20161025 sirris flam3d bij velleman for distrib...10/26/16 1 metal additive manufacturing 1 25...
TRANSCRIPT
10/26/16
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MetalAdditiveManufacturing
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25oktober 2016,Gavere
• Introduction• Drivers
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Agenda
Learn from yesterday, live for today, hope for tomorrow. The important thing is not to stop
questioning.- Albert Einstein -
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“Increase the competitiveness of companies of the Agoria sectors through technological innovations”
Sirris|25+yearsofAdditiveManufacturing
Most complete installed base in
EU
MetalsPolymersCeramics
More than 10 additive
technologies in house
Team of 20 independent
experts
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© Materialise
DEFINITION ADDITIVE MANUFACTURING
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• Layer by layer• Functional end products with
excellent mechanical properties• Starting from a 3D CAD model
• Freeform – complexity for freeFew design restrictions
• No moulds, no toolingDown to series of 1
• Near net shapeSustainable
• Metals• Polymers• Ceramic
• Rapid Prototyping• Rapid Manufacturing• Direct Digital Manufacturing• 3D Printing • Additive Manufacturing • AM
CONDITION ASTMclassification PROCES LAY-OUT LAYERFORMING PHASECHANGE MATERIALS
LIQUID
Vatphotopolymerisation
Stereolithography Liquidresininavat,irradiatedbyUVlightthroughalaser Liquidlayerdeposition Photo-polymerisation Acrylates/epoxies/filledresins
Digitallightprocessing Liquidresininavat,irradiatedbyUVlightthroughaprojector Liquidlayerdeposition Photo-polymerisation Acrylates/epoxies/filledresins
Materialjetting Polyjet Dropletsofphotopolymer,irradiatedbyuvlightorcooling Movingprinthead Photo-polymerisation/
cooling Acrylates/epoxies/wax
Materialextrusion Fuseddepositionmoddeling Materialmeltedinanozzle Continiousextrusionanddeposition Solidificationbycooling (Filled)Polymers/wax
POWDER
Binderjetting 3DPrinting/Z-printing BinderjettedonpowderbedLayerofpowder
Dropondemandbinderdeposition
Nophasechangeofpowder,solidificationbybinder Ceramics/metals/polymers/sand
Directedenergydeposition Lasercladding Powderinjectionthroughnozzleinlaserspot Continiouspowderinjection PowdermeltingbylaserSolidifybycooling Metals/composites
Powderbedfusion
Directmetallasersintering Powderbedinchamberofinertgas,sinteredthroughlaser Layerofpowder Powdersinteringand
re-solidificationbycooling Metals(limited)
Selective lasermelting Powderbedmelted through laser Layerofpowder Powdermeltingsolidifybycooling Metals (limited)
Electronbeammelting Powderbedinchamberofinertgas,meltedthroughelectronbeam Layerofpowder Powdermeltingbyelectronbeam
solidifybycooling Non-ferrometals
Selective lasersintering Powderbedsintered through laser Layerofpowder Powdermeltingbylasersolidifybycooling Polymers
Selective heatsintering Powderbedsinteredbythermalprinthead (IR) Layerofpowder Powdermeltingbyheatsolidifybycooling Polymers
VAST Sheetlamination Laminatedobjectmanufacturing Feeding,cuttingandbindingofsheets Depositionofsheetmaterial Bindingbyphasechangeof
solder,glueorothersPaper,polymer,metals,composites,ceramics
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BINDER JETTING
Layer of powder is spreadLocal binder depositioning on demand
Post curing & infiltration needed with metalsPolymers / metals / ceramics / sand
TECHNOLOGIES: COLORJET / PRO-METAL / SANDPRINTING
© thre3d.com
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© Uasvision
© i.materialise.com© 3Dsystems
© Jason Rapid
© Jeff Swensen for USA TODAY
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BINDER JETTINGAPPLICATIONS
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DIRECT ENERGY DEPOSITION
Powder injected in a heat source (EB, laser,…)Powder melting by laser, solidify by cooling
Metals / composites
TECHNOLOGIES: ELECTRON BEAM DIRECT MANUFACTURING / ION FUSION FORMATION /
LASER POWDER FORMING
© thre3d.com
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© Conocimientoslaseramplifiers
thre3D.com© industrial-lasers.com
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DIRECT ENERGY DEPOSITIONAPPLICATIONS
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POWDER BED FUSION
Layer of powder is spreadPowder is locally melted by laser or IR source
Solidified by coolingPolymers / composites
TECHNOLOGIES: SELECTIVE LASER SINTERING / SELECTIVE HEAT SINTERING /
SELECTIVE LASER MELTING / LASER BEAM MELTING / ELECTRON BEAM MELTING / …
© thre3d.com
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© i.materialise.com
© Materialise
© 3DSystems
© nwrapidmfg.com
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POWDER BED FUSIONAPPLICATIONS
© Renishaw
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• Introduction
• Drivers
Agenda
Learn from yesterday, live for today, hope for tomorrow. The important thing is not to stop
questioning.- Albert Einstein -
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• Freeform – complexity for freeFew design restrictions
• No moulds, no toolingDown to series of 1
• Near net shapeSustainable
Prototyping
MasscustomizationIntegrationoffunctions
Uniqueparts
Flowimprovements
Weightreductions
Miniaturization
Internalchannels
Shortertimetomarket
ShorterR&Dcycles
Drivers
Createmetamaterials Lesswaste
©sirris|www.sirris.be|[email protected]|15
material efficiency- lightweight structures
flow optimalization
integration offunctions
mass customization
4 Product DRIVERS
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material efficiency /light weight structures
“What If” we can use material, only there whereneeded…
DRIVERS FOR ADDITIVE MANUFACTURING
Design volume Optimised structureOriginal (7) parts
530g7 parts
3 materials
392g2 parts
1 material
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Helicopter frame
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Flow optimization
“What If” we can create complex channels inside ourproducts
DRIVERS FOR ADDITIVE MANUFACTURING
2.900 cm³ vs 244 cm³19.2 kg vs 1,2 kg
210 mm vs 85 mm€750 vs €530
€78 (112 parts)Pressure drops 90% reduced
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Heat exchanger
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Integration of functions
“What If” we can add multiple functionalities in one part
DRIVERS FOR ADDITIVE MANUFACTURING
25% lighter - results in significantly less fuel consumption!From 18 parts to 1
5 times more durable; no brazes and welds, less maintenance = more flying
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Jet engine nozzle
Source: GE
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21/06/2007 23© sirris 2007 | www.sirris.be | [email protected] |
http://www.metal-am.com/: summer 2015 edition
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mass customization
“What If” we can start a serieproduction where each part is slightly different
DRIVERS FOR ADDITIVE MANUFACTURING
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Invisible100% custom made / perfect fitt / more
comfotable> 10.000.000 stuks
©phonak
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Hearing aids
material efficiency- lightweight structures
flow optimalization
integration offunctions
mass customization
NOW it’s YOUr turn
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NEED HELP?
GET IN TOUCH!
STIJN [email protected]+32 474 36 54 47
WANT TO GET STARTED?
http://www.sirris.be
#sirris and@sirris_be
http://www.linkedin.com/company/sirris
http://techniline.sirris.be