Upload File

2015 worldwide survey of subsea processing

1
MARCH 2015 2015 WORLDWIDE SURVEY OF SUBSEA PROCESSING: SEPARATION, COMPRESSION, AND PUMPING SYSTEMS STATUS OF THE TECHNOLOGY Larry Forster, Thiago Mesquita Paes, RJ Baker, Richard Voight, Spiridon Ionescu, John Allen, Megan Grund, and Dwayne Duke of INTECSEA, E. Kurt Albaugh of Repsol E & P USA, and David Davis of Offshore Magazine Poster Assembled By: Chris Jones of XenonGroupDesign.com Conceptual Power Images by: Sid Aguirre of C-Ray Media E-Mail Comments, Corrections or Additions to: [email protected] M A G A Z I N E Offshore Magazine 1455 West Loop South, Suite 400 Houston, TX 77027 USA Tel: 713-621-9720 www.offshore-mag.com INTECSEA, Inc. 15600 JFK Boulevard, Ninth Floor Houston, TX 77032 USA Tel: 281-987-0800 www.intecsea.com GRAPH 1 – GVF vs. DIFFERENTIAL PRESSURE - OPERATIONAL AND CONCEPTUAL CAPABILITIES 250 200 150 100 50 0 bar 3,625 300 4,400 2,900 2,175 1,450 725 0 psi SPP - Single Phase Pump (Centrifugal) TSP - Twin Screw Pump WGC - Wet Gas Compression DGC - Dry Gas Compression HSP - Hydraulic Submersible Pump Differential Pressure (Bar/psi) GVF (%) Semi- & Helico-axial Standard Helico-Axial 350 5,100 Hybrid HSP SPP (Centrifugal) TSP WGC DGC TSP 100 0 10 20 30 40 50 60 70 80 90 0% 20% 40% 60% 80% 100% 0 100 200 300 400 GRAPH 2 – HIGH LEVEL COMPARISON OF SUBSEA BOOSTING OPTIONS Pump Types GVF Range (Approximate) Pressure Differential (Bar) SPP (CENTRIFUGAL) HYBRID (CENTRIFUGAL/ HELICO-AXIAL) MUDLINE ESP MUDLINE HSP SEMI- & HELICO-AXIAL TWIN SCREW Notes: 1. Combination of parameter values shown above is not feasible. 2. There are a number of other parameters/factors that need to be considered for any pump selection 3. Base upon recent updates from Flowserve’s new SS boosting pumping system test results. 125 100% 175 (Note 3) 200 (Note 2) 95% 75% COURTESY OF COURTESY OF TABLE 2 – PUMP TYPES & APPLICATIONS TYPE CONFIG. APPLICABILITY FOR SUBSEA BOOSTING CENTRIFUGAL HORIZONTAL OR VERTICAL H Highest differential pressure capability among pump types. H Handles low Gas Volume Fraction (GVF) < 15% at suction conditions. HYBRID (CENTRIFUGAL & HELICO-AXIAL) VERTICAL H Combination of helico-axial and centrifugal impeller stages. H Primary application is for use downstream of separator or in low GOR applications where GVF is consistently < 38% at suction conditions. MUDLINE ESP HORIZONTAL OR VERTICAL H Widely deployed technology used for boosting in wells, caissons, flowline risers, and mudline horizontal boosting applications. H Applicable for conditions of GVF < 75% (continuous) and for improved flow assurance. MUDLINE HSP HORIZONTAL OR VERTICAL H Compact hydraulic drive boosting pump for wells, caissons & mudline applications. H Applicable for conditions of GVF < 75% (continuous) and for improved flow assurance. SEMI- & HELICO-AXIAL VERTICAL H Applicable for higher GVF boosting applications - typical range of 30-100% GVF at suction conditions. H Moderate particulate tolerance. TWIN SCREW HORIZONTAL OR VERTICAL H Good for handling high GVF - up to 98% GVF at suction conditions. H Preferred technology for high viscosity fluids. SUBSEA BOOSTING PUMP TYPES Fig. 1: Vertically Confgured Centrifugal Single Phase Pump & Motor Diagram Fig.3: OneSubsea Hybrid Pump HYBRID: OneSubsea’s hybrid pump was developed and qualifed for the Pazfor subsea separation and boosting project. It comprises a combination of lower helico-axial stages and upper centrifugal stages on the same shaft. This confguration tolerates moderate gas fraction and generates high differential head to allow a wide operating envelope. CENTRIFUGAL PUMPS (For GVF < 15%) HYBRID PUMPS (For GVF < 38%) HELICO-AXIAL PUMPS (For GVF < 95%) TWIN SCREW PUMPS (For GVF < 98%) Courtesy of OneSubsea Fig.7: OneSubsea Helico-Axial Pump HELICO-AXIAL: OneSubsea’s multiphase pump stages in a vertical confguration. Recent testing and successful qualifcation work, in the HiBoost MPP Joint Industry Project, have greatly increased differential head capability (see Graph 2 for details). Semi-Axial Pumps are applicable to GVF up to 100%. HSPs can be confgured as a downhole pump with the power pressure pump residing on a platform or on the seabed. The downhole pump can also be vertically confgured in a seabed caisson for boosting and separation purposes. Fig. 6: Vertically Confgured Helico-Axial Pump & Motor Diagram Figs. 6 & 7: Courtesy of OneSubsea Fig. 9: Vertically Confg- ured SMPC Series 4 Twin Screw Pump & Motor Courtesy of ITT Bornemann Fig. 8: Twin Screw Pump Cross Section Diagram Courtesy of Leistritz Fig 11: Vertically Confgured SMPC Series 4 Twin Screw Pump & Motor Courtesy of ITT Bornemann Courtesy of ITT Bornemann Fig. 10: ITT Bornemann Twin Screw Cross Section Diagram Fig. 12: Flowserve Horizontally Confgured Twin Screw Pump & Motor Concept Courtesy of Flowserve Fig. 2: Vertically Confgured Hybrid Pump & Motor Diagram Figs. 2 & 3: Courtesy of OneSubsea Fig. 4: Diagram of Vertically Confgured Gas Handling ESP in a Seabed Caisson Fig. 5: Diagram of HSP Principle of Operation ESP PUMPS (For GVF < 75%) HSP PUMPS (For GVF < 75%) Courtesy of Schlumberger Courtesy of ClydeUnion Pumps (SPX) ESPs can be installed in a caisson to gather and boost fow from multiple wells. CHART 1 – SUBSEA SUPPLIER MATRIX (As of Feb., 2015) SUBSEA PROCESSING SUBSEA BOOSTING AKER SOLUTIONS akersolutions.com FMC TECHNOLOGIES (6) fmctechnologies.com GE ge.com FLOWSERVE flowserve.com ITT BORNEMANN bornemann.com PUMP SYSTEM PACKAGERS ELECTRIC MOTOR MANUFACTURERS ONESUBSEA (8) onesubsea.com SCHLUMBERGER slb.com ONESUBSEA (8) onesubsea.com ClydeUnion (SPX) spx.com ONESUBSEA (8) onesubsea.com AKER SOLUTIONS akersolutions.com GE ge.com FLOWSERVE flowserve.com CURTISS WRIGHT curtisswright.com LOHER (2) automation.siemens.com HAYWARD TYLER haywardtyler.com AKER SOLUTIONS akersolutions.com DUCO technip.com JDR jdrcables.com DRAKA draka.com OCEANEERING oceaneering.com NEXANS nexans.com PARKER parker.com ABB abb.com FURUKAWA Furukawa.co.jp MITSUBISHI mitsubishielectric.com BICC BERCA biccberca.com OKONITE okonite.com NKT nktcables.com SUMITOMO global-sei.com BRUGG bruggcables.com HITACHI hitachi.com ALCATEL alcatel-lucent.com NEXANS nexans.com PRYSMIAN prysmiangroup.com ABB abb.com GE ge.com ONESUBSEA (8) onesubsea.com BAKER HUGHES bakerhughes.com SCHNEIDER ELECTRIC schneider-electric.com AKER SOLUTIONS akersolutions.com BAKER HUGHES bakerhughes.com PUMP MANUFACTURERS AKER SOLUTIONS akersolutions.com FMC TECHNOLOGIES fmctechnologies.com GE ge.com BAKER HUGHES bakerhughes.com ONESUBSEA (8) onesubsea.com SUBSEA SEAWATER TREATMENT & INJECTION (3) ASCOM (7) ascomseparation.com AKER SOLUTIONS akersolutions.com SUBSEA SEPARATION SYSTEMS AKER SOLUTIONS akersolutions.com GE ge.com ONESUBSEA (8) onesubsea.com XXXXXXXXX XXXXXXXXX DRESSER RAND dresser-rand.com GE ge.com MAN Diesel & Turbo mandieselturbo.com ONESUBSEA (8) onesubsea.com SIEMENS INDUSTRIAL TURBO MACHINERY turbomachinerysolutions.com UMBILICALS ALSTOM alstom.com XXXXX BENNEX (4) energy.siemens.com DEUTSCH (5) te.com GE ge.com SEACON seaconworldwide.com SIEMENS energy.siemens.com TELEDYNE ODI odi.com DIAMOULD (10) diamould.com HV CONNECTORS BENESTAD (9) benestad.com DIAMOULD (10) diamould.com SIEMENS energy.siemens.com DEUTSCH (5) te.com TELEDYNE ODI odi.com TELEDYNE D.G.O’BRIEN dgo.com PENETRATORS AKER SOLUTIONS akersolutions.com GE ge.com GE ge.com ALPHA THAMES alpha-thames.co.uk AKER SOLUTIONS akersolutions.com BAKER HUGHES bakerhughes.com SIEMENS energy.siemens.com ASDS/VSDS, X-FORMERS & SWITCHGEAR POWER CABLES HV & AC/DC POWER CONTROL SYSTEMS TESTING FACILITIES FMC TECHNOLOGIES/ SULZER (6) fmctechnologies.com sulzer.com FMC TECHNOLOGIES/ SULZER (6) fmctechnologies.com sulzer.com AKER SOLUTIONS/ BAKER HUGHES (1) akersolutions.com bakerhughes.com GE ge.com SAIPEM saipem.com ONESUBSEA (8) onesubsea.com SEABOX sea-box.no NSW nsw.com FLOWSERVE flowserve.com FMC TECHNOLOGIES fmctechnologies.com GE ge.com ONESUBSEA onesubsea.com PROLAB (11) prolabnl.com STATOIL: P-LAB & K-LAB (Norway) PETROBRAS ATALAIA LAB (Brazil) SHELL GASMER (Houston, TX) SOUTHWEST RESEARCH INSTITUTE swri.org SULZER (6) sulzer.com ITT BORNEMANN (8) bornemann.com ITT BORNEMANN (8) bornemann.com LEISTRITZ leistritzcorp.com OTHER SUPPORTING SYSTEMS COMPRESSORS FMC TECHNOLOGIES fmctechnologies.com COMPRESSION SYSTEM PACKAGERS SUBSEA GAS COMPRESSION GE ge.com ONESUBSEA (8) onesubsea.com FMC Technologies fmctechnologies.com TWISTER BV twisterbv.com SAIPEM saipem.com SCHNEIDER ELECTRIC schneider-electric.com GE ge.com LEISTRITZ leistritzcorp.com FMC TECHNOLOGIES/ DIRECT DRIVE SYSTEMS fmctechnologies.com GE ge.com NAXYS naxys.no SMARTMOTOR smartmotor.no COURTESY OF NOTES: 1. Aker Solutions and Baker Hughes have formed a Subsea Production Alliance. 2. Loher is a Siemens company. 3. Subsea seawater injection refers to only those projects utilizing a subsea pump to inject seawater and does not include typical water injection using a pump on a topside facility. 4. Bennex is a Siemens company. 5. Deutsch is part of TE Connectivity. 6. FMC Technologies and Sulzer have formed a long-term and exclusive collaboration agreement. 7. ASCOM is a Sulzer company. 8. OneSubsea is a Cameron and Schlumberger joint venture Company. 9. Benestad is a Aker Solution company. 10. Diamould is a OneSubsea company. 11. PROLAB is a Sulzer company. Norwegian Sea Tordis (Separation, Boosting, WI) Troll C. Pilot (Separation, WI) Tyrihans (WI) Draugen (Boosting) Draugen - Expansion (Boosting) Aasgard (Compression) Gullfaks (Compression) DEMO 2000 (Compression) Ormen Lange (Compression) Troll (Compression) Peon (Compression) Vigdis (Boosting) Equatorial Guinea Topacio (Boosting) Ceiba FFD (Boosting) Ceiba C3+C4 (Boosting) North Sea Columba E. (WI) Brenda & Nicol (Boosting) Lyell (Boosting) Lyell Retrofit (Boosting) Machar/ETAP (Boosting) Highlander (Separation) Argyll (Separation) Mediterranean Montanazo & Lubina (Boosting) Prezioso (Boosting) Angola Pazflor (Sep., Boosting) CLOV (Boosting) GirRi (Girassol) (Boosting) Congo Azurite (Boosting) Moho Phase 1 BIS (Boosting) West of Shetlands Schiehallion (Boosting) Abu Dhabi Zakum (Separation) Barents Sea Shtokman (Compression) Snohvit (Compression) Espirito Santo Basin Jubarte - Phase 2 (Boosting) Golfinho (Boosting) Jubarte - Phase 1 (Boosting) Jubarte EWT (Boosting) Canapu (Separation) Atlanta (Boosting) Parque das Baleias (Boosting) Gulf of Mexico Perdido (Separation, Boosting) Navajo (Boosting) King (Boosting) Cascade & Chinook (Boosting) Jack and St. Malo (Boosting) Julia (Boosting) Stones (Boosting) Appomattox (Boosting) South China Sea Lufeng (Boosting) Campos Basin BC-10 - Phase 1 (Separation, Boosting) Espadarte (Field Trial) (Boosting) Barracuda (Boosting) Marimba (Separation, Boosting) Marlim SSAO - Pilot (Separation) Albacora L'Este (WI) Marlim (Boosting) Corvina (Separation, Boosting) BC-10 - Phase 2 (Separation, Boosting) Western Australia Mutineer/Exeter (Boosting) Vincent (Boosting) Installed & Currently Operating Installed & Not Currently Operating or In-Active Abandoned, Removed Awarded and in Manufacturing or Delivered Qualified/Testing Conceptual Project Canceled Project WORLDWIDE LOCATIONS FOR SUBSEA PUMPING, COMPRESSION, AND SEPARATION SYSTEMS (As of Feb., 2015) COURTESY OF POSTER COLOR CODE KEY The poster is divided into discrete sections and each section is marked by a background color. The colors denote the type of technology presented in the sections. This color code is carried throughout the poster. Below are the intuitive color code designations for each of the six themes. Subsea Boosting Subsea Separation Subsea Gas Compression Subsea Water Treatment & Injection Subsea Power Miscellaneous Information/Combination of Technologies 2P Two Phase 3P Three Phase AC Alternate Current AL Artifical Lift ALM Artifical Lift Manifold ASD Adjustable Speed Drive BPD Barrels per Day BOPD Barrels of Oil per Day BWPD Barrels of Water per Day CAPEX Capital Expenditures CB Circuit Breaker COSSP Configurable Subsea Separation & Pumping CSSP Centrifugal Subsea Submersible Pump CTCU Cable Traction Control Unit DMBS Deepwater Multiphase Boosting System ESP Electrical Submersible Pump FFD Full Field Development FPS Floating Production System FPSO Floating, Production, Storage, & Offloading GLCC Gas/Liquid Centrifugal Cyclonic GLR Gas Liquid Ratio GVF Gas Volume Fraction Hp Horsepower HSP Hydraulic Submersible Pump HV High Voltage IOR Improved (Increased) Oil Recovery kW Kilowatt LDDM Long Distance Delivery Management LDDS Long Distance Delivery System MPP Multiphase Pump MW Mega Watts NF Natural Flow OPEX Operational Expenditures O/W Oil and Water PCM Power Control Module PCDM Power and Communication Distribution Module PFD Process Flow Diagram PLET Pipeline End Termination PLIM Pipeline Inline Manifold PSIG Pipeline Simulation Interest Group PSUTA Pump Subsea Umbilical Termination Assembly PWRI Produced Water Reinjection ROV Remote Operated Vehicle RPM Revolutions per Minute RWI Raw Water Injection SCM Subsea Control Module SFB Seafloor Boosting SIORS Subsea Increased Oil Recovery System SMUBS Shell Multiphase Underwater Boost Station SPEED Subsea Power Electrical Equipment Distribution SPP Single Phase Pump SS Subsea SSBI Subsea Separation Boosting Injection SSP Subsea Processing SUBSIS Subsea Separation and Injection System SUTA Subsea Umbilical Termination Assembly TRL Technology Readiness Level TUTA Topside Umbilical Termination Assembly VASPS Vertical Annular Separation and Pumping System VSD Variable Speed Drive WD Water Depth WI Water Injection WI XT Water Injection Christmas Tree XT Christmas Tree COURTESY OF TABLE 6 – ACRONYMS & ABBREVIATIONS SUBSEA GAS COMPRESSION SYSTEMS Fig. 1: Ormen Lange Pilot with Aker Solutions UPS Module, Circuit Breaker Module, Compressor VSD Module, Pump VSD and Compressor Train Module Courtesy of Aker Solutions Fig. 2: OneSubsea Multiphase Compressor Delivery Units for Gullfaks Field Courtesy of OneSubsea Fig. 3: FMC Technologies Conceptual 2-Train Dry Gas Compression Station with Replaceable Modules Courtesy of FMC Technologies Fig. 8: Aker Solutions Aasgard Subsea Compression Train with 11.5 MW Compressor Module, Separator, Cooler and Pump Module Courtesy of Aker Solutions Courtesy of Aker Solutions Fig. 9: Aasgard SS Compression Support Structure in Transit to Field for Installation Fig. 7: GE BlueC Compressor Cross Section Courtesy of GE Fig. 4: MAN Diesel & Turbo SS Compressor Package for Aasgard Field Courtesy of MAN Diesel & Turbo Fig. 5: GE Conceptual Wet Gas Compression System with standardized modules Courtesy of GE Fig. 6: Transport of the OneSubea Multiphase Compressor Station for Gullfaks Field Courtesy of OneSubsea SUBSEA POWER CONDITIONING EQUIPMENT SUBSEA POWER CONNECTORS TYPES: WET-MATE AND DRY-MATE Note: The Siemens Subsea Power Grid is shown in Fig. 4, with the main building blocks in Figs. 5, 6, and 7. Fig. 2: Conceptual SS HV Circuit Breaker 60 VA Fig.11: GE Ormen Lange VSD for Compressor Fig.12: GE Ormen Lange VSD for Pump Fig. 8: GE 24 kV Switchgear Prototype Tested in Shallow Water Fig. 9: GE Conceptual 36 kV Distribu- tion Module, which includes Step-down Transformer, Switchgear with 4 Switches, and Wet Mateable Connectors Fig.10: GE Conceptual Subsea DC Distribution Module Courtesy of Schneider Electric Fig. 1: Ormen Lange Pilot SS Circuit Breaker Courtesy of Aker Solutions Courtesy of Siemens Courtesy of Siemens Figs. 8–10: Courtesy of GE Courtesy of GE Courtesy of GE Fig.14: Aker Solutions 6.6kV SS RotoConverter™ Low Frequency AC Prototype for Ultra-long Step-out Power Transmission Courtesy of Aker Solutions and SmartMotor Fig.13: Aker Solutions Aasgard Subsea Transformer Module Courtesy of Aker Solutions Fig. 6: Siemens Conceptual SS Variable Speed Drive Courtesy of Aker Solutions Fig. 3: Aker Solutions Ormen Lange Pilot Subsea Pump VSD Fig. 7: Siemens Conceptual SS Switchgear Fig. 1: Siemens SpecTRON 10 Wet-Mate Connectors (see Item #17) Courtesy of Siemens Fig. 2: Siemens SpecTRON 8 Wet-Mate Connectors (see Item #16) Courtesy of Siemens Fig. 4: Siemens ElecTRON Wet-Mate Connectors SUBSEA PROCESSING CONFIGURATIONS SUBSEA SEAWATER TREATMENT AND INJECTION Fig. 1: Aker Solutions’ LiquidBooster™ Subsea Raw Seawater Injection System (Photo: System for Statoil Tyrihans Subsea Raw Water Injection Project) Courtesy of Aker Solutions Courtesy of Aker Solutions Fig.3: OneSubsea Raw Seawater Injection System being installed for Columbia E Field Courtesy of OneSubsea Figs. 4 & 5: Total-Saipem-VWS Westgarth Conceptual and Tested Prototype SS Sulphate Removal Unit capable of treating 60 kbwpd Courtesy of SEABOX AS Fig. 6: Subsea Water Intake and Treatment (SWIT) Unit Capable of Treating 40 kbwpd Courtesy of GE Fig. 7: GE Conceptual Subsea Seawater Sulphate Removal System Courtesy of Saipem Fig. 2: Conceptual Illustration of Installation of Tyrihans Subsea Raw Seawater Injection (SRSWI) System SUBSEA SEPARATION SYSTEM TYPES: 1. GRAVITY SEPARATION SYSTEMS (Figs. 1–6) HORIZONTAL SEPARATOR - This type is more effcient for oil/water separation. An example is the orange colored horizontal separator for the Tordis Project shown in Fig. 1A and Fig. 1B above. VERTICAL SEPARATOR – This type is more effcient for gas/liquid separation. The liquid keeps a fuid blanket on the pump and reduces potential pump cavitation. An example is the Pazfor vertical separator shown in Fig. 2. LIMITATIONS - Both types of separators have limited applicability for >10ksi and >5k ft water depth due to material limits. Fig. 1A: FMC Technologies Conceptual Subsea Separation System for the Tordis Project Courtesy of FMC Technologies Courtesy of FMC Technologies Fig. 2: FMC Technologies Conceptual SS Gas/Liquid Separation & Boosting System for Pazfor Project Courtesy of FMC Technologies Fig. 5: Aker Solutions’s Conceptual DeepBooster™ with Separation System Flexsep™ Courtesy of Aker Solutions Fig. 3: GE Subsea Separation and Produced Water Reinjection System for Troll C Courtesy of GE Fig. 4: Saipem COSSP (Conceptual 2-Phase Gas/Liquid Separation & Boosting System) Fig. 6: Saipem SpoolSep (Conceptual 3-Phase Separation & Produced Water Reinjection System) Figs. 4 and 6 Courtesy of Saipem Fig. 1B: Tordis Separator Note 1: The configurations and diagrams below are examples only and do not represent specific projects. Note 2: The configurations shown below illustrate a “building block” approach, demonstrating mudline technologies and no ESP based configurations. The “building blocks” primarily use retrievable module elements within their designs. Note 3: The distances implied in the short, medium, and long distance configurations of Figs. 1, 4, and 7 are indicative only for these examples. Actual distance limitations and system configurations for real-world fields will depend on the specific production/reservoir conditions, and on the detailed capabilities of the associated processing and power system equipment. For applications beyond 100 miles (160 Km), the system configurations are only in the conceptual stage, and are not depicted here. Host Switchgear Host Generation ASD (Frequency Converter) Host Floating Production Facilities Subsea Topsides TYPE 2 Direct Step Out with Subsea Transformer G ~ ~ TUTA Transformer JB Purge Safety Disconnect / Earthing Switch (For multi-circuit umbilicals) Static or Dynamic Power Umbilical ~ M Subsea Transformer R High Resistance Resistance Booster Pump or Compressor SS Processing Station ~ M R High Resistance Water Injection Single Phase Pump SS WI Station SS Transformer Module PSUTA ~ ~ Up to ~12.5 MW, Typically 6.6kV Up to 36 kV Fig. 5: Type 2 Electrical Diagram (see Table 5) ~ M ~ ~ ~ ~ ~ ~ PSUTA ~ M ~ M SS ASD 6.6 kV Up to 36 kV SS Power Skid with Switchgear Static or Dynamic Power Umbilical Subsea Platform OR Onshore Facilities Transformer 4.16 kV - 13.8 kV (typical) TYPE 3 Subsea AC Power Distribution w/MV or HV Power Transmission TUTA Host Switchgear Wet Mate Connector (Typ.) R Solid or Low Resistance Earthing Transformer ~ JB Purge Host Switchgear (Output voltage ~36kV or higher depending on load & distance) (SS Transformer Optional depending on selected transmission voltage) SPP Gas Compr. WI SPP SS Processing Station (3P) Shoreline Topsides or Land Fig. 8: Type 3 Electrical Diagram (see Table 5) SYMBOL KEY Production Umbilical Utility Umbilical Production Flowline Pump Station XT XT SS Manifold PSUTA SUTA Fig 3: Short Distance Process Flow Diagram (PFD) SS Processing Station (Two Phase) SS Processing Station (2P) Production Umbilical Utility Umbilical Gas Flowline Liquid Flowline Multiphase Flowline Seawater XT XT SS Manifold PSUTA WI XT WI Flowline SUTA SS WI Station SS WI Station Fig 6: Medium Distance Process Flow Diagram (PFD) Production Umbilical Utility Umbilical Gas Flowline SS Processing Station (3P) (Three Phase + WI) Oil Flowline Multiphase Flowline WI Flowline PSUTA SS Power Skid XT XT WI XT WI XT WI XT SS Manifold SUTA Fig 9: Long Distance Process Flow Diagram (PFD) Fig. 1: Short Distance Confguration Example Subsea Topsides TYPE 1 Direct Step Out G ~ ~ Host Switchgear Host Generation TUTA PSUTA ~ M ASD (Frequency Converter) Static or Dynamic Power Umbilical MP Boosting Pump Up to ~3000 kW, Typically 6.6kV Purge Safety Disconnect / Earthing Switch (For multi-circuit umbilicals) JB Electrical Flying Lead (EFL) Pump Station Host Floating Production Facilities Fig. 2: Type 1 Electrical Diagram (see Table 5) COURTESY OF COURTESY OF SUBSEA POWER SYSTEM TYPES AND CONFIGURATIONS Fig. 1: SUBSEA POWER SYSTEM STEP-OUT CONFIGURATIONS TABLE 5: POWER SYSTEM STEP-OUT CONFIGURATIONS CATEGORY TRL VOLTAGE & POWER RATING INDICATIVE STEP-OUT (4) ADJUSTABLE SPEED DRIVE POWER TRANS- FORMERS NOMINAL TRANSMISSION FREQ. Radius (1) Topside Subsea Topside (Step Up) Subsea (Step Down) 50 or 60 Hz AC 16.7-25 Hz AC Type 1 7 Capacity: 1-4 MW Transmission: ~6kV Distribution: ~6kV 0-15 Km (0-9.3 Mile) H H Type 2 7 Capacity: 1-4 MW Transmission: Up to 36kV Distr./Motor Input: ~6kV 0-60 Km (0-37.3 Mile) H H (2) H (2) H Type 3 4 Capacity: Up to 70 MW Transmission: 36kV-145kV Distr. Switchgear: Up to 36kV Distr./Motor Input: ~6kV 0-160 Km (0-100 Mile) H H (3) H (3) H Type 4 1 Capacity: Up to ~100 MW LF Transmission: Up to 145kV LF Dist. Switchgear: Up to 36kV Distr./Motor Input: ~6kV >140-400 +Km (>87-248.5 +Mile) H H (3) H (3) H Notes: 1. Indicative radius subject to system power rating. See Figure 1, Step-Out Configurations. 2. Transformer location likely after ASD to meet umbilical transmission voltage. 3. Transformer location likely before ASD to meet umbilical transmission voltage. 4. Stepout is the distance from the host facility. 5. Barracuda project with a step out of 10.5 km (6.5 Mi) is a deployed example of Type 1 Configuration. 6. Tyrihans project with a step out of 31 km (19.3 Mi) is a deployed example of Type 2 Configuration. 7. There is no deployed example of Type 3. Type 4 is currently conceptual. Host Floating Production Facility Production Flowline Utility Umbilical Production Umbilical PSUTA PLET SUTA SS Manifold XT (TYP.) Pump Station Type 1 Fig. 4: Medium Distance Confguration Example Host Floating Production Facility Production Umbilical Utility Umbilical Gas Flowline PLET PLET Liquid Flowline SS Processing Station (2P) PSUTA SUTA SS Manifold Multiphase Line Multiphase Line WI Line WI XT (TYP.) XT (TYP.) Type 2 MPP (2P) MULTIPHASE BOOSTING SYSTEM EXAMPLES (CONCEPTUAL & DELIVERED) Fig. 1: Aker Solutions Multi- Booster™ System (BP King) Courtesy of Aker Solutions Fig. 6: GE Boosting Station Courtesy of GE Fig. 7: GE Multiphase Boosting System (Conceptual) Courtesy of GE Fig. 10 : OneSubsea Draugen Pump Station Loadout Courtesy of OneSubsea Fig. 9: OneSubsea CLOV Pump Station Courtesy of OneSubsea Fig. 8: Jack & St. Malo Pump Stations in the Factory Pit for System Integration Test (SIT) Courtesy of OneSubsea Fig. 2 FMC Technologies Conceptual Pump Station with Multiphase Pump (Exposed) Courtesy of FMC Technologies Fig. 3: OneSubsea - Loadout of 1 of 6, 2.3 MW Hybrid Pumps for Pazfor Project Courtesy of OneSubsea Fig. 5: FMC Technologies SS Multiphase Pumping Module with Sulzer Pump Courtesy of Sulzer Fig. 4: 1 of 3 Jack & St Malo Pump Stations in the Factory Test Pit for System Integration Test (SIT) Immediately Prior to Filling with Water Courtesy of OneSubsea MUDLINE ESP OR HSP SYSTEM EXAMPLES Courtesy of FMC Technologies Fig. 1: Horizontal ESP Boosting Station Fig. 2: ESP Jumper Boosting System Courtesy of Baker Hughes Fig. 3: Seafoor Boosting System Using ESPs in Caissons Courtesy of Baker Hughes Fig. 4: Seafoor Boosting Using ESP in caisson Courtesy of Aker Solutions Fig. 5: HSP for Mudline Boosting Courtesy of ClydeUnion Pump (SPX) 2. CAISSON SEPARATION SYSTEMS (Figs. 7–9) INSTALLED < 100 m INTO SEABED Fig. 7: BCSS Seabed Equipment Courtesy of Aker Solutions 3. COMPACT/DYNAMIC SEPARATION SYSTEMS (Figs. 10-13) Fig. 10: OneSubsea Conceptual Two-Phase Separation System Fig. 11: OneSubsea Conceptual Three-Phase Separation System Figs. 10 and 11: Courtesy of OneSubsea Fig. 12: FMC Technologies 3-Phase Separation System with Produced WI Using In-Line Separation Technology for the Marlim Project Courtesy of FMC Technologies Fig. 13: ExxonMobil’s SS Compact Separation, Boosting and PWRI Using Proprietary/Vendor Technologies for Gas, O/W & Sand Separation Courtesy of ExxonMobil Fig. 9: FMC Technologies Vertical Access Caisson with ESP Boosting (Gas/ Liquid Separation & Boost- ing System Diagram Courtesy of FMC Technologies Fig. 8: Caisson Separation/ ESP Boosting System Courtesy of Baker Hughes Fig. 7: Long Distance Confguration Example Onshore Facility SS Processing Station (3P) SS Power Skid (3P) SPP Oil WI SPP Type 3 Production Umbilical Utility Umbilical Gas Flowline PLET PLET Oil Flowline PSUTA SUTA SS Manifold Multiphase Line WI Line WI XT (TYP.) ~ ~ Multi Phase Mudline Boosting, Single Phase Pumping, or Water Injection Pumping Two Phase or Three Phase Separation Gas Compression Seawater Filtration/Intake SS Power System Adjustable Speed Drive (ASD) SS Transformer Safety Disconnect/ Earthing Switch Switchgear HV Wet Mate Connector 6.6 kV Wet Mate Connector ~ ~ XT (TYP.) Courtesy of SEABOX AS Fig. 8: Integrated SS Raw Seawater Injection System Integrating SPP and Filtration SS Water Injection Tree (WI XT) Single Phase Pump for Water Injection (SPP WI) Raw Seawater Intake & Filtration (SWIT Unit) Note 1: SWIT Unit provides disinfection and low Total Suspended Solids (TSS) water for either matrix or sweep fooding. Fig. 4: Siemens Conceptual Subsea Power Grid Courtesy of Siemens Fig. 5: Siemens SS Transformer Prototype at Shallow Water Test Courtesy of Siemens Fig. 5 Fig. 7 Fig. 6 TABLE 3: SUBSEA POWER CONNECTORS & PENETRATORS Note: This table is a sampling of the current market, and is not comprehensive. ITEM MANUFACTURER PART NUMBER TRL WATER DEPTH VOLTAGE MAX. CURRENT FREQUENCY CABLE TERMINATION WET MATE PENETRATOR (m) (ft) (kV) (A) (Hz) 1 Benestad AS 15kW Penetrator 3 3,048 10,000 6/10(12) 450 15-200 H H 2 Diamould Single Phase 7 3,048 10,000 5 125 H H 3 Diamould Three Phase 7 3,048 10,000 4.6/8.0/9.2 220 H H 4 Diamould Umbilical Crossover 7 3,048 10,000 4.6/8.0/9.2 220 H 5 GE MECON DM 12/240 7 350 1,148 6/10(12) 240 60 H H 6 GE MECON WM 12/240 7 350 1,148 6/10(12) 240 60 H H 7 GE MECON DM 36/700 7 2,000 6,562 18/30(36) 700 15-100 H H 8 GE MECON DM 52/400 7 1,100 3,609 26/45(52) 400 15-200 H H 9 GE MECON DM 145/700 6 1,100 3,609 76/132(145) 700 15/200 H H 10 GE MECON WM 12/1800 4 300 984 6/10(12) 1,800 15-200 H H 11 GE MECON DM 36/700 4 3,000 9,843 18/30(36) 700 15-200 H H 12 GE MECON WM 36/500 4 1,450 4,757 18/30(36) 500 60 H H 13 Siemens SpecTRON 2 7 3,000 9,843 1.2/2(2.4) 200 100 H H 14 Siemens SpecTRON 5 7 3,000 9,843 2.9 /5(5.8) 200 200 H HH 15 Siemens SpecTRON 5 MKII 7 3,000 9,843 2.9/5(5.8) 200 200 H HH 16 Siemens SpecTRON 8 7 3,000 9,843 5 /8.7 (10) 220 200 H HH 17 Siemens SpecTRON 10 7 2,000 6,562 6 /10 (12) 400 200 H HH 18 Siemens SepcTRON 10 MKII 7 3,000 9,843 6/10(12) 630 200 H HH 19 Siemens MUTU 7 3,000 9,843 5/8.7(10) 220 200 H 20 TE Connectivity Deutsch P6-MD300 7 400 1,312 6/10(12) 300 15-70 H 21 TE Connectivity Deutsch P6-SW1600 6 2,000 6,562 6/10(12) 1,600 200 HH 22 TE Connectivity Deutsch P18-SW900 6 2,000 6,562 18/30(36) 900 15-70 HH 23 TE Connectivity Deutsch P18-SD300 4 3,000 9,843 18/30(36) 400 200 H H 24 TE Connectivity Deutsch P6-3W250 3 3,000 9,843 6/10(12) 250 15-200 H HH Courtesy of Siemens Fig. 5: Siemens DigiTRON Wet-Mate Connectors Courtesy of Siemens Courtesy of GE Fig. 3: GE MECON DM 36/700 Dry-Mate Connectors (see Item #7) Fig. 6: GE MECON WM 12/1800 Wet-Mate Connectors (see Item #10) Courtesy of GE TABLE 7 – OTHER INFORMATION SOURCES This table is a sampling of recently published papers; for a comprehensive list go to www.onepetro.org. SUBSEA BOOSTING PROJECTS OTC-24934 2014 ONESUBSEA Increasing Recovery of Hydrocarbons OTC-25187 2014 FMC TECHNOLOGIES Magnet Motor Driven Pumps in the Arctic OTC-25314 2014 ONESUBSEA Power Feedthrough Connectors for ESPs SPE-172483 2014 NIGERIAN OIL & GAS SS Prod. Systems - Dev. in West Africa OTC-24217 2013 PETROBRAS Barracuda Subsea Helico-Axial MPP OTC-24263 2013 FRAMO Evolution of SS Boosting OTC-24428 2013 PETROBRAS/ONESUBSEA SS High Boost MPP SPE-164757 2013 JOH. HEINR. BORNEMANN MP Boosting in Oil and Gas SUBSEA SEPARATION OTC-25299 2014 EXXONMOBIL SS Separation - Control System Design OTC-25367 2014 EXXONMOBIL Qualification of SS Separation System SPE-170782 2014 EXXONMOBIL/ASCOM SS Two Stage Prod. Water De-Oiling IPTC-16914 2013 KERR-MCGEE & BAKER HUGHES Downhole Oil and Water Separation OTC-24359 2013 SAIPEM SS Gas-liq. And Water-hydro. Sep. OTC-24533 2013 PETROBRAS Comiss./Startup of SS Marlim Separ. SPE-166079 2013 BP & SOUTHWEST R. INST. Evaluation of Separation in a Casing SPE-167334 2013 PANDIT DEENDAYAL PET. UNIV. Effective Gas-Liquid Separation SUBSEA RAW SEAWATER AND PRODUCED WATER INJECTION DOT-T2S3 2014 TOTAL/SAIMPEM/VEOLIA Springs: Subsea Tests OTC-25325 2014 SAIPEM/WESTGARTH/TOTAL/CHEV. Low Salinity WI for Increased Oil Recovery OTC-25465 2014 SEABOX AS SS WT and WI for IOR and EOR OTC-24111 2013 CHEVRON WI in the Gulf of Mexico OTC-24273 2013 TOTAL/SAIMPEM/VEOLIA SPRINGS: Subsea WI Treatment SPE-164372 2013 SAUDI ARAMCO Prod. Water Re-Injection Sys. Optim. SPE-165138 2013 TOTAL EP Produced Water Re-Injection SPE-166576 2013 SEA-BOX/AKER SUBSEA SS Water Treatment and Injection NEW MULTIPHASE BOOSTING SYSTEM OTC-25080 2014 SHELL/TEXAS A&M Performance of a MP Electric Sub. Pump SUBSEA COMPRESSION IPTC-17649 2014 A/S NORSKE SHELL SS Compression at Ormen Lange OTC-25464 2014 AKER SOLUTIONS Åsgard: Another Step Toward SS Process OTC-25409 2014 STATOIL Åsgard SS Compression Qualification OTC-25201 2014 FMC TECHNOLOGIES Operability in Design for SS Compression POWER TRANSMISSION/DISTRIBUTION OTC-25171 2014 FMC TECHNOLOGIES Investigation of SS Power Dist. Systems OTC-25263 2014 GE Modular SS DC Electrical Power System OTC-25278 2014 INTECSEA Hybrid “Split” VFD/SSP Tieback OTC-25320 2014 ONESUBSEA Operation of SS Electrical Power Systems SPE-171321 2014 AKER SOLUTIONS Power Distr: A System Engr. Perspective OTC-23935 2013 DEUTSCH/SCHNEIDER Powering Subsea Processing OTC-24129 2013 PETROBRAS SS Electrical Power Trans. and Dist. OTC-24129 2013 PETROBRAS Devel. of a SS Elect. Power Transm. OTC-24147 2013 DET NORSKE VERITAS Power System for the New Era OTC-24183 2013 GE Modular Stacked DC Transmission OTC-24448 2013 INTECSEA High Voltage Power Transmission COMPANY EXPERIENCE & APPROACH TO SUBSEA PROCESSING IPTC-17760 2014 ENI Value of Fluid Sampling on SS Processing ISOPE-I14236 2014 SUBSEA 7 Trends & Future of Ultra Deepwater Fields OTC-24688 2014 AKER SOLUTIONS Condition Monitoring and Maintenance OTC-24689 2014 AKER SOLUTIONS Critical Control Loops for SS Processing OTC-25009 2014 ONESUBSEA Future of Elect. Controls & SS Processing OTC-23970 2013 TECORP INT. Design Challenges of the World OTC-24161 2013 PETROBRAS SS Proc. Systems: Future Vision OTC-24162 2013 PETROBRAS Cascade and Chinook Subsea Dev. OTC-24307 2013 STATOIL Steps to the Subsea Factory OTC-24519 2013 PETROBRAS Subsea Versus Topside Processing COURTESY OF Contact us: [email protected] www.clydeunion.com Scan for more infomation Part of SPX’s expansive portfolio of products serving the oil & gas industry. Learn more at www.spx.com Maximize your uptime & flexibility; greatly lower OPEX with the SPX HSP: Contact us: [email protected] www.clydeunion.com Scan for more information High reliability - MTTF > 11 years in subsea environment True multi-phase capability; Excels in gassy, heavy crude applications Unrivalled operating range from a single frame (particularly at high GVF) Minimal installation time; plug & play design Ideally suited to downhole lift & seabed boosting Innovative Hydraulic Submersible Pump (HSP) Technology from SPX dust stry try ry. . m m OPEX s: : m m nion.com m nt de ap de ap arly arly .clydeunion.com st try ry y X with the SPX HSP: C Contact us: Contact us [email protected]m [email protected]m www.clydeunion.com www.clydeunion.co pplications pplications y at high GVF) at high GVF) ACKNOWLEDGEMENT OF THE CONTRIBUTORS INTECSEA and Offshore Magazine wish to acknowledge the following companies and individuals who continue to support our efforts to educate and inform the oil & gas industry on the status of subsea processing, and more specifically subsea pumping technologies. ABB: Leiv Helge and John Oyen; Advanced Separation Company BV: Mika Tienhaara; Aker Solutions: Jonah Margulis and Kate Winterton; Dresser: Dr. Jose Gilarranz; ExxonMobil: Michael D. Olson and Kamran Gul; Flowserve: Alejandro Fratini; FMC Technologies: Rob Perry, Janardhan Davalath, Jayne Merritt, Alan Szymanski and Citlalli Utrera; GE: Alisdair McDonald, Hans Kristian Sundt, Kristin Elgsaas; Genesis: Chuck Horn, Mike Zerkus, and Tim Lowry; ITT Bornemann: Stefan Ladig; Leistritz: Jeffery De Vaul; MAN Diesel & Turbo North America: Adel Estafan and Phillip Schuepbach; OneSubsea: Jon Arve Svaeren, Arne Olsen, Phillip Luce, Ragnar Vikoeren and Megan Myers; ProlabNL BV: Toine Hendriks; Repsol E & P USA: Ron Pettus; Saipem: Claude Valenchon, Stephanie Abrand and Stephane Anres; Shell: Chris Shaw; Siemens: Rachel Ketelars, Barry Leach and Ordin Husa; Schneider Electric: Kristina Hakala; Schlumberger: Grant Harris; SEABOX AS: Torbjorn Hegdal, Eirik Dirdal; SPX: Ross Dobbie Information Accuracy: We have attempted to use correct and current, as of press time, information for the subsea processing systems and equipment described herein. No installed, sanctioned, or pending application was intentionally excluded. We have summarized the capability and operating experience by acting as a neutral party and integrator of information. Information has been collected from public sources, company brochures, personal interviews, phone interviews, press releases, industry magazines, vendor-supplied information, and web sites. No guarantee is made that information is accurate or all-inclusive. Neither INTECSEA nor Offshore Magazineguarantees or assumes any responsibility or liability for any party’s use of the information presented. If any information is found to be incorrect, not current, or has been omitted, please send comments to [email protected]. ©2015 Offshore POSTER 117 POWERJump ô Flowline Booster System and capture stranded reserves by integrating a cost-effective production boosting system into existing subsea architecture. Reimagine deepwater production at subseaproductionalliance.com. © 2015 Aker Solutions and Baker Hughes. All rights reserved. 42663 02/2015 More powerful pumps: Maximize production now. Image courtesy of Sulzer Pumps Copyright © FMC Technologies, Inc. All Rights Reserved. www.MaximizeRecovery.com deeper understanding www.genesisoilandgas.com Don’t just scratch the surface operating hours. And counting. Delivering increased recovery requires a reliable subsea processing solution that is designed on the premise of the reservoir. OneSubsea ® presents the most comprehensive suite of products providing scalable subsea processing and boosting system solutions for all environments, including extreme conditions up to 15,000 psi and 3000 meters water depth. With more than 30 operating systems in subsea regions from the North Sea to Australia, West Africa to Brazil, OneSubsea has a portfolio of proven, reliable boosting and pumping systems successfully increasing production rates from 30% up to 100% for operators. Visit www.onesubsea.com/pumpingsystems Up to 100% increased production rate from the industry’s only subsea multiphase boosting systems AD01748OSS Enabling Subsea Processing by Connecting Innovation with Experience siemens.com/energy/subsea Taking subsea technology to the next level? Naturally. ABB is a world leading innovator of sub- sea power and automation solutions, the main enabler for safe and cost-effective subsea developments at greater dis- tances and depths. ABB AS Tel. +47 22 87 20 00 www.abb.com TV0393 © Copyright 2014 ABB. All rights reserved. 1 2 3 4 5 6 7 TRL Notes: 1. TRL definition per API RP 17N 2. Applicable to Tables 3 and 5 TECHNOLOGY READINESS LEVEL (TRL) COLOR CODE KEY Unproven Concept Prototype tested System tested Field proven TABLE 1 – 2015 WORLDWIDE SURVEY OF SUBSEA GAS COMPRESSION, BOOSTING, WATER INJECTION, AND SEPARATION (1)(2) – As of Feb. 2015 PROCESSING DISCIPLINE COUNT FIELD OR PROJECT (Ordered by Start Date) CURRENT STATUS COMMENTS OWNER/ FIELD OPERATOR REGION/ BASINS WATER DEPTH TIEBACK DISTANCE SYSTEM FLOW RATE (@LINE CONDITIONS) DIFFERENTIAL PRESSURE UNIT POWER (3) TOTAL POWER DEMAND GVF (5) GAS VOLUME FRACTION SYSTEM PACKAGER NO. OF PUMPS UNITS PUMP TYPE or COMPR. TYPE COMPRESSOR/PUMP MANUFACTURER IN-SERVICE/OPERATING INFORMATION COMPANY Meters Feet Km Miles M3/Hr. MBOPD MBWPD BAR (4) PSI (4) MW MW % OF VOL. COMPANY PUMPS or COMPR. TYPE COMPANY START (11) (Month-Year) END or PRESENT MTHS SUBSEA GAS COMPRESSION 1 DEMO 2000 Q Statoil K-Lab Test Statoil Offshore Norway 3.60 n/a OneSubsea Counter Axial OneSubsea 2001 2 Ormen Lange Gas Compression Pilot Q Testing 1 train @ Nyhamna, Norway Shell Offshore Norway 860 2,821 0.0 0.0 25,000 3776 60.0 870 12.50 58.00 n/a Aker Solutions 1 Centrifugal GE Compr/Aker Pump 2011 1-Mar-15 3 Aasgard - Midgard & Mikkel Fields M Subsea Gas Compression Statoil Offshore Norway 300 984 40.0 25.0 40,000 6,042 60.0 870 11.50 24.40 n/a Aker Solutions 2+1 Spare +1 Centrifugal MAN/Aker pumps Q3/Q4, 2015 4 Gullfaks South Brent (28) M Subsea Wet Gas Compression Statoil Offshore Norway 135 443 15.5 9.7 9,600 1450 30.0 435 5.00 10.00 95% OneSubsea 2+1 Spare Counter Axial OneSubsea Q4, 2015 5 Ormen Lange Gas Compression C Subsea Gas Compression Norske Shell Offshore Norway 860 2,821 120.0 75.0 50,000 7553 60.0 870 12.50 n/a TBA 2 Centrifugal TBA 2021 6 Troll C Subsea Gas Compression Statoil Offshore Norway 340 1,116 4.0 2.5 n/a TBA Undecided TBA 2016 7 Peon C Subsea Gas Compression Statoil Offshore Norway 385 1,263 TBD TBD TBD TBD 8 Snohvit C Subsea Gas Compression Statoil Barents Sea 345 1,132 143.0 89.4 TBD n/a TBA Centrifugal TBA 2020 9 Shtokman C Subsea Gas Compression Gazprom Barents Sea 350 1,148 565.0 353.1 TBD n/a TBA Centrifugal TBA 2022 SUBSEA BOOSTING (NOTE 1. SEABED & RISER ONLY, NOTE 2. EXCLUDES IN-WELL ESPs) 1 Prezioso (20) A MPP at Base of Platform AGIP Italy 50 164 0.0 0.0 65.0 10 40.0 580 0.15 30-90% Nuovo Pignone (8) 1 Twin-Screw GE 1994 1995 2 Draugen Field A SMUBS Project, 1 MUTUP A/S Norske Shell Offshore Norway 270 886 6.0 3.7 193.0 29 53.3 773 0.75 42% OneSubsea 1+1 Spare HSP SPX ClydeUnion Nov-95 15-Nov-96 12.2 3 Lufeng 22/1 Field (9) (19) A Tieback to FPSO Statoil South China Sea 330 1,083 1.0 0.6 675.0 102 35.0 508 0.40 3% OneSubsea/FMC Tech. 5+2 Spare Centrifugal (SPP) OneSubsea Jan-98 15-Jul-09 138.0 4 Machar Field (ETAP Project) A Hydraulic Drive MPP BP Amoco UK North Sea 85 277 35.2 21.9 1,100.0 166 22.0 319 0.65 64% OneSubsea 2+1 Spare Helico-Axial OneSubsea 5 Topacio Field O 1 x Dual MPP System ExxonMobil Equatorial Guinea 550 1,805 8.0 5.0 940.0 142 35.0 508 0.86 75% OneSubsea 2+1 Spare Helico-Axial OneSubsea Aug-00 1-Mar-15 174.1 6 Ceiba C3 + C4 O Phase 1 SS MPP Project Hess Equatorial Guinea 750 2,461 7.0 4.3 600.0 91 45.0 653 0.85 75% OneSubsea 2+1 Spare Helico-Axial OneSubsea Oct-02 1-Mar-15 148.2 7 Jubarte EWT A Riser lift to Seillean drillship Petrobras Espirito Santo Basin 1,400 4,593 1.4 0.9 145.0 22 140.0 2,000 0.70 22% FMC Technologies 1 ESP Schlumberger (REDA) Dec-02 1-Dec-06 47.9 8 Ceiba Field (FFD) O Full Field Development (FFD) Hess Equatorial Guinea 700 2,297 14.5 9.0 2,500.0 378 40.0 580 1.20 75% OneSubsea 6+2 Spare Helico-Axial OneSubsea Dec-03 1-Mar-15 134.2 9 Mutineer/Exeter O 2 x Single MPP Systems Santos NW Shelf, Australia 145 476 7.0 4.3 1,200.0 181 30.0 435 1.10 0-40% OneSubsea 2 MPP Helico-Axial OneSubsea (16) Mar-05 1-Mar-15 119.3 10 Lyell (Original Install) A SS Tieback to Ninian South CNR UK North Sea 146 479 15.0 9.3 1,100.0 166 18.0 261 1.60 40-70% Aker Solutions 1 Twin Screw ITT Bornemann SMPC 9 Jan-06 Dec-06 11.0 11 Navajo (17) I, N ESP in Flowline Riser Anadarko US GOM 1,110 3,642 7.2 4.5 24.0 4 40.2 583 0.75 57% Baker Hughes 1 ESP Baker Hughes Feb-07 1-Aug-07 5.5 12 Jubarte Field - Phase 1 A Seabed ESP-MOBO, Uses BCSS (14) Petrobras Espirito Santo Basin 1,350 4,429 4.0 2.5 120.0 18 138.0 2,002 0.90 10-40% FMC Technologies 1 ESP Schlumberger (REDA) Mar-07 Aug-07 5.0 13 Brenda & Nicol Fields O MultiManifold with 1 MPP Premier Oil UK North Sea 145 476 8.5 5.3 800.0 121 19.0 276 1.10 75% OneSubsea 1+1 Spare Helico-Axial OneSubsea Apr-07 1-Mar-15 94.3 14 King (7) (13) A SS Tieback to Marlin TLP Freeport McMoRan US GOM 1,700 5,578 29.0 18.0 496.5 75 50.0 725 1.30 0-95% Aker Solutions 2+1 Spare Twin-Screw ITT Bornemann/Loher Nov-07 15-Feb-09 15.0 15 Vincent O Dual MPP System Woodside NW Shelf, Australia 475 1,558 3.0 1.9 2,400.0 363 42.0 609 1.80 25-70% OneSubsea 2+2 Spare Helico-Axial OneSubsea Aug-10 1-Mar-13 30.9 16 Marlim A SBMS-500 SS Field Test Petrobras Campos Basin 1,900 6,234 3.1 1.9 500.0 75 60.0 870 1.20 0-100% Curtiss-Wright/OneSubsea 1 Twin-Screw Leistritz 0.0 17 Golfinho Field O Seabed ESP-MOBO, Uses BCSS (14) Petrobras Espirito Santo Basin 1,350 4,429 11.0 6.8 146.0 22 138.0 2,002 1.20 10-40% Schlumberger (REDA) (35) 2 ESP Baker Hughes (35) Mar-07 Aug-07 5.0 18 Azurite Field A Dual MPP System Murphy Oil Congo, W. Africa 1,338 4,390 3.0 1.9 350.0 53 41.0 595 0.85 28% OneSubsea 2+1 Spare Helico-Axial OneSubsea Sep-10 1-Oct-13 36.5 19 Golfinho Field O MOBO BCSS (ESP) Caissons (14) Petrobras Espirito Santo Basin 1,350 4,429 5.0 3.1 146.0 22 138.0 2,002 1.20 10-40% Schlumberger (REDA) (35) 2 ESP Baker Hughes Mar-07 Aug-07 5.0 20 Espadarte (Field Trial) A Horizontal ESP on Skid Petrobras Brazil 1,350 4,429 11.5 7.1 125.0 19 100.0 1,450 0.90 10-40% FMC Technologies 2 ESP Baker Hughes Dec-11 Mar-13 14.5 21 Parque Das Conchas (BC 10) Phase 1 (23) O Caisson/Artifical Non-Separated Shell Campos Basin 2,150 7,054 9.0 5.6 185.0 28 152 2,205 1.10 40% FMC Technologies 2 ESP Baker Hughes Jul-09 1-Mar-15 67.4 22 Parque Das Conchas (BC-10) Phase 2 (23) O 2 additional ESP systems Shell Campos Basin 2,150 7,054 9.0 5.6 185.0 28 152 2,205 1.10 40% FMC Technologies 2 ESP Baker Hughes Oct-13 23 Jubarte Field - Phase 2 (25) O Tieback to FPSO P-57, Uses BCSS (14) Petrobras Espirito Santo Basin 1,400 4,593 8.0 5.0 1,325.0 200 200 3,000 1.20 30-40% Aker Solutions 15 ESP Schlumberger (REDA) 6-Dec-10 1-Mar-15 50.7 24 Cascade & Chinook (6) I, N Skid BCSS - Horizontal ESP on Skid Petrobras US GOM 2,484 8,150 8.0 5.0 135.0 20 220.0 3,191 1.10 10% FMC Technologies 4+2 Spare ESP Baker Hughes Q4 2013 0.0 25 Barracuda (32) O SS MP High Boost Pump System Petrobras Campos Basin 1,040 3,412 10.5 6.5 280.0 42 70.0 1,015 1.50 35-60% OneSubsea 1 Helico-Axial OneSubsea Jul-12 1-Mar-15 7.0 26 Montanazo & Lubina I, N Single MPP System Repsol Mediterranean 740 2,428 12.3 7.6 80.0 12 65.0 943 0.23 10% OneSubsea 1+1 Spare Centrifugal (SPP) OneSubsea 2015+ 27 Schiehallion I, N 2 x Dual MPP Systems BP UK, West of Shetland 400 1,312 4.0 2.5 2,700.0 408 26.0 377 1.80 74% GE/OneSubsea 4+0 Spare Helico-Axial OneSubsea 2014 Delayed Start Up 28 CLOV (22) I, N Subsea MPP System TOTAL Angola, Blk 17 1,170 3,839 11.0 6.8 660.0 100 45.0 652 2.30 50% OneSubsea 2+1 Spare Helico-Axial OneSubsea Q4 2015 29 Jack & St. Malo I, N 3 x Single SPP Systems (JSM) Chevron US GOM 2,134 7,000 13.0 21.0 1,191.0 180 241.3 3,500 3.00 10% OneSubsea 3+2 Spare Centrifugal (SPP) OneSubsea Mid-2015 30 Lyell Retrofit O MPP Retrofit System - Tieback to Ninian CNR UK North Sea 145 476 7.0 4.3 700.0 106 21.0 305 1.00 97% OneSubsea 1 Helico-Axial OneSubsea Q4 2014 31 GirRi (Girassol) (27) M Field Expansion Project Total Angola, Blk 17 1,350 4,429 18.0 11.2 600.0 91 130.0 1,885 2.50 20-50% OneSubsea 4+2 Spare Helico-Axial OneSubsea Q2 2015 32 Draugen Field M 2 x Dual HiBoost MPP stations A/S Norske Shell Offshore Norway 268 879 4.0 2.5 1,710.0 253 47.5 689 2.30 10-31% OneSubsea 2 Helico-Axial OneSubsea Mid-2015 33 Julia M SS Tieback with Dual SPP Systems ExxonMobil US GOM 2,287 7,500 27.2 17.0 331 50 175.0 2,550 3.00 10% OneSubsea 2 Centrifugal (SPP) TBD Mid-2016 34 Moho Phase 1bis M Brownfield Tieback to Alima FPU Total Congo, W. Africa 650 2,133 6.7 4.0 400 60 133.5 1,935 3.50 49% OneSubsea 2 Helico-Axial OneSubsea Q4 2015 35 Atlanta Field C Caisson Application QGEP (26) Santos Basin, Blk BS-4 1,500 4,922 TBD ESP 2015 36 Stones C Single Phase HPHT Pump System Shell US GOM 2,927 9,600 5.0 3.1 TBD TBD TBD TBD TBD <10% TBD 2+1 Spare TBD TBD 2018 37 Appomattox C MPP in Future Phases Shell US GOM 2,222 7,290 TBD TBD 38 Parque Das Baleias M Horizontal ESP on Skid (14) Petrobras Espirito Santo Basin 1,500 4,922 10.0 6.2 125.0 19 100 1,450 1.20 10-25% FMC Technologies 5+1 Spare ESP Schlumberger (REDA) Q2 2015 39 Vigdis C Subsea Boosting of existing wells Statoil Offshore Norway 280 919 6.5 4.1 50.0 725 2.30 2.30 20-40% TBA 1 TBD TBA 2019+ SUBSEA WATER INJECTION 1 Troll C Pilot (15) (21) O SUBSIS (SS Sep. and WI Sys.) NorskHydro AS Offshore Norway 340 1,116 3.5 2.2 250.0 38 151.0 2,190 1.60 0% GE/OneSubsea 1+1 Spare Centrifugal (SPP) OneSubsea Aug-01 1-Mar-15 161.8 2 Columba E. I, N Dual SPP System CNR North Sea 145 476 7.0 4.3 331.0 50 305.0 4,424 2.30 0% OneSubsea 2+0 Spare Centrifugal (SPP) OneSubsea May-07 1-Oct-13 76.4 3 Tordis (WI) O Dual SPP & SS RWI Filtration System (12) Statoil Offshore Norway 210 689 11.0 6.8 700.0 106 77.0 1,117 2.30 0% FMC Technologies 1+1 Spare SPP&MPP OneSubsea Oct-07 1-Mar-15 88.3 4 Tyrihans O 3 SPP & SS RWI Filtration Systems Statoil Offshore Norway 270 886 31.0 19.3 583.0 88 205.0 2,973 2.70 0% FMC Tech./Aker Solutions 2+1 Spare Centrifugal (SPP) Aker Solutions 29-Nov-13 1-Mar-15 23.6 5 Albacora L'Este Field (33) I, N Raw Water Injection to 7 Wells Petrobras Campos Basin, Brazil 400 1,312 4 to 9 2.5-6.0 1125 170 85 1,233 1.2 0% OneSubsea 3+1 Spare Centrifugal (SPP) OneSubsea Q1 2013 0.0 SUBSEA SEPARATION 1 Zakum A Shallow Water Test Separation System BP Offshore Abu Dhabi 24 79 1969 1972 36 2 Highlander Field (34) A SS Separator/Slug Catcher Texaco UK North Sea 420 1,378 3 Argyll A SS Sep. and Pumping Unit (SSPU) Hamilton Bros UK North Sea 80 262 BOET (30) 1989 4 Marimba Field (24) I, N VASPS Field Test Petrobras Campos Basin 395 1,296 1.7 1.1 60.0 9 52.0 754 0.3 OneSubsea 1 ESP Schlumberger (REDA) Jul-01 1-Jul-08 83.0 5 Troll C Pilot (15) (21) O Horizontal SUBSIS (SS Sep. & WI Sys.) Hydro (Statoil) Offshore Norway 340 1,116 3.5 2.2 250.0 38 151.0 2,190 1.60 0% GE/OneSubsea 1+1 Spare n/a OneSubsea Aug-01 1-Mar-15 161.8 6 Tordis O (12), Separation, Boosting, WI Statoil Offshore Norway 210 689 11.0 6.8 1,500.0 227 27.0 392 2.30 10-68% FMC Technologies 1+1 Spare Helico-Axial OneSubsea Oct-07 1-Mar-15 88.3 7 Parque Das Conchas (BC 10) Phase 1 (23) O Separation Caisson/Artificial Lift Manifold Shell Campos Basin 2,150 7,054 25.0 15.6 185.0 28 152.0 2,205 1.10 15% FMC Technologies 4 ESP Baker Hughes Centrilift Aug-09 1-Mar-15 66.4 8 Perdido O Caisson Separation and Boosting Shell US GOM 2,438 7,999 0.0 0.0 132-264 20-40 158.8 2,303 1.20 15% FMC Technologies 5 ESP Baker Hughes Centrilift Mar-10 1-Mar-15 59.9 9 Pazflor O 3 Gas/Liquid Vertical Separation System Total Angola, Blk 17 800 2,625 4.0 2.5 1,800.0 272 105.0 1,523 2.30 <16% FMC Technologies 6+2 Spare Hybrid H-A OneSubsea Aug-11 1-Mar-15 41.9 10 Marlim SSAO - Pilot O In-Line Separation Petrobras Campos Basin 878 2,881 3.8 2.4 135.0 20 245 3,553 1.9 67% FMC Technologies 1 Centrifugal (SPP) OneSubsea Mar-13 1-Mar-15 23.0 12 Parque Das Conchas (BC 10) Phase 2 (23) M 2 additional ESP systems Shell Campos Basin 2,150 7,054 25.0 15.6 185.0 28 152.0 2,205 1.10 15% FMC Technologies 2 ESP Baker Hughes Centrilift 13 Canapu M In-Line Separation by Twister BV Petrobras Espirito Santo Basin 1,700 5,579 14 Corvina (29) CP VASPS w/Horizontal ESP Petrobras Campos Basin 280 919 8.0 5.0 135.0 20 21 305 0.4 <10% FMC Technologies 1 ESP Baker Hughes Centrilift CURRENT STATUS CATEGORIES C Conceptual Project Q Qualified/Testing M Awarded and in Manufacturing or Delivered O Installed & Currently Operating I,N Installed & Not Currently Operating or In-Active A Abandoned, Removed CP Canceled Project NOTES: 1. Qualification Status - See information accuracy statement below title block and note that the qualification status categorizations shown in this table, and throughout the poster, are based on unverified claims from equipment suppliers and field operators. These qualification status designations are not necessarily derived using technology readiness level (TRL) assessments per API RP 17Q or DNV-RP-A203 (see TRL Code). 2. Pumping & Boosting: The terms “Pumping” and “Boosting” are used interchangeably throughout this poster and in the industry. 3. Unit Motor Power: Is the unit motor power for either a pump or compressor motor. 4. Differential Pressure: Differential Pressure values are for individual pumps. 5. GVF = Gas Volume Fraction at inlet of pump. 6. Cascade & Chinook - Utilizes horizontal ESPs on a skid above mudline. It is an alternative ESP boosting configuration to caisson in the seabed. This technology is designed to cover the low GVF and high DeltaP multiphase flow. Pump cartridge successfully installed Q4 2013. 7. King Field: Power cables are incorporated within the service umbilical. 8. Nuovo Pignone is now part of GE. 9. Lufeng 22/1: Low wellhead pressure of 100 psig at seabed dictated that artificial lift was required. System has now been decomissioned due to field abandonment. 10. VASPS - Vertical Annular Separation and Pumping System 11. START: Month & Year indicates first month and year of operation for the SS processing system. 12. Tordis Field: 1+1 Spare Multiphase Boosting Pumps, and 1+1 Spare Water Injection Pumps; Tieback to Gullfaks C platform. Statoil hopes to increase oil recovery from 49% to 55%, an additional 36 MMBO, due to the world's first commercial subsea separation, boosting, injection and solids disposal system. 13. King Field: Is a subsea tieback to the Marlin TLP. In 2012, BP sold the field to Plains Exploration and Production. McMoran Freeport later purchased the field. Pumps remain shut-in due to operational issues. The company is reportedly considering to redo the boosting system. 14. BCSS - Centrifugal Subsea Submersible Pumps. Pumps are placed in protective holes in the seabed, 200m from producing wells. MOBO - Modulo de Bombas (Pumping Module) 15. Troll C Pilot: SUBSIS - The world's longest operating subsea separation system and first subsea water injection pump system. 16. Mutineer/Exeter Projects: Manufacturers are: OneSubsea and Centrilift. There are 2 ESPs per well feeding one OneSubsea MPP per asset on seafloor. 17. Navajo Field: Is a Subsea tieback to Anadarko's Nansen spar. 18. BH Centrilift = Baker Hughes Centrilift 19. LUFENG - Closed down due to field economics, after 11 years of operation. 20. PREZIOSO - World's first deployment of an electrically driven twin screw MPP operating on a live well. Testing occurred in 1994 and 1995 for a total of 7,850 hours of operation at base of platform on seafloor. 21. Troll C Pilot - Separation began on Aug. 25, 2001. See OTC paper 20619, page 10 for further details on operating experience. Note that injection pump data is only shown in the subsea water injection section of the table. 22. CLOV - Total reports that the CLOV development will utilize seabed multiphase pumps to boost Cravo, Lirio, Orquidea and Violeta Miocene from First Oil + 2 years 23. Parque Das Conchas (BC 10) Phase 1 - Composed of 3 reservoirs: Ostra, Abalone and Argonauta B-West. Argonauta O-North to be added in Phase 2. 24. Marimba VASPS - 2000 - First installation in Marimba (JIP Petrobras / Eni-Agip/ ExxonMobil, 2001 - Startup and Operation (July to Dec.) until ESP failure, 2002 End of JIP, By-pass production, 2003 - Workover Plan, 2004 - Workover and Re-start on May 8, 2004. From 2005 until 2008 VASPS operated ok until well failure. 25. Jubarte Field (Phase 2) - Phased installations starting in 2011 and to complete in 2015. Wells were connected to the FPSO P-57. All wells will have gas-lift as a backup. 26. QGEP - Queiroz Galvao Exploracao e Producao 27. Girassol Field Pumping System- for the Girassol Resources Initiatives (GirRI) 28. Gullfaks South Brent - According to Statoil the SS wet gas compression will increase recovery from the reservoir by 22 million barrels of oil equivalent. 29. Canceled Project - Petrobras has determined Congro and Corvina are not commercially feasible. 30. BOET - British Offshore Engineering Technology 31. Perdido - Cassion for separation is 350 feet long drilled into the seabed. Read OTC Paper 21716. 32. Barracuda - Is the first field deployment of high boost MPP. Ref. 2013 OTC Paper 24217 for additional information about the MPP. 33. Albacora Field - Ref. 2013 OTC Paper 24167 34. Highlander Field - SS Tieback to the Tartan Field which has a SS separator/slug catcher installed for the tie-in to the Tartan Platform 35. Petrobras changed ESP supplier from Baker Hughes to Schlumberger (REDA) January 2015. 1 of each still has a Baker Hughes ESP as of February 2015.

Upload: vanduong

Post on 30-Dec-2016

238 views

Category:

Documents


1 download

Report

TRANSCRIPT

Page 1: 2015 Worldwide Survey Of Subsea Processing

MARCH 2015

2015 WORLDWIDE SURVEY OF SUBSEA PROCESSING: SEPARATION, COMPRESSION,

AND PUMPING SYSTEMS

STATUS OF THE TECHNOLOGY

Larry Forster, Thiago Mesquita Paes, RJ Baker, Richard Voight, Spiridon Ionescu,

John Allen, Megan Grund, and Dwayne Duke of INTECSEA,

E. Kurt Albaugh of Repsol E & P USA, and David Davis of Offshore Magazine

Poster Assembled By: Chris Jones of XenonGroupDesign.com

Conceptual Power Images by: Sid Aguirre of C-Ray Media

E-Mail Comments, Corrections or Additions to: [email protected]

M A G A Z I N E

Offshore Magazine1455 West Loop South, Suite 400

Houston, TX 77027 USA

Tel: 713-621-9720

www.offshore-mag.com

INTECSEA, Inc.15600 JFK Boulevard, Ninth Floor

Houston, TX 77032 USA

Tel: 281-987-0800

www.intecsea.com

GRAPH 1 – GVF vs. DIFFERENTIAL PRESSURE - OPERATIONAL AND CONCEPTUAL CAPABILITIES

250

200

150

100

50

0 bar

3,625

3004,400

2,900

2,175

1,450

725

0 psi

SPP - Single Phase Pump (Centrifugal)

TSP - Twin Screw Pump

WGC - Wet Gas Compression

DGC - Dry Gas Compression

HSP - Hydraulic Submersible Pump

Dif

fere

nti

al P

ress

ure

(B

ar/p

si)

GVF (%)

Semi- & Helico-axial

StandardHelico-Axial

3505,100

Hybrid

HSP

SPP (Centrifugal)

TSP

WGC DGC

TSP

1000 10 20 30 40 50 60 70 80 90

0% 20% 40% 60% 80% 100% 0 100 200 300 400

GRAPH 2 – HIGH LEVEL COMPARISON OF SUBSEA BOOSTING OPTIONS

Pump Types GVF Range (Approximate) Pressure Differential (Bar)

SPP (CENTRIFUGAL)

HYBRID (CENTRIFUGAL/HELICO-AXIAL)

MUDLINE ESP

MUDLINE HSP

SEMI- & HELICO-AXIAL

TWIN SCREW

Notes:

1. Combination of parameter values shown above is not feasible.

2. There are a number of other parameters/factors that need to be considered for any pump

selection

3. Base upon recent updates from Flowserve’s new SS boosting pumping system test results.

125

100%

175 (Note 3)

200 (Note 2)

95%

75%

COURTESY OF COURTESY OF

TABLE 2 – PUMP TYPES & APPLICATIONS

TYPE CONFIG. APPLICABILITY FOR SUBSEA BOOSTING

CENTRIFUGALHORIZONTAL OR VERTICAL

H Highest differential pressure capability among pump types.H Handles low Gas Volume Fraction (GVF) < 15% at suction conditions.

HYBRID (CENTRIFUGAL & HELICO-AXIAL)

VERTICALH Combination of helico-axial and centrifugal impeller stages.H Primary application is for use downstream of separator or in low GOR applications

where GVF is consistently < 38% at suction conditions.

MUDLINE ESPHORIZONTAL OR VERTICAL

H Widely deployed technology used for boosting in wells, caissons, flowline risers, and mudline horizontal boosting applications.

H Applicable for conditions of GVF < 75% (continuous) and for improved flow assurance.

MUDLINE HSPHORIZONTAL OR VERTICAL

H Compact hydraulic drive boosting pump for wells, caissons & mudline applications.H Applicable for conditions of GVF < 75% (continuous) and for improved flow assurance.

SEMI- & HELICO-AXIAL

VERTICALH Applicable for higher GVF boosting applications - typical range of 30-100% GVF at

suction conditions.H Moderate particulate tolerance.

TWIN SCREWHORIZONTAL OR VERTICAL

H Good for handling high GVF - up to 98% GVF at suction conditions.H Preferred technology for high viscosity fluids.

SUBSEA BOOSTING PUMP TYPES

Fig. 1: Vertically Confgured

Centrifugal Single Phase

Pump & Motor Diagram

Fig.3: OneSubsea Hybrid Pump

HYBRID: OneSubsea’s hybrid pump was developed and qualifed for the Pazfor subsea separation and boosting project. It comprises a combination of lower helico-axial stages and upper centrifugal stages on the same shaft. This confguration tolerates moderate gas fraction and generates high differential head to allow a wide operating envelope.

CENTRIFUGAL PUMPS (For GVF < 15%)

HYBRID PUMPS (For GVF < 38%)

HELICO-AXIAL PUMPS (For GVF < 95%)

TWIN SCREW PUMPS (For GVF < 98%)

Courtesy of OneSubsea

Fig.7: OneSubsea Helico-Axial

Pump

HELICO-AXIAL: OneSubsea’s multiphase pump stages in a vertical confguration. Recent testing and successful qualifcation work, in the HiBoost MPP Joint Industry Project, have greatly increased differential head capability (see Graph 2 for details).Semi-Axial Pumps are applicable to GVF up to 100%.

HSPs can be confgured as a downhole pump with the power pressure pump residing on a platform or on the seabed. The downhole pump can also be vertically confgured in a seabed caisson for boosting and separation purposes.

Fig. 6: Vertically Confgured

Helico-Axial Pump & Motor

Diagram

Figs. 6 & 7: Courtesy of OneSubsea

Fig. 9: Vertically Confg-

ured SMPC Series 4 Twin

Screw Pump & Motor

Courtesy of ITT Bornemann

Fig. 8: Twin Screw Pump

Cross Section Diagram

Courtesy of Leistritz

Fig 11: Vertically Confgured SMPC

Series 4 Twin Screw Pump & Motor

Courtesy of ITT Bornemann

Courtesy of ITT Bornemann

Fig. 10: ITT Bornemann Twin Screw

Cross Section Diagram

Fig. 12: Flowserve Horizontally Confgured

Twin Screw Pump & Motor Concept

Courtesy of Flowserve

Fig. 2: Vertically

Confgured Hybrid Pump

& Motor Diagram

Figs. 2 & 3: Courtesy of OneSubsea

Fig. 4: Diagram of Vertically

Confgured Gas Handling ESP in a

Seabed Caisson

Fig. 5: Diagram of HSP

Principle of Operation

ESP PUMPS (For GVF < 75%)

HSP PUMPS(For GVF < 75%)

Courtesy of Schlumberger

Courtesy of ClydeUnion Pumps (SPX)

ESPs can be installed in a caisson to gather and boost fow from multiple wells.

CHART 1 – SUBSEA SUPPLIER MATRIX (As of Feb., 2015) SUBSEA PROCESSING

SUBSEABOOSTING

AKER SOLUTIONS

akersolutions.com

FMC TECHNOLOGIES (6)

fmctechnologies.com

GE

ge.com

FLOWSERVE

flowserve.com

ITT BORNEMANN

bornemann.com

PUMPSYSTEM

PACKAGERS

ELECTRICMOTOR

MANUFACTURERS

ONESUBSEA (8)

onesubsea.com

SCHLUMBERGER

slb.com

ONESUBSEA (8)

onesubsea.com

ClydeUnion (SPX)

spx.com

ONESUBSEA (8)

onesubsea.com

AKER SOLUTIONS

akersolutions.com

GE

ge.com

FLOWSERVE

flowserve.com

CURTISS WRIGHT

curtisswright.com

LOHER (2)

automation.siemens.com

HAYWARD TYLER

haywardtyler.com

AKER SOLUTIONS

akersolutions.com

DUCO

technip.com

JDR

jdrcables.com

DRAKA

draka.com

OCEANEERING

oceaneering.com

NEXANS

nexans.com

PARKER

parker.com

ABB

abb.com

FURUKAWA

Furukawa.co.jp

MITSUBISHI

mitsubishielectric.com

BICC BERCA

biccberca.com

OKONITE

okonite.com

NKT

nktcables.com

SUMITOMO

global-sei.com

BRUGG

bruggcables.com

HITACHI

hitachi.com

ALCATEL

alcatel-lucent.com

NEXANS

nexans.com

PRYSMIAN

prysmiangroup.com

ABB

abb.com

GE

ge.com

ONESUBSEA (8)

onesubsea.com

BAKER HUGHES

bakerhughes.com

SCHNEIDER ELECTRIC

schneider-electric.com

AKER SOLUTIONS

akersolutions.com

BAKER HUGHES

bakerhughes.com

PUMPMANUFACTURERS

AKER SOLUTIONS

akersolutions.com

FMC TECHNOLOGIES

fmctechnologies.com

GE

ge.com

BAKER HUGHES

bakerhughes.com

ONESUBSEA (8)

onesubsea.com

SUBSEA SEAWATERTREATMENT & INJECTION (3)

ASCOM (7)

ascomseparation.com

AKER SOLUTIONS

akersolutions.com

SUBSEASEPARATION

SYSTEMS

AKER SOLUTIONS

akersolutions.com

GE

ge.com

ONESUBSEA (8)

onesubsea.com

XXXXXXXXX

XXXXXXXXX

DRESSER RAND

dresser-rand.com

GE

ge.com

MAN Diesel & Turbo

mandieselturbo.com

ONESUBSEA (8)

onesubsea.com

SIEMENS INDUSTRIAL

TURBO MACHINERY

turbomachinerysolutions.com

UMBILICALS

ALSTOM

alstom.com

XXXXX

BENNEX (4)

energy.siemens.com

DEUTSCH (5)

te.com

GE

ge.com

SEACON

seaconworldwide.com

SIEMENS

energy.siemens.com

TELEDYNE ODI

odi.com

DIAMOULD (10)

diamould.com

HVCONNECTORS

BENESTAD (9)

benestad.com

DIAMOULD (10)

diamould.com

SIEMENS

energy.siemens.com

DEUTSCH (5)

te.com

TELEDYNE ODI

odi.com

TELEDYNE D.G.O’BRIEN

dgo.com

PENETRATORSAKER SOLUTIONS

akersolutions.com

GE

ge.com

GE

ge.com

ALPHA THAMES

alpha-thames.co.uk

AKER SOLUTIONS

akersolutions.com

BAKER HUGHES

bakerhughes.com

SIEMENS

energy.siemens.com

ASDS/VSDS,X-FORMERS

& SWITCHGEAR

POWERCABLES

HV &AC/DC POWER

CONTROLSYSTEMS

TESTINGFACILITIES

FMC TECHNOLOGIES/

SULZER (6)

fmctechnologies.com

sulzer.com

FMC TECHNOLOGIES/

SULZER (6)

fmctechnologies.com

sulzer.com

AKER SOLUTIONS/

BAKER HUGHES (1)

akersolutions.com

bakerhughes.com

GE

ge.com

SAIPEM

saipem.com

ONESUBSEA (8)

onesubsea.com

SEABOX

sea-box.no

NSW

nsw.com

FLOWSERVE

flowserve.com

FMC TECHNOLOGIES

fmctechnologies.com

GE

ge.com

ONESUBSEA

onesubsea.com

PROLAB (11)

prolabnl.com

STATOIL: P-LAB & K-LAB

(Norway)

PETROBRAS ATALAIA LAB

(Brazil)

SHELL GASMER

(Houston, TX)

SOUTHWEST RESEARCH

INSTITUTE

swri.org

SULZER (6)

sulzer.com

ITT BORNEMANN (8)

bornemann.com

ITT BORNEMANN (8)

bornemann.com

LEISTRITZ

leistritzcorp.com

OTHERSUPPORTING

SYSTEMS

COMPRESSORS

FMC TECHNOLOGIES

fmctechnologies.com

COMPRESSIONSYSTEM

PACKAGERS

SUBSEA GASCOMPRESSION

GE

ge.com

ONESUBSEA (8)

onesubsea.com

FMC Technologies

fmctechnologies.com

TWISTER BV

twisterbv.com

SAIPEM

saipem.com

SCHNEIDER ELECTRIC

schneider-electric.comGE

ge.com

LEISTRITZ

leistritzcorp.com

FMC TECHNOLOGIES/DIRECT DRIVE SYSTEMS

fmctechnologies.com

GE

ge.com

NAXYS

naxys.no

SMARTMOTOR

smartmotor.no

COURTESY OF

NOTES: 1. Aker Solutions and Baker Hughes have formed a Subsea

Production Alliance. 2. Loher is a Siemens company. 3. Subsea seawater injection refers to only those projects utilizing

a subsea pump to inject seawater and does not include typical water injection using a pump on a topside facility.

4. Bennex is a Siemens company.5. Deutsch is part of TE Connectivity. 6. FMC Technologies and Sulzer have formed a long-term and

exclusive collaboration agreement.7. ASCOM is a Sulzer company.

8. OneSubsea is a Cameron and Schlumberger joint venture Company.

9. Benestad is a Aker Solution company.10. Diamould is a OneSubsea company.11. PROLAB is a Sulzer company.

Norwegian Sea

Tordis (Separation, Boosting, WI)

Troll C. Pilot (Separation, WI)

Tyrihans (WI)

Draugen (Boosting)

Draugen - Expansion (Boosting)

Aasgard (Compression)

Gullfaks (Compression)

DEMO 2000 (Compression)

Ormen Lange (Compression)

Troll (Compression)

Peon (Compression)

Vigdis (Boosting)

Equatorial Guinea

Topacio (Boosting)

Ceiba FFD (Boosting)

Ceiba C3+C4 (Boosting)

North Sea

Columba E. (WI)

Brenda & Nicol (Boosting)

Lyell (Boosting)

Lyell Retrofit (Boosting)

Machar/ETAP (Boosting)

Highlander (Separation)

Argyll (Separation)

Mediterranean

Montanazo & Lubina (Boosting)

Prezioso (Boosting)

Angola

Pazflor (Sep., Boosting)

CLOV (Boosting)

GirRi (Girassol) (Boosting)

Congo

Azurite (Boosting)

Moho Phase 1 BIS (Boosting)

West of Shetlands

Schiehallion (Boosting)

Abu Dhabi

Zakum (Separation)

Barents Sea

Shtokman (Compression)

Snohvit (Compression)

Espirito Santo Basin

Jubarte - Phase 2 (Boosting)

Golfinho (Boosting)

Jubarte - Phase 1 (Boosting)

Jubarte EWT (Boosting)

Canapu (Separation)

Atlanta (Boosting)

Parque das Baleias (Boosting)

Gulf of Mexico

Perdido (Separation, Boosting)

Navajo (Boosting)

King (Boosting)

Cascade & Chinook (Boosting)

Jack and St. Malo (Boosting)

Julia (Boosting)

Stones (Boosting)

Appomattox (Boosting)

South China Sea

Lufeng (Boosting)

Campos Basin

BC-10 - Phase 1 (Separation, Boosting)

Espadarte (Field Trial) (Boosting)

Barracuda (Boosting)

Marimba (Separation, Boosting)

Marlim SSAO - Pilot (Separation)

Albacora L'Este (WI)

Marlim (Boosting)

Corvina (Separation, Boosting)

BC-10 - Phase 2 (Separation, Boosting)

Western Australia

Mutineer/Exeter (Boosting)

Vincent (Boosting)

Installed & Currently Operating

Installed & Not Currently Operating or In-Active

Abandoned, Removed

Awarded and in Manufacturing or Delivered

Qualified/Testing

Conceptual Project

Canceled Project

WORLDWIDE LOCATIONS FOR SUBSEA PUMPING, COMPRESSION, AND SEPARATION SYSTEMS (As of Feb., 2015)

COURTESY OF

POSTER COLOR CODE KEY

The poster is divided into discrete sections

and each section is marked by a background

color. The colors denote the type of technology

presented in the sections. This color code is

carried throughout the poster. Below are the

intuitive color code designations for each of the

six themes.

Subsea Boosting

Subsea Separation

Subsea Gas Compression

Subsea Water Treatment & Injection

Subsea Power

Miscellaneous Information/Combination of Technologies

2P Two Phase3P Three PhaseAC Alternate CurrentAL Artifical LiftALM Artifical Lift ManifoldASD Adjustable Speed DriveBPD Barrels per Day BOPD Barrels of Oil per Day BWPD Barrels of Water per DayCAPEX Capital Expenditures CB Circuit BreakerCOSSP Configurable Subsea Separation

& PumpingCSSP Centrifugal Subsea Submersible

PumpCTCU Cable Traction Control Unit DMBS Deepwater Multiphase Boosting

SystemESP Electrical Submersible Pump FFD Full Field Development FPS Floating Production System FPSO Floating, Production, Storage,

& Offloading GLCC Gas/Liquid Centrifugal CyclonicGLR Gas Liquid Ratio

GVF Gas Volume Fraction Hp HorsepowerHSP Hydraulic Submersible PumpHV High VoltageIOR Improved (Increased) Oil Recovery kW Kilowatt LDDM Long Distance Delivery Management LDDS Long Distance Delivery System MPP Multiphase Pump MW Mega WattsNF Natural FlowOPEX Operational Expenditures O/W Oil and WaterPCM Power Control ModulePCDM Power and Communication

Distribution Module PFD Process Flow DiagramPLET Pipeline End TerminationPLIM Pipeline Inline Manifold PSIG Pipeline Simulation Interest GroupPSUTA Pump Subsea Umbilical Termination

AssemblyPWRI Produced Water ReinjectionROV Remote Operated Vehicle RPM Revolutions per Minute

RWI Raw Water Injection SCM Subsea Control Module SFB Seafloor BoostingSIORS Subsea Increased Oil Recovery System SMUBS Shell Multiphase Underwater Boost

StationSPEED Subsea Power Electrical Equipment

DistributionSPP Single Phase PumpSS SubseaSSBI Subsea Separation Boosting InjectionSSP Subsea ProcessingSUBSIS Subsea Separation and Injection

System SUTA Subsea Umbilical Termination

AssemblyTRL Technology Readiness LevelTUTA Topside Umbilical Termination

AssemblyVASPS Vertical Annular Separation and

Pumping System VSD Variable Speed Drive WD Water DepthWI Water InjectionWI XT Water Injection Christmas TreeXT Christmas Tree

COURTESY OF

TABLE 6 – ACRONYMS & ABBREVIATIONS

SUBSEA GAS COMPRESSION SYSTEMS

Fig. 1: Ormen Lange Pilot with Aker Solutions UPS

Module, Circuit Breaker Module, Compressor VSD

Module, Pump VSD and Compressor Train Module

Courtesy of Aker Solutions

Fig. 2: OneSubsea Multiphase Compressor

Delivery Units for Gullfaks Field

Courtesy of OneSubsea

Fig. 3: FMC Technologies Conceptual 2-Train Dry

Gas Compression Station with Replaceable Modules

Courtesy of FMC Technologies

Fig. 8: Aker Solutions Aasgard Subsea Compression Train

with 11.5 MW Compressor Module, Separator, Cooler and

Pump Module

Courtesy of Aker Solutions Courtesy of Aker Solutions

Fig. 9: Aasgard SS Compression Support Structure in Transit

to Field for Installation

Fig. 7: GE BlueC

Compressor Cross

Section

Courtesy of GE

Fig. 4: MAN Diesel & Turbo SS Compressor

Package for Aasgard Field

Courtesy of MAN Diesel & Turbo

Fig. 5: GE Conceptual Wet Gas Compression

System with standardized modules

Courtesy of GE

Fig. 6: Transport of the OneSubea Multiphase

Compressor Station for Gullfaks Field

Courtesy of OneSubsea

SUBSEA POWER CONDITIONING EQUIPMENT

SUBSEA POWER CONNECTORS TYPES: WET-MATE AND DRY-MATE

Note: The Siemens Subsea Power Grid is shown in Fig. 4, with the main building blocks in Figs. 5, 6, and 7.

Fig. 2: Conceptual SS HV Circuit Breaker 60 VA

Fig.11: GE Ormen Lange

VSD for Compressor

Fig.12: GE Ormen

Lange VSD for Pump

Fig. 8: GE 24 kV Switchgear Prototype

Tested in Shallow Water

Fig. 9: GE Conceptual 36 kV Distribu-

tion Module, which includes Step-down

Transformer, Switchgear with 4 Switches,

and Wet Mateable Connectors

Fig.10: GE Conceptual Subsea DC

Distribution Module

Courtesy of Schneider Electric

Fig. 1: Ormen Lange Pilot SS Circuit Breaker

Courtesy of Aker Solutions

Courtesy of Siemens Courtesy of Siemens Figs. 8–10: Courtesy of GE

Courtesy of GE Courtesy of GE

Fig.14: Aker Solutions 6.6kV SS

RotoConverter™ Low Frequency AC

Prototype for Ultra-long Step-out Power

Transmission

Courtesy of Aker Solutions and SmartMotor

Fig.13: Aker Solutions Aasgard Subsea

Transformer Module

Courtesy of Aker Solutions

Fig. 6: Siemens

Conceptual SS

Variable Speed Drive

Courtesy of Aker Solutions

Fig. 3: Aker Solutions

Ormen Lange Pilot

Subsea Pump VSD

Fig. 7: Siemens

Conceptual SS

Switchgear

Fig. 1: Siemens SpecTRON 10

Wet-Mate Connectors

(see Item #17)

Courtesy of Siemens

Fig. 2: Siemens SpecTRON 8

Wet-Mate Connectors

(see Item #16)

Courtesy of Siemens

Fig. 4: Siemens ElecTRON

Wet-Mate Connectors

SUBSEA PROCESSING CONFIGURATIONS

SUBSEA SEAWATER TREATMENT AND INJECTION

Fig. 1: Aker Solutions’

LiquidBooster™ Subsea Raw

Seawater Injection System

(Photo: System for Statoil

Tyrihans Subsea Raw Water

Injection Project)

Courtesy of Aker SolutionsCourtesy of Aker Solutions

Fig.3: OneSubsea Raw

Seawater Injection System

being installed

for Columbia E Field

Courtesy of OneSubsea

Figs. 4 & 5: Total-Saipem-VWS

Westgarth Conceptual and Tested

Prototype SS Sulphate Removal Unit

capable of treating 60 kbwpd

Courtesy of SEABOX AS

Fig. 6: Subsea Water Intake

and Treatment (SWIT) Unit

Capable of Treating 40 kbwpd

Courtesy of GE

Fig. 7: GE Conceptual

Subsea Seawater

Sulphate Removal

System

Courtesy of Saipem

Fig. 2: Conceptual Illustration

of Installation of Tyrihans

Subsea Raw Seawater

Injection (SRSWI) System

SUBSEA SEPARATION SYSTEM TYPES: 1. GRAVITY SEPARATION SYSTEMS (Figs. 1–6)

HORIZONTAL SEPARATOR - This type is more effcient for oil/water separation. An example is the orange colored horizontal separator for the Tordis Project shown in Fig. 1A and Fig. 1B above. VERTICAL SEPARATOR – This type is more effcient for gas/liquid separation. The liquid keeps a fuid blanket on the pump and reduces potential pump cavitation. An example is the Pazfor vertical separator shown in Fig. 2. LIMITATIONS - Both types of separators have limited applicability for >10ksi and >5k ft water depth due to material limits.

Fig. 1A: FMC Technologies Conceptual Subsea Separation System for the Tordis Project

Courtesy of FMC Technologies

Courtesy of FMC Technologies

Fig. 2: FMC Technologies Conceptual SS Gas/Liquid

Separation & Boosting System for Pazfor Project

Courtesy of FMC Technologies

Fig. 5: Aker Solutions’s Conceptual DeepBooster™

with Separation System Flexsep™

Courtesy of Aker Solutions

Fig. 3: GE Subsea Separation and Produced Water

Reinjection System for Troll C

Courtesy of GE

Fig. 4: Saipem COSSP (Conceptual 2-Phase

Gas/Liquid Separation & Boosting System)

Fig. 6: Saipem SpoolSep (Conceptual 3-Phase Separation

& Produced Water Reinjection System)

Figs. 4 and 6 Courtesy of Saipem

Fig. 1B:

Tordis

Separator

Note 1: The configurations and diagrams below are examples only and do not represent specific projects. Note 2: The configurations shown below illustrate a “building block” approach, demonstrating mudline technologies and no ESP based configurations. The “building blocks” primarily use retrievable module elements within their designs. Note 3: The distances implied in the short, medium, and long distance configurations of Figs. 1, 4, and 7 are indicative only for these examples. Actual distance limitations and system configurations for real-world fields will depend on the specific production/reservoir conditions, and on the detailed capabilities of the associated processing and power system equipment. For applications beyond 100 miles (160 Km), the system configurations are only in the conceptual stage, and are not depicted here.

HostSwitchgear

HostGeneration

ASD(Frequency Converter)

Host FloatingProduction Facilities

Subsea

Topsides

TYPE 2

Direct Step Outwith Subsea Transformer

G

~

~

TUTA

PSUTA

Transformer

JB

Purge

Safety Disconnect / Earthing Switch

(For multi-circuit umbilicals)

Static or DynamicPower Umbilical

~

M

SubseaTransformer

R

HighResistanceResistance

Booster Pump or Compressor

SS Processing Station

~

M

R

HighResistance

Water Injection Single Phase

Pump

SS WI Station

SSTransformer

Module

PSUTA

~

~

Up to ~12.5 MW, Typically 6.6kV

Up to 36 kV

Fig. 5: Type 2 Electrical Diagram (see Table 5)

~

M

~

~

~

~

~

~

PSUTA

~

M~

M

SS ASD

6.6 kV

Up to 36 kV

SS Power Skid with Switchgear

Static or Dynamic Power Umbilical

Subsea

PlatformOR

Onshore Facilities

Transformer4.16 kV - 13.8 kV (typical)

TYPE 3Subsea AC Power Distribution

w/MV or HV Power Transmission

TUTA

Host Switchgear

Wet MateConnector

(Typ.)

R

Solid or LowResistance

Earthing

Transformer

~

JB Purge

Host Switchgear

(Output voltage ~36kV or higher depending on load & distance)

(SS Transformer Optional depending on selected transmission voltage)

SPP Gas

Compr.

WI SPP

SS Processing Station (3P)

ShorelineTopsides or Land

Fig. 8: Type 3 Electrical Diagram (see Table 5)

SYMBOL KEY

Production Umbilical

Utility Umbilical

Production Flowline

Pump StationXT

XT

SS Manifold

PSUTA

SUTA

Fig 3: Short Distance Process Flow Diagram (PFD)

SS ProcessingStation (Two Phase)SS ProcessingStation (2P)

Production Umbilical

Utility Umbilical

Gas Flowline

Liquid Flowline

Multiphase Flowline

Seawater

XT

XT

SS Manifold

PSUTA

WI XT

WI Flowline

SUTA

SS WI StationSS WI Station

Fig 6: Medium Distance Process Flow Diagram (PFD)

Production Umbilical

Utility Umbilical

Gas Flowline

SS Processing Station (3P) (Three Phase + WI)

Oil Flowline Multiphase Flowline

WI Flowline

PSUTA SS Power Skid

XT

XT

WI XT

WI XT

WI XT

SS Manifold SUTA

Fig 9: Long Distance Process Flow Diagram (PFD)

Fig. 1: Short Distance Confguration Example

Subsea

Topsides

TYPE 1

Direct Step Out

G

~

~

HostSwitchgear

HostGeneration

TUTA

PSUTA

~

M

ASD(Frequency Converter)

Static or DynamicPower Umbilical

MP Boosting Pump

Up to ~3000 kW, Typically 6.6kV

Purge

Safety Disconnect / Earthing Switch

(For multi-circuit umbilicals)

JB

Electrical Flying Lead (EFL)

Pump Station

Host FloatingProduction Facilities

Fig. 2: Type 1 Electrical Diagram (see Table 5)

COURTESY OF

COURTESY OFSUBSEA POWER SYSTEM TYPES AND CONFIGURATIONS

Fig. 1: SUBSEA POWER SYSTEM STEP-OUT CONFIGURATIONSTABLE 5: POWER SYSTEM STEP-OUT CONFIGURATIONS

CA

TEG

OR

Y

TR

L VOLTAGE & POWER RATING

INDICATIVE STEP-OUT

(4)

ADJUSTABLE SPEED DRIVE

POWER TRANS-

FORMERS

NOMINAL TRANSMISSION

FREQ.

Radius (1)

Top

sid

e

Su

bse

a

Top

sid

e(S

tep

Up

)

Su

bse

a(S

tep

Dow

n)

50 o

r 60

H

z A

C

16.7

-25

H

z A

C

Type 1 7

Capacity: 1-4 MWTransmission: ~6kVDistribution: ~6kV

0-15 Km(0-9.3 Mile) H H

Type 2 7

Capacity: 1-4 MWTransmission: Up to 36kVDistr./Motor Input: ~6kV

0-60 Km(0-37.3 Mile) H H

(2)H

(2)H

Type 3 4

Capacity: Up to 70 MWTransmission: 36kV-145kVDistr. Switchgear: Up to 36kVDistr./Motor Input: ~6kV

0-160 Km(0-100 Mile) H H

(3)H

(3)H

Type 4 1

Capacity: Up to ~100 MWLF Transmission: Up to 145kVLF Dist. Switchgear: Up to 36kVDistr./Motor Input: ~6kV

>140-400 +Km(>87-248.5 +Mile) H H

(3)H

(3)H

Notes:

1. Indicative radius subject to system power rating. See Figure 1, Step-Out Configurations.2. Transformer location likely after ASD to meet umbilical transmission voltage. 3. Transformer location likely before ASD to meet umbilical transmission voltage. 4. Stepout is the distance from the host facility. 5. Barracuda project with a step out of 10.5 km (6.5 Mi) is a deployed example of Type 1 Configuration.6. Tyrihans project with a step out of 31 km (19.3 Mi) is a deployed example of Type 2 Configuration.7. There is no deployed example of Type 3. Type 4 is currently conceptual.

Host FloatingProductionFacility

ProductionFlowline

UtilityUmbilical

ProductionUmbilical

PSUTA

PLET

SUTA

SS Manifold

XT(TYP.)

Pump Station

Type 1

Fig. 4: Medium Distance Confguration Example

Host FloatingProductionFacility

ProductionUmbilical

UtilityUmbilical

GasFlowline

PLET

PLET

LiquidFlowline

SS ProcessingStation (2P)

PSUTA

SUTA

SS Manifold

Multiphase Line

Multiphase Line

WI Line

WI XT (TYP.)

XT(TYP.)

Type 2

MPP

(2P)

MULTIPHASE BOOSTING SYSTEM EXAMPLES (CONCEPTUAL & DELIVERED)

Fig. 1: Aker Solutions Multi-

Booster™ System (BP King)

Courtesy of Aker Solutions

Fig. 6: GE Boosting Station

Courtesy of GE

Fig. 7: GE Multiphase Boosting

System (Conceptual)

Courtesy of GE

Fig. 10 : OneSubsea Draugen

Pump Station Loadout

Courtesy of OneSubsea

Fig. 9: OneSubsea CLOV

Pump Station

Courtesy of OneSubsea

Fig. 8: Jack & St. Malo Pump

Stations in the Factory Pit for

System Integration Test (SIT)

Courtesy of OneSubsea

Fig. 2 FMC Technologies Conceptual Pump

Station with Multiphase Pump (Exposed)

Courtesy of FMC Technologies

Fig. 3: OneSubsea - Loadout

of 1 of 6, 2.3 MW Hybrid

Pumps for Pazfor Project

Courtesy of OneSubsea

Fig. 5: FMC Technologies

SS Multiphase Pumping

Module with Sulzer Pump

Courtesy of Sulzer

Fig. 4: 1 of 3 Jack & St Malo

Pump Stations in the Factory

Test Pit for System Integration

Test (SIT) Immediately Prior

to Filling with Water

Courtesy of OneSubsea

MUDLINE ESP OR HSP SYSTEM EXAMPLES

Courtesy of FMC Technologies

Fig. 1: Horizontal ESP Boosting Station Fig. 2: ESP Jumper Boosting System

Courtesy of Baker Hughes

Fig. 3: Seafoor Boosting System

Using ESPs in Caissons

Courtesy of Baker Hughes

Fig. 4: Seafoor Boosting

Using ESP in caisson

Courtesy of Aker Solutions

Fig. 5: HSP for

Mudline Boosting

Courtesy of ClydeUnion Pump (SPX)

2. CAISSON SEPARATION SYSTEMS (Figs. 7–9) INSTALLED < 100 m INTO SEABED

Fig. 7: BCSS Seabed Equipment

Courtesy of Aker Solutions

3. COMPACT/DYNAMIC SEPARATION SYSTEMS (Figs. 10-13)

Fig. 10: OneSubsea Conceptual

Two-Phase Separation System

Fig. 11: OneSubsea Conceptual

Three-Phase Separation System

Figs. 10 and 11: Courtesy of OneSubsea

Fig. 12: FMC Technologies 3-Phase Separation

System with Produced WI Using In-Line

Separation Technology for the Marlim Project

Courtesy of FMC Technologies

Fig. 13: ExxonMobil’s SS Compact Separation,

Boosting and PWRI Using Proprietary/Vendor

Technologies for Gas, O/W & Sand Separation

Courtesy of ExxonMobil

Fig. 9: FMC Technologies

Vertical Access Caisson

with ESP Boosting (Gas/

Liquid Separation & Boost-

ing System Diagram

Courtesy of FMC Technologies

Fig. 8: Caisson Separation/

ESP Boosting System

Courtesy of Baker Hughes

Fig. 7: Long Distance Confguration Example

Onshore FacilitySS Processing

Station (3P)

SS Power Skid

(3P)

SPP Oil

WI SPP

Type 3

ProductionUmbilical

UtilityUmbilical Gas

Flowline

PLET

PLET

OilFlowlinePSUTA

SUTA

SS Manifold

Multiphase Line

WI Line

WI XT (TYP.)

~

~

Multi Phase Mudline Boosting, Single Phase Pumping, or Water Injection Pumping

Two Phase or Three Phase Separation

Gas Compression

Seawater Filtration/Intake

SS Power System

Adjustable Speed Drive (ASD)

SS Transformer

Safety Disconnect/ Earthing Switch

Switchgear

HV Wet Mate Connector

6.6 kV Wet Mate Connector

~

~

XT(TYP.)

Courtesy of SEABOX AS

Fig. 8: Integrated SS Raw Seawater Injection System Integrating SPP and Filtration

SS Water Injection Tree (WI XT)

Single Phase Pump for Water Injection

(SPP WI)

Raw Seawater Intake & Filtration (SWIT Unit)

Note 1: SWIT Unit provides disinfection and low Total Suspended Solids (TSS) water for either matrix or sweep fooding.

Fig. 4: Siemens Conceptual Subsea Power Grid

Courtesy of Siemens

Fig. 5: Siemens SS Transformer

Prototype at Shallow Water Test

Courtesy of Siemens

Fig. 5Fig. 7

Fig. 6

TABLE 3: SUBSEA POWER CONNECTORS & PENETRATORS Note: This table is a sampling of the current market, and is not comprehensive.

ITEM

MA

NU

FAC

TUR

ER

PAR

T N

UM

BER

TRL

WA

TER

D

EPTH

VO

LTA

GE

MA

X. C

UR

REN

T

FREQ

UEN

CY

CA

BLE

TER

MIN

ATI

ON

WE

T M

AT

E

PE

NE

TR

AT

OR

(m) (ft) (kV) (A) (Hz)

1 Benestad AS 15kW Penetrator 3 3,048 10,000 6/10(12) 450 15-200 H H

2 Diamould Single Phase 7 3,048 10,000 5 125 H H

3 Diamould Three Phase 7 3,048 10,000 4.6/8.0/9.2 220 H H

4 Diamould Umbilical Crossover 7 3,048 10,000 4.6/8.0/9.2 220 H

5 GE MECON DM 12/240 7 350 1,148 6/10(12) 240 60 H H

6 GE MECON WM 12/240 7 350 1,148 6/10(12) 240 60 H H

7 GE MECON DM 36/700 7 2,000 6,562 18/30(36) 700 15-100 H H

8 GE MECON DM 52/400 7 1,100 3,609 26/45(52) 400 15-200 H H

9 GE MECON DM 145/700 6 1,100 3,609 76/132(145) 700 15/200 H H

10 GE MECON WM 12/1800 4 300 984 6/10(12) 1,800 15-200 H H

11 GE MECON DM 36/700 4 3,000 9,843 18/30(36) 700 15-200 H H

12 GE MECON WM 36/500 4 1,450 4,757 18/30(36) 500 60 H H

13 Siemens SpecTRON 2 7 3,000 9,843 1.2/2(2.4) 200 100 H H

14 Siemens SpecTRON 5 7 3,000 9,843 2.9 /5(5.8) 200 200 H H H

15 Siemens SpecTRON 5 MKII 7 3,000 9,843 2.9/5(5.8) 200 200 H H H

16 Siemens SpecTRON 8 7 3,000 9,843 5 /8.7 (10) 220 200 H H H

17 Siemens SpecTRON 10 7 2,000 6,562 6 /10 (12) 400 200 H H H

18 Siemens SepcTRON 10 MKII 7 3,000 9,843 6/10(12) 630 200 H H H

19 Siemens MUTU 7 3,000 9,843 5/8.7(10) 220 200 H

20 TE Connectivity Deutsch P6-MD300 7 400 1,312 6/10(12) 300 15-70 H

21 TE Connectivity Deutsch P6-SW1600 6 2,000 6,562 6/10(12) 1,600 200 H H

22 TE Connectivity Deutsch P18-SW900 6 2,000 6,562 18/30(36) 900 15-70 H H

23 TE Connectivity Deutsch P18-SD300 4 3,000 9,843 18/30(36) 400 200 H H

24 TE Connectivity Deutsch P6-3W250 3 3,000 9,843 6/10(12) 250 15-200 H H H

Courtesy of Siemens

Fig. 5: Siemens DigiTRON

Wet-Mate Connectors

Courtesy of Siemens

Courtesy of GE

Fig. 3: GE MECON DM

36/700 Dry-Mate

Connectors (see Item #7)

Fig. 6: GE MECON WM

12/1800 Wet-Mate

Connectors (see Item #10)

Courtesy of GE

TABLE 7 – OTHER INFORMATION SOURCES This table is a sampling of recently published papers; for a comprehensive list go to www.onepetro.org.

SUBSEA BOOSTING PROJECTS

OTC-24934 2014 ONESUBSEA Increasing Recovery of HydrocarbonsOTC-25187 2014 FMC TECHNOLOGIES Magnet Motor Driven Pumps in the ArcticOTC-25314 2014 ONESUBSEA Power Feedthrough Connectors for ESPsSPE-172483 2014 NIGERIAN OIL & GAS SS Prod. Systems - Dev. in West AfricaOTC-24217 2013 PETROBRAS Barracuda Subsea Helico-Axial MPPOTC-24263 2013 FRAMO Evolution of SS BoostingOTC-24428 2013 PETROBRAS/ONESUBSEA SS High Boost MPP SPE-164757 2013 JOH. HEINR. BORNEMANN MP Boosting in Oil and Gas

SUBSEA SEPARATION

OTC-25299 2014 EXXONMOBIL SS Separation - Control System DesignOTC-25367 2014 EXXONMOBIL Qualification of SS Separation SystemSPE-170782 2014 EXXONMOBIL/ASCOM SS Two Stage Prod. Water De-OilingIPTC-16914 2013 KERR-MCGEE & BAKER HUGHES Downhole Oil and Water SeparationOTC-24359 2013 SAIPEM SS Gas-liq. And Water-hydro. Sep.OTC-24533 2013 PETROBRAS Comiss./Startup of SS Marlim Separ.SPE-166079 2013 BP & SOUTHWEST R. INST. Evaluation of Separation in a Casing SPE-167334 2013 PANDIT DEENDAYAL PET. UNIV. Effective Gas-Liquid Separation

SUBSEA RAW SEAWATER AND PRODUCED WATER INJECTION

DOT-T2S3 2014 TOTAL/SAIMPEM/VEOLIA Springs: Subsea TestsOTC-25325 2014 SAIPEM/WESTGARTH/TOTAL/CHEV. Low Salinity WI for Increased Oil RecoveryOTC-25465 2014 SEABOX AS SS WT and WI for IOR and EOROTC-24111 2013 CHEVRON WI in the Gulf of MexicoOTC-24273 2013 TOTAL/SAIMPEM/VEOLIA SPRINGS: Subsea WI TreatmentSPE-164372 2013 SAUDI ARAMCO Prod. Water Re-Injection Sys. Optim.SPE-165138 2013 TOTAL EP Produced Water Re-InjectionSPE-166576 2013 SEA-BOX/AKER SUBSEA SS Water Treatment and Injection

NEW MULTIPHASE BOOSTING SYSTEM

OTC-25080 2014 SHELL/TEXAS A&M Performance of a MP Electric Sub. Pump

SUBSEA COMPRESSION

IPTC-17649 2014 A/S NORSKE SHELL SS Compression at Ormen Lange OTC-25464 2014 AKER SOLUTIONS Åsgard: Another Step Toward SS ProcessOTC-25409 2014 STATOIL Åsgard SS Compression Qualification OTC-25201 2014 FMC TECHNOLOGIES Operability in Design for SS Compression

POWER TRANSMISSION/DISTRIBUTION

OTC-25171 2014 FMC TECHNOLOGIES Investigation of SS Power Dist. SystemsOTC-25263 2014 GE Modular SS DC Electrical Power SystemOTC-25278 2014 INTECSEA Hybrid “Split” VFD/SSP TiebackOTC-25320 2014 ONESUBSEA Operation of SS Electrical Power SystemsSPE-171321 2014 AKER SOLUTIONS Power Distr: A System Engr. PerspectiveOTC-23935 2013 DEUTSCH/SCHNEIDER Powering Subsea ProcessingOTC-24129 2013 PETROBRAS SS Electrical Power Trans. and Dist. OTC-24129 2013 PETROBRAS Devel. of a SS Elect. Power Transm.OTC-24147 2013 DET NORSKE VERITAS Power System for the New Era OTC-24183 2013 GE Modular Stacked DC Transmission OTC-24448 2013 INTECSEA High Voltage Power Transmission

COMPANY EXPERIENCE & APPROACH TO SUBSEA PROCESSING

IPTC-17760 2014 ENI Value of Fluid Sampling on SS ProcessingISOPE-I14236 2014 SUBSEA 7 Trends & Future of Ultra Deepwater FieldsOTC-24688 2014 AKER SOLUTIONS Condition Monitoring and MaintenanceOTC-24689 2014 AKER SOLUTIONS Critical Control Loops for SS ProcessingOTC-25009 2014 ONESUBSEA Future of Elect. Controls & SS ProcessingOTC-23970 2013 TECORP INT. Design Challenges of the World OTC-24161 2013 PETROBRAS SS Proc. Systems: Future Vision OTC-24162 2013 PETROBRAS Cascade and Chinook Subsea Dev.OTC-24307 2013 STATOIL Steps to the Subsea Factory OTC-24519 2013 PETROBRAS Subsea Versus Topside Processing

COURTESY OF

Contact us:[email protected]

www.clydeunion.com

Scan for more

infomation

Part of SPX’s expansive portfolio of products serving the oil & gas industry.

Learn more at www.spx.com

Maximize your uptime & flexibility; greatly lower OPEX with the SPX HSP:

Contact us:[email protected]

www.clydeunion.com

Scan

for more

information

� High reliability - MTTF > 11 years in subsea environment

� True multi-phase capability; Excels in gassy, heavy crude applications

� Unrivalled operating range from a single frame (particularly at high GVF)

� Minimal installation time; plug & play design

� Ideally suited to downhole lift & seabed boosting

Innovative Hydraulic Submersible Pump (HSP) Technology from SPX

industrystrystrystry..

s:m

com

OPEX

s:s:mm

union.comcom

nt

ude apude ap

ularlyularly

.clydeunion.comstrystrystrystry

X with the SPX HSP:

CContact us:Contact us:[email protected]@spx.com

www.clydeunion.comwww.clydeunion.com

applications applications

rly at high GVF) at high GVF)

ACKNOWLEDGEMENT OF THE CONTRIBUTORS

INTECSEA and Offshore Magazine wish to acknowledge the following companies and individuals who continue to support our efforts to educate and inform the oil & gas industry on the status of subsea processing, and more specifically subsea pumping technologies.

ABB: Leiv Helge and John Oyen; Advanced Separation Company BV: Mika Tienhaara; Aker Solutions: Jonah Margulis and Kate Winterton; Dresser: Dr. Jose Gilarranz; ExxonMobil: Michael D. Olson and Kamran Gul; Flowserve: Alejandro Fratini; FMC Technologies: Rob Perry, Janardhan Davalath, Jayne Merritt, Alan Szymanski and Citlalli Utrera; GE: Alisdair McDonald, Hans Kristian Sundt, Kristin Elgsaas; Genesis: Chuck Horn, Mike Zerkus, and Tim Lowry; ITT Bornemann: Stefan Ladig; Leistritz: Jeffery De Vaul; MAN Diesel & Turbo North America: Adel Estafan and Phillip Schuepbach; OneSubsea: Jon Arve Svaeren, Arne Olsen, Phillip Luce, Ragnar Vikoeren and Megan Myers; ProlabNL BV: Toine Hendriks; Repsol E & P USA: Ron Pettus; Saipem: Claude Valenchon, Stephanie Abrand and Stephane Anres; Shell: Chris Shaw; Siemens: Rachel Ketelars, Barry Leach and Ordin Husa; Schneider Electric: Kristina Hakala; Schlumberger: Grant Harris; SEABOX AS: Torbjorn Hegdal, Eirik Dirdal; SPX: Ross Dobbie

Information Accuracy: We have attempted to use correct and current, as of press time, information for the subsea processing systems and equipment described herein. No installed, sanctioned, or pending application was intentionally excluded. We have summarized the capability and operating experience by acting as a neutral party and integrator of information. Information has been collected from public sources, company brochures, personal interviews, phone interviews, press releases, industry magazines, vendor-supplied information, and web sites. No guarantee is made that information is accurate or all-inclusive. Neither INTECSEA nor Offshore Magazine guarantees or assumes any responsibility or liability for any party’s use of the information presented. If any information is found to be incorrect, not current, or has been omitted, please send comments to [email protected].

©2

01

5 O

ffsh

ore

POSTER

117

POWERJumpô Flowline Booster System

���������������� ����� ���������������������������������� �������������

and capture stranded reserves by integrating a cost-effective production

boosting system into existing subsea architecture.

Reimagine deepwater production at subseaproductionalliance.com.© 2015 Aker Solutions and Baker Hughes. All rights reserved. 42663 02/2015

More powerful pumps:

Maximize production now. Image courtesy of Sulzer Pumps

Copyright © FMC Technologies, Inc. All Rights Reserved. www.MaximizeRecovery.comdeeper understandingwww.genesisoilandgas.com

Don’t just scratch

the surface

operating hours.

And counting.

Delivering increased recovery requires a reliable subsea processing solution that is designed on the premise of the reservoir.

OneSubsea® presents the most comprehensive suite of products providing scalable subsea processing and boosting system

solutions for all environments, including extreme conditions up to 15,000 psi and 3000 meters water depth.

With more than 30 operating systems in subsea regions from the North Sea to Australia, West Africa to Brazil, OneSubsea

has a portfolio of proven, reliable boosting and pumping systems successfully increasing production rates from 30% up to

100% for operators. Visit www.onesubsea.com/pumpingsystems

Up to 100% increased production rate from the

industry’s only subsea multiphase boosting systems

AD01748OSS

Enabling Subsea Processing by Connecting Innovation with Experience siemens.com/energy/subsea

Taking subsea

technology to the

next level?

Naturally.

ABB is a world leading innovator of sub-

sea power and automation solutions, the

main enabler for safe and cost-effective

subsea developments at greater dis-

tances and depths.

ABB AS

Tel. +47 22 87 20 00

www.abb.com

TV

03

93

© C

op

yrig

ht

20

14

AB

B.

All

rig

hts

reserv

ed

.1 2 3 4 5 6 7

TRL

Notes: 1. TRL definition per API RP 17N 2. Applicable to Tables 3 and 5

TECHNOLOGY READINESS LEVEL (TRL) COLOR CODE KEY

Unproven Concept Prototype tested System tested Field proven

TABLE 1 – 2015 WORLDWIDE SURVEY OF SUBSEA GAS COMPRESSION, BOOSTING, WATER INJECTION, AND SEPARATION (1)(2) – As of Feb. 2015

PR

OC

ESS

ING

D

ISC

IPLI

NE

CO

UN

T

FIELD OR PROJECT (Ordered by Start Date)

CU

RR

ENT

STA

TUS

COMMENTSOWNER/

FIELD OPERATOR

REGION/ BASINS

WATER DEPTH

TIEBACK DISTANCE

SYSTEM FLOW RATE (@LINE CONDITIONS)

DIFFERENTIAL PRESSURE

UN

IT P

OW

ER (

3)

TOTA

L P

OW

ER

DEM

AN

D

GV

F (5

) G

AS

V

OLU

ME

FRA

CTI

ON

SYSTEM PACKAGER

NO. OF PUMPS UNITS

PUMP TYPE or

COMPR. TYPE

COMPRESSOR/PUMP MANUFACTURER

IN-SERVICE/OPERATING INFORMATION

COMPANY Meters Feet Km Miles M3/Hr.MBOPD

MBWPDBAR (4)

PSI

(4)MW MW

% OF

VOL.COMPANY

PUMPS or

COMPR.TYPE COMPANY

START (11) (Month-Year)

END or

PRESENTMTHS

SU

BS

EA G

AS

CO

MP

RES

SIO

N

1 DEMO 2000 Q Statoil K-Lab Test Statoil Offshore Norway 3.60 n/a OneSubsea Counter Axial OneSubsea 2001

2 Ormen Lange Gas Compression Pilot Q Testing 1 train @ Nyhamna, Norway Shell Offshore Norway 860 2,821 0.0 0.0 25,000 3776 60.0 870 12.50 58.00 n/a Aker Solutions 1 Centrifugal GE Compr/Aker Pump 2011 1-Mar-15

3 Aasgard - Midgard & Mikkel Fields M Subsea Gas Compression Statoil Offshore Norway 300 984 40.0 25.0 40,000 6,042 60.0 870 11.50 24.40 n/a Aker Solutions 2+1 Spare +1 Centrifugal MAN/Aker pumps Q3/Q4, 2015

4 Gullfaks South Brent (28) M Subsea Wet Gas Compression Statoil Offshore Norway 135 443 15.5 9.7 9,600 1450 30.0 435 5.00 10.00 95% OneSubsea 2+1 Spare Counter Axial OneSubsea Q4, 2015

5 Ormen Lange Gas Compression C Subsea Gas Compression Norske Shell Offshore Norway 860 2,821 120.0 75.0 50,000 7553 60.0 870 12.50 n/a TBA 2 Centrifugal TBA 2021

6 Troll C Subsea Gas Compression Statoil Offshore Norway 340 1,116 4.0 2.5 n/a TBA Undecided TBA 2016

7 Peon C Subsea Gas Compression Statoil Offshore Norway 385 1,263 TBD TBD TBD TBD

8 Snohvit C Subsea Gas Compression Statoil Barents Sea 345 1,132 143.0 89.4 TBD n/a TBA Centrifugal TBA 2020

9 Shtokman C Subsea Gas Compression Gazprom Barents Sea 350 1,148 565.0 353.1 TBD n/a TBA Centrifugal TBA 2022

SU

BS

EA B

OO

STI

NG

(N

OTE

1. S

EAB

ED &

RIS

ER O

NLY

, NO

TE 2

. EX

CLU

DES

IN

-WEL

L ES

Ps)

1 Prezioso (20) A MPP at Base of Platform AGIP Italy 50 164 0.0 0.0 65.0 10 40.0 580 0.15 30-90% Nuovo Pignone (8) 1 Twin-Screw GE 1994 1995

2 Draugen Field A SMUBS Project, 1 MUTUP A/S Norske Shell Offshore Norway 270 886 6.0 3.7 193.0 29 53.3 773 0.75 42% OneSubsea 1+1 Spare HSP SPX ClydeUnion Nov-95 15-Nov-96 12.2

3 Lufeng 22/1 Field (9) (19) A Tieback to FPSO Statoil South China Sea 330 1,083 1.0 0.6 675.0 102 35.0 508 0.40 3% OneSubsea/FMC Tech. 5+2 Spare Centrifugal (SPP) OneSubsea Jan-98 15-Jul-09 138.0

4 Machar Field (ETAP Project) A Hydraulic Drive MPP BP Amoco UK North Sea 85 277 35.2 21.9 1,100.0 166 22.0 319 0.65 64% OneSubsea 2+1 Spare Helico-Axial OneSubsea

5 Topacio Field O 1 x Dual MPP System ExxonMobil Equatorial Guinea 550 1,805 8.0 5.0 940.0 142 35.0 508 0.86 75% OneSubsea 2+1 Spare Helico-Axial OneSubsea Aug-00 1-Mar-15 174.1

6 Ceiba C3 + C4 O Phase 1 SS MPP Project Hess Equatorial Guinea 750 2,461 7.0 4.3 600.0 91 45.0 653 0.85 75% OneSubsea 2+1 Spare Helico-Axial OneSubsea Oct-02 1-Mar-15 148.2

7 Jubarte EWT A Riser lift to Seillean drillship Petrobras Espirito Santo Basin 1,400 4,593 1.4 0.9 145.0 22 140.0 2,000 0.70 22% FMC Technologies 1 ESP Schlumberger (REDA) Dec-02 1-Dec-06 47.9

8 Ceiba Field (FFD) O Full Field Development (FFD) Hess Equatorial Guinea 700 2,297 14.5 9.0 2,500.0 378 40.0 580 1.20 75% OneSubsea 6+2 Spare Helico-Axial OneSubsea Dec-03 1-Mar-15 134.2

9 Mutineer/Exeter O 2 x Single MPP Systems Santos NW Shelf, Australia 145 476 7.0 4.3 1,200.0 181 30.0 435 1.10 0-40% OneSubsea 2 MPP Helico-Axial OneSubsea (16) Mar-05 1-Mar-15 119.3

10 Lyell (Original Install) A SS Tieback to Ninian South CNR UK North Sea 146 479 15.0 9.3 1,100.0 166 18.0 261 1.60 40-70% Aker Solutions 1 Twin Screw ITT Bornemann SMPC 9 Jan-06 Dec-06 11.0

11 Navajo (17) I, N ESP in Flowline Riser Anadarko US GOM 1,110 3,642 7.2 4.5 24.0 4 40.2 583 0.75 57% Baker Hughes 1 ESP Baker Hughes Feb-07 1-Aug-07 5.5

12 Jubarte Field - Phase 1 A Seabed ESP-MOBO, Uses BCSS (14) Petrobras Espirito Santo Basin 1,350 4,429 4.0 2.5 120.0 18 138.0 2,002 0.90 10-40% FMC Technologies 1 ESP Schlumberger (REDA) Mar-07 Aug-07 5.0

13 Brenda & Nicol Fields O MultiManifold with 1 MPP Premier Oil UK North Sea 145 476 8.5 5.3 800.0 121 19.0 276 1.10 75% OneSubsea 1+1 Spare Helico-Axial OneSubsea Apr-07 1-Mar-15 94.3

14 King (7) (13) A SS Tieback to Marlin TLP Freeport McMoRan US GOM 1,700 5,578 29.0 18.0 496.5 75 50.0 725 1.30 0-95% Aker Solutions 2+1 Spare Twin-Screw ITT Bornemann/Loher Nov-07 15-Feb-09 15.0

15 Vincent O Dual MPP System Woodside NW Shelf, Australia 475 1,558 3.0 1.9 2,400.0 363 42.0 609 1.80 25-70% OneSubsea 2+2 Spare Helico-Axial OneSubsea Aug-10 1-Mar-13 30.9

16 Marlim A SBMS-500 SS Field Test Petrobras Campos Basin 1,900 6,234 3.1 1.9 500.0 75 60.0 870 1.20 0-100% Curtiss-Wright/OneSubsea 1 Twin-Screw Leistritz 0.0

17 Golfinho Field O Seabed ESP-MOBO, Uses BCSS (14) Petrobras Espirito Santo Basin 1,350 4,429 11.0 6.8 146.0 22 138.0 2,002 1.20 10-40% Schlumberger (REDA) (35) 2 ESP Baker Hughes (35) Mar-07 Aug-07 5.0

18 Azurite Field A Dual MPP System Murphy Oil Congo, W. Africa 1,338 4,390 3.0 1.9 350.0 53 41.0 595 0.85 28% OneSubsea 2+1 Spare Helico-Axial OneSubsea Sep-10 1-Oct-13 36.5

19 Golfinho Field O MOBO BCSS (ESP) Caissons (14) Petrobras Espirito Santo Basin 1,350 4,429 5.0 3.1 146.0 22 138.0 2,002 1.20 10-40% Schlumberger (REDA) (35) 2 ESP Baker Hughes Mar-07 Aug-07 5.0

20 Espadarte (Field Trial) A Horizontal ESP on Skid Petrobras Brazil 1,350 4,429 11.5 7.1 125.0 19 100.0 1,450 0.90 10-40% FMC Technologies 2 ESP Baker Hughes Dec-11 Mar-13 14.5

21 Parque Das Conchas (BC 10) Phase 1 (23) O Caisson/Artifical Non-Separated Shell Campos Basin 2,150 7,054 9.0 5.6 185.0 28 152 2,205 1.10 40% FMC Technologies 2 ESP Baker Hughes Jul-09 1-Mar-15 67.4

22 Parque Das Conchas (BC-10) Phase 2 (23) O 2 additional ESP systems Shell Campos Basin 2,150 7,054 9.0 5.6 185.0 28 152 2,205 1.10 40% FMC Technologies 2 ESP Baker Hughes Oct-13

23 Jubarte Field - Phase 2 (25) O Tieback to FPSO P-57, Uses BCSS (14) Petrobras Espirito Santo Basin 1,400 4,593 8.0 5.0 1,325.0 200 200 3,000 1.20 30-40% Aker Solutions 15 ESP Schlumberger (REDA) 6-Dec-10 1-Mar-15 50.7

24 Cascade & Chinook (6) I, N Skid BCSS - Horizontal ESP on Skid Petrobras US GOM 2,484 8,150 8.0 5.0 135.0 20 220.0 3,191 1.10 10% FMC Technologies 4+2 Spare ESP Baker Hughes Q4 2013 0.0

25 Barracuda (32) O SS MP High Boost Pump System Petrobras Campos Basin 1,040 3,412 10.5 6.5 280.0 42 70.0 1,015 1.50 35-60% OneSubsea 1 Helico-Axial OneSubsea Jul-12 1-Mar-15 7.0

26 Montanazo & Lubina I, N Single MPP System Repsol Mediterranean 740 2,428 12.3 7.6 80.0 12 65.0 943 0.23 10% OneSubsea 1+1 Spare Centrifugal (SPP) OneSubsea 2015+

27 Schiehallion I, N 2 x Dual MPP Systems BP UK, West of Shetland 400 1,312 4.0 2.5 2,700.0 408 26.0 377 1.80 74% GE/OneSubsea 4+0 Spare Helico-Axial OneSubsea 2014 Delayed Start Up

28 CLOV (22) I, N Subsea MPP System TOTAL Angola, Blk 17 1,170 3,839 11.0 6.8 660.0 100 45.0 652 2.30 50% OneSubsea 2+1 Spare Helico-Axial OneSubsea Q4 2015

29 Jack & St. Malo I, N 3 x Single SPP Systems (JSM) Chevron US GOM 2,134 7,000 13.0 21.0 1,191.0 180 241.3 3,500 3.00 10% OneSubsea 3+2 Spare Centrifugal (SPP) OneSubsea Mid-2015

30 Lyell Retrofit O MPP Retrofit System - Tieback to Ninian CNR UK North Sea 145 476 7.0 4.3 700.0 106 21.0 305 1.00 97% OneSubsea 1 Helico-Axial OneSubsea Q4 2014

31 GirRi (Girassol) (27) M Field Expansion Project Total Angola, Blk 17 1,350 4,429 18.0 11.2 600.0 91 130.0 1,885 2.50 20-50% OneSubsea 4+2 Spare Helico-Axial OneSubsea Q2 2015

32 Draugen Field M 2 x Dual HiBoost MPP stations A/S Norske Shell Offshore Norway 268 879 4.0 2.5 1,710.0 253 47.5 689 2.30 10-31% OneSubsea 2 Helico-Axial OneSubsea Mid-2015

33 Julia M SS Tieback with Dual SPP Systems ExxonMobil US GOM 2,287 7,500 27.2 17.0 331 50 175.0 2,550 3.00 10% OneSubsea 2 Centrifugal (SPP) TBD Mid-2016

34 Moho Phase 1bis M Brownfield Tieback to Alima FPU Total Congo, W. Africa 650 2,133 6.7 4.0 400 60 133.5 1,935 3.50 49% OneSubsea 2 Helico-Axial OneSubsea Q4 2015

35 Atlanta Field C Caisson Application QGEP (26) Santos Basin, Blk BS-4 1,500 4,922 TBD ESP 2015

36 Stones C Single Phase HPHT Pump System Shell US GOM 2,927 9,600 5.0 3.1 TBD TBD TBD TBD TBD <10% TBD 2+1 Spare TBD TBD 2018

37 Appomattox C MPP in Future Phases Shell US GOM 2,222 7,290 TBD TBD

38 Parque Das Baleias M Horizontal ESP on Skid (14) Petrobras Espirito Santo Basin 1,500 4,922 10.0 6.2 125.0 19 100 1,450 1.20 10-25% FMC Technologies 5+1 Spare ESP Schlumberger (REDA) Q2 2015

39 Vigdis C Subsea Boosting of existing wells Statoil Offshore Norway 280 919 6.5 4.1 50.0 725 2.30 2.30 20-40% TBA 1 TBD TBA 2019+

SU

BS

EA

WA

TER

IN

JEC

TIO

N

1 Troll C Pilot (15) (21) O SUBSIS (SS Sep. and WI Sys.) NorskHydro AS Offshore Norway 340 1,116 3.5 2.2 250.0 38 151.0 2,190 1.60 0% GE/OneSubsea 1+1 Spare Centrifugal (SPP) OneSubsea Aug-01 1-Mar-15 161.8

2 Columba E. I, N Dual SPP System CNR North Sea 145 476 7.0 4.3 331.0 50 305.0 4,424 2.30 0% OneSubsea 2+0 Spare Centrifugal (SPP) OneSubsea May-07 1-Oct-13 76.4

3 Tordis (WI) O Dual SPP & SS RWI Filtration System (12) Statoil Offshore Norway 210 689 11.0 6.8 700.0 106 77.0 1,117 2.30 0% FMC Technologies 1+1 Spare SPP&MPP OneSubsea Oct-07 1-Mar-15 88.3

4 Tyrihans O 3 SPP & SS RWI Filtration Systems Statoil Offshore Norway 270 886 31.0 19.3 583.0 88 205.0 2,973 2.70 0% FMC Tech./Aker Solutions 2+1 Spare Centrifugal (SPP) Aker Solutions 29-Nov-13 1-Mar-15 23.6

5 Albacora L'Este Field (33) I, N Raw Water Injection to 7 Wells Petrobras Campos Basin, Brazil 400 1,312 4 to 9 2.5-6.0 1125 170 85 1,233 1.2 0% OneSubsea 3+1 Spare Centrifugal (SPP) OneSubsea Q1 2013 0.0

SU

BS

EA S

EPA

RA

TIO

N

1 Zakum A Shallow Water Test Separation System BP Offshore Abu Dhabi 24 79 1969 1972 36

2 Highlander Field (34) A SS Separator/Slug Catcher Texaco UK North Sea 420 1,378

3 Argyll A SS Sep. and Pumping Unit (SSPU) Hamilton Bros UK North Sea 80 262 BOET (30) 1989

4 Marimba Field (24) I, N VASPS Field Test Petrobras Campos Basin 395 1,296 1.7 1.1 60.0 9 52.0 754 0.3 OneSubsea 1 ESP Schlumberger (REDA) Jul-01 1-Jul-08 83.0

5 Troll C Pilot (15) (21) O Horizontal SUBSIS (SS Sep. & WI Sys.) Hydro (Statoil) Offshore Norway 340 1,116 3.5 2.2 250.0 38 151.0 2,190 1.60 0% GE/OneSubsea 1+1 Spare n/a OneSubsea Aug-01 1-Mar-15 161.8

6 Tordis O (12), Separation, Boosting, WI Statoil Offshore Norway 210 689 11.0 6.8 1,500.0 227 27.0 392 2.30 10-68% FMC Technologies 1+1 Spare Helico-Axial OneSubsea Oct-07 1-Mar-15 88.3

7 Parque Das Conchas (BC 10) Phase 1 (23) O Separation Caisson/Artificial Lift Manifold Shell Campos Basin 2,150 7,054 25.0 15.6 185.0 28 152.0 2,205 1.10 15% FMC Technologies 4 ESP Baker Hughes Centrilift Aug-09 1-Mar-15 66.4

8 Perdido O Caisson Separation and Boosting Shell US GOM 2,438 7,999 0.0 0.0 132-264 20-40 158.8 2,303 1.20 15% FMC Technologies 5 ESP Baker Hughes Centrilift Mar-10 1-Mar-15 59.9

9 Pazflor O 3 Gas/Liquid Vertical Separation System Total Angola, Blk 17 800 2,625 4.0 2.5 1,800.0 272 105.0 1,523 2.30 <16% FMC Technologies 6+2 Spare Hybrid H-A OneSubsea Aug-11 1-Mar-15 41.9

10 Marlim SSAO - Pilot O In-Line Separation Petrobras Campos Basin 878 2,881 3.8 2.4 135.0 20 245 3,553 1.9 67% FMC Technologies 1 Centrifugal (SPP) OneSubsea Mar-13 1-Mar-15 23.0

12 Parque Das Conchas (BC 10) Phase 2 (23) M 2 additional ESP systems Shell Campos Basin 2,150 7,054 25.0 15.6 185.0 28 152.0 2,205 1.10 15% FMC Technologies 2 ESP Baker Hughes Centrilift

13 Canapu M In-Line Separation by Twister BV Petrobras Espirito Santo Basin 1,700 5,579

14 Corvina (29) CP VASPS w/Horizontal ESP Petrobras Campos Basin 280 919 8.0 5.0 135.0 20 21 305 0.4 <10% FMC Technologies 1 ESP Baker Hughes Centrilift

CURRENT STATUS CATEGORIES

C Conceptual Project

Q Qualified/Testing

M Awarded and in Manufacturing or Delivered

O Installed & Currently Operating

I,N Installed & Not Currently Operating or In-Active

A Abandoned, Removed

CP Canceled Project

NOTES: 1. Qualification Status - See information accuracy statement below title block and note

that the qualification status categorizations shown in this table, and throughout the poster, are based on unverified claims from equipment suppliers and field operators. These qualification status designations are not necessarily derived using technology readiness level (TRL) assessments per API RP 17Q or DNV-RP-A203 (see TRL Code).

2. Pumping & Boosting: The terms “Pumping” and “Boosting” are used interchangeably throughout this poster and in the industry.

3. Unit Motor Power: Is the unit motor power for either a pump or compressor motor.4. Differential Pressure: Differential Pressure values are for individual pumps.5. GVF = Gas Volume Fraction at inlet of pump.6. Cascade & Chinook - Utilizes horizontal ESPs on a skid above mudline. It is an

alternative ESP boosting configuration to caisson in the seabed. This technology is designed to cover the low GVF and high DeltaP multiphase flow. Pump cartridge successfully installed Q4 2013.

7. King Field: Power cables are incorporated within the service umbilical. 8. Nuovo Pignone is now part of GE. 9. Lufeng 22/1: Low wellhead pressure of 100 psig at seabed dictated that artificial lift

was required. System has now been decomissioned due to field abandonment.10. VASPS - Vertical Annular Separation and Pumping System11. START: Month & Year indicates first month and year of operation for the SS

processing system.12. Tordis Field: 1+1 Spare Multiphase Boosting Pumps, and 1+1 Spare Water Injection

Pumps; Tieback to Gullfaks C platform. Statoil hopes to increase oil recovery from 49% to 55%, an additional 36 MMBO, due to the world's first commercial subsea separation, boosting, injection and solids disposal system.

13. King Field: Is a subsea tieback to the Marlin TLP. In 2012, BP sold the field to Plains Exploration and Production. McMoran Freeport later purchased the field. Pumps remain shut-in due to operational issues. The company is reportedly considering to redo the boosting system.

14. BCSS - Centrifugal Subsea Submersible Pumps. Pumps are placed in protective holes in the seabed, 200m from producing wells. MOBO - Modulo de Bombas (Pumping Module)

15. Troll C Pilot: SUBSIS - The world's longest operating subsea separation system and first subsea water injection pump system.

16. Mutineer/Exeter Projects: Manufacturers are: OneSubsea and Centrilift. There are 2 ESPs per well feeding one OneSubsea MPP per asset on seafloor.

17. Navajo Field: Is a Subsea tieback to Anadarko's Nansen spar.18. BH Centrilift = Baker Hughes Centrilift19. LUFENG - Closed down due to field economics, after 11 years of operation.20. PREZIOSO - World's first deployment of an electrically driven twin screw MPP

operating on a live well. Testing occurred in 1994 and 1995 for a total of 7,850 hours of operation at base of platform on seafloor.

21. Troll C Pilot - Separation began on Aug. 25, 2001. See OTC paper 20619, page 10 for further details on operating experience. Note that injection pump data is only shown

in the subsea water injection section of the table.22. CLOV - Total reports that the CLOV development will utilize seabed multiphase pumps

to boost Cravo, Lirio, Orquidea and Violeta Miocene from First Oil + 2 years23. Parque Das Conchas (BC 10) Phase 1 - Composed of 3 reservoirs: Ostra, Abalone

and Argonauta B-West. Argonauta O-North to be added in Phase 2.24. Marimba VASPS - 2000 - First installation in Marimba (JIP Petrobras / Eni-Agip/

ExxonMobil, 2001 - Startup and Operation (July to Dec.) until ESP failure, 2002 End of JIP, By-pass production, 2003 - Workover Plan, 2004 - Workover and Re-start on May 8, 2004. From 2005 until 2008 VASPS operated ok until well failure.

25. Jubarte Field (Phase 2) - Phased installations starting in 2011 and to complete in 2015. Wells were connected to the FPSO P-57. All wells will have gas-lift as a backup.

26. QGEP - Queiroz Galvao Exploracao e Producao27. Girassol Field Pumping System - for the Girassol Resources Initiatives (GirRI)28. Gullfaks South Brent - According to Statoil the SS wet gas compression will increase

recovery from the reservoir by 22 million barrels of oil equivalent.29. Canceled Project - Petrobras has determined Congro and Corvina are not

commercially feasible.30. BOET - British Offshore Engineering Technology31. Perdido - Cassion for separation is 350 feet long drilled into the seabed. Read OTC

Paper 21716.32. Barracuda - Is the first field deployment of high boost MPP. Ref. 2013 OTC Paper

24217 for additional information about the MPP. 33. Albacora Field - Ref. 2013 OTC Paper 2416734. Highlander Field - SS Tieback to the Tartan Field which has a SS separator/slug

catcher installed for the tie-in to the Tartan Platform35. Petrobras changed ESP supplier from Baker Hughes to Schlumberger (REDA)

January 2015. 1 of each still has a Baker Hughes ESP as of February 2015.

1503off_SubseaposterDIG_1 1 3/2/15 4:07 PM

Powerful, compact and low cost control solutions for the worldwide subsea … · Powerful, compact and low cost control solutions for the worldwide subsea oil and gas industry

Subsea Production, Processing & Control Systems | OneSubsea

Subsea Processing

Enabling large-scale subsea processing

Subsea Asia 2008 - Subsea Processing subseaukasia08...Subsea Asia 2008 - Subsea Processing June 2008 Dennis Lim Senior Field Development Engineer 2 Agenda ¾Overview of FMC Subsea

POWERJump Flowline Booster System More powerful · PDF file2016 worldwide survey of subsea processing: separation, compression, and pumping systems status of the technology

Subsea Processing Poster 20129f50f0311489b2d45830-9c9791daf6b214d0c0094462a66ea80c.r0.cf3.ra… · MARCH 2012 MAGAZINE STATUS OF THE TECHNOLOGY 2012 WORLDWIDE SURVEY OF SUBSEA PUMPING

Subsea Processing in Field Development And the Value

Enabling large-scale subsea processing - Siemens

Subsea Services - fulfillment.directedje.comfulfillment.directedje.com/DirectResources/DigitalDocuments/5/OSS... · Worldwide Subsea Services locations ... rental equipment tailored

Subsea Processing System Integration Engineering

2012 Worldwide Survey Of Subsea Pumping Systems

Subsea Processing & Boosting

Worldwide training courses 2018 - jee.co.uk · Advanced design of subsea pipelines Pipeline reel-lay ... plugging Design of subsea pipelines Subsea pipelines Integrity management

Subsea Processing - Forsiden · Content • Introduction/Motivation • Why subsea processing? • Overview of technologies, applications and examples – Boosting – Separation

FUGRO SUBSEA SERVICES · PDF fileFUGRO SUBSEA SERVICES Fugro Subsea Services is a leading provider of subsea support services to the offshore energy industry worldwide. We operate

OSS Phasewatcher IA - Subsea Production, Processing

Subsea Processing Sp

Subsea Processing Poster 2016

Effects of Subsea Processing on Deepwater Environments in ...info.publicintelligence.net/DeepwaterProcessing.pdf · and the technological status of subsea processing development

Standardisation for Subsea Processing - Identifying the ...mcedd.com/wp-content/uploads/01_Rhodri Morgan - DNV GL.pdf · Standardisation for Subsea Processing - Identifying the key

2015 Worldwide Survey of Subsea Construction Vessels

Subsea Processing Simulatorn Simulator

Installation of Subsea Processing System in Deepwater

Subsea processing - · PDF fileWhy subsea processing in Statoil? ... Principle Engineer, subsea processing [email protected] Thank you. Title:

4 - Subsea Processing

Enabling complex Subsea developmentsEnabling Subsea ... · PDF fileEnabling complex Subsea developmentsEnabling Subsea Processing by Connecting Innovation with Experience ... Siemens

Siemens Subsea LCM Worldwide installation and aftermarket ... · PDF file Siemens Subsea LCM Worldwide installation and aftermarket services Ongoing support throughout the entire lifecycle

L14-Multiphase Pumping & Subsea Processing [Compatibility Mode]

ABB, 2012-06-05 Subsea Longer Deeper Colderfile/Subsea+-+Borghild+Lunde.pdf · Taking subsea power and automation Longer, deeper, colder Enabling subsea production and processing

11 Worldwide Survey of Subsea Processing

Aker Solutions - Subsea processing solutions to increase recovery

2013 Worldwide Survey Of Subsea Processing

GroupD_Low Cost Subsea Processing System for Brownfield Developments

Subsea processing boosts and speeds offshore oil · PDF file! 3040 SUBSEA SEPARATOR Subsea processing boosts and speeds offshore oil production ... subsea separator using computational