illumination
Sensitive Drill FeedPage 120
• Drill Small Holes on a Drill Press or Mill• Precise Fingertip Control• Protects Against Drill Breakage
Chuck StopsPage 121
• The Safe Way to Chuck Short Parts • Fits Chuck Jaws up to 2.12" Wide• Available in Multiple Heights
Blow-Off StationPage 124
• For Safe, Thorough Part Cleaning• Downdraft Action Collects Debris• Runs On Standard Shop Air
PneuVac PumpPages 122-123
• Runs On Standard Shop Air• Fills a 55-Gallon Drum in Seconds• Great for Cleaning Coolant Sumps
PneuVac GunsPage 123
• Versatile Shop Cleanup Tool• Two-Way Operation (Blow/Vacuum)• Deep Hole Model for Blind Holes
Albrecht Precision Drill ChucksPages 166–175
• World's Most Accurate Drill Chucks• Models for All Applications• Stainless Models for Medical Use
Royal Filtermist Mist CollectorsPages 125-153
• Low Cost and Highly Efficient • Meet OSHA and NIOSH Requirements• Minimal Maintenance Requirements
Albrecht APC Milling ChucksPages 155-165
• Incredible Gripping torque• Superior Vibration Dampening• Extends Cutting Tool Life
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©Copyright 2009 Royal Products, Div. of Curran Mfg. Corp. Printed in U.S.A. Prices and specifications subject to change without notice.
UPC Code Number = 698230 + 5-Digit Catalog Number
200 Oser Avenue Hauppauge, New York 11788
Tel: 1-631-273-1010Fax: 1-631-273-1066
Toll-Free USA and CanadaTel: 1-800-645-4174Fax: 1-800-424-2082
Email: [email protected]
INDUSTRIAL SUPPLY ASSOCIATION
Linking Channel Partners
ExperienceRoyal Products has been a leading American manufacturer of precision metalworking accessories for more than 60 years. The company was founded in 1946 by Bob Curran,who invented and patented the first changeable-point live center with a combination thread/taper interface. Since thattime, the Royal product line has grown to include hundreds of unique metalworking accessories designed to help manufacturers squeeze every last drop of performance out of their machine tools.
QualityRoyal Products is an ISO-registered company dedicated tocontinuous improvement. We embrace lean manufacturing
principles and have earned an excellent reputation amongmetalworking professionals for outstanding product quality.Before we bring a new product to market, it must first undergo extensive testing in our own factory to ensure thatit will exceed our customers’ demands. Our philosophy issimple – we would rather explain price once than have toapologize for poor quality time and time again.
SupportStrong technical support is one of Royal’s key strengths.From our experienced applications engineers to our team of 50+ factory-trained field reps strategically locatedthroughout the country, we are always available to speakwith customers and prospects, review their applications, andhelp them choose the best tools for their needs. If we don’thave the right products for your particular job, we will eitherdesign something special or recommend other companiesthat offer what you need.
ConvenienceRoyal Products metalworking accessories are sold through alarge network of machine tool and industrial distributorslocated throughout the United States, Canada, and Mexico.We stock thousands of products in five regional warehouseslocated throughout the country for fast, low-cost deliveries.For the name and telephone number of your local RoyalProducts distributor, please contact our customer servicedepartment at 1-800-645-4174.
Why Do Top Manufacturers Insist on Royal Products?
Division of Curran Manufacturing Corporation
CNC COLLET CHUCKSThe New Standard
NENEWW Ten-Second Collet Changes
For more than 60 years, Royal Products has enjoyed an outstanding reputation as one of the country’s most trusted manufacturersof precision machine tool performance accessories.
As an ISO-registered company dedicated to continuous improvement, we have devoted considerable time and effort over the pasttwenty years perfecting our broad line of CNC collet chucks. Through this focused initiative of ongoing development and optimization, Royal CNC collet chucks are considered by many to be the finest collet chucks available – period.
We would like to take this opportunity to thank all of our valued customers who have helped us in our mission to becomeAmerica’s premier collet chuck manufacturer, and we look forward to growing with you in the years to come.
Royal Sets a New Standard for CNC Collet Chucks
✓ Superior Design
✓ Precision Workmanship
✓ Incredibly Accurate
✓ Same-Day Shipping
✓ A Company You Can Trust
ContentsQuick-Grip™ Accu-Length™ CNC Collet Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 8–9Quick-Grip™ Pullback CNC Collet Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 10–11Quick-Grip™ Collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 12–13Low-Profile Accu-Length™ CNC Collet Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 14–15Low-Profile Pullback CNC Collet Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 16–17Low-Profile Collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 18–19Adapter Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20Ejectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 21Bar Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 21Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 22–23Royal Collet Chuck Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 24–25Specials and Custom Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 5
ROYAL QUICK-GRIP™ CNC COLLET CHUCKS
Quick-Grip™ Collet Chuck Advantages:
✓ 10-Second Collet Changes
✓ Widest Collet Gripping Range (.062")
✓ Ultra-Compact Design
✓ Parallel Workpiece Gripping
✓ Extremely Accurate
Proudly Made in U.S.A.
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6 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
QUICK-GRIP™ CNC COLLET CHUCKS
With the Royal Quick-Grip™ CNC Collet Chuck, collet changes take just seconds. Here’s how it works:
1. The unique collets are constructed of hardened steel segmentssecurely joined together by vulcanized rubber. Each collet contains an annular hook and groove configuration on the rear section of its outer diameter.
2. The installation tool incorporates steel pins that align withdrilled holes on the collet face. When these pins engage theface holes and the trigger on the tool is actuated, the collet becomes temporarily compressed.
Big Benefit #1 Ten-Second Collet Changes
3. In its compressed state, the collet can then be inserted into thecollet chuck, where the hooks on the rear of the collet segmentsbecome axially aligned with a retaining groove in the chuck.
4. Releasing the installation tool allows the collet to spring open, seating the hooks in the groove and drawing the matching ID/ODtapers into full, positive contact. The collet is now installed.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 7
QUICK-GRIP™ CNC COLLET CHUCKS
Because they utilize very short collets, quick-change style collet chucks tend to be shorter thantheir spring-type collet counterparts.
Royal Quick-Grip™ CNC Collet Chucks have been optimized to be as short as possible – in mostcases they are the shortest in their class. This is important because it enables users to maximizethe usable space inside the machining envelope, and helps to overcome potential tool probe interference.
External diameters on all Royal Quick-Grip™ CNC Collet Chucks have also been optimized tooffer as much tool clearance as possible. The nose diameters of these chucks are smaller thanother quick-change chucks – especially designs that utilize a separate nose cap.
Big Benefit #2 Parallel-Grip Collets with a .062" Range
Big Benefit #3 Most Compact Design
Spring-Type ColletWith a spring-type collet, unless the bore is exactly sized to theworkpiece diameter there will be reduced contact, resulting incompromised accuracy and grip force.
Royal Quick-Grip™ Collets have a much wider collapse range than conventional spring collets. A spring-type collet can only be compressed by up to 0.005" before there is a sharp drop off in both gripforce and accuracy due to the changing angle of the gripping surface.
However, with the unique design of the Quick-Grip™ collet, each collet segment is joined to the adjacent segments with vulcanized rubber. Thisensures that the collet segments always remain parallel to the workpiece as the collet is compressed, giving the Quick-Grip™ collet afull collapse range of .062" (nominal diameter +/- .031).
Advantages of this system include:❑ The ability to compensate for oversized and undersized bar stock.
❑ Superior accuracy and grip force – by remaining parallel to the workpiece, each collet segment makes contact over its entire length.With a spring-type collet, over-collapsing results in just a narrow ringof contact near the collet face.
❑ On secondary operations, the wide range of the Royal Quick-Grip™ collet provides the ability to clear larger diameters in order to grip on smaller diameters.
Quick-Grip ColletWith a Quick-Grip™ collet, the segments alwaysremain parallel to the workpiece, helping to maintainoptimum accuracy and grip force.
Competition
Royal
8 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
QUICK-GRIP™ ACCU-LENGTH™ CNC COLLET CHUCKS
High AccuracyRoyal Quick-Grip™ CNC Collet Chucks are very accurate – runout on the closing angle is guaranteed to be within 0.0002" TIR.
Extremely Fast Collet ChangesChanging collets on a Royal Quick-Grip™ CNCCollet Chuck takes just a few seconds. Aunique hook and groove design for securingcollets is used instead of traditional threads.
Shortest Length Royal Quick-Grip™ CNC Collet Chucks areamong the shortest chucks available,providing maximum work envelope utilization.This is especially important for smallermachines with limited z-axis travel.
Low-ProfileRoyal Quick-Grip™ CNC ColletChucks have smaller nosediameters than other quick-change collet chucks for superior tool clearance.
Collet CompatibilityRoyal Quick-Grip™ Collet Chucks can also utilizeMicroCentric* and Hainbuch*quick-change collets.
High RPMAll Royal Quick-Grip™ Collet Chucks are balanced by design for high-speedoperation, and can often be run at higher speeds than conventional 3-jawchucks because they are less affectedby centrifugal force.
Heavy-Duty Construction All chuck components, except for thedrawtube connector, are hardened to Rc 61-63 for high rigidity and durability.
Completely Sealed Lubricated for life, these chucksincorporate multiple O-ringseals to keep contaminants outand prevent chip pack-up onbore-thru applications.
Bolt & Go™ Our exclusive Bolt & Go™ mounting feature is standard on all Royal Quick-Grip™ Collet Chuckmodels. Bolt & Go™ enables chucks to bemounted very quickly and ensures maximumaccuracy and rigidity. See page 9 for additional information.
Dead-Length OperationRoyal Quick-Grip™ Accu-Length™ CNCCollet Chucks incorporate dead length operation to eliminate part pullback. Withthis design, the collet is held stationary inthe chuck body and a tapered sleeve pushesforward to compress it, resulting in precisez-axis workpiece positioning.
Wide Gripping RangeRoyal Quick-Grip™ Collets have a .062”gripping range (+/- 0.031"), allowingthem to accommodate undersized andoversized bar stock.
SpecialsIf you have a special application that goes beyondthe scope of our standard line, we will be happy todesign and build a custom system to meet yourneeds. Please contact a Royal applications engineerto discuss your requirements.
Easy InstallationRoyal Quick-Grip™ Collet Chucks include allmounting hardware, mounting wrenches, and a custom-machined drawtube connector toensure hassle-free installation.
Proudly Made in U.S.A.
Note: Collets sold separately.*MicroCentric is a registered trademark of MicroCentric Corporation. Hainbuch is a registered trademark of Hainbuch GmbH Spannende Technik.
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TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 9
QUICK-GRIP™ ACCU-LENGTH™ CNC COLLET CHUCKS
All Royal CNC Collet Chucks mount quickly, easily, and accurately due to our exclusive Bolt& Go™ mounting interface.
Many Royal chuck models mount directly to the lathe spindle without the need for anadapter plate. However, for models that do use a plate, a precision–ground tapered fitbetween the plate’s male pilot and chuck body’s female recess ensures a consistent, near-perfect fit without the need for any adjustment. This precision fit also enhances overall system rigidity by providing both face and taper contact.
Other chuck manufacturers use a less precise approach. Instead of providing a near-perfecttapered interface between the chuck body and plate, they rely on a loose fit between amale cylindrical pilot on the plate and an oversized bore within the chuck body. Becausethere is clearance between these two components, jack screws located around the circumference must be used to radially true-up the chuck on the plate. This process of usingthe jack screws and an indicator to dial out the runout each time a chuck is mounted wastesvaluable production time. The rigidity of this design is also significantly less due to the limited point-contact provided by the screws against the pilot as compared to the full-contact tapered fit of the Royal Bolt & Go™ interface.
CHUCK MAX MAXSPINDLE COLLET WEIGHT DRAWBAR CLAMPING MAX CATALOGTYPE TYPE CAPACITY A B C D E (lbs.) FORCE (lbs.) FORCE (lbs). RPM NUMBER PRICE
A2-5 QG-42 15⁄8" 4.75 4.60 5.70 1.00 5.70 21 7,865 14,160 6,000 44050
A2-6 QG-42 15⁄8" 4.75 4.50 7.45 1.25 6.20 23 7,865 14,160 6,000 44052110mm QG-42 15⁄8" 4.75 4.35 5.70 1.00 5.70 22 7,865 14,160 6,000 44054140mm QG-42 15⁄8" 4.75 4.60 5.70 1.00 5.70 21 7,865 14,160 6,000 44056A2-5 QG-65 25⁄8" 5.50 4.80 6.45 1.40 6.45 27 10,115 18,205 6,000 44060A2-6 QG-65 25⁄8" 5.50 5.33 7.45 1.40 6.45 33 10,115 18,205 6,000 44062A2-8 QG-65 25⁄8" 5.50 5.50 9.45 1.25 6.35 44 10,115 18,205 6,000 44064140mm QG-65 25⁄8" 5.50 5.33 7.45 1.40 6.45 34 10,115 18,205 6,000 44066
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Coming Soon – Model QG-80 with 3-1/8" capacity. Contact Royal for additional information.For Quick-Grip™ accessories (stops, ejectors, seals, etc.), please see pages 20 & 21.
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Royal Others
Full Face &Taper Contact
Jack ScrewPoint Contact
Exclusive Bolt & Go™ Mounting Advantage (Because Your Time is Valuable!)
Royal Quick-Grip™ Accu-Length™ CNC Collet Chucks
Knock 30 Minutes Off Your Setup Time with Royal Bolt & Go™
$2,650
2,650
2,930
2,930
2,990
2,990
3,390
3,280
10 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
QUICK-GRIP™ PULLBACK CNC COLLET CHUCKS
High AccuracyRoyal Quick-Grip™ CNC Collet Chucks arevery accurate – runout on the closing angleis guaranteed to be within 0.0002” TIR.
Extremely Fast Collet ChangesChanging collets on a Royal Quick-Grip™ CNC Collet Chuck takes just a few seconds. A unique hook and groove design for securingcollets is used instead of traditional threads.
Shortest Length Royal Quick-Grip™ CNC ColletChucks are among the shortestchucks available, providing maximum work envelope utilization. This is especiallyimportant for smaller machineswith limited z-axis travel.
Low-ProfileRoyal Quick-Grip™ CNC Collet Chuckshave smaller nose diameters thanother quick-change collet chucks forsuperior tool clearance.
High RPMAll Royal Quick-Grip™ Collet Chucks are balanced by design for high-speed operation,and can often be run at higher speeds thanconventional 3-jaw chucks because they areless affected by centrifugal force.
Heavy-Duty Construction All chuck components, includingthe drawtube connector, arehardened to Rc 61-63 forhigh rigidity and durability.
Completely Sealed Lubricated for life, these chucksincorporate multiple O-ring seals to keep contaminants out and prevent chip pack-up on bore-thru applications.
Bolt & Go™ Our exclusive Bolt & Go™ mounting featureis standard on all Royal Quick-Grip™ ColletChuck models. Bolt & Go™ enables chucksto be mounted very quickly and ensuresmaximum accuracy and rigidity. See page 9for additional information.
Wide Gripping RangeRoyal Quick-Grip™ Collets have a .062"gripping range (+/- 0.031"), allowingthem to accommodate undersized andoversized bar stock.
SpecialsIf you have a special applicationthat goes beyond the scope of ourstandard line, we will be happy todesign and build a custom systemto meet your needs. Please contacta Royal applications engineer to discuss your requirements.
Proudly Made in U.S.A.
Note: Collets sold separately.*MicroCentric is a registered trademark of MicroCentric Corporation. Hainbuch is a registered trademark of Hainbuch GmbH Spannende Technik.
Easy InstallationRoyal Quick-Grip™ Collet Chucksinclude all mounting hardware,mounting wrenches, and a custom-machined drawtube connector toensure hassle-free installation.
NENEWW
Collet CompatibilityRoyal Quick-Grip™ Collet Chucks can also utilize MicroCentric* and Hainbuch*quick-change collets.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 11
QUICK-GRIP™ PULLBACK CNC COLLET CHUCKS
Quick-Grip™ Collet Chuck Advantages:
✓ 10-Second Collet Changes
✓ Widest Collet Gripping Range (+/- .031")
✓ Ultra-Compact Design
✓ Parallel Workpiece Gripping
✓ Extremely Accurate
CHUCK MAX MAXSPINDLE COLLET WEIGHT DRAWBAR CLAMPING MAX CATALOGTYPE TYPE CAPACITY A B C D E (lbs.) FORCE (lbs.) FORCE (lbs). RPM NUMBER PRICE
A2-5 QG-42 15⁄8" 4.11 4.45 6.45 3.50 5.25 11 7,865 14,160 6,000 44020
A2-6 QG-42 15⁄8" 4.11 4.35 7.45 1.50 4.38 13 7,865 14,160 6,000 44022140mm QG-42 15⁄8" 4.11 4.00 6.00 3.20 4.11 11 7,865 14,160 6,000 44024A2-5 QG-65 25⁄8" 4.88 4.30 6.45 1.50 6.45 19 10,115 18,205 6,000 44028A2-6 QG-65 25⁄8" 4.88 4.85 7.45 1.50 5.25 17 10,115 18,205 6,000 44030A2-8 QG-65 25⁄8" 4.88 5.00 9.45 1.50 5.72 26 10,115 18,205 6,000 44032
Royal Quick-Grip™ Pullback CNC Collet Chucks
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Coming Soon – Model QG-80 with 3-1/8" capacity. Contact Royal for additional information.
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$1,620
1,750
1,750
1,850
1,850
2,290
12 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
QUICK-GRIP™ COLLETS
❑ Full .062" Gripping Range – wider than other quick-change collets on the market.
❑ Collets are precision ground to nominal size, with a gripping range of +/- .031".
Example – a 1/2" collet is ground to 0.500" dia., and can hold anypart ranging in size from 0.531" dia. down to 0.469" dia.
❑ Extremely Accurate – total system accuracy, (chuck + collet), of 0.0004"TIR or better.
❑ Royal Quick-Grip™ Collets are available from stock in both smoothand serrated styles:
– Serrated bore collets are great for first operation work and heavy duty roughing.
– Smooth bore collets are typically used for second operation workto protect finished surfaces.
❑ All Royal Quick-Grip™ collets are designed for minimal projectionbeyond the chuck face, (≤0.20"), for optimum rigidity and machinework-zone utilization.
❑ Vulcanized rubber between collet segments provide excellent sealingprotection against coolant penetration.
❑ State-of-the-art vulcanization process carries a lifetime guaranteeagainst failure.
❑ Hex, square, and custom sizes available – please contact a Royal Productsapplications engineer at 1-800-645-4174 to discuss your needs.
❑ Royal Quick-Grip™ Collets are fully compatible with MicroCentric* andHainbuch* quick-change collets.
Important – Collets of this style are subject to a condition known as “healing” when gripping on short part lengths. To prevent healingfrom occurring, it is recommended that the workpiece engage at least half the length of the collet gripping surface. It may also bepossible to eliminate healing with the use of a collet plug. For additional information, please contact a Royal Products applicationsengineer at 1-800-645-4174.
Collet Installation Tool
❑ Easy to use tool enables collets to be changed in seconds.
❑ Simply insert the steel pins into the collet face holes and squeeze main trigger tocollapse collet.
❑ Once the collet is positioned within the chuck, squeeze the trigger lock to expandand release.
❑ Heavy-duty construction for durability.
F ITS CHUCK MODEL CATALOG NUMBER PRICE
QG-42 44097QG-65 44098
Collet Installation Tool
*MicroCentric is a registered trademark of MicroCentric Corporation. Hainbuch is a registered trademark of Hainbuch GmbH Spannende Technik.
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$495
495
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 13
AAll Sll Sizizees is in Sn Sttoocck fk foor Ir Immmmeeddiaiatte De Deelliivveerry!y!QG-42 Collets – $215 Each
SMOOTH SERRATEDDIAMETER BORE CAT NO. BORE CAT NO.
3⁄16" 44101 N/A7⁄32" 44102 N/A1⁄4" 44103 N/A
9⁄32" 44104 N/A5⁄16" 44105 N/A
11⁄32" 44106 441553⁄8" 44107 44156
13⁄32" 44108 441577⁄16" 44109 44158
15⁄32" 44110 441591⁄2" 44111 44160
17⁄32" 44112 441619⁄16" 44113 44162
19⁄32" 44114 441635⁄8" 44115 44164
21⁄32" 44116 44165
QG-65 Collets – $265 EachSMOOTH SERRATED
DIAMETER BORE CAT NO. BORE CAT NO.
3⁄16" 44201 N/A7⁄32" 44202 N/A1⁄4" 44203 N/A
9⁄32" 44204 N/A5⁄16" 44205 N/A
11⁄32" 44206 443063⁄8" 44207 44307
13⁄32" 44208 443087⁄16" 44209 44309
15⁄32" 44210 443101⁄2" 44211 44311
17⁄32" 44212 443129⁄16" 44213 44313
19⁄32" 44214 443145⁄8" 44215 44315
21⁄32" 44216 4431611⁄16" 44217 4431723⁄32" 44218 44318
3⁄4" 44219 4431925⁄32" 44220 4432013⁄16" 44221 4432127⁄32" 44222 44322
7⁄8" 44223 4432329⁄32" 44224 4432415⁄16" 44225 4432531⁄32" 44226 443261" 44227 44327
SMOOTH SERRATEDDIAMETER BORE CAT NO. BORE CAT NO.
11⁄32" 44228 N/A11⁄16" 44229 4432813⁄32" 44230 N/A11⁄8" 44231 4432915⁄32" 44232 N/A13⁄16" 44233 4433017⁄32" 44234 N/A11⁄4" 44235 4433119⁄32" 44236 N/A15⁄16" 44237 44332111⁄32" 44238 N/A13⁄8" 44239 44333
113⁄32" 44240 N/A17⁄16" 44241 44334115⁄32" 44242 N/A11⁄2" 44243 44335
117⁄32" 44244 N/A19⁄16" 44245 44336119⁄32" 44246 N/A15⁄8" 44247 44337
121⁄32" 44248 N/A111⁄16" 44249 44338123⁄32" 44250 N/A13⁄4" 44251 44339
125⁄32" 44252 N/A113⁄16" 44253 44340127⁄32" 44254 N/A
SMOOTH SERRATEDDIAMETER BORE CAT NO. BORE CAT NO.
17⁄8" 44255 44341129⁄32" 44256 N/A115⁄16" 44257 44342131⁄32" 44279 N/A
2" 44258 4434321⁄32" 44259 N/A21⁄16" 44260 4434423⁄32" 44261 N/A21⁄8" 44262 4434525⁄32" 44263 N/A23⁄16" 44264 4434627⁄32" 44265 N/A21⁄4" 44266 4434729⁄32" 44267 N/A25⁄16" 44268 44348211⁄32" 44269 N/A23⁄8" 44270 44349
213⁄32" 44271 N/A27⁄16" 44272 44350215⁄32" 44273 N/A21⁄2" 44274 44351
217⁄32" 44275 N/A29⁄16" 44276 44352219⁄32" 44277 N/A25⁄8" 44278 N/A
SMOOTH SERRATEDDIAMETER BORE CAT NO. BORE CAT NO.
11⁄16" 44117 4416623⁄32" 44118 44167
3⁄4" 44119 4416825⁄32" 44120 4416913⁄16" 44121 4417027⁄32" 44122 44171
7⁄8" 44123 4417229⁄32" 44124 4417315⁄16" 44125 4417431⁄32" 44126 441751" 44127 44176
11⁄32" 44128 N/A11⁄16" 44129 4417713⁄32" 44130 N/A11⁄8" 44131 4417815⁄32" 44132 N/A
SMOOTH SERRATEDDIAMETER BORE CAT NO. BORE CAT NO.
13⁄16" 44133 4417917⁄32" 44134 N/A11⁄4" 44135 4418019⁄32" 44136 N/A15⁄16" 44137 44181111⁄32" 44138 N/A13⁄8" 44139 44182
113⁄32" 44140 N/A17⁄16" 44141 44183115⁄32" 44142 N/A11⁄2" 44143 44184
117⁄32" 44144 N/A19⁄16" 44145 44185119⁄32" 44146 N/A15⁄8" 44147 44186
Hex, square, and custom sizes available – please contact Royal for informationComing Soon – QG-80 Collets with 3-1/8" capacity
QUICK-GRIP™ COLLETS
14 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
LOW-PROFILE ACCU-LENGTH™ CNC COLLET CHUCKS
High AccuracyAll Royal Accu-Length™ CNC Collet Chucks areguaranteed to run within0.0002" TIR.
Fine Adjustability Royal Accu-Length™ master collets containmultiple keyways for fine adjustability.This is an especially useful feature forsecond-spindle applications.
Bolt & Go™ Our exclusive Bolt & Go™ mounting featureis standard on all Royal Low-Profile ColletChuck models. Bolt & Go™ enables chucks to be mounted very quickly and ensures maximum accuracy and rigidity. See page 9for additional information.
Outstanding RigidityAll Royal Accu-Length™ Collet Chucks have beenoptimized for maximum rigidity, and all componentsare hardened for strength and durability.
Easy InstallationAll Royal Low-Profile Collet Chucks include a collet wrench, lubricator, mounting hardware,mounting wrenches, and a custom-machineddrawtube connector for hassle-free installation.S-type models also include the master collet. S-type collet pads can be ordered separatelythrough your local tooling supplier.
Wide RangeRoyal manufactures a wide rangeof Accu-Length™ Collet Chucks tofit all popular spindle noses andcollet styles. Gripping capacitiesrange from 1 ⁄ 64" to 3" diameter.
High RPM All Royal CNC collet chucks are balanced by design for high-speedoperation, and can often be run athigher speeds than conventional 3-jaw chucks because they are lessprone to the negative effects of centrifugal force.
Low-ProfileAll external dimensions havebeen optimized to providemaximum tool clearance.
Spindle Bearing ProtectionAn oversized flange acts as a coolantslinger to protect lathe spindle bearingsfrom contaminants.
Dead-Length Operation Royal Accu-Length™ CNC Collet Chucksincorporate dead-length operation toeliminate part pullback. With thisdesign, a tapered sleeve pushes forwardover the collet to compress it, resultingin precise z-axis positioning.
Proudly Made in U.S.A.
SpecialsIf you have a special applicationthat goes beyond the scope of ourstandard line, we will be happy todesign and build a custom systemto meet your needs. Please contacta Royal applications engineer to discuss your requirements.
Completely Sealed Lubricated for life, these chucksincorporate multiple O-ring seals to keep contaminants out and prevent chip pack-up on bore-thru applications.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 15
LOW-PROFILE ACCU-LENGTH™ CNC COLLET CHUCKS
D
A EC
B
* Ultra-compact design.
D
A EC
B
Royal Low-Profile Accu-Length™ CNC Collet Chucks
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CHUCK MAX MAXSPINDLE COLLET WEIGHT DRAWBAR CLAMPING MAX CATALOG
TYPE TYPE CAPACITY A B C D E (lbs.) FORCE (lbs.) FORCE (lbs.) RPM NUMBER PRICE
A2-5 5C 11⁄16" 2.43 5.75 6.45 1.00 4.00 21 4,000 13,600 6,000 42330
A2-6 5C 11⁄16" 2.43 5.75 7.45 1.00 4.00 21 4,000 13,600 6,000 42332110mm 5C 11⁄16" 2.43 5.55 6.45 1.00 4.00 21 4,000 13,600 6,000 42334140mm 5C 11⁄16" 2.43 4.45 6.45 1.00 4.00 13 4,000 13,600 6,000 42336
A2-5 16C 15⁄8" 3.25 6.50 6.45 1.03 3.80 25 5,400 18,300 6,000 42338A2-6 16C 15⁄8" 3.25 6.25 7.45 1.03 3.80 24 5,400 18,300 6,000 42340A2-8 16C 15⁄8" 3.25 7.25 9.45 1.03 3.67 51 5,400 18,300 4,500 42342
140mm 16C 15⁄8" 3.25 6.30 6.45 1.03 3.80 25 5,400 18,300 6,000 42343A2-5 3J 13⁄4" 3.25 6.23 6.45 1.03 3.97 24 5,400 26,300 6,000 42344A2-5* 3J 13⁄4" 3.25 5.47 5.20 1.03 4.06 22 5,400 26,300 6,000 42345A2-6 3J 13⁄4" 3.25 6.25 7.45 1.03 3.97 25 5,400 26,300 6,000 42346A2-8 3J 13⁄4" 3.25 7.00 9.45 1.03 3.97 49 5,400 26,300 4,500 42348
110mm 3J 13⁄4" 3.25 6.03 6.45 1.03 3.97 25 5,400 26,300 6,000 42350110mm* 3J 13⁄4" 3.25 5.42 5.20 1.03 4.06 22 5,400 26,300 6,000 42351115mm 3J 13⁄4" 3.25 6.03 6.45 1.03 3.97 25 5,400 26,300 6,000 42352140mm 3J 13⁄4" 3.25 6.03 6.45 1.03 3.97 23 5,400 26,300 6,000 42354
A2-5 S-20 Master 2" 4.81 6.38 6.45 1.80 6.45 38 6,000 29,300 6,000 42360A2-6 S-20 Master 2" 4.81 6.63 7.45 1.80 6.45 41 6,000 29,300 6,000 42362A2-5 S-26 Master 2 5⁄8" 5.50 6.63 7.45 1.62 7.45 45 8,000 39,100 6,000 42363A2-6 S-26 Master 2 5⁄8" 5.50 7.00 7.45 1.50 6.75 53 8,000 39,100 6,000 42364A2-8 S-26 Master 2 5⁄8" 5.50 7.30 9.45 1.50 6.75 57 8,000 39,100 4,500 42366A2-6 S-30 Master 3" 6.00 6.62 8.45 1.63 8.45 67 10,000 48,800 6,000 42368A2-8 S-30 Master 3" 6.00 6.87 9.45 1.63 8.45 69 10,000 48,800 4,500 42370
$2,876
2,988
2,876
2,988
3,143
3,243
3,352
3,252
3,243
3,243
3,352
3,467
3,243
3,243
3,277
3,352
3,614
3,874
3,937
3,978
4,092
4,329
4,329
16 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
LOW-PROFILE PULLBACK CNC COLLET CHUCKS
High AccuracyAll Royal Low-Profile Pullback CNC Collet Chucks are guaranteedto run within 0.0002" TIR.
Low-ProfileAll external dimensions have beenoptimized to provide outstandingtool clearance and rigidity.
Heavy-Duty ConstructionAll chuck components, exceptfor the drawtube connector,are hardened to Rc 61-63 forrigidity and durability.
High RPM All Royal CNC Collet chucks arebalanced by design for high-speedoperation, and can often be run athigher speeds than conventional3-jaw chucks because they areless prone to the negative effectsof centrifugal force.
Spindle Bearing ProtectionAn oversized flange acts as acoolant slinger to protect lathe spindle bearings from contaminants.An internal O-ring protects slidingcomponents from coolant and fines.
Easy InstallationAll Royal Low-Profile Pullback Chucks include a collet wrench, mounting hardware, mountingwrenches, and a custom-machined drawtubeconnector to ensure hassle-free installation. S-type models also include the master collet.S-type collet pads can be ordered separatelythrough your local tooling supplier.
Wide RangeRoyal manufactures a wide range ofchucks to fit all popular spindle nosesand collet styles. Gripping capacitiesrange from 1 ⁄ 64" to 4" diameter.
Adjustability Dual collet retaining screwsensure easy collet installationand adjustability.
Simple DesignRoyal Low-Profile Pullback CNC ColletChucks provide a simple, low-cost methodfor utilizing collets on all CNC lathes andturning centers.
S-Type Master ColletsOn chuck models that use an S-type master collet, the customer simply changes colletpads to hold different partdiameters. Royal includes a master collet with each S-type collet chuck.
Proudly Made in U.S.A.
SpecialsIf you have a special applicationthat goes beyond the scope of ourstandard line, we will be happy todesign and build a custom systemto meet your needs. Please contacta Royal applications engineer to discuss your requirements.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 17
LOW-PROFILE PULLBACK CNC COLLET CHUCKS
1 Threaded-nose collet chucks are for use with 5C step collets that close on the head, not the 10-degree angle. Never exceed the manufacturer's rpm and drawbar force limits forany threaded accessories.
2 For additional information on Royal Master Collets and S-Type Pads, please see page 18.3 Big Bore Models.
B
AC
A E
D
B
C
5C, 16C & 3J
S-Types
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Royal Low-Profile Pullback CNC Collet ChucksCHUCK MAX MAX
SPINDLE COLLET THREADED WEIGHT DRAWBAR CLAMPING MAX CATALOGTYPE TYPE CAPACITY NOSE1 A B C D E (lbs.) FORCE (lbs.) FORCE (lbs). RPM NUMBER PRICE
A2-5 5C 11⁄16" N 2.63 5.00 6.45 1.05 3.14 12 4,490 15,750 6,000 42053A2-5 5C 11⁄16" Y1 2.187-10 5.00 6.45 1.22 3.14 10 4,4901 15,750 6,0001 42054A2-6 5C 11⁄16" N 2.63 5.00 7.45 1.05 3.14 17 4,490 15,750 6,000 42055A2-6 5C 11⁄16" N 2.63 6.00 7.45 1.05 3.14 19 4,490 15,750 6,000 42057A2-6 BB 5C 11⁄16" N 3.00 6.00 7.45 1.37 3.14 22 4,490 15,750 6,000 420563
A2-6 5C 11⁄16" Y1 2.187-10 6.00 7.45 1.22 3.14 17 4,4901 15,750 6,0001 42058A2-8 5C 11⁄16" N 2.63 6.00 9.45 1.05 3.14 31 4,490 15,750 4,500 42059A2-8 5C 11⁄16" Y1 2.187-10 6.00 9.45 1.22 3.14 29 4,4901 15,750 4,5001 42060140mm 5C 11⁄16" N 2.63 5.50 6.00 1.31 3.14 11 4,490 15,750 6,000 42052A2-5 16C 15⁄8" N 3.00 6.00 6.45 1.85 3.31 12 5,390 19,800 6,000 42067A2-6 16C 15⁄8" N 3.25 6.00 7.45 1.54 3.78 20 5,390 19,800 6,000 42069A2-6 BB 16C 15⁄8" N 3.25 6.50 7.45 1.54 3.78 23 5,390 19,800 6,000 420683
A2-8 16C 15⁄8" N 3.25 6.00 9.45 1.54 3.78 30 5,390 19,800 4,500 42071140mm 16C 15⁄8" N 3.00 6.00 6.00 1.86 3.31 12 5,390 19,800 6,000 42072A2-5 3J 13⁄4" N 3.08 6.00 6.45 1.16 3.33 13 5,390 26,340 6,000 42061A2-6 3J 13⁄4" N 3.25 6.00 7.45 1.05 3.87 20 5,390 26,340 6,000 42063A2-6 BB 3J 13⁄4" N 3.25 6.25 7.45 1.54 3.87 23 5,390 26,340 6,000 420623
A2-8 3J 13⁄4" N 3.25 6.00 9.45 1.05 3.87 32 5,390 26,340 4,500 42065140mm 3J 13⁄4" N 3.08 6.00 6.00 1.78 3.33 12 5,390 26,340 6,000 42064A2-5 S-20 Master2 2" N 4.40 5.63 6.45 – – 23 9,500 21,300 6,000 45108A2-6 S-20 Master2 2" N 4.40 5.57 7.45 – – 29 9,500 21,300 6,000 45110A2-6 S-26 Master2 2 5⁄8" N 5.75 6.25 7.45 – – 33 11,500 25,700 6,000 45112A2-8 S-26 Master2 2 5⁄8" N 5.75 6.25 9.45 – – 49 11,500 25,700 4,500 45114A2-6 S-30 Master2 3" N 5.75 6.50 7.45 – – 34 13.500 30,200 6,000 45115A2-8 S-30 Master2 3" N 5.75 6.53 9.45 – – 49 13,500 30,200 4,500 45116A2-8 S-35 Master2 3 1⁄2" N 7.00 6.75 9.45 – – 52 13,500 30,200 4,500 45118A2-8 S-40 Master2 4" N 7.90 7.63 9.45 – – 54 13,500 54,900 4,500 45119A2-11 S-40 Master2 4" N 7.90 7.50 11.50 – – 75 13,500 54,900 3,000 45120
$825920970
1,0801,2401,1751,1401,2251,0801,0251,0801,2751,1951,1101,0551,1401,3051,3451,1402,3952,5552,7402,8603,1352,9604,1654,6355,695
18 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
COLLET OPTIONS FOR LOW-PROFILE CNC COLLET CHUCKS
❑ All Royal S-type CNC collet chucks include one master collet and oneset of pad clamps.
❑ Many shops keep an extra master collet on hand so they can install the collet pads for the next job ahead of time, reducing setupchangeover times.
❑ All Royal master collets designed for our Low-Profile Accu-Length™chucks include an internal thread to allow for the use of a part stop or ejector.
❑ Royal master collets are designed for use with Royal CNC collet chucks,but may also fit other chuck brands. Please contact a Royal applicationsengineer for additional information.
❑ For low-profile collet chucks with a capacity greater than 1-3/4", a master collet and padarrangement is typically used instead of dedicated solid collets. The primary reason for thisis to reduce operating costs for the customer – collet pads are less expensive than largesolid collets.
❑ Royal low-profile CNC Collet Chucks utilize proprietary master collets that accept industry-standard S-type collet pads.
❑ These S-type pads are available hardened and ground to a specific size, or in the soft statewhich enables them to be machined to size by the customer.
❑ The pads attach to the master collet via special clamp screws. As a clamp screw is tightened, the opposing ends draw together, engaging a dovetail on the back of the collet pad and seating it securely in the master collet.
❑ All Royal Accu-Length™ S-Type CNC Collet Chucks include a master collet with multiplekeyways for fine adjustability – a feature that is especially useful on subspindle applications.
❑ S-type master collet and pad assemblies are usually less accurate than a hardened and ground solid collet due to the tolerances of the pad/collet interface. S-type pad manufacturers usually state an accuracy in the range of 0.0015" – 0.0025" TIR.
- For first operation work, this accuracy is fine because all surfaces that are turned inthe same chucking will always be concentric to each other.
- For second-op and sub-spindle applications where accuracies of 0.0005" TIR or betterare required, we recommend either boring a set of soft pads to size, or ordering oneof our custom-made hardened and ground solid collets featured on the next page.
Master Collets and S-Type Pads
An Important Note About Royal Master ColletsRoyal Products is unique due to the fact that we design and manufacture all of our own master collets in-house. Having 100% con-trol over the quality, delivery, and pricing gives us a significant advantage over our competitors who must purchase their master collets fromoutside sources and mark them up before reselling them to you.
F ITS CHUCK MODEL CATALOG NUMBER PRICE
S-20 Accu-Length™ 45139S-26 Accu-Length™ 45140S-30 Accu-Length™ 45141
S-20 Pullback 45134S-26 Pullback 45135S-30 Pullback 45136S-35 Pullback 45137S-40 Pullback 45138
Royal S-Type Master Collets
$475
550
605
475
525
590
650
740
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COLLET OPTIONS FOR LOW-PROFILE CNC COLLET CHUCKS
Custom Hardened and Ground Solid Collets
Emergency Collets
For additional information regarding customsolid collets, please contact a Royal Productsapplications engineer at 1-800-645-4174.
In addition to manufacturing all of our own master collets, Royal manufacturescustom hardened and ground solid collets for our CNC collet chucks. A solidcollet provides several advantages over a master collet and pads, including:
- Higher accuracy – typically 0.0005" TIR or better- Hardened to Rc 61–63 for strength and long life- Excellent repeatability for use on future jobs- Can be perfectly sized to grip any part diameter- Can be made to hold odd-shaped parts
❑ In addition to providing custom solid collets, we also stock emergency collets for our S-type Accu-Length ™ collet chucks.
❑ These emergency collets are supplied semi-hard and are designed to bebored to size by the customer.
❑ Boring pins are included with each collet.
F ITS CHUCK MODEL CATALOG NUMBER PRICE
S-20 Accu-Length™ 45142S-26 Accu-Length™ 45143S-30 Accu-Length™ 45144
Master Collet with Pads Solid Collet
Royal Emergency Collets
Greater Capacity – By Removing the Pad Clamps, the Collet Capacity Increases By Up To 3/8"
$395
675
760
20 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
CNC COLLET CHUCK ACCESSORIES
Hardened and Ground Adapter Plates
❑ Adapter plates offer the flexibility to mount collet chucks and 3-jaw chucks to a wider range of spindles:
- Mount a larger chuck on a smaller spindle for increased capacity.
- Mount a smaller chuck on a larger spindle forincreased tool clearance and higher speeds.
❑ All Royal adapter plates are made from high carbon alloy steel hardened to Rc 48-52.
❑ High accuracy – 0.0002" TIR guaranteed.
❑ Metric screws included for mounting plate to spindle.
❑ Drive button included on all plates.
SPINDLE CHUCKSPINDLE CHUCK PLATE PLATE MOUNTING MOUNT CATALOGMOUNT MOUNT DIAMETER THICKNESS BOLTS THREADS NUMBER PRICE
A2-5 A2-6 6.68 1.00 M-10 M-12 44000A2-5 170MM 6.68 1.00 M-10 M-12 44002A2-6 A2-6 6.68 1.25 M-12 M-12 44009A2-6 A2-8 8.68 1.00 M-12 M-16 44004A2-8 A2-6 8.25 1.75 M-16 M-12 44010A2-8 A2-8 8.69 2.00 M-16 M-16 44011
110MM A2-5 5.31 0.75 M-10 M-10 44006115MM A2-5 5.31 0.75 M-10 M-10 44007140MM A2-6 6.68 1.00 M-10 M-12 44008
Royal Adapter Plates
Other configurations available. Contact a Royal Products applications engineer at 1-800-645-4174 with your requirements.
Collet Stops
❑ A collet stop is used for accurate z-axis positioning of short workpieces within a collet.
❑ Stop rod length is easily adjusted.
❑ All Royal Accu-Length™ master collets are internally threaded to accept a collet stop.
Royal Collet StopsF ITS CHUCK MODEL CATALOG NUMBER PRICE
5C Accu-Length™ and Pullback 2003016C Accu-Length™ and Pullback 451513J Accu-Length™ and Pullback 45152
S-20 Accu-Length™ 45153S-26 Accu-Length™ 45154S-30 Accu-Length™ 45155
QG-42 Accu-Length™ 44080QG-65 Accu-Length™ 44081
$836788745971971
1,018690690859
$11108108108114121135155
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 21
CNC COLLET CHUCK ACCESSORIES
Bar Seals
❑ A bar seal assembly can be fitted to Royal S-type collet chucks for applications that produce fines and dust, such as the machining of brass or cast iron.
❑ Standard Royal Accu-Length™ Collet Chucks must be modified to accept this bar sealassembly. This modification is free to customers who order the bar seal kit at the sametime they order their collet chuck.
❑ Older Royal Accu-Length™ Collet Chucks that are already in service can be returned toRoyal Products and retrofitted to accept the bar seal for a nominal charge.
❑ Assembly includes housing, hardware, and one blank bar seal. Order extra seals separately.
Note: Bar seal assembly adds 3/4" to chuck length.
Royal Bar Seal AssembliesF ITS CHUCK MODEL CATALOG NUMBER PRICE
S-20 Accu-Length™ 45160S-26 Accu-Length™ 45161S-30 Accu-Length™ 45162
QG-42 Accu-Length™ 44090QG-65 Accu-Length™ 44091
Replacement Bar Seals – Package of 3F ITS CHUCK MODEL CATALOG NUMBER PRICE
S-20 Accu-Length™ 45165S-26 Accu-Length™ 45166S-30 Accu-Length™ 45167
QG-42 Accu-Length™ 44094QG-65 Accu-Length™ 44095
❑ Ejectors are used in sub-spindle applications to push finished workpieces into the part catcher upon completion.
❑ Standard pusher head can be adjusted or modified as applications require.
❑ A hardened plunger rod and a bronze bearing work together to provide smooth, consistent operation.
❑ Spring is encased inside of body for protection.
Royal EjectorsF ITS CHUCK MODEL CATALOG NUMBER PRICE
5C Accu-Length™ 4514516C Accu-Length™ 451463J Accu-Length™ 45147
S-20 Accu-Length™ 45148S-26 Accu-Length™ 45149S-30 Accu-Length™ 45150
QG-42 Accu-Length™ 44085QG-65 Accu-Length™ 44086
For an alternative solution to an ejector, check out the Royal Grippex Coolant-Actuated Bar Puller. The Grippex, when fitted with special robotgripper jaws, can be used to pull finished parts from a sub-spindle, eliminating the need for an ejector and freeing up the spindle bore to swallow longer parts.
Ejectors
$198219219438449474560575
$398426462365425
$5462715565
22 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
FREQUENTLY ASKED QUESTIONS
When is a Collet Chuck a Better Choice than a Three-Jaw Chuck?
Bar FeedingA collet chuck is almost always the best workholding choice for machinesequipped with bar feeders. Collet chucks help minimize vibration, openand close faster than three-jaw chucks, and, most importantly, providefull 360° contact to ensure that the bar stock remains on centerlinefor accurate re-gripping after being advanced.
Small Diameter WorkCollet chucks are best suited for parts ranging in size from 1/16" to 3" indiameter because they offer much better tool clearance, can be run athigher speeds than jaw chucks, and provide superior grip force.
Short / Thin Parts A collet chuck’s low-profile design provides better tool clearance andallows machining to take place very close to the chuck face. This abilityto work closer to the chuck can also help prevent thin parts from saggingor bending.
High Speed OperationCollet chucks are much less vulnerable to the negative effects of centrifugal force, enabling them to run at higher speeds while maintaining consistent grip force.
Reduced Setup TimesChanging a collet is much faster than changing chuck jaws, and there is no boring required. Collet chucks keep your machines making chips –and profits!
Pipe and Tube WorkThe 360° contact provided by a collet distributes the gripping force evenly around the entire part circumference, reducing the risk of crushingor distorting thin-walled parts.
Odd Shaped Parts Collets can be easily customized to hold odd-shaped or off-center parts.A wide selection of standard collets is readily available to handle round,square, and hex stock.
Better Tool LifeThe paddlewheel-like shape of a 3-jaw chuck can deflect coolant beforeit reaches the cutting tool tip, shortening tool life, whereas the streamlined shape of a collet chuck enables precise coolant delivery.
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TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 23
FREQUENTLY ASKED QUESTIONS
With a pullback collet chuck, closing the collet is accomplished by pulling it back into the chuck body, whereas with an Accu-Length™ chuck, the collet is rigidly fixed to the chuck body and a tapered sleeve pushes forward over the collet to compress it.
Using a pullback chuck will result in a slight variation in z-axis positioning of the workpiece. This happens due to the fact that as the collet draws back and closes down, it begins to grip the workpiece and pull it back too. Typically the movement is just a few thousandths of an inch, and remainsconsistent as long as the part diameter doesn’t vary.
This slight z-axis movement is often acceptable for first operation work and can be easily remedied with a facing cut. However, there are several situations where Z-axis movement is not desirable. In these cases, using a Royal Accu-Length™ collet chuck with dead length operation will protect against workpiece movement.
Important – For machines with two spindles, it is always necessary for the secondary spindle (right-hand) to be equipped with an Accu-Length™ colletchuck, and it is strongly recommended that the main spindle (left-hand) use an Accu-Length™ chuck as well.
Step 1 Determine the correct spindle mount, (A2-6, 140 mm, etc.). The collet chuck you choose must have the same spindle mount as your machine.Step 2 Determine the required capacity. It is usually common practice for the collet chuck capacity to either match, or slightly exceed, the machine’s bar capacity. Step 3 Choose between Accu-Length™ and Pullback models
Step 4 Choose between Quick-Grip™ and Low-Profile models
Which Chuck Model is Right for You?
What is the Difference Between a Pullback Chuck and an Accu-Length™ Chuck?
Simple first-op turning* ✓* ✓*Bar feeding* ✓* ✓*Jobs where the workpiece OD or stock size is not consistent ✓
Secondary operations, especially when an accurate length feature must be maintainedin relation to first-op features ✓
All secondary spindles (and main spindles of two-spindle machines) ✓
Multiple pulls on the same part ✓
Accu-Length Pullback
Fast collet changeover time ✓ ✓
Short length ✓
Small nose diameter ✓
High grip force ✓ ✓
High Accuracy ✓ ✓
Wide clamping range ✓
Quick-Grip™ Low-Profile
*While both pullback and Accu-Length™ chucks may be used in these applications, Accu-Length™ is often a better choice and must bechosen if any of the other parameters are met.
For additional help in determining which collet chuck model is best suited to your specific needs, please contact a Royal Products applications engineer at 1-800-645-4174.
24 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
WHY CHOOSE ROYAL CNC COLLET CHUCKS
Superior Design Features
Precision-Made in USA ISO 9001 – 2008 Certified
❑ All Royal CNC collet chucks have been optimized for maximum tool clearance and outstanding rigidity.
❑ Exclusive Bolt & Go™ Mounting Feature – Dead On, Dead Accurate – Every Time!See page 9 for additional information.
❑ The closing sleeve connection on our Accu-Length™ models ensures zero backlash –a common problem on competitive chucks.
❑ Lubrication – All Royal Accu-Length™ chuck models include spiral grease channels onthe closing sleeve for superior lubrication and longer life.
❑ Royal manufactures and stocks a wide range of adapter plates, stops, ejectors, andsealing devices so we can quickly and easily meet customer requirements.
Outstanding Support
❑ Royal’s knowledgeable team of applications engineers makes it very easy for you to do businesswith us. When you call Royal, the person you speak with will be a workholding expert, and if we can’t offer you the best solution for your application, we’ll do our best to recommend a company that can – even if they are a competitor!
❑ Royal CNC Collet Chucks are sold through a select network of the country’s top industrial and machine tool distributors. We also have strong relationships with all of themajor machine tool builders and importers to make sure that our products seamlessly interfacewith their machines.
❑ With over forty factory-trained account managers strategically located throughout NorthAmerica, our highly-qualified field support team is always ready and willing to serve you.
❑ Every Royal CNC collet chuck and master collet is completely manufactured in our modern factory on state-of-the-art automated CNC equipment.
❑ All chucks, sleeves, adapter plates, collets, etc., come off of our gantry-loaded multi-tasking machines complete – eliminating the accuracy and quality issues often associated with multiple setups/operations.
❑ All grinding takes place on precision Swiss-made CNC grinders that enable multiple features to be ground in a single setup, resulting in near-perfect tolerances and ensuring absolute consistency from part to part.
❑ Royal Products is an ISO9001-2008 registered company dedicated to continuous improvement. Every process is documented and followed down to the smallest detail for consistent quality – every time.
Three members of the Royal support team: Mike Sullivan,
Manufacturer’s Representative, John Holt, Midwest Regional
Business Manager, and Brian Mecca, Director of Sales
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 25
WHY CHOOSE ROYAL CNC COLLET CHUCKS
Our product availability is second to none. Over 94% of all Royal CNC collet chucks ship complete thesame day they are ordered, and the remainder ship either the next day, or as specified by the customer.
We stock more than 700 chucks between our East Coast warehouse and our new West Coast warehouse to ensure that we will always have what our customers need, when they need it.
In addition to providing superior quality, service, support, and deliveries, Royal CNC Collet Chucks also carry an industry exclusive risk-free performanceguarantee. This no-risk guarantee allows our customers to run a collet chuck on the toughest jobs in their shop for 45-days, and if they are not 100%satisfied with its performance, we will take it back and arrange for a full refund through their distributor.
When you buy a CNC collet chuck from Royal Products, you can have complete confidence that we will not let you down. For over 60 years, Royal has been recognized as one of the most reliable and trusted
suppliers in the metalworking industry. We’re here for you today, and we’ll be here for you tomorrow.
❑ All chucks include everything needed for installation, (even the wrenches). We striveto give our customers “the mint on the pillow” treatment.
❑ Through the past twenty years of gathering machine tool specifications and workingclosely with all of the major machine tool builders, Royal Products has developed a huge database of drawtube specifications, virtually eliminating the need for a customer to ever measure a machine.
❑ We now stock over 120 of the most common drawtube connector models, and non-stock connectors are made very quickly from semi-finished blanks.
❑ All Royal CNC collet chucks come packaged in specially designed heavy-gage boxeswith form-fitting foam inserts to provide complete protection of all contents.
Same-Day Shipping
We Make It Easy
Risk-Free Performance Guarantee
Royal CNC Collet Chucks – The New Standard
✓ Smarter Design✓ Better Quality✓ Outstanding Support
✓ Same-Day Shipping✓ No Hassles✓ Risk-Free Guarantee
26 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
SPECIALS & CUSTOM DESIGNS
Custom Solutions – No Problem!In addition to our broad range of standard workholding products, Royal also
designs and builds custom chucks and collets for special applications.
Put Royal’s experienced team of engineers and our state-of-the-artmanufacturing facility to work for you. Call us today at 1-800-645-4174
to discuss your special workholding needs.
In the example shown here, a customer needed aspecial chuck that could accept a 3J collet, athree-jaw scroll chuck, and a series of special fixture plates. While this setup may look a littleunorthodox, it did exactly what the customerneeded it to do.
5C, 16C, & 3J Workholding
for Indexers and Rotary
Tables. See pages 86 – 87.
NENEWW
Seriously Increase Your Profits with Royal Rota-Rack®
DO YOU BARFEED?
28 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
The patent-pending Royal Rota-Rack® is an automatic accumulator that can be usedwith any bar-fed CNC lathe to safely collect finished parts, providing hours of highlyprofitable, unmanned production.
❑ Run a second or third shift with the same equipment and no additional employees
❑ Day-shift operators are freed up to handle other, more productive tasks
❑ Protects against workpiece damage, eliminating scrap and rework costs
❑ Keeps parts in sequential order for inspection and quality control purposes
❑ Takes up very little floor space
❑ Pays for itself in just a few months
❑ Seriously increases profits!
Patent Pending
5 PM – Tuesday 11 PM – Tuesday 6 AM – Wednesday
WHAT IS A ROTA-RACK®?
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 29
HOW DOES THE ROTA-RACK® WORK?
The Royal Rota-Rack® is very simple to setup and operate. Here's how it works:
User enters the part cycle time and degree of turntablerotation via a simple PLC controller. A counter can alsobe set to shut the Rota-Rack® down after a specifiednumber of parts have been collected.
As a finished part comes out of the lathe, it dropsonto the conveyor and is moved towards the Rota-Rack’s® rotating turntable.
Each time a part comes out of the machine, the Rota-Rack® indexes to the next position. The degreeof turntable rotation is easily adjusted according topart length.
As the turntable indexes, the parts are gently guidedtowards the center via the spiral.
After several hours of unmanned production, finished parts are manually removed from the center of the Rota-Rack®.
1 2
3 4
5
Check out the RoyalRota-Rack® Video atwww.rotarack.com
30 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
WHAT WILL ROTA-RACK® DO FOR YOU?
The Royal Rota-Rack® has been designed to provide maximum part protection, a feature that is important for all parts but one that is especially useful for parts with delicate external features like threads, edges, and corners.
❑ Each time the Rota-Rack® collects a finished part, the turntable smoothlyrotates to the next position to ensure that the following part will not forcefullycollide with any of the previously-collected parts.
❑ All contact surfaces of the Royal Rota-Rack® and conveyor are covered with a high-lubricity UHMW plastic material to minimize friction and protect surface finishes.
❑ Reducing scrap and rework costs directly improves profitability.
❑ The Rota-Rack’s® unique spiral helps keep finished parts in sequential order,aiding in quality control/inspection.
Adding a Royal Rota-Rack® to a bar-fed CNC lathe greatly increases machine utilization and throughput.
❑ Run existing machines extra hours: nights, weekends, lunch breaks, etc.
❑ Faster cycle times – no waiting for an operator to unload parts / empty collection boxes.
❑ Higher efficiency – produce more parts per shift.
❑ Better employee utilization – why have a person do a job that can be handled with simple automation?
❑ Increased profitability.
The Royal Rota-Rack® won’t show up late, doesn’t get sick, and keeps working long after your last employee leaves for the night or weekend.
First day of hunting season? Big snow storm? Cousin Joe’s wedding? The Rota-Rack® doesn’t care. How many of your competitors will be turningout parts on Super Bowl Sunday?
Note: Collection box removed for clarity.
Big Benefit #2 Eliminate Part Damage
Big Benefit #3 Provide Complete Reliability
Big Benefit #1 Increase Capacity & Throughput
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 31
THE PROFIT MAKER
Case Study – Royal Rota-Rack® Increased Profits at a Small JobShop by Over $50,000!
❑ The owner of a small job shop installed a Royal Rota-Rack® with the intention of running one of his CNC lathes for a few extra hours in the eveningsafter his employees left for the day.
❑ For costing purposes, he continued to base all of his overheads on the first shift, figuring that any extra production hours achieved with the Rota-Rack® would be virtually all profit.
❑ The shop rate on his CNC Lathe = $70 per hour
❑ The owner started out conservatively, using Rota-Rack® to deliver just three hours of extra production per night.
❑ 3 hours x 5 days = 15 hours per week of extra production
❑ 15 x $70 = $1,050 in extra profits per week
❑ $1050 x 52 weeks = $54,600!
In this real-life example, the lathe only ran an average of three extra hours per night, and still generated more than $50,000 in extra profit in thefirst year alone. In reality, many shops use the Royal Rota-Rack® to run an extra six to eight hours per night, plus weekends.
Utilized to its fullest extent, it is entirely possible to generate an additional profit of $150,000 – $200,000 per lathe, per year, with the Royal Rota-Rack®.
32 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
PROFIT WORKSHEET
Calculate Your Own Extra Production Potential
Use this handy worksheet to calculate how many extra hours you could run your CNC lathes completely unattended with the Royal Rota-Rack®
A. _____________ Largest surface area of your part (multiply the two largest dimensions in inches)
Examples:
B. _____________ Number of parts that can fit on the Rota-Rack® = (850 / A) x 0.8
Note – The 850 represents the usable surface area of the turntable in square inches, and the 0.8 assumes that when the parts are accumulated, 20% of the Rota-Rack’s® surface area will remain vacant.
C. _____________ Cycle time of part in minutes
D. _____________ Number of parts that can be made in one hour (60 / C)
E. _____________ Number of hours that machine can be run unattended (B / D)
F. _____________ Shop rate of machine in dollars
G. _____________ Additional profit per shift (E x F)
H. _____________ Number of shifts per week
I. _____________ Extra yearly profit (G x H x 52)
With such a large potential return, you can’t afford not to equip every bar-fed CNC lathe in your shop with a Royal Rota-Rack®!
L L
DD
W
Rectangle(Length x Width)
Cylinder(Length x Diameter)
Disk(Diameter x Diameter)
Check out the Royal Rota-Rack®
Video at www.rotarack.com
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 33
SMART DESIGN – BUILT TO LAST
Unique Rotary SpiralGently guides finished parts to the center as the turntable rotates.
Coolant ManagementIntegral drip tray with draincollects excess coolant.
Universal DesignThe Royal Rota-Rack® adapts to any CNC lathe that isequipped with a part catcher:
Turntable can rotate either clockwise or counter-clockwise, and can be positioned to either the leftside or right side of the lathe
Height range 10.5 – 53 inches. Other heightrequirements can be a accommodated upon special requestRota-Rack® is completely free standing – no bolting to the machine or floor is required Control box can be positioned anywhere on circumference for optimal clearanceEasily adapts to machines with existing conveyors
Very Heavy-Duty ConstructionWeighing in at 450 lbs., the RoyalRota-Rack® is a serious piece ofequipment that is built to withstandyears of abuse in the harshest production environments. A heavygage welded steel frame providesoutstanding rigidity, enabling theRota-Rack® to easily support up to700 lbs. of finished parts.
Large CapacityWith over 850 square inches of surfacearea, the Royal Rota-Rack® can holdhundreds of parts* and provide hours of unmanned operation.
Totally Self-Contained –No Machine Tool ContactThe Royal Rota-Rack® is a complete stand-alone unit – there are no electrical or physical connections of any type with the machine tool. This provides hassle-freeinstallation and ensures that all machinewarranties remain intact.
Excellent Part ProtectionLow-friction UHMW coating on all contact surfaces protects finished partsfrom scuffs and dents. This durable plastic is the same material used in themanufacture of motorcycle chain guides.
The Royal Rota-Rack® is reliable, doesn't take sick days, and pays for itselfwithin a few months of use. Order yours today and get a jump on your competition!
*Actual number of parts depends upon individual part size.
Patent Pending
LH Orientation RH Orientation
34 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
COMMON ROTA-RACK® QUESTIONS
Example:5 MT Live Center ShankLength: 7.25" Diameter: 1.75" Weight: 3.4 lbs.
Q.
A.
Q.
A.
Q.
A.
How does the Royal Rota-Rack® handle long parts?
The Royal Rota-Rack can be used to collect a wide variety of parts with varied lengths, diameters, and shapes. As a general rule, the standardRota-Rack® can accommodate parts ranging in size from 1/4" diameter x 1" long, to 3" diameter x 10" long. It may be possible to collect longerparts with a slight spiral modification.
Free Performance Evaluation – If you are not sure if the Royal Rota-Rack® will work for you, you are welcome to send us a few of your parts fortesting. We will run them through a Rota-Rack® in our shop and send you a video of the results. For further information please contact a RoyalProducts applications engineer.
Is the Rota-Rack® Difficult to Install?
Not at all – most customers install it themselves in under an hour.
The Royal Rota-Rack® normally ships with the height and orientation preconfigured accordingto each customer’s specifications, so installation is simple and straightforward.
It should be noted that it may be necessary to modify the lathe’s part catcher collection boxso that parts can pass through the box and drop onto the conveyor. For most machines, thiswill require cutting out the bottom and one side of the collection box as shown in the photo.
How Much Space Does the Rota-Rack® Take Up?
The standard Rota-Rack® has a 36" diameter turntable, making it large enough to hold an adequate supply of parts, yet small enough to fit intoclose quarters.
When considering floor space utilization, it should be noted that the Rota-Rack® can double or even triple capacity, yet its footprint is onlyabout 10% that of a new lathe and bar feeder.
Rota-Rack® capacity forthis part is 53 pieces.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 35
SPECIFICATIONS
Notes: 1- Unit shown is configured for left-hand
positioning. Changing to right-handconfiguration simply requires flippingthe spiral and conveyor bracket.
2- Alternate conveyor lengths availableas special order.
General Specifications850 in2 / 5480 cm2
10" / 25 cm0.25" / 0.6 cm3" / 8 cm700 lbs. / 318 kgSee drawing110V/60Hz450 lbs. / 205kg (including conveyor)
Usable Turntable Surface Area
Max. Part Length*
Min. Part Diameter
Max. Part Diameter*
Payload Capacity
Height Range
Power Supply
Unit Weight
Description Cat No.
Rota-Rack and Control Only* (110V, 60 Hz) 51002
Description Cat No.
Conveyor and Bracket 51022*Order conveyor separately.
7.415.73
51.8256.46
74.80
ROTA-RACK (51002) WITH CONVEYOR (51022)LEFT-HAND, COUNTERCLOCKWISE ROTATION
.63
7.97
12.00
Ø36.68
35.67 (END OF BELT)
38.12 (END OF DRIP TRAY)
CONTROL CAN BE LOCATED ANYWHERE ON CIRCUMFERENCE
6.00BELT
62.36 MAX.
59.61 MAX.
53.36 MAX.14.00 MIN.
(TOP OF RAIL)
51.80 MAX.12.44 MIN.
(TOP OF BELT)
3/4 NPT FOR DRAIN
49.86 MAX.10.50 MIN.
(TOP OF TABLE)
+–1/2" ADJUSTMENT
Contact Royal for Info on Multi-Unit Discounts
*It is sometimes possible to exceed these parameters. Contact Royal for info.
36 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
ROTA-RACK® INSTALLATIONS
Check out the Royal Rota-Rack®
Video at www.rotarack.com
Easily Automate Any CNC Lathe For Lights-Out Production
CNC BAR PULLERS
38 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
COMPACT CNC BAR PULLERSAutomate Any CNC Lathe
A
B
C
Royal Compact CNC Bar Pullers
Replacement Parts
1Includes bar puller, one set of standard jaws and one blank spindle bushing.
SHANK GRIPPING CATALOGSIZE RANGE A B C NUMBER PRICE1
1⁄2" SQ 1⁄8"–15⁄8" 21⁄8" 3 1⁄4" 13⁄16" 433003⁄4" SQ 1⁄8"– 21⁄4" 2 5⁄8" 3 1⁄4" 13⁄16" 433021" SQ 1⁄8"– 21⁄4" 2 5⁄8" 3 1⁄4" 13⁄16" 433041" SQ 1⁄8"– 3" 3 5⁄8" 3 1⁄4" 13⁄16" 43306
DESCRIPTION CATALOG NO. PRICE⁄SET
Spring Finger Set 43505Serrated Jaw Set 43500Smooth Jaw Set 43502
$506
532
532
566
Royal Compact CNC Bar Pullers (Metric)SHANK GRIPPING CATALOG
SIZE RANGE A B C NUMBER PRICE1
20mm 3–57mm 67mm 83mm 30mm 4368025mm 3–57mm 67mm 83mm 30mm 4368425mm 3–76mm 92mm 83mm 30mm 43688
$590
590
627
$66
95
117
Serrations ensure that componentsstay locked together for rigidity.
All parts subject to wear are hardened forstrength and durability.
Serrated jaws provide positivegrip. Smooth jaws are availablefor softer materials.
Unit is very easy to use — simply set gap between jaws1⁄ 8" smaller than stock size. As the bar puller slides overthe bar along the x-axis, the fingers flex to provide the gripping force. The turret then retracts along the z-axis,pulling the bar out the desired position.
Cat. No. 43302 Shown
❑ Great for use with small CNC lathes — compactdesign minimizes tool interference.
❑ Very easy to setup and use.
❑ Unit can pull round, square, and hex stock.
❑ Flexible heat-treated steel fingers providestrong gripping force.
❑ Each compact bar puller includes one set of serrated jaws and one blank spindle bushing.
❑ Additional sizes and shank styles are available.Please contact Royal for information.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 39
HEAVY-DUTY CNC BAR PULLERSAutomate Any CNC Lathe
A
BC
❑ Rugged, heavy-duty design withstands thetoughest manufacturing environments.
❑ Very easy to setup and use.
❑ Unit can pull round, square, and hex stock.
❑ Large internal die springs provide verystrong gripping force.
❑ Each bar puller includes one set of standardjaws and one blank spindle bushing. Extracapacity jaws sold separately.
❑ Additional sizes and shank styles available.Please contact Royal for information.
Replacement PartsDESCRIPTION CATALOG NO. PRICE⁄SET
Standard Jaw Set 43510Extra-Capacity Jaw Set 43512
Serrations ensure thatcomponents stay lockedtogether for rigidity.
All parts subject towear are hardened forstrength and durability.
Unit is very easy to use — simply set gapbetween jaws 1 ⁄ 8" smaller than stock size. As the bar puller slides over the bar along the x-axis,the jaws compress heavy-duty internal die springsto provide high gripping force. The turret thenretracts along the z-axis, pulling the bar out thedesired position.
GRIPPING RANGE CAT NO.SHANK STANDARD EXTRA-CAPACITY RIGHT HANDSIZE JAWS JAWS A B C MODEL* PRICE
3⁄4" SQ 1⁄8"– 2 1⁄4" 17⁄8"– 3 3⁄4" 3 7⁄8" 2 9⁄16" 11⁄2" 433601" SQ 1⁄8"– 2 1⁄4" 17⁄8"– 3 3⁄4" 3 7⁄8" 2 9⁄16" 11⁄2" 433661" SQ 1⁄8"– 3 1⁄2" 17⁄8"– 5 3⁄8" 4 3⁄4" 2 9⁄16" 11⁄2" 433701" SQ 1⁄8"– 3 5⁄8" 17⁄8"– 5 1⁄2" 5" 2 3⁄4" 13⁄4" 433721" SQ 1⁄8"– 4 7⁄8" 17⁄8"– 6 1⁄2" 6 3⁄4" 2 3⁄4" 13⁄4" 43376
Royal Heavy Duty CNC Bar Pullers — Square Shank
$715
755
789
814
911
GRIPPING RANGE
SHANK STANDARD EXTRA-CAPACITY CATALOG SIZE JAWS JAWS A B C NUMBER PRICE
1" Dia. 1⁄8"– 2 1⁄4" 17⁄8"– 3 3⁄4" 3 7⁄8" 2 15⁄16" 11⁄2" 4340011⁄4" Dia. 1⁄8"– 2 1⁄4" 17⁄8"– 3 3⁄4" 3 7⁄8" 2 15⁄16" 11⁄2" 4340211⁄4" Dia. 1⁄8"– 3 1⁄2" 17⁄8"– 5 3⁄8" 5 3⁄8" 2 15⁄16" 11⁄2" 43404
Royal Heavy Duty CNC Bar Pullers — Round Shank
$902
902
943
* Most machines require a right-hand unit. If you need a left-hand unit please contact one of our engineersat 1-800-645-4174.
Cat. No. 43402 Shown
BC
A
$131
151
40 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
COMBO CNC BAR PULLERSAutomate Any CNC Lathe
Here’s how it works:
Serrations ensure that componentsstay locked together for rigidity.
Flexible heat-treated steel fingersprovide strong gripping force.
All parts subject towear are hardened forstrength and durability.
Unit is very easy to use —see drawings for sequence.
This unique two-in-one design is both a bar pullerand a cut-off tool. Advantages include saving a turret station and reducing cycle time.
Serrated jaws provide positivegrip. Smooth jaws are availablefor softer materials.
Any standard cut-offholder and insert canbe used — see compatibility chart.
Cat. No. 43460 Shown
Step 1 — Turn Step 2 — Cut-Off Step 3 — Stop Spindle/Grip Step 4 — Open Chuck/Pull
❑ The Royal Combo CNC Bar Puller is both a bar puller and a cut-off tool in one unit.Benefits of this design include:
- Saving a turret station.- Reduced cycle time because the turret
does not need to index between the cut-off and pulling operations.
❑ Very easy to setup and use.
❑ Unit can pull round, square, and hex stock.
❑ Compact design enables it to be used onmost CNC lathes.
❑ Each combo bar puller includes one set ofstandard jaws and one blank spindle bushing.Order cut-off insert and holder separately.
Check out the Royal Bar Puller Videoat www.barpullers.com
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 41
COMBO CNC BAR PULLERSAutomate Any CNC Lathe
A
B
E
D
C
Cycle times are reduced because the turret does not need to indexbetween cut-off and pulling operations.
Cat. No. 43460 shown.Please note dimension D (maximum depth of cut). If a greaterdepth of cut is required, we suggest using a separate cut-offtool and only using the bar puller for the pulling operation.
MAX DEPTH CAT. NO.SHANK GRIPPING OF CUT RIGHT HAND2
SIZE RANGE A B C D1 E MODEL PRICE3
1⁄2" SQ 1⁄8"– 15⁄8" 2 1⁄8" 4 11⁄16" 13⁄16" 7⁄8" 0.125" 434523⁄4" SQ 1⁄8"– 2 1⁄4" 2 5⁄8" 4 3⁄4" 13⁄16" 7⁄8" 0.125" 434561" SQ 1⁄8"– 2 1⁄4" 2 5⁄8" 6 3⁄8" 13⁄16" 11⁄4" 0.125" 434601" SQ 1⁄8"– 3" 3 5⁄8" 6 3⁄8" 13⁄16" 11⁄4" 0.125" 434641" SQ 1⁄8"– 4" 3 5⁄8" 6 3⁄8" 13⁄16" 11⁄4" 0.125" 43468
Royal Combo CNC Bar Pullers
1Maximum depth of cut.2Most machines require a right-hand unit. If you need a left hand unit please contact one of our engineers at 1-800-645-4174.
3Includes bar puller, one set of standard jaws and one blank spindle bushing. Order insert holder and insert separately.
$691
711
719
745
847
MAX DEPTH CAT. NO.SHANK GRIPPING OF CUT RIGHT HAND2
SIZE RANGE A B C D1 E MODEL PRICE3
20mm 3–57mm 67mm 121mm 30mm 22mm 3mm 4361525mm 3–57mm 67mm 162mm 30mm 32mm 3mm 4362525mm 3–76mm 92mm 162mm 30mm 32mm 3mm 43635
Royal Combo CNC Bar Pullers
$787
795
829
❑ Cut-off holder and insert can be purchased separatelyfrom Royal Products or through your tooling supplier.
❑ Bar puller accepts many popular brands of holders andinserts (see chart).
❑ Cut-off holders not purchased from Royal must beslightly modified before being used with bar puller.
Compatibility ChartBRAND 1⁄2", 3⁄4" AND 20mm SHANK 1" AND 25mm SHANK
Carboloy 150.10-20-3 150.10-25-3Iscar SGFH26-3 SGFH32-3
Kennametal DSB4-340-105 DSB5-340-110Manchester 340-105 340-110
Sandvik 151.2-21-30 151.2-25-30Valenite VH101 26 3 VH101 32 3
BAR PULLERSHANK SIZE CATALOG NO. PRICE*
1⁄2" or 3⁄4" 435201" 43522
Holder with Insert
*Includes one modified holder, one neutral cut-off insert, and one installation ⁄ removal tool. Royal supplies Kennametal insert GSP125N.
$129
140
Replacement Parts — Combo ModelDESCRIPTION CATALOG NO. PRICE⁄SET
Spring Finger Set 43505Serrated Jaw Set 43500Smooth Jaw Set 43502
$66
95
117
42 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
GRIPPEX 20L COOLANT-ACTUATED BAR PULLERS — Automate Any CNC Lathe
Thick-walled heavy-duty construction helps toprotect unit and allows it to be used at coolantpressures of up to 280 psi.
The Grippex has a wide grippingrange of 1⁄8" – 3 1⁄8". Higher capacitygripping fingers are also available.
Very high gripping force and smooth operation is achieved through a patentedfinger mechanism that pivots on tworoller bearings. As little as 15 psi ofcoolant pressure is enough to enable theGrippex to pull a 210 lb. bar!
Three-finger design is superior for gripping both round and hex stock.Special two-finger model also available.Contact Royal for information.
Hardened finger inserts reduce wearand help the Grippex penetrate hardmaterials like stainless steel.
U.S. Patent#6,530,578
❑ The patented Grippex 20L CNC bar puller is actuated by a CNC lathe's coolant system. As coolant is fed through the unit, it pushes a piston forward which causes the fingers to close around the bar stock. When the coolant is turned off, the fingersautomatically spring open.
❑ Self-adjusting mechanism — fingers will close down until they contact the bar stock so no presetting is necessary. This featureallows the Grippex to make multiple pulls on the same workpiece, even after the OD has been turned.
❑ Unit can also be operated by air pressure.
❑ When fitted with robot gripper jaws, the Grippex can:
- Remove a bar remnant from a bar-fed lathe and drop it into the parts catcher. This eliminates the risk of the remnant fallinginto the chip conveyor where it can become jammed and cause damage.
- Remove a finished workpiece from a sub-spindle and place itinto the parts catcher. This eliminates the need for unreliableejectors and also allows the sub-spindle to swallow longer parts.
Can be operated by either coolant or compressed air.
Input ports forcoolant or air.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 43
GRIPPEX 20L COOLANT-ACTUATED BAR PULLERS — Automate Any CNC Lathe
Step 2 — Coolant On (M-08) —Fingers close around bar stock
Step 1 — Feed Grippex up to end of bar stock
Step 4 — Coolant Off (M-09) — Fingers open
Step 3 — Retract turret to desiredposition, pulling bar with it
Step 5 — Begin machining next part
B A
C
D
20L Clearance DimensionsGRIPPING FINGER
RANGE CAT. NO. A B C D
1⁄8"– 2 3⁄8" 43170 2 3⁄8" 3 1⁄4" 3 1⁄2" 2 11⁄16"1⁄8"– 3 1⁄8" 43175 3 1⁄8" 4" 3 11⁄16" 2 11⁄16"
5⁄16"– 4 1⁄8" 43180 4 1⁄8" 5 1⁄16" 4 1⁄4" 2 11⁄16"
Grippex 20LPulling Force GraphBAR WEIGHT (lbs.)
COOLANT PRESSURE (PSI)
15 psi is enough to pull a 210 lb. bar
Grippex — 20L Bar Pullers Replacement Finger Sets
Replacement Insert Sets
SHANK CAT. NO PRICE*
1" Round 4314011⁄4" Round 4314511⁄2" Round 43150
CAPACITY CAT. NO. PRICE⁄SET
1⁄8"– 2 3⁄8" 431701⁄8"– 3 1⁄8"(Std.) 43175
5⁄16"– 4 1⁄8" 43180
DESCRIPTION CAT. NO PRICE⁄SET
20L Insert Set 43185 $67
*Includes one set of standard fingers (31⁄8"cap),and one set of inserts.
Coolant Adapter
DESCRIPTION CAT. NO PRICE⁄SET
Coolant Adapter 43190 $67
Robot Gripper Jaw Sets
DESCRIPTION CAT. NO PRICE⁄SET
20L Robot Gripper Jaw Set 43106 $140
For removing finished parts from a subspindle orremoving bar remnants from main spindle.
Contact us if you need fingers for an older model Grippex unit.
Provides an easy method for feeding coolant or air to unit. Not necessary for most applications.
$653
653
653
$109
118
222
44 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
GRIPPEX 20S COOLANT-ACTUATED BAR PULLERS — Automate Any CNC Lathe
Grippex 20S Bar PullersGrippex 20S ReplacementFinger Sets
Grippex 20SReplacement Insert Sets
SHANK CAT. NO. PRICE
1" 4334011⁄4" 43345
CAPACITY CAT. NO. PRICE⁄SET
1⁄8"– 2 1⁄16" 43339 $109
CAPACITY CAT. NO. PRICE⁄SET
20S Insert Set 43185 $67
Coolant Adapter
DESCRIPTION CAT. NO PRICE⁄SET
Coolant Adapter 43190 $67
$607
607
Provides an easy method for feeding coolant or air to unit. Not necessary for most applications.
❑ Same great features as Model 20L featuredon previous pages.
❑ Smaller body diameter enables 20S units to be used on machines with less tool clearance and smaller turrets.
❑ Gripping force for 20S is quite high, but not ashigh as the 20L models (see chart).
❑ 140 psi maximum coolant pressure.
B A
C
D
20S Clearance DimensionsGRIPPING
RANGE A B C D
1⁄8"– 2 1⁄16" 2 1⁄16" 2 15⁄16" 3 3⁄8" 2 3⁄8"
Grippex 20SPulling Force GraphBAR WEIGHT (lbs.)
COOLANT PRESSURE (PSI)
15 psi is enough to pull a 150 lb. bar
U.S. Patent#6,530,578
Exclusive Royal Roto-Shield™ TechnologySignificantly Extends Bearing Life
HIGH PERFORMANCELIVE & DEAD CENTERS
46 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
WHY DO TOP MANUFACTURERS INSIST ONROYAL LIVE CENTERS?
Royal live centers are widely regarded by top metalworking professionals as the best live centersavailable anywhere in the world. Each Royal live center is a finely crafted tool, incorporating thehighest quality steels, bearings, and seals. Manufactured to exacting tolerances, all Royal live centersare guaranteed accurate to +- 0.00005" TIR or better.
Royal Products offers a broad range of standard live center models to suit virtually all turning applications. We also design and build hundreds of custom centers each year to meet special customer requirements. Custom live centers from Royal Products are competitively pricedand are held to the same high manufacturing tolerances as our standard models.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 47
EXCLUSIVE ROTO-SHIELD™ TECHNOLOGYSignificantly Improves Bearing Life
The Royal Roto-Shield™ is now a standard feature on the following Royal Live Center models:
- High Precision Quad Bearing
- High Precision CNC Quad Bearing
- Heavy-Duty Spindle Type
- Heavy-Duty CNC Spindle Type
- High-Speed Precision
- Super Quad Extra Heavy-Duty
IInn ss ii ss t ot on Rn Rootto-So-S hhii ee ll d™ Td™ Teecchhnnoolloo gg y – Oy – O nn lly y AAvvaaii ll aabb ll e oe on Rn Rooyyaal Ll Liivve Ce Cee nnttee rr ss
The new, exclusive Royal Roto-Shield™ represents a breakthrough in live center technology, significantly increasing the effective operating life.
Royal Roto-Shield™ Technology consists of two main components:
- A live center point machined from a solid bar which incorporates a specially-shaped steel coolant slinger
- A long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids
A dramatic increase in operating life is achieved through the following effects:
- Coolant is deflected, keeping it from penetrating the center
- Bearings are protected from harmful fines and dust
- Seal wear is minimized
- Lubricating grease lasts longer and retains consistency
NENEWW
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48 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
LIVE CENTER ADVANTAGES
High Workpiece Weight RatingsA precision, double-row angular-contact bearing provides highworkpiece weight ratings for turning large, heavy parts. Our2&3 MT models are equipped with a single-row bearing forreduced turning resistance and higher operating speeds.The single-row bearing on the smaller models also allows fora shorter head length, keeping the load concentrated closer to the tailstock for rigidity. Some manufacturers promote thefact that they use double-row bearings on all models, but thegain in workpiece weight capacity for such a small center isovershadowed by reduced operating speeds, increased pointdrag, and increased risk of flexing.
Long Life SealA long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids is standard on many Royal live center models.
Concentric Seal ContactA close-tolerance press-fit between the sealretainer and live center body is superior to athreaded fit because it ensures that the sealmakes even, concentric contact with the rotating point. Threaded retainers push the sealoff-center by the very nature of their design.
Outstanding Bearing ProtectionThe exclusive Royal Roto-Shield™ is a steel coolantslinger that is machined into the live center point. Thisshield deflects coolant and debris, protects bearings fromharmful fines and dust, minimizes seal wear, and helps thegrease last longer and retain consistency.
Highest AccuracyThe point on every Royal Live Centeris guaranteed to +– 0.00005" TIR.This guaranteed accuracy is the best in the industry.
Excellent Thrust Load CapacitiesA high-capacity thrust bearing protects thecenter from excessive axial loads, one ofthe biggest enemies of any live center.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 49
LIVE CENTER ADVANTAGES
Royal Point Other Brand Point
The cross-sectional area of the point on the Royal Center is 68% larger than that of the other brand, making the Royal point much more rigid andless likely to deflect under load.
Royal's thick, beefy point offers superior rigidity, resulting in tighter part tolerances and chatter-free surface-finishes.
D1 D2
Best WarrantyAll Royal Live Centers carry a one-year warranty against failure due to manufacturingdefects. Other U.S. manufacturers only offer a 90-day warranty, and most imported centerscarry no warranty at all. Fortunately, RoyalProducts accepts all brands of centers for ourRebuild/Exchange Program so it is very easyfor you to upgrade to a Royal Live Center.See page 50 for details.
Point Analysis of 4MT Spindle Type Live Centers
D1 = Diameter of Royal Point = .603"D2 = Diameter of Other Brand Point = .465"
Cross-Sectional Area of Royal Point = .285 sq. in.Cross-Sectional Area of Other Brand Point = .170 sq. in.
✔
Maximum RigidityA large needle bearing positioned within the tapered shank increases rigidity and dampens vibration. The location of this bearing is very important. On all of our centers, the location of the needle bearing has been optimized for maximumvibration dampening while maintaining substantial point thickness for rigidity.
Some other manufacturers locate the needle bearing much deeper within the shank. In fact, many years ago Royal offereda center called the Imperial model that was made this way. The problem with this design is that the point must becomemuch longer and thinner in order to reach the bearing. By having such a thin cross-section, we found that the point losesmuch of its rigidity and flexes under load, resulting in poor surface finishes and out-of-tolerance parts.
The main reason other manufacturers make centers that way is because they can't hold concentricity on deep bores. Royalhas invested in very high-end turning and grinding equipment to ensure that all bearing surfaces are bored and ground fromthe front side in one chucking so they are perfectly concentric to each other.
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50 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
REBUILD/EXCHANGE PROGRAM
TTuurr n tn t hhii s ....s ....
With Royal's Comprehensive Rebuild/Trade-In Program
Rebuild – Save 60% Send in your old, worn-out centers today, any brand, any condition,any taper. Royal will evaluate them to see if they can be economically rebuilt. The rebuilding process includes:
- Disassembly and thorough degreasing- All new bearings- New coolant seal - Point reground to original accuracy of
+ ⁄- 0.0001" TIR or better- Center lubricated with clean, fresh grease
Rebuilt centers are guaranteed to cost no more than 40% the price of new.
Trade-In – Save 35%Sometimes it doesn’t make sense to do a rebuild because thepoint or body is too damaged or the center is a competitivemodel that we might not stock the parts for.
If we determine that your center can’t be rebuilt economically,we will offer you a brand-new Royal center in exchange at a35% discount.
You may also choose the trade-in option even if your centers can be rebuilt but you wish to replace them with new centers instead.
Send In Your Centers Today!
........ iinntto to t hhii s!s!
Note — Trade-in discount does not apply for custom centers.
Super-Quad Extra Heavy-DutyPages 62– 63
Pipe HeadPages 70– 71
Spring TypePages 66– 67
High-Speed PrecisionPages 60– 61
Heavy-Duty CNC Spindle Type Pages 58– 59
High-Precision Quad-BearingPages 52– 53
- 2MT – 6MT- Load Capacity: 885 – 5,240 lbs.- 3,000 – 6,000 rpm
- 2MT – 6MT- Load Capacity: 465 – 2,210 lbs.- 3,000 – 6,000 rpm
- 2MT – 6MT- Load Capacity: 725 – 4,080 lbs.- 3,500 – 6,000 rpm
- 2MT – 6MT- Load Capacity: 375 – 2,420 lbs.- 3,500 – 6,500 rpm
- 2MT – 5MT- Load Capacity: 180 – 525 lbs.- Up to 12,000 rpm
- 4MT – 7MT- Load Capacity: 3,325 – 12,130 lbs.- 2,500 – 4,000 rpm
- 1MT – 5MT & Straight Shank- Load Capacity: 390 – 750 lbs.- 4,500 – 5,000 rpm
- 2MT – 5MT & Straight Shanks- Load Capacity: 150 – 785 lbs.- 4,500 – 5,000 rpm
- 2MT – 5MT- Load Capacity: 330 – 1,165 lbs.- 3,500 – 5,000 rpm
- 2MT – 5MT- Load Capacity: 475 – 845 lbs.- 4,000 – 5,000 rpm
- 3MT – 6MT- Load Capacity: 615 – 1,450 lbs.- 3,500 – 5,000 rpm
- 1MT – 5MT- Load Capacity: 390 – 1,070 lbs.- 3,500 – 6,000 rpm
Changeable-PointPages 74 – 76
Versa-TurnPages 68– 69
High-Precision CNC Quad-Bearing Pages 54 – 55
Value-Turn®
Pages 64 – 65
Bull HeadPages 72– 73
Heavy-Duty Spindle Type Pages 56– 57
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 51
LIVE CENTERS FOR EVERY APPLICATION
52 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
HIGH-PRECISION QUAD-BEARING LIVE CENTERS
Three precision angular-contact bearings are secured to thepoint with a locknut to form a rigid, preloaded assembly. Thisdesign is similar to a machine tool spindle cartridge and provides outstanding accuracy and rigidity.
+– 0.00005" TIR guaranteed.
The point extends into the body where it is supported by a needle roller bearing, which further increases rigidity, reduces point deflection, and dampens vibration.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that isresistant to abrasion, high temperatures, and virtually all metalworking fluids.
Standard point angle is 60° +15'-0
Low-profile head provides exceptional tool clearance.
Body and point are hardened and ground for strength and extended operating life.
❑ An excellent choice for precision turning, grinding, and hard-turning.
❑ Precision, preloaded bearing assembly provides exceptional rigidity and accuracy.
❑ Low-profile head offers superior tool clearance.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearingprotection for extended operating life.
❑ Body and point are hardened and ground for strength and long life.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 53
IInn ss ii ss t ot on Rn Rootto-So-S hhii ee ll d™ Td™ Teecchhnnoolloo gg y – Oy – O nn lly y AAvvaaii ll aabb ll e oe on Rn Rooyyaal Ll Liivve Ce Cee nnttee rr ss
HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔
HIGH-PRECISION QUAD-BEARING LIVE CENTERS
GB
EF
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
Royal High-Precision Quad-Bearing Live Centers MAX. WEIGHT OF
SUGGESTED WORKPIECE THRUST CATALOGTAPER B E F G RPM* ( lbs . ) LOAD ( lbs . ) NO. PRICE
2 MT 1.70 2.12 1.07 0.88 6,000 885 1,270 104123 MT 1.70 2.12 1.07 0.88 6,000 885 1,270 104134 MT 2.45 2.78 1.47 1.25 5,000 2,240 2,150 104145 MT 2.45 2.78 1.47 1.25 5,000 2,240 2,150 10415
5 MT HD 3.82 3.89 2.31 2.00 3,000 5,240 5,300 104456 MT HD 3.82 3.89 2.31 2.00 3,000 5,240 5,300 10446
$418
431
537
567
1,137
1,400
54 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
HIGH-PRECISION CNC QUAD-BEARING LIVE CENTERS
Body and point are hardened and ground for strength and extended operating life.
Low-profile head and extended point provide exceptional tool clearance.
Standard point angle is 60° +15'-0.
+– 0.00005" TIR guaranteed.
The point extends into the body where it is supported by a needle roller bearing, which further increases rigidity, reduces point deflection, and dampens vibration.
Three precision angular-contact bearings are secured to thepoint with a locknut to form a rigid, preloaded assembly. Thisdesign is similar to a machine tool spindle cartridge and provides outstanding accuracy and rigidity.
❑ An excellent choice for precision turning, grinding, and hard-turning.
❑ Precision, preloaded bearing assembly provides exceptional rigidity and accuracy.
❑ Low-profile head and extended point combine to offer superior tool clearance.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearingprotection for extended operating life.
❑ Body and point are hardened and ground for strength and long life.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 55
IInn ss ii ss t ot on Rn Rootto-So-S hhii ee ll d™ Td™ Teecchhnnoolloo gg y – Oy – O nn lly y AAvvaaii ll aabb ll e oe on Rn Rooyyaal Ll Liivve Ce Cee nnttee rr ss
HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔
HIGH-PRECISION CNC QUAD-BEARING LIVE CENTERS
G HB
EF
Royal High-Precision CNC Quad-Bearing Live Centers
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G H RPM* (lbs.) LOAD (lbs.) NO. PRICE
2 MT 1.70 2.12 1.75 0.88 .38 6,000 465 1,270 106623 MT 1.70 2.12 1.75 0.88 .38 6,000 465 1,270 106634 MT 2.45 2.78 2.35 1.25 .50 5,000 1,230 2,150 106645 MT 2.45 2.78 2.35 1.25 .50 5,000 1,230 2,150 10665
5 MT HD 3.82 3.89 3.34 2.00 .75 3,000 2,210 5,300 104756 MT HD 3.82 3.89 3.34 2.00 .75 3,000 2,210 5,300 10476
1,137
1,400
$418
431
537
567
56 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
HEAVY-DUTY SPINDLE TYPE LIVE CENTERS
Body and point are hardened andground for strength and durability.
Standard point angle is 60° +15'-0.
+– 0.00005" TIR guaranteed.
The thick, rigid point extends into the shankwhere it is supported by a large needle bearingfor increased strength and vibration dampening.
A precision, double-row angular-contact bearing provides highworkpiece weight ratings for turning large, heavy parts. Smaller2&3 MT models are not typically used to support very largeworkpieces so they are instead equipped with a single-row bearing that turns more freely and allows for higher speeds.
A high capacity thrust bearing enables this center tohandle extreme axial loads — one of the biggestpotential causes of failure for any live center.
❑ One of our most popular models — an excellent heavy-duty live center designed to handlealmost all manual and CNC turning jobs.
❑ Heavy-duty precision bearings provide exceptional radial and thrust load capacities.
❑ The thick, rigid point extends into the shank where it is supported by a large needle bearing for increased strength and vibration dampening.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearing protection for extended operating life.
❑ Body and point are hardened and ground for accuracy and durability.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 57
IInn ss ii ss t ot on Rn Rootto-So-S hhii ee ll d™ Td™ Teecchhnnoolloo gg y – Oy – O nn lly y AAvvaaii ll aabb ll e oe on Rn Rooyyaal Ll Liivve Ce Cee nnttee rr ss
HEAVY-DUTY SPINDLE TYPE LIVE CENTERS
HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔
GB
EF
Royal Heavy-Duty Spindle Type Live Centers
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G RPM* (lbs.) LOAD (lbs.) NO. PRICE
2 MT 1.75 1.47 1.01 0.88 6,000 725 2,360 101023 MT 2.33 1.75 1.22 1.00 5,000 970 3,900 101034 MT 2.68 1.98 1.48 1.25 4,500 1,720 4,050 101045 MT 3 .45 2.81 1.84 1.50 3,500 3,260 5,700 101056 MT 4.00 3.15 2.31 2.00 3,500 4,080 6,000 10106
$343
388
503
694
1,296
58 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
HEAVY-DUTY CNC SPINDLE TYPE LIVE CENTERS
Standard point angle is 60° +15'-0.
+– 0.00005" TIR guaranteed.
The thick, rigid point extends into the shankwhere it is supported by a large needle bearingfor increased strength and vibration dampening.
A precision, double-row angular-contact bearing provides highworkpiece weight ratings for turning large, heavy parts. Smaller2&3 MT models are not typically used to support very largeworkpieces so they are instead equipped with a single-row bearing that turns more freely and allows for higher speeds.
A high capacity thrust bearing enables this center tohandle extreme axial loads — one of the biggestpotential causes of failure for any live center.
Extended point providesgood tool clearance for CNC applications.
Body and point are hardened andground for strength and durability.
❑ One of our most popular models — an excellent heavy-duty live center designed to handlealmost all manual and CNC turning jobs.
❑ Heavy-duty precision bearings provide exceptional radial and thrust load capacities.
❑ The thick, rigid point extends into the shank where it is supported by a large needle bear-ing for increased strength and vibration dampening.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearingprotection for extended operating life.
❑ Body and point are hardened and ground for accuracy and durability.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 59
IInn ss ii ss t ot on Rn Rootto-So-S hhii ee ll d™ Td™ Teecchhnnoolloo gg y – Oy – O nn lly y AAvvaaii ll aabb ll e oe on Rn Rooyyaal Ll Liivve Ce Cee nnttee rr ss
HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔
HEAVY-DUTY CNC SPINDLE TYPE LIVE CENTERS
G HB
EF
Royal Heavy-Duty CNC Spindle Type Live Centers
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G H RPM* (lbs.) LOAD (lbs.) NO. PRICE
2 MT 1.75 1.47 1.35 0.88 0.38 6,000 375 2,360 102123 MT 2.33 1.75 1.86 1.00 0.38 5,000 740 3,900 102134 MT 2.68 1.98 2.18 1.25 0.50 4,500 1,120 4,050 102145 MT 3.45 2.81 2.58 1.50 0.50 3,500 1,930 5,700 102156 MT 4.00 3.15 3.00 2.00 0.75 3,500 2,420 6,000 10216
$343
407
510
694
1,340
60 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
HIGH-SPEED PRECISION LIVE CENTERS
+– 0.00005" TIR guaranteed.
Body and point are hardenedand ground for strength andextended operating life. Lubricated with lightweight spindle
oil instead of grease for reducedturning resistance and lower operating temperatures. A true high-speed live center capable ofrunning at 12,000 rpm all day long!
Standard point angle is 60° +15'-0.
Three precision angular-contactbearings are secured to the pointwith a locknut to form a rigid, preloaded assembly. This design issimilar to a machine tool spindlecartridge and provides outstandingaccuracy and rigidity.
The point extends intothe body where it is supported by a needleroller bearing, which further increases rigidity,reduces point deflection,and dampens vibration.
Low-profile head and extended point provide exceptional tool clearance.Note — Carbide-tipped pointhas a slightly different profile.
❑ A true high-speed live center — up to 12,000 rpm.
❑ Lubricated with lightweight spindle oil instead of grease for reduced turning resistanceand lower operating temperatures.
❑ Precision, preloaded bearing assembly provides exceptional rigidity and accuracy.
❑ Low-profile head and extended point combine to offer superior tool clearance.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearingprotection for extended operating life.
❑ Body and point are hardened and ground for strength and long life.
❑ Available in both steel and carbide-tipped point models.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 61
HIGH-SPEED PRECISION LIVE CENTERS
IInn ss ii ss t ot on Rn Rootto-So-S hhii ee ll d™ Td™ Teecchhnnoolloo gg y – Oy – O nn lly y AAvvaaii ll aabb ll e oe on Rn Rooyyaal Ll Liivve Ce Cee nnttee rr ss
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G HB
EF
G HB
EF
Royal High-Speed Precision Live Centers (Carbide-Tipped)
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
2 MT 1.70 2.12 1.75 0.88 0.38 12,000 180 650 106923 MT 1.70 2.12 1.75 0.88 0.38 12,000 180 650 106934 MT 2.45 2.78 2.35 1.25 0.50 12,000 525 1,380 106945 MT 2.45 2.78 2.35 1.25 0.50 12,000 525 1,380 10695
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G H RPM* (lbs.) LOAD (lbs.) NO. PRICE
2 MT 1.70 2.12 1.75 0.88 0.38 12,000 180 650 106823 MT 1.70 2.12 1.75 0.88 0.38 12,000 180 650 106834 MT 2.45 2.78 2.35 1.25 0.50 12,000 525 1,380 106845 MT 2 .45 2.78 2.35 1.25 0.50 12,000 525 1,380 10685
Royal High-Speed Precision Live Centers (Steel-Tipped)
$579
598
714
743
Oil Fill Screw
$646
665
809
839
62 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
SUPER-QUAD EXTRA HEAVY-DUTY LIVE CENTERS
+– 0.00005" TIR guaranteed.
Standard point angle is 60° +15'
-0 for proper centerhole engagement.
Three oversized precision angular-contact bearingsare secured to the point with a locknut to form arigid, preloaded assembly. This design is similar to a machine tool spindle cartridge and provides outstanding accuracy and rigidity.
The sturdy, heavy-duty pointextends into the shank whereit is supported by a large needle roller bearing. This further increases rigidity,reduces point deflection, and dampens vibration.
Body and point are hardened andground for strength and durability.
❑ Designed for turning very large, heavy parts — up to 12,000 lbs.
❑ Three oversized angular contact bearings and a large needle roller bearing combine toform a very strong, rigid assembly.
❑ Sturdy, large diameter point for minimal deflection.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearing protection for extended operating life.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 63
IInn ss ii ss t ot on Rn Rootto-So-S hhii ee ll d™ Td™ Teecchhnnoolloo gg y – Oy – O nn lly y AAvvaaii ll aabb ll e oe on Rn Rooyyaal Ll Liivve Ce Cee nnttee rr ss
SUPER-QUAD EXTRA HEAVY-DUTY LIVE CENTERS
HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔GB
EF
Royal Super-Quad Extra Heavy-Duty Live Centers
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G RPM* (lbs.) LOAD (lbs.) NO. PRICE
4 MT 3.70 3.31 1.77 1.63 4,000 3,325 4,800 103645 MT 4.94 4.45 2.39 2.38 3,000 10,650 13,220 103656 MT 4.94 4.33 2.39 2.38 3,000 10,650 13,220 103686 MT 6.94 5.69 3.23 3.13 2,500 12,130 25,920 10366
$1,457
2,036
2,163
3,992
64 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
VALUE-TURN® LIVE CENTERS
+– 0.00005" TIR guaranteed.
Standard point angle is
60° +15'-0 for correct center
hole engagement.
Rotating point is hardenedfor wear resistance.
Thrust bearing provides great axialload ratings for long operating life.
Rear bearing is sealed to protectassembly from coolant and chips.
Two precision radial ball bearingsenable the Value-Turn® to achievehigh operating speeds.
❑ A sturdy, low-cost center designed for light/medium-duty turning applications.
❑ Precision three-bearing design enables the Royal Value-Turn® to achieve both high RPM’sand good load ratings.
❑ A great American-made alternative to low quality imports.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G RPM* (lbs.) LOAD (lbs.) NO. PRICE
1 MT 1.68 1.56 0.88 0.75 5,000 390 3,730 108512 MT 1.68 1.56 0.88 0.75 5,000 390 3,730 108523 MT 1.68 1.56 0.88 0.75 5,000 390 3,730 108534 MT 2.45 2.03 1.20 1.13 4,500 750 4,990 108545 MT 2.45 2.03 1.20 1.13 4,500 750 4,990 10855
GB
EF
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
$151
167
175
215
240
Royal Value-Turn® Live Centers
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VALUE-TURN® LIVE CENTERS
66 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
SPRING TYPE LIVE CENTERS
+– 0.00005" TIR guaranteed.
Point and body are hardened forwear resistance and long life.
Twin needle bearings separated bya steel spacer support the entirelength of the rotating point.Neoprene seal protects
bearings from contaminants.
A special thrust bearinghandles the axial loads.
Heavy springs allow the point to slide axially while ensuring that it remains seated in the workpiece center hole.
Standard point angle is
60° +15'-0 for correct center
hole engagement.
Visual reference grooveindicates point travel.
❑ Unique spring-loaded point compensates for workpiece thermal expansion.
❑ Low-profile design provides outstanding tool clearance.
❑ Available with standard and CNC extended points.
G
F
B
MAX. WEIGHT OFSPRING SUGGESTED WORKPIECE THRUST CATALOG
TAPER B F G TRAVEL RPM1 (lbs.) LOAD (lbs.)2 NO. PRICE
2 MT 0.700 0.88 0.39 0.11 5,000 540 150 105223 MT 0.938 1.16 0.55 0.14 5,000 940 315 105234 MT 1.231 1.38 0.63 0.18 4,500 1,400 435 105245 MT 1.748 2.00 1.10 0.19 4,500 2,340 785 10525
$263
307
367
540
1 Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.2 Exceeding this value will bottom-out springs.
Royal Spring Type Live Centers — Standard Point
Straight Shank Models1" Dia. 1.00 1.16 0.55 0.14 5,000 940 315 10526
11⁄4" Dia. 1.25 1.38 0.63 0.18 4,500 1,400 435 10527
$307
367
MAX. WEIGHT OFSPRING SUGGESTED WORKPIECE THRUST CATALOG
TAPER B F G H TRAVEL RPM1 (lbs.) LOAD (lbs.)2 NO. PRICE
2 MT 0.700 0.88 0.39 0.19 0.11 5,000 150 150 105323 MT 0.938 1.16 0.55 0.25 0.14 5,000 260 315 105334 MT 1.231 1.38 0.63 0.38 0.18 4,500 580 435 105345 MT 1.748 2.00 1.10 0.50 0.19 4,500 1,050 785 10535
$281
324
385
540
1 Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.2 Exceeding this value will bottom-out springs.
Royal Spring Type Live Centers — CNC Point
G
F
H
B
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SPRING TYPE LIVE CENTERS
68 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
VERSA-TURN LIVE CENTERS
Extended front section of point is used for parts with standard center holes and provides excellent tool clearance.
Rear bull-head section of pointis great for tubes and partswith large center holes.
Thrust bearing provides high axialload ratings for long operating life.
Two precision radial ball bearings givethe Versa-Turn high RPM ratings.
Close-fitting head eliminates contact seal,resulting in an extremely free turning center.Great for thin parts that could bend under highthrust loads when using a stiffer center.
Both sections of rotating point areguaranteed to +–0.00005" TIR and areground to an included angle of 60° +15'
-0 .
❑ An excellent multi-purpose live center designed to handle most common turning jobs.
❑ The Royal Versa-Turn is extremely free turning, making it an ideal choice for thin parts that could bend when subjected to high thrust loads.
❑ The unique design is really two centers in one, providing great value for cost-conscious manufacturers.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 69
VERSA-TURN LIVE CENTERS
GB
EF
Royal Versa-Turn Live Centers
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G RPM* (lbs.) LOAD (lbs.) NO. PRICE
2 MT 2.13 2.22 0.74 0.50 5,000 330 2,160 108313 MT 2.13 2.22 0.74 0.50 5,000 330 2,160 108323 MT HD 2.50 2.60 0.93 0.63 4,000 685 5,000 108334 MT 2.50 2.60 0.93 0.63 4,000 685 5,000 108344 MT HD 3.38 3.15 1.12 0.75 3,500 1,165 5,700 108355 MT 3.38 3.15 1.12 0.75 3,500 1,165 5,700 10836
$264
273
308
318
431
453
EE xtxt rree mm ee lly Fy Frree e Te Tuurr nniinng – g – GGrree aat ft foor Tr T hhiin Pn Paarr tsts
70 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
PIPE HEAD LIVE CENTERS
+– 0.00005" TIR guaranteed.
Head angle is ground 60° +15'-0 for
proper center hole engagement.
Two matched angular contactbearings for solid thrust andradial load ratings.
Steel shield and neoprene seal protectbearing assembly from coolant andchips for extended operating life.
Head O.D. is 1 ⁄ 8" larger than nominal size, enablingthese centers to cover a wider range of workpieces andeliminating the need to buy the next larger size center.
Body and head are hardenedfor strength and durability.
❑ Designed for turning pipes, tubes, and parts with extra-large center holes.
❑ Two matched angular contact bearings provide good thrust and radial load ratings.
❑ Head diameter is 1 ⁄ 8" over nominal size, enabling these centers to cover a widerrange of workpieces.
B
E
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E RPM* (lbs.) LOAD (lbs.) NO. PRICE
2 MT 3.15 3.39 5,000 475 1,780 107013 MT 3.15 3.39 5,000 475 1,780 107024 MT 4.15 4.10 4,500 630 2,550 107045 MT 4.15 4.10 4,500 630 2,550 107054 MT 5.15 4.90 4,000 845 3,450 107065 MT 5.15 4.90 4,000 845 3,450 10707
$555
555
630
630
779
779
Royal Pipe Head Live Centers
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PIPE HEAD LIVE CENTERS
72 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
BULL HEAD LIVE CENTERS
+– 0.00005" TIR guaranteed.
Two matched angular contactbearings for solid thrust andradial load ratings.
Head angle is ground 60° +15'-0 for
proper center hole engagement.
Steel shield and neoprene seal protectbearing assembly from coolant and chipsfor extended operating life.
Body and head are hardenedfor strength and durability.
Head O.D. is 1 ⁄ 8" larger than nominal size, enablingthese centers to cover a wider range of workpieces andeliminating the need to buy the next larger size center.
❑ Designed for turning pipes, tubes, and parts with extra-large center holes.
❑ Two matched angular contact bearings provide good thrust and radial load ratings.
❑ Head diameter is 1 ⁄ 8" over nominal size, enabling these centers to cover a wider rangeof workpieces.
❑ Bull Head design is shorter than a pipe head, reducing potential interference in blindcenter hole applications and ensuring that the load is positioned over the bearings for optimum strength.
❑ Larger Extra Heavy-Duty models up to 12" also available.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 73
BULL HEAD LIVE CENTERS
GB
E
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG
TAPER B E G RPM* (lbs.) LOAD (lbs.) NO. PRICE
3 MT 3.15 2.52 1.00 5,000 615 1,780 109023 MT 4.15 3.01 1.25 4,500 860 2,550 109034 MT 4.15 3.01 1.25 4,500 860 2,550 109045 MT 4.15 3.01 1.25 4,500 860 2,550 109054 MT 5.15 3.17 2.00 4,000 1,145 3,450 109065 MT 5.15 3.17 2.00 4,000 1,145 3,450 109075 MT 6.15 3.60 2.50 3,500 1,450 4,500 109096 MT 6.15 3.60 2.50 3,500 1,450 4,500 10910
$545
676
676
676
843
843
1,171
1,171
Royal Bull Head Live Centers
74 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
CHANGEABLE-POINT LIVE CENTERS
*Accuracy is guaranteed to be +– 0.00005" TIRas long as the points are installed on the livecenter to which they have been match-ground.When a customer purchases a new point, werecommend sending the live center back to ourfactory so we can grind the new point to it.This service is free to Royal customers.
Precision ground tapers and single-leadthreads ensure that points consistently seat in the same location when they areinterchanged, providing maximum accuracy.
Steel shield and neopreneseal protect bearing assemblyfrom coolant and chips forextended operating life.
Shank, head, and points (except#4 blank point), are hardened forwear resistance and long life.
Two precision angular contactbearings help achieve goodrpm and load ratings.
❑ This versatile live center uses interchangeable points to handle many common turning jobs.
❑ Each center includes a #3 standard 60° male point. Other points sold separately.
❑ +_ 0.00005" TIR guaranteed.*
❑ Unique taper/thread design allows points to be easily interchanged and ensures accuracy.
❑ Also available with Jarno tapers, Brown and Sharpe tapers, and straight shanks.
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CHANGEABLE-POINT LIVE CENTERS
1 2 3 4 5
1. Pipe point for pipe and
tubing work.
2. Extra-long male point for
additional tool clearance.
3. Standard male point.
4. Blank point made of
unhardened 4140 steel.
5. Female point for work not
having a center-hole.
GB
EF
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFPOINT SUGGESTED WORKPIECE THRUST CATALOG
TAPER B E F G THREADS RPM* (lbs.) LOAD (lbs.) NO. PRICE
2 MT 2.00 1.85 1.13 0.88 5 ⁄ 8" – 18 6,000 390 960 100023 MT 2.38 2.07 1.25 1.00 5 ⁄ 8" – 18 5,000 500 1,140 100034 MT 3 .50 2.64 1.79 1.50 3 ⁄ 4" – 16 3,500 1,070 1,810 100045 MT 3.50 2.64 1.79 1.50 3 ⁄ 4" – 16 3,500 1,070 1,810 10005
$451
494
745
791
Royal Changeable-Point Live Centers
Individual Points for Changeable-Point Live Centers1 & 2 MT 3 MT 4 & 5 MT
CATALOG CATALOG CATALOGPOINT DIA. "F" DIM. NO. PRICE DIA. "F" DIM. NO. PRICE DIA. "F" DIM. NO. PRICE
1 0.75 – 2.12 1.67 10061 0.88–2 .38 1.75 10071 1.38–3.50 2.38 100912 0.88 1.66 10062 1.00 1.88 10072 1.38 2.34 100823 0.88 1.13 10063 1.00 1.25 10073 1.50 1.79 100834 0.88 1.13 10064 1.00 1.25 10074 1.38 1.66 100845 0.19 – 0.91 0.92 10065 0.25–1.06 1.15 10075 0.25–1.38 1.28 10085
$183
157
150
72
190
$284
195
155
98
179
$226
158
146
89
142
76 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
TOOLMAKER'S SET
CATALOGTAPER NUMBER PRICE
2 MT 103063 MT 103074 MT 103085 MT 10309
Royal Toolmaker's Set
❑ Royal Toolmaker’s Set includes changeable-point live center, spanner wrench, and the following four points:
#1- Bull Head Point#2- Extended Point#3- Standard Point#5- Female Point
❑ All points in the set are ground and serialized to the same live center
❑ Additional points available — please see previous page.
$975
1,023
1,403
1,449
Example: A 1MT dead center with a carbide tip is Catalog No. 11002.TAPER CATALOG PRICE
A B C D E F G H NO. TYPE 1 TYPE 2 TYPE 3 TYPE 4
1 MT 3.31 2.12 .475 0.475 0.25 0.13 1.00 1100-2 MT 4.19 2.56 .700 0.700 0.38 0.19 1.38 1101-3 MT 5.25 3.19 .938 0.938 0.50 0.22 1.69 1102-4 MT 6.75 4.06 1.231 1.231 0.50 0.25 2.25 1103-5 MT 8.50 5.19 1.748 1.748 0.63 0.38 2.75 1104-6 MT 11.50 7.25 2.494 2.494 0.88 0.50 3.50 1105-
Type 1Standard Dead Center
add “1” to catalog number below.
Type 31 ⁄ 2 Dead Center
add “3” to catalog number below.
Type 41 ⁄ 2 Dead Center with carbide tipadd “4” to catalog number below.
$64
70
107
153
230
402
$80
91
124
164
253
481
$80
91
124
164
253
481
$93
107
140
180
267
650
B
E
C
D
F
G
H
B
E
C
D
F
❑ Dead centers are typically used for grindingand are also sometimes used in high-precisionturning applications.
❑ Royal manufactures a wide range of standarddead centers to suit most applications, including:full, half, carbide-tipped, and extended-point models.
❑ All solid dead centers are made from ball bearing steel and are hardened to Rc 61-63 forwear resistance and durability.
❑ On carbide-tipped models, the carbide blank is brazed into a close-tolerance socket for maximum strength and rigidity.
❑ All Royal dead centers are ground to an angle of 60° +15'
-0 and guaranteed to +–0.00005" TIR.
❑ Also available in Jarno and Brown & Sharpe tapers
Royal Dead Centers
Type 2Standard Dead Center with carbide tip
add “2” to catalog number below.
Ball bearing steel hardened and ground to Rc 61-63 for long life.
Carbide blank is brazed into a close-tolerancesocket for maximum strength and rigidity.
Half centers are relieved for grinding wheel clearance.
A safety groove shows the maximum allowableregrind range for carbide-tipped models.
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DEAD CENTERS
78 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
CNC THREADED DEAD CENTERS
B
E
CD
B
E
F
CD
Royal CNC Threaded Dead Centers with Carbide-Tipped Point
DEAD CENTER EXTRACTION NUTTAPER CATALOG CATALOG
A B C D E F THREAD NO. PRICE NO. PRICE
3 MT 5.94 3.19 0.938 0.38 0.63 1" –14 11530 115504 MT 7.31 4.06 1.231 0.50 0.81 11⁄4" –14 11531 115515 MT 8.44 5.19 1.748 0.50 0.81 13⁄4" –12 11532 11552
Royal CNC Threaded Dead Centers
$134
168
232
❑ Royal threaded dead centers are designedfor use in CNC turning centers with livetailstocks. They may also be used for precision grinding.
❑ Extraction nut and wrench flats allow foreasy removal from spindle.
❑ Available in both steel and carbide-tipped models.
4140 steel hardened and ground to Rc 61-63 for long life. Wrench flats foreasy removal.
Carbide blank is brazed into a close-tolerancesocket for maximum strength and rigidity.
Extended length provides greattool clearance. Taper maintainsstrength and rigidity.
Extraction nut allows foreasy removal from spindle.Order separately.
Points are ground to an angle of 60° +15'
-0
and guaranteed to +– 0.00005" TIR.
$34
40
44
DEAD CENTER EXTRACTION NUTTAPER CATALOG CATALOG
A B C D E THREAD NO. PRICE NO. PRICE
3 MT 5.94 3.19 0.938 0.38 1"–14 11540 115504 MT 7.31 4.06 1.231 0.50 11⁄4" –14 11541 115515 MT 8.44 5.19 1.748 0.50 13⁄4" –12 11542 11552
$183
219
282
$34
40
44
TAPER CARBIDE DIAMETER CATALOGA B C D E F NO. PRICE
2 MT 4.94 2.56 0.700 1.25 1.00 115243 MT 5.57 3.19 0.938 1.25 1.00 115254 MT 6.75 4.06 1.231 1.75 1.25 115265 MT 8.50 5.19 1.748 1.75 1.25 11527
$177
210
285
403
❑ Excellent for grinding and high precision turning applications.
❑ Oversized carbide point covers a wider range of center holes and provides great wear resistance.
❑ Also available in Jarno and Brown &Sharpe tapers.
Royal Oversized Carbide Point Dead Centers
Oversized carbide pointcovers a wider range of center holes and providesgreat wear resistance.
The large carbide tip is brazed into a close-tolerancesocket for maximum strength and rigidity.
Point is ground to an angle of 60° +15'
-0
and guaranteed to +– 0.00005" TIR.
B
E F
C
D
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OVERSIZED CARBIDE POINT DEAD CENTERS
80 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
CUSTOM LIVE CENTERSRoyal's Unique Advantages
The next time you need acustom center, make sure it includes the exclusiveRoyal Roto-Shield™.
You can’t afford to take achance on anything less.
The Royal Roto-Shield™ is a specially shaped steel coolant slinger coupled with a long-life,spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
By incorporating Royal Roto-Shield™ Technology into our custom-made live centers whenever the design allows, a dramatic increase in operating life is achieved through the following effects:
When choosing a supplier for a custom live center, operating life is a very important factor to consider:
Custom live centers from Royal Products provide a solution to these issues with the exclusive Royal Roto-Shield™.
Failure is not an Option
When a customer purchases a custom-made live center, it is usually designed for a specific job. If the center fails duringthat job, it could be weeks before a replacement is obtained and the job can get back on line. How would this downtime affect your production deadlines, costs, customer relationships, etc?
Maximize Your Investment
Because custom-made live centers are typically more expensive than regular stock centers, extending the operating life reduces your overall costs. When comparing competitive quotes, keep in mind that a small difference in the initial purchase price can be quickly offset by an increase in operating life.
- Coolant is deflected, keeping it from penetrating the center
- Bearings are protected from harmful fines, chips, and dust
- Seal wear is minimized
- Grease is not flushed away
- Grease retains consistency
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 81
Royal Products welcomes the opportunity to supply you with custom live centers. Simply fill out this quotation sheet or send us a sketch and we will design a live center that best suits your needs. If you needtechnical assistance, please contact a Royal Products applications engineer at 1-800-645-4174.
CONTACT NAME
TEL:
BRIEF DESCRIPTION OF APPLICATION:
COMPANY
FAX:
TAPER
WORKPIECE WEIGHT
MAX. RPM REQUIREMENTS
G. POINT DIAMETER
H. CARBIDE TIP DIAMETER (if applicable)
F. POINT EXTENSION FROM BODY
I. POINT ANGLE (60° +15'-0 unless otherwise indicated)
Royal Products designs and builds hundreds of custom live centers each year. Whenever possible, our engineers make an effort to designaround standard models to minimize cost and reduce lead-times. In these cases, certain dimensions will be fixed (head diameters, headlengths, etc.). If you have special requirements that go beyond the scope of this quotation sheet, please fax us a separate sketch or printwith all relevant information.
F
H
G
I
TAPER
GAGE LINEThe gage line diameter is an industry standard based upon themachine’s tailstock taper. When the center is installed, its gageline will be aligned with the front edge of the tailstock.
CUSTOM LIVE CENTERSQuotation Sheet
82 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
CUSTOM DEAD CENTERSQuotation Sheet
Note: If this quotation sheet does not allow you to clearly express your requirements, please fax us a separate sketch or print with all relevant information.
Royal Products welcomes the opportunity to supply you with custom dead centers. Simply fill out this quotation sheet or send us a sketch and we will design a dead center that best suits your needs. If you need technical assistance, please contact aRoyal Products applications engineer at 1-800-645-4174.
CONTACT NAME
TEL:
BRIEF DESCRIPTION OF APPLICATION:
COMPANY
FAX:
TAPER
E. HEAD DIAMETER (if different from standard gage line diameter)
F. CARBIDE TIP DIAMETER (if applicable)
I. EXTENSION FROM GAGE LINE
J. POINT ANGLE (60° +15'-0 unless otherwise indicated)
TAPER
E. HEAD DIAMETER (if different from standard gage line diameter)
F. CARBIDE TIP DIAMETER (if applicable)
G. CLEARANCE HEIGHT (indicate from centerline)
H. CLEARANCE LENGTH
I. EXTENSION FROM GAGE LINE
J. POINT ANGLE (60° +15'-0 unless otherwise indicated)
GAGE LINEThe gage line diameter is an industry standard basedupon the machine’s tailstock taper. When the center isinstalled, its gage line will be aligned with the frontedge of the tailstock.
F
J
EI
TAPER
GAGE LINEThe gage line diameter is an industry standard basedupon the machine’s tailstock taper. When the center isinstalled, its gage line will be aligned with the frontedge of the tailstock.
F
J
EI
TAPERH
G
For Manual Lathes, Mills, and Rotary Tables
COLLETS, WORKHOLDING AND TOOLING
84 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
5C PNEUMATIC COLLET CLOSER FOR MANUAL LATHES & GRINDERS
❑ The Royal 5C pneumatic collet closer enables 5C collets to be used on any manual lathe or workhead.
❑ This new model, based upon Royal’s 50+ years of collet closer experience, has been designed for heavy use under the most demanding manufacturing conditions.
❑ Fast opening/closing action makes the Royal pneumatic collet closer a great choice for high production applications.
❑ Closer is very easy to actuate, resulting in minimal worker fatigue and maximum productivity.
❑ The air cylinder incorporates a large diameter piston, providing strong grip force on the workpiece.
❑ Royal 5C Pneumatic Collet Closer incorporates several modern safety features designed to help shops meet OSHA and NIOSH requirements. Unlike other collet closers, there are no exposed rotating parts on the outboard side of the machine.
❑ Pneumatic collet closer assembly includes air cylinder, custom-machined rear end spindle adapter, drawtube, and cam-lock collet adapter. Air controls sold separately.
Drawtube Capacity (inches) 1.06Cylinder O.D. (in.) 5.94Max. Operating Speed (rpm)* 4,000*Max. Air Pressure (psi) 90Piston Surface Area (sq. in.) 14.72Max. Drawtube Force (lbs.) 1,325Max. Clamping Force (lbs.) 4,520
* For continuous operation above 3,000 rpm we recommend reducingair pressure to 60 psi max.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 85
5C PNEUMATIC COLLET CLOSER FOR MANUAL LATHES & GRINDERS
0.0003" TIR Guaranteed
Order Air Controls Separately
FOR LATHES WITH CATALOGSPINDLE NOSE TYPE NUMBER PRICE
A-3 or D1-3 17200A-4 or D1-4 17201A-5 or D1-5 17202A-6 or D1-6 17203A-8 or D1-8 17204Haas TL-1* 17210Haas TL-2* 17211
$1,842
1,930
2,122
2,313
2,642
1,968
2,122
CATALOGDESCRIPTION NUMBER PRICE
Air Control Kitw/Hand Valve 16001Air Control Kitw/Foot Valve 16002
$271
426
Royal 5C Pneumatic Collet Closer Assembly
Rear end spindle adapter is custom-machinedfor each individual lathe.
Large diameter piston provides high grip force.
Non-rotating cylinder
Cooling fins dissipateheat, resulting in longerbearing life.
Sliding guard protects operator by preventing contact with rotating components.
Easy Setup — Colletchanges take place atthe spindle nose.
* Haas TL-1 and TL-2 are registered trademarks of Haas Automation, Inc.
86 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
COLLET CLOSERS FOR ROTARY TABLES AND STATIONARY APPLICATIONS
5C Pneumatic Collet Closers for Rotary Tables
5C Hi-Torque Stationary Pneumatic Collet Closer
❑ Front-mounted and completely self-contained – no drawtube or spindle thru-hole required.
❑ Air lines remain stationary while closer is free to rotate 360 degrees.
❑ Special low-friction model available for welding applications.
❑ Accu-Length™ operation – collet and workpiece position remains fixed for preciselength control.
❑ Kit includes 5C closer, four-way valve, air lines, fittings, collet wrench, and standard face plate.
❑ Standard face plate has 6.50" O.D., 5.50" bolt circle, and can accommodate bothfour and six-slot rotary table configurations. Other face plates available.
❑ Not for use above 2 rpm.
❑ An internal system of balls and inclined planes produces tremendous clamping forcewhile maintaining a smaller footprint than pure air closers.
❑ Accu-Length™ operation – collet and workpiece position remains fixed for precise length control.
❑ For non-rotating applications only (milling, drilling, tapping, fixture plates, tombstones, etc.).
❑ Includes 5C collet wrench.
Caution – The Collet Closers featured on pages 86-87 are designed for stationary and/or intermittent rotation of 2 rpm or less. These products are not intended for use onlathes or grinders. Continuous operation and/or operation above 2 rpm will result in damage to the unit.
5C Pneumatic Collet Closers for Rotary Tables DESCRIPTION A B C D E F CAT. NO. PRICE
5C Rotary Table Collet Closer Kit 4.95 4.00 6.50 4.50 0.60 0.65 620105C RotaryTable Collet Closer Only* 4.95 4.00 – 3.95 0.60 – 620125C Collet Closer Only*for Welding Applications 4.95 4.00 – 3.95 0.60 – 62014
$1,650
1,260
1,260
5C Hi-Torque Stationary Pneumatic Collet CloserDESCRIPTION A B C D CAT. NO. PRICE
5C Hi-Torque StationaryPneumatic Collet Closer 4.00 4.95 3.62 0.75 62020 $690
*Does not include valve, air lines, fittings, or face plate. Operation requires a four-way valve.
AB
E
D
C
F
A
C
D
B
NENEWW
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 87
COLLET CLOSERS FOR ROTARY TABLES AND STATIONARY APPLICATIONS
5C, 16C and 3J Manual Collet Closers
5C Four-Station Collet Block
Caution – The Collet Closers featured on pages 86-87 are designed for stationary and/or intermittent rotation of 2 rpm or less. These products are not intended for use onlathes or grinders. Continuous operation and/or operation above 2 rpm will result in damage to the unit.
5C, 16C and 3J Manual Collet ClosersMODEL CAPACITY TYPE A B C D E F CAT. NO. PRICE
5C 11/16 Type 1 3.37 2.50 4.95 3.50 1.15 0.75 620025C (for HRT-110)* 11/16 Type 2 4.20 2.50 – 3.50 1.15 – 6200416C 15/8 Type 2 4.95 3.35 – 4.63 1.50 – 620063J 13/4 Type 2 4.95 3.35 – 4.13 1.00 – 62008
$615
615
945
945
*Haas and HRT-110 are registered trademarks of Haas Automation, Inc.
❑ Opened and closed via individual internal cam mechanisms.
❑ Accu-Length™ operation – collet and workpiece position remains fixedfor precise length control.
❑ Can be used both vertically and horizontally.
❑ For stationary applications only.
❑ Ideal for use with vises.
❑ Block measures 2.95" x 2.95" x 9.73"
❑ Other models also available – contact Royal.
❑ Includes cam wrench and spacer blocks.
DESCRIPTION CATALOG NUMBER PRICE
5C Four-Station Collet Block 62030 $2,385
AB
E
D
F
C
AB
E
D
Type 1
Type 2
NENEWW ❑ Opened and closed via an internal cam mechanism.
❑ Accu-Length™ operation – collet and workpiece position remainsfixed for precise length control.
❑ Can be used in both stationary and rotary table applications.
❑ Special model 62004 bolts directly to Haas HRT-110* and othersmall indexers. Note – cam bolt is recessed on this model.
❑ All other models configured for both four and six-slot mounting.
❑ Custom face plates available – contact Royal.
❑ All models include cam wrench.
88 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
5C PREMIUM GRADE COLLETS
5C Adjustable Collet StopCAT. NO. 20030 $11
Royal Premium Grade 5C Collet Sets (Inch)NO. COLLETS
SETS IN SET CAT. NO. PRICE
1⁄16" –11⁄16" x 64ths 65 194201⁄16" –11⁄16" x 32nd 33 19421
1⁄16" –11⁄16" x 16ths 17 194221⁄8" –1" x 8ths 8 19423
$1,625825425200
❑ 0.0005" TIR guaranteed for Royal Premium Grade5C Collets
❑ Royal Premium Grade 5C Collets are spread afterheat treatment for easier part loading.
❑ Collets include internal stop threads, except as noted.
❑ With ultra-tight manufacturing tolerances, outstanding surface finishes, and great prices,Royal Premium Grade 5C Collets are quite possibly the best 5C collets you will ever use.
Royal Premium Grade 5C Round Collets (Inch)SIZE CAT. NO. PRICE SIZE CAT. NO. PRICE SIZE CAT. NO. PRICE SIZE CAT. NO. PRICE
1⁄32" 19302 21⁄64" 19321 5⁄8" 19340 59⁄64" 193593⁄64" 19303 11⁄32" 19322 41⁄64" 19341 15⁄16" 193601⁄16" 19304 23⁄64" 19323 21⁄32" 19342 61⁄64" 193615⁄64" 19305 3⁄8" 19324 43⁄64" 19343 31⁄32" 193623⁄32" 19306 25⁄64" 19325 11⁄16" 19344 63⁄64" 193637⁄64" 19307 13⁄32" 19326 45⁄64" 19345 1" 193641⁄8" 19308 27⁄64" 19327 23⁄32" 19346 11⁄64"* 19369
9⁄64" 19309 7⁄16" 19328 47⁄64" 19347 11⁄64"** 193655⁄32" 19310 29⁄64" 19329 3⁄4" 19348 11⁄32"* 19370
11⁄64" 19311 15⁄32" 19330 49⁄64" 19349 11⁄32"** 193663⁄16" 19312 31⁄64" 19331 25⁄32" 19350 13⁄64"* 19371
13⁄64" 19313 1⁄2" 19332 51⁄64" 19351 13⁄64"** 193677⁄32" 19314 33⁄64" 19333 13⁄16" 19352 11⁄16"* 19372
15⁄64" 19315 17⁄32" 19334 53⁄64" 19353 11⁄16"** 193681⁄4" 19316 35⁄64" 19335 27⁄32" 19354 15⁄64"* 19373
17⁄64" 19317 9⁄16" 19336 55⁄64" 19355 13⁄32"* 193749⁄32" 19318 37⁄64" 19337 7⁄8" 19356 17⁄64"* 19375
19⁄64" 19319 19⁄32" 19338 57⁄64" 19357 11⁄8"* 193765⁄16" 19320 39⁄64" 19339 29⁄32" 19358
$25252525252525252525252525252525252525
$25252525252525252525252525252525252525
$25252525252525252525252525252525252525
$252525252525252525252525252525252525
* Stepped bore limits thru capacity.
** No internal threads – enables full thru capacity.
Royal 5C Emergency ColletsPILOT
MATERIAL HOLE CAT. NO. PRICE
Steel 1⁄8" 19430Brass 1⁄16" 19435Nylon 1⁄16" 19437
8
$47
42
33
❑ Includes pins for accurate boring to size.
❑ Internally threaded to accept a collet stop.
❑ Steel emergency collet can be heat-treated aftermachining for wear resistance.
❑ 13/64" – 24 thread
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 89
5C INTERNAL EXPANDING COLLETS
Rear threaded section is separatefrom collet body. When this sectionis pulled back by the drawtube, itpulls the tapered expanding rodback, causing the head to expand.
Internal spring providespositive release.
Expanding rod is hardenedand ground for strengthand durability.
Precision ground body for excellentworkpiece concentricity.
Head is easily machined torequired size by customer. See chart for range.
NOMINAL MACHINABLEHEAD HEAD RANGE CATALOG
DIAMETER LENGTH MIN-MAX NO. PRICE
3⁄4" 1" 1⁄4"–11⁄16" 201001" 1" 7⁄16"–15⁄16" 20101
11⁄2" 1" 3⁄4"–17⁄16" 2010211⁄2" 11⁄2" 3⁄4"–17⁄16" 2010311⁄2" 2" 3⁄4"–17⁄16" 201042" 1" 3⁄4"–115⁄16" 201072" 11⁄2" 3⁄4"–115⁄16" 201082" 2" 3⁄4"–115⁄16" 20109
2 1⁄2" 1" 3⁄4"–2 7⁄16" 201123" 1" 3⁄4"–2 15⁄16" 201175" 2" 3⁄4"–4 15⁄16" 201276" 2" 3⁄4"–5 15⁄16" 20128
Royal 5C Internal Expanding Collets
Replacement Expanding RodsHEAD HEADDIA. LENGTH CAT. NO. PRICE
3⁄4" 1" 201351" 1" 20136
11⁄2"– 6" 1" 2013011⁄2"– 6" 11⁄2" 2013111⁄2"– 6" 2" 20132
$102102102112113117124141144158305341
$3128222324
❑ Unlike chucks and most collets that grip the OD of a workpiece, 5C expanding collets aredesigned to grip on the ID of a part.
❑ Accu-length design ensures precise workpiecepositioning — no z-axis movement.
❑ Collet head is easily machined to required size.Can be re-machined as necessary.
❑ Concentricities of +– 0.0002" can typically beachieved using Royal 5C expanding collets.
❑ Made from 1144 steel that can be hardenedafter machining for wear resistance.
❑ Additional head lengths and diameters available.Contact us for information.
90 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
5C STEP COLLETS
R8 PREMIUM GRADE COLLETS
Royal Premium Grade R8 Round Collets (Inch)SIZE CAT. NO. PRICE SIZE CAT. NO. PRICE SIZE CAT. NO. PRICE
1⁄16" 19504 11⁄20" 19522 5⁄8" 195403⁄32" 19506 3⁄8" 19524 21⁄32" 195421⁄8" 19508 13⁄32" 19526 11⁄16" 19544
5⁄32" 19510 7⁄16" 19528 23⁄32" 195463⁄16" 19512 15⁄32" 19530 3⁄4" 195487⁄32" 19514 1⁄2" 19532 25⁄32" 195501⁄4" 19516 17⁄32" 19534 13⁄16" 19552
9⁄32" 19518 9⁄16" 19536 27⁄32" 195545⁄16" 19520 19⁄32" 19538
$27
27
27
27
27
27
27
27
27
$27
27
27
27
27
27
27
27
$27
27
27
27
27
27
27
27
27
Royal Premium Grade R8 Collet Sets (Inch)
SETS IN SET CAT. NO. PRICE
1⁄8"– 3⁄4"x 32nds 21 195621⁄8"– 3⁄4"x 16ths 11 19560
1⁄8"– 3⁄4"x 8ths 6 19561
$567
297
162
❑ 0.0005" TIR guaranteed for Royal Premium Grade R8 Collets.
❑ With ultra-tight manufacturing tolerances, outstanding surface finishes, and great prices,Royal Premium Grade R8 Collets are quite possibly the best R8 collets you will ever use.
Note — these step collets close on the 10°angle, not the head OD. When using, be surepart is sufficiently clamped.
Royal 5C Step Collets
*We recommend ordering a collet with a head diameter at least 1 ⁄ 2" larger than workpiece diameter.
PILOTHEAD DIA.* HOLE PIN DIA. CAT. NO. PRICE
2" 1⁄4" 1⁄8" 200203" 5⁄16" 1⁄4" 200224" 5⁄16" 1⁄4" 200245" 5⁄16" 1⁄4" 200256" 5⁄16" 1⁄4" 20026
$114
150
234
303
392
❑ Royal step collets allow large diameterparts to be held in a 5C collet.
❑ Head can be easily bored out by customer to required size.
❑ Three dowel pins are supplied to ensure accurate machining.
❑ 11⁄4" thick head allows for 1" bore depth.
❑ Collets are made from 1144 steel and can be hardened for wear resistance.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 91
R8 QUICK-CHANGE TOOLING SYSTEM
Unit onlyprotrudes11⁄8" beyondspindle.
❑ The Royal Quick-Change Tool System provides a fast method for changing tools on a Bridgeport-style mill — once the R8 body is installed inthe machine spindle, tools can be changed in seconds.
❑ One hand operation — simply depress the brass locking button and rotate collar to the locked-open position. When a new tool is inserted, itdepresses a spring-loaded pin, snapping the collar back into the locked-closed position.
❑ Very accurate — total system runout is less than 0.0005" TIR.
❑ Short overhang (11⁄8") and two positive-drive keys enable many common milling and drilling operations to be easily performed.
❑ Please note that this tool is designed for light/medium-duty applications where the ability to change tools quickly outweighs the need for extremerigidity. We do not recommend using this system for heavy milling or high-production applications.
1. Loading the Quick-Change Body into astandard R8 spindle.
4. Inserting endmill holder and endmill fornext operation.
3. Removing drill chuck holder withone hand.
2. Loading drill chuck holder and drillinto body.
92 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
R8 QUICK-CHANGE TOOLING SYSTEM
L
D
Drill Chuck Tool Holder
L
Start-UpMilling KitConsisting of:- Quick-Change Body- One 3 ⁄ 8" Endmill Tool Holder- One 1 ⁄ 2" Endmill Tool Holder- One 5 ⁄ 8" Endmill Tool Holder- One Stand FREE
Start-UpDrill & Mill KitConsisting of:- Quick-Change Body- Three Drill Chuck
Tool Holders (specify tapers)- One 3 ⁄ 8" Endmill Tool Holder- One 1 ⁄ 2" Endmill Tool Holder - One 5 ⁄ 8" Endmill Tool Holder- One Stand FREE
Shell Mill Tool Holder
Collet Chuck Tool Holder
Tool Holder Stand
A
Endmill Tool Holder*BORE CATALOGSIZE D L NUMBER PRICE
1⁄8" 1⁄2" 13⁄8" 242003⁄16" 11⁄16" 13⁄8" 242051⁄4" 11⁄16" 13⁄8" 242103⁄8" 13⁄16" 13⁄8" 242151⁄2" 13⁄8" 13⁄8" 242205⁄8" 19⁄16" 15⁄8" 24225**3⁄4" 113⁄16" 2 3⁄16" 24230**1" 2" 2 15⁄16" 24235**
JACOBS TAPER L CATALOG NUMBER PRICE
J2 13⁄32" 24285J3 13⁄32" 24290J6 13⁄32" 24295
J33 13⁄32" 24300
FORERICKSON™ MAX.
COLLET COLLET CATALOGMODEL CAPACITY A NUMBER PRICE
200 DA 3⁄8" 19⁄16" 24260180 DA 3⁄4" 113⁄16" 24265ER -16* 3⁄8" 19⁄16" 24266ER - 32* 3⁄4" 115⁄16" 24268
"d" SIZE D L H CAT. NO. PRICE
1⁄2" 11⁄4" 9⁄16" 19⁄32" 242503⁄4" 111⁄16" 9⁄16" 23⁄32" 24255
CAT. NO. PRICE
24330
CAT. NO. PRICE
24335
R8 Quick-Change Body Only- Only protrudes 11⁄8" from gage line.- U.S. Patent #4,708,548.
CAT. NO. PRICE
24100 $603 $1,166 $1,639
CAT. NO. PRICE
24325 $73
$188
188
188
188
188
188
199
222
$269
284
276
297
$158
158
158
158
$245
269
L
Dd
H
*Single endmills only. Designed for minimum overhang.**For light milling only. For heavy milling use solid endmill holder.
* Collets available on pages 6 – 7.
Outstanding Quality – Awesome prices
HIGH PERFORMANCE V-FLANGE TOOLING
94 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
ULTRA-PRECISION ER COLLETS – 0.0002" TIR
Royal Sets a New Standard for ER Collets
Extremely AccurateRunout is guaranteed to be 6microns (0.0002") TIR, or better.Each collet is inspected to thisstandard prior to shipping.
Inch and Metric SizesRoyal ER Collet are available in both inch and metric sizes. This optimizes the surface contact between the collet and cutting tool and results in higher accuracies, stronger grip force, better part finishes, and longer cutting tool life.
Heavy Duty ConstructionRoyal ER Collets are made from high-grade steels imported from Germany and are hardened for long life.
Large InventoryAll sizes are in stock, readyfor immediate shipment.
Great ValueVery competitive prices makethese high-quality ER Collets thebest value in the industry.
Wide Gripping RangeRoyal ER Collets contain 16 slots,providing a larger gripping rangethan other brands.
For best Performance, be sure to use Royal Precision ER Collet Chucks.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 95
ULTRA-PRECISION ER COLLETS – 0.0002" TIR
COLLET NUMBER OF CATALOGSERIES RANGE COLLETS IN SET NO. PRICE
ER-11 1⁄16"–1⁄4" x 32nds 7 53300ER-16 1⁄16"–3⁄8" x 32nds 11 53302ER-20 5⁄32"–1⁄2" x 32nds 12 53304ER-25 5⁄32"–5⁄8" x 32nds 16 53306ER-32 7⁄32"–3⁄4" x 32nds 18 53308ER-40 1⁄8"–1" x 16ths 15 53310
Royal ER Collet Sets (Inch)
$140220264368432405
COLLET NUMBER OF CATALOGSERIES RANGE COLLETS IN SET NO. PRICE
ER-11 1–7 mm x 1 mm 7 53700ER-16 1–10 mm x 1 mm 10 53702ER-20 2–13 mm x 1 mm 12 53704ER-25 2–16 mm x 1 mm 15 53706ER-32 3–20 mm x 1 mm 18 53708ER-40 4–26 mm x 1 mm 23 53710
Royal ER Collet Sets (Metric)
$140200264345432621
Other BrandsSingle Point Contact when UsingMetric Collets to Hold Inch-SizedTooling, or Vise Versa
Royal BrandFull Surface Contact Because Royal ER Collets are Ground to Exact Inch and Metric Sizes
Royal ER Collets are available from stock in both inchand metric sizes. This is very important because itenables you to select a collet that has been ground toyour precise cutting tool size.
Using a collet that is perfectly matched to the cutting tool diameter ensures that full surface contact is achieved, resulting in higher gripping force,better accuracy, less vibration, better surface finishes,and longer tool life.
A Perfect Match to Your Cutting Tool Diameter
96 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
ULTRA-PRECISION ER COLLETS – 0.0002" TIR
ER-40$27
ER-32$24
ER-25$23
ER-20$22
ER-16$20
ER-11$20
Inch Sizes
Royal Ultra-Precision ER Collets (Inch)DRILL ⁄ ENDMILL COLLET GRIP ER-11* ER-16 ER-20 ER-25 ER-32 ER-40
DIAMETER RANGE* $20 EACH $20 EACH $22 EACH $23 EACH $24 EACH $27 EACH
1⁄16" .062 – .043 53002 53020 53050 530903⁄32" .093 – .054 53004 53022 53052 53092 531401⁄8" .125 – .086 53006 53024 53054 53094 53142 53200
5⁄32" .156 – .117 53008 53026 53056 53096 53144 532023⁄16" .187 – .148 53010 53028 53058 53098 53146 532047⁄32" .218 – .179 53012 53030 53060 53100 53148 532061⁄4" .250 – .211 53014 53032 53062 53102 53150 53208
9⁄32" .281 – .242 53034 53064 53104 53152 532105⁄16" .312 – .273 53036 53066 53106 53154 53212
11⁄32" .343 – .304 53038 53068 53108 53156 532143⁄8" .375 – .336 53040 53070 53110 53158 53216
13⁄32" .406 – .367 53042 53072 53112 53160 532187⁄16" .437 – .398 53074 53114 53162 53220
15⁄32" .468 – .429 53076 53116 53164 532221⁄2" .500 – .461 53078 53118 53166 53224
17⁄32" .531 – .492 53120 53168 532269⁄16" .562 – .523 53122 53170 53228
19⁄32" .593 – .554 53124 53172 532305⁄8" .625 – .586 53126 53174 53232
21⁄32" .656 – .617 53176 5323411⁄16" .687 – .648 53178 5323623⁄32" .718 – .679 53180 53238
3⁄4" .750 – .711 53182 5324025⁄32" .781 – .742 53184 5324213⁄16" .812 – .773 53186 5324427⁄32" .843 – .804 53246
7⁄8" .875 – .836 5324829⁄32" .906 – .867 5325015⁄16" .937 – .898 5325231⁄32" .969 – .930 532541" 1.000 – .961 53256
* Grip Range for ER-11 is 1 ⁄ 64".
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 97
ULTRA-PRECISION ER COLLETS – 0.0002" TIR
Royal Ultra-Precision ER Collets (Metric)DRILL⁄ENDMILL COLLET GRIP ER-11* ER-16 ER-20 ER-25 ER-32 ER-40
DIAMETER RANGE* $20 EACH $20 EACH $22 EACH $23 EACH $24 EACH $27 EACH
1 mm 1 – 0.5 53402 534302 mm 2 – 1 53404 53432 53460 535023 mm 3 – 2 53406 53434 53462 53504 535504 mm 4 – 3 53408 53436 53464 53506 53552 536025 mm 5 – 4 53410 53438 53466 53508 53554 536046 mm 6 – 5 53412 53440 53468 53510 53556 536067 mm 7– 6 53414 53442 53470 53512 53558 536088 mm 8 – 7 53444 53472 53514 53560 536109 mm 9 – 8 53446 53474 53516 53562 53612
10 mm 10 – 9 53448 53476 53518 53564 5361411 mm 11 – 10 53478 53520 53566 5361612 mm 12 – 11 53480 53522 53568 5361813 mm 13 – 12 53482 53524 53570 5362014 mm 14 – 13 53526 53572 5362215 mm 15 – 14 53528 53574 5362416 mm 16 – 15 53530 53576 5362617 mm 17 – 16 53578 5362818 mm 18 – 17 53580 5363019 mm 19 – 18 53582 5363220 mm 20 – 19 53584 5363421 mm 21 – 20 5363622 mm 22 – 21 5363823 mm 23 – 22 5364024 mm 24 – 23 5364225 mm 25 – 24 5364426 mm 26 – 25 53646
ER-40$27
ER-32$24
ER-25$23
ER-20$22
ER-16$20
ER-11$20
* Grip Range for ER-11 is 0.5 mm.
Metric Sizes
98 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
PRECISION ER COLLET CHUCKS
High AccuracyRoyal ER collet chucks are among the most accurate onthe market: - Runout is guaranteed to be less than 0.0001" TIR max.
between the O.D. taper and the I.D. socket. Overall system accuracy guaranteed to be 0.0003” TIR or better when using Royal Ultra-Precision ER collets.
- Tapers are ground to AT-3 specifications or better to ensure a precise, rigid fit with the machine tool spindle taper.
- The clamping nuts for Royal ER collet chucks are specially ground to ensure near-perfect roundness. This helps ensure maximum accuracy, minimizes vibration, and provides outstanding holding power.
Longer Cutting Tool LifeThe high accuracy of Royal ER collet chucks ensures thatcutting tools stay on centerline, distributing the chip loadevenly and significantly extending cutting tool life.
Thru-CoolantA central thru-coolant feature is standardon all Royal ER collet chucks.
VersatileRoyal ER collet chucks are a great choicefor milling, drilling, boring, and reaming.
High Speed BalancedAll Royal ER collet chucks arebalanced to G2.5@18,000 rpmfor high-speed operation. A serialized balance certificate is included with each tool.
Great PriceRoyal Precision ER Collet Chucks arevery competitively priced – up to 40%less than other leading brands.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 99
PRECISION ER COLLET CHUCKS
Royal Precision ER Collet Chucks — Loads of Features, Great Low Price
For best accuracies, use Royal ultra-precision ER Collets featured on pages 94–97
Precision-ground clamping nutfor outstanding holding power
All chucks serialized accordingto ISO quality control standards
Balanced to G2.5@18,000 rpmfor high-speed operation
0.0001" TIR max.Shank ground to AT-3 specs. or better
Central thru-coolant passage
Balance Certification
Some tool holder suppliers say their tools are balanced. We prove it!
- All Royal ER Collet Chucks are balanced to G2.5@18,000 rpm.
- A serialized balance certificate is supplied with each collet chuck.
- The actual printout from the dynamic balancing machine is attached to the certificate.
100 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
PRECISION ER COLLET CHUCKS – CAT 40
GAGE TOOL PULLCOLLET LENGTH DIAMETER DEPTH STUD CATALOG
MODEL RANGE B C D* G NUMBER PRICE
2.50 0.75 1.36 5 ⁄ 8–11 541004.00 0.75 1.36 5 ⁄ 8–11 541022.50 1.10 2.11 5 ⁄ 8–11 541043.00 1.10 2.11 5 ⁄ 8–11 541065.00 1.10 2.11 5 ⁄ 8–11 541082.50 1.38 2.15 5 ⁄ 8–11 541104.00 1.38 2.15 5 ⁄ 8–11 541126.00 1.38 2.15 5 ⁄ 8–11 541148.00 1.38 2.15 5 ⁄ 8–11 541162.50 1.65 2.24 5 ⁄ 8–11 541184.00 1.65 2.24 5 ⁄ 8–11 541206.00 1.65 2.24 5 ⁄ 8–11 541222.75 1.97 2.68 5 ⁄ 8–11 541244.00 1.97 2.68 5 ⁄ 8–11 541266.00 1.97 2.68 5 ⁄ 8–11 541288.00 1.97 2.68 5 ⁄ 8–11 541303.00 2.48 2.87 5 ⁄ 8–11 541324.00 2.48 2.87 5 ⁄ 8–11 541346.00 2.48 2.87 5 ⁄ 8–11 54136
ER-11 .043–.250
ER-16 .043–.406
ER-20 .043–.500
ER-25 .043–.625
ER-40 .086–1.00
ER-32 .054–.812
DB
C
INCLUDES WITHOUTCOOLANT HOLE COOLANT HOLE
TOOLHOLDER HOLE CATALOG CATALOGMODEL DIAMETER NUMBER PRICE NUMBER PRICE
ER-11 0.10 54280 54290ER-16 0.14 54281 54291ER-20 0.16 54282 54292ER-25 0.16 54283 54293ER-32 0.2 54284 54294ER-40 0.2 54285 54295
Stop Screws
$666777
$777888
Collet Nut WrenchesTOOLHOLDER MODEL TYPE CATALOG NUMBER PRICE
ER-11 A 54270ER-16 A 54271ER-20 B 54272ER-25 B 54273ER-32 B 54274ER-40 B 54275
* Maximum tool depth with stop screw installed. Order stop screws separately.
Royal Precision ER Collet Chucks – CAT 40
Type A Type B
❑ Accuracy <_ 0.0001" TIR
❑ Balanced to G2.5@18,000 RPM
❑ Thru-coolant feature standard
❑ Great low prices – up to 40% less than other brands
$156156168160180160159180204164172196168172188216180172196
$232930303132
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 101
PRECISION ER COLLET CHUCKS – CAT 50
DB
C
INCLUDES WITHOUTCOOLANT HOLE COOLANT HOLE
TOOLHOLDER HOLE CATALOG CATALOGMODEL DIAMETER NUMBER PRICE NUMBER PRICE
ER-11 0.10 54280 54290ER-16 0.14 54281 54291ER-20 0.16 54282 54292ER-25 0.16 54283 54293ER-32 0.2 54284 54294ER-40 0.2 54285 54295
Stop Screws
$666777
$777888
Collet Nut WrenchesTOOLHOLDER MODEL TYPE CATALOG NUMBER PRICE
ER-11 A 54270ER-16 A 54271ER-20 B 54272ER-25 B 54273ER-32 B 54274ER-40 B 54275
$232930303132
GAGE TOOL PULLCOLLET LENGTH DIAMETER DEPTH STUD CATALOG
MODEL RANGE B C D* G NUMBER PRICE
4.00 1.10 2.11 1– 8 542006.00 1.10 2.11 1– 8 542024.00 1.38 2.15 1– 8 542046.00 1.38 2.15 1– 8 542068.00 1.38 2.15 1– 8 542084.00 1.65 2.24 1– 8 542106.00 1.65 2.24 1– 8 542128.00 1.65 2.24 1– 8 542144.00 1.97 2.68 1– 8 542166.00 1.97 2.68 1– 8 542188.00 1.97 2.68 1– 8 542204.00 2.48 2.87 1– 8 542226.00 2.48 2.87 1– 8 542248.00 2.48 2.87 1– 8 54226
Royal Precision ER Collet Chucks – CAT 50
ER-16 .043–.406
ER-20 .043–.500
ER-25 .043–.625
ER-32 .054–.812
ER-40 .086–1.00
* Maximum tool depth with stop screw installed. Order stop screws separately.
Type A Type B
❑ Accuracy <_ 0.0001" TIR
❑ Balanced to G2.5@18,000 RPM
❑ Thru-coolant feature standard
❑ Great low prices – up to 40% less than other brands
$180192192208232196212232196212236224248291
102 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
PRECISION SHELL MILL HOLDERS
A
B
C
❑ Accuracy <_ 0.0002" TIR
❑ Taper ground to AT-3 specifications orbetter to ensure a precise, rigid fit withthe machine tool spindle taper
❑ Balanced by design to G6.3@10,000 rpm
PILOT GAGE FLANGE PULLDIAMETER LENGTH DIAMETER STUD CATALOG
TAPER A B C D* NUMBER PRICE
CAT-40 0.75 2.00 1.75 5 ⁄ 8–11 54402CAT-40 1.00 2.00 2.19 5 ⁄ 8–11 54404CAT-40 1.25 2.25 2.75 5 ⁄ 9–11 54406
Royal Precision Shell Mill Holders – CAT 40
$174174179
PILOT GAGE FLANGE PULLDIAMETER LENGTH DIAMETER STUD CATALOG
TAPER A B C D* NUMBER PRICE
CAT-50 1.25 3.50 1.75 1–8 54408CAT-50 1.50 2.40 2.19 1–8 54410
Royal Precision Shell Mill Holders – CAT 50
$223223
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 103
PRECISION END MILL HOLDERS
Longer Cutting Tool LifeThe high accuracy of Royal end millholders ensures that the cutting toolsstay on centerline, distributing thechip load evenly and significantlyextending cutting tool life.
Thru-CoolantA central thru-coolant feature isstandard on all Royal tool holders.
Quality ControlAll Royal end mill holders areindividually serialized accordingto ISO quality control standards.
In StockRoyal maintains a huge inventory oftool holders for same-day shipment.
Great PricesRoyal precision tool holders are very competitively priced,making them one of the bestvalues in the industry.
BalancedRoyal end mill holders are balanced by design and guaranteed to G6.3@10,000 rpm.
High AccuracyRoyal end mill holders are among the most accurate on the market:- Runout is guaranteed to be <–0.0002" TIR- Tapers are ground to AT-3 specifications or
better to ensure a precise, rigid fit with themachine tool spindle taper.
- Royal tool holders have an h5 bore tolerance foroptimum cutting tool surface contact.
104 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
PRECISION END MILL HOLDERS – CAT 40
Type A
Type B
Type C
CA
E1
E2
B
D
CA
E1F
B
GAGE BODY TOOL SET SCREW EXTENSION PULLLENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOG
TAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
1.75 0.71* 3.00 0.37 – 5 ⁄ 8–11 A 54006*2.50 0.71 3.80 0.37 – 5 ⁄ 8–11 B 540084.50 0.79 3.80 0.37 1.57 5 ⁄ 8–11 C 54010
CAT 40
1⁄4" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
1.75 0.87* 3.00 0.55 – 5 ⁄ 8–11 A 54016*2.50 0.87 3.80 0.55 – 5 ⁄ 8–11 B 540184.50 0.87 3.80 0.55 1.57 5 ⁄ 8–11 C 540206.00 0.94 3.80 0.55 1.57 5 ⁄ 8–11 C 54022
CAT 40
3 ⁄ 8" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
1.75 1.18* 3.00 0.75 – 5 ⁄ 8–11 A 54026*2.50 1.18 3.80 0.75 – 5 ⁄ 8–11 B 540284.50 1.18 3.80 0.75 1.97 5 ⁄ 8–11 C 540306.00 1.18 3.80 0.75 1.97 5 ⁄ 8–11 C 54032
CAT 40
5 ⁄ 16" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
CAT 40 2.50 1.02 3.80 0.59 – 5 ⁄ 8–11 B 54024
7⁄ 16" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
CAT 40 2.50 1.38 3.80 0.79 – 5 ⁄ 8–11 B 54034
3 ⁄ 16" Diameter
1⁄ 8" Diameter
GAGE BODY TOOL SET SCREW EXTENSION PULLLENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOG
TAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
2.50 0.79 3.80 0.51 – 5 ⁄ 8–11 B 540124.50 0.79 3.80 0.51 1.57 5 ⁄ 8–11 C 54014
CAT 40
❑ Accuracy <_ 0.0002" TIR
❑ Balanced to G6.3@10,000 RPM
❑ Thru-coolant feature standard
❑ Great low prices – up to 40% less thanother brands
$9595
127139
$87
$878795
119
$87
CA
E1B
D$111
111127
$95127
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 105
PRECISION END MILL HOLDERS – CAT 40
Type A
Type B
Type C
CA
E1B
D
CA
E1
E2
B
D
CA
E1F
B
* No safety zone — Please contact a Royal applications engineer at 1-800-645-4174 for additional info.
3 ⁄4" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
1.75 1.75* 3.15 0.98 – 5 ⁄ 8–11 A 54054*3.50 1.89 3.94 0.98 – 5 ⁄ 8–11 B 540566.00 1.97 3.94 0.98 – 5 ⁄ 8–11 B 54058
CAT 40
7⁄ 8" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
1.75 2.20* 2.36 0.98 – 5 ⁄ 8–11 A 54060*3.50 2.28 2.36 0.98 ⁄ 0.80 – 5 ⁄ 8–11 B 540626.00 2.28 2.36 0.98 ⁄ 0.80 – 5 ⁄ 8–11 B 54064
CAT 40
1" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
2.00 2.20* 2.60 1.10 – 5 ⁄ 8–11 A 54066*4.00 2.28 2.75 1.10 ⁄ 0.98 – 5 ⁄ 8–11 B 540686.00 2.28 2.75 1.10 ⁄ 0.98 – 5 ⁄ 8–11 B 54070
CAT 40
1-1⁄4" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
2.00 2.36* 2.40 1.10 – 5 ⁄ 8–11 A 54072*4.00 2.52 2.52 1.10 ⁄ 0.98 – 5 ⁄ 8–11 B 540746.00 2.52 2.75 1.10 ⁄ 0.98 – 5 ⁄ 8–11 B 54076
CAT 40
1⁄ 2" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
1.75 1.75* 3.00 0.87 – 5 ⁄ 8–11 A 54036*2.62 1.38 3.80 0.87 – 5 ⁄ 8–11 B 540384.62 1.38 3.80 0.87 – 5 ⁄ 8–11 B 540406.00 1.38 3.80 0.87 2.36 5 ⁄ 8–11 C 54042
CAT 40
5 ⁄ 8" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
1.75 1.75* 3.15 0.93 – 5 ⁄ 8–11 A 54046*3.00 1.65 3.35 0.93 – 5 ⁄ 8–11 B 540483.75 1.65 3.35 0.93 – 5 ⁄ 8–11 B 540506.00 1.65 3.35 0.93 – 5 ⁄ 8–11 B 54052
CAT 40
9 ⁄ 16" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
CAT 40 2.62 1.50 3.80 0.87 – 5 ⁄ 8–11 B 54044
1-1⁄ 2" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
CAT 40 4.62 2.76 2.95 1.48 ⁄ 0.98 – 5 ⁄ 8–11 B 54078
$878795
111
$91
$878787
111
$8787
107
$103103111
$9991
107
$107103119
$116
106 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
PRECISION END MILL HOLDERS – CAT 50
Type A
Type B
Type C
CA
E1
E2
B
D
CA
E1F
B
1⁄ 8" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
CAT 50 2.50 0.71 3.00 0.37 – 1–8 B 54306 $119
3 ⁄ 16" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
CAT 50 2.50 0.79 3.00 0.51 – 1–8 B 54308 $119
1⁄4" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
CAT 50 2.50 0.87 3.00 0.55 – 1–8 B 54310 $123
5 ⁄ 16" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
CAT 50 2.50 1.02 3.00 0.59 – 1–8 B 54312 $139
7⁄ 16" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
CAT 50 2.62 1.38 3.00 0.79 – 1–8 B 54322 $119
3 ⁄ 8" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
2.50 1.18 3.00 0.75 – 1–8 B 543144.50 1.18 3.00 0.75 1.97 1–8 C 543166.00 1.18 3.00 0.75 1.97 1–8 C 543188.00 1.18 3.00 0.75 1.97 1–8 C 54320
CAT 50
1⁄ 2" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
2.62 1.38 3.00 0.87 – 1–8 B 543244.62 1.38 3.00 0.87 – 1–8 B 543266.62 1.38 3.00 0.87 2.36 1–8 C 543288.00 1.38 3.00 0.87 2.36 1–8 C 54330
CAT 50
❑ Accuracy <_ 0.0002" TIR
❑ Balanced to G6.3@10,000 RPM
❑ Thru-coolant feature standard
❑ Great low prices – up to 40% less than other brands
$103115135139
$103115127139
B
D
CA
E1
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 107
PRECISION END MILL HOLDERS – CAT 50
Type A
Type B
Type C
CA
E1B
D
CA
E1
E2
B
D
CA
E1F
B
* No safety zone — Please contact a Royal applications engineer at 1-800-645-4174 for additional info.
9 ⁄ 16" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
CAT 50 2.62 1.50 3.00 0.87 – 1–8 B 54332 $143
5 ⁄ 8" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
3.75 1.65 3.50 0.93 – 1–8 B 543345.75 1.65 3.50 0.93 – 1–8 B 543367.75 1.65 3.50 0.93 2.36 1–8 C 54338
CAT 50
3 ⁄4" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
3.75 1.97 4.00 0.98 – 1–8 B 543405.75 2.05 4.00 0.98 – 1–8 B 543427.75 2.05 4.00 0.98 2.36 1–8 C 54344
CAT 50
7⁄ 8" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
3.75 2.28 2.36 0.98 ⁄ 0.80 – 1–8 B 543465.75 2.28 2.36 0.98 ⁄ 0.80 – 1–8 B 543487.75 2.28 2.36 0.98 ⁄ 0.80 3.93 1–8 C 54350
CAT 50
1" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
4.00 2.28 2.75 1.10 ⁄ 0.98 – 1–8 B 543526.00 2.28 2.75 1.10 ⁄ 0.98 – 1–8 B 543548.00 2.28 2.75 1.10 ⁄ 0.98 4.33 1–8 C 54356
CAT 50
1-1⁄4" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
4.00 2.52 2.75 1.10 ⁄ 0.98 – 1–8 B 543586.00 2.52 2.75 1.10 ⁄ 0.98 – 1–8 B 543608.00 2.60 2.75 1.10 ⁄ 0.98 – 1–8 B 54362
CAT 50
1-1⁄ 2" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
4.00 2.75* 3.15 1.48 ⁄ 0.98 – 1–8 A 54364*6.00 2.91 3.15 1.48 ⁄ 0.98 – 1–8 B 543668.00 2.91 3.15 1.48 ⁄ 0.98 – 1–8 B 54368
CAT 50
2" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE
5.62 3.86 3.74 1.38 ⁄ 1.50 – 1–8 B 543707.62 3.86 3.74 1.38 ⁄ 1.50 – 1–8 B 54372
CAT 50
$107115139
$107115139
$111131139
$107119127
$127151163
$171231
$115127143
108 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
TOOLING PACKAGES
DESCRIPTION CAT NO. PRICE
CAT-40 Startup Tooling Package (37 Pieces)
55400
Royal CAT-40 Startup Tooling PackageQUANTITY DESCRIPTION
1 ER-16 Collet Chuck (3" GL)1 ER-16 Collet Set (11 collets)1 ER-32 Collet Chuck (4" GL)1 ER-32 Collet Set (18 collets)1 1/4" Dia. End Mill Holder (2.50" GL)1 3/8" Dia. End Mill Holder (2.50" GL)1 1/2" Dia. End Mill Holder (2.62" GL)1 5/8" Dia. End Mill Holder (3.00" GL1 3/4" Dia. End Mill Holder (3.50" GL1 1" Dia. End Mill Holder (4.00" GL)
DESCRIPTION CATALOG NUMBER PRICE
CAT-40 Deluxe Tooling Package (41 Pieces)
55401
Royal CAT-40 Deluxe Tooling PackageQUANTITY DESCRIPTION
2 ER-16 Collet Chuck (3" GL)1 ER-16 Collet Set (11 collets)4 ER-32 Collet Chuck (4" GL)1 ER-32 Collet Set (18 collets)1 1/4" Dia. End Mill Holder (2.50" GL)1 3/8" Dia. End Mill Holder (2.50" GL)1 1/2" Dia. End Mill Holder (2.62" GL)1 5/8" Dia. End Mill Holder (3.00" GL 1 3/4" Dia. End Mill Holder (3.50" GL1 1" Dia. End Mill Holder (4.00" GL)
Royal CAT-50 StartupTooling PackageQUANTITY DESCRIPTION
5 ER-20 Collet Chuck (4" GL)1 ER-20 Collet Set (12 collets)5 ER-32 Collet Chuck (4" GL)1 ER-32 Collet Set (18 collets)2 1" Dia. End Mill Holder (4" GL)1 1-1/4" Dia. End Mill Holder (4" GL)
55400 Shown
$1,518 $1,963
DESCRIPTION CATALOG NUMBER PRICE
CAT-50 Startup Tooling Package (43 Pieces)
55402 $2,966
NENEWW
DEBURRING TOOLS
The World's Best Deburring Tools and Blades
110 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
DEBURRING BLADES
PRICEHEAVY-DUTY BLADES PER CATALOG PERE-BLADES PACKAGE NUMBER PACKAGE
E-100 10 22025
Heavy Duty HSS for steel and aluminum.
E-100A 10 22034
Heavy Duty M-42 steel, good for plastic andhard materials.
E-100L 10 22026
Heavy Duty HSS for counterclockwise operation in steel and aluminum; ideal for lefties.
E-100T 10 22027
Heavy Duty titanium coated HSS for steel
and aluminum.
E-200 10 22030
Heavy Duty HSS for brass and cast iron,
bi-directional.
E-300 10 22040
Heavy Duty HSS; removes internal and external burrs simultaneously from holes drilled into tubing & sheet metal.
E-350 10 22035
Heavy Duty HSS for straight edges on
all materials.
E-600
10 22036
Heavy Duty HSS; designed to facilitate
deburring in the most inaccessible locations.
E-101 10 22037
Heavy Duty HSS for holes as small as 7⁄64"
dia. in steel and aluminum.
E-102 10 22039
Heavy Duty HSS for small holes in brass and cast iron; can rotate clockwise and counterclockwise.
E-1500 10 22046
Heavy Duty HSS for holes as small as 1⁄16" dia.
in steel and aluminum.
$7.90
8.50
7.90
17.50
50.15
11.15
7.90
52.65
13.60
20.15
$9.85
12.40
9.85
20.35
9.85
12.85
10.40
20.65
11.65
11.65
11.40
Many other B&E blades available. Please contact us for special pricing on very large quantities.
PRICESTANDARD-DUTY BLADES PER CATALOG PERB-BLADES PACKAGE NUMBER PACKAGE
B-10 10 22110
Our most popular blade. HSS for steel
and aluminum.
B-10A 10 22109
Similar to B-10 blade but has a thinner profile. High cobalt content for long life. Also
great for plastic.
B-10L 10 22113
HSS counterclockwise operation in steel
and aluminum; ideal for lefties.
B-10T 10 22112
Titanium coated HSS for longer life; forsteel and aluminum.
B-10C 10 22117
Solid carbide for hardened material.
B-15 10 22118
Very fine, precise blade; great for plastic.
B-20 10 22120
HSS for brass and cast iron; can rotate
clockwise and counterclockwise.
B-20C 10 22121
Solid carbide for hardened material.
B-30 10 22130
HSS; removes internal and external burrs simultaneously from holes drilled into tubing and sheet metal.
B-60 10 22135
HSS for internal deburring of hard to reach locations.
GGrreeaattLLooww
PPrriicceess
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 111
DEBURRING TOOLS
Royal Special Value Zip/BurrTM B-Set
Special Value Price. Includes 20 B-10 Blades Plus a complete Zip/Burr B-Set.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Special Value Zip/Burr Set 1 22810 $21.20
Royal Zip/BurrTM B-Set
❑ Takes all B-series blades.
❑ Includes one B-10 blade and one
B-20 blade.
❑ Holder telescopes from 1 ⁄ 2" to 5".
❑ Handle has storage compartment
for spare blades.
❑ Blade can be inserted at 90° for
deburring cross holes.
❑ Handle has lifetime guarantee —
if it breaks, return it and we will
replace it at no charge.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Zip/Burr B-Set 1 22600Zip/Burr Handle Only 1 22610Zip/Burr B-Holder Only 1 22614
$7.45
4.05
4.10
Royal Zip/BurrTM Starter Set
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Zip/Burr Starter Set 1 22820 $14.95
Contents:
❑ Zip/Burr Handle
❑ Zip/Burr E-Holder
❑ Zip/Burr B-Holder
❑ B-10 Blade
❑ B-20 Blade
❑ B-30 Blade
❑ E-100 Blade
❑ E-200 Blade
❑ E-300 Blade
Royal Zip/BurrTM E-Set
❑ Takes all heavy-duty E-series blades.
❑ Includes one E-100 blade, one
E-200 blade and one E-300 blade.
❑ Handle has storage compartment
for spare blades.
❑ Holder telescopes from 1 ⁄ 2" to 5".
❑ Handle has lifetime guarantee —
if it breaks, return it and we will
replace it at no charge.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Zip/Burr E-Set 1 22620Zip/Burr Handle Only 1 22610Zip/Burr E-Holder Only 1 22633
$8.65
4.05
4.10
112 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
DEBURRING TOOLS
Royal Countersink Zip/BurrTM
❑ Very useful for chamfering
deep holes.
❑ Includes 3 ⁄4" countersink.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Complete Countersink 1 22650Zip/Burr C-Holder Only 1 22665C-12 1⁄2" Countersink Only 1 22155C-20 3⁄4" Countersink Only 1 22160C-30 11⁄8" Countersink Only 1 22165
$21.40
3.95
12.05
15.10
21.95
Royal Internal Scraper Zip/BurrTM
❑ Includes special blade for deburring
cross holes.
❑ D-66 blade is held in D-holder by a
set screw.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Complete Internal Scraper 1 22710Zip/Burr D-Holder Only 1 22695HSS Internal Scraper Blade Only (D-66) 10 22302
$12.35
5.05
44.90
Royal Keyway Zip/BurrTM
❑ Deburrs narrow or wide slots,
depending upon blades selected.
❑ Does both inside diameter and
outside diameter keyways.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Keyway Zip/Burr w⁄Standard Blade 1 22770Keyway Blade Holder Only 1 22783Narrow Keyway Blades 3⁄64" – 5⁄16" 10 22002Wide Keyway Blades 1⁄8" – 9⁄16" 10 22008Standard Keyway Blades 1⁄8" – 1⁄4" 10 22075M42 Standard Keyway Blades 1⁄8" – 1⁄4" 10 22077
$9.75
3.50
47.95
53.30
32.70
42.45
Royal Zip/BurrTM Kit
❑ This handy kit contains all the tools you will ever
need to handle just about any deburring job.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Zip/Burr Kit 1 22800 $85.00
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 113
DEBURRING TOOLS
Royal Slim Grip Scraper
❑ Special Slim-Grip design for
deburring in hard-to-reach
locations.
❑ Knurled locking collar to control
blade extension.
❑ 22410 includes aluminum handle
and one double-sided high speed
steel T-80 blade.
❑ 22420 includes aluminum handle
and one single-sided solid carbide
D-55 blade.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Slim-Grip Scraper w/T-80 HSS Blade 1 22410Slim-Grip Scraper w/D-55 Carbide Blade 1 22420T-80 HSS Blade Only 10 22432D-55 Carbide Blade Only 10 22442
$14.10
17.90
66.20
93.85
BLADE
T-80 5 ⁄ 32"D-55 3 ⁄ 32"
Dimensions
Royal Mini-Scraper Zip/BurrTM
❑ Fine triangular scraper is ideal for
tool and moldmaking work.
❑ Includes D-50 mini blade.
❑ Blade is secured to D-holder with a
set screw.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Complete Mini-Scraper Zip/Burr 1 22680Zip/Burr D-Holder Only 1 22695HSS Mini-Scraper Blade Only (D-50) 10 22276
$13.30
5.05
52.00
BLADE
D-50 3 ⁄ 32"
Dimensions
Royal Scraper Zip/BurrTM
❑ Replaceable scraper blades thread
into the Zip/Burr holder.
❑ Blades have a #10 NF thread and
are interchangeable with other
brand blades.
❑ Available with either a T-40 or T-60
blade. These blades are similar in
size to the T-80 and T-120 but they
are only half as long.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Standard Scraper with T-40 Blade 1 22730Standard Scraper with T-60 Blade 1 22745Zip/Burr T-Holder Only 1 22768T-40 Blade Only 1 22760T-60 Blade Only 1 22764
$11.35
15.10
4.10
4.70
6.85
BLADE
T-40 5 ⁄ 32"T-60 1⁄4"
Dimensions
CChheecck Ok Ouut Ot OuurrGGrreeaat Lt Loow Bw Bllaaddee
PPrriiccees Os On Pn Paagge 110e 110
114 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
DEBURRING TOOLS
Royal Disposable Burr
❑ Low-priced yet can handle almost
every deburring job.
❑ Consists of heavy-duty E-100 blade,
handle, and handy pocket clip.
❑ Non-replaceable blade.
❑ For removing burrs from steel
and aluminum.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Disposable Burr 10 22050 $30.70
Royal B-Blade Slim-Grip
❑ Slim-Grip design allows deburring
in hard-to-reach locations.
❑ Consists of one replaceable B-10
blade, handle and pocket clip.
❑ Blades can be easily inserted and
removed.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
B-Blade Slim-Grip 10 22166 $45.65
Royal E-Blade Slim-Grip
❑ Comes with one replaceable E-100
blade and handle.
❑ Uses heavy-duty E-Blades.
❑ Great value.
Royal Multi/Burr-5
❑ Blades can be stored in lightweight
plastic handle.
❑ Blades are easily changed by
depressing locking button.
❑ Handle has lifetime guarantee.
❑ Comes with five blades — one
each of E-100, E-200, E-350, E-101
and E-102.
Royal-1
❑ An excellent universal deburring tool.
❑ Strong non-telescoping handle has
lifetime guarantee.
❑ Includes one each of the
following blades:
E-100, E-200 and E-300.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Royal-1 Complete with 3 Blades 1 22842Royal-1 Handle Only 1 22841
$7.60
4.40
Royal Double-Header Versa/Burr
❑ Double-header can be used with
both B and E blades.
❑ Telescopes from 1"– 4 1⁄2"
❑ Includes one B-10 blade and one
B-20 blade.
❑ Handle has lifetime guarantee.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Complete Double-Header Versa/Burr 1 22105Versa/Burr Handle Only 1 22107B/E Holder Only 1 22108
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
E-Blade Slim Grip 10 22172 $58.35
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Multi/Burr Complete w⁄ 5 Blades 1 22022Multi/Burr Handle Only 1 22570
$9.40
4.05
5.05
$8.40
5.00
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DEBURRING TOOLS
Royal Reversible Countersink
❑ Deburrs both inside and outside of
very small holes.
❑ Can be used in both clockwise and
counterclockwise directions.
❑ To use, hold between fingers and
rotate back and forth.
❑ To insert/withdraw blade into/from
hole, push knob and release slowly.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Complete Mini Reversible Countersink 1 22455Complete Standard Reversible Countersink 1 22465Complete Large Reversible Countersink 1 22472R-1 Mini Blade Only (1⁄8" – 7⁄32") 1 22137R-2 Standard Blade Only (13⁄64" – 11⁄32") 1 22139R-3 Large Blade Only (25⁄64" – 27⁄32") 1 22136
$18.55
19.00
24.75
9.15
9.90
11.15
Royal Double Burr
❑ Simultaneously removes burrs from
both sides of workpiece from 1 ⁄ 32"
to 1 ⁄ 2" thick.
❑ Safety guard protects fingers.
❑ Unique round cutting blades can be
rotated and reversed for long life.
❑ Blades made of M-2 steel, hardened
to 64 Rc.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Double Burr w/Guard and Two Blades 1 22060Replacement Blades of M-2 Steel 10 22065Replacement Blades of M-42 Steel ForUse On Stainless Steel 10 22067
Royal Ceramic Burr
❑ Self-lubricating ceramic blade.
❑ Great for all materials: plastics,
soft metals, hard metals, etc.
❑ Interchangeable blade has a very
long life.
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Royal Ceramic Burr 1 22151Replacement Ceramic Blade 1 22152Ceramic Burr Handle Only 1 22149
❑ Very fine, precise deburring tools.
❑ Ideal for moldmakers and hobbyists.
❑ Short aluminum handles are covered
with foam grips for comfort.
Royal Mini-Set
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Complete Mini-Set 1 22475 $17.10
$12.35
33.75
45.15
$16.10
12.35
4.95
116 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
DEBURRING TOOLS
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Roto-Drive w/Plastic Handle and 1⁄8" Countersink 1 22506Roto-Drive w/Plastic Handleand 1⁄4" Countersink 1 22508Roto-Drive w/Plastic Handleand 5⁄16" Countersink 1 22510Roto-Drive w/Plastic Handleand 3⁄8" Countersink 1 225121⁄8" Countersink Only 1 225201⁄4" Countersink Only 1 225305⁄16" Countersink Only 1 225403⁄8" Countersink Only 1 22550Plastic Handle Only 1 22570
Royal Roto-Drive Set
❑ Roto-Drive — the quickest way to
chamfer by hand.
❑ Single-flute countersink provides a
smoother cut than multiple-flute
countersinks.
❑ Very little wrist force needs to be
applied, reducing the risk of injury.
❑ Sold individually or as a complete set.
$9.40
15.65
15.90
16.60
4.70
11.20
11.40
12.05
5.00
Chamfer difficult-to-reach holes.
Chamfer smallholes next to
shoulder.
Roto-Drive Standard Set Includes the following:
❑ Plastic Roto-Drive Handle
❑ 1/8" Countersink
❑ 1/4" Countersink
❑ 5/16" Countersink
❑ 3/8" Countersink
❑ Plastic Storage Case
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Roto-Drive Standard Set 1 22500 $43.90
Royal Roto-Drive Combination SetIncludes the following:
❑ Plastic Roto-Drive Handle
❑ 1/8" Countersink
❑ 3/8" Countersink
❑ E-100 Blade
❑ E-200 Blade
❑ E-300 Blade
❑ Plastic Storage Case
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Roto-Drive Combination Set 1 22502 $37.55
Royal Maintenance Kit
PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE
Maintenance Kit 1 22490 $35.50
❑ A handy kit designed for general
maintenance and repair jobs.
CChheecck Ok Ouut Ot OuurrGGrreeaat Lt Loow Bw Bllaaddee
PPrriiccees Os On Pn Paagge 110e 110
Note – demo plate not included.
Note – demo plate not included.
Clever, Time-Saving Products To Make Your Life Easier
MACHINE SHOP ACCESSORIES
118 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
MACHINE MOUNTS
❑ Royal machine mounts are built tough to level and last. All metal parts are zinc plated for rust protection and long life.
❑ Royal machine mounts simplify machine installation,reduce noise, and isolate vibration.
❑ Great for injection molding machines, presses,lathes, mills, and grinders.
❑ These mounts meet OSHA requirements by preventing machines from “walking” without the need for bolting or cementing.
❑ All Royal machine mounts incorporate a large,
chloroprene rubber base that is resistant to oil,water, and many chemicals.
❑ Support cup is machined from a solid bar instead ofdeep drawn, resulting in increased thickness forstrength and rigidity.
❑ Unique internal retaining clip ensures that mounts will stay together if machine is moved to a new location.
❑ Royal machine mounts protect sensitive machinecomponents, improve performance, and reducemaintenance costs.
Flats on leveling boltfor easy adjustment.
Shock plate (models #4 and #5 only) increases both the vertical and horizontal load carrying capacities, makingthese an excellent choice for impact-type machinery suchas presses and injection molding machines.
Heavy-duty support cup is machined from a solid steel bar for strength.Other brands rely on a thin drawn cup which often fails by fatigue. Note the increased thickness of the lip and bottom sections.
Thick chloroprene base is resistant to most chemicals.
Lock nut and washer
Leveling plate — heavyduty to support machine.
All metal parts zinc plated forrust protection and added life.
Royal MachineMounts are BuiltTough to Leveland Last!
Important – Before installing mounts on any machine, makesure they are approved for use by the machine manufacturer.
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MACHINE MOUNTS
Extra-Long Leveling Bolts For machines with thick bases.
Royal Machine Mounts#1 #2 #3 #4 #5
General Non-Impact Machinery 100–1,100 880–2,200 1,760–5,500 3,300–8,800 6,600–12,000Injection Molding Machines 390 max. 790 max. 2,180 max. 5,450 max. 8,220 max.
up to 125 strokes ⁄ min 150–440 440–880 880–3,080 3,080–5,940 5,940–8,800Presses up to 180 strokes ⁄ min 130–300 300–770 770–2,420 2,420–4,290 4,290–7,700
up to 200 strokes ⁄ min 110–260 260–550 550–1,760 1,760–2,860 2,860–5,280Base Diameter 3.16 4.75 6.31 6.31 7.88
Leveling Plate Diameter 2.38 3.12 3.93 3.93 3.93Height to Top of Leveling Plate 1.63 1.94 2.31 2.31 2.72
Height to Top of Bolt 5.25 5.25 7.50 7.50 7.88Leveling Bolt Size M12 x 1.25 M16 x 1.5 M20 x 1.5 M20 x 1.5 M20 x 1.5
Standard Leveling Bolt 4.72 4.72 6.88 6.88 6.88Level Adjustment 0.88 0.88 1.00 1.00 1.00Catalog Number 27001 27002 27003 27004 27005
Price Each $25 $48 $69 $81 $132
MOUNT TYPE BOLT SIZE BOLT LENGTH CAT. NO. PRICE
#1 M12 x 1.25 8 1⁄4" 27007#2 M16 x 1.5 8 1⁄4" 27008
#3– #5 M20 x 1.5 9 3⁄4" 27009
$9
12
20
Choosing the Correct Royal Machine Mounts
1. Calculate the load on each mount by dividing the total weight of themachine by the number of mounting locations.
Note: sometimes it may be necessary to compensate for machines thatdo not have an evenly distributed load.
2. Find the category in the specification chart which corresponds to thetype of machine being installed.
3. Match up the correct mount with the machine.
Example: Suppose you wish to mount an 18,000-lb. CNC lathe which hassix mounting locations.
18,000 ⁄ 6=3,000 lbs. per mount
From the chart on the next page we see that this machine falls into therange of the #3 mount for non-impact machinery.
Warning: Always use the correct mount for each machine. These mounts are not designed for machines that must be boltedto the floor to prevent tipping. If you have any questions, pleasecontact one of our application engineers at 1-800-645-4174.
LoadRange
per Mount(lbs.)
MountDimensions
OrderingInfo
Raise machine and slide mountinto place.
Insert leveling bolt throughmachine base hole and thread into mount. Lower machine ontoleveling plate.
Raise or lower machine by turning leveling bolt.
When machine is level, secure inplace with washer and lock nut.
Easy Installation — No drilling or bolting to floor required
120 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
SENSITIVE DRILL FEED
“MAGIC/GRIP” VISE LINERS
The Royal Sensitive Drill Feed:
❑ Makes drilling of small holes easy.
❑ Drills small holes independent of coarserstandard quill feed.
❑ Gives operator better feel and controlof feed rate.
❑ Eliminates the need for expensive specialized machines to drill small holes.
❑ Reduces breakage of small drills onmilling machines and lathes.
❑ Fingertip-controlled feed rate helps prevent walking and deflection.
❑ 3 ⁄4" travel.
❑ Provide sure gripping without damagingfinished parts.
❑ Easily adaptable to all vises.
❑ “Magic ⁄ Grip” has a memory — takes upto 14,000 psi pressure and still returns tooriginal shape after use.
❑ Easily bendable by hand.
❑ Can be used as a vibration isolator.
❑ Can be used when hammering sheet metal to protect the surface — especiallypainted metal.
❑ Holds odd-shaped parts without damaging them.
Simple to Use:
1. Grasp free-turning knurled ring and feedwith gentle finger pressure.
2. Drill feed is spring-loaded and retractsautomatically when ring is released.
Price does not include drill chuck pictured.
Royal Sensitive Drill Feed
Royal "Magic⁄Grip" liners securely hold any fragile parts or objects without marring.
Holds round parts firmlywithout marring.
Holds on threads without damaging them.
CHUCKSHANK MOUNT CATALOG
DIA. TAPER NUMBER PRICE
Jacobs #01 ⁄ 2" (DIN B6) 25300 $59
SIZE CAT. NO. PRICE
12" x 4" 26010 $44
6" x 4" 26011 27
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CHUCK STOPS
Royal Industrial Work Lights and AccessoriesDESCRIPTION CATALOG NUMBER PRICE
20" Lamp with built-in transformer (110v) 2740420" Lamp without transformer (12v) 2741427" Lamp with built-in transformer (110v) 2740927" Lamp without transformer (12v) 27419Remote-mount transformer (220 ⁄ 110 ⁄ 12v) 27434Table Base 27426Magnetic Base 27423C-Clamp 27429L-Bracket 27432Standard replacement bulb (12v, 12 watt) 27454Narrow beam bulb (12v, 20 watt) 27456Wide beam bulb (12v, 20 watt) 27458
$1891441891447870705347232323
Better than Halogen:
- Cooler Temperatures
- Less Power Consumption
- Longer Bulb Life
- No Dead Spot
INDUSTRIAL WORK LIGHTS
3 strong magnetssecure stop tochuck face.
❑ The Royal Chuck Stop provides a simple,consistent method for locating short partsin a 3-jaw lathe chuck.
❑ Captive, web-shaped design eliminates thedanger of using spacers or parallels thatcould come loose and be thrown from a spinning chuck. Three strong magnets furthersecure the stop to the chuck face.
❑ Stop allows short parts to project past the chuck jaws, providing clearance for facing operations.
❑ Setup time is greatly reduced — no need tobore soft jaws.
❑ The Royal Chuck Stop is very accurate — frontand back locating surfaces are parallel within +/- 0.0004".
❑ Accommodates chuck jaws up to 55mm (2 1/8") wide.
❑ Anodized finish provides good wear-resistance.
Royal Chuck Stop SetsDESCRIPTION CAT. NO. PRICE
Standard Set — includes 15, 20, & 25mm stops 25200Deluxe Set — includes 15, 20, 25, 30, & 35mm stops 25210
$204
355
❑ Heavy-duty construction for tough industrialenvironments.
❑ Excellent near-daylight illumination.
❑ Flexible gooseneck for precise positioning.
❑ Multiple mounting options available.
122 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
PNEUVAC PUMP
Heavy Duty Construction — Entire pump (except ball valve, float and O-ring) is made from either stainless steel or aluminum.Other brands are made from rust-prone carbon steels and light-duty plastics.
Very Safe — The PneuVac pump is powered by compressed air. This eliminates the possibility of electric shocks often associated with motor-driven pumps. An automatic shut-off valve activates when the drum is full.
Fast — The Royal PneuVac pump can fill a 55-gallon drum in just 90 seconds. Conventional electric pumps can take up to one hour tomove the same amount of liquid.
Thorough — This pump not only removes liquid but will also pick up sludge, metal chips and other debris which often clog or wear out impeller-type pumps.
Quiet — Unique baffle system limits noise level without compromising performance.
Low Maintenance — The PneuVac pump requires very little maintenance because only compressed air flows through the pumpbody itself.
Great Warranty — Royal Products provides a 3-year warrantyagainst failure of this product due to manufacturing defects.
The Royal PneuVac pump filled this 55-gallon drum with
coolant in less than two minutes.
Baffles: For noise
reduction.
End Cap: Specially designed
for minimum air resistance.
Exhaust Housing: Provides an air expansion chamber anddirects exhaust air awayfrom operator.
1⁄4" Ball Valve:Turns pump on and off.
3 ⁄4 NPT: World drum
standard.
Automatic Shut-Off Valve:
Float rises with liquid level to block
vacuum port as drumbecomes full.
Venturi:Precision machined to ensure optimumair flow.
Body:Stainless steel construction for long life.
Precision Air Injector:Ensures maximum vacuum is generatedwith minimum air consumption (6.5 cfm @ 100 psi).
ALL PARTS ARESTAINLESS STEELOR ALUMINUMexcept brass ball valve, Delrin float and Buna-N O-ring.
Clean Your Coolant Sumpsin Less Than Two Minutes The Royal PneuVac pump is a simple device
that uses a compressed air-powered venturito create a vacuum. All you have to do tooperate the unit is: attach the pump andhose to a standard 55-gallon drum, hookup your compressed air supply to the pump,insert the free end of the suction hose intothe sump or storage tank, and open the airvalve. The coolant and sludge is drawnthrough the hose and deposited into thedrum — quick, clean, and hassle free!
Royal PneuVac Pump
Vacuum Hose
WasteLiquidFlow
Induced Vacuum
Waste Liquid& SolidsStandard
55-GallonDrum
Exhaust Air Compressed
Air Input
AutomaticShut-Off Valve
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PNEUVAC PUMP
PNEUVAC AIR GUNS
Royal PneuVac Pump Kit Consists of pump, 1 ⁄4" ball valve, automatic shut-off valve, 10 ft. of smooth-bore hose, quick-disconnect drum fittings, and one 18" aluminum wand.
DESCRIPTION CAT. NO. PRICE
Stainless Steel Pump Kit 48010Aluminum Pump Kit 4801710ft. Smooth BoreReplacement Hose (11⁄2" Dia.) 48019
$549
465
49
Standard PneuVac Gun PneuVac Deep Hole Gun❑ The Royal PneuVac gun makes shop blow-
off and cleanup tasks a breeze.
❑ Unique design enables unit to act as both ablow gun and a vacuum.
❑ The deep hole gun is a modified version ofthe PneuVac gun, designed for removingchips from blind holes. The thin black tubeblasts high pressure air to dislodge chipswhile the main nozzle draws them safelyaway. A clear plastic shroud protects theoperator from flying debris.
❑ High-output venturi design multiplies airflow. For example, an input air supply of 10cfm results in an output of approximately100 cfm.
❑ Changing between blow and vacuummodes is accomplished by simply reversingthe direction of the venturi.
❑ New trigger design reduces strain.
❑ High vacuum production with minimal air consumption.
❑ Made of rugged, anti-static nylon.
CAUTION: 1. Do not use the PneuVac pump with flammable or volatile liquids such as gasoline, alcohol, kerosene, aviation fuel, mineral spirits or any similar liquid with a low flash point. 2. Do not modify this product to pressurize drum to pump liquids out. Pressurizing drum could cause an explosion that might result in a serious injury.
Caution: Always wear safety glasses when operating these tools. Never operate in the vacuum mode unless ahose or dust bag is attached to the exhaust end of the unit.
CATALOGDESCRIPTION NUMBER PRICE
PneuVac Gun Only 49005Dust Bag (PneuVac Gun, Dust Bag, Extension Tube and Clamp) 49085Hose Kit (PneuVac Gun, 10ft. Smooth-Bore Hose, Extension Tube, and Clamp) 49080Accessory Kit (Two extension Tubes, Crevice Tool, Vacuum Head, Vacuum Head Brush, and Round Brush) 49095Deep Hole Gun Only 49010Dust Bag and Clamp Only 4902010ft. Smooth Bore Hose Only (11⁄4" Dia.) 49090
$68
90
101
21
92
24
34
124 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
BLOW-OFF STATION
Easily Remove Coolant, Chips, and Dust from Workpieces and Other Components
❑ A downdraft extraction system activates when the operatorsteps on the foot pedal, creating suction that draws debrisinto an internal collection chamber.
❑ A powerful, OSHA-compliant air gun provides secondarycleaning power to help dislodge stubborn particles. This airgun can only be operated if the extraction unit is working,preventing harmful contaminants from being propelled intothe atmosphere.
❑ The Royal Blow-Off Station does not use electricity – it iscompletely powered by a standard 1/4" shop airline and hasminimal air consumption requirements.
❑ Rear wheels and a balanced design make this unit highlyportable – keep it in a fixed location or move it around theshop as needed.
❑ With its all steel construction and durable powder-coatedfinish, the Royal Blow-Off Station is built to withstandyears of heavy industrial use.
Specifications100 psi27 cfm1/4" NPT25 lbs.12" x 12" x 12"97 lbs.20" x 20" x 52"Steel, Powder Coated
Max. Input Pressure
Air Flow
Input Connection
Max. Part Weight
Max. Part Size
Unit Weight
External Dimensions
Construction
DESCRIPTION CAT. NO. PRICE
Royal Blow-Off Station 21702Replacement Filter Pad 21704
$1,779
16
Low-Cost, Highly Efficient Mist and Smoke Collectors Designed Specifically for the Metalworking Industry
FILTERMIST MIST COLLECTORS
Great For:
• CNC Lathes• Machining Centers• Grinders• Swiss-Style CNC’s• Screw Machines • EDM Machines• Manual Lathes• Milling Machines• Injection Molding Machines • Rotary Transfer Machines• Gear Hobbers• Cold Heading Machines• Aqueous Parts Washers • Vacuum Pumps• Printing Presses • Baking Lines• Some Heat Treating Processes
ContentsWhy Control Oil Mist and Smoke in Your Shop? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 127Common Mist Collection Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 128–129How Does the Royal Filtermist Work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 130FX Series Design Enhancements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 131Why is the Royal Filtermist the Best Choice for the Metalworking Industry? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 132Risk-Free Performance Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 133Filtermist Performance Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 134–135Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 136–137Choosing the Correct Filtermist Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 138–139Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 140Commonly Asked Filtermist Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 141Model FX-275 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 142–143Model FX-550 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 144–145Model FX-900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 146–147Model FX-1200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 148–149Filtermist Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 150Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 151–152Filtermist Ordering Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 153
©Copyright 2007 Royal Products, Div. of Curran Mfg. Corp. Printed in U.S.A. Prices and specifications subject to change without notice.126 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
THE WORLD'S LEADING MIST COLLECTOR
For over 30 years, the Royal Filtermist has been effectivelycollecting mist and smoke generated by all types of metalworking machinery.
There are currently more than 125,000 units operating in
over 40 countries worldwide, making Filtermist the worldleader in metalworking pollution control equipment.
Throughout its history, the Royal Filtermist has undergonecontinuous design advances. The Filtermist FX representsthe ninth generation of Royal Filtermist, and is the resultof extensive computer-aided modeling and testing. Basedupon the well-established principle of centrifugalimpaction, the Filtermist FX incorporates a series ofimprovements that have resulted in the most advancedand effective system available for the removal of mist andsmoke created by metalworking machinery.
Check out the Royal Filtermist Videoat www.mistcollectors.com
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WHY CONTROL OIL MIST & SMOKE IN YOUR SHOP?
• Reduced Health Risks Any form of pollution is potentially dangerous to the lungs, larynx, and skin.
• Reduced Accident Risks Oil mist creates slippery surfaces which increase accident rates.
• Reduced Fire Hazards Oil deposits create a serious fire risk by allowing fires to spread quickly.
• Coolant Cost Savings The Royal Filtermist recycles coolant and returns it to your machine rather than ventingit to the atmosphere.
• Heating and Cooling Cost Savings The Royal Filtermist returns clean air to the shop instead of exhausting it outdoors.
• Cleaning and Maintenance Cost Savings Uncontrolled airborne mist and smoke deposits result in more frequent cleaning ofexposed surfaces.
• Fewer A/C Service Calls The Royal Filtermist helps reduce breakdowns of shop air conditioning equipment bypreventing mist from contaminating the intake filters.
• Improved Employee Attendance A contaminated shop environment often results in higher worker absenteeism andlower morale.
• Less Machine Downtime Fouled contacts in electronic equipment cause expensive downtime.
• Higher Speeds and Feeds Machining operations can run at higher speeds and feeds without the negative effectsof increased mist and smoke production.
• Better Lighting Haze from mist and smoke and grimy buildup on shop lighting fixtures cause even themost well-lit shops to take on a dingy appearance. Bright, cheerful environmentsimprove employee morale and performance.
• Fewer Workmen’s Compensation Claims The increase in workmen’s compensation rates from one large claim can cost more thanan air cleaning system for an entire factory.
• Government RegulationsThe current OSHA and NIOSH limits on airborne oil mist are 5 mg/cubic meter, and thisrequirement is expected to become even stricter in the future. The Royal Filtermistexceeds both the current and new proposed limits.
• Moral Concerns — You Owe It To Your Employees They deserve a workplace that is as hazard-free as you can make it. One customer, whenasked why he wanted to control the oil mist and smoke in his plant, responded,“I wouldn't expect my office people to work with smoke pouring out of their computers,
and I sure don’t expect my shop workers to work on machines with oil mist pouring outof them!”
INCREASED PRODUCTIVITY
CostSavings
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COMMON MIST COLLECTION METHODS
Media-Type Filtration Systems
Media-type filtration systems typically consist of a blower and several filters of varying efficiencies. The contaminated airfirst passes through a coarse pre-filter where the largest particles are filtered out. It then moves through one or two medium-range filters before reaching the final filter, which is usually made from a high-efficiency HEPA material. Media-typesystems are good at collecting dry contaminants such as welding smoke and graphite dust. However, they are often not suitable for metalworking applications where coolant mist is the primary contaminant.
High Operating Costs The biggest drawback of media-type
filtration systems is the high operating cost associated withreplacement filters. Because these filters are designed to retaincontaminants, they will become clogged with use. Usually theyare made from media that cannot be cleaned, so the only alternative is replacement. Depending upon the cost of the filters and the replacement frequency, this type of system can
be quite expensive to operate over the long term.
Decreased Throughput Another problem with multi-stage
filter units is that the throughput of the system, measured incfm, decreases as contaminants become trapped in the pores ofthe filters. It is important to maintain the correct throughput ofany collection system. Reduced throughput means reduced collection, allowing contaminants to escape into the shop air.
Not for Mist Most media filters are designed to collect dry
pollutants such as smoke and dust. Exposure to coolant and oilmist may damage certain types of filter media.
Clean Air
Enclosure
Dirty Air Filter (Fine)
Filter (Coarse)Blower
Environmental Hazards Today, it is illegal in many states to
exhaust pollutants to the atmosphere. Offending companiesrun the risk of large fines and lawsuits.
Fire Hazards Over time, oil deposits collect in the ductwork of ventilation systems, making them prime targets for flash firesand providing pathways for fires to spread quickly.
Cleanliness Problems As mist and smoke travels through ashop to the exhaust points, it collects on exposed surfaces. Overtime, a grimy buildup occurs on machines, lights, floors, andwalls, resulting in dirty, unsafe conditions.
In order to fully understand why the Royal Filtermist is the best choice for handling oil mist and smoke produced by the metalworking industry, it is important to have some general knowledge of how other types of collection systems work. This section contains an overview of the most common methods for controlling mist and smoke. While these systems all havesome positive features, their drawbacks make them unsuitable for use in most metalworking applications.
External Venting
At one time, the only method for controlling oil mist and smoke in a shop was to vent it out of the building. This was doneeither by opening the doors and windows or installing a ventilation system. While this method may look like an attractivelow-cost solution, the potential dangers should be enough to make any shop owner reconsider this practice.
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COMMON MIST COLLECTION METHODS
The Dangers of Ozone
Dirty Air
Pre-filter
Charged Particles
Ionizer Collector Plates (Charged particles adhere to
grounded plates)
Blower
Enclosure
Electrostatic Precipitators
Electrostatic preciptitators use a blower to draw mist and smoke particles past an ionizer, which imparts a positive charge tothem. They then pass across a series of alternately like-charged and grounded collection plates. The particles are repelled bythe like-charged plates and forced towards the grounded plates where they collect. The filtered air is returned to the shop.
Variable Efficiency Although electrostatic systems arevery efficient when the collection plates are clean, the efficiency drops off drastically as the plates become covered with particles. Each time a particle deposits on aplate, it eliminates a spot for other particles to adhere to.
Maintenance Costs To maintain high efficiency, the collection plates must be cleaned often. This can be expensive because the residue is considered to be hazardous waste and must be disposed of by a certifiedwaste handling company. Many electrostatic systemsare sold with costly maintenance contracts, resulting in operating costs that greatly exceed the original unit purchase price.
Health Hazards As the collection plates become full, a phenomenon known as arcing can occur. This arcingresults in the production of ozone, which has beenfound to cause a variety of health problems. This potential danger (and the fear of lawsuits) has causedmany U.S. companies to remove electrostatic units fromtheir factories.
Ozone produced by electrostatic precipitators presents a significant health risk to humans. Here’s what OSHA and the EPAhave to say about ozone on their websites:
OSHA
Ozone is highly injurious and potentially lethal to experimental animals at concentrations as low as a few parts per million(ppm). A study in which young mice were exposed to 1 ppm ozone for 1 or 2 days reported damage to alveolar tissue. Humanpopulations chronically exposed to lower concentrations of ozone were observed to have adverse changes in lung function.Human volunteers exposed to 0.5 ppm ozone for 3 hours per day, 6 days per week, for 12 weeks showed significant adversechanges in lung function. Another report showed a 20 percent reduction in timed vital lung capacity in persons exposed toaverage concentrations of ozone of 1.5 ppm for 2 hours. http://www.osha.gov/dts/sltc/methods/inorganic/id214/id214.html
EPABreathing ozone can trigger a variety of health problems including chest pain, coughing, throat irritation, and congestion. Itcan worsen bronchitis, emphysema, and asthma. "Bad" ozone also can reduce lung function and inflame the linings of thelungs. Repeated exposure may permanently scar lung tissue. http://www.epa.gov/oar/oaqps/gooduphigh/
With these health (and potential lawsuit) risks, many companies have establishedpolicies that ban the use of electrostatic mist collectors in their facilities.
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HOW DOES THE ROYAL FILTERMIST WORK?
1. A three-phase motor rotates the internal drum at highspeed, creating a vacuum which draws mist particles intothe center of the drum.
2. The mist particles then collide with the rotating drum’svanes and are forced together with other particles, causingthem to coalesce and form larger, droplet-sized particles.
3. As the particles grow into droplets, they pass through the perforations in the rotating drum and centrifugal forcecauses them to be thrown onto the inner wall of the housing.
4. The particles are then forced, under pressure, up the walls of the housing to the oil return channel, where they are subsequently drained back to the machine’s coolant tank.
5. Clean, oil-free air blows past the motor and is returned to the shop.
6. Since this process relies on the mechanical principle of centrifugal impaction and the rotational speed remains constant, the Royal Filtermist maintains a continuous
high efficiency.
7. For certain applications that produce smoke and/or veryfine mist particles, an after filter may be required. This filter easily mounts to the top of the Filtermist unit by slipping over the motor and it is secured in place with two toggle clips. An after filter mounted to a Royal Filtermist typically enjoys a comparably long service life becausemost contaminants are removed by the impaction processprior to reaching the filter.
The principle of impaction can be
easily understood by considering a
car passing through a fog bank. As
the fog hits the windshield, tiny mist
particles begin to grow into water
droplets which are then shed off.
The Royal Filtermist uses the principle of centrifugal impaction to eliminate mist. With only
three main components: a drum, a motor, and the housing, its operation is quite simple.
Motor
PolyetherFoam
Silencer
Clean AirOut
UpperHousing
RotatingDrum
Vane
Oil ReturnChannel
ReturnedCoolant
PolyetherDrum Pad
LowerHousing
Dirty Air In
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FX SERIES DESIGN ENHANCEMENTS
The Royal Filtermist FX Series is the ninth generation of Filtermist. FX Models
incorporate a number of design improvements over previous versions to provide the
most advanced and effective system available for the removal of mist and smoke.
Compact design
and reduced weight provide greater mounting flexibility.
Oil return channel has been enlarged,enabling unit toprocess a greater volume of liquid.
Gap between drum and housing has been optimized
for maximum
filtration efficiency.
Heavy-duty 3-phase
motor meets all federal,state, and local electricaland safety codes.
Curved drum vanesimprove airflow.
Conical air deflectorpositioned at intakeaccurately controls airflow within unit.
Air flow is automaticallyregulated as machine doors close to keep the correct negative pressureinside the enclosure. Noneed to adjust drum speed.
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WHY IS THE ROYAL FILTERMIST THE BESTCHOICE FOR THE METALWORKING INDUSTRY?
High Efficiency
The Royal Filtermist maintains a continuous high efficiencythrough constant drum speed. Performance does notdecrease with use. See page 140 for efficiency information.
Low Maintenance
Because the unit works on a mechanical principle instead ofelectrostatics or multi-stage filters, the Royal Filtermistrequires significantly less maintenance than most other filtration systems on the market. The small amount of regularmaintenance that is required can be easily performed by thecustomer. See page 150 for maintenance information.
High Quality
When you purchase a Royal Filtermist, you receive a qualityproduct. Features found on all units include:
• Heavy-duty 3-phase motors that meet all federal, state andlocal electrical and safety codes.
• All exposed surfaces on the drum and housing are powdercoated for wear resistance and long life.
• Very tight manufacturing tolerances provide precise fitsbetween mating parts and ensure that the unit will provide years of trouble-free service.
Vibration Control
The Royal Filtermist incorporates unique features to help itovercome vibration-related problems that are sometimesassociated with other centrifugal impaction type systems:
• All drums are dynamically balanced at the factory andtested before shipping.
• Vertical drum arrangement provides even mass distribution.
• Motor is connected to housing with four neoprenemounts, effectively isolating vibration and controllingstartup torque.
Low Operating Costs
The Royal Filtermist is cost-effective to own and operate.Other types of systems (media, electrostatic, etc.) require frequent maintenance and costly filter replacement.Companies that sell these units often push expensivemaintenance contracts that can far exceed the initial purchase price.
No Heat/AC Waste
Processed air is returned to the shop, reducing heating and cooling costs. A/C service calls are also reduced by protecting intake filters from contaminants.
Flexibility
Units are portable and typically service individual machines,allowing machines to be easily moved or replaced. Largecentral systems are connected to multiple machines by costlyand non-flexible ductwork, making relocation difficult.
Modular Design
The Royal Filtermist is a modular system. Accessories suchas after filters, dust cyclones, noise attenuators, etc. can beeasily added as applications require. See pages 134–135 forinformation on performance accessories.
Easy To Install
Multiple installation configurations allow the Filtermist toovercome almost any mounting obstacle. See pages 136–137for mounting details.
Wide Range of Sizes
Four sizes ranging from 275–1200 cfm are available to suit all applications.
Strong Technical Support
A large network of local distributors and factory-trained representatives are strategically located throughout the country to provide quick and accurate on-site technical support.
5-Year Warranty
Every Royal Filtermist unit carries a 5-year warranty againstfailure due to manufacturing defects. Other brands are onlyprotected for 1–2 years. Please note that our warranty does not include normal wear and tear items such as drum pads, silencers, ductwork, etc. The motor carries a one-year warranty.
Proven Worldwide
There are over 125,000 units currently operating in over 40 countries worldwide, making Filtermist the world leaderin metalworking pollution control equipment.
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RISK-FREE PERFORMANCE GUARANTEE
Designed specifically to collect
oil mist and smoke produced by
metalworking machinery, the
Royal Filtermist simply does the
best job, over a longer period of
time, for the lowest cost.
Still Not Convinced? Try a Unit Risk-Free!
We’re so confident that the Royal Filtermist is the best solution for mist and smoke generated by metalworking machinery,we are willing to guarantee its performance. Our guarantee is simple:
Risk-Free Performance Guarantee
Royal Products will issue full credit on any Royal Filtermist unit returned within 45 days
of the purchase date if the customer is not completely satisfied with its performance. The
following conditions apply:
1. The unit must be sized and installed according to therecommendations of our local factory representativeand/or authorized Filtermist distributor.
2. Credit will be issued for the unit, but may not beissued for ductwork, oil return hoses, etc., if theyare not in resalable condition.
3. The customer must contact Royal Products for areturn goods number (RGA #). This number mustappear on all paperwork and packaging of theunit being returned.
4. The returned unit must be securely packagedand arrive at Royal Products in good condition.
So give us a call today at 1-800-645-4174 and let us help solve your mist and
smoke problems. You’ll be glad you did.
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FILTERMIST PERFORMANCE ACCESSORIES
After filters are available for all Royal Filtermist models. Theycan be used in any application where extreme high efficiency isrequired, and are especially useful for dealing with the followingconditions:
• Applications where heavy, dry smoke is generated along with the mist.
• Applications that produce very fine mist particles which may sometimes bypass the impaction process, (jobs that run atvery high spindle speeds, high-pressure coolant, etc.).
Important — An after filter should not be used to compensatefor blow-thru that could result from improper installation. If youhave questions or concerns about your installation, please contact one of our engineers at 1-800-645-4174.
• In addition to our standard line of powder-coated units, Royal Products also offers all Filtermist FX Series units in stainless steel versions for special applications.
• Drum, housing, internal hardware, and motor shaft are all manufactured from stainless steel.
• Great for aqueous parts washers where caustic soap could penetrate the paint and erode the steel components.
• Also popular for use in food processing applications such as the collection of oil spray from baking lines.
Easy Installation The Royal after filter simply slides over the Filtermist motorand is secured in place with two toggle clips.
High Efficiency Adding an after filter to a Royal Filtermist unit will greatlyincrease efficiency in the sub-micron range. See page 140 foradditional information on efficiency.
Noise Reduction An after filter reduces the noise level of a Filtermist unit byapproximately 3 dB.
Long Life Royal after filters have extended service lives due to theirlarge surface area. They also last longer because the centrifugal impaction process of the Filtermist removes mostof the pollutants before they ever reach the filter. Systemsthat rely entirely on media filters for the filtering processtend to have much shorter service lives.
Full Range After filters are available for all size Filtermist units. Modelsare also available for older series units.
After Filter
After Filter Advantages
Stainless Steel Filtermist Units
Royal Products offers a number of optional accessories designed to enhance Filtermist performance, particularly in verydemanding applications. Please contact one of our engineers at 1-800-645-4174 if you have any questions regarding the useof these performance accessories.
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FILTERMIST PERFORMANCE ACCESSORIES
Cyclonic Swarf Separator
• Protects the Filtermist intake from chips and direct coolant splash.
• Opening is large enough to ensure that airflow and intake velocity
are not negatively affected.
• Powder coated finish protects against rust.
• Can be used with all size Filtermist models.
• See page 137 for additional information on correct intake positioning.
23.6"
6"
Chip Deflector
• Recommended for applications that generate solid particles, such
as wet grinding dust, cast iron fines, etc.
• Also good for high-speed aluminum milling that produces light
fly-away chips.
• Cyclonic action removes solid particles, ensuring that only mist is
drawn into the Filtermist unit.
• Acts as a great pre-filter for high pressure coolant applications.
• Reduces maintenance in difficult applications such as heavy grinding.
• Easily attaches to the bottom of the Filtermist unit. Note — the
separator cannot be used in direct-mount applications.
• 6" diameter intake port is located on the side of the unit.
• A 2" ball-valve is located on the bottom of the unit for draining.
• Two-piece design allows for easy cleaning.
• Not for use in purely dry applications.
• For models FX-900 and FX-1200 only.
• Reduces throughput of Filtermist unit by approximately 300 cfm.
B
C
A
Check out the Royal Filtermist Videoat www.mistcollectors.com
Model A B C
30220 (FX-900 & 1200) 6" 9-1/2" 10"
30222 (FX-275 & 550) 4-3/4" 8-1/2" 8-1/2"
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MOUNTING OPTIONS
A wide variety of mounting optionsmakes the Royal Filtermist very easyto install. If you have any questionsregarding mounting, please contactone of our applications engineers at1-800-645-4174.
Direct MountTypically used on enclosed machinessuch as CNC lathes. All Filtermistmodels can be mounted this way,but it is important to make sure that the mounting location is wellsuited to the application and doesnot interfere with any machinecomponents.
Suspended MountEyebolts included with the FX-900and FX-1200 enable these units tobe suspended from the factory ceil-ing. Suspension is a low-cost
mounting option and is often thebest choice for tall machines likelarge machining centers. Suspensionis also a popular choice when aFiltermist unit will be servicingmore than one machine.
Floor StandFloor stands are available for allmodels. The stand for models FX-275 and FX-550 is fixed at aheight of 6 ft., while the stand formodels FX-900 and FX-1200 can beadjusted from 6 ft. – 9 ft. Note thatstands must be bolted to the factoryfloor to prevent tipping.
Machine Top Stand This 3 ft. high stand enables modelsFX-900 and FX-1200 to be mountedto the top of a machine, but offersadvantages over direct mountingwith its small footprint and flexibleintake positioning.
Wall MountWall mount brackets are availablefor all models. Depending upon the machine, it may be possible touse the wall mount bracket tomount a Filtermist to the side of amachine tool.
Machine Side MountWe offer a special side mount bracketfor models FX-275 and FX-550 thatenables a Filtermist unit to be mountedto the outside wall of a machine toolwithout the need for any ducting. Abuilt-in deflector protects againstchips and coolant splash.
FX-275 FX-550 FX-900 FX-1200
Direct Mount ✔ ✔ ✔ ✔
Suspended – – ✔ ✔
Floor Stand ✔ ✔ ✔ ✔
Machine Top Stand – – ✔ ✔
Wall Mount ✔ ✔ ✔ ✔
Machine Side Mount ✔ ✔ ✔ * ✔ *
* Can be accomplished using either wall bracket or modified floor stand.
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MOUNTING OPTIONS
Deflector
Intake Ducting
Heavy Droplets & Splash
Light Oil Mist
When installing a Filtermist unit, be sure to locate the intake in a position where it will collect mist, not splash. A common mistake is to locate the collection point too closeto the cutting action, causing raw coolant and chips to be drawn into the unit. Forexample, the intake on a CNC lathe should be located near the tailstock-end of themachine, not over the chuck. Whenever possible, draw the mist across the enclosurefrom an area of heavy concentration to an area of lighter concentration.
For machines where the intake must be positioned near the cutting action, a deflectoris often necessary (see page 135). A deflector protects the intake from chips andcoolant yet allows mist and smoke to pass around it for collection.
Royal Products offers a full array of mounting accessories to simplify installation, including flange adapters, reducers, fishtails,ducting, Y-junctions, etc. Please be sure to keep the correctFiltermist intake diameter in mind when ordering accessories.
Examples of Various Mounting Arrangements
Intake Position — Very Important
Accessories
Unit Intake Diameter
FX-275 6"
FX-550 6"
FX-900 6"
FX-1200 8"
DIRECT MOUNT• Unit• Direct Mounting Kit• Oil Return Hose
STAND MOUNT• Unit• Floor Stand• Oil Return Hose• Ducting• Hose Clamps (2)• Flange Adapter
SUSPENDED MOUNT• Unit• Suspension Kit• Oil Return Hose• Hose Clamps (4)• Y-Junction• Ducting• Fishtails
WALL MOUNT• Unit• Wall Bracket• Oil Return Hose• Hose Clamps (2)• Ducting• Flange Adapter
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CHOOSING THE CORRECT FILTERMIST UNIT
The Royal Filtermist is available in four sizes, based on throughput capacities: 275, 550, 900, and 1200 cfm. Royal Products maintains a database with specifications for many different machine tools, and we recommend youcontact one of our applications engineers for your specificsizing requirements.
For those who would like a general rule of thumb, we recommend using the following formula to obtain a roughidea of your requirements:
Filtermist Size = Internal Enclosure Volume x 5
For example, suppose you have a small CNC lathe with aninternal work envelope measuring 4ft. wide x 3ft. deep x4ft. high. Multiplying 4x3x4, we see that the machine hasan enclosure volume of 48 cu. ft. Multiplying 48x5 we seethat 240 cfm is required, so we’d choose the model FX-275.
Although this rule is very simple, it is handy for determiningthe general size requirements.
If you are not sure which unit to use, please contact
your local Royal Filtermist Distributor or one of our
applications engineers.
Sizing Units
Grinding
Grinding applications can sometimes be more demanding than typicalturning and milling applications because grinding produces fine dust particles that become entrained in the mist stream. Over time, this dustcan accumulate on the drum pads, resulting in the need for more frequent maintenance. If regular maintenance is not performed and asignificant volume of solid matter builds up in the drum, balance andvibration issues may arise.
A simple way to overcome the problems associated with grinding dust
is to fit the Filtermist with a cyclonic swarf separator. The separatormounts below the Filtermist unit and uses cyclonic action to separateout the solid matter, leaving the drum free to process the mist and preventing buildup on the pads. A valve on the bottom of the unit facilitates drainage.
Royal Products recommends using a cyclonic swarf separator
for all grinding applications.
Check out the Royal Filtermist Videoat www.mistcollectors.com
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 139
CHOOSING THE CORRECT FILTERMIST UNIT
Turning
Milling
High-Pressure Coolant
CNC lathes are relatively easy applications to tackle because themachines are usually well enclosed and direct mounting is often possible. On any well enclosed machine, it is recommended thatthe Filtermist intake point be located as far from the machiningaction as possible so that the mist is drawn from an area of heavyconcentration to an area of lighter concentration. On CNC lathes,therefore, the ideal intake location is on the right side of themachine, near the tailstock. On subspindle lathes where the right-hand wall moves along the z-axis, it might be necessary for theFiltermist to have a more central location.
For enclosed machining centers, the Filtermist intake position should belocated in an upper corner of the enclosure. Installation on open-topmachines is not as clear-cut. If enclosing the machine is not possible, a successful installation can often be accomplished by suspending the
Filtermist unit above the machine and running ducting down into the enclosure. It may be necessary to adjust the intake location so that it is closeenough to the spindle to collect the mist, yet far enough away to keepchips from being drawn in. A Y-junction may be used to draw mist fromboth sides of the spindle, and a chip deflector may also come in handy.
More and more machine tools today are equipped with high-pressure coolant systems. Machines running with high-pressurecoolant tend to create more mist, and the particle size also tends to be smaller than normal. For most high-pressure coolantapplications, the standard rules apply and Filtermist works very well. However, in some unique situations it may be necessaryto take a different approach. Here are two ideas that may be worth considering:
• Downsize the Filtermist unit. On many high-pressure applications, we have seen the smaller models FX-275 and FX-550 work extremely well on large machines that would normally require a model FX-1200. Before downsizing,please speak to one of our applications engineers to ensure that this approach is the best one for your application.
• Add a cyclonic swarf separator. Although this device was designed for removing solid particles from the miststream, it has proven itself to be quite adept as a pre-filter for high-pressure coolant applications. A large portionof the mist is actually removed by the cyclone, leaving the balance to be easily handled by the Filtermist unit.
Please keep in mind that the ideas presented in this section are simply suggestions, and may not be
appropriate for your particular situation. If you have any questions regarding a Filtermist application, please
contact one of our engineers at 1-800-645-4174 for assistance.
140 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
EFFICIENCY
1. The first phase utilizes the mechanical process of centrifugal impaction. This centrifugal impactionprocess is the heart of the Filtermist’s operating principleand it is highly effective at handling large volumes of mist.
The centrifugal impaction process is almost 100%
efficient at handling particles larger than one micron,
which make up the bulk of the mist. When consideringa weighted average of the particle size in a typical metalworking mist concentration, overall efficiency ofthe impaction process is roughly 98%.
2. Many may consider an efficiency of 98% to be adequatefor their needs. However, if additional efficiency isrequired, the Royal Filtermist FX Series units may beequipped with an after filter to handle the small amountof residual mist that bypasses the impaction process.Royal after filters use a carefully selected grade ofmedia that provides an effective balance between beingfine enough to capture the smallest of particles whilestill allowing the filter to enjoy a comparatively longservice life. Overall efficiency of a Royal Filtermist FX
Series unit equipped with an after filter exceeds 99.5%.
In a recent test carried out by an independent contractor, a Mori Seiki SL75ML was fitted with a model FX-1200Filtermist unit and after filter. Particle counters were set upto monitor the air at three locations during machining — theambient shop air, the Filtermist intake, and the Filtermistexhaust. The test results confirm that the Filtermist easilymeets the challenge. Particle concentration levels at theFiltermist exhaust were well below 0.5 mg/m3. In fact, the airat the Filtermist exhaust was four-times cleaner than the
ambient shop air!
When evaluating the effectiveness of any mist collection system, two major aspects must be considered:
• The unit must be capable of handling the full volume of mist produced by the application.
• The unit must be efficient at capturing particles of all sizes.
Independent testing has proven the Royal Filtermist FX Series to be very effective at handling large volumes of mist and highlyefficient at dealing with the full spectrum of particle sizes found in typical metalworking mist concentrations.
While a typical metalworking mist concentration is made up of many different-sized particles, 80–90% of these particles arelarger than one micron in size. Fewer than 10% of the particles are smaller than 0.5 micron in size.
In order to effectively eliminate mist, the Royal Filtermist incorporates a two-phase process:
The OSHA and NIOSH limits on airborne mist particles are currently set at 5mg/m3. It is believed that in the coming yearsthis level will be reduced by a factor of ten to a new level of 0.5 mg/m3. The Royal Filtermist FX is so efficient that whenequipped with an after filter, it easily meets not only the current limit, but even the stricter proposed limit.
Location Concentration (mg / m3)
Ambient Shop Air 0.75
FX-1200 Inlet 8.0 – 10.0
FX-1200 Exhaust 0.18
OSHA and NIOSH Standards
IMPORTANT — The Royal Filtermist is designed to help your shop meet current and future air quality standards. It must beunderstood, however, that there are many variables involved in controlling shop pollution and we cannot guarantee that theFiltermist alone will prevent occupational diseases to workers. It is your responsibility to establish an effective overall industrialhygiene program designed to comply with OSHA and NIOSH standards. If you have any questions regarding this issue,please contact us at 1-800-645-4174.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 141
COMMONLY ASKED FILTERMIST QUESTIONS
How do I select the correct RoyalFiltermist for my application?
Page 138 of this catalog contains some basic sizing information, and you are always welcome to speak to one ofour engineers at 1-800-645-4174 if you have any questions.We can also arrange to have one of our local representativesvisit your factory to check out your application and make theappropriate recommendations.
How do I order?
The Royal Filtermist system is sold in the U.S. through anexclusive network of authorized distributors. To find out whoyour local Royal Filtermist distributor is, please contact ourcustomer service department at 1-800-645-4174.
How do Filtermist units ship?
All Filtermist FX Series units can be shipped via UPS. Due todimensional limitations, the floor stand must ship by truck.When ordering multiple units, it is often more cost effectiveto ship by truck.
How do I install the Royal Filtermist in my shop?
The Royal Filtermist is a relatively easy piece of equipmentto install, and most shops handle their own installations.Detailed instructions are included with each unit.
To ensure a smooth installation process, be sure you haveordered all of the necessary mounting and performanceaccessories. We recommend using the handy checklist featured on page 153. Please note that all accessories offeredin this catalog have been tested for performance and safety.Substituting accessories with non-Royal items could void theFiltermist warranty, affect performance, and result in dangerous operating conditions.
What about wiring?
The three-phase Filtermist motormust be wired in conjunctionwith a manual starter, which canbe purchased through RoyalProducts. The recommendedheater size is 1.25 times therated motor amperage, basedupon your plant’s operating voltage. We suggest you have alicensed electrician perform thewiring of the unit. Detailedinstructions can be found in theinstallation manual that is supplied with each unit.
Can the drum pads be cleaned?
The pads that line the Filtermist drum are made from a specially manufactured foam containing thousands of tinypores. These pores provide direct pathways from one side of the pad to the other for optimum airflow. They also assistin the coalescence of the mist particles for improved fluid collection.
It is important that the pores of the drum pads be kept openfor maximum flow, so periodic replacement is advised.Washing the drum pads is not recommended because thepores are difficult to clean effectively. Signs that the drumpads should be replaced include a reduction in airflow and/orvibration due to buildup of solid matter.
What happens if I have a problem?
In addition to our large network of authorized distributors,Royal Products employs Regional Business Managers and over
50 factory-trained representatives located throughout the
country. In the event of a problem that cannot be solved overthe phone, we will arrange for a local Royal Products representative to visit your factory and work with youtowards a solution. We firmly believe that after-sales supportis as important as the sale itself, and we are committed tothis effort.
142 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
MODEL FX-275
Airflow 275 cfm
Fits machines with enclosure volume of: Up to 80 cubic feet
Motor
3/4 HP, 3-Phase, 50/60 Hz.Voltage & Current @ 60Hz:
208V – 2.7A230V – 2.5A460V – 1.3A
Weight 31 lbs.
Noise Level 65 dBA
Inlet Diameter 6"
Ø12.8"
Ø5.9"
15.5"(17.5" withAfter Filter)
1.8"
4 STUDS M8ON 9.9" PCD
• Used primarily on small, enclosed CNC machines withan internal volume of up to 80 cu. ft.
• Large 6" dia. intake results in a very low intake velocity,
reducing the likelihood that chips and large droplets willbe drawn into the unit.
• The model FX-275 comes complete with a collar seal,mounting hardware, and 5 ft. of oil return hose.
• Designed primarily for direct-mounting to the top of amachine, but stands and brackets are also available forapplications where direct-mounting is not possible.
• Stainless steel model available for special applications.
FX-275 Specifications
Direct Mount Hardware included with Filtermist Unit
Floor Stand use 30316 — Floor Stand ”A“
Machine Top Stand N/A
Wall Mount use 30328 — Wall Bracket ”A“
Machine Side Mount use 30330 — Side-Mount Bracket ”A“
Suspended N/A
Mounting Options — FX-275
B
A
A
B B
BA
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MODEL FX-275
Description Cat. No. Price
After Filter “A” 30200 $218
Used for collecting dry smoke
and very fine mist particles.
Chip Deflector “A” 30222 $46
Protects intake from coolant
splash and chips.
Description Cat. No. Price
FX-275 Filtermist Unit 30100 $1,540
Includes collar seal and all
necessary hardware to mount
unit directly to the top of a
machine. Also includes 5 ft. of
oil return hose.
FX-275 Stainless Steel Unit 30140 $3,030
See page 134 for
additional information.
Performance Accessories
Mounting Accessories
Description Cat. No. Price
Side Mounting Bracket ”A“ 30330 $249
Allows unit to be mounted to
the side of a machine tool. Includes
hardware and chip deflector.
Floor Stand ”A“ 30316 $395
Fixed height of 6 ft.
Bolts to floor for safety.
Wall Bracket ”A“ 30328 $136
For mounting unit to a wall
or side of a machine.
Oil Return Hose 30335 $3 per ft.
3/4" diameter.
Ducting
Flexible vinyl 8" 30344 $12 per ft.
with heavy wire 6" 30342 $9 per ft.
support. 4" 30340 $8 per ft.
Warning — never use sheetmetal ducting or any other type that could leak and cause a hazardous condition.
Hose Clamps
For securing 8" 30354 $5
ducting to 6" 30352 $5
accessories. 4" 30350 $4
Y-Junctions A B
For multiple 8" 6" 30368 $243
pickup 8" 4" 30366 $300
locations. 6" 6" 30364 $223
6" 4" 30362 $214
4" 4" 30360 $175
Flange Adapters
For securing ducting 8" 30374 $52
directly to an 6" 30372 $50
enclosed machine. 4" 30370 $48
Reducers A B
8" 6" 30382 $92
6" 4" 30380 $92
Fishtails A B
For use on 8" 11.75" x 5" 30394 $175
open machines. 6" 10" x 4.5" 30392 $158
4" 8.25" x 3.5" 30390 $146
Electrical Accessories
Filtermist Units
Description Cat. No. Price
Starter Box Kit FX-275 & 550 30470 $429
Includes NEMA Low-Voltage
12 box, starter, (208/230V)
20 ft. of input
cable, 15 ft. of FX-275 & 550 30471 $429
output cable High Voltage
with turn-lock (460V)
connector
Check out the Royal FiltermistVideo at www.mistcollectors.com
144 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
MODEL FX-550
Airflow 550 cfm
Fits machines with enclosure volume of: 60–120 cubic feet
Motor
3/4 HP, 3-Phase, 50/60 Hz.Voltage & Current @ 60Hz.
208V – 2.7A230V – 2.5A460V – 1.3A
Weight 35 lbs.
Noise Level 67 dBA
Inlet Diameter 6"
FX-550 Specifications
Direct Mount Hardware included with Filtermist Unit
Floor Stand use 30316 — Floor Stand ”A“
Machine Top Stand N/A
Wall Mount use 30328 — Wall Bracket ”A“
Machine Side Mount use 30330 — Side-Mount Bracket ”A“
Suspended N/A
Mounting Options — FX-550
• Replaces model FX-600.
• For use on enclosed machines with an internal volumebetween 60 cu. ft. and 120 cu. ft.
• Well suited to many swiss-style CNC’s and screw machines.
• Designed primarily for direct-mounting to the top of amachine, but stands and brackets are also available forapplications where direct-mounting is not possible.
• Stainless steel model available for special applications.
Ø12.8"
Ø5.9"
17.5"(19.5" withAfter Filter)
1.8"
4 STUDS M8ON 9.9" PCD
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 145
MODEL FX-550
Description Cat. No. Price
After Filter “A” 30200 $218
Used for collecting dry smoke
and very fine mist particles.
Chip Deflector “A” 30222 $46
Protects intake from coolant
splash and chips.
Description Cat. No. Price
FX-550 Filtermist Unit 30108 $1,895
Includes collar seal and all
necessary hardware to mount
unit directly to the top of a
machine. Also includes 5 ft. of
oil return hose.
FX-550 Stainless Steel Unit 30180 $3,375
See page 134 for additional
information.
Performance Accessories
Filtermist Units
B
A
A
B B
BA
Mounting Accessories
Description Cat. No. Price
Side Mounting Bracket ”A“ 30330 $249
Allows unit to be mounted to
the side of a machine tool. Includes
hardware and chip deflector.
Floor Stand ”A“ 30316 $395
Fixed height of 6 ft.
Bolts to floor for safety.
Wall Bracket ”A“ 30328 $136
For mounting unit to a wall
or side of a machine.
Oil Return Hose 30335 $3 per ft.
3/4" diameter.
Ducting
Flexible vinyl 8" 30344 $12 per ft.
with heavy wire 6" 30342 $9 per ft.
support. 4" 30340 $8 per ft.
Warning — never use sheetmetal ducting or any other type that could leak and cause a hazardous condition.
Hose Clamps
For securing 8" 30354 $5
ducting to 6" 30352 $5
accessories. 4" 30350 $4
Y-Junctions A B
For multiple 8" 6" 30368 $243
pickup 8" 4" 30366 $300
locations. 6" 6" 30364 $223
6" 4" 30362 $214
4" 4" 30360 $175
Flange Adapters
For securing ducting 8" 30374 $52
directly to an 6" 30372 $50
enclosed machine. 4" 30370 $48
Reducers A B
8" 6" 30382 $92
6" 4" 30380 $92
Fishtails A B
For use on 8" 11.75" x 5" 30394 $175
open machines. 6" 10" x 4.5" 30392 $158
4" 8.25" x 3.5" 30390 $146
Check out the Royal FiltermistVideo at www.mistcollectors.com
Electrical Accessories
Description Cat. No. Price
Starter Box Kit FX-275 & 550 30470 $429
Includes NEMA Low-Voltage
12 box, starter, (208/230V)
20 ft. of input
cable, 15 ft. of FX-275 & 550 30471 $429
output cable High Voltage
with turn-lock (460V)
connector
146 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
MODEL FX-900
Ø14.1"
22.9"(28" with
After Filter)
2.2"
4 HOLES M8ON 10.8" PCD
Ø5.9"
12.4"
15.7"
Eyebolt
to E
yebolt
• For use on enclosed machines with an internal volumebetween 90 cu. ft. and 180 cu. ft.
• Popular for open machines requiring a Y-junction andtwo intake points.
• Unit can be mounted directly to the machine, on stands,on brackets, or suspended. See pages 136-137 for mounting options.
Airflow 900 cfm
Fits machines with enclosure volume of: 90–180 cubic feet
Motor
3 HP, 3-Phase, 50/60 Hz.Voltage & Current @ 60Hz.
208V – 8.8A230V – 8.2A460V – 4.1A
Weight 51 lbs.
Noise Level 70 dBA
Inlet Diameter 6"
FX-900 Specifications
Direct Mount use 30302 — FX-900 Direct Mount Kit
Floor Stand use 30315 — Floor Stand ”B“
Machine Top Stand use 30314 — Machine Stand ”B“
Wall Mount use 30320 — Wall Bracket ”B“
Machine Side Mount N/A
Suspended use 30310 — Suspension Kit ”B“
Mounting Options — FX-900
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 147
MODEL FX-900
A
A
A
B
B
B
B
Description Cat. No. Price
After Filter “B” 30205 $234
Used for collecting dry smoke
and very fine mist particles.
Cyclonic Swarf Separator 30210 $664
For use on applications such
as grinding and cast iron
machining where very fine
solid particles are entrained
in the mist stream. Also acts
as a great pre-filter for high
pressure coolant applications.
Chip Deflector “B” 30220 $46
Protects intake from coolant
splash and chips.
Description Cat. No. Price
FX-900 Filtermist Unit 30120 $2,370
Order performance
and mounting
accessories separately.
FX-900 Stainless Steel Unit 30160 $3,860
See page 134 for additional
information.
Performance Accessories
Filtermist Units
Mounting Accessories
Description Cat. No. Price
Direct Mount Kit (FX-900) 30302 $66
Includes 6" collar seal, set of rigid
mounting studs, and hardware.
Floor Stand “B” 30315 $695
Adjusts from 6 ft. to 9 ft. Bolts
to floor for safety.
Machine Top Stand “B” 30314 $365
3 ft. tall stand bolts to the
top of a machine.
Wall Bracket “B” 30320 $245
Can be used to mount unit
to a wall or other suitable
mounting surface.
Suspension Kit “B” 30310 $104
Includes 30 ft. of chain, 4 eyebolts,
8 split links, and 1 adjustable link.
Oil Return Hose 30335 $3 per ft.
3/4" diameter.
Ducting
Flexible vinyl 8" 30344 $12 per ft.
with heavy wire 6" 30342 $9 per ft.
support. 4" 30340 $8 per ft.
Warning — never use sheetmetal ducting or any other
type that could leak and cause a hazardous condition.
Hose Clamps
For securing 8" 30354 $5
ducting to 6" 30352 $5
accessories. 4" 30350 $4
Y-Junctions A B
For multiple 8" 6" 30368 $243
pickup 8" 4" 30366 $300
locations. 6" 6" 30364 $223
6" 4" 30362 $214
4" 4" 30360 $175
Flange Adapters
For securing ducting 8" 30374 $52
directly to an 6" 30372 $50
enclosed machine. 4" 30370 $48
Reducers A B
8" 6" 30382 $92
6" 4" 30380 $92
Fishtails A B
For use on 8" 11.75" x 5" 30394 $175
open machines. 6" 10" x 4.5" 30392 $158
4" 8.25" x 3.5" 30390 $146
Electrical Accessories
Description Cat. No. Price
Starter Box Kit FX-900 & 1200 30472 $429
Includes NEMA Low-Voltage
12 box, starter, (208/230V)
20 ft. of input
cable, 15 ft. of FX-900 & 1200 30473 $429
output cable High Voltage
with turn-lock (460V)
connector
148 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
MODEL FX-1200
• For use on enclosed machines with an internal volumeof 120 cu. ft. or larger.
• Popular for machines requiring Y-junction and two intake points.
• Excellent choice for large machining centers.
• Unit can be mounted directly to the machine, on stands, on brackets, or suspended. See pages 136–137 for mounting options.
Ø14.1"
25.4"(31" with
After Filter)
2.2"
4 HOLES M8ON 10.8" PCD
Ø7.9"
15.0"
15.7"
Eyebolt
to E
yebolt
Airflow 1200 cfm
Fits machines with enclosure volume of: 120 cubic feet or larger
Motor
3 HP, 3-Phase, 50/60 Hz.Voltage & Current @ 60Hz.
208V – 8.8A230V – 8.2A460V – 4.1A
Weight 64 lbs.
Noise Level 72 dBA
Inlet Diameter 8"
FX-1200 Specifications
Direct Mount use 30304 — FX-1200 Direct Mount Kit
Floor Stand use 30315 — Floor Stand ”B“
Machine Top Stand use 30314 — Machine Stand ”B“
Wall Mount use 30320 — Wall Bracket ”B“
Machine Side Mount N/A
Suspended use 30310 — Suspension Kit ”B“
Mounting Options — FX-1200
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 149
MODEL FX-1200
Description Cat. No. Price
After Filter “B” 30205 $234
Used for collecting dry smoke
and very fine mist particles.
Cyclonic Swarf Separator 30210 $664
For use on applications such
as grinding and cast iron
machining where very fine
solid particles are entrained
in the mist stream. Also acts
as a great pre-filter for high
pressure coolant applications.
Chip Deflector “B” 30220 $46
Protects intake from coolant
splash and chips.
Description Cat. No. Price
FX-1200 Filtermist Unit 30130 $2,495
Order performance
and mounting
accessories separately.
FX-1200 Stainless Steel Unit 30170 $4,205
See page 134 for additional
information.
Performance Accessories
Filtermist Units
A
A
A
B
B
B
B
Mounting Accessories
Description Cat. No. Price
Direct Mount Kit (FX-1200) 30304 $66
Includes 8" collar seal, set of rigid
mounting studs, and hardware.
Floor Stand “B” 30315 $695
Adjusts from 6 ft. to 9 ft. Bolts
to floor for safety.
Machine Top Stand “B” 30314 $365
3 ft. tall stand bolts to the
top of a machine.
Wall Bracket “B” 30320 $245
Can be used to mount unit
to a wall or other suitable
mounting surface.
Suspension Kit “B” 30310 $104
Includes 30 ft. of chain, 4 eyebolts,
8 split links, and 1 adjustable link.
Oil Return Hose 30335 $3 per ft.
3/4" diameter.
Ducting
Flexible vinyl 8" 30344 $12 per ft.
with heavy wire 6" 30342 $9 per ft.
support. 4" 30340 $8 per ft.
Warning — never use sheetmetal ducting or any other
type that could leak and cause a hazardous condition.
Hose Clamps
For securing 8" 30354 $5
ducting to 6" 30352 $5
accessories. 4" 30350 $4
Y-Junctions A B
For multiple 8" 6" 30368 $243
pickup 8" 4" 30366 $300
locations. 6" 6" 30364 $223
6" 4" 30362 $214
4" 4" 30360 $175
Flange Adapters
For securing ducting 8" 30374 $52
directly to an 6" 30372 $50
enclosed machine. 4" 30370 $48
Reducers A B
8" 6" 30382 $92
6" 4" 30380 $92
Fishtails A B
For use on 8" 11.75" x 5" 30394 $175
open machines. 6" 10" x 4.5" 30392 $158
4" 8.25" x 3.5" 30390 $146
Electrical Accessories
Description Cat. No. Price
Starter Box Kit FX-900 & 1200 30472 $429
Includes NEMA Low-Voltage
12 box, starter, (208/230V)
20 ft. of input
cable, 15 ft. of FX-900 & 1200 30473 $429
output cable High Voltage
with turn-lock (460V)
connector
150 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
FILTERMIST MAINTENANCE
One of the most popular features of the Royal Filtermist is the factthat it requires minimal maintenance. Unlike media-type systemsand electrostatic units, the Royal Filtermist works almost as well
when it is dirty as it does when it is clean.
For safety purposes, it is necessary to periodically inspect the maincomponents of the Royal Filtermist for wear or damage, especiallyif the unit is making loud noises or exhibiting vibration.Additionally, we recommend that these simple maintenance procedures be carried out every 2,000 operating hours, (every1,000 hours for more demanding applications):
Important — The recommended maintenance schedule and procedures outlined above are meant to serve as a guide formost common Filtermist applications. More detailed information is provided in the Royal Filtermist Installation andMaintenance Manual. When dealing with any equipment of this type, common sense must prevail. Any unsafe conditions pertaining to the Royal Filtermist must be immediately attended to. It is also important to understand that when RoyalFiltermist units are used in demanding applications such as grinding or cast iron machining, more frequent maintenancemay be required. If you have any questions regarding the maintenance or operation of your Royal Filtermist units, pleaserefer to the Royal Filtermist Installation and Maintenance Manual or contact one of our engineers at 1-800-645-4174.
• Replace the drum pads. The pads that line the Filtermistdrum are made from a specially manufactured foam containing thousands of tiny pores. These pores providedirect pathways from one side of the pad to the other for optimum airflow. They also assist in the coalescence of the mist particles for improved fluid collection. It is important that the pores of the drum pads be kept open formaximum flow.
• Inspect and replace the motor mounts and torque limiting straps if worn or damaged.
• Inspect silencer and replace if worn or damaged. If thesilencer is saturated with oil, it is important to investigatethe reason why. This could be the result of a clogged oilreturn channel or incorrect drum rotation. Important — theFiltermist will create suction regardless of which way thedrum spins, but it will only properly collect and return oilmist if the drum is spinning in the proper direction as indicated by the arrow on the housing.
• Inspect the housing seal and replace if necessary. This isespecially important on older series units. The redesignedhousing of the Filtermist FX Series virtually eliminates thechance of leakage around the seal area.
• Check all mounting fixtures such as stands and suspensionkits for damage or signs of fatigue. Repair or replace as necessary.
• Check all other accessories for wear and/or damage (ducting,flange adapters, etc.). Repair or replace as necessary.
• For your convenience, Royal Products offers complete
maintenance kits for all Filtermist units. These value-pricedkits include a drum pad set, a motor mount set, a silencer,and a housing seal. These items are also available separately.
FX-275 FX-550 FX-900 FX-1200
Description Cat. No. Price Cat. No. Price Cat. No. Price Cat. No. Price
Complete Maintenance Kit 30400 $116 30406 $137 30402 $166 30404 $175
Complete kit provides a cost savings over individual components. Includesthe following: drum pad set, silencer, housing seal, and motor mount set.
Drum Pad Set 30410 $28 30416 $44 30412 $52 30414 $58
Silencer 30420 $60 30420 $60 30422 $104 30422 $104
Housing Seal 30430 $13 30430 $13 30432 $16 30432 $16
Motor Mount Set 30440 $47 30440 $47 30442 $74 30442 $74
See page 152 for maintenance items for older series Filtermist units.
Maintenance Items
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 151
On this unit, the white label with theblack text indicates a series 8 model.
Royal Products offers a full array of replacement parts for all Filtermist models. Whenordering replacement parts, it is very important that you identify the correct series andmodel. The series is determined by the color of the serial number label, located on the upperportion of the housing near the motor. The color code is as follows:
Series 6 — Black label, silver text.Series 7 — Yellow label, black text.Series 8 — White label, black text.FX Series — Blue label, white text.
Serial Number
Label
Note — The parts on this page arefor Filtermist FX Series models with ablue serial number label. If youhave an older model Filtermistunit with a white, yellow, or blackserial number label, please seepage 152.
BlueItem Filtermist LabelNo. Description Model (FX Series)
FX-275 30450FX-550 30450FX-600 30452FX-900 30454
FX-1200 30454
FX-275 30440FX-550 30440FX-600 30442FX-900 30442
FX-1200 30442
FX-275 30420FX-550 30420FX-600 30422FX-900 30422
FX-1200 30422
FX-275 30460FX-550 30466FX-600 30462FX-900 30462
FX-1200 30464
FX-275 30410FX-550 30416FX-600 30412FX-900 30412
FX-1200 30414
FX-275 30430FX-550 30430FX-600 30432FX-900 30432
FX-1200 30432
FX-275 N/AFX-550 N/AFX-600 30300FX-900 30302
FX-1200 30304
FX-275 30400FX-550 30406FX-600 30402FX-900 30402
FX-1200 30404
FX-275 30200FX-550 30200FX-600 30205FX-900 30205
FX-1200 30205
1 Motor
Motor Mount Set
2 Includes four mountsand required hardware.
3 Silencer
4 Drum
5 Drum Pads (set of 4)
6 Housing Seal
Direct Mounting Kit
7 Includes collar seal, mounts,and required hardware.
8Complete Maintenance Kit
Includes items 2, 3, 5 and 6..
Complete After Filter
9Fits over the Filtermist motor.
Includes 1-pc. housing/filter element,and toggle clips.
For all other replacement parts, please contact us at 1-800-645-4174.
1
3
5
7
4
6
2
FX Series Only
9
REPLACEMENT PARTS – FX SERIES ONLY
152 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
REPLACEMENT PARTS – OLDER MODELS
White Yellow BlackItem Filtermist Label Label LabelNo. Description Model (Series 8) (Series 7) (Series 6)
F-275 R33-1439-926 R33-1439-926 R33-1439-926F-600 R35L234-672 R35L234-672 R35L234-672F-900 R35L234-863 R35L234-863 R35L234-863
F-1200 R35L234-863 N/A N/A
F-275 28195 28195 28195F-600 28198 28198 28198F-900 28198 28198 28198
F-1200 28198 N/A N/A
F-275 28182 28182 28182F-600 28181N 28181N N/AF-900 28181N 28181N N/A
F-1200 28181N N/A N/A
F-275 28013 28013 28013F-600 28167 28167 28167F-900 28167 28166 28166
F-1200 28166 N/A N/A
F-275 28214 28214 28214F-600 28209 28212 28212F-900 28209 28210 28210
F-1200 28207 N/A N/A
F-275 28176 28176 28179F-600 28178N 28178N 28178F-900 28178N 28178N 28178
F-1200 28178N N/A N/A
F-275 N/A 28194 28194F-600 28205 28203 28203F-900 28203 28203 28203
F-1200 28201 N/A N/A
F-275 28008 28008 N/AF-600 28015 28007 N/AF-900 28015 28006 N/A
F-1200 28017 N/A N/A
F-275 28158 28158 28158F-600 28164 28164 28164F-900 28164 28164 28164
F-1200 28164 N/A N/A
F-275 28159 28159 28159F-600 28165 28165 28165F-900 28165 28165 28165
F-1200 28165 N/A N/A
All Units 28014 28014 28014
1 Motor
Motor Mount Set
2 Includes four mountsand required hardware.
3 Silencer
4 Drum
5 Drum Pads (set of 4)
6 Housing Seal
Direct Mounting Kit
7 Includes collar seal, mounts,and required hardware.
8 Complete Maintenance Kit
Includes items 2, 3, 5 and 6.
Complete After Filter
9 Fits over the Filtermist motor.Includes housing, filter element,
and toggle clips.
10 After Filter — Replacement
Element Only
11 Drum Puller
For all other replacement parts, please contact us at 1-800-645-4174.
Series 6, 7, and 8 (Pre-2004)
Note — The parts on this page are for older seriesFiltermist units sold thru mid 2004. See page 151for Filtermist FX Series components.
1
9
10
2
3
4
7
6
5
1
2
4
7
5
6
3
F-600F-900F-1200
F-275
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FILTERMIST ORDERING SHEET
Maintenance Items Cat. No. Qty. List Price
Complete Maintenance Kit (FX-275) 30400 $116
Complete Maintenance Kit (FX-550) 30406 $137
Complete Maintenance Kit (FX-900) 30402 $166
Complete Maintenance Kit(FX-1200) 30404 $175
Mounting Accessories Cat. No. Qty. List Price
Direct Mount Kit (FX-900) 30302 $66
Direct Mount Kit (FX-1200) 30304 $66
Suspension Kit ”B“ 30310 $104
Floor Stand ”A“(FX-275 & 550) 30316 $395
Floor Stand ”B“(FX-900 & 1200) 30315 $695
Wall Bracket ”A“(FX-275 & 550) 30328 $136
Wall Bracket ”B“(FX-900 & 1200) 30320 $245
Machine Top Stand ”B“(FX-900 & 1200) 30314 $365
Side Mount Bracket ”A“(FX-275 & 550) 30330 $249
Oil Return Hose 30335 $3 per ft.
Ducting (4") 30340 $8 per ft.
Ducting (6") 30342 $9 per ft.
Ducting (8") 30344 $12 per ft.
Hose Clamp (4") 30350 $4
Hose Clamp (6") 30352 $5
Hose Clamp (8") 30354 $5
Y-Junction (4x4x4) 30360 $175
Y-Junction (6x4x4) 30362 $214
Y-Junction (6x6x6) 30364 $223
Y-Junction (8x4x4) 30366 $300
Y-Junction (8x6x6) 30368 $243
Flange Adapter (4") 30370 $48
Flange Adapter (6") 30372 $50
Flange Adapter (8") 30374 $52
Reducer (6x4) 30380 $92
Reducer (8x6) 30382 $92
Fishtail (4") 30390 $146
Fishtail (6") 30392 $158
Fishtail (8") 30394 $175
When placing a Filtermist order, please use this sheet to help our engineers verify that you have selected the correctFiltermist unit and accessories for your particular application.
Company: Contact Name:
Tel: Fax:
Machine Make and Model:
Internal Volume of Machine Enclosure (see page 138 for sizing information):
(LxWxH) Example 5x3.5x4=70 cu. ft.
Electrical Installation Packages Cat. No. Qty. List Price
Low-Voltage (208/230V)(FX-275 & 550) 30470 $429
High--Voltage (460V)(FX-275 & 550) 30471 $429
Low-Voltage (208/230V)(FX-900 & 1200) 30472 $429
High--Voltage (460V)(FX-900 & 1200) 30473 $429
Filtermist Units Cat. No. Qty. List Price
FX-275 30100 $1,540
FX-550 30108 $1,895
FX-900 30120 $2,370
FX-1200 30130 $2,495
FX-275 Stainless Steel 30140 $3,030
FX-550 Stainless Steel 30180 $3,375
FX-900 Stainless Steel 30160 $3,860
FX-1200 Stainless Steel 30170 $4,205
Performance Accessories Cat. No. Qty. List Price
After Filter ”A“ (FX-275 & 550) 30200 $218
After Filter ”B“ (FX-900 & 1200) 30205 $234
Cyclonic Swarf Separator(FX-900 & 1200) 30210 $664
Chip Deflector ”A“ (FX-275 & FX-550) 30222 $46
Chip Deflector ”B“ (FX-900 & 1200) 30220 $46
NOTES
Be Sure to Check Out These Videos at www.royalprod.com
Royal Filtermist Mist collectors
Royal Rota-Rack®
Part Accumulator
APC High Performance Milling Chucks
NEW
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Quality Without Compromise
156 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
100 Years of InnovationFor more than 100 years, the name Albrecht has been synonymous with innovation and quality. In 1908, the Joseph
Albrecht Bohrfutterfabrik GmbH & Co. was founded in Stuttgart, Germany, as a manufacturer of precision drill chucks.
In 1932, Albrecht developed the Classic Keyless Drill Chuck, a product that would become widely regarded by
metalworking professionals as the most consistently accurate drill chuck available anywhere in the world.
As manufacturing technology advanced over the years, Albrecht’s engineers kept ahead of the curve — continuously
developing new products specifically designed to maximize machine tool performance. Today, Albrecht’s most
advanced product — the APC High Performance Milling Chuck, is revolutionizing CNC machining. With
unmatched accuracy, rigidity, and vibration-dampening capabilities, the Albrecht APC plays a key role in helping
manufacturers squeeze every last drop of performance out of their machine tools.
If you are serious about maximizing your company’s productivity and profits, take advantage of Albrecht’s exclusive risk-
free performance guarantee and try an APC Milling Chuck today. We guarantee you’ll be impressed.
UPC CODE NUMBER=662636+5-DIGIT CATALOG NUMBER
Albrecht, Inc.200 Oser AvenueHauppauge, NY 11788U.S.A.
Quality Without CompromiseTel: 1-800 -468 -3008
1-631-231-5656
Fax: 1- 800 -354 -95521-631-231-5714
e-mail: [email protected]
Quality Without Compromise
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ALBRECHT APCMILLING CHUCKThe World's MostAdvanced Tool Holder
The Albrecht APC Milling Chuck offers
the ultimate in accuracy, rigidity, andvibration-dampening technology.
Maximize throughput, increase tool life, and
push your machine tools to their peak
performance levels with Albrecht APC.
Mold MakingHeavy-DutyRoughing
PrecisionFinish Milling
High-SpeedCutting
Hard Milling
Tapping
Drilling
Reaming
One Tool Holder Does It All
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Quality Without Compromise
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The Albrecht APC is a revolutionary tool holder that utilizes a patented two-stage clamping mechanism to produce extremelyhigh gripping torque on the cutting tool. Gripping torque is the rotational force that acts against cutting tool slippage.
Here’s How It Works:
Stage 1 A hex key rotates the worm, which drives a precision gear. The mechanical advantage achieved by this worm/gear assembly is much greater than that of a direct-drive system.
Stage 2A specially coated slow-taper collet is threaded into the gear, so as the gear rotates the collet is pulled back into the body of the APC. The angle between the collet and APC body conforms to the Morse Taper standard, producing a near-perfect locking interface between the two components.
The gripping torque achieved through the combination of these two mechanisms is truly amazing – significantly exceeding that of other commonly used systems. See graph below for test results.
Incredible Gripping TorqueBig Benefit #1
U.S. Patent #6,572,119
APC Gripping Torque Comparison
Tool Diameter = 12 mm (1/2")
Gripping Torque Achieved:Hydraulic ≈ 80 NmHeat Shrink ≈ 150 NmAlbrecht APC ≈ 200+ Nm
Example
The performance of a tool holder depends upon both its rigidity and its ability to dampen vibration. The illustration below representsthe results of an independent test comparing the maximum depth of cut that various holders were able to achieve up to the pointwhere chatter began to occur. As the results show, the extreme rigidity and vibration dampening ability of the Albrecht APC allowsfor much more aggressive cutting and optimal machine tool performance.
In this test, cutting tool life increased by as much as 60% when using the APC. The accuracy, rigidity, and vibration dampening capabilities of the Albrecht APC enable the use of the latest, most aggressive cutting tools on the market.
Quality Without Compromise
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Excellent Rigidity & Vibration DampeningBig Benefit #2
Longer Tool LifeBig Benefit #3
Material AISI L6Process MillingOperation FinishingCutting Material HM (hard metal)Coating TiAlNEndmill Diameter 12 mm (.472)Number of Flutes 6
Width of Cut 1.2 mm (.047)Depth of Cut 18 mm (.709)Cutting Speed 97m/min (318 ft/min)RPM 2584Chip Load .110 mm (.0043)Feed Rate 1698 mm/min (66.9 in/min)Tool Life 110 m (360 ft.)
3,0 6,0 10,0
Heat-Shrink System- High Rigidity
Hydraulic Chuck- Positive Dampening
Albrecht APC- High Rigidity- Positive Dampening
Machine Deckel Maho 64VTaper HSK 63Material Steel CK45Tool Diameter 10mm, z=3Parameters n = 5412 rpm
fz = 0.06mmvf = 974 mm/minae = 100%
Data based on a study performed at University – Ulm, Germany, Professor Dr.-Ing. M. Kaufeld
Data based on a study performed at University – FH-Offenburg, Germany, Professor Dr. Herbert Schonherr
= cutting depth limitwhere vibration initially occurred.
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Quality Without Compromise
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MORE GREAT FEATURES AND BENEFITS
Outstanding RigidityCarefully optimized expansion tolerancesand unique vibration-dampening capabilitiesprovide smoother part finishes and up to a 60% increase in cutting tool life.
High-Speed BalancedAll APC Milling Chucks aredynamically balanced toG2.5@20,000 rpm for highspeed operation.
Wide Gripping RangeAPC-14 1/8" – 9/16"APC-20 1/8" – 3/4"APC-32 3/4" – 1-1/4"
Fast, Easy Tool ChangesChanging or adjusting a cutting tool inthe APC takes just a few seconds withthe simple turn of a hex key. There areno costly induction heaters or hydraulicpresses to hassle with.
VersatileThe APC is available in multiple lengthsand capacities to handle wide range ofapplications. Interchangeable colletsadd to its flexibility.
Thru-Coolant ReadyAll APC’s are high-pressurerated to 1400 psi. Sealedcollets are available for thru-tool coolant delivery.
Risk-Free Performance GuaranteeThe APC Milling Chuck carries Albrecht's exclusive risk-free performance guarantee. This guarantee enables you to try an APC on the toughest applications in your shop for 30 days, and if you aren't completely delighted with its performance, we will take it back and arrange to have your distributor issue full credit.*
*Some conditions apply. Please contact Albrecht, Inc. for further details.
Ultra-Precision AccuracyAll APC Milling Chucks are guaranteedto run within 0.00012" TIR or better at 2.5 x diameter. High accuracy isimportant not only for part quality, butalso because it ensures that cuttingtools stay on centerline, distributing the chip load evenly and significantlyextending tool life.
Unique ColletsA proprietary surface coating enables easyloosening and fast collet changes. Colletsare available in both inch and metric sizesand include a depth stop screw for preciselength adjustment of the cutting tool.
Quality Without Compromise
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WHAT'S NEW WITH APC?
Wider Gripping Range
NEW Model APC-20, Type S – The Best of All Worlds
Sealed Collets
Our engineers have done it again! Just when we thought the APC Milling Chuck had reached a state of perfection, theywent ahead and improved it even further. Check out these latest developments:
The capacity of the APC-20 has beenexpanded to cover cutting tool diametersranging from 1/8" – 3/4", making the APC-20a great holder to standardize on.
The new Albrecht CAT 40, APC 20, Type S incorporates many of the advantages that our customers value most:
• Wide gripping range in a compact package – 1/8" – 3/4" capacity• Extremely short gage length of just 2.48" for maximum rigidity• Very aggressive pricing – at under $400, it’s an awesome value!
• Sealed APC Collets are now available for use with thru-coolant cutting tools.• By removing the coolant path through the collet slots, all coolant is
delivered to the tip of the cutting tool.• High pressure rated to 1400 psi.
NEW
NEW
ONLY $398!
NEW
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Quality Without Compromise
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APC MILLING CHUCK MODELS
A
A
L3
L2
L1
D1 D2
GAGEAPC CAPACITY LENGTH
MODEL (inches) (millimeters) TYPE A D3 D2 D1 L1 L2 L3 L4 CAT. NO. PRICE1
APC-14 1/8 – 9/16 3 – 14 S 2.46 – 1.75 1.18 0.53 0.87 1.71 – 74330
APC-14 1/8 – 9/16 3 – 14 C 7.04 – 1.97 1.18 3.35 4.06 6.30 – 74312
APC-20 1/8 – 3/4 3 – 20 S 2.48 – 1.97 1.57 0.79 1.12 1.73 – 74702*
APC-20 1/8 – 3/4 3 – 20 A 3.66 – 1.97 1.57 0.79 1.12 2.91 – 74309
APC-20 1/8 – 3/4 3 – 20 B 5.51 – 1.97 1.57 0.79 1.12 4.76 – 74327
APC-32 3/4 – 1-1/4 20 – 32 A 5.31 – 2.76 2.20 0.12 0.91 4.57 – 74317
$461
683
398
461
693
702
CAT 40 TAPER
GAGEAPC CAPACITY LENGTH
MODEL (inches) (millimeters) TYPE A D3 D2 D1 L1 L2 L3 L4 CAT. NO. PRICE1
APC-14 1/8 – 9/16 3 – 14 S 2.78 – 1.97 1.18 0.43 1.12 1.71 – 74708
APC-14 1/8 – 9/16 3 – 14 C 6.61 – 1.97 1.18 3.35 4.06 5.55 – 74314
APC-20 1/8 – 3/4 3 – 20 A 3.23 – 1.97 1.57 0.79 1.12 2.17 – 74311
APC-20 1/8 – 3/4 3 – 20 B 4.33 – 1.97 1.57 0.79 1.12 3.27 – 74323
APC-32 3/4 – 1-1/4 20 – 32 A 5.31 – 2.76 2.20 0.12 0.91 4.25 – 74325
$475
699
475
714
723
BT 40 TAPER
GAGEAPC CAPACITY LENGTH
MODEL (inches) (millimeters) TYPE A D3 D2 D1 L1 L2 L3 L4 CAT. NO. PRICE1
APC-14 1/8 – 9/16 3 – 14 C 6.46 2.76 1.97 1.18 3.35 4.06 5.08 5.71 74313
APC-20 1/8 – 3/4 3 – 20 A 3.07 2.76 1.97 1.57 0.79 1.12 1.69 2.32 74310
APC-20 1/8 – 3/4 3 – 20 B 6.30 2.76 1.97 1.57 0.79 1.12 4.90 5.55 74328
APC-32 3/4 – 1-1/4 20 – 32 A 4.33 – 2.76 2.20 0.12 0.91 3.58 – 74319
$834
614
846
871
CAT 50 TAPER
GAGEAPC CAPACITY LENGTH
MODEL (inches) (millimeters) TYPE A D3 D2 D1 L1 L2 L3 L4 CAT. NO. PRICE1
APC-14 1/8 – 9/16 3 – 14 S 3.23 – 1.97 1.18 0.43 1.12 2.36 – 74299
APC-20 1/8 – 3/4 3 – 20 A 3.23 – 1.97 1.57 0.79 1.12 2.36 – 74329
$487
487
BT 30 TAPER
1 Includes standard 4mm hex key.
*No safety zone. Contact Albrecht for info.
TYPE S
A
L3
L2
L1
D1 D2
TYPE C
L3
L2L1
D1 D2CAT 50 APC 14-C
APC 20-AAPC 20-B
BT 50 APC 20-BHSK 100 APC 20-B
A
A
L3
L4
L2L1
D1 D2 D3
A
A
TYPE BTYPE A
A
A
L3
L2
L1
D1 D2
Quality Without Compromise
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GAGEAPC CAPACITY LENGTH
MODEL (inches) (millimeters) TYPE TAPER A D3 D2 D1 L1 L2 L3 L4 CAT. NO. PRICE1
APC-14 1/8 – 9/16 3 – 14 S HSK-63A 3.62 – 1.97 1.18 0.43 1.12 2.60 – 74315
APC-14 1/8 – 9/16 3 – 14 C HSK-63A 6.93 – 1.97 1.18 3.35 4.06 5.91 – 74293
APC-20 1/8 – 3/4 3 – 20 A HSK-63A 3.62 – 1.97 1.57 0.79 1.12 2.60 – 74295
APC-20 1/8 – 3/4 3 – 20 A HSK-63F 3.62 – 1.97 1.57 0.79 1.12 2.60 – 74221
APC-20 1/8 – 3/4 3 – 20 B HSK-63A 5.12 – 1.97 1.57 0.79 1.12 4.09 – 74277
APC-32 3/4 – 1-1/4 20 – 32 A HSK-63A 5.51 – 2.76 2.20 0.12 0.91 4.49 – 74279
$604
794
604
627
808
849
HSK 63 TAPER
GAGEAPC CAPACITY LENGTH
MODEL (inches) (millimeters) TYPE A D3 D2 D1 L1 L2 L3 L4 CAT. NO. PRICE1
APC-14 1/8 – 9/16 3 – 14 C 7.05 – 1.97 1.18 3.35 4.06 5.55 – 74283
APC-20 1/8 – 3/4 3 – 20 A 3.66 – 1.97 1.57 0.79 1.12 2.17 – 74296
APC-20 1/8 – 3/4 3 – 20 B 6.30 2.76 1.97 1.57 0.79 1.12 4.41 4.80 74285
APC-32 3/4 – 1-1/4 20 – 32 A 5.12 – 2.76 2.20 0.12 0.91 3.62 – 74287
$859
632
871
897
BT 50 TAPER
GAGEAPC CAPACITY LENGTH
MODEL (inches) (millimeters) TYPE TAPER A D3 D2 D1 L1 L2 L3 L4 CAT. NO. PRICE1
APC-14 1/8 – 9/16 3 – 14 C HSK-100A 7.32 – 1.97 1.18 3.35 4.06 6.18 – 74265
APC-20 1/8 – 3/4 3 – 20 A HSK-100A 3.94 – 1.97 1.57 0.79 1.12 2.80 – 74294
APC-20 1/8 – 3/4 3 – 20 B HSK-100A 6.30 2.76 1.97 1.57 0.79 1.12 4.53 5.16 74267
APC-32 3/4 – 1-1/4 20 – 32 A HSK-100A 5.31 – 2.76 2.20 0.12 0.91 4.17 – 74269
$1,028
798
1,098
1,121
HSK 100 TAPER
GAGEAPC CAPACITY LENGTH
MODEL (inches) (millimeters) TYPE A D3 D2 D1 L1 L2 L3 L4 CAT. NO. PRICE1
APC-14 1/8 – 9/16 3 – 14 C 6.54 – 1.97 1.18 3.35 4.06 5.67 – 74722
APC-20 1/8 – 3/4 3 – 20 A 3.15 – 1.97 1.57 0.79 1.12 2.28 – 74724
APC-32 3/4 – 1-1/4 20 – 32 A 4.53 – 2.76 2.20 0.12 0.91 3.66 – 74726
$1,039
898
998
COROMANT CAPTO2 — FORM C6
1 Includes standard 4mm hex key.2 Coromant Capto is a registered trademark of Sandvik AB Corporation.
• For maximum gripping torque, the contactsurfaces between the collet and APC shouldremain clean and dry.
• Taper wipers accomplish this task and areavailable for all three APC models.
• Heavy-duty torque wrench is pre-set for optimal tightening of the APC.
• Can be used in reverse direction for fast,easy loosening of the collet.
APC CAT.MODEL NO. PRICE
APC 14 74300APC 20 74302APC 32 74301
$3540
102
TAPER WIPERS
DESCRIPTION CAT. NO. PRICE
Torque Wrench 74399 $195
TORQUE WRENCH
APC Accessories
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Quality Without Compromise
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• All APC collets create a locking tapered fit with the holder. Their 3º included angle is similar to that of the locking Morse Tapersfound on live and dead centers.
• A special surface coating on the collet increases wear-resistanceand reduces friction, resulting in higher gripping torque whileenabling fast, easy tool changes.
• A deep throat and long, ground gripping surface producessuperior accuracy and rigidity.
• Sealed collets are available for use with thru-coolant cutting tools*. • APC sealed collets can be used with high pressure coolant systems
up to 1400 psi.• Additional sizes now available for APC-20.• An internal stop screw allows for precise presetting of the cutting
tool length.
APC COLLETS
SEALED COLLETS*CAT. NO. PRICE
74580745827458474532745347453674538
MAX THROAT STANDARD COLLETSDIAMETER DEPTH CAT. NO. PRICE
3/4" 1.97 743801" 2.20 74382
1-1/4" 2.36 7438420mm 1.97 7433222mm 1.97 7433425mm 2.20 7433632mm 2.36 74338
$255255255255255255255
$255255255255255255255
APC 32 COLLETS
SEALED COLLETS*CAT. NO. PRICE
74557745587456274564745667456874570745727457474576745787458374585745867458774588745897459074592745947459674598
MAX THROAT STANDARD COLLETSDIAMETER DEPTH CAT. NO. PRICE
1/8" 1.10 743573/16" 1.10 743581/4" 1.42 743625/16" 1.42 743643/8" 1.57 743667/16" 1.77 743681/2" 1.77 743709/16" 1.77 743725/8" 1.89 74374
11/16" 1.89 743763/4" 1.97 743783mm 1.10 743834mm 1.10 743855mm 1.10 743866mm 1.42 743878mm 1.42 7438810mm 1.57 7438912mm 1.77 7439014mm 1.77 7439216mm 1.89 7439418mm 1.89 7439620mm 1.97 74398
$114114114114114114114114114114114114114114114114114114114114114114
$153153153135135135135135135135135153153153153135135135135135135135
APC 20 COLLETS
*Slightly decreased gripping force with sealed collets. Contact factory for information.
SEALED COLLETS*CAT. NO. PRICE
7450374504745167451874520745227452474526745407454274544745467454874550745527455474556
MAX THROAT STANDARD COLLETSDIAMETER DEPTH CAT. NO. PRICE
1/8" 1.10 743033/16" 1.10 743041/4" 1.42 743165/16" 1.42 743183/8" 1.57 743207/16" 1.77 743221/2" 1.77 743249/16" 1.77 743263mm 1.10 743404mm 1.10 743425mm 1.10 743446mm 1.42 743468mm 1.42 743489mm 1.57 7435010mm 1.57 7435212mm 1.77 7435414mm 1.77 74356
$153153153135135135135135153153153153135135135135135
APC 14 COLLETS
$114114114114114114114114114114114114114114114114114
CHUCK REFURBISHINGSend It In or Do It Yourself
Quality Without Compromise
TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com 165TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com 165
MICRO-CHUCK EXTENSIONS
• Albrecht Micro-Chuck Extensions provide access to hard-to-reachareas that cannot be machined with standard tool holders.
• These precision extensions use highly accurate coated collets that aresimilar in design and performance to the APC Milling Chuck collets.
• Model 74600 incorporates our model 15 keyless drill chuck with acapacity of 0.2–1.5 mm (0.008"–0.063").
• Accuracy of the Albrecht Micro-Chuck is guaranteed to 0.0003" TIR at 2.5 x diameter for the collet models, and 0.0012" TIR for the drill chuck model.
• Although Albrecht Micro-Chuck Extensions perform best when used inconjunction with Albrecht APC Milling Chucks, they can also be usedwith other types of tool holders such as ER collet chucks.
• Note that the models 74602 and 74604 have 9/16" diameter shankswhich enables them to be used with both the APC-14 and the APC-20Milling Chucks.
MICRO-CHUCK EXTENSIONSSHAFT NOSE OVERALL NOSE CAPACITY
DIAMETER DIAMETER LENGTH LENGTH STYLE (inches) (millimeters) CAT. NO. PRICE
9/16" 9/16" 4" – Collets 1/8–1/4 1–6 74602
9/16" 9/16" 6" – Collets 1/8–1/4 1–6 74604
3/4" 9/16" 4" 2" Collets 1/8–1/4 1–6 74606
3/4" 1/2" 6" 2-5/8" Collets 1/8–1/4 1–6 74608
5/8" 3/4" 6.3" – Drill Chuck 0.008–0.063 0.2–1.5 74600
$378
398
398
416
297
MICRO-CHUCK COLLETSSTANDARD COLLETS SEALED COLLETS
DIAMETER CAT. NO. PRICE CAT. NO. PRICE
1/8" 74610 74620
3/16" 74611 74621
1/4" 74612 74622
1 mm 74613 74623
2 mm 74614 74624
3 mm 74615 74625
4 mm 74616 74626
5 mm 74617 74627
6 mm 74618 74628
$126
126
126
145
145
126
126
126
126
$126
126
126
145
145
145
126
126
126
Albrecht APC Milling Chuck with Micro-Chuck Extension
166 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
Quality Without Compromise
166 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
KEY-LOCK CNC DRILL CHUCKS
NEW
• New, compact design provides increased capacity and better clearance• Extremely accurate – Albrecht Key-Lock Drill Chucks are the most accurate
drill chucks available• Unique worm/gear arrangement is similar to the APC and transmits
extremely high gripping force to the jaws• Short length and integral shank provide exceptional rigidity • Thru-coolant feature is standard on all Albrecht Key-Lock Drill Chucks• Non-rotating hood – chuck is opened and closed via a hex key inserted
into the side of the body• Balanced for use on all CNC machines up to 7000 rpm• Can be operated in both clockwise and counterclockwise directions
The key-operated worm and gear assembly generatesvery high grip force and ensures that the chuck can’tloosen during operation because a worm can drive a gearbut a gear cannot drive a worm.
Thru-coolant featureis standard on allKey-Lock chucks.
CHUCK CAPACITY CATALOGMODEL (inches) (millimeters) TAPER A L1 L2 D1 D2 NO. PRICE
KL100-CAT40 1/64 – 3/8 0.5 – 10 CAT 40 3.03 3.39 1.48 1.50 1.75 75402
KL160-CAT40 1/32 – 5/8 1 – 16 CAT 40 3.90 4.37 – 1.97 – 75404
KL160-CAT50 1/32 – 5/8 1 – 16 CAT 50 3.31 3.78 1.93 1.97 2.76 75406
$498
456
583
D1
AL1
KEY-LOCK CNC DRILL CHUCKS
D1 D2
AL2
L1
Note – Other tapers available. Please contact Albrecht at 1-800-468-3008.
Precision Keyless Drill Chucks
168 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
Quality Without Compromise
168 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
ALBRECHTThe World's Most Consistently Accurate Drill Chucks
Collar Knurled steel collar gives good gripping surface when opening & closing chuck.
Shell Heat-treated alloy steel.
After heat treatment, shell threads are groundto exact size of mating threads in each hood.
This assembly then stays together through restof manufacturing process.
Internal taper ground concentricto outside ground surfaces.
Body Heat-treated alloy steel.
O.D. and shoulder groundsquare and concentric to
internal taper.
Drive Pin
Jaw Guide Angle ground to match hood.
Jaws Made from heat-treated high-carbon alloysteel. Each jaw undergoes 20–22 separate
machining operations during manufacture.
Internal hood angle ground square to face.
Two I.D.s and shoulder ground in the same chucking for accuracy.
Shoulder and face ground square to both inside diameters and shoulder.
Bearings Precision ground hardened balI bearings.
O.D. and shoulder ground square and concentricto internal taper.
Spindle Heat-treated alloy steel. Threads are lapped together at assembly to ensure maxi-mumclamping power.
Critical surfaces ground to exacting tolerances.
Hood Heat-treated alloy steel. Knurled for positive grip.
Surfaces ground for appearance.
For the past 100 years, Albrecht’s line of precision drill chucks has consistently earned thehighest praise for outstanding quality and accuracy.
At the Albrecht factory, located outside of Stuttgart, Germany, in-process air gages and custom test fixtures are used to inspect all components throughout each step of the manufacturing process. Upon assembly, each chuck is qualified with 4–6 different diametertest pins at two distinct locations on each pin, and then a quality control inspector repeats theprocess with 4–6 different pins before approving the chuck for packaging.
Drill chuck accuracy is critical to producing accurate hole sizing and promoting longer drill life.In today’s competitive environment of short lead times and slim margins, a few scrapped partscan quickly kill a job’s profits. Can you afford to take a chance on anything less than an Albrecht?
WHAT DOES IT TAKE TO MAKE A CLASSIC?
Quality Without Compromise
TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com 169TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com 169
SELF-TIGHTENING DESIGN
CNC DRILL CHUCKSExcellent for CNC Machining Centers
CNC Drill Chuck Advantages
Although some manufacturers use collet chucks ortoolholders for holding drills, often an Albrecht CNCDrill Chuck would be a better choice.
• A drill chuck can hold any size drill shank within itscapacity. This is important because many tap drillshave odd-sized shanks that are not compatiblewith conventional toolholders and collets.
• As the jaws of a drill chuck close, they alwaysremain parallel to centerline. This results in uniformgripping force and maximum accuracy,regardless of the drill shank diameter.
For Best Performance, Equip Your Machining Centers with Albrecht CNC Drill ChucksKEY-LOCK WRENCH-LOCK
Albrecht offers two drill chuck models designed specifically for CNC machining centers:
FOR CARBIDE AND HARDENED-SHANK DRILLS
DIAMOND-IMPREGNATED JAWS
The more torque that is applied to the chuck, the tighter it grips!
All Albrecht Precision Drill Chucks, except for the Key-Lock models, incorporate a unique self-tightening feature that causes them to grip drills tighter as more torque is applied.
This self-tightening advantage, combined with the fact that keyless chucks are easily openedby hand, is causing many industries to abandon key-type drill chucks altogether.
Albrecht’s patented diamond-impregnated jaws eliminate the problems of drillslippage and jaw damage that often occur when using carbide or hardened-shank drills.
Because the diamond particles embedded in the jaws are harder than the drillshanks they are gripping, they are able to penetrate for a deep, no-slip bite.
U.S. patent number 5,340,128 The distinctive gold-colored hoodsindicate chucks withdiamond-coated jaws.
170 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
Quality Without Compromise
170 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
WRENCH-LOCK CNC DRILL CHUCKS
• Internal construction is very similar toAlbrecht Classic Drill Chucks
• Integral CAT and BT shanks make thesechucks shorter and more rigid than achuck /arbor combination, resulting in: - Greater accuracy- Greater rigidity- Larger work envelope
• Integral shank eliminates the possibility of a chuck slipping on its arbor
• Chuck can be easily tightened and openedby hand
• Extra tightening force can be achieved byusing a spanner wrench (included), althoughthis chuck also incorporates the same self-tightening feature as the Classic models(See Page 169)
L1 L2
D
WRENCH-LOCK CNC DRILL CHUCKS WITH CAT TAPERCHUCK SHANK MAX. WEIGHT
MODEL (inches) (millimeters) TYPE RPM (lbs.) CAT. NO. PRICE
WL130-CAT40 1 ⁄ 32–1 ⁄ 2 1-13 CAT 40 6,500 4.6 77100
WL160-CAT40 1 ⁄16–5 ⁄ 8 1.5 -16 CAT 40 6,500 5.1 77110
WL160-CAT50 1 ⁄16–5 ⁄ 8 1.5 -16 CAT 50 6,500 6.2 77120
DIMENSIONSCHUCKMODEL D L1 L2 THREAD
130-CAT40 2" 315⁄16" 47⁄16" 5⁄8 –11
160-CAT40 21⁄4" 41⁄32" 45⁄8" 5⁄8 –11
160-CAT50 21⁄4" 41⁄32" 45⁄8" 1–8
130-BT40 2" 35⁄8" 43⁄32" M16
160-BT40 21⁄4" 35⁄8" 45⁄16" M16
160-BT50 21⁄4" 41⁄8" 43⁄4" M24
CAPACITY
WRENCH-LOCK CNC DRILL CHUCKS WITH BT TAPER CHUCK
SHANK MAX. WEIGHTMODEL (inches) (millimeters) TYPE RPM (lbs.) CAT. NO. PRICE
WL130-BT40 1 ⁄ 32–1 ⁄ 2 1-13 BT40 6,500 4.2 77160
WL160-BT40 1 ⁄16–5 ⁄ 8 1.5 -16 BT40 6,500 4.6 77170
WL160-BT50 1 ⁄16–5 ⁄ 8 1.5 -16 BT50 6,500 8.4 77180
CAPACITY
CAPACITY
$424
480
557
$424
480
557
Quality Without Compromise
TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com 171TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com 171
CLASSIC PLUS DRILL CHUCKS WITH INTEGRAL SHANK
• Integral shank design is more compact than a combined drill chuck and arbor,resulting in:- Greater accuracy- Greater rigidity- Larger work envelope
• Integral shank eliminates the possibility of a chuck slipping on its arbor
• This unit is often less expensive than a separate chuck and arbor
• Keyless operation• Self-tightening design (See Page 169)• Balanced • Available with standard or diamond-
coated jaws ( See Page 169)L1 L2
D
L1 L2
D
L1 L2
D
R8 SHANK MORSE TAPER SHANK STRAIGHT SHANK
FOR CARBIDE AND HARDENED-SHANK DRILLS
DIMENSIONSCHUCKMODEL D L1 L2
130-2MT 2" 33⁄8" 37⁄8"
130-3MT 2" 33⁄8" 37⁄8"
130-4MT 2" 37⁄16" 315⁄16"
130-R8 2" 35⁄16" 313⁄16"
130-5/8 2" 31⁄8" 35⁄8"
CHUCKMODEL D L1 L2
160-2MT 21⁄4" 31⁄2" 41⁄16"
160 -3MT 21⁄4" 31⁄2" 41⁄16"
160 -4MT 21⁄4" 39⁄16" 41⁄16"
160 -R8 21⁄4" 37⁄16" 315⁄16"
CLASSIC PLUS KEYLESS DRILL CHUCKS WITH INTEGRAL SHANKCHUCK CAPACITY SHANK MAXIMUM WEIGHTMODEL (inches) (millimeters) TYPE RPM (lbs.) CAT. NO. PRICE
CP130-2MT 1 ⁄ 32–1 ⁄ 2 1–13 2MT 7,000 2.3 73010
CP130-3MT 1 ⁄ 32–1 ⁄ 2 1–13 3MT 7,000 2.6 73020
CP130-4MT 1 ⁄ 32–1 ⁄ 2 1–13 4MT 7,000 3.3 73030
CP130-R8 1 ⁄ 32–1 ⁄ 2 1–13 R8 7,000 2.6 73040
CP130-5 ⁄ 8 1 ⁄ 32–1 ⁄ 2 1–13 5 ⁄ 8˝SS 7,000 2.2 73050
CP160-2MT 1 ⁄ 8–5 ⁄ 8 3–16 2MT 4,000 2.9 73060
CP160-3MT 1 ⁄ 8–5 ⁄ 8 3–16 3MT 4,000 3.3 73070
CP160-4MT 1 ⁄ 8–5 ⁄ 8 3–16 4MT 4,000 4.0 73080
CP160-R8 1 ⁄ 8–5 ⁄ 8 3–16 R8 4,000 4.2 73090
CLASSIC PLUS KEYLESS DRILL CHUCKS WITH INTEGRAL SHANKAND DIAMOND-COATED JAWS
CHUCK CAPACITY SHANK MAXIMUM WEIGHTMODEL (inches) (millimeters) TYPE RPM (lbs.) CAT. NO. PRICE
CPD130-2MT 1 ⁄ 32–1 ⁄ 2 1–13 2MT 7,000 2.3 73110
CPD130-3MT 1 ⁄ 32–1 ⁄ 2 1–13 3MT 7,000 2.6 73120
CPD130-4MT 1 ⁄ 32–1 ⁄ 2 1–13 4MT 7,000 3.3 73130
CPD130-R8 1 ⁄ 32–1 ⁄ 2 1–13 R8 7,000 2.6 73140
CPD130-5/8 1 ⁄ 32–1 ⁄ 2 1–13 5 ⁄ 8"SS 7,000 2.2 73150
$330
332
350
363
329
366
369
387
399
$470
479
492
499
469
172 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
Quality Without Compromise
172 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
CLASSIC KEYLESS DRILL CHUCKS
L1 L2
D
• Excellent for EDM use- EDM fluid passes through the chuck- Electrode passes through the chuck
• Keyless operation• Self-tightening design (See Page 169)• Balanced• Can be used as a standard drill
chuck• Thru-hole allows the use of longer drills
• Keyless operation• Self-tightening design (See Page 169)• Balanced• For best accuracies, we recommend
mounting Albrecht chucks onAlbrecht Arbors (See Page 174)
DIMENSIONSCHUCKMODEL D L1 L2
15 3⁄4" 13⁄8" 11⁄2"
30 1" 13⁄4" 17⁄8"
50 13⁄16" 21⁄4" 27⁄16"
65 13⁄8" 27⁄16" 211⁄16"
80 11⁄2" 23⁄4" 31⁄16"
100 111⁄16" 31⁄8" 3 5⁄8"
130 2" 39⁄16" 41⁄16"
160 21⁄4" 33⁄4" 45⁄16"
CLASSIC KEYLESS DRILL CHUCKS WITH THRU-HOLETHRU-HOLE
CHUCK CAPACITY DIAMETER MAXIMUM WEIGHTMODEL (inches) (mm.) MOUNT (inches) (mm.) RPM (lbs.) CAT. NO. PRICE
CH15-J0 0*–1 ⁄ 16 0*–1.5 J0 1 ⁄ 16 1.8 50,000 0.1 73500
CH30-J0 0*–1 ⁄ 8 0*–3 J0 3 ⁄ 32 3 35,000 0.2 73510
CH30-J1 0*–1 ⁄ 8 0*–3 J1 3 ⁄ 32 3 35,000 0.2 73520
CH50-J1 0*–3 ⁄ 16 0*–5 J1 5 ⁄ 32 4 25,000 0.5 73530
CH65-J1 0*–1 ⁄ 4 0*–6.5 J1 5 ⁄ 32 4 20,000 0.7 73540
CH80-J2 0*–5 ⁄ 16 0*–8 J2 3 ⁄ 16 5.5 15,000 1.0 73550
CH100-J33 0*–3 ⁄ 8 0*–10 J33 7⁄ 32 6 12,000 1.4 73560
CH100-J2 0*–3 ⁄ 8 0*–10 J2 7⁄ 32 6 12,000 1.4 73570
CH130-J33 1 ⁄ 32–1 ⁄ 2 1–13 J33 1 ⁄ 4 6.5 7,000 2.1 73580
CH130-J2 1 ⁄ 32–1 ⁄ 2 1–13 J2 1 ⁄ 4 6.5 7,000 2.1 73590
CH130-J6 1 ⁄ 32–1 ⁄ 2 1–13 J6 1 ⁄ 4 6.5 7,000 2.1 73600
CH160-J6 1 ⁄ 8–5 ⁄ 8 3–16 J6 1 ⁄ 4 6.5 4,000 2.8 73610Note: Run at maximum RPM only with Albrecht Arbors or when direct mounting to high-speed spindle.
CLASSIC KEYLESS DRILL CHUCKS (Tapered Mount)CHUCK CAPACITY CHUCK MAXIMUM WEIGHTMODEL (inches) (millimeters) MOUNT RPM (lbs.) CAT. NO. PRICE
C15-J0 0*–1 ⁄ 16 0*–1.5 J0 50,000 0.1 70010
C30-J0 0*–1 ⁄ 8 0*–3 J0 35,000 0.2 70020
C30-J1 0*–1 ⁄ 8 0*–3 J1 35,000 0.2 70030
C50-J1 0*–3 ⁄ 16 0*–5 J1 25,000 0.5 70040
C65-J1 0*–1 ⁄4 0*–6.5 J1 20,000 0.7 70050
C80-J2 0*–5 ⁄ 16 0*–8 J2 15,000 1.0 70060
C100-J33 0*–3 ⁄ 8 0*–10 J33 12,000 1.4 70070
C100-J2 0*–3 ⁄ 8 0*–10 J2 12,000 1.4 70080
C130-J33 1 ⁄ 32–1 ⁄ 2 1–13 J33 7,000 2.1 70090
C130-J2 1 ⁄ 32–1 ⁄ 2 1–13 J2 7,000 2.1 70100
C130-J6 1 ⁄ 32–1 ⁄ 2 1–13 J6 7,000 2.1 70110
C160-J6 1 ⁄ 8– 5 ⁄ 8 3–16 J6 4,000 2.8 70120Note: Run at maximum RPM only with Albrecht Arbors or when direct mounting to high-speed spindle.
$269
218
218
220
237
253
269
269
298
298
298
337
$280
232
232
235
250
269
281
281
314
314
314
350
* The inherent design characteristics of a keyless drill chuck may prevent the jaws from closing down to absolute zero. Albrecht guarantees a minimum gripping diameter of 0.005" for Model 15 Classic Drill Chucks, and 0.015" forModels 30 –100 Classic Drill Chucks. If you need to grip a smaller diameter, please contact us at 1-800-468-3008.
Quality Without Compromise
TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com 173TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com 173
CLASSIC KEYLESS DRILL CHUCKS
• Patented diamond-coated jaws for holding carbide and hardened-shank drills ( See Page 169)
• Keyless operation• Self-tightening design (See Page 169)• Balanced
• Keyless operation• Self-tightening design (See Page 169)• Balanced
• For use mainly in the medical and dentalfields where tools must be sterilized
• All stainless steel chucks have thru-holes• Keyless operation• Self-tightening design (See Page 169)• Balanced
FOR CARBIDE AND HARDENED-SHANK DRILLS
STAINLESS STEEL CLASSIC KEYLESS DRILL CHUCKSTHRU-HOLE
CHUCK CAPACITY CHUCK DIAMETER MAXIMUM WEIGHTMODEL (inches) (mm) MOUNT (inches) (mm) RPM (lbs.) CAT. NO. PRICE
CS30-3 ⁄ 8 0*–1 ⁄ 8 0*–3 3 ⁄ 8–24 3 ⁄ 32 3 7,500 0.3 73700
CS50-3 ⁄ 8 1 ⁄ 32–1 ⁄ 4 0.6–7.4 3/8–24 5 ⁄ 32 4 5,000 0.5 73710
Note: Run at maximum RPM only with Albrecht Arbors or when direct mounting to high-speed spindle.
CLASSIC KEYLESS DRILL CHUCKS (Threaded Mount)CHUCK CAPACITY CHUCK MAXIMUM WEIGHTMODEL (inches) (millimeters) MOUNT RPM (lbs.) CAT. NO. PRICE
CT30-5 ⁄ 16 0*–1 ⁄ 8 0*– 3 5 ⁄ 16–24 7,500 0.2 73750
CT50-5 ⁄ 16 0*–3 ⁄ 16 0*–5 5 ⁄ 16–24 5,000 0.5 73760
CT65-5 ⁄ 16 0*–1 ⁄ 4 0*–6.5 5 ⁄ 16–24 4,000 0.7 73770
CT65-1 ⁄ 2 0*–1 ⁄4 0*–6.5 1 ⁄ 2–20 4,000 0.7 73790
CT80-3 ⁄ 8 0*–5 ⁄ 16 0*–8 3 ⁄ 8–24 3,500 1.0 73800
CT80-1 ⁄ 2 0*–5 ⁄ 16 0*–8 1 ⁄ 2–20 3,500 1.0 73810
CT100-5 ⁄ 8 0*–3 ⁄ 8 0*–10 5 ⁄ 8–16 3,000 1.4 73840
Note: Run at maximum RPM only with Albrecht Arbors or when direct mounting to high-speed spindle.
CLASSIC KEYLESS DRILL CHUCKS WITH DIAMOND-COATED JAWSCHUCK CAPACITY CHUCK MAXIMUM WEIGHTMODEL (inches) (millimeters) MOUNT RPM (lbs.) CAT. NO. PRICE
CD30-JO 0*–1 ⁄ 8 0*–3 J0 35,000 0.2 70220
CD30-J1 0*–1 ⁄ 8 0*–3 J1 35,000 0.2 70230
CD65-J1 0*–1 ⁄ 4 0*–6.5 J1 20,000 0.7 70250
CD130-J33 1 ⁄ 32–1 ⁄ 2 1–13 J33 7,000 2.1 70290
CD130-J6 1 ⁄ 32–1 ⁄ 2 1–13 J6 7,000 2.1 70300Note: Run at maximum RPM only with Albrecht Arbors or when direct mounting to high-speed spindle.
$349
349
378
435
435
$414
443
$219
221
241
241
260
260
271
Other models available. Please contact one ofour applications engineers at 1-800-468-3008for additional information.
* The inherent design characteristics of a keyless drill chuck may prevent the jaws from closing down to absolutezero. Albrecht guarantees a minimum gripping diameter of 0.005" for Model 15 Classic Drill Chucks, and 0.015" forModels 30 –100 Classic Drill Chucks. If you need to grip a smaller diameter, please contact us at 1-800-468-3008.
174 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
Quality Without Compromise
174 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
ARBORS
• Manufactured from high-grade alloy steels• Hardened for long life• Ground concentric within 0.0001"
• Guarantee: If an Albrecht chuck ever slips on anAlbrecht arbor, we will repair or replace them atno charge
SENSITIVE DRILL FEEDS• Makes drilling of small holes easy by giving
operator fingertip feed control independentof coarser quill feed
• Eliminates the need for special machines todrill small holes
• Reduces breakage and deflection of small drills
Simple to use:1. Grasp free-turning knurled ring and feed
with gentle finger pressure.2. Spring-loaded. When ring is released,
chuck retracts automatically.
CHUCK REMOVAL TOOLS• Tapered chuck removal tool can be used to
remove the chucks from their mounts• Simply match the Jacobs taper on the chuck
to the corresponding tool
Note: Spring is specifically balancedfor use with model 15-J0. The use ofother chucks could result in decreasedaccuracy and performance.
MORSE TAPERSHANK CHUCKTAPER TAPER CAT. NO. PRICE
0 MT J1 70503
1 MT J1 70514
1 MT J2 70515
1 MT J33 70518
1 MT J6 70521
2 MT J0 70524
2 MT J1 70527
2 MT J2 70530
2 MT J33 70533
2 MT J6 70536
3 MT J1 70542
3 MT J2 70545
3 MT J33 70548
3 MT J6 70551
4 MT J2 70554
4 MT J33 70557
4 MT J6 70560
5 MT J6 70563
R8 TAPERCHUCKMOUNT CAT. NO. PRICE
J1 70650
J2 70653
J6 70656
J33 70659
STRAIGHT SHANKSHANK SHANK CHUCKDIAMETER LENGTH TAPER CAT .NO. PRICE
3 ⁄ 8" 2-1 ⁄ 2" J0 70580
3 ⁄ 8" 2-1 ⁄ 2" J1 70583
1 ⁄ 2" 2-1 ⁄ 2" J0 70586
1 ⁄ 2" 2-1 ⁄ 2" J1 70589
1 ⁄ 2" 2-1 ⁄ 2" J2 70592
1 ⁄ 2" 2-1 ⁄ 2" J33 70595
1 ⁄ 2" 2-1 ⁄ 2" J6 70598
5 ⁄ 8" 2-1 ⁄ 2" J1 70601
5 ⁄ 8" 2-1 ⁄ 2" J2 70604
5 ⁄ 8" 2-1 ⁄ 2" J33 70607
5 ⁄ 8" 2-1 ⁄ 2" J6 70610
3 ⁄4" 3˝ J1 70613
3 ⁄4" 3˝ J2 70616
3 ⁄4" 3˝ J6 70619
1" 3˝ J2 70622
1" 3˝ J33 70625
1" 3˝ J6 70628
SHANK TAPER CAT. NO. PRICE
1 Morse Taper J0 70670
1 ⁄ 2" Diameter J0 70675
CHUCK CAT. MOUNT NO. PRICE
J0 70678
J1 70680
J2 70682
J33 70682
J6 70682
$63
63
63
63
$35
37
35
37
45
57
62
38
45
57
62
40
47
64
48
60
65
$308
282
$47
67
71
71
71
$23
23
23
23
23
23
23
23
23
23
29
29
29
29
45
45
45
87
ACCESSORIES
Quality Without Compromise
TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com 175TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com 175
CHUCK REFURBISHINGSend It In or Do It Yourself
COLLAR
SHELL
BODY
BALLS
DRIVE PIN
SPINDLE
JAW GUIDE
HOOD
JAWS
BODY & SPINDLEASSEMBLY JAWS HOOD BALLS (Set) COLLAR SHELL JAW GUIDE DRIVE PIN
CHUCK CAT. CAT. CAT. CAT. CAT. CAT. CAT. CAT.MODEL NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE
C15-J0 70796 70700 70716 70732 70748 70764 70780 71002C30-J0 70798 70702 70718 70734 70750 70766 70782 71004C30-J1 70800 70702 70718 70734 70750 70766 70782 71004C50-J1 70802 70704 70720 70736 70752 70768 70784 71006C65-J1 70804 70706 70722 70738 70754 70770 70786 71008C80-J2 70806 70708 70724 70740 70756 70772 70788 71010
C100-J33 70808 70710 70726 70742 70758 70774 70790 71012C100-J2 70810 70710 70726 70742 70758 70774 70790 71012C130-J33 70812 70712 70728 70744 70760 70776 70792 71014C130-J2 70814 70712 70728 70744 70760 70776 70792 71014C130-J6 70816 70712 70728 70744 70760 70776 70792 71014C160-J6 70818 70714 70730 70746 70762 70778 70794 71016
$564545464959636363636370
$705050525757606066666673
$353535353843484863636370
$118888888
11111111
$401919192020212121212123
$442929303335383844444450
$484545474950525255555561
$111111111111
CLASSIC KEYLESS CHUCKS
BODY & SPINDLEASSEMBLY JAWS HOOD BALLS (Set) COLLAR SHELL JAW GUIDE DRIVE PIN
CHUCK CAT. CAT. CAT. CAT. CAT. CAT. CAT. CAT.MODEL NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE
CP130-2MT 73250 70712 70728 73220 73210 73200 70792 71014CP130-3MT 73260 70712 70728 73220 73210 73200 70792 71014CP130-4MT 73270 70712 70728 73220 73210 73200 70792 71014CP130-5/8 73290 70712 70728 73220 73210 73200 70792 71014CP130-R8 74040 70712 70728 73220 73210 73200 70792 71014
CP160-2MT 74044 70714 70730 70747 70763 73205 70794 71016CP160-3MT 74042 70714 70730 70747 70763 73205 70794 71016CP160-4MT 74041 70714 70730 70747 70763 73205 70794 71016CP160-R8 74043 70714 70730 70747 70763 73205 70794 71016
$9510511685
121105105117131
$666666666673737373
$636363636370707070
$111111111111111111
$212121212122222222
$444444444450505050
$555555555561616161
$111111111
CLASSIC-PLUS CHUCKS
NOTE:CHUCK THREADS APART ATTHIS SEAM
REPLACEMENT PARTS
Many customers refurbish their own chucks by following these simple instructions. If you have questions regarding the refurbishing process, please call one of our applications engineers at 1-800-468-3008, or visitwww.albrechtchucks.com.
• Remove collar from chuck• There is an invisible seam between the hood and shell. Hold chuck by the
shell in a vise with soft jaws and loosen hood with a strap wrench – RH thread• Once hood has been loosened, unscrew by hand to prevent distortion• Slide jaws out of jaw guide and remove guide• Remove body and spindle assembly to expose balls• Clean all parts with a mild solvent• Replace worn or damaged parts• Reverse steps for assembly
Caution – do not lubricate acme thread on body/spindle assembly. Thread must be clean and dry for chuck to work correctly.
If you prefer to send you chucks back to our factory for refurbishing, pleasesend them to the address listed in this catalog. Be sure to include your name,telephone number, and either a fax number or email address so we can sendyou a free, no-obligation quotation. If our technicians determine that a chuckis beyond reasonable refurbishing condition, you will be offered a brand newAlbrecht chuck at a discounted price.
10002 . . . . . . . 7510003 . . . . . . . 7510004 . . . . . . . 7510005 . . . . . . . 7510061 . . . . . . . 7510062 . . . . . . . 7510063 . . . . . . . 7510064 . . . . . . . 7510065 . . . . . . . 7510071 . . . . . . . 7510072 . . . . . . . 7510073 . . . . . . . 7510074 . . . . . . . 7510075 . . . . . . . 7510082 . . . . . . . 7510083 . . . . . . . 7510084 . . . . . . . 7510085 . . . . . . . 7510091 . . . . . . . 7510102 . . . . . . . 5710103 . . . . . . . 5710104 . . . . . . . 5710105 . . . . . . . 5710106 . . . . . . . 5710212 . . . . . . . 5910213 . . . . . . . 5910214 . . . . . . . 5910215 . . . . . . . 5910216 . . . . . . . 5910306 . . . . . . . 7610307 . . . . . . . 7610308 . . . . . . . 7610309 . . . . . . . 7610364 . . . . . . . 6310365 . . . . . . . 6310366 . . . . . . . 6310368 . . . . . . . 6310412 . . . . . . . 5310413 . . . . . . . 5310414 . . . . . . . 5310415 . . . . . . . 5310445 . . . . . . . 5310446 . . . . . . . 5310475 . . . . . . . 5510476 . . . . . . . 5510522 . . . . . . . 6710523 . . . . . . . 6710524 . . . . . . . 6710525 . . . . . . . 6710526 . . . . . . . 6710527 . . . . . . . 6710532 . . . . . . . 6710533 . . . . . . . 6710534 . . . . . . . 6710535 . . . . . . . 6710662 . . . . . . . 5510663 . . . . . . . 5510664 . . . . . . . 5510665 . . . . . . . 5510682 . . . . . . . 6110683 . . . . . . . 6110684 . . . . . . . 6110685 . . . . . . . 6110692 . . . . . . . 6110693 . . . . . . . 6110694 . . . . . . . 6110695 . . . . . . . 6110701 . . . . . . . 7110702 . . . . . . . 7110704 . . . . . . . 7110705 . . . . . . . 7110706 . . . . . . . 7110707 . . . . . . . 7110831 . . . . . . . 6910832 . . . . . . . 6910833 . . . . . . . 6910834 . . . . . . . 6910835 . . . . . . . 6910836 . . . . . . . 6910851 . . . . . . . 6510852 . . . . . . . 6510853 . . . . . . . 6510854 . . . . . . . 6510855 . . . . . . . 6510902 . . . . . . . 7310903 . . . . . . . 7310904 . . . . . . . 7310905 . . . . . . . 7310906 . . . . . . . 7310907 . . . . . . . 7310909 . . . . . . . 7310910 . . . . . . . 7311001 . . . . . . . 7711002 . . . . . . . 7711003 . . . . . . . 7711004 . . . . . . . 7711011 . . . . . . . 7711012 . . . . . . . 77
11013 . . . . . . . 7711014 . . . . . . . 7711021 . . . . . . . 7711022 . . . . . . . 7711023 . . . . . . . 7711024 . . . . . . . 7711031 . . . . . . . 7711032 . . . . . . . 7711033 . . . . . . . 7711034 . . . . . . . 7711041 . . . . . . . 7711042 . . . . . . . 7711043 . . . . . . . 7711044 . . . . . . . 7711051 . . . . . . . 7711052 . . . . . . . 7711053 . . . . . . . 7711054 . . . . . . . 7711524 . . . . . . . 7911525 . . . . . . . 7911526 . . . . . . . 7911527 . . . . . . . 7911530 . . . . . . . 7811531 . . . . . . . 7811532 . . . . . . . 7811540 . . . . . . . 7811541 . . . . . . . 7811542 . . . . . . . 7811550 . . . . . . . 7811551 . . . . . . . 7811552 . . . . . . . 7816001 . . . . . . . 8516002 . . . . . . . 8517200 . . . . . . . 8517201 . . . . . . . 8517202 . . . . . . . 8517203 . . . . . . . 8517204 . . . . . . . 8517210 . . . . . . . 8517211 . . . . . . . 8519302 . . . . . . . 8819303 . . . . . . . 8819304 . . . . . . . 8819305 . . . . . . . 8819306 . . . . . . . 8819307 . . . . . . . 8819308 . . . . . . . 8819309 . . . . . . . 8819310 . . . . . . . 8819311 . . . . . . . 8819312 . . . . . . . 8819313 . . . . . . . 8819314 . . . . . . . 8819315 . . . . . . . 8819316 . . . . . . . 8819317 . . . . . . . 8819318 . . . . . . . 8819319 . . . . . . . 8819320 . . . . . . . 8819321 . . . . . . . 8819322 . . . . . . . 8819323 . . . . . . . 8819324 . . . . . . . 8819325 . . . . . . . 8819326 . . . . . . . 8819327 . . . . . . . 8819328 . . . . . . . 8819329 . . . . . . . 8819330 . . . . . . . 8819331 . . . . . . . 8819332 . . . . . . . 8819333 . . . . . . . 8819334 . . . . . . . 8819335 . . . . . . . 8819336 . . . . . . . 8819337 . . . . . . . 8819338 . . . . . . . 8819339 . . . . . . . 8819340 . . . . . . . 8819341 . . . . . . . 8819342 . . . . . . . 8819343 . . . . . . . 8819344 . . . . . . . 8819345 . . . . . . . 8819346 . . . . . . . 8819347 . . . . . . . 8819348 . . . . . . . 8819349 . . . . . . . 8819350 . . . . . . . 8819351 . . . . . . . 8819352 . . . . . . . 8819353 . . . . . . . 8819354 . . . . . . . 8819355 . . . . . . . 8819356 . . . . . . . 8819357 . . . . . . . 8819358 . . . . . . . 8819359 . . . . . . . 88
19360 . . . . . . . 8819361 . . . . . . . 8819362 . . . . . . . 8819363 . . . . . . . 8819364 . . . . . . . 8819365 . . . . . . . 8819366 . . . . . . . 8819367 . . . . . . . 8819368 . . . . . . . 8819369 . . . . . . . 8819370 . . . . . . . 8819371 . . . . . . . 8819372 . . . . . . . 8819373 . . . . . . . 8819374 . . . . . . . 8819375 . . . . . . . 8819376 . . . . . . . 8819420 . . . . . . . 8819421 . . . . . . . 8819422 . . . . . . . 8819423 . . . . . . . 8819430 . . . . . . . 8819435 . . . . . . . 8819437 . . . . . . . 8819504 . . . . . . . 9019506 . . . . . . . 9019508 . . . . . . . 9019510 . . . . . . . 9019512 . . . . . . . 9019514 . . . . . . . 9019516 . . . . . . . 9019518 . . . . . . . 9019520 . . . . . . . 9019522 . . . . . . . 9019524 . . . . . . . 9019526 . . . . . . . 9019528 . . . . . . . 9019530 . . . . . . . 9019532 . . . . . . . 9019534 . . . . . . . 9019536 . . . . . . . 9019538 . . . . . . . 9019540 . . . . . . . 9019542 . . . . . . . 9019544 . . . . . . . 9019546 . . . . . . . 9019548 . . . . . . . 9019550 . . . . . . . 9019552 . . . . . . . 9019554 . . . . . . . 9019560 . . . . . . . 9019561 . . . . . . . 9019562 . . . . . . . 9020020 . . . . . . . 9020022 . . . . . . . 9020024 . . . . . . . 9020025 . . . . . . . 9020026 . . . . . . . 9020030 . . . . . . . 2020100 . . . . . . . 8920101 . . . . . . . 8920102 . . . . . . . 8920103 . . . . . . . 8920104 . . . . . . . 8920107 . . . . . . . 8920108 . . . . . . . 8920109 . . . . . . . 8920112 . . . . . . . 8920117 . . . . . . . 8920127 . . . . . . . 8920128 . . . . . . . 8920130 . . . . . . . 8920131 . . . . . . . 8920132 . . . . . . . 8920133 . . . . . . . 8920135 . . . . . . . 8920136 . . . . . . . 8921702 . . . . . . 12421704 . . . . . . 12422002 . . . . . . 11222008 . . . . . . 11222022 . . . . . . 11422025 . . . . . . 11022026 . . . . . . 11022027 . . . . . . 11022030 . . . . . . 11022034 . . . . . . 11022035 . . . . . . 11022036 . . . . . . 11022037 . . . . . . 11022039 . . . . . . 11022040 . . . . . . 11022046 . . . . . . 11022050 . . . . . . 11422060 . . . . . . 11622065 . . . . . . 11622067 . . . . . . 11622075 . . . . . . 112
22077 . . . . . . 11222105 . . . . . . 11422107 . . . . . . 11422108 . . . . . . 11422109 . . . . . . 11022110 . . . . . . 11022112 . . . . . . 11022113 . . . . . . 11022117 . . . . . . 11022118 . . . . . . 11022120 . . . . . . 11022121 . . . . . . 11022130 . . . . . . 11022135 . . . . . . 11022136 . . . . . . 11522137 . . . . . . 11522139 . . . . . . 11522149 . . . . . . 11522151 . . . . . . 11522152 . . . . . . 11522155 . . . . . . 11222160 . . . . . . 11222165 . . . . . . 11222166 . . . . . . 11422172 . . . . . . 11422276 . . . . . . 11322302 . . . . . . 11222410 . . . . . . 11322420 . . . . . . 11322432 . . . . . . 11322442 . . . . . . 11322455 . . . . . . 11522465 . . . . . . 11522472 . . . . . . 11522475 . . . . . . 11522490 . . . . . . 11622500 . . . . . . 11622502 . . . . . . 11622506 . . . . . . 11622508 . . . . . . 11622510 . . . . . . 11622512 . . . . . . 11622520 . . . . . . 11622530 . . . . . . 11622540 . . . . . . 11622550 . . . . . . 11622570 . . . . . . 11422600 . . . . . . 11122610 . . . . . . 11122614 . . . . . . 11122620 . . . . . . 11122633 . . . . . . 11122650 . . . . . . 11222665 . . . . . . 11222680 . . . . . . 11322695 . . . . . . 11222710 . . . . . . 11222730 . . . . . . 11322745 . . . . . . 11322760 . . . . . . 11322764 . . . . . . 11322768 . . . . . . 11322770 . . . . . . 11222783 . . . . . . 11222800 . . . . . . 11222810 . . . . . . 11122820 . . . . . . 11122841 . . . . . . 11422842 . . . . . . 11424100 . . . . . . . 9224200 . . . . . . . 9224205 . . . . . . . 9224210 . . . . . . . 9224215 . . . . . . . 9224220 . . . . . . . 9224225 . . . . . . . 9224230 . . . . . . . 9224235 . . . . . . . 9224250 . . . . . . . 9224255 . . . . . . . 9224260 . . . . . . . 9224265 . . . . . . . 9224266 . . . . . . . 9224268 . . . . . . . 9224285 . . . . . . . 9224290 . . . . . . . 9224295 . . . . . . . 9224300 . . . . . . . 9224325 . . . . . . . 9224330 . . . . . . . 9224335 . . . . . . . 9225200 . . . . . . 12125210 . . . . . . 12125300 . . . . . . 12026010 . . . . . . 12026011 . . . . . . 12027001 . . . . . . 11927002 . . . . . . 119
27003 . . . . . . 11927004 . . . . . . 11927005 . . . . . . 11927007 . . . . . . 11927008 . . . . . . 11927009 . . . . . . 11927404 . . . . . . 12127409 . . . . . . 12127414 . . . . . . 12127419 . . . . . . 12127423 . . . . . . 12127426 . . . . . . 12127429 . . . . . . 12127432 . . . . . . 12127434 . . . . . . 12127451 . . . . . . 12127454 . . . . . . 12127456 . . . . . . 12127458 . . . . . . 12130100 . . . . . . 14330108 . . . . . . 14530120 . . . . . . 14730130 . . . . . . 14930140 . . . . . . 14330141 . . . . . . 15130142 . . . . . . 15130160 . . . . . . 14730161 . . . . . . 15130170 . . . . . . 14930171 . . . . . . 15130180 . . . . . . 14530200 . . . . . . 14330205 . . . . . . 14730210 . . . . . . 14730220 . . . . . . 14730222 . . . . . . 14330302 . . . . . . 14730304 . . . . . . 14930310 . . . . . . 14730314 . . . . . . 14730315 . . . . . . 14730316 . . . . . . 14330320 . . . . . . 14730328 . . . . . . 14330330 . . . . . . 14330335 . . . . . . 14330340 . . . . . . 14330342 . . . . . . 14330344 . . . . . . 14330350 . . . . . . 14330352 . . . . . . 14330354 . . . . . . 14330360 . . . . . . 14330362 . . . . . . 14330364 . . . . . . 14330366 . . . . . . 14330368 . . . . . . 14330370 . . . . . . 14330372 . . . . . . 14330374 . . . . . . 14330380 . . . . . . 14330382 . . . . . . 14330390 . . . . . . 14330392 . . . . . . 14330394 . . . . . . 14330400 . . . . . . 15030402 . . . . . . 15030404 . . . . . . 15030406 . . . . . . 15030410 . . . . . . 15030412 . . . . . . 15030414 . . . . . . 15030416 . . . . . . 15030420 . . . . . . 15030422 . . . . . . 15030430 . . . . . . 15030432 . . . . . . 15030440 . . . . . . 15030442 . . . . . . 15030450 . . . . . . 15130452 . . . . . . 15130454 . . . . . . 15130460 . . . . . . 15130462 . . . . . . 15130464 . . . . . . 15130466 . . . . . . 15130470 . . . . . . 14330471 . . . . . . 14330472 . . . . . . 14730473 . . . . . . 14742052 . . . . . . . 1742053 . . . . . . . 1742054 . . . . . . . 1742055 . . . . . . . 1742056 . . . . . . . 1742057 . . . . . . . 1742058 . . . . . . . 1742059 . . . . . . . 17
42060 . . . . . . . 1742061 . . . . . . . 1742062 . . . . . . . 1742063 . . . . . . . 1742064 . . . . . . . 1742065 . . . . . . . 1742067 . . . . . . . 1742068 . . . . . . . 1742069 . . . . . . . 1742071 . . . . . . . 1742072 . . . . . . . 1742330 . . . . . . . 1542332 . . . . . . . 1542334 . . . . . . . 1542336 . . . . . . . 1542338 . . . . . . . 1542340 . . . . . . . 1542342 . . . . . . . 1542344 . . . . . . . 1542345 . . . . . . . 1542346 . . . . . . . 1542348 . . . . . . . 1542350 . . . . . . . 1542351 . . . . . . . 1542352 . . . . . . . 1542354 . . . . . . . 1542360 . . . . . . . 1542362 . . . . . . . 1542363 . . . . . . . 1542364 . . . . . . . 1542366 . . . . . . . 1542368 . . . . . . . 1542370 . . . . . . . 1543106 . . . . . . . 4343140 . . . . . . . 4343145 . . . . . . . 4343150 . . . . . . . 4343170 . . . . . . . 4343175 . . . . . . . 4343180 . . . . . . . 4343185 . . . . . . . 4343190 . . . . . . . 4343300 . . . . . . . 3843302 . . . . . . . 3843304 . . . . . . . 3843306 . . . . . . . 3843339 . . . . . . . 4343340 . . . . . . . 4443345 . . . . . . . 4443360 . . . . . . . 3943366 . . . . . . . 3943370 . . . . . . . 3943372 . . . . . . . 3943376 . . . . . . . 3943400 . . . . . . . 3943402 . . . . . . . 3943404 . . . . . . . 3943452 . . . . . . . 4143456 . . . . . . . 4143460 . . . . . . . 4143464 . . . . . . . 4143468 . . . . . . . 4143500 . . . . . . . 3843502 . . . . . . . 3843505 . . . . . . . 3843510 . . . . . . . 3943512 . . . . . . . 3943520 . . . . . . . 4143522 . . . . . . . 4143615 . . . . . . . 4143625 . . . . . . . 4143635 . . . . . . . 4143680 . . . . . . . 3843684 . . . . . . . 3843688 . . . . . . . 3844000 . . . . . . . 2044002 . . . . . . . 2044004 . . . . . . . 2044006 . . . . . . . 2044007 . . . . . . . 2044008 . . . . . . . 2044009 . . . . . . . 2044010 . . . . . . . 2044011 . . . . . . . 2044020 . . . . . . . 1144022 . . . . . . . 1144024 . . . . . . . 1144028 . . . . . . . 1144030 . . . . . . . 1144032 . . . . . . . 1144050 . . . . . . . . 944052 . . . . . . . . 944054 . . . . . . . . 944056 . . . . . . . . 944060 . . . . . . . . 944062 . . . . . . . . 944064 . . . . . . . . 944066 . . . . . . . . 9
44080 . . . . . . . 2044081 . . . . . . . 2044085 . . . . . . . 2144086 . . . . . . . 2144090 . . . . . . . 2144091 . . . . . . . 2144094 . . . . . . . 2144095 . . . . . . . 2144097 . . . . . . . 1244098 . . . . . . . 1244101 . . . . . . . 1344102 . . . . . . . 1344103 . . . . . . . 1344104 . . . . . . . 1344105 . . . . . . . 1344106 . . . . . . . 1344107 . . . . . . . 1344108 . . . . . . . 1344109 . . . . . . . 1344110 . . . . . . . 1344111 . . . . . . . 1344112 . . . . . . . 1344113 . . . . . . . 1344114 . . . . . . . 1344115 . . . . . . . 1344116 . . . . . . . 1344117 . . . . . . . 1344118 . . . . . . . 1344119 . . . . . . . 1344120 . . . . . . . 1344121 . . . . . . . 1344122 . . . . . . . 1344123 . . . . . . . 1344124 . . . . . . . 1344125 . . . . . . . 1344126 . . . . . . . 1344127 . . . . . . . 1344128 . . . . . . . 1344129 . . . . . . . 1344130 . . . . . . . 1344131 . . . . . . . 1344132 . . . . . . . 1344133 . . . . . . . 1344134 . . . . . . . 1344135 . . . . . . . 1344136 . . . . . . . 1344137 . . . . . . . 1344138 . . . . . . . 1344139 . . . . . . . 1344140 . . . . . . . 1344141 . . . . . . . 1344142 . . . . . . . 1344143 . . . . . . . 1344144 . . . . . . . 1344145 . . . . . . . 1344146 . . . . . . . 1344147 . . . . . . . 1344155 . . . . . . . 1344156 . . . . . . . 1344157 . . . . . . . 1344158 . . . . . . . 1344159 . . . . . . . 1344160 . . . . . . . 1344161 . . . . . . . 1344162 . . . . . . . 1344163 . . . . . . . 1344164 . . . . . . . 1344165 . . . . . . . 1344166 . . . . . . . 1344167 . . . . . . . 1344168 . . . . . . . 1344169 . . . . . . . 1344170 . . . . . . . 1344171 . . . . . . . 1344172 . . . . . . . 1344173 . . . . . . . 1344174 . . . . . . . 1344175 . . . . . . . 1344176 . . . . . . . 1344177 . . . . . . . 1344178 . . . . . . . 1344179 . . . . . . . 1344180 . . . . . . . 1344181 . . . . . . . 1344182 . . . . . . . 1344183 . . . . . . . 1344184 . . . . . . . 1344185 . . . . . . . 1344186 . . . . . . . 1344201 . . . . . . . 1344202 . . . . . . . 1344203 . . . . . . . 1344204 . . . . . . . 1344205 . . . . . . . 1344206 . . . . . . . 1344207 . . . . . . . 1344208 . . . . . . . 1344209 . . . . . . . 13
44210 . . . . . . . 1344211 . . . . . . . 1344212 . . . . . . . 1344213 . . . . . . . 1344214 . . . . . . . 1344215 . . . . . . . 1344216 . . . . . . . 1344217 . . . . . . . 1344218 . . . . . . . 1344219 . . . . . . . 1344220 . . . . . . . 1344221 . . . . . . . 1344222 . . . . . . . 1344223 . . . . . . . 1344224 . . . . . . . 1344225 . . . . . . . 1344226 . . . . . . . 1344227 . . . . . . . 1344228 . . . . . . . 1344229 . . . . . . . 1344230 . . . . . . . 1344231 . . . . . . . 1344232 . . . . . . . 1344233 . . . . . . . 1344234 . . . . . . . 1344235 . . . . . . . 1344236 . . . . . . . 1344237 . . . . . . . 1344238 . . . . . . . 1344239 . . . . . . . 1344240 . . . . . . . 1344241 . . . . . . . 1344242 . . . . . . . 1344243 . . . . . . . 1344244 . . . . . . . 1344245 . . . . . . . 1344246 . . . . . . . 1344247 . . . . . . . 1344248 . . . . . . . 1344249 . . . . . . . 1344250 . . . . . . . 1344251 . . . . . . . 1344252 . . . . . . . 1344253 . . . . . . . 1344254 . . . . . . . 1344255 . . . . . . . 1344256 . . . . . . . 1344257 . . . . . . . 1344258 . . . . . . . 1344259 . . . . . . . 1344260 . . . . . . . 1344261 . . . . . . . 1344262 . . . . . . . 1344263 . . . . . . . 1344264 . . . . . . . 1344265 . . . . . . . 1344266 . . . . . . . 1344267 . . . . . . . 1344268 . . . . . . . 1344269 . . . . . . . 1344270 . . . . . . . 1344271 . . . . . . . 1344272 . . . . . . . 1344273 . . . . . . . 1344274 . . . . . . . 1344275 . . . . . . . 1344276 . . . . . . . 1344277 . . . . . . . 1344278 . . . . . . . 1344306 . . . . . . . 1344307 . . . . . . . 1344308 . . . . . . . 1344309 . . . . . . . 1344310 . . . . . . . 1344311 . . . . . . . 1344312 . . . . . . . 1344313 . . . . . . . 1344314 . . . . . . . 1344315 . . . . . . . 1344316 . . . . . . . 1344317 . . . . . . . 1344318 . . . . . . . 1344319 . . . . . . . 1344320 . . . . . . . 1344321 . . . . . . . 1344322 . . . . . . . 1344323 . . . . . . . 1344324 . . . . . . . 1344325 . . . . . . . 1344326 . . . . . . . 1344327 . . . . . . . 1344328 . . . . . . . 1344329 . . . . . . . 1344330 . . . . . . . 1344331 . . . . . . . 1344332 . . . . . . . 1344333 . . . . . . . 1344334 . . . . . . . 13
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Part Number Index
44335 . . . . . . . 1344336 . . . . . . . 1344337 . . . . . . . 1344338 . . . . . . . 1344339 . . . . . . . 1344340 . . . . . . . 1344341 . . . . . . . 1344342 . . . . . . . 1344343 . . . . . . . 1344344 . . . . . . . 1344345 . . . . . . . 1344346 . . . . . . . 1344347 . . . . . . . 1344348 . . . . . . . 1344349 . . . . . . . 1344350 . . . . . . . 1344351 . . . . . . . 1344352 . . . . . . . 1345108 . . . . . . . 1745110 . . . . . . . 1745112 . . . . . . . 1745114 . . . . . . . 1745115 . . . . . . . 1745116 . . . . . . . 1745118 . . . . . . . 1745119 . . . . . . . 1745120 . . . . . . . 1745134 . . . . . . . 1845135 . . . . . . . 1845136 . . . . . . . 1845137 . . . . . . . 1845138 . . . . . . . 1845139 . . . . . . . 1845140 . . . . . . . 1845141 . . . . . . . 1845142 . . . . . . . 1945143 . . . . . . . 1945144 . . . . . . . 1945145 . . . . . . . 2145146 . . . . . . . 2145147 . . . . . . . 2145148 . . . . . . . 2145149 . . . . . . . 2145150 . . . . . . . 2145151 . . . . . . . 2045152 . . . . . . . 2045153 . . . . . . . 2045154 . . . . . . . 2045155 . . . . . . . 2045160 . . . . . . . 2145161 . . . . . . . 2145162 . . . . . . . 2145165 . . . . . . . 2145166 . . . . . . . 2145167 . . . . . . . 2148010 . . . . . . 12348017 . . . . . . 12348019 . . . . . . 12349005 . . . . . . 12349010 . . . . . . 12349020 . . . . . . 12349080 . . . . . . 12349085 . . . . . . 12349090 . . . . . . 12349095 . . . . . . 12351002 . . . . . . . 3551022 . . . . . . . 3553002 . . . . . . . 9653004 . . . . . . . 9653006 . . . . . . . 9653008 . . . . . . . 9653010 . . . . . . . 9653012 . . . . . . . 9653014 . . . . . . . 9653020 . . . . . . . 9653022 . . . . . . . 9653024 . . . . . . . 9653026 . . . . . . . 9653028 . . . . . . . 9653030 . . . . . . . 9653032 . . . . . . . 9653034 . . . . . . . 9653036 . . . . . . . 9653038 . . . . . . . 9653040 . . . . . . . 9653042 . . . . . . . 9653050 . . . . . . . 9653052 . . . . . . . 9653054 . . . . . . . 9653056 . . . . . . . 9653058 . . . . . . . 9653060 . . . . . . . 9653062 . . . . . . . 9653064 . . . . . . . 9653066 . . . . . . . 9653068 . . . . . . . 9653070 . . . . . . . 9653072 . . . . . . . 96
53074 . . . . . . . 9653076 . . . . . . . 9653078 . . . . . . . 9653090 . . . . . . . 9653092 . . . . . . . 9653094 . . . . . . . 9653096 . . . . . . . 9653098 . . . . . . . 9653100 . . . . . . . 9653102 . . . . . . . 9653104 . . . . . . . 9653106 . . . . . . . 9653108 . . . . . . . 9653110 . . . . . . . 9653112 . . . . . . . 9653114 . . . . . . . 9653116 . . . . . . . 9653118 . . . . . . . 9653120 . . . . . . . 9653122 . . . . . . . 9653124 . . . . . . . 9653126 . . . . . . . 9653140 . . . . . . . 9653142 . . . . . . . 9653144 . . . . . . . 9653146 . . . . . . . 9653148 . . . . . . . 9653150 . . . . . . . 9653152 . . . . . . . 9653154 . . . . . . . 9653156 . . . . . . . 9653158 . . . . . . . 9653160 . . . . . . . 9653162 . . . . . . . 9653164 . . . . . . . 9653166 . . . . . . . 9653168 . . . . . . . 9653170 . . . . . . . 9653172 . . . . . . . 9653174 . . . . . . . 9653176 . . . . . . . 9653178 . . . . . . . 9653180 . . . . . . . 9653182 . . . . . . . 9653184 . . . . . . . 9653186 . . . . . . . 9653200 . . . . . . . 9653202 . . . . . . . 9653204 . . . . . . . 9653206 . . . . . . . 9653208 . . . . . . . 9653210 . . . . . . . 9653212 . . . . . . . 9653214 . . . . . . . 9653216 . . . . . . . 9653218 . . . . . . . 9653220 . . . . . . . 9653222 . . . . . . . 9653224 . . . . . . . 9653226 . . . . . . . 9653228 . . . . . . . 9653230 . . . . . . . 9653232 . . . . . . . 9653234 . . . . . . . 9653236 . . . . . . . 9653238 . . . . . . . 9653240 . . . . . . . 9653242 . . . . . . . 9653244 . . . . . . . 9653246 . . . . . . . 9653248 . . . . . . . 9653250 . . . . . . . 9653252 . . . . . . . 9653254 . . . . . . . 9653256 . . . . . . . 9653300 . . . . . . . 9553302 . . . . . . . 9553304 . . . . . . . 9553306 . . . . . . . 9553308 . . . . . . . 9553310 . . . . . . . 9553402 . . . . . . . 9753404 . . . . . . . 9753406 . . . . . . . 9753408 . . . . . . . 9753410 . . . . . . . 9753412 . . . . . . . 9753414 . . . . . . . 9753430 . . . . . . . 9753432 . . . . . . . 9753434 . . . . . . . 9753436 . . . . . . . 9753438 . . . . . . . 9753440 . . . . . . . 9753442 . . . . . . . 9753444 . . . . . . . 9753446 . . . . . . . 9753448 . . . . . . . 97
53460 . . . . . . . 9753462 . . . . . . . 9753464 . . . . . . . 9753466 . . . . . . . 9753468 . . . . . . . 9753470 . . . . . . . 9753472 . . . . . . . 9753474 . . . . . . . 9753476 . . . . . . . 9753478 . . . . . . . 9753480 . . . . . . . 9753482 . . . . . . . 9753502 . . . . . . . 9753504 . . . . . . . 9753506 . . . . . . . 9753508 . . . . . . . 9753510 . . . . . . . 9753512 . . . . . . . 9753514 . . . . . . . 9753516 . . . . . . . 9753518 . . . . . . . 9753520 . . . . . . . 9753522 . . . . . . . 9753524 . . . . . . . 9753526 . . . . . . . 9753528 . . . . . . . 9753530 . . . . . . . 9753550 . . . . . . . 9753552 . . . . . . . 9753554 . . . . . . . 9753556 . . . . . . . 9753558 . . . . . . . 9753560 . . . . . . . 9753562 . . . . . . . 9753564 . . . . . . . 9753566 . . . . . . . 9753568 . . . . . . . 9753570 . . . . . . . 9753572 . . . . . . . 9753574 . . . . . . . 9753576 . . . . . . . 9753578 . . . . . . . 9753580 . . . . . . . 9753582 . . . . . . . 9753584 . . . . . . . 9753602 . . . . . . . 9753604 . . . . . . . 9753606 . . . . . . . 9753608 . . . . . . . 9753610 . . . . . . . 9753612 . . . . . . . 9753614 . . . . . . . 9753616 . . . . . . . 9753618 . . . . . . . 9753620 . . . . . . . 9753622 . . . . . . . 9753624 . . . . . . . 9753626 . . . . . . . 9753628 . . . . . . . 9753630 . . . . . . . 9753632 . . . . . . . 9753634 . . . . . . . 9753636 . . . . . . . 9753638 . . . . . . . 9753640 . . . . . . . 9753642 . . . . . . . 9753644 . . . . . . . 9753646 . . . . . . . 9753700 . . . . . . . 9553702 . . . . . . . 9553704 . . . . . . . 9553706 . . . . . . . 9553708 . . . . . . . 9553710 . . . . . . . 9554006 . . . . . . 10454008 . . . . . . 10454010 . . . . . . 10454012 . . . . . . 10454014 . . . . . . 10454016 . . . . . . 10454018 . . . . . . 10454020 . . . . . . 10454022 . . . . . . 10454024 . . . . . . 10454026 . . . . . . 10454028 . . . . . . 10454030 . . . . . . 10454032 . . . . . . 10454034 . . . . . . 10454036 . . . . . . 10554038 . . . . . . 10554040 . . . . . . 10554042 . . . . . . 10554044 . . . . . . 10554046 . . . . . . 10554048 . . . . . . 10554050 . . . . . . 10554052 . . . . . . 105
54054 . . . . . . 10554056 . . . . . . 10554058 . . . . . . 10554060 . . . . . . 10554062 . . . . . . 10554064 . . . . . . 10554066 . . . . . . 10554068 . . . . . . 10554070 . . . . . . 10554072 . . . . . . 10554074 . . . . . . 10554076 . . . . . . 10554078 . . . . . . 10554100 . . . . . . 10054102 . . . . . . 10054104 . . . . . . 10054106 . . . . . . 10054108 . . . . . . 10054110 . . . . . . 10054112 . . . . . . 10054114 . . . . . . 10054116 . . . . . . 10054118 . . . . . . 10054120 . . . . . . 10054122 . . . . . . 10054124 . . . . . . 10054126 . . . . . . 10054128 . . . . . . 10054130 . . . . . . 10054132 . . . . . . 10054134 . . . . . . 10054136 . . . . . . 10054200 . . . . . . 10154202 . . . . . . 10154204 . . . . . . 10154206 . . . . . . 10154208 . . . . . . 10154210 . . . . . . 10154212 . . . . . . 10154214 . . . . . . 10154216 . . . . . . 10154218 . . . . . . 10154220 . . . . . . 10154222 . . . . . . 10154224 . . . . . . 10154226 . . . . . . 10154270 . . . . . . 10054271 . . . . . . 10054272 . . . . . . 10054273 . . . . . . 10054274 . . . . . . 10054275 . . . . . . 10054280 . . . . . . 10054281 . . . . . . 10054282 . . . . . . 10054283 . . . . . . 10054284 . . . . . . 10054285 . . . . . . 10054290 . . . . . . 10054291 . . . . . . 10054292 . . . . . . 10054293 . . . . . . 10054294 . . . . . . 10054295 . . . . . . 10054306 . . . . . . 10654308 . . . . . . 10654310 . . . . . . 10654312 . . . . . . 10654314 . . . . . . 10654316 . . . . . . 10654318 . . . . . . 10654320 . . . . . . 10654322 . . . . . . 10654324 . . . . . . 10654326 . . . . . . 10654328 . . . . . . 10654330 . . . . . . 10654332 . . . . . . 10754334 . . . . . . 10754336 . . . . . . 10754338 . . . . . . 10754340 . . . . . . 10754342 . . . . . . 10754344 . . . . . . 10754346 . . . . . . 10754348 . . . . . . 10754350 . . . . . . 10754352 . . . . . . 10754354 . . . . . . 10754356 . . . . . . 10754358 . . . . . . 10754360 . . . . . . 10754362 . . . . . . 10754364 . . . . . . 10754366 . . . . . . 10754368 . . . . . . 10754370 . . . . . . 10754372 . . . . . . 107
54402 . . . . . . 10254404 . . . . . . 10254406 . . . . . . 10254408 . . . . . . 10254410 . . . . . . 10255400 . . . . . . 10855401 . . . . . . 10855402 . . . . . . 10862002 . . . . . . . 8762004 . . . . . . . 8762006 . . . . . . . 8762008 . . . . . . . 8762010 . . . . . . . 8662012 . . . . . . . 8662014 . . . . . . . 8662020 . . . . . . . 8662030 . . . . . . . 8770010 . . . . . . 17270020 . . . . . . 17270030 . . . . . . 17270040 . . . . . . 17270050 . . . . . . 17270060 . . . . . . 17270070 . . . . . . 17270080 . . . . . . 17270090 . . . . . . 17270100 . . . . . . 17270110 . . . . . . 17270120 . . . . . . 17270220 . . . . . . 17370230 . . . . . . 17370250 . . . . . . 17370290 . . . . . . 17370300 . . . . . . 17370503 . . . . . . 17470514 . . . . . . 17470515 . . . . . . 17470518 . . . . . . 17470521 . . . . . . 17470524 . . . . . . 17470527 . . . . . . 17470530 . . . . . . 17470533 . . . . . . 17470536 . . . . . . 17470542 . . . . . . 17470545 . . . . . . 17470548 . . . . . . 17470551 . . . . . . 17470554 . . . . . . 17470557 . . . . . . 17470560 . . . . . . 17470563 . . . . . . 17470580 . . . . . . 17470583 . . . . . . 17470586 . . . . . . 17470589 . . . . . . 17470592 . . . . . . 17470595 . . . . . . 17470598 . . . . . . 17470601 . . . . . . 17470604 . . . . . . 17470607 . . . . . . 17470610 . . . . . . 17470613 . . . . . . 17470616 . . . . . . 17470619 . . . . . . 17470622 . . . . . . 17470625 . . . . . . 17470628 . . . . . . 17470650 . . . . . . 17470653 . . . . . . 17470656 . . . . . . 17470659 . . . . . . 17470670 . . . . . . 17470675 . . . . . . 17470678 . . . . . . 17470680 . . . . . . 17470682 . . . . . . 17470700 . . . . . . 17570702 . . . . . . 17570704 . . . . . . 17570706 . . . . . . 17570708 . . . . . . 17570710 . . . . . . 17570712 . . . . . . 17570714 . . . . . . 17570716 . . . . . . 17570718 . . . . . . 17570720 . . . . . . 17570722 . . . . . . 17570724 . . . . . . 17570726 . . . . . . 17570728 . . . . . . 17570730 . . . . . . 17570732 . . . . . . 17570734 . . . . . . 17570736 . . . . . . 17570738 . . . . . . 175
70740 . . . . . . 17570742 . . . . . . 17570744 . . . . . . 17570746 . . . . . . 17570747 . . . . . . 17570748 . . . . . . 17570750 . . . . . . 17570752 . . . . . . 17570754 . . . . . . 17570756 . . . . . . 17570758 . . . . . . 17570760 . . . . . . 17570762 . . . . . . 17570763 . . . . . . 17570764 . . . . . . 17570766 . . . . . . 17570768 . . . . . . 17570770 . . . . . . 17570772 . . . . . . 17570774 . . . . . . 17570776 . . . . . . 17570778 . . . . . . 17570780 . . . . . . 17570782 . . . . . . 17570784 . . . . . . 17570786 . . . . . . 17570788 . . . . . . 17570790 . . . . . . 17570792 . . . . . . 17570794 . . . . . . 17570796 . . . . . . 17570798 . . . . . . 17570800 . . . . . . 17570802 . . . . . . 17570804 . . . . . . 17570806 . . . . . . 17570808 . . . . . . 17570810 . . . . . . 17570812 . . . . . . 17570814 . . . . . . 17570816 . . . . . . 17570818 . . . . . . 17571002 . . . . . . 17571004 . . . . . . 17571006 . . . . . . 17571008 . . . . . . 17571010 . . . . . . 17571012 . . . . . . 17571014 . . . . . . 17571016 . . . . . . 17573010 . . . . . . 17173020 . . . . . . 17173030 . . . . . . 17173040 . . . . . . 17173050 . . . . . . 17173060 . . . . . . 17173070 . . . . . . 17173080 . . . . . . 17173090 . . . . . . 17173110 . . . . . . 17173120 . . . . . . 17173130 . . . . . . 17173140 . . . . . . 17173150 . . . . . . 17173200 . . . . . . 17573205 . . . . . . 17573210 . . . . . . 17573220 . . . . . . 17573250 . . . . . . 17573260 . . . . . . 17573270 . . . . . . 17573290 . . . . . . 17573500 . . . . . . 17273510 . . . . . . 17273520 . . . . . . 17273530 . . . . . . 17273540 . . . . . . 17273550 . . . . . . 17273560 . . . . . . 17273570 . . . . . . 17273580 . . . . . . 17273590 . . . . . . 17273600 . . . . . . 17273610 . . . . . . 17273700 . . . . . . 17373710 . . . . . . 17373750 . . . . . . 17373760 . . . . . . 17373770 . . . . . . 17373790 . . . . . . 17373800 . . . . . . 17373810 . . . . . . 17373840 . . . . . . 17374040 . . . . . . 17574041 . . . . . . 17574042 . . . . . . 17574043 . . . . . . 17574220 . . . . . . 162
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74554 . . . . . . 16474556 . . . . . . 16474557 . . . . . . 16474558 . . . . . . 16474562 . . . . . . 16474564 . . . . . . 16474566 . . . . . . 16474568 . . . . . . 16474570 . . . . . . 16474572 . . . . . . 16474574 . . . . . . 16474576 . . . . . . 16474578 . . . . . . 16474580 . . . . . . 16474582 . . . . . . 16474583 . . . . . . 16474584 . . . . . . 16474585 . . . . . . 16474586 . . . . . . 16474587 . . . . . . 16474588 . . . . . . 16474589 . . . . . . 16474590 . . . . . . 16474592 . . . . . . 16474594 . . . . . . 16474596 . . . . . . 16474598 . . . . . . 16474600 . . . . . . 16574602 . . . . . . 16574604 . . . . . . 16574606 . . . . . . 16574608 . . . . . . 16574610 . . . . . . 16574611 . . . . . . 16574612 . . . . . . 16574613 . . . . . . 16574614 . . . . . . 16574615 . . . . . . 16574616 . . . . . . 16574617 . . . . . . 16574618 . . . . . . 16574620 . . . . . . 16574621 . . . . . . 16574622 . . . . . . 16574623 . . . . . . 16574624 . . . . . . 16574625 . . . . . . 16574626 . . . . . . 16574627 . . . . . . 16574628 . . . . . . 16574708 . . . . . . 16274722 . . . . . . 16374724 . . . . . . 16374726 . . . . . . 16375010 . . . . . . 16775030 . . . . . . 16775050 . . . . . . 16775070 . . . . . . 16775110 . . . . . . 16775130 . . . . . . 16775150 . . . . . . 16775160 . . . . . . 16775170 . . . . . . 16775180 . . . . . . 16775190 . . . . . . 16775200 . . . . . . 16775210 . . . . . . 16775215 . . . . . . 16775220 . . . . . . 16775225 . . . . . . 16775230 . . . . . . 16775235 . . . . . . 16775240 . . . . . . 16775245 . . . . . . 16775300 . . . . . . 16775350 . . . . . . 16776020 . . . . . . 16776040 . . . . . . 16776080 . . . . . . 16776090 . . . . . . 16776100 . . . . . . 16776110 . . . . . . 16776120 . . . . . . 16776140 . . . . . . 16777100 . . . . . . 17077110 . . . . . . 17077120 . . . . . . 17077160 . . . . . . 17077170 . . . . . . 17077180 . . . . . . 170
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