2014 - scs secondary refrigeration

28
SECONDARY REFRIGERATION FROM STORAGE CONTROL SYSTEMS

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Page 1: 2014 - SCS Secondary Refrigeration

SECONDARY REFRIGERATION

FROM STORAGE CONTROL SYSTEMS

Page 2: 2014 - SCS Secondary Refrigeration

NONTOXIC.

NO PRODUCT LOSS WITH CATASTROPHIC FAILURE

Page 3: 2014 - SCS Secondary Refrigeration

SIMPLE.

Packaged System Includes Compressors, Condensers, Circulation Pump & Controls

Page 4: 2014 - SCS Secondary Refrigeration

SAFE.

LOW PRESSURE LIQUID SYSTEM WITH FOOD-SAFE FLUID

Page 5: 2014 - SCS Secondary Refrigeration

COMPRESSOR R404a CHARGELESS THAN 20 LB PER CIRCUIT

LOW LEAK LIABILITY.

Page 6: 2014 - SCS Secondary Refrigeration

FRUIT QUALITY

LOW TD (∆T) = HIGHER HUMIDITY = LESS SHRINK

Page 7: 2014 - SCS Secondary Refrigeration

As low as

0.491 kWh(appx. $0.05)

Per BushelPer BushelPer BushelPer Bushel7 Months on 380,000 bu. (starting)7 Months on 380,000 bu. (starting)7 Months on 380,000 bu. (starting)7 Months on 380,000 bu. (starting)280,000 bu. remaining in month 7280,000 bu. remaining in month 7280,000 bu. remaining in month 7280,000 bu. remaining in month 7

Page 8: 2014 - SCS Secondary Refrigeration

PRIMARY (DX) REFRIGERATION SYSTEMS

SECONDARY REFRIGERATION SYSTEMS

100% Refrigerant Charge from Compressors to Condensers to

Evaporators

Very Small Refrigerant Charge – Chilled HYCOOL Pumped to Room Coils

Page 9: 2014 - SCS Secondary Refrigeration

PRIMARY (DX) REFRIGERATION SYSTEMS

� The primary refrigerant (NH3, R404A, R22, etc) is sent

to all zones and fills the entire system at high pressure.

� Refrigerant changes state (liquid to vapor) in the

room/zone evaporators.

SECONDARY REFRIGERATION SYSTEMS

� The primary refrigerant is confined to the chiller,

utilizing a very small charge of refrigerant.

� A secondary fluid is chilled and pumped to each zone

at a much lower pressure.

Page 10: 2014 - SCS Secondary Refrigeration

THE KEY INGREDIENT

� Excellent thermodynamic

properties

� Low Viscosity vs. Glycol

0

2

4

6

8

10

12

Glycol - 50% Hycool 30

Viscosity @ 20°F (cP)

Page 11: 2014 - SCS Secondary Refrigeration

HYCOOLTurbulent

Propylene GlycolLaminar

Comparison Between HYCOOL and Propylene Glycol

Above left & right: Comparison between fluid velocity through a 180° bend in pipework (in fluid cooler). Note: HYCOOL remains turbulent throughout the entire bend and fluid velocity stays above 0.87 m/s. Propylene Glycol drops as low as 0.57 m/s and has a much lower average velocity.

Right: Pumping power required to move Glycol vs. HYCOOL

Page 12: 2014 - SCS Secondary Refrigeration

George Fisher +GF+ Pipework

+GF+ COOL-FIT Piping System

Page 13: 2014 - SCS Secondary Refrigeration

� PROVEN IN EUROPE FOR 10+ YEARS

� Full-circle Simplicity

� NO plant/compressor room required!

� LOW MAINTENANCE

◦ Air Cooled – No Cooling Tower

◦ No Water Treatment

◦ No Trapped Oil in Coils

◦ Simplified Refrigeration Circuit – Fully Contained in Chiller

Page 14: 2014 - SCS Secondary Refrigeration

PACKAGED LIQUID CHILLERS PROVIDE:� Factory built pre-commissioned chillers

� Factory built-in control panels and hydronics.

� Less pipe work and materials.

� Engineered to be compatible with Hycool

� Only power supply and simple flow and return pipes needed

� Low pressure < 3 bar circulating fluids throughout entire refrigeration system: plant area to cold

rooms.

High-Efficiency Hydrocarbon Refrigerants� Frigadon chillers are now available with the R1270 natural refrigerant with ZERO GWP

� Use of this refrigerant can increase compressor Coefficient of Performance (COP) by 10%

� Requires a smaller charge in the refrigeration circuit

Page 15: 2014 - SCS Secondary Refrigeration

Up to 28’-10” (8.8m) long

BLOW THROUGH COILS FOR CA

Page 16: 2014 - SCS Secondary Refrigeration

Room Coil Selection

SIZING FLUID COOLERS

� Manageable coil temperature

� Low TD across coil

� Wide coils with smaller fans

� Minimize short-circuiting using

baffles around coils

� High Air-Flow Per Bushel

Page 17: 2014 - SCS Secondary Refrigeration
Page 18: 2014 - SCS Secondary Refrigeration

2012 Stainless Steel Edition

Page 19: 2014 - SCS Secondary Refrigeration

CONTROL PANELS� Energy Management System can control refrigeration, lighting, ventilation, and more.

� Demand-limiting by disabling chiller circuits and limiting rooms cooling.

� Intelligent refrigeration control to minimize energy use while emphasizing product quality.

� Real-time Energy Data identifies voltage, current, power, and demand instantly, rather than waiting for the

electric bill to come. Identify power-saving strategies instantly.

� Combined with chillers, KILOWATCH allows new efficient methods of cooling and defrosting

Page 20: 2014 - SCS Secondary Refrigeration

KILOWATCH™ Energy Management System

� Once pulldown is finished, fans no longer run 100% of the time

� Fans run 100% during cooling, then shut down.

� <50% of fans start periodically to “stir” the air

� DYNAMIC STIRRING uses temperature probes throughout the room to identify

temperature differences from areas in the room.

Page 21: 2014 - SCS Secondary Refrigeration

� Color touchscreen – Easy-to-use interface

� REALTIME Energy Usage Data

� Ethernet connectivity – control anywhere in the world

from a Mac, PC or Smartphone

� Daily email status reports with all O2/CO2

� Alarm notifications to smartphone

� Export-Certified Temperature Logging Built-in

Page 22: 2014 - SCS Secondary Refrigeration

CHRIST BROTHERS ORCHARD Jeff Crist

Page 23: 2014 - SCS Secondary Refrigeration

2013 West Coast Projects Auvil Fruit, OTFC-Winfield

Page 24: 2014 - SCS Secondary Refrigeration

LAKE BREEZE FRUIT FARMS Bob Debadts

Page 25: 2014 - SCS Secondary Refrigeration

BLUE HILLS ORCHARDS Eric Henry

Page 26: 2014 - SCS Secondary Refrigeration

GUNNISON ORCHARDS Hugh Gunnison 518-597-9222

Page 27: 2014 - SCS Secondary Refrigeration

DRESSEL FARMS 2010� Michigan Panel Trio Style Building

� Four CA Rooms

� SCS CA Equipment

� Frigadon Chiller

DRESSEL FARMS

� Rod Dressel 845 255-0693

PANEL, LLC

MICHIGAN

Page 28: 2014 - SCS Secondary Refrigeration