2016 power of g3 - final
TRANSCRIPT
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
G3 Industries, Inc.Integrating Great Ideas
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
History of G3Current Ownership
G3 is owned by a single shareholder and governed by a Board of Directors
Acquired Wire Maid Mfg in 1993Wire Maid Mfg. - Founded in 1971
(Mfg. Fan Guards and Simple Wire forms)Kronenwetter WI
Acquired RoBand Corporation 2006RoBand - Founded in 1966
(Machining for OEMs and Rotating Bands)Menomonee Falls WI
.
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Management Team
Jim Frings – Owner & PresidentJohn McIntee – CFOLisa Chaplinski – HR ManagerRob Wistrom – QA ManagerBrian Schiller – IT ManagerJamie Emanuel – Fulfillment Team ManagerTom Osowski – Machining Business Unit ManagerHubble Manley – Fabrication Business Unit Manager
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Company Size
100,000 square feet88,000 Manufacturing / 12,000 Office
185 employees10 Engineers
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Company Size
$24M Sales Revenue1% Exports
25% Ag20% Lawn & Garden
15% Vehicle/Motorcycles15% Construction
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Top OEMs
ToroJohn Deere
Harley DavidsonHonda Power Equipment
KubotaCNH
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
R&D Strategy• Always ready to partner with our customer’s on the latest and
greatness technology.
• Always ready to partner with our customer’s on processes/products that are leaving gaps in their business.
• 2016 will see focus on equipment upgrades and replacement. Lathes, CNC Auto benders, Heading, Coil Straighteners
And will focus on increasing capabilities and adding growth capacity in core areas of work.
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Production Capacity
• Fabrication Business Unit running at 70% capacity
• Machining Business Unit running at 60% capacity
• 95% on time to G3 ship date to customer.– Hitting this G3 ship date goal, means 99.8% on time delivery to
our customers. Our ship date takes extra shipping time into consideration.
• Implementing Lean Flow Manufacturing system with the assistance of 3rd Party Lean Consultants.
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Wire forms• Cold Heading• Threading• Drilling• Knurling• Swaging
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Fan Guards• Resistance
Welding
• Robotic Resistance Welding
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Tube Fabrications• CNC Tube Bending• Generated tube
bending• Welded Brackets• Flattening &
Punching End Treatments
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
3D Laser & 2D Laser Press Brake
• 3D Laser cutting on preexisting forms
• 2D Laser up to 1” this material
• Press Brake Work
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Welded Assemblies
• Unlimited combination for processes and components turned into welded assemblies
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Machining & Turning
• Machining out of carbon steel, brass, aluminum, stainless steel, and a wide range of phenolic materials
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Value Added Assemblies
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Test Equipment• QUALITY INSPECTION EQUIPMENT• 1 - Faro Edge – Laser Line Scanner• 1 - Faro Arm• 1 - Brown & Sharpe 9128 Global Image Coordinate Measuring Machine (CMM) equipped with a
SP600 Renishaw Scanning Probe; working capacity 01 X40.0 Y78.0 Z27.0 Inches. • 4 - Optical comparators, DPD-3x data collectors, networked real time computer data collection and
production monitoring system, computerized gage calibration, • # - Trendsetter column gages, • # - Miscellaneous pieces of inspection equipment • Sheffield gages, gage blocks, gage pins, mics to 8", calipers, air gages, dial bore gages, surface
indicators, and many other
• QUALITY CONTROL• ANSI/ISO/ASQ 9001-2008 Registered, Certificate Number 17252-QMS-2660. Ford's C=Zero
sampling plan and the general requirements of MIL-Q-9858A, MIL-Q-21459B and MIL-I-45208A. Scope of Registration - Contract Precision Machining and Assembly.
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Quality Policy
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
APQP Flow ChartDesign Rank HS HA HB N Supplier or Plant & DepartmentPart Name Material/Component Parts Sourcing ListPart Number Responsible
Process Flow Self
Receive
Receiving Inspection
Straighten and cut
Cold head
Chamfer
Thread
Form wire
Quality check Revision RecordSupplier
Approve IssueSubcomponent stock
Legend:
HSQM-0022 03/12/09Page __ of __
Review
Process Quality Control Table - (I)G3 Industries, Inc
Stabilizer, Top Shaft
B9753/T365088 rev.B from production tooling and processNo. Part Name Part Number Quantity
Customer
Supplier Name
No. Date Change
Operation
Count
Quality Check
Storage
Automatic Check in Operation
Move
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
ISO Certification
• ISO Certification 9001/2008
• Corporate Certificate• Small Business of the Year
– Marathon County 2006
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Logistics
• Our products are shipped internationally at customers direction and expense
• Returnable / Reusable Container Programs as required and directed by our customer
• Custom Box Maker to right size packaging to unique product shapes for better protection while in transit.
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
5 Year Vision• $35 Million in sales• Plant expansion of 40,000 square feet or
100,000 square feet• Expansion and growth in tube (hydraulic tube)• Expansion and growth in 2D Laser• Expansion and growth in welded assemblies• Update in technology…double headed CNC
Auto Benders, Cold Heading, Dual Spindle Lathes
G3 I N D U S T R I E S Wire Maid ManufacturingRoBand Corporation
G3I N D U S T R I E SG3 G3I n d u s t r i e s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded AssembliesG3 G3 G3 G3 G3 G3
Thank You
Thank you for your time and interest in
learning more about G3 Industries!