©2013 navistar, inc. dt full service 2010.pdf · ckp & cmp pos sensor breakout tee 54 ztse4948...
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®
Full Service Tool Guide
©2013 Navistar, Inc.2701 Navistar Drive, Lisle, IL 60532.
All rights reserved.
No part of this publication may be duplicatedor stored in an information retrieval systemwithout the express written permission of
Navistar, Inc.
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MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.
Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer
1 Ztse4834 retarder control breakout tee
2 Ztse4831 bcs breakout tee
3 Ztse4830 map/Iat2 breakout tee
4 Ztse4828 cmp, cKp & FpcV breakout tee
5 Ztse4816 tester, Ipr plug
6 Ztse4800 ultrasonic leak Detector
7 Ztse4796 coolant and battery refractometer
8 Ztse4793 8-pin uVc breakout tee
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MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.
Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer
9 Ztse4850 cable, High press Fuel system
10 Ztse4602 temp sensor breakout Harness
11 Ztse4596 relay breakout Harness
12 Ztse4594 Icp system test adapter
13 Ztse4583 Fuel Inlet restriction adapter
14 Ztse4559 magnetic covers- cylinder. Head
15 Ztse4526 Fuel/oil pressure test coupler
16 Ztse4518 crank rear Wear sleeve remover
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MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.
Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer
17 Ztse4735a els & V8 eGr breakout tee
18 Ztse4725 socket, High pressure rail Injector
19 Ztse4692 Fuel test Fitting
20 Ztse4681 Fuel pressure Gauge
21 Ztse4674 ecm relay breakout tee
22 Ztse4672 sleeve protrusion Hold Down clamp
23 Ztse4671 tap m15X2.0
24 Ztse4666 Ipr socket
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MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.
Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer
25 Ztse4660 Injector oil Inlet plugs (6)
26 Ztse4657 Fuel pressure test Kit
27 Ztse4655 Icp test Kit
28 Ztse4654 plates, oil cooler test
29 Ztse4653 pin, piston Groove Gauge
30 Ztse4648 Water supply press test adapter
31 Ztse4647 thermostat opening pressure test adapter
32 Ztse4643 Injector sleeve remover
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MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.
Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer
33 Ztse4642 Injector sleeve Installer
34 Ztse6072 engine rotation tool
35 Ztse6055 Handles universal Driver
36 Ztse6054 rear crank seal adapter ring
37 Ztse6048 exhaust seal ring Installation Kit pHoto Not aVaIlable
38 Ztse6030 Installer, Fey ring
39 Ztse6027 aftertreatment Fuel pressure (aFtFp) sensor
40 Ztse6025 IaH breakout tee
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MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.
Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer
41 Ztse6023 electric Fuel pump breakout tee
42 Ztse6021 aFs Valve breakout tee
43 Ztse6020 24 pin Ip breakout tee
44 Ztse6009 Hose, Fuel Inlet adapter
45 Ztse6002 WIF breakout tee
46 Ztse4997 Installer, eGr tube seal
47 Ztse4993 Harness mat breakout
48 Ztse4960 maF sensor breakout tee
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MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.
Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer
49 Ztse4955 pins, Gasket alignment
50 Ztse4954 pressure Gauge With test Fitting
51 Ztse4952 Icp/bcp/bsV breakout tee
52 Ztse4951 cKp & cmp pos sensor breakout tee
53 Ztse4950 cKp & cmp pos sensor breakout tee
54 Ztse4948 eGr breakout tee
55 Ztse4946 switch, exhaust manifold temp
56 Ztse4945 pins, eGr Guide
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MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.
Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer
57 Ztse4943 turbo pipe seal remover and Installer
58 Ztse4942 bracket, turbo lifting
59 Ztse4941 puller, eGr Valve (2010 I6)
60 Ztse4939 plate, engine oil cooler test
61 Ztse4937 Kit, cac block off
62 Ztse4908 eIm power relay breakout tee
63 Ztse4896 Wrench, 17mm Flare Nut ext
64 Ztse4498 3 banana plug Harness
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MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.
Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer
65 Ztse4497 500 ohm resistor Jumper Harness
66 Ztse4485a cable, aps/IVs breakout
67 Ztse4484 Ipr/VGt actuator breakout tee
68 Ztse4481 cylinder Head bolt Gauge
69 Ztse4458a 9 pin plug Injector test Harness
70 Ztse4435c Kit, Int. elec. eng. terminal test
71 Ztse4411 cam Gear puller
72 Ztse4409 pressure test Kit
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MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.
Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer
73 Ztse4396 piston ring compressor
74 Ztse4386 critical metric taps
75 Ztse4357 Fluke DVom universal
76 Ztse4347 cable, Navistar Icp sensor
77 Ztse4210a metric thread pitch Gauge
78 Ztse4039 crankcase breather tool
79 Ztse3004b crank Front oil seal Installer
80 Ztse2536 cylinder sleeve puller
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MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.
Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer
81 Ztse2499 Hand operated Vacuum pump tester
82 Ztse2217a Water manometer - Kit
83 tXt1268701 medium Duty Harness repair Kit update
84 NQ692003b pocketmaxx (Dealer Kit) pHoto Not aVaIlable
85 NQ125032 NetIQ usb-link pHoto Not aVaIlable
86 Kl5007NaV coolant management system
87 Kl20030NaV eGr leak Detection Kit
88 K020529 bendix Data link monitoring unit
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MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.
Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer
89 cF53 eZ tech pHoto Not aVaIlable
90 77066-NaV Hickok break-out tee builder and pin-out tool
pHoto Not aVaIlable
91 15-637-01 clean Fuel source tool
92 12-801-02 ecm programming station pHoto Not aVaIlable
93 12-801-01 ecm programming station pHoto Not aVaIlable
94 12-800-02 Ipr breakout tee pHoto Not aVaIlable
95 12-800-01 Ipr socket
96 12-452-01 leak Detection pump tool pHoto Not aVaIlable
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MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.
Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer
97 12-342-01 Injector cup removal tool pHoto Not aVaIlable
98
00-01085-00 2007 maxxForce 5, 7, Dt, 9 and 10. also applicable to 2010 maxxForce Dt, 9 and 10.
99 00-00956-08 180–pin breakout box pHoto Not aVaIlable
Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer
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MaxxForce® MxF DT Full Service 2010 • © 2013 Navistar, Inc. all rights reserved. all marks are trademarks of their respective owners.
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aUDIT PerForMeD BY:________________________________________ DaTe coMPLeTeD:___/___/_________