2019 supplier working relations study - wild apricot... · 2019-06-20 · 2019 supplier working...
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2019 Supplier Working Relations StudySociety of Automotive Analysts – Purchasing Summit – June 18, 2019
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About Plante Moran
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clients(founded in 1924)
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In U.S.
Supplier Relations Go Beyond TransactionsBuyer attitudes, behaviors, as well as company policies and practices
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WRI: Purchasing’s Stress TestMeasuring Today’s Capabilities; Tomorrow’s Capacities
Today’s CapabilitiesIndustry Pressure Representative WRI VariablesProduction Schedule Volatility Timely CommunicationOff-Set Plateauing Revenue Total Cost Reduction AssistanceRecord Number of Launches Engineering Change Notices; Engineering AlignmentManaging Unanticipated Risks/Costs Cost Savings Sharing; Managing Sunk Costs
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Tomorrow’s CapacityIndustry Need Representative WRI VariablesTechnology Roadmap Initiation Trust to Invest in New CapacitySupply Base Consolidation Open and Honest CommunicationComplex System Integration Quality Improvement AssistanceM&A Cost Savings Synergy Concern for LT Return; Overall Relations
161 156 150114 131
174 163183
228
236 251 251
244 224
250
290 287283
167 161 163 157174 162
191232
264 271 267 271
267261 267 270
250 262
175 177186
196218
199
161 162
187
221248 250 245
224 222218
204
188
227
259
302 298 300289
253268
249247 256 256
273
244225
203
182
198
297
316
384 375 368380
359349 340
309293
287295
330323 319
313 328314334
409415
407415
367
339330
327
296 297
318
336332 328 333 336
100
200
300
400
500
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019
GM Ford FCA US Nissan Honda Toyota
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OEM
–Su
pplie
r Wor
king
Relat
ions
Good
-Ve
ry G
ood
Very
Poo
r -Po
orAd
equa
teOEM – Supplier Working Relations Index®
Near-Term Capabilities Diverging; Long-Term Capacities Identified
2019 Survey Demographics
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2019 2018
Number of Individuals 635 684
Companies Represented 414 496
Buying Situations 2,024 2,024
Consensus Returns 47% 50%
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WRI: Captures 23 Similar Variables in 5 Component Areas
Supplier trust of Customer
Supplier perception of working relations with Buyer
Customer open and honest communication
Customer communicates timely information
Customer communicates adequate amounts of information
Customer help to suppliers to reduce costs
Customer help to suppliers to improve quality
Customer late/excessive engineering changes (reverse measure)
Conflicting objectives across Customer functional areas (reverse measure)
Supplier given flexibility to meet cost objectives
Supplier involvement in Customer product development
Customer shares savings from cost reduction proposals
Customer covers sunk costs on cancelled or delayed programs
Customer concern for supplier profits
Supplier opportunity to make acceptable return over long-term
Customer rewards performing suppliers with new/cont’d bus.
Working Relations
Index®
CustomerCommunication
CustomerHelp
CustomerHindrance
SupplierProfit
Opportunity
Customer -Supplier
Relationship
Components Variables
Measuring Corporate and Purchasing Capacity and Capability to Deliver Benefits and Profits
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117
145
150 17
1
145
288 30
1
296
297
302
306
403 43
6
429 44
2
430
440
100
200
300
400
500
FCA US Nissan Ford GM Honda Toyota
Very Poor - Poor Adequate Good - Very Good
GOO
D–V
ERY
GOO
DVE
RY P
OO
R–PO
OR
ADEQ
UATE
Inde
x® V
alue
Each OEM Can Deliver Top PerformanceOEMs’ Overall 2019 Results Broken into WRI™ Categories
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100
The Issue is Consistency Across the Supply BaseOEMs’ Overall 2019 Results Broken into WRI™ Categories
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66%
62%
45%
41%
20% 24
%
23%
23% 30
%
27%
38%
25%
11% 16
%
25% 32
%
41%
51%
0%
10%
20%
30%
40%
50%
60%
70%
FCA US Nissan Ford GM Honda Toyota
Very Poor - Poor Mediocre Good - Very Good
Perc
ent o
f Occ
urre
nce
WRI – FCA 2019 Performance Review
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FCA – 2019 Review and change from 2018Strongest Characteristics
After launch, leverages supplier skills and expertise 3.07 + 0.06
Flexibility to meet quality objectives 3.05 + 0.00
Overall buyer-supplierworking relationship; Effective PD engagement
3.01 - 0.07
Weakest CharacteristicsConcern supplier maintains margin given price reduction 1.52 - 0.10
Help reduce total cost of acquisition 1.71 - 0.10
Covers sunk costs when new programs are delayed 1.73 + 0.01 Note: Excludes Reverse
Scale Activities
WRI – Nissan 2019 Performance Review
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Nissan – 2019 Review and change from 2018Strongest Characteristics
Overall buyer-supplierworking relationship 3.11 + 0.07
After launch, leverages supplier skills and expertise 3.03 + 0.01
Early involvement in product development 2.99 + 0.08
Weakest CharacteristicsConcern supplier maintains margin given price reduction 1.61 + 0.10
Help reduce total cost of acquisition 1.79 + 0.04
Shares cost reduction savings 1.87 + 0.05 Note: Excludes Reverse
Scale Activities
WRI – Ford 2019 Performance Review
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Ford – 2019 Review and change from 2018Strongest Characteristics
Overall buyer-supplierworking relationship 3.55 + 0.17
Effective involvement in product development 3.40 + 0.20
Flexibility to meet quality objectives 3.30 + 0.14
Weakest CharacteristicsConcern supplier maintains margin given price reduction 1.77 - 0.03
Help reduce total cost of acquisition 1.94 - 0.03
Shares cost reduction savings 1.94 - 0.08
Statistically significant increaseNote: Excludes Reverse Scale Activities
WRI – GM Performance Review/Feedback
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GM – 2019 Review and change from 2018Strongest Characteristics
Overall buyer-supplierworking relationship 3.62 - 0.09
Effective involvement in product development 3.40 - 0.01
Flexibility to meet quality objectives 3.36 + 0.06
Weakest CharacteristicsConcern supplier maintains margin given price reduction 1.99 + 0.02
Help reduce total cost of acquisition 2.07 - 0.08
Help reduce costs 2.09 - 0.09 Note: Excludes Reverse Scale Activities
WRI – Honda 2019 Performance Review
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Honda – 2019 Review and change from 2018Strongest Characteristics
Overall buyer-supplierworking relationship 3.79 + 0.08
Open and honest communication 3.67 + 0.16
Early involvement in product development 3.62 + 0.11
Weakest CharacteristicsHelp reduce total cost of acquisition 2.16 + 0.15
Helps reduce costs 2.19 + 0.07Shares savings cost reduction savings 2.47 + 0.01 Note: Excludes Reverse
Scale Activities
WRI – Toyota 2019 Performance Review
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Toyota – 2019 Review and change from 2018Strongest Characteristics
Overall buyer-supplierworking relationship 3.74 + 0.02
Open and honest communication 3.67 + 0.02
Supplier trust of OEM 3.65 + 0.02Weakest Characteristics
Help reduce total cost of acquisition 2.22 - 0.02
Shares savings cost reduction savings 2.36 - 0.19
Helps reduce cost 2.43 - 0.02Note: Excludes Reverse Scale Activities
Reason for Price Concession – Loyalty to OEMBenefit in good times and bad
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18%
12% 15
%
14%
34%
33%
11%
6%
16%
12%
27%
35%
13%
12%
11%
20%
35%
39%
14%
10%
15%
16%
32%
31%
0%
10%
20%
30%
40%
FCA US Nissan Ford GM Honda Toyota
2016 2017 2018 2019Pe
rcen
t of O
ccur
renc
e
Reason for Price Concession – Promise of Future BusinessA future tripwire if program awards do not occur
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32%
29%
33%
28%
18%
13%
29%
24%
30% 33
%
13% 14
%
28%
25%
25%
22%
14%
12%
33%
22%
34%
26%
24%
17%
0%
10%
20%
30%
40%
FCA US Nissan Ford GM Honda Toyota
2016 2017 2018 2018
Perc
ent o
f Occ
urre
nce
Reason for Price Concession – Could not Afford to Lose BusinessAn indication suppliers are more able to walk than typically thought
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4%
2%
5% 4%
3%
5%4%
7% 8%
5% 6%
3%
6% 6%
9%
6%
3%
5%6% 4% 5% 6% 4% 4%
0%
10%
20%
30%
40%
FCA US Nissan Ford GM Honda Toyota
2016 2017 2018 2019Pe
rcen
t of O
ccur
renc
e
Preferred OEM Customer RatingsPreferred customers better positioned to capture supplier-generated benefits
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3.44
3.03
4.18
4.06
4.43
4.41
3.42
2.89
4.07 4.15 4.
43
4.39
3.39
2.97
4.15
4.08 4.
37 4.43
FCA US Nissan Ford GM Honda Toyota
2017 2018 2019Very Preferred
5.00
Preferred4.00
Somewhat Preferred
3.00
Ambivalent2.00
Supp
lier C
usto
mer
Pre
fere
nce
of O
EM
Red dot indicates statistically significant difference with previous year.Yellow dot indicates statistically significant difference with 2017.
Are Purchasing Groups Ready to Handle the Transition and Elimination of Component Bill of Material
Onboard charging moduleDC/DC Converter
Inverter
Traction motor
Battery pack
Fuel system
Air intake system
Exhaust systemEngine
Transmission
ICE powertrain components EV powertrain components
Market Shifts
• Converging disruptions (autonomy, sharing and powertrain efficiency) will increase the pace of adoption of electrification
• Powertrain components will transition to EV specific technology over time, eliminating the need for ICE products throughout the vehicle
Every Purchasing Group and Supplier is ImpactedExample: interior design requirements
• Interior focus still in the cockpit, but with more technology available
• Interior physical features highly streamlined• Interior design is used to differentiate their vehicles
in the market
2025 and Beyond“Autonomous and shared”
2020 – 2025“Personalized and connected”
2015 – 2020Current interiors
2000 – 2015Traditional interior of the past
• Interior is the “3rd living space”• Interior maximizes user enjoyment and
satisfaction through their experiences inside –air, light, touch
2008 Chevrolet Trailblazer SS 2018 Chevrolet Equinox Mercedes-Benz F 015 Luxury in Motion Concept2018 Tesla Model 3 Featuring Next Gen Design / Technology
• Cockpit focus to layout of the interior
2019 WRI® by Purchasing AreaWith all this change, no OEM has more than 1 purchasing area rated 350 or above
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PM Purchasing Area1 FCA Nissan Ford GM Honda Toyota
Body-in-White 172 242 262 271 293 292
Chassis 203 204 279 317 305 344
Electrical & Electronics 165 200 267 256 357 346
Exterior 169 204 230 288 308 372
Interior 191 137 255 279 354 328
Powertrain 200 230 264 273 335 3291 Red Cell indicates lowest Purchasing Area WRI® across OEMs;
Green Cell indicates highest Purchasing Area WRI® across OEMs.
161 156 150114 131
174 163183
228
236 251 251
244 224
250
290 287283
167 161 163 157174 162
191232
264 271 267 271
267261 267 270
250 262
175 177186
196218
199
161 162
187
221248 250 245
224 222218
204
188
227
259
302 298 300289
253268
249247 256 256
273
244225
203
182
198
297
316
384 375 368380
359349 340
309293
287295
330323 319
313 328314334
409415
407415
367
339330
327
296 297
318
336332 328 333 336
100
200
300
400
500
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019
GM Ford FCA US Nissan Honda Toyota
24
OEM
–Su
pplie
r Wor
king
Relat
ions
Good
-Ve
ry G
ood
Very
Poo
r -Po
orAd
equa
teOEM – Supplier Working Relations Index®
Near-Term Capabilities Diverging; Long-Term Capacities Identified
Conclusions• Each OEM has the capability to achieve strong supplier relations based on the key WRI
drivers including• Trust, • Communication, • Flexibility/Assistance, • Lack of Hindrance, and • Supplier Profit Opportunities
• The OEMs’ supplier relations are rated poor to adequate, at best• No OEM is consistently strong across all purchasing areas level, however, there are OEMs
that have strong supplier relations in specific purchasing areas• Given future technology and market disruption will impact all vehicle systems
OEMs must focus on improving all supplier relations’ factors in every purchasing area to commercialize future vehicles, technologies and business models
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Thank You
Dave Andrea Principal Strategy and Automotive | Mobility Consulting Practice
Plante Moran
248.223.3547 [email protected]
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