2016 vce vet furnishing written examination€¦ · they protect the wood surface from being dented...

VCE VET FURNISHINGWritten examination

Friday 11 November 2016 Reading time: 9.00 am to 9.15 am (15 minutes) Writing time: 9.15 am to 10.45 am (1 hour 30 minutes)

QUESTION AND ANSWER BOOK

Structure of bookSection Number of

questionsNumber of questions

to be answeredNumber of

marks

A 20 20 20B 14 14 40C 11 11 40

Total 100

• Studentsarepermittedtobringintotheexaminationroom:pens,pencils,highlighters,erasers,sharpeners,rulersandonescientificcalculator.

• StudentsareNOTpermittedtobringintotheexaminationroom:blanksheetsofpaperand/orcorrectionfluid/tape.

Materials supplied• Questionandanswerbookof23pages.• DetachableinsertforSectionCinthecentrefold.• Answersheetformultiple-choicequestions.

Instructions• Writeyourstudent numberinthespaceprovidedaboveonthispage.• Checkthatyourname andstudent numberasprintedonyouranswersheetformultiple-choice

questionsarecorrect,and signyournameinthespaceprovidedtoverifythis.• Unlessotherwiseindicated,thediagramsinthisbookarenotdrawntoscale.• AllwrittenresponsesmustbeinEnglish.

At the end of the examination• Placetheanswersheetformultiple-choicequestionsinsidethefrontcoverofthisbook.• Youmaykeepthedetachedinsert.

Students are NOT permitted to bring mobile phones and/or any other unauthorised electronic devices into the examination room.

©VICTORIANCURRICULUMANDASSESSMENTAUTHORITY2016

SUPERVISOR TO ATTACH PROCESSING LABEL HEREVictorian Certificate of Education 2016

STUDENT NUMBER

Letter

2016VETFURNISHΙΝGEXAM 2

SECTION A – continued

Question 1Approximatelyhowfarfromtheedgeofaplanebladeshouldthecapironbefitted?A. 0.1mmB. 1mmC. 3mmD. 5mm

Question 2Whichoneofthefollowingdrillbitscanbesharpenedwithabenchgrinder?A. hingebitB. forstnerbitC. masonrybitD. brad-pointbit

Question 3

Whichoneofthefollowingtoolsisusedtoassemblethehardwareshownabove?A. allenkeyB. nutdriverC. PhillipsscrewdriverD. straightscrewdriver

Question 4WhatinformationisshownonaMaterialSafetyDataSheet(MSDS)?A. taxinvoiceB. instructionsforuseC. healthhazardinformationD. expirydateoftheproduct

SECTION A – Multiple-choice questions

Instructions for Section AAnswerallquestionsinpencilontheanswersheetprovidedformultiple-choicequestions.Choosetheresponsethatiscorrectorthatbest answersthequestion.Acorrectanswerscores1;anincorrectanswerscores0.Markswill notbedeductedforincorrectanswers.Nomarkswillbegivenifmorethanoneansweriscompletedforanyquestion.Unlessotherwiseindicated,thediagramsinthisbookarenotdrawntoscale.

3 2016VETFURNISHΙΝGEXAM

SECTION A – continuedTURN OVER

Question 5Whoisresponsibleforoccupationalhealthandsafety(OH&S)inakitchencabinetmanufacturingcompany?A. everyoneworkingforthecompanyB. thesupervisorinthecompanyC. theworkersinthecompanyD. theownerofthecompany

Question 6Whichoneofthefollowingtoolsshouldbeusedforsmoothingveneeredworkandcrossgrainareasbeforesanding?A. cabinetscraperB. flatsmoothfileC. jointingplaneD. spokeshave

Question 7Whichoneofthefollowingisthecorrecthandjointforabedsidetablemadeusinglegandrailconstruction?A. halvingjointB. dovetailjointC. teebridlejointD. mortiseandtenonjoint

Question 8KnockdownfittingsontheirowncanbeusedonlyonA. sheetmaterial.B. sheetmaterialandsolidtimber.C. thestressjointsonchairsandtables.D. solidtimber,sothefixingisnotseen.

Question 9Whichoneofthefollowingisanexampleoflegandrailconstruction?A. bookshelvesB. diningtableC. kitchendrawerunitsD. colonialchestofdrawers

Question 10Whichpersonalprotectiveequipment(PPE)shouldnotbewornwhenusingarouter?A. leatherglovesB. hearingprotectionC. goggles,glasses,faceshieldsD. high-visibilityvestsorjackets,overalls


SECTION A – continued

Question 11Whichoneofthefollowingtoolsisusedwhencuttingamortisewithachisel?A. bradhammerB. rubbermalletC. clawhammerD. woodenmallet

Question 12Whenclampingadoorframe,whyisitimportanttouseclampingblocks?A. Theyholdthetimberinplacebeforetheclampsaretightened.B. Theypreventthegluefromspreadingalloverthesashclamps.C. Theyprotectthewoodsurfacefrombeingdentedorscratched.D. Theyallowgreaterpressuretobeputontothepieceoffurniturewhengluing.

Question 13Johnismakingacoffeetable.Thetopis500mm×500mmandhasa20mmoverhangonallsides.Thelegsare450mm×45mm×45mmandaredowelledintotherails.WhatisthefinishedlengthoftherailsforJohn’scoffeetable?A. 410mmB. 460mmC. 370mmD. 390mm

Question 14AdoweljointisappropriatewhenjoiningA. legstorails.B. sheetmaterial.C. timbertometal.D. topstocarcases.

Question 15WhenassemblingfurnitureA. startwiththelargestcomponents.B. startwiththesmallestcomponents.C. itdoesnotmatterinwhatorderthecomponentsareassembled.D. componentsshouldalwaysbeassembledaccordingtotheinstructions.

Question 16Whencalculatingthesolidtimberrequiredforaredgumbookcasewithasolidtimberpanelledback,whichitemsmustbeincluded?A. sides,topandbottom,andallshelvesB. sides,topandbottom,shelvesandbackC. sides,topandbottom,andallfixedshelvesonlyD. sidesandtopandbottomonly;shelvescanbemadefromoffcuts


END OF SECTION ATURN OVER

Question 17AdoorstileistheA. verticalcomponentofthedoorframe.B. timberthatisattachedtothecentreofthedoortoaddstrength.C. blockoftimberthatstopsthedoorfromswingingintothecabinet.D. beadoftimberthatisplacedatthebackofthedoortoholdthepanelinplace.

Question 18AmitredconstructionmethodisusedtomakeA. teejoints.B. cornerjoints.C. wideningjoints.D. legandrailjoints.

Question 19Timberchairseatrailsareangledapproximately5°downfromfronttobackbecauseA. angledjointsareeasiertomake.B. thefinishedchairwilllookbetter.C. thefinishedchairwillbemorecomfortable.D. greatersurfaceareacreatesastrongerjoint.

Question 20Whichofthefollowingtoolsarerequiredtoconstructdoweljoints?A. drill,drillbits,chisel,malletB. doweljig,batterydrill,hammerC. drillpress,batterydrill,screwdriverD. square,markinggauge,drill,drillbit


SECTION B – continued

Question 1 (1mark)Howmanydinerscanbecomfortablyseatedatacirculardiningtablewithadiameter(D)of1200mm?circumferenceofacircle=πD π=3.14

Question 2 (4marks)Acabinet-makerisrequiredtocutoutacircularblackwoodtabletopwithadiameterof1200mm.

Foreachofthecabinet-maker’stasksgiveninthetablebelow,listonepowertoolandprovideonereasonforselectingthatpowertool.

Task Power tool Reason

cuttopoversize

cleanupcutedge

SECTION B – Short-answer questions

Instructions for Section BAnswerallquestionsinthespacesprovided.Unlessotherwiseindicated,thediagramsinthisbookarenotdrawntoscale.


SECTION B – continuedTURN OVER

Question 3 (3marks)Whatiseachhardwareitemshownbelowusedfor?

1.

2.

3.



Question 4 (4marks)Anneisrequiredtocutthepartsfromthecuttinglistbelowwithahandheldcircularsawandrailsystem.

Drawthepartsfromthecuttinglistonthesheetlayoutbelow.DevelopAnne’slayouttominimisewasteandalignthegraintothelengthoftheparts.

Cutting list

Part Number of parts Length (mm)

Width (mm)

Thickness (mm)

sides 2 580 420 16

base 1 1180 404 16

back 1 1180 580 16

top 1 1180 404 16

Sheet layout

2440

1220



Question 5 (4marks)Sharpeningplanebladesrequirestwooperations.

Listthetwooperationsandthetoolsorequipmentrequiredforeach.

Operation Tools or equipment required

1

2

Question 6 (2marks)Whenassemblingkitchencabinets,ashelfneedstobeaddedtoeverycabinet.

Nametwowaysashelfcouldbeaddedtoeverycabinet.

1.

2.



Use the following information to answer Questions 7–9.

Aclienthasaskedyoutomakeabookcasein19mmveneeredparticleboard(VPB).Thebookcaseis2000mmhigh×1400mmwide×350mmdeep,withfiveshelvesanda4mmlayonplyback.VPBisavailableinsheetsof2100mm×350mm×19mm,pre-edgedononelongedge.

Question 7 (3marks)HowmanysheetsofVPBareneededforthejob?Usethecuttinglistbelowtoshowyourworking.

Cutting list

Part Number of parts Length (mm)

Width (mm)

Sheets required

top/bottom 2 1364 350

sides 2 2000 350 2sheets

shelves 5 1364 350

Total number of sheets required

Workingspace

Question 8 (2marks)Whatarethelengthandthewidthoftheplyback?

mm(length) × mm(width)

Question 9 (4marks)Listtwotoolsthatcouldbeusedtomakethebookcaseandstatewhateachwouldbeusedfor.

Tool Use

1

2



CONTINUES OVER PAGE



Use Figure 1 to answer Questions 10 and 11.

Figure 1

Question 10 (3marks)ThechairshowninFigure1ismadeusingdowelconstruction.

Completethemissingstepsinthetablebelowtocutoutandshapethearms.

Task

1 Completethefull-sizeset-outfromthescaledrawings/prototype.

2

3 Selectstraight-grainedtimber.

4 Markthetimberusingtemplates.

5 Cutonabandsaw.

6

7 Cutdoweljointsurfaces.

8 Markoutanddrilldoweljoints.

9



Question 11 (4marks)ThechairinFigure1willbemadefromoneofthetimbersgiveninthetablebelow.

Timber properties

Appearance Workability Colour Weight (kg/m3)

Strength (seasoned)

Source

River red gum

somewhatcoarsegrain;iscommonlyinterlockedwithfrequentgumveins

hardandabrasive;gluesandpolisheswell

richred 910 medium;manydefectsmayreducestrength

Australiannativeforest

Radiata pine

verydistinctiveearlyandlatewood;knotsarecommon

nailsandglueswell,exceptwhenresinous

paleearlywoodandrichhoney-brownlatewood

550 reasonablylow

plantation

Tallowwood straightgrained;moderatelycoarsewithinterlockedgrain

relativelyeasytowork;difficulttobondsatisfactorily

paletodarkyellow-brown;indistinctfigure

1000 high Australiannativeforest

Tasmanian oak

straightgrained;astrongandstabletimber;sometimeswithfiddleback

goodall-roundworkability;planes,sands,finishesandglueswell

palepinktoyellowishbrown

650 reasonablyhigh

plantationandAustraliannativeforest

Western red cedar

fine,straightgrainwithvisiblegrowthrings

softwithgoodall-roundworkability

paletorich,darkbrown

350 verylow NorthAmericannativeforest

Selectatimberandtwopropertiesofthattimberfromthetableabove.Giveareasonwhyeachpropertyisimportantinchairconstruction.

Timber chosen

Property Reason

1

2



Use the following information to answer Questions 12–14.

Risk assessment – Drill pressIdentify task

(Thinkabouttheworkareaandeachstageoftheworktobeperformed.)

Identify hazards(Againsteachstage/item,listthehazardsthatcouldcauseinjury/incidentwhenperformed.)

Risk rating(RefertoOH&Sriskmanagementprocedure.)

Risk control measures(Listthecontrolmeasuresrequiredtoeliminateorminimisetherisk.)Consequence Likelihood Risk

level

Equipment–drillpress

• contactwith uncontrolled rotatingworkpiece

• rotatingdrill

3 3 med • Alwayssecurework.• Neveruseamachinewithout

thecorrecttrainingfromateacherorqualified instructor.

• Thereshouldbenomorethanonestudentoperatingamachineorwithinthesafetyzoneatonetime.

• Alwayscheckthatthesafetyguardsareinplace.

• Alwayswearappropriate personalprotectiveequipment(PPE).

• Eyewearismandatory.• Someoperationscanbenoisy,

necessitatinghearing protection.

• Operatorsmustwear close-fittingprotective clothing.

• Nojewelleryistobeworn.• Longhairmustbetiedback

orahairnetworn.• Sturdyfootwearmustbe

worn.• Twistbits,forstnerbits,

spadebits,holesawsandothercuttingtoolsmustbesharpandinsoundcondition.

• Usethecorrectdrillspeedforthediameterofthetwistdrillandmaterial.

• Reportanyincidentsorfaultsimmediatelytoatechnicianorateacher.

• Placean‘outoforder’signonthedrilluntilthefaulthasbeenrectified.

• entanglement – Clothing,hair

andhandsmaybecaughtandpulledintotheunprotectedchuckorspindle.

3 2 med • Alwayscheckthatthesafetyguardsareinplace.

• AlwayswearappropriatePPE.

• Eyewearismandatory.• Operatorsmustwearclose-

fittingprotectiveclothing.• Nojewelleryistobeworn.• Longhairmustbetiedback

orahairnetworn.• Sturdyfootwearmustbe

worn.



• flyingchipsandmaterial

– Chipsandswarfcanbethrownintotheoperator’sfaceduringoperation,resultinginaneyeinjury.

– Certaintypesofdustmaycauseanallergicreaction.

3 2 med • Alwayssecurework.• Alwayscheckthatthesafety

guardsareinplace.• Eyewearismandatory.• Twistbits,forstnerbits,

spadebits,holesawsandothercuttingtoolsmustbesharpandinsoundcondition.

• Usethecorrectdrillspeedforthediameterofthetwistdrillandmaterial.

• unfamiliarwithequipment

– incorrectuse,lackoftraining

3 2 med • Conductatoolbox meetingtotrainusersonthesafeuseofpowertoolsandtoreadthroughtheappropriatemanual.

• WorkthroughSWMSorriskassessmentforms.

• Ensuretheuseristrainedandqualifiedtousepowertools.

• burnsfrom – hotchips – hotjob – hotdrill

2 2 low • Caremustbetakenwithbladesordrillbitsdirectlyafteruseastheycanbecomeveryhotafteruse.

• Inthecaseofmetal,caremustbetakenwithmaterialbeingdrilledorcutasitcanbecomehot.

• musculoskeletalinjuries

• backinjuries

2 3 med • Takebreaksfromusingpowertoolsevery10–15minutesbychangingtasks,e.g.collectingoffcutsandstretching.

• Performstretchesbeforeandaftertheuseofpowertools.

Risk ratings

Likelihood

Descriptor Level Definition

rare 1 Theeventmayoccuronlyinexceptionalcircumstances.

unlikely 2 Theeventmayoccuratsometime,sayoncein10years.

possible 3 Theeventshouldoccuratsometime,sayonceinthreeyears.

likely 4 Theeventwillprobablyoccurinmostcircumstances,sayonceayear.

almostcertain 5 Theeventisexpectedtooccurinmostcircumstances,saymanytimesamonth.

Consequence

Descriptor Level Definition

insignificant 1 noinjury

minor 2 injuryorillhealthrequiringfirstaid

moderate 3 injuryorillhealthrequiringmedicalattention

major 4 injuryorillhealthrequiringhospitaladmission

severe 5 fatality


END OF SECTION B

Question 12 (2marks)Janetisusingthedrillpresstomakeholesforhinges.

a. Inthesectionentitled‘Identifyhazards’onpages14and15,whatisthemostlikelycauseofinjurywhenundertakingthistask? 1mark

b. Whatisthelikelihoodoftheinjurygiveninpart a.occurring?Listthedescriptorandthelevel. 1mark

Question 13 (2marks)List tworiskcontrolmeasuresthatcanbetakentoeliminateorminimisetheriskofchipsandmaterialflyingintotheoperator’sfacewhenusingthedrillpress.

Question 14 (2marks)Whenusingthedrillpress,theriskofchipsandmaterialflyingintotheoperator’sfaceduringoperationandcausinganinjuryisatlikelihoodlevel2.

Whataretheconsequenceanddefinitionforlevel2?

Consequence

Definition


SECTION C – continuedTURN OVER

Question 1 (8marks)Completethemissinginformationinthecuttinglistbelow.

Item no.

Item name No. of pieces

Length (mm)

Width (mm)

Thickness (mm)

Remarks Material

1 top 1 444 20 6mmpencilroundover

2 carcasebottom 1 1060 450 20

3 carcasetop 1 450 20

4 sides 2 1310 450 20

5 shelves 3 1087 20 6mmpencilroundfrontedges

6 back 1310 127 12 120cover

7 doortoprails 2 420 55 20

8 doorbottomrails 2 420 20

9 stiles 4 55 20

10 topfacing 1 950 55 20

11 bottomfacing 1 950 55 20

12 legs 4 210 55

13 rails 2 950 55 20

14 siderails 2 55 20

15 cornerblocks 4 150 90 35

SECTION C – Case study

Instructions for Section CPleaseremovetheinsertfromthecentreofthisbookduringreadingtime.Usethecasestudyprovidedintheinserttoanswerthequestionsinthissection.Useexplanatorydiagrams,chartsandsketchesifyoubelievetheywillimproveyouranswers.Answerallquestionsinthespacesprovided.Unlessotherwiseindicated,thediagramsinthisbookarenotdrawntoscale.


SECTION C – continued

Question 2 (5marks)Completethejobplanforthecarcaseofthebookcasebyfillingintheblanksinthetablebelow.

Section Step Tools/equipment required

carcase

Selecttimberandset-outforsides,topandbottompanels.

tapemeasure

Markandcutbiscuitsforsides,topandbottompanels.

Gluesides,topandbottompanels.

Machineandcuttosizeallparts.

thicknesser,panelsaw

Markoutthejoints. markingandmeasuringtools

Makebiscuitjoints. biscuitjointer,dustextractor,personalprotectiveequipment(PPE)

Routrebatesforback.

Sandallinternalfaces. orbitalsander,dustextractor,PPE

Chiselrebatecorners. chisel,mallet,vice

Glueandclampcarcase. clamps,clampingblocks

Pencilroundfrontedges.

orbitalsander,dustextractor,PPE



Question 3 (3marks)Completethequotationbelowbyfillingintheblankboxes.

Really Grate Furniture Company

Quotation: CleverBuyer

1238GertrudeStreet

Fitzroy3065

Quotation number: 36

Date: 2/03/2016

ABN: 99108596405

Item description: Cost:

Bookcaseasperplanssupplied $5370

Deliveryandinstallation $280

Cost: $5650

Plus10%GST

Total: $6215

Payment: 30%depositonconfirmationoforder

Balanceondelivery

Delivery: Deliveredandinstalled:1238GertrudeStreetFitzroy3065

Thisquotationisvalidfor30days. E&OE


SECTION C – Question 4–continued

Question 4 (7marks)a. Youremployee,James,hasjustcompletedgluingthreepiecesofTasmanianblackwoodfor

thebookcasetopusingpolyvinylacetate(PVA).

Polyvinyl acetate adhesive

Directions for use

● a high-quality adhesive for wood, paper, cork and mostporous surfaces

● will not stain timber● dries clear● water clean-up● non-toxic● not suitable for waterproof gluing ● Shake the bottle to ensure adhesive is well mixed prior

to use.● Surfaces to be bonded must be close-fitting, dry and

clear of grease, wax and oils.● Apply a thin film to both surfaces.● Clamp or weigh down for one hour to achieve a partial

bond.● Full strength is attained after 12 hours at 20 °C and 50%

humidity.

Refertotheinformationgivenabove.HowlongshouldJameswaitbeforethetopcanbeunclampedandmachinedifthetemperatureis20°C? 1mark

b. Cornerblocksmustbefittedtothebaseofthebookcase.

Providetworeasonsforfittingcornerblocks. 2marks



c. Iftheshelvesareevenlyspaced,whatisthespacingbetweenthem?Showyourworking. Adiagrammaybeused. 2marks

Workingspace

Spacingbetweenshelves

d. Iftheclientaskedforfourshelves,allevenlyspaced,whatwouldthespacingbetweentheshelvesbenow?Showyourworking. 2marks

Workingspace

Spacingbetweenshelves


SECTION C – continued

Question 5 (2marks)Whatarethetwo mostcommoncausesoftwistorwindinatimberdoorwhenitisbeingassembled?

Question 6 (2marks)Whatarethelengthandwidthoftheglassinthedoors?Allowfor1mmclearanceonalledges.

Length

Width

Question 7 (2marks)Howistheglassfittedtothedoorframe?

Question 8 (2marks)Thedoorsaresetback6mmfromthefrontofthecarcase.Bothfrontedgesofthecarcasehavea 6mmpencilroundasafeature.

a. Whichtoolshouldbeusedtomakethepencilround? 1mark

b. Whatistheradiusofthepencilround? 1mark

Question 9 (3marks)Thebookcaseistobepreparedforpolishingandtransport.

a. Whatisthefinestgradeofabrasivepaperthatshouldbeusedonthebookcase? 1mark

b. Listtwowaystopreventtheendsofthelegsfromchipping. 2marks


END OF QUESTION AND ANSWER BOOK

Question 10 (3marks)Thesidesofthebookcaseare450mmwide.Thetimberisonlyavailableatawidthof125mm.

Whichpowertoolshouldbeusedtomakethejointandwhatstepsshouldbefollowedinmakingthejoint?

Powertool

Step1

Step2

Step3

Step4

Question 11 (3marks)Whenmakingthebiscuitjointtojointheboardstogether,whatPPEshouldbeworn?

Mark out timber for joint.

Glue and clamp the boards.

1 2016 VET FURNISHING INSERT

TURN OVER

Insert for Section CPlease remove from the centre of this book during reading time.

Your client has requested a bookcase with the following specifications:• all timber to be solid Tasmanian blackwood• three adjustable internal shelves• adjustable shelves set back 6 mm from inside of doors• glass doors 4 mm float glass• 12 mm solid timber tongue and groove panelled back• all timber 20 mm thick• front edges of the carcase to be 6 mm pencil round• top to be set back 6 mm and 6 mm pencil round• door and base dowel construction• carcase biscuit construction• all widening joints to be biscuit joints

2016 VET FURNISHING INSERT 2

6 8 4 8

5555

Ø10

6

R6

R6

6 444

detail

detail55 55

450

A

A

20 20950

1100

110

1540

210

6755

55

1 2 3 4 5 6 7 8

1 2 3 6 7 8

A

B

C

D

E

F

Rev. no. Revision note Date Signature Checked

FILE NAME

SIZE

DRAWN

CHECK

APPR.

ISSUED

REV.

CONTRACT NO.

FSCM ND SHEET SCALE

DWG NO.

2016_Bookcase_v2.dwg

2/7/2016

B.A.W.

C.C.A.

B.A.W.4

0001

1 1:1

Workshop copy

Bookcase1540 × 1100

0001 – Cabinet-making

Section A – AFront view

10

3 2016 VET FURNISHING INSERT

END OF INSERT

6 8 4 855

55

Ø10

6

R6

R6

6 444

detail

detail55 55

450

A

A

20 20950

1100

110

1540

210

6755

55

1 2 3 4 5 6 7 8

1 2 3 6 7 8

A

B

C

D

E

F

Rev. no. Revision note Date Signature Checked

FILE NAME

SIZE

DRAWN

CHECK

APPR.

ISSUED

REV.

CONTRACT NO.

FSCM ND SHEET SCALE

DWG NO.

2016_Bookcase_v2.dwg

2/7/2016

B.A.W.

C.C.A.

B.A.W.4

0001

1 1:1

Workshop copy

Bookcase1540 × 1100

0001 – Cabinet-making

Section A – AFront view

10

2016 vce vet furnishing written examination€¦ · they protect the wood surface from being dented...

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