2017 - universität stuttgart · 15 th - 17 may, 2017 2017. ... during the guided company tours,...

New Developments in ForgingTechnologyNeuere Entwicklungen in der Massivumformung15th - 17th May, 2017

2017

Forschungsgesellschaft Umformtechnik mbHTelephone: +49 (0)711 226 4125Telefax: +49 (0)711 226 4141

IFU StuttgartTelephone (R. Henry): +49 (0)711 685 838 36Telephone (B. Berns): +49 (0)711 685 838 40

Introduction

Conference topics

Conference programme

General information to the conference

▪ Registration, Conference fees

▪ Plant tours

▪ Directions

▪ Hotels

▪ Contact details

Content

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Ladies and Gentlemen,

The International Conference „New Developments in Forging Technology“ in Fellbach, Germany, is orga-nised every two years in collaboration with the For-schungsgesellschaft Umformtechnik mbH (FGU).

About 300 engineers from industry and academic institutes are expected to attend this event. During both days of the conference, attendees will have the opportunity to join present dispute regarding the sta-te of the art and future tendencies in forging tech-nology and to give their particular impact on future researchanddevelopmentactivitiesinthesefields.

International experts from universities and in-dustry will present papers. Thus, an adequate mix of strategic perspectives and technical know-how will be provided during both days of conference. During the guided company tours, the IFU-Night Event and the conference dinner, you may have the opportunity to meet »good old friends« or to make new ones.

We are glad to welcome you and your colleagues in May 2017 in Fellbach.

Univ.-Prof. Dr.-Ing. Dr. h. c. Mathias Liewald MBAIFU Stuttgart, Head of Institute

Introduction

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Introduction

Monday, 15th of May 2017tba Welcome, Plant tours17.00 Lab tour and poster presentations at IFU19.00 Welcome Venue at IFU

Tuesday, 16th of May 201708.45 Opening, Strategic Opening Lectures10.10 CoffeeBreakandExhibition10.35 Process simulation, damage, failures in forging11.50 Lunch and Exhibition13.10 Current Developments in the German Forging Technology13.30 Materials, heat treatment and microstructure evolution15.10 CoffeeBreakandExhibition15.35 Die technology and process engineering17.15 Summary and Closing18.30 Conference dinner at ‚Alte Kelter‘, Fellbach

Wednesday, 17th of May 201708.15 Opening08.25 Analysis of products and future prospectives in cold forging I09.40 CoffeeBreakandExhibition10.05 Industry 4.011.45 Lunch and Exhibition13.05 Young Entrepreneurs14.10 CoffeeBreakandExhibition14.35 Analysis of products and future prospectives in cold forging II16.10 Summary and Closing

Conference topicsOverview

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Monday, 15th May 2017

08.45 Welcome of the participants of the Plant Tours at IFU Stuttgart

09.00 Departure to companies and plant tours (Hirschvogel Automotive Group, fischerwerke GmbH) Institute for Metal Forming Technology Holzgartenstr. 17 70174 Stuttgart/Germany

16.30 Return to the IFU

17.00 Lab tour and poster presentations

19.00 Conference Welcome at the IFU

Plant Tours and the Conference Welcome are inclu-ded in the conference fees. As the attendance of the Plant Tours is limited, please register on time.

Conference programmeMonday, 15th May 2017

Presentations of current research work at the IFU lab

Welcome venue of conference is organi-sed as an informal meeting of all members of forgers‘ community. Networking, sharing of new ideas and technology, new develop-ments on customer’s side such as OEM and large TIER I companies, exchange of expe-rience or special knowledge and of course personal relationship indeed deliver many reasons to join this assembly. Please make use of this venue to introduce yourself and to make you familiar with current state of re-search in forging technology.

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Conference programmeTuesday, 16th May 2017

Tuesday, 16th May 2017

08.15 Registration

08.45 Opening of 1st conference day Univ.-Prof. Dr.-Ing. Dr. h. c. Mathias Liewald MBA Head of Institute Institute for Metal Forming Technology, University of Stuttgart

1st session: Strategic Opening Lectures

08.55 Developments in the Automotive Landscape and its Impact on the future of Forging Industry Dr. Baba Kalyani Chairman & MG. Director Bharat Forge Ltd.

09.20 Prospect of Chinese Forging Industry Jin Zhang Chairman Confederation of Chinese Metalforming Industry Chinese Metalforming Industry

09.45 The Hay Group strategy concerning the intensifi- cation of worldwide competition Dr. Ralph Onken CEO Prof. Dr. Bernd Gottschalk Chairman Hay Group Technological development, expansion of the customer portfolio, Kaizen

10.10 CoffeebreakandExhibition

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2nd session: Process simulation, damage, failures in forging

10.35 DOE and Simulation - An Industrial Case Study John Walters Vice President Scientific Forming Technologies Corporation DoE, Case study, sensitivity analysis

11.00 Virtual Hedging of Added Value in Bulk Metal Forging Dr. Hendrik Schafstall Managing Director and CTO Dr. Gabriel McBain Product Manager Simufact Forming simufact engineering GmbH Process simulation, local component properties, value added

11.25 Simulation of Residual Stress of Forged Parts through Heat Treatment Henning Blumenthal FE engineer Jörg Ihne Head of Product and Process Development OTTO FUCHS KG Residual stress, simulation, CFD

11.50 Lunch and Exhibition

13.10 Current Development in the German Forging Industry and Introduction Tobias Hain Managing Director Industrieverband Massivumformung e. V.


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3rd session: Materials, heat treatment and microstructure evolution

13.30 Ultra fine-grain thermomechanically treated XTP steels with high toughness characteristics for cold and semi-hot forming Guido Olschewski Head of quality and development Steeltec AG Dr.-Ing. Alexander Borowikow General Manager GMT mbH Thermomechanically treatment, cold forming, increased low temperature toughness, XTP-Technology, cost savings

13.55 Air-Hardened High-Strength Steels - Excellence in Production and in Component Properties Oliver Rösch Jens Gervelmeyer Georgsmarienhütte GmbH

14.20 Hardenable AFP-Steel for Cold Formed High- Strength Bulk Metal Components Dr. Ulrich Prahl Group leader Hannah Schwich Scientific assistant Department of Ferrous Metallurgy, RWTH Aachen Hardenable AFP-Steel, substitution of har- dening treatment, integrated material and process development


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14.45 30 years of bainitic forging steels Thomas Sourmail R&D Section Manager - Metallurgy K. Maminska Ascometal CREAS Bainitic forging steels, AFP-Steels


4th session: Die technology and process engineering

15.35 New High Performance Steels for Forging Technology Dipl.-Ing. (FH) Marc Geile Technical Service Dipl.-Ing. Johann Mayerhofer Böhler Edelstahl GmbH & Co. KG High Performance Steels, Failure mechanisms

16.00 Development of High Value Added Cold Forging Product Using Multi-axis Servo Press Machine Dr. Sooyoung Kim Director Prof. Masahito Yamanaka President Yamanaka Eng Co. Servo Press, CAE Technology, Sensing Technology


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16.25 Analytical Approach for Improvement of Forging Die Life Shinichiro Fujikawa Research Director Atsuo Watanabe Assistant Manager Nissan Motor Co., Ltd. forging, die wear, reliability analysis, Weibull distribution, fracture

16.50 Development of a Multiaxial Tool for Experimental Implementation of the Combination of Cupping and Piercing Dipl.-Ing. Robinson Henry Scientific assistant Univ.-Prof. Dr.-Ing. Dr. h. c. Mathias Liewald MBA Head of Institute Institut für Umformtechnik, Universität Stuttgart Online process control, combined forging processes,tubularsemi-finishedproducts

17.15 Summary of the 1st conference day Univ.-Prof. Dr.-Ing. Dr. h. c. M. Liewald MBA Head of Institute Institute for Metal Forming Technology, University of Stuttgart

17.30 Networking at ‚Alte Kelter‘ Untertürkheimerstraße 33 70734 Fellbach

18.30 Conference Dinner (at ‚Alte Kelter‘)


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Wednesday, 17th May 2017

08.15 Opening of 2nd conference day Univ.-Prof. Dr.-Ing. Dr. h. c. Mathias Liewald MBA Head of Institute Institute for Metal Forming Technology, University of Stuttgart

5th session: Analysis of products and future prospectives in cold forging I

08.25 Future Trends in the Provision of Formed Components Achim Gramer Head of department Central Purchasing Frank Mayer Central Purchasing Robert Bosch GmbH Trends, requirements, purchasing

08.50 Innovative Concepts for Forged Steel and Aluminium Component Production Dr. Michael Muckelbauer Head of Innovation Management Michael Weis CEO Bharat Forge Global Holding Forged aluminium parts, raw materials, electrificationofvehicles

Conference programme Wednesday, 17th May 2017

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09.15 Thermomechanical wire rolling of modern cold headed steels to optimize the process routes of high-strength parts in the cold forging industry Robert Kienreich Head of Research and Development Gunter-Franz Korp Management voestalpine Wire Rod Austria GmbH Modern cold headed steels, thermomechanical wire rolling, optimized properties of AFP-steels

09.40 Cold forging tool for the improvement of gear accuracy grade by different shrink fitting method Fabricio Dreher Silveira Forming Process Specialist ZEN S.A. LirioSchaeffer Metal Forming Laboratory Coordinator UFRGS Shrink rings, gear accurancy grade, elastic deviation, die cavity, pre-stressing


Conference programmeWednesday, 17th May 2017

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6th session: Industry 4.0

10.30 Adaptation of Cold Forging Processes Based on Temperature Measurements Prof. Dr.-Ing. Dipl.-Wirtsch.-Ing. Peter Groche Head of Institute Patrick Volke Scientific assistant Institute for Production Engineering and Forming Machines (PtU), TU Darmstadt Extrusion, thermochromism, temperature monitoring

10.55 New Potentials for Improvement of Bulk Metal Forming Processes by using in-situ control Prof. Dr.-Ing. Bernd-Arno Behrens Head of Institute Institute of Forming Technology and Forming Machines, University Hanover Forging, sensors, bulk metal forging

11.20 Practical Applications of Industry 4.0 in Metal Forming Dipl.-Verw.-Wiss. Wolfgang Faulhaber Managing Director Dipl-Ing. Thomas Kopka Managing Director Schwer + Kopka GmbH Process monitoring, process documentation, data integration


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11.45 Development and Integration of Digital Technologies in the Engineering of Forging Technology Univ.-Prof. Dr.-Ing. Dr. h. c. M. Liewald MBA Head of Institute Dr.-Ing. Alexander Felde Head of Department Institute for Metal Forming Technology, University of Stuttgart Development and Integration of Digital Technologies in the Engineering of Forging Technology

12.10 Lunch and Exhibition

7th session: Young Entrepreneurs

13.30 Understanding and improvement of industrial production - How technology paves the way for productivity Dr. Jörg Stahlmann Managing Director Marketing & Sales Dr. Matthias Brenneis Managing Director Technology & Development ConSenses GmbH Measurement, Datamining, Digitalization

13.55 Contact-Free Measurement of Forged Components and Data Management Dr. Rainer Balbach Partner Magility GmbH & Co. KG Pascal Kohl Topometric GmbH Production 4.0, contact-free measurements, data management


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14.20 Dynamic Forms of Cooperation for Future Development Topics in Forging Technology Christian Held Technical Director Univ.-Prof. Dr.-Ing. Dr. h. c. M. Liewald MBA Managing Director Forschungsgesellschaft Umformtechnik mbH Introducing Forschungsgesellschaft Umformtechnik mbH Stuttgart (FGU)


8th session: Analysis of products and future prospectives in cold forging II

15.00 Light-weight Forging of Steel Alloy Fasteners SezginYurtdaş Research and Development Engineer Dr.CenkKılıçaslan Engeneering Director Norm Cıvata San. ve Tic. A.Ş connection elements, lightweight, cold forging

15.25 PPF‘s Gears and Shafts Precision Formings and Global Business Development Jane Wang Business Representative Hanguan Xia Chairman, President Jiangsu Pacific Precision Forging Co., Ltd. gear and shaft parts, precision plastic forming, global business development


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15.55 Prediction of Fibre Flow from Hot Forging to Ring Rolling Process with Process Chain Analysis ArdaİdrisÖzay Research and Development Engineer Dr.-Ing. Hamdullah Merdane Research and Development Manager ORS FEA, Process Chain Analysis, Fibre Flow

16.15 Lightweight Forging - New manufacturing technologies of automotive components by metal forming in different temperature ranges concerning lightweight design Dipl.-Ing. Nadja Missal Scientific Assistant Univ.-Prof. Dr.-Ing. Dr. h. c. M. Liewald MBA Head of Institute Institute for Metal Forming Technology, University of Stuttgart precision forging, hybrid forging, piston pin

16.35 Summary of the 2nd conference day, Closing Univ.-Prof. Dr.-Ing. Dr. h. c. M. Liewald MBA Head of Institute Institute for Metal Forming Technology, University of Stuttgart


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Venue of the International Conference NEMU 2017Schwabenlandhalle Fellbach Tainer Strasse 7 70734 Fellbach/ Germany

RegistrationThe registration form is available on our website. Please use this registration form. You may send it to us via Fax, E- Mail or Mail. A registration via online form is available, too.TheRegistrationwill be confirmed by sending theinvoiceandconfirmationofparticipation.

Internet: www.ifu.uni-stuttgart.de (events)E-mail: [email protected]: +49 (0)711 226 4141

Conference feeThe fee (15th-17th May 2017, 3 days) amounts 1160.- Euro.

This fee includes:▪ Plant tours (limited number of participants)▪ Presentations at IFU lab/ Welcome Venue▪ Conference attendance▪ Conference proceedings (bilingual) ▪ Lunches, beverage and snacks▪ Participation at Conference dinner

General informationRegistration, Conference fee

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Registration and Conference ProceedingsThe conference proceedings will be handed out on Tuesday (May 16th, 2017, from 8.00 a.m.) at confe-renceofficeintheSchwabenlandhalleinFellbach.

Bank account, PaymentAfter the receptionof theconfirmationofparticipa-tion, please transfer the conference fee to the bank account of the „Forschungsgesellschaft Umform-technik mbH“:

Stuttgarter Volksbank AG IBAN: DE77 6009 0100 0340 7790 04BIC/SWIFT: VOBADESS

IMPORTANTPlease list the name(s) of the participant(s) on the transfer form. Payment via Visa or MasterCard is only available during the conference.

Conference office, WLAN accessTheconferenceofficewillbeopenall thedaylongin the foyer of the Schwabenlandhalle. You can also access WLAN for free. The WLAN password will be issued to all participants of conference prior to the venue.

General informationRegistration, Conference fee

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Plant tours, 15th May 2017On 15thMai2017weofferplanttourstoregionalfor-ging companies.

fischerwerke GmbH & Co. KGThe group includes 46 national companies. Pro-duction sites are located in Argentina, Brazil, China, Germany, Italy, Czech Republic, and the USA. In 2015, our 4,423 employees worldwide generated a consolidated turnover of € 711 million.The latest division, “fischer Consulting”, emergedfrom the skills developed in our own company. The fischerprocesssystem(fPS)introducedbytheow-ner and long-time CEO Klaus Fischer (66) strives for continuous improvement. The company should be flexibleandlean,andalwaysorientedinitsfocustothebenefitforthecustomer.The largest division is the Fixing Systems with more than 14,000 articles. The strengths of the company continue to lie in the technological leadership in im-portantfieldsoffixingtechnology.Herethecompanyis continuing what the founder Artur Fischer began with his legendary invention, the nylon anchor, over 50 years ago: the company is still characterised to-day by the disproportionately large number of pa-tents held.(Source: http://www.fischer.de/en/Company/About-fischer)

General informationPlant tours

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Hirschvogel Automotive Group The Hirschvogel Automotive Group, headquartered in Denklingen, is among the world‘s largest auto-motive suppliers in the area of steel and aluminum forging and machining. Our customers include all renowned automotive manufacturers and suppliers worldwide.Besides Denklingen, the company also has subsi-diaries in Marksuhl, Schongau, China (Pinghu), the US (Columbus/Ohio), Poland (Gliwice) and India (Sanaswadi). The consolidated sales of the Group (without the joint venture) were approx. 931 million euros in 2015; the number of employees was about 4,500. Figures which speak for themselves - and for us.(Source: https://www.hirschvogel.com/en/company/hirschvogel-automotive-group.html)

The number of participants of both plant tours is limi-ted. Please indicate your participation on the regist-ration form and return this to us as soon as possible(telefax number +49 (0)711 226 4141).

General informationPlant tours

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Appearing via Autobahn Heilbronn / Mannheim (A81) to the IFUExitStuttgart-Zuffenhausen.B10directionUlm/Ess-lingen/Stuttgart/BadCannstatt. InStuttgart-Zuffen-hausen, the B10 and B27 are merged. From here fol-low the B27 signs to “Stuttgart-Stadtmitte“. Turn right to Kriegsbergstrasse, at Hegelplatz (Lindenmuseum)turn left into Holzgartenstrasse.

Appearing via Autobahn Singen (A81) and Karlsruhe (A8) to the IFU Follow the A8 until exit Stuttgart-Degerloch and the B27 direction “Stuttgart-Mitte“. After a long way down-hill (“Neue Weinsteige“/ “Hohenheimer Str.“) cross a large intersection (“Charlottenplatz“) and proceed straight ahead. In the tunnel change to the left lane indirection“Liederhalle“.Atthenexttrafficlightturnright “Holzgartenstrasse“.

Appearing via München (A8) to SchwabenlandhalleFollow the A8 until exit Wendlingen and follow B313 until Plochingen, then B10 direction Esslingen. Go ahead in direction to Stuttgart, but just before Stutt-gart, exit to B14 (direction Waiblingen). Exit „Fellbach-Süd“ (after Kappelbergtunnel), Schwabenlandhalle is signposted.

Public Transportation to IFU/SchwabenlandhalleFrom Airport Stuttgart, take S1 (Plochingen/Kirch-heim), S2 (Schorndorf) or S3 (Backnang) until sta-tion Hauptbahnhof (for IFU: follow Kriegsbergstras-se to Hegelplatz/Holzgartenstrasse, 15 minutes to walk). For Schwabenlandhalle: take U1 (Fellbach) to station Fellbach Schwabenlandhalle.

General informationDirections

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General informationDirections

Parking (Schwabenlandhalle)Free parking is available throughout the whole Con-ference on the parking lot behind Schwabenlandhal-le.

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Accomodations

Best Western Plus Fellbach-StuttgartTainerstr. 9, 70734 Fellbach E-mail: [email protected] Tel.: +49 (0)711 58 59 0www.bestwestern-fellbach.de breakfast included 135,00 € (standard)/145,00 € (comfort) ca. 2 minutes to walk to Schwabenlandhalle Keyword: NEMU Offervaliduntil03.04.2017

Hotel „Alte Kelter“Kelterweg 7, 70734 Fellbach E-mail: [email protected] Tel.: +49 (0)711 57 88 27 0www.hotel-alte-kelter.debreakfast included85,00 € ca. 15 minutes to walk to Schwabenlandhalle/Taxi Keyword: NEMU Offervaliduntil01.04.2017

Contact/ Information deskForschungsgesellschaft Umformtechnik mbH:Tel.: +49 (0)711 226 4125

[email protected]

Dipl.-Ing. Robinson HenryTelefon +49 (0)711 685 838 36 [email protected]

General informationAccomodations, Contact

2017 - universität stuttgart · 15 th - 17 may, 2017 2017. ... during the guided company tours,...

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