· 2020-06-16 · outline of lubrication systems pumps pumps pumps pumps pumps pumps valves valves...

LHL+

GREASE-

SYSTEMS

OIL-

SYSTEMS

TUBING

PARTS

SERVICE

LUBE ORIGINAL CATALOGAutomatic lubrication systems

1

OUTLINE OF LUBRICATION SYSTEMS

Pumps

Pumps

Pumps

Pumps

Pumps

Pumps

Valves

Valves

Valves

Valves

Valves

Valves

LHL+GREASE- SYSTEM

OIL-SYSTEM

LHL

PDI

Progressive

Resistance

Intermittent

Continuous

P-102 · 107 · 202 · 207 P. 12

MU P. 14MUJ P. 16MDP P. 17

BT-102 P. 12

EGM II P. 30EGME II P. 26GMS P. 28EGM P. 36EGH P. 52GAS P. 34

JV P. 35JVPA P. 36MG2 · MG2C P. 37MG2I P. 38MGLA P. 40GPL P. 41

YMT P. 46GMN P. 48GMNH P. 50EGH P. 52EGM-T P. 54EGME-T P. 62

SP P. 58

AMZ-III P. 84PM P. 86/148AMO-III DS P. 88AMO- II -150S P. 90AMI-300S · 1000S P. 92LT-S P. 94

JV P. 35JVPA P. 96PV P. 97PVS P. 98PJ P. 99MO P. 100MO2 · MO2C P. 101MOS P. 102MB P. 104DVR P. 106MIX · MIX-S P. 108

MLZ P. 120MMXL-III P. 122EX P. 124EX-5 P. 125AMR-III DS P. 126L3 · L5 P. 128LK P. 129L8 · L20 P. 130

HSA · HJB · HTA (flow unit) P. 134PJ P. 138TA – TL (junction header) P. 131

AMS P. 136ACM-II · AMI-300 · 1000 P. 144AM · ADM P. 140

CSA · CJB · CTA (control unit) P. 142PJ P. 133TA – TL (junction header) P. 131

PDI

PumpBT-102

2

LHL System Battery operated grease pump kit Multi-Port Centralized Lubrication System

P-102/107/202/207

EGM II EGME II BT-102 YMT

P. 12 P. 24 P. 26 P. 14 P. 46

Positive Displacement Injector (PDI) System for Small-Medium Machines

GMS-4-3P GMS-4-8P EGM-10S-4-4C EGM-10S-4-7C EGH-3P EGH-2C EGH-4C GAS-8P MU

P. 28 P. 28 P. 30 P. 30 P. 52 P. 52 P. 52 P. 34 P. 15

MUJ MDP MG2 . MG2C JPVA MG2I MGLA GPL JV

P. 16 P. 17 P. 37 P. 36 P. 38 P. 40 P. 41 P. 35

Series Progressive System for Small-Large Machines

GMN-4-8P GMNH-4-4C GMNH-2-4C GMNH-4-7C GMNH-1-7C/2-7C EGH-3P EGH-2C EGH-4C SP

P. 48 P. 50 P. 50 P. 50 P. 50 P. 52 P. 52 P. 52 P. 58

Compatible with Both PDI and Series Progressive Metering Valve System for Small-Medium Machine LUBE original grease

EGM-10T-4-7C EGME-10T-4-2CMP0 . FS2 .

LFL . Y52 . CBTLHL-X100/300

P. 54 P. 62 P. 63 P. 62

Accessories

Controller Pressure gaugePneumatic pump

for pail Grease gun

Grease vacuumcleaner

Steel dust meter

Solenoid valve Filter regulator

P. 66 P. 68 P. 69 P. <?> P. 76 P. 77 P. 78 P. 78

LHL + Grease-System

3

OUTLINE OF LUBRICATION SYSTEMS

Oil-System

Positive Displacement Injector (PDI) System for large machines

AMZ-III PM AMO-III DS AMO-II-150S AMI-300S,1000S LT-S MO2, MO2C JVPA MO

P. 84 P. 86/148 P. 88 P. 90 P. 92 P. 94 P. 101 P. 96 P. 100

PV MOS PVS MB DVR MIX . MIX-S

P. 97 P. 102 P. 98 P. 104 P. 106 P. 108

Single Line Resistance (SLR) System for small machines with intermittent delivery

MLZ MMXL-III EX EX-5 AMR-III DS L3 · L5 LK L8 · L20 HSA · HJB · HTA

P. 120 P. 122 P. 124 P. 125 P. 126 P. 128 P. 129 P. 130 P. 134

Single Line Resistance (SLR) System for small to large machines with continuous (recirculating) delivery

AMS ACM-II AMI-300 AMI-1000 AM CSA · CTU · CJB PJ

P. 136 P. 144 P. 144 P. 144 P. 140 P. 142 P. 138

Reservoir

T-2LP T-4LP T-8LP T-18LP T-30LP 2ℓ Metal Reservoir 3ℓ Metal Reservoir 4ℓ Metal Reservoir 8ℓ Metal Reservoir

P. 170 P. 170 P. <?> P. <?> P. <?> P. 173 P. 174 P. 176 P. 178

Accessories

Oil level switch Line fi lter Strainer Eliminator Pressure gauge Pressure switch Pressure sensor LUDO-sensor Air-Oil Sensor

P. 164 P. 166 P. 166 P. 168 P. 163 P. 164 P. 165 P. 166 P. 168

Pneumatic System for delivering small volume of vanishing or biodegradable oil

VBP Nozzle MH-20D-AAccessories for MH-

20D-ALUBFIT

P. 146 P. 150 P. 151 P. 152 P. 159

4

Old product Updated product

Model Part No. Part No. Model Changes from the last time

GHS-4C-B 103535 → 103781*1 EGH-4C-BDepressurizing lever operation is no longer necessary.Weight is lighter, but the mounting dimensions are thesame. When the lever is pulled, grease is discharged (whenthe lever of GHS is pushed, grease is discharged).

GHS-4C 103536 → 103782 EGH-4C

GHS-3P 103501 → 103783 EGH-3P

GHN-4C-B 103537 → 103781*1 EGH-4C-B Weight is lighter, but the mounting dimensions are thesame. When the lever is pulled, grease is discharged (whenthe lever of GHS is pushed, grease is discharged).

GHN-4C 103538 → 103782 EGH-4C

GHN-3P 103503 → 103783 EGH-3P

GMS-20-80-CB-4L 103539 → 103810 EGM-10S-4C There is the built-in depressurization solenoid, so stabledepressurization becomes possible. Since the mountingdimensions are different, contact us for a consultation.GMS-20-80-CB-7L 103570 → 103811 EGM-10S-7C

GMS-20-80-CB-TS-4L 103546 → 103810 EGM-10S-4C Since the mounting dimensions are different, contact us for a consultation.GMS-20-80-CB-TS-7L 103546 → 103811 EGM-10S-7C

AMO-II -150S(With controller)

*2 → *2 AMO-III DSSetting the time accurately is possible by seeing LCDscreen displays on the operation side.

AMR-II -150S(With controller)

*2 → *2 AMR-III DSSetting the time accurately is possible by seeing LCDscreen displays on the operation side.

AMZ100S(With controller)

*2 → *2 AMO-III DSSetting the time accurately is possible by seeing LCDscreen displays on the operation side. Since the mountingdimensions are different, contact us for a consultation.

AMZ100S(Without controller)

*2 → *2 AMZ-III Lightweight and low cost become possible. Since themounting dimensions are different, contact us for a consultation.

Tubing parts (Grease system)

Compression Parts

Plugging parts Tubing parts Tube clips Flexible Hose Adapters Connectors Coupling parts Push in fitting

P. 182 P. 189 P. 190 P. 185 P. 192 P. 194 P. 192 P. 194 P. 195

Application brushes

Universal elbow connector

Fittings Swivel fittings Jet nozzle Sight feed Indicator pin Drive bushing

P. 196 P. 197 P. 198 P. 200 P. 200 P. 201 P. 201 P. 202

Alternate product information

*1 Contact LUBE for a consultation. *2 There are multiple specifications difference such as discharging pressure and/or Reservoir capacity.

Tubing parts

5

ABOUT US

LUBE Corporation 4

Global Service Network 6

OUTLINE OF LUBRICATION SYSTEMS 8

LHL + Grease-System 9

Oil-System 10

Tubing parts 11

Alternate product information 11

LHL-SYSTEMS 15

Layouts 16

P-102/107/202/207 (Electric pump) 18

BT-102 (Battery operated grease pump kit) 20

S-Series MU (Metering valves) 21

MUJ (Valve junctions & special fittings) 22

S-Series MDP (Metering valves) 23

PDI-SYSTEMS 25

Layouts 26

EGM II (Pump) 30

EGME II (Pump) 32

GMS (Pump) 34

EGM (Pump)) 36

EGH (Manually operated pump) 38

GAS ((Pneumatic grease pump) 40

JV (Junction) 41

JVPA (Junctions and special fittings for MO2 series) 42

MG2 · MG2C (Metering valve) 43

MG2I (Metering valve with clogged line detection) 44

MGLA (Metering valve with electronic performance monitoring) 46

GPL (Pressure switch) 47

PROGRESSIVE-SYSTEMS 49

Layouts 50

YMT (Cartridge type grease pump) 52

Specified LUBE Original Grease 53

Pump controller 53

GMN (Motorized grease pump) 54

GMNH (High pressure type) 56

EGH (Manual grease pump) 58

EGM-T (Dual-function motorized pump) 60

EGME-T (Dual-function motorized pump) 62

SP (Valve) 64

GREASE 67

LHL (LUBE Hybrid Lubricant) 68

LUBE Original-Grease 69

ACCESSORIES 71

Controller 72

Pump mounting panel 72

Pressure gauge 74

Grease filler pump 75

Grease vacuum cleaner 76

Proximitiy sensor for series progressive valves 77

Steel dust meter 77

Solenoid valve 78

Filter regulator 78

Pumping unit 80

OIL-SYSTEMS (PDI) 83

Layouts 84

AMZ-III (Automatic intermittent gear pump) 90

PM-8S (Piston pump) 92

AMO–III DS (Automatic intermittent gear pump) 94

AMO-II-150S (Automatic intermittent gear pump) 96

AMI-300S AMI-1000S (Automatic intermittent gear pumps) 98

LT-S (Manually operated intermittent piston pump) 100

JV (Junction) 101

JVPA (Junctions and special fittings for MO2 series) 102

PV (Junction for MO valve) 103

PVS (Junction for MOS compact metering valve) 104

PJ (Junction for main tubing) 105

MO (Metering valve) 106

MO2 · MO2C (Metering valve) 107

MOS (Compact metering valve) 108

MB (Spring piston metering valve) 110

DVR (Adjustable PDI valve)) 112

MIX · MIX-S (Air-oil metering valve) 114

OIL-SYSTEMS (SLR) 119

Layouts 120

Oil application overview 124

MLZ (Automatic intermittent piston pump) 126

MMXL-III (Automatic intermittent piston pump) 128

EX (Solenoid driven intermittent piston pump) 130

EX-5 (Solenoid driven intermittent piston pump) 131

AMR-III DS (Automatic intermittent gear pump) 132

Contents

6

L3 · L5 (Manually operated piston pump) 134

LK (Manually operated piston pump) 135

L8 · L20 (Manually operated piston pump) 136

TA · TB · TC · TD · TH · TK · TL (Junction header) 137

PJ (Junction) 138

PJ (Junction) 139

HSA · HJB · HTA · HTD · HTC · HTB (Flow unit) 140

AMS (Automatic small discharge volume gear pump) 142

ACM-II · AMI-300 · AMI-1000 (Motor driven gear pumps) 144

AM (Automatic intermittent gear pump) 146

CSA · CJB · CTA · CTD · CTC · CTB (Control unit) 148

PNEUMATIC SYSTEMS 151

VBP (Pump for delivering small volumes of biodegradable oil) 152

PM-8S (Piston Pump) 154

VOA (Flexible pipe nozzle with metering valve) 156

MIB (Mixing block for VBP-Pump) 156

FDM (Flexible pipe nozzle with metering valve) 156

MH-20D-A (Spay cooling system) 157

Accessories for MH-20D-A pump 158

LF 53 · LF 55 · LF 60 · LF 65 (LUBFIT Oil Series) 159

ACCESSORIES 161

Proximity sensor for series progressive valve 162

SDM-72 (Steel dust meter) 162

AB · VX (Solenoid valve) 163

AW-20 (Filter regulator) 163

W-105 · WL · WTL (Oil level switch) 164

FXE · F3E · FYE · RF (Filter / Strainer) 166

3P · 3M (Eliminator) 168

Pressure gauge 169

PS / SPS (Pressure switch) 170

LS (LUDO-sensor) 172

OA- I (Air-Oil sensor) 174

RESERVOIRS 175

Resin reservoirs 176

Metal reservoirs 178

TUBING PARTS 187

CN · CB · CS · TI (Compression parts) 188

CP · BP · SW (Closure plugs / Sealing washers) 189

NT · PT · BT · AT · CT · ST (Tubing + Pipes) 190

PC (Tube clips) 191

FH (Flexible hose) 192

SA (Straight adapter) 194

EA4 · EA6 · EAR (Elbow- and T-Adapter) 196

SC · EC · TC (Connectors) 198

KP · KPW · KP (Couplers / Unions) 200

KBC · KBL · OTS · OTE (Push-in fitting) 201

Push-in fitting (straight) 201

Push-in fitting (elbow) 201

SAG · ECMG (Fittings for limited space) 202

NYB · NYS (Nylon brushes) 202

SYB · SYS (Wire brushes) 203

ZE-6B · ZE-8A (Banjo elbow) 203

SC (Fittings for steel tubing) 204

BD (Fittings for copper tubing) 205

SVL (Swivel elbow) 206

J02 · J05 · J08 (Jet nozzle) 206

NA-05 · NA-08 (Nozzle adapter) 206

KEN-T · KEN-M (Indicator pins) 207

SFB · SF (Sight feed) 207

STE · ETE (Drive bushing / Barb fitting) 208

HSAC · HJBC · HTUC (Check valves) 208

Oil pump replacement parts 209

SERVICE 211

Seminar Information / Preventive maintenance techniques 212

LRA (LUBE Real Lubrication Film Analysis) 213

Centralized lubrication system planning 214

Grease-System Planning (PDI) 216

Grease-System Planning (EGH-4C Pump) 218

Grease-System Planning (EGME II-8S Pump) 219

Reference for lubricant (classified by JIS standard) 220

Oil-System Planning (PDI / AMO) 223

Oil-System Planning (SLR) 227

Installation 232

Tightening torque table 234

Troubleshooting LHL + Grease-System 236

Troubleshooting Oil-System 237

INDEX 238

7

LHL+GREASE SYSTEM SYSTEMS

➔ LHL (LUBE Hybrid Lubrication)

➔ PDI (Positive Displacement Injector)

➔ Progressive GREASE ACCESSORIES

8

System-Layouts P. 10

PumpsP-102 · 107 · 202 · 207 P. 12

BT-102 P. 14

ValvesMU P. 15

MUJ P. 16

MDP P. 17

➔ LHL

9

LHL+GREASE-SYSTEM

Grease

Cleaner

S. 97

LRA

analysis

S. 226

●Zubehörteile

Pneumatic

pump for pail

S. 96

φ6 Stahlrohrleitung

φ4 Steel tubing

φ4 Nylon-Rohrleitung

Flexibler Schlauch

●Leitungen

LHL X-100cartridge Fett

S. 90

LUBE Hybrid Lubrication System (LHL) LHL Lubrication System

'

P-107, P-207P. 18

Tubing P. 190

Pressure gauge P. 68

Adapter assemblies P. 204

P-102, P-202P. 18

Junction P. 35

Flexible Hose P. 186

Junction P. 35

Junction P. 35

Compression sleeve P. 188

LHL System

Layouts

Related parts

Grease

Cleaner

S. 97

LRA

analysis

S. 226

●Zubehörteile

Pneumatic

pump for pail

S. 96


φ4 Steel tubing


Flexibler Schlauch

●Leitungen


S. 90


'

LHL X-100

cartridge grease

P. 62

Ø 6 Steel tubing Ø 4 Steel tubing Ø 4 Nylon tubing Flexible hose

Tubing

Adapter assemblies P. 204

Compression bushingS. 188

10

LH

L+

GR

EA

SE

- S

YS

TE

M

Grease

Cleaner

S. 97

LRA

analysis

S. 226

●Zubehörteile

Pneumatic

pump for pail

S. 96


φ4 Steel tubing


Flexibler Schlauch

●Leitungen


S. 90


'

MU ValveP. 15

Blanking plugP. 188

MUJ JunctionP. 22

Pressure switch GPLP. 47

Compression nutP. 188

MU ValvelP. 15

Blanking plugP. 188

MUJ JunctionP. 22

Fitting for limited space P. 202

Linear guide

Elbow adapterP. 196

Banjo ElbowP. 203

Ball screw

Straight adapter P. 194

Push-in fitting P. 201


Compression bushingP. 188


Push-in fittingP. 201

Pillow block

Cam

Pillow block

MU ValveP. 15

Blanking plugP. 188MUJ Junction

P. 22


Cam

Straight adapter S. 207



11

Related parts

LHL+GREASE-SYSTEM

LHL System

P-102/107/202/207 (Electric Pump)

P-107F-BK

Cartridge grease

Air bleeding valve Discharge port

SpecificationsPower DC24V

Power Consumption 24W

Discharging pressure 5 MPa/8 MPa

Discharging time No restriction

Minimum interval time 10 seconds

Wiring method Terminal connection

Manual override switch Yes

Grease level switch Yes

Cover Non combustible plastic (UL94-V0)

NEMA rating IP54

CE approval Yes

Pump air bleeding valve Yes

Weight P-102:1.2kg, 107:1.6kg, 202:1.2kg,207:1.6kg

Model Reference

Model Part Number Model Part Number

P-102(BK) 101002 P-202(BK) 101032

P-102(B) 101006 P-202(B) 101036

P-102F2(BK) 101082 P-207(BK) 101033

P-102F2(B) 101086 P-207(B) 101037

P-107(BK) 101003 P-202F(BK) 101042

P-107(B) 101007 P-202F(B) 101046

P-107F2(BK) 101083 P-207F(BK) 101043

P-107F2(B) 101087 P-207F(B) 101047

0P-

1

2

Discharging pressure

5MPa

8MPa

2

7

Cartridge

200cc

700cc

With

With

Black

F2(5MPa)

F(8MPa)

Without

(BK)

(B)

(G)

Color

Black

Blue

Feed button

Hydraulic circuit diagram

MU valve

P. 15

Controller

P. 66

MUJ junction

P. 16

MDP valve

P. 17

GPL Pressure Switch

P. 41

Pressure gauge

P. 68

Main tubing

P. 190

Adapter assemblies

P. 204

LHL

P. 62

12

LH

L+

GR

EA

SE

- S

YS

TE

M

LHLInstallation hole 3-φ7

Air bleeding plug

Discharge port Rc1/8

Sticker

Sticker

97

204

38

63

10

0

24

5

7.5 8

20 2145

122

Operation Lump

SpecificationsSticker

Terminal

Cover fixing screw

Without feed button

With feed button

Pump stopSignal

LevelSwitch

Pump stoppingsignal output

StopSignal

COM

COM

Level switchoutput

LevelSwitch

GND(–)

DC24V(+)

Output

Output

Output

Input

InputGND

DC24V

ManualSwitch

ManualSwitch

Ground

M3×0.5

P-Pump Motion Control FlowchartTurn on the power

Yes

Nein

Nein

No

No

No

No

Yes

Yes Yes

Yes

YesChange the grease cartridge

Change the grease cartridge

Pump trouble

Is there greaselevel signal?

Is there pumpstopping signal?

Is there pumpstopping signal?

Start the pump

Pump trouble

Pump pressurisationtrouble

Observe the pumpworking time Without pump stopping signal

Pump observing time depends on size of the system.Pump pressurising time depends on size of the system.

With pump stopping signal

Observing pumppressurising time

Is there greaselevel signal?

Is there pumpstopping signal? Pumpe abschalten und Intervalldauer ermitteln

Is there pump stopping signal?

Dimensional drawing

Wiring diagram Pump motion control flowchart

13

LHL+GREASE-SYSTEM

LHL System

BT-102 (Battery operated grease pump kit)

BT-102

Model Number of port Part Number

BT-102(8) 8 101111

BT-102(4) 4 101112

8 Ports

4 Ports

(8)

(4)

BT-102

Dimensional drawing

3 - ø7 Installation hole

LED Lamp

Cover fixing screw

LED Lamp guidance

Air bleeding plug

Discharge port (8 ports)

ø4 Nylon tube

CBT cartridge

P. 63

MU valve

P. 15

MUJ junction

P. 16

Push-in fitting

P. 195

Use this pump in the following environment:

Ambient temperature: 5–45°C (indoor use only)

Humidity: 35–85%RH (zero condensation)

Vibration: 9 G or less

(* Battery life is extremely short when used at 5°C or less)

Environmental conditions• Plug MU-BP (Code No. 619840)

8 ports : 7 pieces 4 ports : 3 pieces

• Push-in fitting KBE4-01-FØ4 R1/8 (Code No. 209523)


• Nylon tubing Ø4mm x 2m (CBT-SU03-2 (LUBRICANT) filled)


• LUBE Original Battery (Code No. 531300)

SpecificationsPower AA batteries (Alkaline)

Continuous run time (MAX) 5 minutes (6 hours cumulative)

Interval time 1-24 hours, 1-31 days

Discharge pressure 2.5 MPa or more

Pump discharge capacity 1.5mℓ/min

Pump life 100 hours

Lubricant usedCBT-SU03-2 (LUBRICANT)Code No. 249150

Cartridge capacity 200mℓ

Weight2.0kg (Including cartridge and batteries)

LED lampDuring operation LED lamp ON

During interval LED lamp OFF

Cartridge replacementLED lamp flashes once(5 seconds intermittence)

Battery replacementLED lamp flashes twice(5 seconds intermittence)

Abnormal settingLED lamp flashes three times(5 seconds intermittence)

Abnormal pressure errorLED lamp flashes four times(5 seconds intermittence)

Continuous operation mode(21 times) Filling mode (3 of SW1))

LED lamp flashes once continuously (1 second intermittence)

Conditions for unit usage:

Grease supply tubing: 2 m or less (use nylon tubing)

Valve discharge and number of points: MU valve (0.1 ml), 1–8 points

Related parts

Model Reference

14

LH

L+

GR

EA

SE

- S

YS

TE

M

Related parts

KEN-T

P. 201

S-Series MU (Metering valves)

SpecificationsOperating pressure 1.5 MPa

Reset pressure 0.4MPa

MU-10 MU-10N MU-10C

Operation chart

Sta

rt of p

um

p o

pe

ratio

n

Sta

rt of p

ressure

rise

Va

lve

op

en

s

Pu

mp

sto

ps

Inn

er p

ressu

re re

lief

Va

lve

po

sitio

n re

turn

Op

era

tion

co

mp

lete

d

Pressure rises, discharge cycle starts

(start of pressure build up)

Pump operation Not in operation

Pressurizing

Discharging

Grease discharge complete

(maximum pressure)

Upper chamber refills

(piston returns to home position)

Model Part No.

Discharge

volume

(mℓ)

Connec-

tion

method

L (mm) Mark

MU-5 205872 0.05

Bushing

37.45

HEX11

MU-10 205873 0.1 10

MU-20 205874 0.2 50.4 20

MU-30 205935 0.3 57.8 30

MU-50 205936 0.5 57.8 50

MU-5N 205912 0.05

Nut

41.45

MU-10N 205913 0.1 10

MU-20N 205914 0.2 54.4 20

MU-30N 205915 0.3 61.8 30

MU-50N 205916 0.5 61.8 50

MU-5C 205922 0.05

Push in

fitting

46.75

MU-10C 205923 0.1 10

MU-20C 205924 0.2 59.7 20

MU-30C 205925 0.3 66.1 30

MU-50C 205926 0.5 67.1 50

*Production lot is indicated by a number and letter code. Number indicates year of

production, letter indicates month of production.

[A(January)-L(December)]

Dimensional drawing

M10×1

M10×1

M10×1

O-ring

O-ringO-ring

M8×1 (ø4 tubing) M8×1 (ø4 tubing)

HE

X1

1

HE

X1

0

HE

X1

1

HE

X1

0

HE

X1

1

HE

X1

0

37

.4

41

.4

46

.7

Production lot

Dischargevolume

ø4 4 Nylon tubing

Production lot

Dischargevolume

Production lot

Dischargevolume

MU-20NMU-5NMU-5

Adapter assemblies

P. 204

Adapters

P. 194

Compression parts

P. 188

P-107

P. 12

KEN-M

P. 201

Main tubing

P. 190

Branch tubing

P. 190

Pressure gauge

P. 68

15

LHL System

MUJ (Valve junctions & special fittings)

M10×1 O-ring

5 16

Plug assembly

M10×1

O-ringRc1/8

28HEX12

Connector assembly

16

16

52

2

8.5

16

16

8.5

13

13

10

10

6.5

6.5

16.5 10

16.5

16.5

16.5

6.5

10

33

23

3-M10×1

M10×1

L1

L2

Valve assembly

port

Pipe connection

632-Rc1/8

R3.25

2-Rc1/8

6.5

Dimensional drawing

Model ReferenceModel Part Number

MU-SC 619841

Material: Brass (C3604)

Model Part Number

MU-BP 619840

Material: Steel (SUM24)

Model Part No. Specification L1 L2

MUJ-1S 216101 Single type for 1 port 31 20

MUJ-2S 216102 Single type for 2 ports 47 36










MUJ-2D 216121 Double type for 2 ports 31 20








Material: Aluminium (A6063S-T5)

LHL+GREASE-SYSTEM

16

LH

L+

GR

EA

SE

- S

YS

TE

M

Junction

P. 35

Junction header

P. 131

S-Series MDP (Metering valves)

*Production lot is indicated by a number and letter code. Number indicates year of

production, letter indicates month of production.


Model Part No.Discharge

volume (mℓ)L (mm) Mark

MDP-3S 205891 0.03

39.5

3

MDP-5S 205892 0.05 5

MDP-10S 205893 0.1 10

MDP-3E 205896 0.03

36

3

MDP-5E 205897 0.05 5

MDP-10E 205898 0.1 10

MDP-3HS 205901 0.03

36.5

3

MDP-5HS 205902 0.05 5

MDP-10HS 205903 0.1 10

MDP-3HE 205906 0.03

33

3

MDP-5HE 205907 0.05 5

MDP-10HE 205908 0.1 10

R1/8

(Lubrication point side)

R1/8

(Junction side)

Production lot

HE

X12

12

36

.5

Discharge volume

5 9

K

R1/8


M8×1 (ø4 tubing)(Compression nut)

M8×1 (ø4 tubing)(Compression nut)

Production lot

HE

X12

39

.5

Discharge volume

5 9

K

R1/8


R1/8

(Junction side)

Production lot

33

27

Discharge volume

5 9

K

12

R1/8


Production lot

36

30

Discharge volume

5 9

K


Reset pressure 0.4 MPa

Dimensional drawing

KEN-T

P. 201

Adapter assemblies

P. 204

Adapters

P. 194

Compression parts

P. 188

P-107

P. 12

KEN-M

P. 201

Main tubing

P. 190

Branch tubing

P. 190

Pressure gauge

P. 68

Related parts

17


PumpsEGM II P. 24

EGME II P. 26

GMS P. 28

EGM P. 30

EGH P. 32

GAS P. 34

ValvesJV P. 35

JVPA P. 36

MG2 · MG2C P. 37

MG2I P. 38

MGLA P. 40

GPL P. 41

➔ PDI

19

Related parts

PDI System

Layouts

Cartridge grease

P. 62

ø 6 Steel tubing ø 4 Steel tubing ø4 Nylon tubing Flexible hose

TubingKartusche

Fett

S. 89

Fettkartusche

für Hand-

hebelpresse

S. 96

●Zubehörteile

Druckluftpumpe

für Eimer

S. 96

Grease

Cleaner

S. 97

Steel dust

meter

S. 98


φ4 Steel tubing

φ4 Kupferrohrleitung


Flexibler Schlauch

●Leitungen

LRA

analysis

S. 226

EGM II P. 30

GMS-4-8P P. 34

EGM-10T-4-4CP. 60

EGM-10T-4-7CP. 60

Controller P. 66

Tubing P. 190


JunctionP. 41

Adapter assemblies

P. 201Junction

P. 41

EGH-4C P. 38

EGH-3PP. 38

EGH-2CP. 38

GAS-8P P. 40

Straight connectorP. 198

Compression sleeveP. 188


Tube insertP. 188

Straight adapterP. 194

Filter regulator P. 78

Three-way solenoid valve P. 78

Air source

Adapter assemblies

P. 204Junction

P. 41

Flexible HoseP. 192

Flexible Hose P. 192

KEN-T Indicator pin P. 207

LHL+GREASE-SYSTEM

20

LH

L+

GR

EA

SE

- S

YS

TE

M


Tubing P. 190

JVPA JunctionP. 102

MG2 valve P. 37

KEN-M Indicator pin P. 207

Pressure switch GPL P. 47

JVPA Junction P. 42

Blanking plugP. 188

Metering valve withsensor MGLA

P. 46

Metering valve withindicator pin MG2I

P. 44

Blanking plugP. 188


Tube insert P. 188



Cam

Spray blockP. 158

Filter regulatorP. 78 Solenoid

P. 78


JunctionP. 41MG2C valve

P. 37


JVPA JunctionP. 42

Blanking plug P. 188

Air

Gear



Banjo ElbowP. 203

Ball screw

Elbow adapterP. 196


Linear guide

Pillow block

21

LHL+GREASE-SYSTEM

Compatible with both PDI and series progressive metering valve system

Layouts

Original parts

Adapterassemblies

ø6.1 ø6.1

HEX12

M8×1

26.5

φ6

21.5

8

M10×1

11.5

ø14

M10×1

M10×1

M10×1

12

ø6.2

ø10.1

ø14

1

SPSOutlet sleeve

SPCClamping ring

SPBPlug

SPNBox nut

[ø6 Tubing] [ø4 Tubing]

SW-10

SPA-4Straightadapter

CB-4

CS-4

SPA-6 Outlet check body

ø6

Compatible with both PDI and series progressive metering valve system for small -medium size machine Grease Lubrication System


Tubing P. 190

EGM IIP. 30

EGM-10T-4-4CP. 60

Elbow adapterP. 196

JunctionP. 35

Adapter assembliesP. 204

KEN-T Indicator pin P. 201

KEN-M Indicator pinP. 201

MG2 Metering valve P. 37

JVPA JunctionP. 102



Tube insert P. 189



Fitting for limited placeP. 202

SP series progressive valve SP-8KP. 64

Ball screwLinear guide

EGM-10T-4-7CP. 60



Junction P. 35

Tubing P. 190

22

Related parts

Cartridge grease

P. 68

ø 6 Steel tubing ø4 Steel tubing ø 4 Nylon tubing Flexible hose

Tubing

Tubing

P. 190

Original parts

Adapterassemblies

ø6.1 ø6.1

HEX12

M8×1

26.5

φ6

21.5

8

M10×1

11.5

ø14

M10×1

M10×1

M10×1

12

ø6.2

ø10.1

ø14

1

SPSOutlet sleeve

SPCClamping ring

SPBPlug

SPNBox nut


SW-10

SPA-4Straightadapter

CB-4

CS-4

SPA-6 Outlet check body

ø6

Compatible with both PDI and series progressive metering valve system for small -medium size machine Grease Lubrication System

Metering valve with sensor MGLAP. 46

Blanking plug P. <?>


Fitting for limited place P. 202

Cam



Tube insertP. 189

Pillow block


Metering valve withindicator pin MG2I

P. 44

LH

L+

GR

EA

SE

- S

YS

TE

M

23

LHL+FETT-SYSTEME

Related parts

MGLA metering valve

P. 40

Controller

P. 66

Adapter assemblies

P. 204

PDI System

EGM II (Pump)

EGM II

Model Reference

EGM 4 7CL (LHL)*2: 8MPa Only.

*for Positive Displacement Injector (PDI) System only.

S

T

PDI-System

PDI + Progressive-System

* T-type not available with manual override switch.

8

10

8 MPa (Only for LHL System)

10 MPa

FB

Black

Feed button

With

Without

Relief Valve

M

Solenoid Valve

Main tube discharging port (PDI) Rc:1/8

Pressure progressive discharging port Rc:1/8

Cartridge grease

Cartridge grease

Relief Valve

Solenoid Valve

Air bleeding valve

Air bleeding valve


Hydraulic circuit diagramT-type

S-type

* Although the Manual Override Switch provides a dry contact to activate the pump,

its capacity is not sufficient to sustain the power required to operate the pump.

Therefore, the power needs to be provided directly to the pump from the machine

control panel.

Model Part Number

EGMII -10S-4-7CL 103937

EGMII -10S-4-7CLFB 103938

EGMII -10T-4-7CL 103947

EGMII -8S-4-7CLFB-LHL 103936

EGMII -8S-4-7CL-LHL 103935


Power Consumption 45.6W

Discharging pres-sure


10 MPa

Maximum discharging time

7m 30s

Minimum interval time

3 times discharging time


Manual override switch

Yes (Optional: Only PDI system)*


Solenoid cover Non combustible plastic (UL94-V0)

NEMA rating IP54

CE approval Yes

Pump air bleeding valve

Yes

Weight With manual operating switch: 2.1kg

Pressure gauge

P. 68

LHL X-100

P. 62

LUBE original grease

P. 62

MG2C metering valve

P. 37

MG2 metering valve

P. 37

MG2I metering valve

P. 38

GPL pressure switch

P. 41

Main tubing

P. 190

JVPA Junction

P. 36

24

LH

L+

GR

EA

SE

- S

YS

TE

M

80

126 218

104

24

1

25

25

27

22

25

13 3

234141

22

Air bleeding valve

Main tube discharging port (PDI) Rc:1/8Progressive discharging port Rc:1/8 Disable

Installation Hole 4ø-9

80

126 218

104

24

1

25

25

27

22

25

13 3

234141

22

Air bleeding valve

Main tube discharging port (PDI) Rc:1/8Disable


Without feed button

With feed button

GLSV

GLSV

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

24VDCInput

24VDCInput

Level SwitchOutput

Level SwitchOutput

FB

FB

Manual OverrideSwitch Output

M

M

Grease level switch

EGM II-10S-4-7CLFB

EGM II-10T-4-7CL

Wiring diagram Grease level switch

Dimensional drawing

25

Related parts

LHL+GREASE-SYSTEM

EGME II

EGME 4 7CL (LHL)*2: Only if it’s 8 MPa.

* PDI-System verwenden

S

T

PDI-System

PDI und Progressive System

8

10


10 MPa

FB

Black

Feed button

With

Without

* If it is T-type, it hasn’t got manual override switch.

*Although the Manual Override Switch provides a dry contact to activate the pump,

its capacity is not sufficient to sustain the power required to operate the pump.

Therefore, the power needs to be provided directly to the pump from the machine

control panel.

Relief Valve

M

Solenoid Valve


Pressure progressive discharging port Rc:1/8

Cartridge grease

Cartridge grease

Relief Valve

Solenoid Valve

Air bleeding valve

Air bleeding valve


T-Typ

S-Typ


Power Consumption 28,8W

Discharge pressure8 MPa (Only for LHL System)

10 MPa

Maximum discharging time

No restriction

Minimum interval time 10 seconds


Manual override switch Yes (Optional: Only PDI system) *


Solenoid cover Non combustible plastic (UL94-V0)

Protection class IP54

CE approval Yes

Pump air bleeding valve Yes

Weight With manual operating switch: 2.1kg

PDI System

EGME II (Pump)

Model Part number

EGMEII-10S-4-7CL 103922

EGMEII-10S-4-7CLFB 103923

EGMEII-10T-4-7CL 103932

EGMEII-8S-4-7CLFB-LHL 103921

EGMEII-8S-4-7CL-LHL 103920

Model Reference

Hydraulic circuit diagram

MGLA metering valve

P. 40

Controller

P. 66

Adapter assemblies

P. 204

Pressure gauge

P. 68

LHL X-100

P. 62


P. 62

MG2C metering valve

P. 37

MG2 metering valve

P. 37

MG2I metering valve

P. 38

GPL pressure switch

P. 41

Main tubing

P. 190

JVPA Junction

P. 36

26

LH

L+

GR

EA

SE

- S

YS

TE

M

80

126 218

104

24

1

25

25

27

22

25

13 3

234141

22

Air bleeding valve

Main tube discharging port (PDI) Rc:1/8Disable


80

126 218

104

241

25

25

27

22

25

13 3

234141

22

Air bleeding valve

Main tube discharging port (PDI) Rc:1/8Progressive discharging port Rc:1/8 Disable


EGME II-10S-4-7CLFB

EGME II-10T-4-7CL

With feed buttonWithout feed button

EGME II-S

EGME II-T

24VDCInput

Level SwitchOutput

Without feed button

GLSV

1 2 3 4 5 6

24VDCInput

Level SwitchOutput

M

GL

1 2 3 4 5 6

24VDCInput

Level SwitchOutput

GL

1 2 3 4 5 6

FB

FB

7 8

Manual Override Switch

Output

Grease level switch

Wiring diagram Grease level switch

Dimensional drawing

27

Related parts

LHL+GREASE-SYSTEM

PDI System

GMS (Pump)

Model Reference

Model Part Number

GMS-4-3P 103624

GMS-4-8P 103625

GMS-4L-3P 103619

GMS-4L-8P 103654

GMS-4-8PGMS-4-3P

GMS P4Reservoir typeP

Type of reservoir

DC24V4

Voltage

3

8

Reservoir capacity

Without

With

260mℓ800mℓ

Blank

L

Grease level switch

Specifications

PumpDischarge volume 20mℓ/min

Discharge pressure 8.0 MPa

Power DC24V

Motor 15W/0.65A

Pressure reliefsolenoid

30W/1.25A

Total 45W/1.9A

Maximum run time 7.5 min

Depressurization time Minimum interval time: 1 hour

Working consistencyNLGI No. 000, 00, 0 and 1 (Lithium grease)

Recommended greases

MP0, FS2

Weight 1.8kg (3P), 2.8kg (8P)

Pressure relief Built-in solenoid

Grease level switch(Option)

Contact type NC, OFF at low level

Contact capacityAC250V 2A DC30V 3A (Smaller one)

M(Red)

(White) (Blank)

(Blank)

Solenoid

(Thermal Protector)

DC24V Input

Motor

+ –

Wiring diagram

Hydraulic circuit drawing

Cap

Follower plate

Reservoir

Air bleeding button

Filling port

Relief valve

Depresserise solenoid valve

M

Hand grease gun

P. <?>

MGLA metering valve

P. 40

Controller

P. 66

Adapter assemblies

P. 204

Pressure gauge

P. 68

MG2C metering valve

P. 37

MG2 metering valve

P. 37

MG2I metering valve

P. 38

GPL pressure switch

P. 41

Main tubing

P. 190

JVPA Junction

P. 36

28

LH

L+

GR

EA

SE

- S

YS

TE

M

250

51

Discharge port

Rc1/8

Air bleeding valve

128

75

66 8

25

8

870171

38Installation hole 4-ø9

Cable for grease level switch (Yellow)

Grease level switch (Option)

Motor wiring

(345 mm)

Solenoid wiring(150 mm)

Entlüftungsöffnung Air bleeding hole

Grease re-filling nipple

130

75

66

25

8

870

184

273

51

10

38


Air bleeding valve

EntlüftungsöffnungAir bleeding hole

Cable for grease level switch (Yellow)

Installation hole 4-ø98

Grease level switch (Option)

Discharge port

Rc1/8

Motor wiring

(345 mm)

Solenoid wiring(150 mm)

GMS-4-3P

GMS-4-8P

S81-SC

Parts for connecting to thedischarge port

S81-SC


Dimensional drawing

29

Related parts

LHL+GREASE-SYSTEM

PDI System

EGM (Motor driven piston pump)

Model Reference

Model Part Number

EGM-10S-4-2C 103809

EGM-10S-4-4C 103810

EGM-10S-4-7C 103811

Wiring diagram

Hydraulik-Schaltplan

410SEGM CCartridge type

200 mℓ400 mℓ700 mℓ

C

Type of reservoir

2

4

7

Cartridge

EGM-10S-4-7CEGM-10S-4-4C

Specifications

PumpDischarge volume 10 mℓ/min

Discharge pressure 10 MPa

Power DC24V

Motor 20W/0.8A


26W/1.1A

Total 46W/1.9A

Maximum run time 7.5 min.

Power distribution rate

Max. 25 % (20° C)

Working consistency NLGI No. 000,00,0,1

Recommended grease

MP0, FS2, MT1

Cartridge size 200 mℓ , 400 mℓ , 700 mℓ

Weight 1.8kg (4C), 2.8kg (7C)


M(White) (Black)

DC24V Input

Motor

Solenoid

(Black)

(Thermal protector)

(White)

Cartridge

Relief valve

Solenoid

Air bleeding valve


MGLA metering valve

P. 40

Controller

P. 66

Adapter assemblies

P. 204

Pressure gauge

P. 68

LHL X-100

P. 62


P. 62

MG2C metering valve

P. 37

MG2 metering valve

P. 37

MG2I metering valve

P. 38

GPL pressure switch

P. 41

Main tubing

P. 190

JVPA Junction

P. 36

30

LH

L+

GR

EA

SE

- S

YS

TE

M

25

1

25

10

9

141

Motor wiring

(L=300)

Solenoid wiring(L=230)

179

104 16

59

25

(Sticker)

(Sticker)

4-ø9 Installation hole

Air bleedingvalve


400

109

25

25

59

(127)176

104 13

Air bleeding valve

Installation hole 4-ø9


222 2

5

127

104

176

59

25

109

4-ø9 Installationhole

Air bleedingvalve


(Sticker)

EGM-10S-4-4C

EGM-10S-4-2C EGM-10S-4-7C

S81-SC


S81-SC


S81-SC


Dimensional drawing

31

Related parts

LHL+GREASE-SYSTEM

PDI System

EGH (Manually operated pump)

Model Reference

Model Part Number

EGH-2C 103780

EGH-3P 103783

EGH-4C 103782


EGH

Reservoir type (260 mℓ)

Cartridge type (200 mℓ)


3P

2C

4C

Type of reservoir (effective capacity)

Reservoir or cartridge grease

Refilling port Relief valve

Manual depressurizing valve

Air bleeding valve

Discharge Port

Adapter assemblies

P. 204

Main tubing

P. 190

Pressure gauge

P. 68


P. 62

MG2C metering valve

P. 37

MG2 metering valve

P. 37

MG2I metering valve

P. 38

JVPA Junction

P. 36

SpecificationsEGH-3P

Pump Discharge volume 1 mℓ/stroke

Discharge pressure

10 MPa (safety valve set pressure)

Working consistency NLGI No. 000, 00, 0, 1 (lithium grease)

Recommended grease MP0, FS2, MT1

Reservoir Size 260 mℓ

Weight 1.4 kg

Pressure relief Manual pressure relief lever

EGH-2C / EGH-4C

Pump Discharge volume 1 mℓ/stroke

Max Dischargepressure


Working consistency Cartridge grease No.000, 00, 0, 1(lithium grease)


Cartridge size 200 mℓ, 400 mℓ Cartridge

Weight 1.4 kg


EGH-3P EGH-2C EGH-4C

32

LH

L+

GR

EA

SE

- S

YS

TE

M

Sticker

Discharge port (Rc1/8)

Filling port


Air bleedingvalve

(9.5°)

(150)

9

336

253

75

70

(310)

(47.5

°)

Handle lock

70

75

(33

6)

(310)

(47.5 )

(150)

(9.5 )

Sticker


Airbleedingvalve

Handle lock


Reservoir typeEGH-3P

Cartridge typeEGH-2C

70

75

39

4

Sticker


Airbleedingvalve

Handle lock


(310)

(150)

(9.5°)

(47.5°)

Cartridge type EGH-4C

S81-SC


S81-SC


S81-SC


Dimensional drawing

33

Related parts

LHL+GREASE-SYSTEM

PDI System

GAS (Pneumatic grease pump)

Model Part Number

GAS-8P 102621

Dimensional drawing

GAS-8P

Specifications

Pump

Dischargevolume

16mℓ/Stroke (MAX)

Dischargepressure

1:7 Air pressure / Greasepressure ratio. (E.g. : Airpressure 0.3 MPa ×7 = 2.1 MPa)

Available airpressure range

0.3 - 0.56 MPa (MAX)

Working consistency NLGI No.000, 00, 0 and 1 (Lithium grease)

Recommended grease MP0, FS2

Grease level switch Optional

Reservoir capacity 800 mℓ

Weight 3.6 kg

Pressure relief Automatic

140

853.2 110

54

Air input25

9

260

Rc1/8


Air bleeding valve

Installation hole


4-ø9

Hydraulic circuit drawingPump installation

Tank lid

Follower plate

Tank


Three-way solenoid valve

Pressure reducing valve

Air input

Automaticdepressurization valve

Air bleeding valve


P. 78

Filter regulator

P. 78

Hand grease gun

P. <?>

GPL pressure switch

P. 41

Adapter assemblies

P. 204

Main tubing

P. 190

Pressure gauge

P. 68

MG2C metering valve

P. 37

MG2 metering valve

P. 37

MG2I metering valve

P. 38

JVPA Junction

P. 36

34

LH

L+

GR

EA

SE

- S

YS

TE

M

JV (Junction)

JV-6S

Dimensional drawing

20.5

8

2-Rc1/8

29

ø16

ø7

ø118

2-Rc18

33

ø16

8

20.5

ø7

3-Rc1/8

16.5

24.5

35 10.5

ø74-Rc1/8

33

11

15

20

ø11

35 10.5

16 16

16

20

2-ø78-RC

18/

L2

L1

ø11

Model Part No. Specifications L1 L2

JV-4S 206472 Single type for 2 ports 49 38







Material: Zinc Die-casting (ZDC)

Model Part No. Specifications

JV-3 206471 Single type for 1 port


Model Part Number

JV-2 206470



JV-4D 206464 Double type for 2 ports



JV-6D 206465 Double type for 4 ports 49 38






20.5

8

4-Rc1/8

10.5

16

ø11

16.5

ø16

2-ø7

L2

L1

JV-4S

JV-8D

35

LHL+GREASE-SYSTEM

PDI System

JVPA (Junctions and special fittings for MO2 series valve installation)

Dimensional drawing

Model Part Number

SCP 619803


Model Part Number

BPP 619802


M12×1

O-ring

Rc1/8

24HEX12

M12×1

O-ring5 14

Plug assembly

Connector assembly

12-M12×1

L2

L1

L2

L1

2-φ7

16 16

16

16 16 16

2-M12×1

2-φ7

10.5

17.5

7

202-Rc1/8

11

35

15

20

2-Rc1/8

Clamp face

Clamp face

11

25

15

Junction JVPA-12D

Junction JVPA-2S


JVPA- 1S 216001 Single type for 1 port 33 22

JVPA- 2S 216002 Single type for 2 ports 49 38








JVPA-10S 216010 Single type for 10 ports 177 166




JVPA- 2D 216021 Double type for 2 ports 33 11




JVPA-10D 216025 Double type for 10 ports 97 86




Material: Aluminium (A6063S-T5)

36

LH

L+

GR

EA

SE

- S

YS

TE

M

Related parts

MG2 · MG2C (Metering valve)

* MG2C for use with nylon tubing only

** Production lot is indicated by a number and letter code.

Number indicates year of production, letter indicates

month of production. [A(January)-L(December)]



MG2 · MG2C

Grooving

Model Part No.Discharge

volume (mℓ)L (mm) Mark

MG2-3 205741 0.03

48

3

HEX12

MG2-5 205742 0.05 5

MG2-10 205743 0.1 10

MG2-20 205744 0.2

64

20

MG2-30 205745 0.3 30

MG2-50 205746 0.5 50

MG2C-3 205731 0.03

53.5

3

MG2C-5 205732 0.05 5

MG2C-10 205733 0.1 10

MG2C-20 205734 0.2

69.5

20

MG2C-30 205735 0.3 30

MG2C-50 205736 0.5 50

Dimensional drawing

M12×1

ø4 Nylon tubing

LH

EX

12

□10

5 3

A

M12×1

O-ringO-ring

M8×1 (ø4 tubing)

LH

EX

12

□10

50

3A

Dischargevolume

Dischargevolume

Productionlot

Productionlot

MG2 MG2C

Operation chart

Start of pum

p operation

Start of pressure rise

Va

lve

op

en

s

Pressure starts rising beforedischarge of grease

1. Before the discharge

(Start of pressure rise)

2. Pump pressurizing

Completion of discharge (under pressure)

3. Measuring

(piston returning)

Valve begins toDischarge dischargeDischarge

O-ringCollar

A

Check valve

Inner pressure relieves

Depressed

Pump operation Pump stops

Pum

p re

lief o

pens

Pu

mp

sto

ps


Return of valve piston

Fin

ish

O-ring and collar go up

and push up the grease

(oil) in the measuring

chamber.

Spring starts

pushing down

O-ring and collar.

In the meantime,

the path (A) opens

up and the tip of

the check valve

seals the path from

the junction.

Grease (oil) refills

the measuring

chamber.

KEN-T

P. 201

KEN-M

P. 201

Adapters

P. 194

Compression parts

P. 188

Branch tubing

P. 190

GMS-4-8P

P. 28

EGM-T-10S-4-7C

P. 36

EGH 3P

P. 38

EGH 2C

P. 38

GAS

P. 34

Adapter assemblies

P. 204

Main tubing

P. 190

Pressure gauge

P. 68

37

Related parts

LHL+GREASE-SYSTEM

PDI System

MG2I (Metering valve with clogged line detection)

* MG2C for use with nylon tubing only

** Production lot is indicated by a num-

ber and letter code. Number indicates

year of production, letter indicates

month of production.


MG2I-30 MG2I-10

Dimensional drawing

M8 × 1 (ø4 Tubing)

HE

X12

L

10 4

A

(5)40

Detection pin

Discharge volume

Lot

M12×1

O-ring



Detection pin operating pressure 1.5 MPa

Model Part No. Discharge

volume (mℓ)

L (mm) Mark

MG2I-5 205822 0.05 70 5

MG2I-10 205823 0.1 70 10

MG2I-20 205824 0.2 86 20

MG2I-30 205825 0.3 86 30

MG2I-50 205826 0.5 86 50

GMS-4-8P

P. 28

EGM-T-10S-4-7C

P. 36

EGH 3P

P. 38

EGH 2C

P. 38

GAS

P. 34

KEN-T

P. 201

KEN-M

P. 201

Branch tubing

P. 190

Main tubing

P. 190

Adapters

P. 194

Compression parts

P. 188

Adapter assemblies

P. 204

Pressure gauge

P. 68

JVPA junction

P. 36

38

LH

L+

FE

TT-

SY

STE

ME

Piping layout (Example)

A

JVPA Junction

EA4-20Elbow adapter

KEN-MDischarge confirmation pin

SA4-16Straight adapter

CB-4-8Bushing

TI-4Tube insert

CS-4Sleeve

NT-4ø4 Nylon tube

ST-4Zø4 Copper piping

BP-1Blanking plug

S81-SCConnectors: Straight

ST-8ZMain tubing ø8

KEN-T Indicator pin

B

T

T

T

MG2I valve

Use an appropriate sealant where mark is shown.

Mark denote tightening torque. See the tightening torque list P.234.

39

Related parts

LHL+GREASE-SYSTEM

GAS

P. 38

PDI System

MGLA (Metering valve with electronic performance monitoring)

MGLA

Dimensional drawing

Wiring diagram

SpecificationsDischarge volume 0.1, 0.2, 0.3, 0.5mℓ/stroke

Operating pressure 2.5 MPa


Contact capacity AC125V 2A AC250V 2A DC30V 2A

Material: Zinc Die Casting (ZDC)

COM

Black

NO

White

NC

Red

Contact type

(290)

122

58.5

11.5

34.5

30

252-Rc1/8

DischargeportRc1/8

Mark

18

Model Part No. Discharge volume (mℓ) Mark

MGLA-10 205515 0.1 10

MGLA-20 205518 0.2 20

MGLA-30 205588 0.3 30

MGLA-50 205589 0.5 50

MGLA

GMS-4-8P

P. 28

EGM-T-10S-4-7C

P. 36

EGH 3P

P. 38

EGH 2C

P. 38

KEN-T

P. 201

KEN-M

P. 201

Branch tubing

P. 190

Main tubing

P. 190

Adapters

P. 194

Compression parts

P. 188

Adapter assemblies

P. 204

Pressure gauge

P. 68

JVPA Junction

P. 36

40

LH

L+

GR

EA

SE

- S

YS

TE

M

EGH 3P

P. 38

GPL (Pressure switch)

Related parts

GPL-30 GPL-30-D

Dimensional drawing

Wiring diagram

Model Part Number

GPL-30 209282

GPL-30-D 209409

GPL-55 209392

GPL-55-D 209403P R E S S U R E S W I T C H

MODEL

OPERATION PRESSURE

CONTACT CAPACITY

CODE NO.

GPL-55-D

5.5MPa

DC24V 0.1A

209403

85

26

32

22

7.5

2-Rc1/8

9

12.5

23.5

33.5

55 2K

Typ

Production

lot

Nameplate Wiring diagram

Wire opening

Applicable cable diameter

ø4.5-6

DIN terminal connection diagram

3.COM (Black)

1.NC (Red)

1

3 2

2.NO (White)

1 2

3

Specifications (GPL-30)Operating pressure 3.0 MPa ± 20 %

Reset pressure 2.5 MPa ± 20 %

Max. working pressure 10 MPa

Microswitchspec

Rated voltage AC250V, DC30V, DC24V (only "D")

Resistance load 2A (AC250V, DC30V)

Service life 200,000 switchings (loaded)

Structuralprotection

JIS moisture-tight, conforming to IEC IP67

Specifications (GPL-55)Operating pressure 5.5 MPa ± 0.4 MPa

Microswitchspec

Rated voltage AC250V, DC30V, DC24V (only "D")

Resistance load 2A(AC250V, DC30V)

Service life 200,000 switchings (loaded)

Structural protection

JIS moisture-tight, conforming to IEC IP67

COM

Black

NO

White

NC

Red

Contact type

Material: Aluminium-Druckguss (ADC)

(290)

(10)

85.5

26

552-Rc1/8

32

9

22

7.5

12.5

23.5

30.5

5

7A

Typ

Production

lot

GPL-55-D

* Production lot is indicated by a number and letter code. Number indicates year of production, letter indicates month of production. [A(January)-L(December)]

GPL-55

GMS-4-8P

P. 28

EGM-T-10S-4-7C

P. 36

EGH 3P

P. 38

EGH 2C

P. 38

KEN-T

P. 201

KEN-M

P. 201

Branch tubing

P. 190

Main tubing

P. 190

Adapters

P. 194

Compression parts

P. 188

Adapter assemblies

P. 204

Pressure gauge

P. 68

JVPA Junction

P. 36

41


PumpsYMT P. 46

GMN P. 48

GMNH P. 50

EGH P. 52

EGM-T P. 54

EGME-T P. 56

ValvesSP P. 58

➔ PROGRESSIVE

43

LHL+GREASE-SYSTEM

Linear guide Ball screw

Pillow block

Wiring

GMNH-4-4CP. 56

Controller (without YMT)

P. 93

Elbow adapterP. 196

SP series progressive valve SP-8KP. 64

Fitting for limited placeP. 202 Straight adapter

P. 194


Flexible hoseP. 192

SP series progressive valve SP-8K P. 64

Tube insertP. 188


YMTP. 52

EGH-2CP. 58

Signal

EGH-3PP. 58

EGH-4C P. 52

GMNH-2-4CP. 56

GMNH-2-7CP. 56

GMNH-4-7C P. 50

GMN-4-8P P. 48

Tubing P. 190


Progressive System for Small-Large machines

Layouts

44

LH

L+

GR

EA

SE

- S

YS

TE

M

GearCam

●Original Parts

Adapterassemblies

ø6.1 ø6.1

HEX12

M8×1

26.5

φ6

21

.58

M10×1

11

.5

ø14

M10×1

M10×1

M10×1

12

φ6.2

ø10.1ø14

1

SPSOutlet sleeve

SPCClamping ring

SPBPlug

SPNBox nut


SW-10

SPA-4Straight adapter

CB-4

CS-4

SPA-6Outlet check body

φ6

Schmierfett

S. 89

φ 6 Stahlrohrleitung

φ 4 Stahlrohrleitung

φ 4 Nylon-Schlauch

Flexibler Schlauch

Leitungen

Adapter assemblies

P. 204SP seriesprogressive valve SP-8K

P. 64

Flexible hoseP. 192

Clamping ringP. 64

SP seriesprogressive valve SP-8S

P. 64Outlet check body

P. 64

Box nutP. 64

PlugP. 64

Sealing washerP. 64Proximity sensor

P. 77

JunctionP. 41


Outlet sleeve P. 64

Cartridge grease

P. 68

ø6 Steel tubing ø 4 Steel tubing ø 4 Nylon tubing Flexible hose

Tubing

45

Related parts

LHL+GREASE-SYSTEM

Multichannel System

YMT (Cartridge type grease pump)

Electric circuit drawing

Model Reference

YMT T

6

8

Pumping unit

Capable of controlling up

3

5

Maximum 3

Maximum 5

Discharge volume 2 ml/min (539291)

Discharge volume 3.9 ml/min (539292)

Quantity of pumping unit 1 – 5

Model Part Number

YMT-3-1T-6 103990

YMT-3-1T-8 103992

YMT-5-1T-6 103991

YMT-5-1T-8 103993

Dimensional drawing

CP

T T

1

1

2

2

31013

14

5

9

R1 R1AC100V

InputPL

P

1 2

DC24VPS

YMTEmergency

alarm output

YMT Pump

SpecificationsDischarge Pressure Rated 25 MPa, Maximum 35 MPa

Discharge Volume2.1 ml/min. (with 6mm Dia. Pumping Unit)3.9 ml/min. (with 8mm Dia. Pumping Unit)

Number of Pumping Unit

1 to 3 Units or 1 to 5 Units (depending on model)

Voltage 24 VDC ± 10 %

Reservoir Capacity 4 Liter LUBE Original Grease Cartridge

Grease Specified grease for YMT (NLGI No. 000 to 2)

Alarm Outputs Grease Level Alarm, No Cartridge Alarm

Weight 6kg (Without cartridge)

12

66

15.9 Power lamp

Pump

mounting

hole

Discharge portPS/4

Alarm signal output, DIN connector

423

264

190

131

210

Pump power

input 24 V DC,

DIN connector

Cartridge cover

tightening

direction

Adapter assemblies

P. 204

SP series progressive valve

P. 58

YMT-Cartridge

P. 47

Controller

P. 47

Main tubing

P. 190

46

LH

L+

GR

EA

SE

- S

YS

TE

M

Specified LUBE Original Grease

Lube offers ferrography analysis to check lubrication conditions.

* Free of charge for the first analysis.

Pressure Gauge

Steel Tubing

24VDC

(Controller)

Capable of controlling up to 5 lines.

Series Progressive Valve (with the performance indicator pin) Model SP

Newly Developed Grease Pump : Model YMT

MP2

High-performance General

Purpose Grease for

Industrial Machines.

Lithium-based grease for general industrial machines with

extreme pressure properteis and a wide range of applications.

YM2

High Load and High

Pressure Grease

Grease containing organic molybdenum with excellent heavy load

carrying capacity, abrasion resistance and seizure resistance.

Pump ControllerSpecificationsInput Voltage AC 100 V, AC 200 V 50 / 60 Hz

Discharge Volume Control Timer or Count

Discharge Time 1 to 99 minutes (1-minute increments)

Number of Count 1 to 99 counts (1-count increments)

Interval 1 to 99 hours (1-hour increments)

Alarm Detection - Grease Level- No Cartridge- Pressure Alarm- Valve Malfunction (Count Mode only)

Alarm Signal Output Rated Load: 200V 2A or less

Input Signal Proximity Switch Number of Signal Input: 1 to 5

Protection Class and Standards

CE (Applied), IP65

Mounting Hole

M5 x 4

Alarm Signal Input

Pump Power Output 24 VDC

Proximity Switch Input

Input Voltage

100 VAC to 200 VAC

Model Part Number

YMT-C-E-S-AC 300421

115

90

118.4

40 37.5

55

25

Terminal box

Model Part Number

YMT-TBOX 300423

47

Related parts

LHL+GREASE-SYSTEM

Progressive System

GMN (Motorized grease pump)

GMN-4-8P

Model Reference

SpecificationsGMN-4-8P

Discharge volume 20 mℓ/min

Discharge pressure 8 MPa (Safety valve set pressure)

Working consistency NLGI No.000, 00, 0 and 1 (Lithium grease)

Recommended grease MP0 and FS2

Motor

Working voltage/Working current

DC24V/1A

Output 15 W DC Brush motor

Grease level switch Optional


Weight 2.8 kg

GMN P84

DC24V4

Working voltage

Re-filling type 800 mℓ8P

Tank model (capacity)

Model Part Number

GMN-4-8P 102909

Main tubing

P. 190

Adapter assemblies

P. 204


P. 58

Controller

P. 66

Netzanschlusskasten Hand grease gun

P. <?>

Lub pack

P. <?>

Pressure gauge

P. 68

48

LH

L+

GR

EA

SE

- S

YS

TE

M

Dimensional drawing


182

70

130

8

229

25


Air bleeding valve

3-ø9

Installation hole(Rc1/8)

Discharge port

Cable formotor

(345)

GMN-4-8P

S81-SC


Reservoir lid

Follower plate


Reservoir

M

Relief valve

Air bleeding valve

49

Related parts

LHL+GREASE-SYSTEM

Progressive System

GMNH (High pressure type)

Model Reference

Wiring diagram


● Condenser4 3 2 1

4 3 2 1

Condenser

Connecting diagram

Terminal box inside

Power

AC100V 6μF

(GMNH-1-4C, GMNH-1-7C)

AC200V 1.5μF

(GMNH-2-4C, GMNH-2-7C)

Cartridge grease

M

Relief valve

brush motor

GMNH CCartridge typeC

Cartridge type

400 mℓ

700 mℓ

4

7

AC100V

AC200V

DC24V

1

2

4High pressure type

Cartridge

Voltage

Specifications

Pump

Dischargevolume

10 mℓ/min

Dischargepressure


Motor

PowerDC24Vφ 1/0.65A

AC100Vφ 1/0.65A

AC200Vφ 1/0.65A

Output15W DC brush motor

25W ignition motor

WorkingViscosity

Cartridge grease No.000,00, 0, 1 (lithium grease)

Recommendedgrease

MP0, MP1, FS2

Cartridge size 400 mℓ, 700 mℓ

Weight 2.8kg (DC24V), 3.1kg (AC100V, 200V)

Model Part Number

GMNH-2-7C 103551

GMNH-4-4C 103552

GMNH-4-7C 103549

Model Part Number

GMNH-1-4C 103553

GMNH-1-7C 103550

GMNH-2-4C 103554

GMNH-4-7CGMNH-1-7C .

GMNH-2-7C

GMNH-4-4CGMNH-1-4C .

GMNH-2-4C


P. 58

Controller

P. 66


P. 62

Pressure gauge

P. 68

Netzanschlusskasten Main tubing

P. 190

Adapter assemblies

P. 204

50

LH

L+

GR

EA

SE

- S

YS

TE

M

Dimensional drawing

(t=3.2)

21

100 70 8

82

5

(239)

128 8

39

1

25

0

Air bleeding

valve

Installation

hole 5-ø9

Discharge

port Rc1/8

Space for cartridge

replacement

Air bleeding valve

70 75

128171

8 8

825

391

Installation

hole

4-ø9

250 Space for cartridge

replacement

DischargeportRc1/8

Cable formotor

(345)

31

02

58

(20.5)70

197

875

133.5

Air bleeding

valve

Installation

hole

4-ø9

Discharge

port Rc1/8

230

Cable formotor

(345)

Space for

cartridge

replacement


310

230

(t=3.2)

23100 70 (23)

257

825

133.5

758

Air bleeding

valve

Installation

hole

5-ø9

Discharge

port Rc1/8


Space for

cartridge

replacement

GMNH-4-7C GMNH-1-7C . GMNH-2-7C

GMNH-4-4C GMNH-2-4C . GMNH-1-4C

S81-SC


S81-SC


S81-SC


S81-SC


51

Related parts

LHL+GREASE-SYSTEM

Progressive System

EGH (Manual grease pump)

Model Reference


EGH-3P EGH-2C EGH-4C

EGH




3P

2C

4C

Type of reservoir

Cover

Follow plate

Reservoir or cartridge grease

Refilling portRelief valve

Manual depressurized valveManual depressurization valve

Air bleeding valve

SpecificationsEGH-3P

Pump

Discharge volume 1 mℓ/stroke

Discharge pressure


Working Viscosity NLGI No. 000, 00, 0, 1 (lithium grease)


Reservoir Capacity size 260 mℓ

Weight 1.4 kg


EGH-2C EGH-4C

Pump

Discharge volume 1 mℓ/stroke

Discharge pressure


Working viscosityCartridge grease No.000, 00, 0, 1 (lithium grease)


Cartridge size 200mℓ, 400mℓ Cartridge

Weight 1.4 kg


Model Part Number

EGH-2C 103780

EGH-3P 103783

EGH-4C 103782


P. 62

Main tubing

P. 190


P. 58

Pressure gauge

P. 68

Adapter assemblies

P. 204

52

LH

L+

GR

EA

SE

- S

YS

TE

M

Dimensional drawing

Sticker


Filling port

3-ø9 (Installation hole)

Air bleeding

valve

(150)

9

33

6

25

3

75

70

(310)

Handle lock

(9.5°)

(47.5

°)

Reservoir type

EGH-3P

S81-SC


(47.5°)

70

75

39

4

Sticker



Airbleedingvalve

Handle lock

(310)

(150)

(9.5°)

70

75

(33

6)

(310)

(150)

Sticker



Airbleedingvalve

Handle lock

(9.5°)

(47.5°)

Cartridge type

EGH-2C

Cartridge type

EGH-4C

S81-SC


S81-SC


53

Related parts

LHL+GREASE-SYSTEM

Progressive System

EGM-T (Dual-function motorized pump)

Model Reference

Wiring diagram


EGM-10T-4-4C EGM-10T-4-7C

DC24V Input

Solenoid

PDI Network wiring Progressive Network wiring

(White) (Black)

(Thermoschutz)M

(White) (Black)

DC24V Input

Motor

Air bleeding valve

Relief valve

Cartridge grease

M

Solenoid

PDI discharge port Rc 1/8

Series progressive system port Rc 1/8

4EGM 10T CCartridge typeC

Cartridge type

400 mℓ700 mℓ

4

7

Cartridge

Specifications

Pump


Dischargepressure


PowerDC24V

Motor 20W/0.8A


26W/1.1A

Total 46W/1.9A

Pressurization Max. ON time: 7.5 min. (PDI Port)

Power distributionrate

Max. 25 % (20°C)

Working Viscosity Cartridge Grease No.000,00,0,1

Recommendedgrease

MP0, FS2, MT1

Cartridge size 200 mℓ, 400 mℓ, 700 mℓ

Weight 1.78kg (2C), 1.83kg (4C), 1.8kg (7C)


Model Part Number

EGM-10T-4-4C 103834

EGM-10T-4-7C 103835

Main tubing

P. 190

Adapter assemblies

P. 204


P. 58

Controller

P. 66


P. 62

MGLA metering valve

P. 40

Pressure gauge

P. 68

GPL pressure switch

P. 41

MG2I metering valve

P. 38

MG2C metering valve

P. 37

MG2 metering valve

P. 37

JVPA Junction

P. 36

54

LH

L+

GR

EA

SE

- S

YS

TE

M

Dimensional drawing228 2

5

127

104

176

59

25

10

9


Air bleeding valve

PDI Discharge port Rc1/8

Series progressive valve port Rc1/8

EGM-10T-4-2C

S81-SC


(Sticker)

(Sticker)

25

1

25

109

141179

104 16

59

25


Air bleeding valve

PDI Discharge port Rc1/8

Series progressive valve port Rc1/8

EGM-10T-4-7C

S81-SC


40

0

10

92

5

25

59

(127) 176104 13

4-ø9 Installationhole

Air bleeding valve

PDI Discharge port Rc1/8Series progressive valve port Rc1/8

S81-SC


EGM-10T-4-4C

55

Related parts

LHL+GREASE-SYSTEM

Progressive System

EGME-T (Dual-function motorized pump)

Model Reference

Wiring diagram


EGME-10T-4-2C

Model Part Number

EGME-10T-4-2C 103902

EGME-10T-4-7C 103911

Specifications

Pump


Discharge pressure10 MPa (safety valve set pressure)

PowerDC24V

Motor 20W/0.8A

Pressure relief solenoid

10W/0.4A

Total 30W/1.2A

Working Viscosity Cartridge Grease No. 000,00,0,1

Recommendedgrease

MP0, FS2, MT1

Cartridge size 200 mℓ, 400 mℓ, 700 mℓ

Weight 1.8kg (4C), 2.8kg (7C)


1 2 3 4

DC24V Input

(+) (+)-

Terminal box

Motor Solenoid

4EGME 10T CCartridge typeC

Cartridge type

200 mℓ

400 mℓ

700 mℓ

2

4

7

Cartridge

Air bleeding valve

Relief valve

Cartridge grease

M

Solenoid

PDI discharge port Rc 1/8

Series progressive system port Rc 1/8

Main tubing

P. 190

Adapter assemblies

P. 204


P. 58

Controller

P. 66


P. 62

MGLA metering valve

P. 40

Pressure gauge

P. 68

GPL pressure switch

P. 41

MG2I metering valve

P. 38

MG2C metering valve

P. 37

MG2 metering valve

P. 37

JVPA Junction

P. 36

56

LH

L+

GR

EA

SE

- S

YS

TE

M

Dimensional drawing

EGME-10T-4-2C EGME-10T-4-7C

EGME-10T-4-4C

22

8

127

87

213104

59

70

25

25

25

27


Air bleeding valve


Wiring port

ø21

13

S81-SC


22

8

127

87

213104

59

70

25

25

25

27

ø21

13

(Sticker)


Air bleeding valve


Wiring port

S81-SC


40

0

127

87

213

104

59

70

25

25

25

27

ø21

13


Air bleeding valve

PDI Discharge port Rc1/8 Series progressive valve port Rc1/8Wiring port

S81-SC


57

Related parts

LHL+GREASE-SYSTEM

Progressive System

SP (Valve)

Model Reference

SP-8

EGH




3P

2C

4C

Type of reservoir

S: With proximity sensor adaptor

K: With indicator pin

*L: See dimensional drawing

Model Part Number

SPB 611785

SW-10 207611

SPC 611677

SPA-6 619780

SPS 611695

SPN 611784

SPA-4 166005

SpecificationsDischarge volume 0.2 mℓ/stroke

Discharge port 6 mm or 4 mm tube

Grease inlet Rc1/8


Minimum operating pressure 2 MPa

Working consistency NLGI No. 000-2

Performance monitor Indicator pin (K type)

Material SP: Aluminum

Model Part No.No. of

discharge portsLength (L)

SP-4K 2055304

60

SP-4 205540

SP-6K 205531

6SP-6 205541

SP-6S 205536

SP-8K 205532

8 75SP-8 205542

SP-8S 205537

SP-10K 205533

10 90SP-10 205543

SP-10S 205538

SP-12K 205534

12 105SP-12 205544

SP-12S 205539

EGH-3P

P. 52

KEN-T

P. 201

KEN-M

P. 201

Branch tubing

P. 190

Main tubing

P. 190

Adapters

P. 194

Compression parts

P. 188

Adapter assemblies

P. 204

Pressure gauge

P. 68

GMN-4-8P

P. 48

GMNH-4-7C

P. 50

EGH-2C

P. 52

EGH-4C

P. 52

58

LH

L+

GR

EA

SE

- S

YS

TE

M

Dimensional drawing

Piping Layout (Example)

7.5

30

2

4

1

3

Grease inlet

Rc1/8

(4-M10×1)

L

4.5

15

15

20

83(90.5)

60 2-ø5.5

Indicator pin

Dischargeport

SP-4K

2

4

6

8

10

1

3

5

7

9

11

12

ST-6Zø6 Steel tubing SPA-4

166005ø4 Steel tubing

S61-SC, S62-SCAdapter assemblies

CB-4, yCS-4Compression parts

E61-SC (E81-SC)Adapter assemblies

E61-SC, E62-SCAdapter assemblies

ST-6Zø6 Steeltubing

SW-10207611Sealing washer

SPC611677Clamping ring

SPN611784Nut

SPS611695Outlet sleeve

SPB611785Plug

SPA-6Outlet check body

ST-6Z ø6 Steel tubing(ST-8Z ø8 Steel tubing)

S

S

T

T

R

*CAUTION Do not use plug SPB for discharge port 1and 2 at any time.



59

LUBE Hybrid Lubricant (LHL)LHL300-7 · LHLX100-2 · LHLX100-4 · LHLX100-7 P. 62

LUBE Original GreaseMP0 P. 63

FS2 P. 63

LFL P. 63

YS2 P. 63

CBT P. 63

GREASE

61

LHL+GREASE-SYSTEM

Model Part Number Capacity Color

LHL300-7 249112 700 mℓ yellow

LHL X100-2 249139 200 mℓyellowish

brownLHL X100-4 249136 400 mℓ

LHL X100-7 249137 700 mℓ

Operating temperature limit/LHL300 −20°C - +130°C

Operating temperature limit/LHL-X100 −20°C - +150°C

200 mℓ 400 mℓ 700 mℓ

LHLX100-7LHLX100-2 LHLX100-4

Grease

LHL (LUBE Hybrid Lubricant)

62

LH

L+

GR

EA

SE

- S

YS

TE

M

LUBE Original-Grease

MP0 High-performance all-purpose lithium grease

YS2 High-performance grease for high load applications

CBT High performance Special Urea Grease

LFL-H1 High-performance grease for food, medical and cosmetic machines

FS2 High-performance grease for high load applications

BlueGreen

Orange

Model Part Number Capacity Consistency

MP0(1)-4 249050 400 mℓ0

MP0(1)-7 249060 700 mℓ

Color of Grease: Brown

Model Part Number Capacity Consistency

FS2-2 249069 200 mℓ

2FS2-4 249053 400 mℓ

FS2-7 249063 700 mℓ

Color of Grease: Green

Model Part Number Capacity

YS2-4 249106 400 mℓ

YS2-7 249107 700 mℓ

Color of Grease: Beige

Model Part Number Capacity

CBT-SU03-2 249150 200 mℓ

Color of Grease: Beige

Green

200 mℓ

Excellent shear stability, heat

resistance, oxidation stability,

water resisitance, rust

prevention and load carrying

capacity.

Suitable as a lubricant for

guides and ball screws.

Capable of handling high load

applications. YS2 is a rec-

ommended grease for parts

manufacturers.

LFL is NSF H1 certified food

grade grease suited for

machines which need to com-

ply with the Food and Drug

Administration’s regulations.

Available in 400cc cartridges

to provide safety and simplici-

ty of use.

Excellent heavy load carrying

capacity, wear resistance,

shear stabitity, heat

resistance, oxidation stability,

water resistance and rust

preventive property.

White

400 mℓ 700 mℓ

Red

400 mℓ 700 mℓ

●Comparison of bearing life test results

Ordinary Lithium based EP2

FS2

250 4,800 Hour

Test conditions (ASTM D 1741B)

Temperature:125 Bearing: #6306 Revolution: 3,500rpm Load: Thrust-178N, Radial-111N

Operating temperature limit/MP0 −20°C - +130°C

Operating temperature limit/YS2 −20°C - +130°C

Operating temperature limit/CBTSU03 −20°C - +150°C

Service temperature range/FS2 −20°C - +130°C

ModelPart

No.Capacity

Consis-

tency

NSF

Registration

No.

LFL50-H1-7 249322 700 mℓ 2 151701

LFL50-H1-4SC 249326 400 mℓ 2 151701

LFL180-H1-7 249324 700 mℓ 0 154492

LFL180-H1-4 249323 400 mℓ 0 154492

Color of Grease: LFL50-H1 Beige, LFL180-H1 White

700 mℓ400 mℓl200 mℓl

63

Controller P. 66

Pump mounting panel P. 66


Grease filler pump P. 69

Grease vacuum cleaner P. 70

Proximity sensor for series progressive valves P. 71

Steel dust meter P. 71

Solenoid valve P. 72


Pumping unit P. 80

Accessories

65

LHL+GREASE-SYSTEM

Accessories

Controller

Pump mounting panel

SpecificationsPower input AC100 to 240V 50/60Hz

Power output DC 24 V 2 A

Setting theoperation time

1 bis 9 Minuten (1-Minuten-Intervalle) Wenn ein Magnetventil als GM-Ventil verwendet wird, beträgt die maximal einstellbare Dauer 3 Minuten.

Setting theinterval time

1 bis 999 Stunden (in vollen Stunden einstellbar)

Emergency alarm Druckstörung und Einstellung „0“

Emergencyalarm output

Both NO and NC are possible.Rated load AC250V 5A or DC24V 5A

Speicherumfang Etwa 10 Jahre

Model Part Number

VUC-II 300460

Model Part Number

S series Pump mounting panel Vertical 531155

S series Pump mounting panel Horizontal 531187

Caution:

Emergency error works when the setting is “0”.

If both of MGL or GPL is not installed, eliminate the

emergency alarm function.

66

LH

L+

GR

EA

SE

- S

YS

TE

M

Dimensional drawing

艫艤艤艫艤艱艱

艤艤艣腆艫艮艭艦良艱艤色色腩芓芃艱艤色艤腆色艧艮艱良艱艤色色

良艮艶艤艱良艱艤色色艤艱艱艣艨色艢艧艠艱艦艤艤艤艱艦艤艭艢艸

Grommet (Wiring opening 5-Ø17)

Power (White)

Operation (Green)

Level error (Red)

Manual operation switch

Nameplate

Pressure error (Red)

37

27

25,5

27,5

37

19

1930

30

110

110

170 132

38

130

120

Installation hole for M6 screw

Controller

Pump mounting panel

15

380

365

350

250

27.5

110

57.5

100

15 97

2.5130

4-R8

8-M6X1

9

40

290

35

15

380

365

350

250

27.5

110

57.5

100

15 97

2.5130

4-R8

8-M6X1

9

40

290

35

15

9

150

200

360

390

375

9735 55

50

110

130

20

20

100

40

8-M6X1

15

9

150

200

360

390

375

9735 55

50

110

130

20

20

100

40

8-M6X1

vertical horizontal

67

LHL+GREASE-SYSTEM

Dimensional drawing

Accessories

Pressure gauge

Model Part NumberPressure

range (MPa)Thread

PB100 109146 10

R1/8PB250 109147 25

PB250B 209288 25

GV50-G 500598 50 PF1/4

GV50-R 500649 50 R1/4

Model Part Number

PP 109102

Pressure gauge Pressure gauge fitting plate

PB250BPB100

PB250 GV50-G

SpecificationsPB GV

Accuracy ± 3 % F.S. ± 1,5 % F.S.

Temperature range -5°C – 40°C -5°C – 45°C

Material

Bourdontube

C6872T(C5191T at over 10 MPa)

SUS316

Outer frame

SPCC Steel plate SUS304 Stainless

MPa

0

2

4

10

ø52

45

10

9.5R1/8

(29.5)

6

8

14

PB100

MPa

0

5

10

25

ø52

45

10

9.5R1/8

(29.5)

15

20

14

PB250

18

7

38

25

21

35.5

2- ø3.5

2- ø6.2

8.4 1.6

φ5PF1/4

ø70.6

(33)

13

57

16

3

(6.5)

MPa

0

10

20

50

30

40

GV50-G PP

Pressure gauge fitting plate

ø52

□14

10

R1/8

(29.5) 17

PB250B

68

LH

L+

GR

EA

SE

- S

YS

TE

M

Dimensional drawing

Dimensional drawing

Grease filler pump

SpecificationsDischarge volume 1.2 mℓ/Stroke

Maximum pressure 40 MPa

Grease capacity 400 g

Weight 1.4 kg

340±5

363±5

ø62.7

ø10

ø14.5

120

175±5

*For use with LUBE original 400cc grease cartridges

Model Part Number

P3-C JC0005

Model Part Number

LG-400 252422

SpecificationsDischarge volume 540 mℓ/min


Working air pressure 0.4 - 0.7 MPa

Air consumption 315 ℓ/min (ANA)

Grease capacity 16 kg

Pump Weight 6 kg

110

24

310

298

62

208

555

170

80

Pneumatic pump for pail

Hand Grease gun

69

LHL+GREASE-SYSTEM

Accessories

Grease vacuum cleanerPneumatically operated grease vacuum removes excess grease. Compact and portable.

Reduces consumption of workshop rags.

Model Part No. Height × Width Weight

VACUUMER 222301 340×270mm 3.4kg

4

1

23

Items contained in standard set

1. Silent filter

2. Air Valve (To turn the Vaccum ON/OFF)

3. Air Inlet Push-to-connect Coupler

4. Vacuum Hose

70

LH

L+

GR

EA

SE

- S

YS

TE

M

Dimensional drawing

Proximity sensor for series progressive valve

Steel dust meter

Electrically monitors the movement of the indicator pin of progressive valve.

Proximity sensor can be used to monitor for a Progressive Valve or system failure,

and can also be used to monitor pump discharge time.

The New Cosmos SDM-72 steel dust meter employs a magnetic

balance type electromagnet induction method for measuring.

The SDM-72 is a useful and simple diagnostic tool for inspecting

the abrasion status of bearings and gears.

ø21

174

10

33

38

2-clamping nut

9

M12

Toothed washer

Indicator

SpecificationsE2E-X2E1 E2F-X2E1 E2F-X2Y1

Power voltage DC10-24V AC24-240V

Workingvoltage range

DC10-40V DC10-30V AC20-264V

Output Form DC 3 leads NPN AC 2 leads

DetectingDistance

2 mm ± 10%

Setting Distance 0 - 1.6 mm

Detecting Object Iron 12×1 mm

Protection class IEC Standards IP67

IEC Standards IP68

Model Part Number

E2E-X2E1 733225

E2F-X2E1 730797

E2F-X2Y1 730721

SpecificationsMeasurementprinciple

Magnetic balance type electromagnetic

Substancemeasured

Steel dust concentration in grease

Measurement range 0 to 19999 ppm (Wt)

Zero adjustment Automatic adjustment

Amount of sample 1.5 ml

Power 4× AA (R6) alkaline dry cells or AC adaptor

Battery life Up to 30 hours by alkaline cells

Operatingtemperature

0 to 40 °C

Dimensions W 84 × H 190 × D 40mm

Weight Approx. 500g (including batteries)

Model Part Number

SDM-72 —

71

LHL+GREASE-SYSTEM

Accessories

Solenoid valve

Filter regulator

Model Part Number

AW20-01BG 229570

Model Part No. Specifica-

tions

Working

voltage

Maximum

working

pressure

difference

AB31013 229439 Two-way AC100V 0.7MPa

AB31013 229440 AC200V

AB31013 229438 DC24V

VX3114-

1G

229548 Three-way AC100V

VX3114-

2G

229549 AC200V

VX3114-

5G

229550 DC24V

2-ø5.3

Installation hole

Bracket11

46

36

40

20 23 290±10

2-Rc1/8 (PT)P

Connectiondiameter

18

30

948 (

55)

10

68 (

78)

Two-way

30

20

Installation hole

14

.5

19

6

46.5

74.5

NO

P K

anal

2-ø5.3

29

18

20 22.5

20 23 290±10

Bracket

3-Rc1/8(PT)P

Three-way

Dimensional drawing

Dimensional drawing

Connection diameter Rc1/8

M5×0.8

Pressure gauge

164.5

72

LH

L+

GR

EA

SE

- S

YS

TE

M

Testing result: FS2 grease vs non-lubrication with self lubricating bushings

Pictured left is testing result of bearing surfaces without any

lubricant. End surface of bearing is changing shape.

This is caused by high temperature and damage at the sliding

surface.

Additionally, it was confirmed that OILES#500HP-101

is problematic in regards to keeping its performance

until target testing time.

LUBE FS2 has superior sliding characteristics. In this

test, the effect of the additives in the grease is also

superior. FS2 grease and its special additives combine

heavy load carry capacity with oxidation stability

to improve overall sliding characteristics.Testing result: Bearing condition

with FS2 grease.

Testing result: Bearing condition

without lubricant (1)

Testing result of the shaft condition-

with FS2 grease

Testing result: Bearing condition

without lubricant (2)

Imitationgrease

LUBE original cartridge greaseRegistration of Designs: Registration No. 1324342

Cap: Blue

Body: Green

Cap: Blue

Body: Green

定量バルブ構造

ピストン部でのグリース固着例チェック部でのグリース固着例

1 Extreme wear and shape changes caused by poor lubrication at the ball screw.

2 Damage caused by premature wear at the ball screw.

e.g. Solidificationat the piston

e.g. Solidificationat the check valve

Please make sure to use Lube original grease cartridges designated by your machine manufacturer.

The use of non-specified or counterfeit grease may cause significant damage to the lubrication

system and key moving components of your machines.

Developed through the collaboration with our machine manufacturer partners, Lube original cartridge grease is specifically

designed to guarantee the long-term and stable performance of machinery. Using non-designated or counterfeit grease may

cause serious loss or damage not only to your lubrication system but also the key moving components of the machine.

This will result in machine breakdowns that require considerable recovery time and costs. Lube is not responsible for any

loss or damage caused by the use of non-designated or counterfeit grease.

Information provided by OILES CORPORATION

e.g. Metering valve failure from imitation grease

Warning!

73

LHL+FETT-SYSTEMEGREASE-SYSTEM

Accessories

Pumping unit

Assembly

HEX27(85)

M22x1.5

8

16

10

10

M22X1.5

1

2127

(28)

HEX14

R1/4 434

323 4-Rc1/4

522-R1/4

φ6

9

(33)

13

57

16

R1/4

ø27

ø2

7 ø22

Indication 8

G1/4

Indication 8

Indication 8

HEX27(85)

M22x1.5 Indication 6

Indication 6

G1/4Indication 6

688

Model Part Number

PUY-6 539291

Material: SCM435H

Model Part Number

BPY 530911

Material: A2011

Model Part Number

RTY 539310

Material: S45C

Model Part Number

SCY 550130

Material: SGP

Model Part Number

PUY-8 539292

Material: SCM435H

Model Part Number

SWY 530910

Material: Teflon

Model Part Number

JVY 530937

Material: S45C

Model Part Number

GV50-R 500649

(Pump)

SCY

RTY

JVY

C I O S E

OPERA T I ON

74

LH

L+

GR

EA

SE

- S

YS

TE

M

Operation chart

Setting of discharge volume/ Suggestions

Step 1

The grease is sent by the pump or the grease gun enters from the inlet of the

block upper part. The sent grease passes along the port shown in the dark gray

color, reaches the right-hand side of a piston "A", and moves piston "A" leftward.

At this time, the grease on the left-hand side of a piston "A" passes along the

port shown in the light gray color, and is discharged from the outlet of No. 2.

If piston "A" carries out a full stroke leftward, as shown to Fig. 2 by the dark gray

color, the port which results in surface of a piston "B" will be connected, and the

grease from a pump will move a piston "B" leftward through this port. At this

time, the grease on the left-hand side of a piston "B" is discharged from the

outlet of No. 7 through the port shown in the light gray color.

Like last time, if piston "B" carries out a full stroke leftward, as shown to Fig. 3

by the dark gray color, the port which results in right-hand side edge of piston

"C" will be connected, grease will pass along this port, and a piston "C" will be

moved leftward. At this time, the grease on the left-hand side of piston "C" is

discharged from a No. 5 outlet through the port shown in the light gray color.

If piston "C" carries out a full stroke, as shown by the dark gray color among the

right figure, the port which results in right-hand side edge of a piston "D" will be

connected, and a piston "D" will be moved leftward. At this time, the grease on

the left-hand side of a piston "D" is discharged from No. 3 outlet through the port

shown in the light gray color.

This time, as a result of piston's "D'"' carrying out a full stroke, as shown by the

dark gray color among the figure, the port which results in left-hand side edge of

a piston "A" is connected, and a piston "A" is moved rightward.

At this time, the grease on the right-hand side of piston "A" which worked as last

operation grease is discharged from a No. 1 outlet through the port shown in the

light gray color.

Grease will be discharged by the same repetition as henceforth in order of the

outlet of 8, 6, 4, 2, 7, 5, 3, and 1.

7

5

3

1

8

6

4

2

A

B

C

D

Grease inlet

Fig 1

1

3

5

7

2

4

6

8A

B

C

D

Grease inlet

Fig 27

5

3

1

8

6

4

2

A

B

C

D

Grease inlet

Fig 3

Fig 5

7

5

3

1

8

6

4

2

A

B

C

D

Grease inlet

Fig 47

5

3

1

8

6

4

2

A

B

C

D

Grease inlet

Step 3

Step 5

Step 2

Step 4

� Suggestions

1. Use only the specially designed SP fi ttings for discharge ports of the SP type valve.

2. When you attach the discharge port Outlet Check Body, please be sure to check whether the

Clamping Ring is set correctly. Moreover, when you attach SPB plug into the grease discharge

port, please be sure to remove the Clamping Ring, if present. If a Port Plug is attached with the

Clamping Ring set, the whole valve stops operating.

3. Use proper torque when installing AP & SP Progressive Block specialty adapters.

4. Installation will become difficult if assembly of AP & SP Progressive Blocks is begun with the

middle discharge ports. Begin assemble at one end and continue to the other on each side to

insure proper and more efficient assembly.

5. Use the correct washer and proper torque when installing AP & SP Progressive Block port plugs.

� Setting of discharge volume

As for each discharge port, 0.2 ml/stroke grease is discharged at the time of a pump operation.

If one discharge port is closed, the quantity from the closed port will be added to and discharged

by the next discharge port below.

Beispiel 4

×−7

×−5

×−3

148

8−×

4−×

2 28

6 28

Example

× : Plugged port will not discharge.1 : Discharge will be four (4) times the normal amount.2, 6 : Discharge will be twice the normal amount.

75

OIL- SYSTEMSYSTEMS

➔ PDI (Positive Displacement Injector)

➔ SLR (Single Line Resistance)

➔ Pneumatic (biodegredable oil)

➔ Progressive LUBFIT OIL SERIES ACCESSORIES

76

ÖL

-SY

STE

ME

➔ PDI


PumpsAMZ-III P. 84

AMO-III DS P. 88

AMO- II -150S P. 90

AMI-300S · AMI-1000S P. 92

LT-S P. 94

ValvesJV P. 95

JVPA P. 96

PV P. 97

PVS P. 98

PJ P. 99

MO P. 100

MO2 · MO2C P. 101

MOS P. 102

MB P. 104

DVR P. 112

MIX · MIX-S P. 108

77

OIL-SYSTEM

PDI System

Layouts (for Large Machines)

Grease

Cleaner

S. 97

LRA

analysis

S. 226

●Zubehörteile

Pneumatic

pump for pail

S. 96


φ4 Steel tubing


Flexibler Schlauch

●Leitungen


S. 90


'

LRA analysis

P. 207

ø 6 Nylon tubing

ø 4 Nylon tubing

ø 4 Steel tubing

Tubing

●Zubehörteile

φ6 Nylon-Schlauch

φ4 Nylon-Schlauch


●Leitungen

LRA-AnalyseS. 226

AMO-III DSP. 94


Straight connector P. 198


Tubing P. 190

PJ-3 Junction P. 138



FilterP. 166

AMO-II-150P. 96

Tubing P. 190

AMZ-IIIP. 90

Tube insertP. 189

Related parts

78

OIL

-SY

STE

M


MO2C Metering valveP. 101

PJ-2 JunctionP. 138

Blanking plugP. 189

Nylon brush P. 202

MOS Metering valve P. 108

PVS Junction P. 104

Plug BPSP. 108

Closure plugP. 189

Mixing blockP. 114

Related partsP. 206

Luft

MO2C Metering valveP. 101

Blanking plug P. 189

MOS Metering valve P. 108

79

OIL-SYSTEM

●Zubehörteile

LRA-AnalyseS. 226

Positive Displacement Injector (PDI-) System für große Anlagen Öl Lubrication System


φ4 Steel tubing

●Leitungen

PDI System


Grease

Cleaner

S. 97

LRA

analysis

S. 226

●Zubehörteile

Pneumatic

pump for pail

S. 96


φ4 Steel tubing


Flexibler Schlauch

●Leitungen


S. 90


'

LRA analysis

P. 207

ø 6 Steel tubing

ø 4 Steel tubing

Tubing

8ℓ Metal ReservoirP. 184

AMI-300SP. 98

AMI-1000SP. 98

AMO-III DSP. 94



Compression bushing P. 188

JV-3 Junction P. 101

PJ3-6 Junction P. 138

Tubing P. 190

Filter P. 166


Related parts

80

●Zubehörteile

LRA-AnalyseS. 226



φ4 Steel tubing

●Leitungen

MO2 Metering valve

P. 101

JVPA JunctionP. 102

LU-DO SensorP. 172

Elbow connectorP. 198

Elbow adapterP. 196

Elbow connector P. 198

Indicator pinP. 201

Blanking plugP. 189

Straight connector P. 198

Tubing P. 190 Straight adapter

P. 194

Tubing P. 190

Tubing P. 190


Indicator pin P. 201

MO2 Metering valve

P. 101

JVPA JunctionP. 102

MO2 Metering valve

P. 101

JVPA JunctionP. 102

81

OIL-SYSTEM


φ6 Nylon tubing

φ4 Nylon tubing

●Leitungen

LRA-AnalyseS. 226


●Zubehörteile

Air

AMO-III DSP. 94

JV-3 JunctionP. 101




Elbow adapterP. 196

PJ3-6 JunctionP. 138

Tubing P. 190


Tube insert P. 189

FilterP. 166

Tubing P. 190

AMZ-IIIP. 90

PDI System


Related parts

Grease

Cleaner

S. 97

LRA

analysis

S. 226

●Zubehörteile

Pneumatic

pump for pail

S. 96


φ4 Steel tubing


Flexibler Schlauch

●Leitungen


S. 90


'

LRA analysis

P. 207

ø 8 Nylon tubing

ø 6 Nylon tubing

ø 4 Nylon tubing

Tubing

82


φ6 Nylon tubing

φ4 Nylon tubing

●Leitungen

LRA-AnalyseS. 226


●Zubehörteile

Air

Air-Oil valve MIX P. 108


Tube insertP. 189


Air-Oil sensorP. 168

Elbow adapterP. 196




Solenoid P. 163

Closure plugsP. 189

Nozzle adapter P. 219




MIX-SP. 114


EliminatorP. 168

Tube insertP. 189

MIX-SP. 114

83

System-Komponenten

OIL-SYSTEM

PDI System

AMZ-III (Automatic intermittent gear pump)

1.8 ℓ 3 ℓ

Model Reference

Model Part Number

AMZ-III -1 285017

AMZ-III -1-3 285024

AMZ-III -2 285016

AMZ-III -2-3 285023

AMZ

Voltage

1.8 ℓ Resin reservoirs3 ℓ Resin reservoirs3 ℓ Metal reservoirs4 ℓ Metal reservoirs8 ℓ Metal reservoirs

Blank3

30

40

80

Reservoir capacity

ResinFoot MountWall Mount

BlankF

B

Reservoir Mounting Position

*Metal reservoir only

*Pump is installed on the rightside, if a metal reservoir isselected.

AC100Vφ1AC200Vφ1AC230Vφ1

1

2

23

F-3D Filter

P. 166

Metal reservoirs

P. 174

Related parts

Specifications

Pump

Dischargevolume

90 mℓ/min (50Hz), 110 mℓ/min (60Hz)

Dischargepressure

1.5 MPa/217.5psi(safety valve set pressure)

Motor

Voltage /current

AC100V/1.5A, AC200V/0.8A (50Hz)AC100V/1.3A, AC200V/0.7A (60Hz)

Output 19W (50Hz), 18W (60Hz) Shading motor

Emergencydetection

Oil levelswitch

Contact type (NO) ON at low levelContact capacity 0.5A, AC DC200V/30W smaller

Pressureswitch

Contact type (NO)Operating pressure: 1.3M ONReset pressure: 0.9MPa OFFContact capacity AC DC250V/2A

Max.Min.

OperationDischarge time: 1 min.Interval time: 3 min.

Working viscosityrange

50-1300 mm2/S (50Hz)

Reservoircapacity

1.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)

Weight 1.8ℓ: 2.7kg 3ℓ: 3.6kg

External fuse 100V/2.0A, 200V/1.0A

ModelPart

No.Voltage

Tank

capacity

Working

viscosity

range

1

AMZ-3-

100SL-

18LP

285224 100V 1.8L 22 ~ 800 mm2/S

2

AMZ-3-

100SL-

18LP

285426 200V 1.8L 22 ~ 800 mm2/S

3AMZ-3-

23285433 250V 1.8L 22 ~ 800 mm2/S

Low viscosity oil pump

Adapters

P. 194

Compression parts

P. 188

Pressure gauge

P. 163

JVPA Junction

P. 102

For MO2(C) Valve

MO2(C) Metering valve

P. 101

MO Metering valve

P. 100

MOS Metering valve

P. 102

MB Metering valve

P. 104

MIX-S Metering valve

P. 108

PV Junction

P. 97

For MO Valve

PVS Junction

P. 98

For MOS Valve

Tubing

P. 19084

OIL

-SY

STE

M

(25

6)

171

147

166

17

M10×1

12

0

54

(26

2)

17

7

234

270

35

13

5

63

Part Number

529409

Part Number

529409

Wiring portWiring port

Discharge port M10×1

Discharge port

Oil fill cap

Oil fill cap

2×M6

Installation hole

2×M6

Installation holeg

Strainer

Suction filter set Suction filter set

Part Number

521037

Part Number 489011 Part Number 489011

Part Number

521037

Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground.

Dimensional drawing

Hydraulic circuit drawing Wiring diagram

P

C

O

Y

X

PRESS. SW

OIL LEVEL. SW

POWER

EMG. OUT

E Thermal protector

RV

M

85

Related parts

OIL-SYSTEM

Pneumatic System

PM-8S (piston pump)

PM-8S

Model Reference


Model Part Number

PM-8S 102660

PM-8S-L 102754

PM 8S

Without

With (A contact)

Blank

L

Oil level switch

*Specify the pump location (right or left) if 13L reservoir is selected.

*1

*Pump is installed on the right side, if a metal reservoir is selected.

1.8ℓ Resin reservoirs3ℓ Resin reservoirs3ℓ Metal reservoirs4ℓ Metal reservoirs8ℓ Metal reservoirs

Blank

3

30

40

80

Reservoir capacity

1.8ℓ ResinFoot MountWall Mount

Blank

F

B



**Except 1.8ℓ reservoir.

Pump position-Left

Pump position-Right

Pump Position

L

R

SpecificationsPump ratio 1:5 (under air pressure of 0.5 MPa)

Dischargevolume

8mℓ/shot (6mℓ, 7mℓ: available by special order)

Workingviscosity

Spray method: Oil shot 10-100cStOil/air 10-1800cStContact us when a special lubricant is required.

Air pressure vs.air consumption

0.4 MPa - 0.27Nl/shot; 0.5 MPa - 0.3Nl/shotTotal valve discharge: Approx. 5mℓ

System capacity When using 0.5mℓ valve, up to 10 points.

Reservoircapacity

1.8ℓ, 3ℓ resin reservoir (standard)3ℓ resin reservoir, 3ℓ, 4ℓ, 81 metal reservoir (optional)

Options

3-way solenoidvalve

Voltage: AC100V, AC200V,DC24V

Oil level switch (NO) ON at low level

Contact capacityAC, DC200V 30W or resistanceload 0.5A, whichever smaller

Weight 1.8ℓ reservoir: 1.2 kg, 8ℓ reservoir: 11.0 kg

NO

NC

COM

Air source

Regulator

Air pressure gauge

Dischargepressure gauge


Release mechanism Suction filter

Pneumatic pump

Discharge port

F-3D Filter

P. 166

Metal reservoirs

P. 174

Adaptera

P. 194

Compression parts

P. 188

Pressure gauge

P. 163


P. 108

Tubing

P. <?>


P. 101

MO Metering valve

P. 100

MOS Metering valve

P. 102

MB Metering valve

P. 104

PV Junction

P. 97

For MO Valve

PVS Junction

P. 98

For MOS Valve

Flexible pipe nozzle

P. 192

DVR Metering valve

P. 106

JVPA Junction

P. 102

For MO2(C) Valve

86

OIL

-SY

STE

M

Dimensional drawing

[PM-8S]

Rc1/8

Discharge port

M10×1

72.5

30

27

72.53-ø 6.5

Installation hole

Air inlet

12

0

160

18

4

17

4

87

System-Komponenten

OIL-SYSTEM

PDI System

AMO–III DS (Automatic intermittent gear pump)

Model Reference

Related parts

AC100Vφ1AC200Vφ1

1

2

Voltage


Blank3

30

40

80

Reservoir capacity


BlankF

B



* Pump is installed on the right side, if a metal reservoir is selected.

1.8 ℓ 3 ℓ

Model Part Number

AMO-III DS-1 285301

AMO-III DS-1-3 285303

AMO-III DS-2 285302

AMO-III DS-2-3 285304

No. ModelPart

No.Voltage

Tank

capacity

Working

viscosity

range

1AMO-IIIDSL-1

285331 100V 1.8L 10 ~ 1800 mm2/S

2AMO-IIIDSL-2

285332 200V 1.8L 10 ~ 1800 mm2/S

3AMO-

IIIDSL-2285333 100V 3.0L 10 ~ 1800 mm2/S

4AMO-

IIIDSL-2285334 200V 3.0L 10 ~ 1800 mm2/S

Low viscosity oil pump


P. 101

MO Metering valve

P. 100

MOS Metering valve

P. 102

MB Metering valve

P. 104


P. 108

PV Junction

P. 97

For MO Valve

PVS Junction

P. 98

For MOS Valve

F-3D Filter

P. 166

Metal reservoirs

P. 174

Adaptera

P. 194

Compression parts

P. 188

Pressure gauge

P. 163

Tubing

P. 190

JVPA Junction

P. 102

For MO2(C) Valve

Specifications

Pump

Dischargevolume

150 mℓ/min (50Hz), 180 mℓ/min (60Hz)

Dischargepressure

2.0 MPa/284psi (safety valve setting)

MotorPower

AC100V/0.83A, AC200V/0.41A (50Hz)AC100V/0.64A, AC200V/0.33A (60Hz)

Output 20W (50Hz/ 60Hz) Capacitor motor

Controller

TimerCounter

Discharge time adjustable range: 1 - 99 sec.Interval time adjustable range: 1 - 9999 min. 1 - 9999 counts

Emergencyoutput

Contact type (NO)

Contact capacity AC250V 1.5A

Emergencydetection

Oil levelswitch

Contact type (NO) ON at low level

Pressureswitch

Contact type (NC)Operating pressure: 1.7 MPa OFFReset pressure: 0.9 MPa ON

Liquidcrystaldisplay

INTERVAL display: 'INT'

DIS-CHARGE

display: 'DIS'

ALARMLow oil level: ‘OILLEVEL ERR’Low pressure: ‘PRESSURE ERR’

Workingviscosityrange

68 – 1800 mm2/S (50Hz)

Reservoircapacity


Weight1.8ℓ Reservoirs: 3.2kg 3ℓ Reservoirs: 4kg

88

OIL

-SY

STE

M

Hydraulic circuit drawingController

Wiring diagram

Dimensional drawing

Power E Emergency

output

Count in

(Only count in model)

RV

M

LCD shows the below:

INTERVAL → INTDISCHARGE → DISALARM → Low oil level OILLEVEL ERR

Low pressure PRESSURE ERR

LCD

“RESET & FEED”key

“Enter” key

“UP” key

“DOWN” key

Operation panel of the controller

CB-6 CS-6 SA6-20 EA6-22

or

Parts for connecting to the discharge port

271

17

2

Installation hole

Installationhole

2-ø6.5

170

167

190

12

4

88

.5

Discharge port

Rc1/8 Rc1/8

14

3.5

89

234

275

27

9

174

2-ø 9

Pressure gauge installation port

Rc1/8Rc1/8


Strainer Strainer

Oil fill capOil fill cap

AuslassöffnungDischarge port

Suction filter set

Part Number 489011

Suction filter set

Part Number 489011

withP/Swith

P/S

Part Number

529409

Part Number

529409

Part Number

521037

Part Number

521037


1.8ℓ 3ℓ

/

89

System-Komponenten

OIL-SYSTEM

PDI System

AMO-II-150S (Automatic intermittent gear pump)

Model Reference

Related parts

1.8 ℓ 3 ℓ

Model Part Number

AMO-II -150S-1 202067

AMO-II-150S-1-3 202069

AMO-II-150S-1-P 202071

AMO-II-150S-1-P-3 202073

AMO-II-150S-2 202068

AMO-II-150S-2-3 202070

AMO-II-150S-2-P 202072

AMO-II-150S-2-P-3 202074

AMO 150S

AC100Vø 1

AC200Vø 1

1

2

Voltage

Pressure Switch


Blank3

30

40

80

Reservoir capacity


BlankF

B


Without Pressure SwitchWith Pressure Switch

BlankP


*Pump is installed on the right side, if a metal reservoir is selected. Specifications

Pump

Dischargevolume

150 mℓ/ min (50Hz), 180 mℓ/ min (60Hz)

Dischargepressure

2.0 Mpa (20kgf/cm2) 284psi

Motor

Voltage/current

AC100Vø1/0.83A, AC200Vø1/0.41A (50Hz)AC100Vø1/0.64A, AC200Vø1/0.33A (60Hz)

Output 20W (50Hz/ 60Hz) Condenser Motor

Emergencydetection

Oil levelswitch


Contact capacity 0.5A ACDC200V/30W smaller

Pressureswitch

Contact type (NC)Operating pressure: 1.7MPa OFFReset pressure: 0.9MPa ONContact capacity AC DC250V/3A

Dischargetime

Max. Discharge time: 99secMin. Interval time: 1min


68-1800 mm2/S (50Hz)

Reservoircapacity


Weight1.8ℓ Reservoirs: 3.2kg 3ℓ Reservoirs: 4kg (plastic)


P. 101

MO Metering valve

P. 100

MOS Metering valve

P. 102

MB Metering valve

P. 104


P. 108

PV Junction

P. 97

For MO Valve

PVS Junction

P. 98

For MOS Valve

F-3D Filter

P. 166

Metal reservoirs

P. 174

Adapters

P. 194

Compression parts

P. 188

Pressure gauge

P. 163

Tubing

P. 190

JVPA Junction

P. 102

For MO2(C) Valve

90

OIL

-SY

STE

M

Dimensional drawing


E

OL

COM

P/SW

Power

1 2 3 4 5 6

Emergency output

RV

PG

M

170

167

190

12

4

88

.5

26

1

17

2

Installation hole

Discharge port

RC1/8

Pressure gauge installation port Oil fill cap

Wiring port

2-φ6.5

RC1/8

LUBE

MPa0

1

2

5

0

3

4

Option / Pressure gauge

PB-50B

Strainer

RC1/8

Discharge port

26

4

17

4

Installation hole

2-ø 9

14

3.5

234

275

Auslassöffnung

RC1/8

RC1/8

Wiring port

Oil fill cap

89

LUBE

MPa0

1

2

5

0

3

4


Strainer

PB-50B

RC1/8



Suction filter set

Part Number 489011

Suction filter set

Part Number 489011

Part Number

529409

Part Number

521037

Part Number

521037

Part Number

529409

1.8ℓ 3ℓ


CB-6 CS-6 SA6-20 EA6-22

or


91

System-Komponenten

OIL-SYSTEM

PDI System

AMI-300S AMI-1000S (Automatic intermittent gear pump)

Model Reference

Related parts

AMI-300S AMI-300S

AMI S

AC100Vø 1

AC200Vø 3

1

2

Voltage

300mℓ/min1000mℓ/min

330mℓ/min1100mℓ/min

300

1000

Discharge volume

(50Hz/60Hz)

//

2ℓ Metal3ℓ Resin reservoirs3ℓ Metal reservoirs4ℓ Metal reservoirs8ℓ Metal reservoirs

2

3

30

40

80

Reservoir capacity

*Except 2ℓ reservoir.

Resin reservoirsFoot MountWall Mount

BlankF

B


Pump position-LeftPump position-Right

Pump Position

*If the controller is used, please select “With”.

WithoutWith

BlankL

Oil level switch

L

R

Specifications AMI-300S AMI-1000S

PumpDischarge volume

300 mℓ/min (50Hz)330 mℓ/min (60Hz)

1000 mℓ/min (50Hz)1100 mℓ/min (60Hz)

Discharge pressure 2.5 MPa (25kgf/cm2) 362.5 psi

MotorPower

AC100Vø 1/0.76/0.74A

(Condenser 11 µF)

AC100Vø 1/1.2/1.19A (50Hz)

(Condenser 20 µF)

AC200Vø 3/0.32A/0,3A AC200Vø 3/0.5/0.43A

Output 40W Induction motor 60W Induction motor

Operation rateMax. Discharge time: 3minMin. Interval time: 3min

Working viscosity range 65-1300 mm2/S (50Hz)

Reservoir capacity Standard reservoir up to 50 liters available.

Weight 4.4 kg 7.1 kg

OthersWith Pressure relief mechanism, Motor rotation: Clockwise

Meca-tron controller is available.

External fuse 100V/2A 200V/1A 100V/3A 200V/1A

Model Part Number

AMI-1000S-1 202103

AMI-1000S-2 202101

AMI-300S-1 202033

AMI-300S-2 202034

F-3D Filter

P. 166

Metal reservoirs

P. 174

Adapters

P. 194

Compression parts

P. 188

Pressure gauge

P. 163

Tubing

P. 190

MO2,MO2C Metering valve

P. 101

MO Metering valve

P. 100

MOS Metering valve

P. 102

MB Metering valve

P. 104

For MO Valve

P. 97

For MO Valve

PVS Junction

P. 98

For MOS Valve

JVPA Junction

P. 102

For MO2(C) Valve

92

OIL

-SY

STE

M

Dimensional drawing (AMI-300S) Dimensional drawing (AMI-1000S)

Wiring diagramHydraulic circuit drawing

RV

M

Option

31

5

Adaptation cable ø 6 - ø 12

15

17

1

88

14

14

0

φ100

6

Cable outlet

Discharge port

for ø 6 tubing

4-ø 6.5

Installation

hole

ø 21

Flange

Relief valve

Pressure relief valve

Wiring port

Suction filter set

Part Number 48908

ø 66

908.8

185

140

325

4 - ø 6.5

φ120

7

Adaptation cable ø 6 - ø 12

Cable outlet

Installation

hole

Relief valve

Discharge port

Discharge port

for ø 6 tubing

Suction filter set

Part Number 48908

U V W

T S R

U V W U1

C

U2 Z2

20μF

U1

C

U2 Z2

11μFTSR

Three-phaseconnection

Single phaseconnection

Three-phaseconnection

Single phaseconnection

Power PowerAC100V

Power PowerAC100V

AMI-300S AMI-1000S

AMI-300S AMI-1000S


CN-6 CS-6


CB-6 CS-6

93

System-Komponenten

OIL-SYSTEM

PDI System

LT-S (Manually operated intermittent piston pump)

Dimensional drawing

Related parts

LT-S

Specifications

PumpDischarge volume 8 mℓ/Shot

Discharge pressure 3.4 MPa (Safety valve set pressure)

Working viscosity range 65 – 1300 mm2/s

Reservoir capacity 260 mℓ (Resin)

Weight 1.2 kg

Others Depressurizing mechanism is built-in

9680

223

55

Installationhole

3-ø 6.5

Cap

Reservoir

ø 72

69 (128)

Lever

4363

9

Discharge port

Rc1/8

Approximately 60 degrees

Model Part Number

LT-S 103421

CB-6 CS-6 SA6-20 EA6-22

or


F-3D Filter

P. 166

Adapters

P. 194

Compression parts

P. 188

Pressure gauge

P. 163

MO2 , MO2C Metering valve

P. 101

MO Metering valve

P. 100

MOS Metering valve

P. 102

MB Metering valve

P. 104

PV Junction

P. 97

For MO Valve

Tubing

P. 190

For MOS Valve

P. 98

For MOS Valve

JVPA junction

P. 102

For MO2(C) Valve

94

OIL

-SY

STE

M

JV (Junction)

JV-6S

Dimensional drawing

20.5

8

2-Rc1/8

29

ø 1

6

ø 7

ø 1

18

2-Rc1

8

33

ø 1

6

8

20.5

ø 7

3-Rc1/8

16.5

24.5

35 10.5

ø 7

4-Rc1/8

33

11

15

20

ø 1

1

20.5

8

4-Rc1/8

10.5

16

ø 1

1

16.5

ø 1

6

2-ø 7

L2

L1

35 10

.5

16 16

16

20

2 - ø 78-RC

18

L2

L1

ø 1

1

JV-4S

JV-8D


JV-2 206470

JV-3 206471 Single type for 1 port

Material: Zink Die Casting (ZDC)


JV-4D 206464 Double type for 2 ports

Material: brass (C3604)
















Material: brass (C3604)

95

OIL-SYSTEM

PDI System

JVPA (Junctions and special fittings for MO2 series valve installation)

Dimensional drawing

M12×1

O-ring

Rc1/8

24HEX12

M12×1

O-ring5 14

Plug assembly

Connector assembly

Model Part Number

SCP 619803


Model Part Number

BPP 619802


12-M12×1

L2

L1

L2

L1

2 - ø 7

16 16

16

16 16 16

2-M12×1

2 - ø 7

10.5

17.5

7

20

2-Rc1/8

11

35

15

20

2-Rc1/8

11

25

15

12-M12×1

L2

L1

L2

L1

2 - ø 7

16 16

16

16 16 16

2-M12×1

2 - ø 7

10.5

17.5

7

20

2-Rc1/8

11

35

15

20

2-Rc1/8

11

25

15

Junction JVPA-12D

Junction JVPA-2S


JVPA-1S 216001 Single type for 1 port 33 22





















Material: Aluminum A6063S-T5

96

OIL

-SY

STE

M

PV (Junction for MO valve)

Dimensional drawing

33

8

20.5

12.5

2-M10×1

16

.5

Rc1/8

ø 7

ø 1

6

φ11

20.5

12.5

10.52-M10×1

16

16

L2

L1

2 - ø 7 Rc1/8

ø 1

1

35 10

.5

15

20

11

33

2-Rc1/8

2-M10×1 ø 7

35 10

.5

16 15

20

Rc1/8

2-M10×1

2 - ø 7

L2

L1

PV-7


PV-1 206481 Single type for 1 port

Material: Zinc Die Casting (ZDC)


PV-2 206482 Single type for 2 ports 49 38









PV-2D 206491 Double type for 2 ports

Material brass C3604


PV-4D 206492 Double type for 4 ports 49 38





Material brass C3604

97

OIL-SYSTEM

PDI System

PVS (Junction for MOS compact metering valve)

Dimensional drawing

16.5

10

33

10

33

10

2-M8×1

2-M10×1

ø 1

2

ø 13

ø 6.5

1 1

16.5

ø 1

32-M8×1

R3.2

5

3-M10×1

10

L2

L116

ø 1

2

15

16

15

1 1

16.5

R3.25

33

2-M8×1

4-M10×1

47

34

ø 1

2

PVS-3S


PVS-2D 206554 Double type for 2 ports

PVS-4D 206557 Double type for 4 ports



PVS-2S 206572 Single type for 2 ports 47 34








98

OIL

-SY

STE

M

PJ (Junction for main tubing)

Example of connecting nylon tubing

Dimensional drawing


PJ2-6 206452 Two-way

PJ3-6 206453 Three-way

PJ4-6 206454 Four-way

PJ4S-6 206461 Four-way


20.58

29

2-M10×1

ø 7

ø 1

6

ø 1

1

12.5

33

20.5

8

16.5

3-M10×1

ø 1

1ø 1

6

ø 712.5

PJ2-6

33

33

20.5

4-M10×1

ø 7

ø 1

6

ø 1

1

12.5

20.5

12.5

10.5

ø 1

6 16.5

4-M10×12 - ø 7

ø 1

1

49

38

16

PJ4-6

PJ4S-6

CB-6 TI-6

NT-6

CS-6

99

System-Komponenten

OIL-SYSTEM

Dimensional drawing

PDI System

MO (Metering valve)

Related parts

MO

R1/8

L

BM8×1

8


volume (mℓ)

L (mm) MarkB

MO-1 205070 0.01

44.5

1

HEX12

MO-3 205071 0.03 3

MO-5 205072 0.05 5

MO-10 205073 0.1 10

MO-20 205074 0.253.5

20

MO-30 205075 0.3 30

MO-50 205076 0.5 65 50

MO-100 205077 174.5

100HEX19

MO-150 205078 1.5 150

SpecificationsDischarge volume 0.03, 0.05, 0.1, 0.2, 0.3, 0.5 mℓ/stroke



Nebenleitung

S. 190

Adapters

P. 194

Compression parts

P. 188

Pressure switch

P. 164

LUDO-sensor

P. 166

Push-in-Fitting

P. 195

AMO–III DS

P. 88

AMO-II-150S

P. 90

AMI-300S . 1000S

P. 92

PM-Pump

P. 148

LT-S

P. 94

AMZ- III CE

P. 84

Tubing

P. 190

100

OIL

-SY

STE

M

Branch tubing

P. 190

Adapters

P. 194

Compression parts

P. 188

Pressure switch

P. 164

LUDO-sensor

P. 166

Push-in-Fitting

P. 195

AMO–III DS

P. 88

AMO-II-150S

P. 90

AMI-300S . AMI-1000S

P. 92

Pump PM-8S

P. 148

LT-S

P. 94

AMZ- III CE

P. 84

Tubing

P. 190

MO2 · MO2C (Metering valve)

Specifications

Related parts

MO2

MO2

MO2C

MO2C

Operation Sequence

Start of pum

p operation


Va

lve

op

en

s






3. Measuring

(piston returning)


O-ringCollar

A

Check valve


Depressed

Pump operation Pump stopsP

um

p re

lief o

pens

Pu

mp

sto

ps



Fin

ish




chamber.

Spring starts

pushing down

O-ring and collar.

In the meantime,

the path (A) opens

up and the tip of

the check valve

seals the path from

the junction.


the measuring

chamber.

M12×1

O-ring

M8×1

LH

EX

12

□10

3 3

A

Discharge volume

Manufacturing lot

M12×1

O-ring

φ4 Nylon tubing

LH

EX

12

□10

3 3

A

Discharge volume

Manufacturing lot





volume (mℓ)

L

(mm)

Mark

MO2-3 205761 0.03 3

HEX12

MO2-5 205762 0.05 48 5

MO2-10 205763 0.1 10

MO2-20 205764 0.2 20

MO2-30 205765 0.3 64 30

MO2-50 205766 0.5 50

MO2C-3 205751 0.03 3

MO2C-5 205752 0.05 53.5 5

MO2C-10 205753 0.1 10

MO2C-20 205754 0.2 20

MO2C-30 205755 0.3 69.5 30

MO2C-50 205756 0.5 50

101

System-Komponenten

OIL-SYSTEM

Adapters (SAS) Plug (BPS)

PDI System

MOS (Compact metering valve)

Related parts


volume (mℓ)

Mark

MOS-1 205300 0.01 1

MOS-3 205301 0.03 3

MOS-5 205302 0.05 5

MOS-10 205303 0.1 10

SpecificationsDischarge volume 0.01, 0.03, 0.05, 0.1 mℓ/Stroke



619219

M10×1

21HEX10

619293

M10×1

M8×1

25HEX10

Branch tubing

P. 190

Adapters

P. 194

Compression parts

P. 188

Pressure switch

P. 164

LUDO-sensor

P. 166

Push-in-Fitting

P. 195

AMO–III DS

P. 88

AMO-II-150S

P. 90


P. 92

Pump PM-8S

P. 148

LT-S

P. 94

AMZ- III CE

P. 84

Tubing

P. 190

102

OIL

-SY

STE

M

M8×1

10

41

M10×1

Discharge

Volume

EA4-20Elbow adapter

CB-4-8CompressionBushing

CB-4-10CompressionBushing

CB-4-10Compression Bushing

CB-4-8Compression Bushing

CS-4Compression sleeve


CS-4Compressionsleeve



SASAdapter

TI-4Tube insert

TI-4Tube insert

BPSPlug

CP-4Closure plug

PVS Junction

ST-4Zø4 Steel tubing

NT-4ø4 Nylon tubing


A

B



Dimensionaldrawing


Operation SequenceS

tart of pump operation


Valv

e o

pens






3. Measuring

(piston returning)


O-ringCollar

A

Check valve


Depressed

Pump operation Pump stops

Pu

mp

relie

f op

en

s

Pum

p s

tops



Fin

ish




chamber.

Spring starts

pushing down

O-ring and collar.

In the meantime,

the path (A) opens

up and the tip of

the check valve

seals the path from

the junction.


the measuring

chamber.

103

System-Komponenten

OIL-SYSTEM

PDI System

MB (Spring piston metering valve)

Related parts


Working pressure 0.6 MPa


Normal pressure foroperation

1.5 – 2.5 MPa

Permissible range ofdischarge volume

± 20 %

Number of

port

Size

A B

1 25 —

2 39 50

3 54 65

4 69 80

5 84 95

6 99 110

7 114 126

8 129 140

9 144 155

10 159 170

* Model of MB valves depend on the number of port and discharge volume. Please contact LUBE for consultation when selecting model.

MB-L MB-C MB-R

Discharge

volume

Mark Model Model Model

0.03 3 MB-L-3 MB-C-3 MB-R-3

0.05 5 MB-L-5 MB-C-5 MB-R-5

0.1 10 MB-L-10 MB-C-10 MB-R-10

0.2 20 MB-L-20 MB-C-20 MB-R-20

0.3 30 MB-L-30 MB-C-30 MB-R-30

0.5 50 MB-L-50 MB-C-50 MB-R-50

Material: brass

Adapters

P. 194

Branch tubing

P. 190

Compression parts

P. 188

Pressure switch

P. 164

LUDO-sensor

P. 166

Push-in-Fitting

P. 195

AMO–III DS

P. 88

AMO-II-150S

P. 90


P. 92

LT-S

P. 94

AMZ- III CE

P. 84

Tubing

P. 190

104

OIL

-SY

STE

M

Dimensional drawing Piping layout (Example)

Operation sequence

ST-6Zø6 steel pipe

CP-6Closure plug

EA4-20Elbow adapter

CB-4-10Bushing

CB-6Bushing

CS-4Sleeve


ST-4Zø4 steel pipe

T

D

B

Pu

mp

sto

ps

Inner pressure discharged

Secondary discharge

Me

asu

ring

Pu

mp

relie

f op

en

s

Measuring com

plete

Start of pump operation

Start of pum

p operation

Me

asu

ring

sta

rts

Pump operation Pump stop

Discharge


(Start of pressure risen)

3. Measuring is complete

(pressurising complete)

4. Discharging oil starts

(piston returns)

2. Measuring starts

(pump pressurising)





15 15 15 15

A

B

27

10

8

30

13.5

48

2-M10×1

5-M8×1

2-φ7

Mark

105

OIL-SYSTEM

PDI System

DVR (Adjustable PDI valve)

SpecificationsDischarge volume 0.03, 0.05, 0.1, 0.2, 0.3, 0.5 cc/stroke



Motion flow chart

Discharge port

Oil inlet

1

Before the oil

discharge

2

During the oil

discharge

(pressure rises)

3

End of

discharge

4

During the

measurement

of oil

5

Ready for the

next cycle

c

d

a

d

Model Part No. Number of port L1 L2

DVR-1 619041 1 71 —

DVR-2 619042 2 96 —

DVR-3 619043 3 121 27

DVR-4 619044 4 146 52

DVR-5 619045 5 171 77

DVR-6 619046 6 196 52

DVR-7 619047 7 221 77

DVR-8 619048 8 246 102

DVR-9 619049 9 271 127

DVR-10 619050 10 296 102

Discharge volume Piston stroke (mm) L3 scale (mm)

0.5 10 10.6

0.3 6 6.6

0.2 4 4.6

0.1 2 2.6

0.05 1 1.6

0.03 0.6 1.2

0 0 0.6

1. Once the pump starts running, the check valve c is in the ready position

2. When check valve c is open, piston a is push up. The oil in cylinder will be discharged.

3. When piston a completes its stroke, the discharge ends.

4. When pump stops, pressure relives.

Once the pressure in the tubing reduce, the piston a is being pushed down by the spring b.

At the same time, the valve reloading oil in the chamber above piston a.

5. The piston has returned and is ready for the next cycle.

106

OIL

-SY

STE

M

Dimensional drawing

ø4 Tubing

ø4 Tubing

ø6 Tubing

ø6 Tubing

2-M1 0× 1

40

L3

L1

L3

L2

65

34

23

34

65

Installation hole

ø5.3

Installation hole

ø5.3

2323

22

22

32

32

94

(M

inim

um

)

10

4 (

Ma

xim

um

)

94

(M

inim

um

)

10

4 (

Ma

xim

um

)

Part Number Specifications

205140 L

205141 R

107

Related parts

OIL-SYSTEM

System-Komponenten

PDI System

MIX · MIX-S (Air-oil metering valve)

SpecificationsDischarge volume MIX: 0.01, 0.03, 0.05, 0.1, 0.2

MIX-S: 0.005, 0.01, 0.015, 0.03, 0.05 mℓ/Stroke



Model Reference

Air Oil system

Combination dimension list

Pipe Nozzle

Check valve

Metering

valve

Fill the blanks with the valve marking from the left to right.

* Markings designate discharge volume. (Ex: 5->0.05 mℓ/ stroke)

Number

of port

1

port

2

ports

3

ports

4

ports

5

ports

6

ports

L1 — 50 70 90 110 130

L2 — 40 60 40 60 80

Material: Aluminum

Number

of port

1

port

2

ports

3

ports

4

ports

5

ports

6

ports

L1 38 54 70 86 102 118

L2 22 38 54 70 86 102

Material: Aluminum

MIX-S 3 5 5 …3

Valve marking (From left to right)

Discharge port

Example

When ordering Mix-S, use the order sheet on P. 115

* Please contact LUBE when specifying MIX valves.

MIX

MIX-S

MIXMIX-S

MIX MIX-S

Discharge volume (mℓ) Mark Model Model

0.005 05 — MIX-S-05

0.01 1 MIX-1 MIX-S-1

0.015 1.5 — MIX-S-1,5

0.03 3 MIX-3 MIX-S-3

0.05 5 MIX-5 MIX-S-5

0.1 10 MIX-10 —

0.2 20 MIX-20 —

Branch tubing

P. 190

Adapters

P. 194

Compression parts

P. 188

O/A sensor

P. 168

Pressure switch

P. 164

Push-in fitting

P. 195

AMO–III DS

P. 88

AMO-II-150S

P. 90

AMZ- III CE

P. 84

Main tubing

P. 190

108

OIL

-SY

STE

M

STA

ND

AR

D P

RO

DU

CT

INQ

UIR

Y&

OR

DE

R S

HE

ET

LU

BE

OIL

/ AIR

MIX

ING

Va

lve

Vis

itor o

rde

r affirm

atio

n

LU

BE

affirm

atio

n

sig

n

sig

n

619861

619862

619863

619864

619865

619866

CO

DE

No.

CO

DE

No.

1

61

98

44

61

98

45

61

98

46

61

98

47

61

98

48

23456

Valv

e a

ssem

bly

Blo

ck a

ssem

bly

Valv

e b

lock a

ssem

bly

Na

mb

er o

fp

ort

Nu

mb

er o

f po

rt

Nu

mb

er o

f po

rt

Dis

charg

evolu

me (m

ℓ)

L1

L2

No.

05

1

15

3

5

0.0

05

0.0

1

0.0

15

0.0

3

0.0

5

Mountin

g p

itch

Siz

e(m

m)

mm

12

34

56

22

38

54

70

86

10

2

12

34

56

54

38

70

86

10

211

8

38

22

54

70

86

10

2

PC

S

PC

S

PC

S

PC

S

PC

S

PC

S

L-M

IX-S

C

OD

E N

O. S

L4

02

0

AccessoryC

B-4

-8

CS

-4

10

62

53

10

62

54

Mo

de

lP

art Num

ber

16

20

16

16

16

16

Dis

charg

e p

ort

6-M

8×

1(ø

4 tu

bin

g)

Insta

llatio

n h

ole

2-ø

5.5

Tubin

g a

ir in

M14×

1.5

(ø8 tu

bin

g)

Mark

whic

h is

show

ing th

e d

ischarg

e v

olu

me

Tubin

g o

il in

M10×

1( ø

6 tu

bin

g)

L1

L2

109

OIL-SYSTEM

Dimensional drawing

Air inlet

Oil inlet

M10X1 for ø6 tubing

Compression bushing ø4

ø8 tubing

2-ø6.5

(M8×1)

20

L2

L1

Mark

35

63.5

75

MIX


5

5

5

5

CP-6Closure plug

BP-2Blanking plug

EA4-20Elbow adapter

CB-4-10Compressionbushing


CB-8Compression bushing



CB-6Compressionbushing



SA8-28Adapter

SA6-20Straightadapter

OTS-4Push-to-connect FittingStraight

J02, J05, J08Jet nozzle

TI-4Tube insert

TI-8Tube insert

TI-6Tubeinsert





A

A

T

E

C

Straight adapter

P.194



110

OIL

-SY

STE

M

Dimensional drawing

Air inlet 2−M14×1.5

(ø8 tubing)

Discharge port 5−M8×1

(ø4 tubing)

Oil inlet 2−M10×1

(ø6 tubing)

25

16

7.5

Mounting 2−ø5.5

Mark which indicates the discharge volume86

16 16 16 16

102

20

(70) 60

32

7

3

111

➔ SLRSystem-Layouts P. 120

Pumps (intermittent)

MLZ P. 120

MMXL-III P. 122

EX P. 124

EX-5 P. 125

AMR-III DS P. 126

L3 · L5 P. 128

LK P. 129

L8 · L20 P. 130

ValvesTA · TB · TC · TD · TH · TK · TL (Junction header) P. 131

PJ (Junction) P. 132

HSA · HJB · HTA · HTD · HTC · HTB P. 134

Pumps (continuous)

AMS P. 136

ACM-II · AMI-300 · AMI-1000 P. 138

AM · ADM P. 140

ValvesCSA · CJB · CTA · CTD · CTC · CTB (Control unit) P. 142

PJ (Junction) P. 132

TA · TB · TC · TD · TH · TK · TL (Junction header) P. 131

113

OIL-SYSTEM

Kompaktes Single Line Resistance (SLR-) System für kleine Anlagen mit diskontinuierlicher Abgabe Öl Lubrication System

●Zubehörteile



●Leitungen

LRA-AnalyseS. 197


●Zubehörteile



●Leitungen

LRA-AnalyseS. 197

AMR-III DS P. 132

MLZP. 126

L5-5P. 134

L3-3P. 134

L8P. 136

FilterP. 166

FilterP. 166

Pressure sensor P. 171



Tube clipP. 191

PJ-3 JunctionP. 138

CompressionbushingP. 188


CouplersP. 200

L20P. 136

LK-8TRP. 135

EXP. 130

MMXL-III [CE]P. 128

SLR compact system for Small Machines (intermittent delivery)

Related parts

Grease

Cleaner

S. 97

LRA

analysis

S. 226

●Zubehörteile

Pneumatic

pump for pail

S. 96


φ4 Steel tubing


Flexibler Schlauch

●Leitungen


S. 90


'

LRA analysis

P. 207

ø 4 Steel tubing

ø 4 Nylon tubing

Tubing

114


●Zubehörteile



●Leitungen

LRA-AnalyseS. 197

CSA P. 148

Flexible hoseP. 192

Compression nut P. 189

HTAP. 134

HJBP. 134


Closure plug P. 189

Sight feedP. 207

Nylon brushP. 202

PJ JunctionP. 139

Drive bushingP. 208

PJ JunctionP. 139


115

OIL-SYSTEM

●Zubehörteile

(SLR) Single Line Resistance compact system for Small to Large Machines with continuous (recirculation) delivery Öl Lubrication System



●Leitungen

LRA-AnalyseS. 226

●Zubehörteile




●Leitungen

LRA-AnalyseS. 226

ACM-II . AMI-300 . AMI-1000P. 144




Elbow connector P. 198

Tube clipP. 191

PJ-3 JunctionP. 138

CouplerP. 200

Tubing P. 190


FilterP. 166

AMSP. 142

SLR compact system for Small to Large Machines (continuous delivery)

Related parts

Grease

Cleaner

S. 97

LRA

analysis

S. 226

●Zubehörteile

Pneumatic

pump for pail

S. 96


φ4 Steel tubing


Flexibler Schlauch

●Leitungen


S. 90


'

LRA Analysis

P. 207

ø 4 Steel tubing

ø 4 Nylon tubing

Tubing

116

●Zubehörteile




●Leitungen

LRA-AnalyseS. 226

CSAP. 148

Flexible hoseP. 192

Compression nutP. 189


CTAP. 148

CJBP. 148

Closure plugP. 189

Sight feed P. 207

Nylon brush P. 202

Drive bushingP. 208

PJ JunctionP. 139

PJ JunctionP. 139

PJ JunctionP. 139


117

OIL-SYSTEM

OIL APPLICATION

Air and oil lubrication

Nozzle

Nozzle

Three-way

solenoid valve

P. 163

Three-way

solenoid valve

P. 163

VBP-2-G

P. 146

AMO–III DS

P. 88

Filter regulator

P. 163

Filter regulator

P. 163

Mixing block

P. 114

Mixing block

P. 114

MIX-S

P. 108

MIX-S

P. 108

118

Oil shot

Oil mist

Machine

MH-20D-A

P. 157

Dual block

P. 158

SB-N

P. 158

SB-N

P. 158

Filter regulator

P. 163

Three-way

solenoid valve

P. 163

PM-8S

P. 148

DVR

P. 106

Jet nozzle

P. 200


P. 186

Jet nozzle

P. 200

VBP

P. 146

Three-way

solenoid valve

P. 163

Filter regulator

P. 163

Filter regulator

P. 163

Three-way

solenoid valve

P. 163


P. 186

119

Related parts

OIL-SYSTEM

SLR-System

MLZ (Automatic intermittent piston pump)

Model Reference

CE

AC100V ø1

AC200V ø1

1

2

Voltage

Without

With

Blank

L

Oil level switch

MLZ CE

6min/4min48sec

15min/12min

30min/24min

60min/48min

120min/96min

A

B

C

D

E

Interval (50Hz/60Hz)

Specifications

Pump

Dischargevolume

1.5-2.5 mℓ/stroke

Dischargepressure

0.3 MPa

Motor

Voltage/current

AC100V ø1/50mA AC200V ø1/25mA (50Hz)AC100V ø1/42mA AC200V ø1/18mA (60Hz)

Output 3W Synchronous

Emergencydetection

Oil levelswitch

Contact type A contact (NO) ON at low levelContact capacity 0.5A, AC DC200V/30W smaller

Operationrating

Continuous


30-1300 mm2/s

Reservoircapacity

0.8 ℓ

Weight 1.2 kg

Protection class IP54 (CE Approved Typ)

Model Part Number

mlZ-CE-A-1 367201

mlZ-CE-A-1L 367216

mlZ-CE-A-2 367206

mlZ-CE-A-2L 367221

mlZ-CE-B-1 367202

mlZ-CE-B-1L 367217

mlZ-CE-B-2 367207

mlZ-CE-B-2L 367222

mlZ-CE-C-1 367203

mlZ-CE-C-1L 367218

Model Part Number

mlZ-CE-C-2 367208

mlZ-CE-C-2L 367223

mlZ-CE-D-1 367204

mlZ-CE-D-1L 367219

mlZ-CE-D-2 367209

mlZ-CE-D-2L 367224

mlZ-CE-E-1 367205

mlZ-CE-E-1L 367220

mlZ-CE-E-2 367210

mlZ-CE-E-2L 367225

Adapters

P. 194

Compression parts

P. 188

Pressure gauge

P. 163

PJ junction

P. 139

Filter FX1

P. 166

Filter FY20

P. 166

Flow unit

P. 134

Reservoir

P. 170

Druckschalter PS

P. 164

Tubing

P. 190

120

OIL

-SY

STE

M

Interval 6 min 15 min 30 min 60 min 120 min

Motor RPM (50Hz) 10 4 2 1 1/2

Replace-

ment

Motor

Model

100VModel M-B1 M-C1 M-D1 M-E1 M-F1

Part No. 521194 521193 520062 520061 520060

200VModel M-B2 M-C2 M-D2 M-E2 M-F2

Part No. 521196 521195 520067 520066 520065

M

OL OLVU

Power input Contact output

M

OL OLV

E

U


Standard

CECE

126

Installation hole

3 - ø6.5

190.5

17

Packing

125

35 65

Oil fill cap

Part Number

529432

Instant feed button

(G1/2)

Wiring port

Discharge port

M8×1

(ø4 Tubing)

89.5

47

Ground terminal (M3)

Ground mark

12.5

41

Suction filter set

Part Number 489007

126

Installation hole

3 - ø6.5

190.5

17

Packing

125

35 65

Oil fill cap

Part Number

529432

Instant feed button

(G1/2)

Wiring port

Discharge port

M8×1

(ø4 Tubing)

89.5

47

Ground terminal (M3)

Ground mark

12.5

41

Suction filter set

Part Number 489007

CE

[Oil volume adjustment knob]

Reference position

2.5 mℓ 2.0 mℓ 1.5 mℓ

0

Loosen lock-nut by turning it counter-clockwise.

After loosening lock-nut, turn and adjust the connecting rod

to the desired discharge volume and tighten lock-nut.

Turn clockwise to increase discharge and turn

counter-clockwise to decrease discharge.

Adjusting scale is shown below.

1.

2.

3.

4.

Piston rod

Connecting rod

Lock nut

Decrease Increase


Replacement Motor Model

Discharge Volume Adjustment Wiring diagram

Dimensional drawing

121

Related parts

OIL-SYSTEM

SLR-System

MMXL-III (Automatic intermittent piston pump)

Model Reference

CE

AC100V ø1

AC200V ø1

1

2

Voltage

1 mℓ

2.5 mℓ

5.5 mℓ

1

2

5

Discharge volume

Without

With

Blank

L

Oil level switch

1.8 ℓ Resin reservoirs

3 ℓ Resin reservoirs

3 ℓ Metal reservoirs

4 ℓ Metal reservoirs

8 ℓ Metall-Tank

Blank

3

30

40

80

Reservoir capacity

Resin

Foot Mount

Wall Mount

Blank

F

B


Pump position-Left

Pump position-Right

L

R

Pump Position


3min/2min24sec

6min/4min48sec

15min/12min

30min/24min

60min/48min

120min/96min

A

B

C

D

E

F

MMXL CE

Interval (50Hz/60Hz)


Specifications

Pump

Dischargevolume

0.2-1.0 mℓ/stroke1.5-2.5 mℓ/stroke2.5-5.5 mℓ/stroke

Dischargepressure

0.3 MPa

Motor(Other voltagesavailable)

Power

AC100V ø1/50mA, AC200V ø1/25mA (50Hz)AC100V ø1/42mA, AC200V ø1/18mA (60Hz)

Output 3W Synchronous Motor

Emergencydetection

Oil levelswitch

Contact type A contact (NO) ON at low levelContact capacity 0.5A, AC DC200V/30W smaller

Operation rating Continuous


32-1300mm2/s

Reservoircapacity


Weight 1.8kg (With 1.8ℓ Reservoirs)

Protection class IP54 (CE Approved Typ)

Model Part No.

MMXL-III CE-1A-1 367001

MMXL-III CE-1A-1L 367055



MMXL-III CE-1B-1 367002

MMXL-III CE-1B-1L 367056



MMXL-III CE-1C-1 367003

MMXL-III CE-1C-1L 367057



MMXL-III CE-1D-1 367004

Model Part No.

MMXL-III CE-1D-1L 367058



MMXL-III CE-1E-1 367005

MMXL-III CE-1E-1L 367059



MMXL-III CE-1F-1 367006

MMXL-III CE-1F-1L 367060





Model Part No.













MMXL-IIICE-2D-2 367028

Adapters

P. 194

Compression parts

P. 188

Pressure gauge

P. 163

PJ junction

P. 139

Filter FX1

P. 166

Filter FY20

P. 166

Flow unit

P. 134

Reservoir

P. 170

Pressure switch

P. 164

Tubing

P. 190

122

OIL

-SY

STE

M

CE

Model Part No.

















Model Part No.



















M

OL OLVU

Power

input

Connection

output

M

OL OLV

E

U

Power

input

Connection

output

Dimensional drawing

Installation hole

3-ø6.5

Oil fill cap

Ground mark

Wiring port

Discharge port M8×1

(ø4 Tubing)

72.5 72.5

28

14

5

G1/2

21

8

Terminal box(with cover)

12

45

6

16616

Ground terminal

Instant feed button

Suction filter set

Part Number 489010

Strainer

Part Number 521037

Part Number

529409

Packing

Interval 3 min 6 min 15 min 30 min 60 min 120 min

Motor RPM (50Hz) 20 10 4 2 1 1/2

Replace-

ment

Motor

Model

100VModel M-A1 M-B1 M-C1 M-D1 M-E1 M-F1

Part No. 521210 521194 521193 520062 520061 520060

200VModel M-A2 M-B2 M-C2 M-D2 M-E2 M-F2

Part No. 521328 521196 521195 520067 520066 520065

Replacement Motor Model Hydraulic circuit drawing

Wiring diagram Discharge Volume Adjustment

Reference position

1.0 mℓ 0.8 mℓ 0.6 mℓ 0.4 mℓ 0.2 mℓ

Reference position

2.5 mℓ 2.0 mℓ 1.5 mℓ

Reference position

5.5 mℓ 4.5 mℓ 3.5 mℓ 2.5 mℓ

[Oil volume adjustment knob]

Loosen lock-nut by turning it counter-clockwise.

After loosening lock-nut, turn and adjust the connecting rod

to the desired discharge volume and tighten lock-nut.

Turn clockwise to increase discharge and turn

counter-clockwise to decrease discharge.

Adjusting scale is shown below.

1.

2.

3.

4.

Piston rod

Connecting rod

Lock nut

Decrease Increase

123

System-Komponenten

OIL-SYSTEM

SLR-System

EX (Solenoid driven intermittent piston pump)

Related parts

Dimensional drawing

Wiring diagram Hydraulic circuit drawing

Specifications

Pump

Discharge volume

0.4 - 0.9 mℓ/Stroke (adjustable)

Discharge pressure

0.4 MPa (maximum)

Working voltage /Working current

AC100V 1 AC200V 1 50/60Hz

Workingvoltage/Workingcurrent

AC100V

50Hz 0,5A Start-up 5,8A


AC200V



Working viscosity range

32–1300mm2/s

Reservoir capacity

1.8 ℓ

Weight 1.85 kg

0 60 50

50Hz/hour

60Hz/hour

277

173

3-φ6.5

Installationhole

Suction filter set

Part Number

489005

160

72.520

35

72.5

120

M8×1

Discharge port

Oil fill cap

Part Number

489005

(φ4 tubing)

)

)

)

)

How to change the oil discharging volume

1. Hold the connecting hexagonal rod (1), and loosen the lock-nut (3) till the spring washer (2) moves freely.2. To increase the discharging volume, roll the adjusting screw (4) according to the solid arrow. After setting the volume, fix the screw with (2) and (3).3. To decrease the discharge volume, roll the adjusting screw (4) according to the dotted arrows. After setting the volume, fix the screw with (2) and (3).4. One revolution of the adjusting screw (4) roll makes 0.06ml of discharge volume difference.


277

173

3-φ6.5

Installation hole

Saugfilter set

Part Number 549005

160

72.520

35

72.5

120

M8×1

Auslassöffnung

Abdeckkappe Öleinfüllöffnung

Part Number 549005

(φ4 tubing)

(1)

(2)

(3)

(4)

Model Reference

EX

Blank

L

Oil level switch

Without

With

Without

With

Blank

C

Solenoid cover

AC100Vø1

AC200Vø1

1

2

Working voltage

Model Part Number

EX-1 102703

EX-1C 102701

EX-1L 102707

EX-1LC 102705

Model Part Number

EX-2 102702

EX-2C 102700

EX-2L 102706

EX-2LC 102704

Adapters

P. 194

Compression parts

P. 188

Pressure gauge

P. 163

PJ junction

P. 139

Filter FX1

P. 166

Filter FY20

P. 166

Flow unit

P. 134

Pressure switch

P. 164

Tubing

P. 190

124

OIL

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SLR-System

EX-5 (Solenoid driven intermittent piston pump)

Related parts

Dimensional drawing

Wiring diagram

Model Part Number

EX-5 112828

O LLow Level

(19

4)

10

4

11

91

27

90 6780

Wire pull-outopening

φ5

Suction filter setPart Number489010

DC 24VInput

SOL

Oil levelswitch Contactoutput


Solenoid

Specifications

Pump

Dischargevolume

0.5 mℓ/Stroke

Dischargepressure

0.2 MPa

Working voltage/Working current

DC24V 3.0A

Energization time 2 seconds (Max. below 30 seconds)

Interval time Min. 3 Minutes (Current rate: below 1%)

Anomaly detectionOil levelswitch


Contact capacity 0.5A,AC DC200V/30W Smaller one


32 – 1300mm2/s


Weight 1 kg


Adapters

P. 194

Compression parts

P. 188

Pressure gauge

P. 163

PJ junction

P. 139

Filter FX1

P. 166

Filter FY20

P. 166

Flow unit

P. 134

Reservoir

P. 170

Pressure switch

P. 164

Tubing

P. 190

125

Related parts

OIL-SYSTEM

SLR-System

AMR-III DS (Automatic intermittent gear pump)

Model Reference

Model Part Number

AMR-III DS-1 112141

AMR-III DS-1-3 112143

AMR-III DS-2 112142

AMR-III DS-2-3 112144

AMR DS

AC100Vø1

AC200Vø1

1

2

Voltage

1.8 ℓ Resin reservoirs3 ℓ Resin reservoirs3 ℓ Metal reservoirs4 ℓ Metal reservoirs8 ℓ Metal reservoirs

Blank3

30

40

80

Reservoir capacity


BlankF

B




1.8 ℓ Reservoir 3 ℓ Reservoir

Specifications

Pump

Dischargevolume

150 mℓ/min (50Hz) 180 mℓ/min (60Hz)

Dischargepressure

0.8 MPa (safety valve set pressure)

MotorPower

AC100V ø1/0.83A, AC200V ø1/0.41A (50Hz)AC100V ø 1/0.64A, AC200V ø1/0.33A (60Hz)

Output 20W (50Hz/60Hz) Capacitor motor

Controller

Timercounter

Discharge time adjustable range: 1-99 seconds(2.5-247.5 mℓ) 50Hz, (3-297 mℓ) 60HzInterval time adjustable range:1 to 9999 minutes1 to 9999 counts

Emergencyoutput

Contact type A contact (NO)

Contact capacity AC250V 1.5A

Emergencydetection

Oil levelswitch

Contact type A contact (NO)ON at low level

Pressure switch

Contact type A contact (NO)ON at low pressure

Liquidcrystaldisplay

INTERVAL display 'INT'

DIS-CHARGE

display 'DIS'

ALARM

When oil side decreases,display ‘OILLEVEL ERR’When pressure is abnormal,display ‘PRESSURE ERR’


68 – 1300mm2/s (50Hz)

Reservoircapacity


Weight 1.8ℓ Reservoirs: 3.2kg, 3ℓ Reservoirs: 4kg

Adapters

P. 194

Compression parts

P. 188

Pressure gauge

P. 163

PJ junction

P. 139

Filter FX1

P. 166

Filter FY20

P. 166

Flow unit

P. 134

Pressure switch

P. 164

Tubing

P. 190

126

OIL

-SY

STE

M

RV

M

Power E Emergency

output

Count in

(Only count in model)

1.8ℓ reservoir type 3ℓ reservoir type

LCD shows the below:

INTERVAL → INTDISCHARGE → DISALARM → Low oil level OILLEVEL ERR

Low pressure PRESSURE ERR

LCD

“RESET & FEED”key

“Enter” key

“UP” key

“DOWN” key

Operation panel of the controller


CB-6 CS-6 SA6-20 EA6-22

or


Dimensional drawing

Controller Hydraulic circuit drawing

Wiring diagram

271

17

2

Installation hole

Installationhole

2-ø6.5

170

167

190

12

4

88

.5

Discharge port

Rc1/8 Rc1/8

14

3.5

89

234

275

27

9

174

2-ø 9


Rc1/8Rc1/8


Strainer Strainer

Oil fill capOil fill cap


Suction filter set

Part Number 489011

Suction filter set

Part Number 489011

withP/Swith

P/S

Part Number

529409

Part Number

529409

Part Number

521037

Part Number

521037

127

Related parts

OIL-SYSTEM

SLR-System

L3 · L5 (Manually operated piston pump)

L3 L5

Dimensional drawing

Model Reference

Mo del Part No.

Discharge

volume

mℓ/Stroke

Discharge

pressure

(MPa)

Reservoir

capacity

(mℓ)

Weight

(kg)

L3-2 103031 2 0.3 220 0.34

L3-3 103030 3 0.3 220 0.34

L5-3 103051 3 0.3 400 0.4

L5-4 103052 4 0.3 400 0.4

L5-5 103053 5 0.3 400 0.4

LOW

56

70

35

13

0

97

Discharge port (M8×1)

Oil fill cap

Part number: 5490062-φ6.5

Installation hole

(22)117

19.5

(φ4 tubing)

Suction filter set

Part Number 540727

147

122

85

35

70

125 (25)

25

Rc1/8

2-φ6.5

Discharge port

Oil fill cap

Installation hole

Suction filter set

Part Number 540562

Part number: 529432

L3-3 L5-5

Reservoir

P. 170

Compression parts

P. 188

Pressure gauge

P. 163

PJ junction

P. 139

Filter FX1

P. 166

Filter FY20

P. 166

Flow unit

P. 134

Pressure switch

P. 164

Tubing

P. 190

128

OIL

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SLR-System

LK (Manually operated piston pump)

Related parts

LK-8 LK-8TR

Dimensional drawing

LK-8 LK-8TR

199 (40)

136 2820

122

11

0

Tank

installation

hole

Discharge

lever3-ø6.5

768

Oil fill cap

Part Number 529409

Drain plug

(ø4 tubing)


103 49 (40)20

13

Discharge lever

(ø4 tubing)

Suction filter set

Part Number 540562

75

56

75

56

4-ø6.5

Pump installation hole


SpecificationsDischarge volume 8 mℓ/Stroke


Weight 0.32 kg (LK), 0.75 kg (LK-8T)

Model Part Number Reservoir

LK-8 103401 —

LK-8TL 103402 ○LK-8TR 103403 ○

Compression parts

P. 188

Pressure gauge

P. 163

PJ junction

P. 139

Filter FX1

P. 166

Filter FY20

P. 166

Flow unit

P. 134

Pressure switch

P. 164

Tubing

P. 190

129

Related parts

OIL-SYSTEM

SLR-System

L8 · L20 (Manually operated piston pump)

L20-R L20-R

Dimensional drawing

SpecificationsDischarge volume 2 - 7 mℓ/Stroke (Changeable)



Reservoir capacity 0.8 ℓ (L8), 1.8 ℓ (L20)

Weight 1.2 kg (L8), 1.8 kg (L20)

Model Part Number Lever

direction

Reservoir

capacity

L8-L 103111 Left0.8 ℓ

L8-R 103112 Right

L20-L 103211 Left 1.8 ℓ

L20-R 103212 Right

14

4

87

120

210

50 50

23

0

Discharge port

(M8×1)

Oil fill cap

Part Number 549006

3-ø6.5

Installation hole

(ø4 tubing)

20

69

Suction filter set

Part Number 489013

Installation hole

Suction filter set

72.572.5

160

231

26

12

0

95

24

8

17

3

3-φ6.5

Part Number 489005

Part Number 549005

Discharge port

(M8×1)

Oil fill cap

(ø4 tubing)

L8-L L20-L

Adapters

P. 194

Compression parts

P. 188

Pressure gauge

P. 163

PJ junction

P. 139

Filter FX1

P. 166

Filter FY20

P. 166

Flow unit

P. 134

Reservoir

P. 170

Pressure switch

P. 164

Tubing

P. 190

130

OIL

-SY

STE

MTC TD

Dimensional drawing

Dimensional drawing

Dimensional drawing

Dimensional drawing

T

30 (1.18″)

20(0

.79″

)14

(0.55

″) ø12

(0.47″

)

T1

A

T2

TG

T2

T1

15 (0

.59″)

14 (0

.55″

)20

(0.7

9″)

ø16

(0.47″)

30 (1.18″)

TK

T2

T1

29 (1

.14″

)14

(0.5

5″) ø1

2

(0.4

7 ″)

ø12

(0.47″)

15 (0

.59″)

TD

T2

T1

14 (0

.55″

)

20 (0

.79″

)

15 (0.59″)

15(0

.59″

)

ø12

(0.47″

)

T2

T1

20 (0

.79″

)

6 (0.24″)12 (0.47″)

ø16

(0.63″)

□28 (1.10″)

T2

T1

20 (0

.79″

)

6 (0.24″)12 (0.47″)

ø16

(0.63″)

□28 (1.10″)

Model Part. No. T1 T2

TC 106433 2-M8×1 Rc 1/8

TC 1864332-5/16-24

UNF1/8 NPT

Model Part No. T1 T2

TB 106432 3-M8×1 Rc 1/8

TB 1864323-5/16-24

UNF1/8 NPT


TD 106434 2-M8×1 Rc 1/8

TD 1864342-5/16-24

UNF1/8 NPT


TH 106436 4-M8×1 Rc 1/8

TH 1864364-5/16-24

UNF1/8 NPT


TL 106438 4-M8×1 Rc 1/8

TL 1864384-5/16-24

UNF1/8 NPT


TG 106435 3-M8×1 Rc 1/8

TG 1864354-5/16-24

UNF1/8 NPT

TA

TG

TK

TB

TH

TL

T

TB

TB

B

T2

T1

29 (1

.14″

)14

(0.5

5″) ø1

2

(0.4

7″)

30 (1.18″)

T

TC

TC

T2

T1

C

29 (1

.14″

)14

(0.55

″) ø12

(0.47 ″

)


TK 106437 3-M8×1 Rc 1/8

TK 186437 3-5/16-24

UNF

1/8 NPT


TA 106431 2-M8×1 Rc 1/8

TA 1864312-5/16-24

UNF1/8 NPT

SLR System

TA · TB · TC · TD · TH · TK · TL (Junction header)

131

OIL-SYSTEM

SLR System

PJ (Junction)

Dimensional drawing

Model Part Number Specifications

PJ-2 106421 Two-way

Material: ZDC


PJ-2F 106424 Two-way

Material: ZDC


PJ-3 106420 Three-way

Material: ZDC


PJ-3F 106425 Three-way

Material: ZDC


PJ-4 106423 Four-way

Material: ZDC

For 4mm (5/32) tubing

12

27

12

15

2-M8×1

�12

�6.2

15

30

7

12

6.5

2-M8×1

16

�

�

12

�

12

27

12

30

�6.2

3-M8×1

4-M8×1

15

30

9

9 �12

16

�6.5

�12

30

15

7

3-M8×1 �12

16�6.5

132

OIL

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Dimensional drawing

PJ-7S

Model Part Number Specifications Size

M8×15/16-

24 UNFL1 L2

PJ-6D 106411 186411Double type

for 4 ports

47

(1.85″)34

(1.34″)


for 6 ports

63

(2.48″)50

(1.97″)


for 4 ports

79

(3.11″)66

(2.60″)


L1 L2

PJ-12D 106414Double type

for 10 ports

82

(3.23″)94

(3.70″)


for 12 ports

98

(3.86″)110

(4.33″)


for 14 ports

114

(4.49″)126

(4.96″)

R3.25

L2

L1

16(0.63″)

16(0.63″)

16(0.63″)

16(0.63″)

16(0.63″)

16

.5(0

.65

″)

1 (0.04″) 1 (0.04″)

6-M8X1

(6-5/16-24UNF)

ø1

2(0

.47″

)

PJ-7S

SLR System

PJ (Junction)

16(0.63″)

16(0.63″)

1 (0.04″)1 (0.04″)

16.5

(0.65″)

R3.25

33 (1.3″)

L2

L1

6-M8X1

(6-5/16-24UNF)

φ12

(0.47″)

PJ-6D


M8×15/16-

24 UNFL1 L2

PJ-4S 106401 186401Single type for

2 ports

47

(1.85″)34

(1.34″)


3 ports

63

(2.48″)50

(1.97″)


4 ports

79

(3.11″)66

(2.60″)


5 ports

95

(3.74″)82

(3.23″)


6 ports

111

(4.37″)98

(3.86″)


7 ports

127

(5.00″)114

(4.49″)


8 ports

143

(5.63″)130

(5.12″)


10 ports

175

(6.89″)162

(6.38″)

133

OIL-SYSTEM

SLR-System (intermittent)

HSA · HJB · HTA · HTD · HTC · HTB (Flow unit)

HSA-1 HTU-02 HJB-1

Internal construction

SpecificationsNormal working pressure Under 0.8 MPa

Model No. & Flow rateFlow directionHSA

1

Inlet

Flow direction

Filter

Rod

Body

Check valve seat

Spring

Clasp


CP-4Closure plug

HTG

EA4-20Elbow adapter

EC1-22Elbow connector

CB-4-10Compression bushing



HJB


CN-4Compression nut

HSA

TI-4Tube insert



PJ-4SJunction


T

T

J

A

H

Q

B

B



134

OIL

-SY

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RoHS compliant products are also available.

Please contact us for details.

Part Number Model Dimensional drawing Part Number Model Dimensional Drawing

Metric Inch Metric Inch

105501

105001

105002

105003

105004

105005

105006

105007

185501

185001

185002

185003

185004

185005

185006

185007

HSA 03

02

0

1

2

3

4

5

105513

105072

105073

105074

105075

105076

105077

105078

185513

185072

185073

185074

185075

185076

185077

185078

HTU 03

02

0

1

2

3

4

5

105502

105008

105009

105010

105011

105012

105013

105014

185502

185008

185009

185010

185011

185012

185013

185014

HJB 03

02

0

1

2

3

4

5

105503

105015

105016

105017

105018

105019

105020

105021

185503

185015

185016

185017

185018

185019

185020

185021

HTA 03

02

0

1

2

3

4

5

105507

105043

105044

105045

105046

105047

105048

105049

185507

185043

185044

185045

185046

185047

185048

185049

HTK 03

02

0

1

2

3

4

5

105504

105022

105023

105024

105025

105026

105027

105028

185504

185022

185023

185024

185025

185026

185027

185028

HTD 03

02

0

1

2

3

4

5

105508

105051

105052

105053

105054

105055

105056

105057

185508

185051

185052

185053

185054

185055

185056

185057

HTG 03

02

0

1

2

3

4

5

105505

105029

105030

105031

105032

105033

105034

105035

185505

185029

185030

185031

185032

185033

185034

185035

HTC 03

02

0

1

2

3

4

5

105509

105058

105059

105060

105061

105062

105063

105064

185509

185058

185059

185060

185061

185062

185063

185064

HTH 03

02

0

1

2

3

4

5

105506

105036

105037

105038

105039

105040

105041

105042

185506

185036

185037

185038

185039

185040

185041

185042

HTB 03

02

0

1

2

3

4

5

105510

105065

105066

105067

105068

105069

105070

105071

185510

185065

185066

185067

185068

185069

185070

185071

HTL 03

02

0

1

2

3

4

5

25 (0.98″)

HEX10(0.39″)

M8X1(5/16-24)

R1/8(1/8NPT)

29.5 (1.16″)

HEX10(0.39″)

M8X1(5/16-24)

M8X1(5/16-24)

TA

38 (1.5″)

30 (

1.1

8″)

2-M8X1(2-5/16-24)

R1/8(1/8NPT)

47 (1.85″)

TD

15

(0.59″)

2-M8X1(2-5/16-24)

R1/8(1/8NPT)

47 (1.85″)

TC

15

(0.59″)

2-M8X1(2-5/16-24)

R1/8(1/8NPT)

TB

46 (1.81″)

30 (

1.1

8″)

3-M8X1(3-5/16-24)

R1/8(1/8NPT)

23 (0.91″)

HEX10(0.39″)

R1/8(1/8NPT)

R1/8(1/8NPT)

TK

47 (1.85″)

15

(1.8

5″)

3-M8X1(3-5/16-24)

R1/8(1/8NPT)

TG

38 (1.5″)

30 (

1.1

8″)

3-M8X1(3-5/16-24)

R1/8(1/8NPT)

□28 (1.1″)

39 (1.54″)

4-M8X1(4-5/16-24)

R1/8(1/8NPT)

47

□28

14

4-M8X1(4-5/16-24)

R1/8(1/8NPT)

135

Related parts

OIL-SYSTEM

SLR-System (continuous)

AMS (Automatic small discharge volume gear pump)

Model Reference

SpecificationsAMS-1, AMS-3

PumpDischargevolume

AMS-1: 1.25 mℓ/min (50Hz), 1.5 mℓ/min (60Hz)AMS-3 : 2.5 mℓ/min (50Hz), 3 mℓ/min (60Hz)AMS-6 : 5 mℓ/min (50Hz), 6 mℓ/min (60Hz)

Dischargepressure

0.8 MPa (safety valve setting)

Motor(Othervoltagesavailable)

Power

AC100V ø1/50mA AC200V ø1/25mA (50Hz)AC100V ø1/42mA AC200V ø1/18mA (60Hz)AC100V ø1/25mA (50Hz) AC200V ø1/18mA (60Hz)

Output 3W Synchronous Motor

Emergencydetection

Oil levelswitch

Contact type A contact (NO) ON at low levelContact capacity 0.5A,AC DC200V/30W smaller

Operation rate

Continuous


32-1300 mm2/s

Reservoircapacity


Weight 1.8 kg

Model Part Number

AMS-1-1 102401

AMS-1-1L 102403

AMS-1-2 102402

AMS-1-2L 102404

AMS-15-1 102416

AMS-15-1L 102418

AMS-15-2 102417

AMS-15-2L 102419

Model Part Number

AMS-3-1 102405

AMS-3-1L 102407

AMS-3-2 102406

AMS-3-2L 102408

AMS-6-1 102489

AMS-6-1L 112094

AMS-6-2 102490

AMS-6-2L 112095

Without

With

Blank

L

AC100V ø1

AC200V ø1

1

2

Voltage

1.25/1.5mℓ/min2.5/3mℓ/min5/6mℓ/min15/18mℓ/min

1

3

6

15

Oil level switch

AMS

Discharge volume (50Hz / 60Hz)


Blank

3

30

40

80

Reservoir capacity

Resin reservoirsFoot MountWall Mount

Blank

F

B


Pump position-LeftPump Position-Right

*Except 1.8ℓ Resin reservoir


L

R

Pump Position

Metal reservoir

P. 174

Adapters

P. 194

Compression parts

P. 188

Pressure gauge

P. 163

PJ junction

P. 139

Control unit

P. 142

Filter FX1

P. 166

Filter FY20

P. 166

Pressure switch

P. 164

Tubing

P. 190

136

OIL

-SY

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M

Dimensional drawing


Wiring diagram

72.5 72.5

10

3-φ6.5

16025

30

120

φ4 Leitungenø4 Tubing

Ölmenge adjusting screw

Oil volume adjusting screw

Oil fill cap

267

173

Wiring port

Suction filterPart Number 500324

Part Number549005

Auslassöffnung(M8×1)Discharge port(M8×1)

20

3

14

83

5

72.5 72.5

25

3-ø6.5

Installation hole

160

12

0

Wiring portDischargeport (M8×1)

Oil volumeadjusting screw

Oil fill cap

(ø4 Tubing)

25

30

Suction filter

Part Number 500324

Part Number

549005

AMS-1, 3 AMS-15

AMS-1, 3, 6 AMS-15


SpecificationsAMS-15

PumpDischargevolume

15 mℓ/min (50Hz) 18 mℓ/min (60Hz)

Dischargepressure

0.8 MPa (safety valve setting)


Power AC100V ø1/0,25A (50Hz/60Hz) 200V ø1

Output 5.0W Accessory - Condensor3.0μF

Gear Head Speed Reduction Ratio: 1/25


32-1300mm2/s

Reservoir capacity 1.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)

Weight 2.3 kg

Pump Part No. Voltage Replacement Motor Model

AMS-1521194 100V M-B1

521196 200V M-B2

AMS-3521194 100V M-B1

521196 200V M-B2

AMS-6521210 100V M-A1

521328 200V M-A2

RV

MOL SW

Option

M

1 2

C

Power input

3OL OLVU


137

Related parts

OIL-SYSTEM

SLR System (continuous)

ACM-II · AMI-300 · AMI-1000 (Motor driven gear pump)

Model Reference


*AC200V φ3 Needle valve availableonly with AMI-1000

ACMAMI 300AMI 1000

AC100V ø1AC200V ø3AC200V ø3With needle valve

Voltage

3ℓ Metal reservoirs4ℓ Metal reservoirs8ℓ Metal reservoirs

30

40

80

Reservoir capacity

Resin reservoirsFoot mountWall mount

BlankF

B


Pump position-LeftPump Position-Right

L

R

WithoutWith

BlankL

Oil level switch

1

2

3

Specifications ACM-II AMI-300 AMI-1000

PumpDischarge volume



1000 mℓ/min (50Hz)1100 mℓ/min (60Hz)

Discharge pressure

0.8 MPa(safety valve setting)




Voltage / CurrentAC100V ø1/0.51/0.52A(Kondensator: 8µF)AC200V ø3/0.23/0.21A

AC100V ø1/0.76/0.74A(Kondensator: 11µF)AC200V ø3/0.32A/0.3A

AC100V ø1/1.2/1.19A(Kondensator: 20µF)AC200V ø3/0.50/0.43A

Output25WInduction motor

40WInduction motor

60WInduction motor

Operation rate Continuous

Working viscosity range 32–1300 mm2/s 65–1300 mm2/s

Reservoir capacity 2ℓ, 3ℓ, 4ℓ, 8ℓ (sheet metal)

Weight 4.0 kg 4.4 kg 7.1 kg

OtherMotor rotary direction:Counter-clockwise

Motor rotary direction:Clockwise

Motor rotary direction:Counter-clockwise

External fuse100V/1A200V/0.5A

100V/2A200V/1A

100V/3A200V/1A

AMI-300 AMI-1000ACM-II

Model Part Number

ACM-II -1 102484

ACM-II -2 102486

Metal reservoir

P. 174

Adapters

P. 194

Compression parts

P. 188

Pressure gauge

P. 163

PJ junction

P. 139

Control unit

P. 142

Filter FX1

P. 166

Filter FY20

P. 166

Pressure switch

P. 164

Tubing

P. 190

138

OIL

-SY

STE

M

Dimensional drawing


Wiring diagram

Three-phase connection Single-phase connection

Power

AC100V

Power

AC100V

Power

AC100V

Power

[ACM- ]

[AMI-300]

[AMI-1000]


Power


Power

U V W

RST

U1

8μF

U2 Z2U V W

R S T

C

20μF

U1 U2 Z2U V W

R S T

C

11μF

U1 U2 Z2

AMI-300 with 3L reservoir and low level switch

RV

MOL SW

Option

ø6~ø12

325.5

140

185.5

7

φ120

Cable outletAdaptation cable

View A

Installationhole

4–ø6.5

Cable outlet

Adaptation cable

ø6-ø12 View AA↓

φ120

83

130

139

5

298

135.5

Oil volumeadjustingscrewM8×1

Dischargeport

(ø4 Tubing)

4-φ6.3

Installationhole

Oil fill cap

Suction filter set

Part Number 489012

Part Number

549005

14

17

11

51

40

6

(31

5)

Discharge port ø4

φ100

ø6-ø12

Cable outlet

Bottom face of

the tank

Installation hole 4-ø6.5

AMI-300

ACM-II

AMI-1000


Parts for connecting tothe discharge port

CB-4 CS-4


CB-4 CS-4


CN-6 CS-6CN-4 CS-4

139

Related parts

OIL-SYSTEM


AM (Automatic intermittent gear pump)

Model Reference

Specifications

Pump

Dischargevolume

50 ml/min(50HZ), 60 ml/min(60HZ)

10 - 300m/hour Changeable by adjusting the cam

Dischargepressure

0.8MPa (Safety valve set pressure)

Motor(Capableof copingwith adifferentvoltage)

Workingvoltage/Workingcurrent

AC100V ø1 25W: 0.51/0.52A

AC200V ø3 25W: 0.23/0.21A

OutputInduction generator B-class, 4P 25W

Oil level switch Optional on the reservoirs flange

Rated operation Continuous


Weight AM: 5.4 kg ADM: 5.9 kg

OthersDirection of rotation: CCW

Condenser 100V 8μF

External fuse 100V/1A 200V/0.5AAM

AM

AC100V ø1

AC200V ø3

1

2

Voltage Without

With

Blank

L

Oil level switch

2ℓ Metal reservoirs3ℓ Metal reservoirs4ℓ Metal reservoirs8ℓ Metal reservoirs

20

30

40

80

Tank capacityFoot mount

Wall mount

F

B

Reservoir mounting position

Pump position-leftPump position-right

L

R

Pump position

*Except 2L metal reservoir

*Except 2L metal reservoir

Cam

No.Interval time

Discharge

volume per a

cycle (ml)

Discharge

volume per

hour (ml)

Required time to

discharge 1L

50Hz 60Hz 50Hz 60Hz 50Hz 60Hz

1 30 min 25 min 5 8 10 125 hour 100 hour

2 30 min 25 min 10 15 20 66 hour 40 min 50 hour



5 7 min 30 sec 6 min 15 sec 10 75 100 13 hour 20 min 10 hour




Model Part Number

AM-1 102054

AM-2 102050

Metal reservoir

P. 174

Adapters

P. 194

Compression parts

P. 188

Pressure gauge

P. 163

PJ junction

P. 139

Filter FX1

P. 166

Filter FY20

P. 166

Pressure switch

P. 164

Tubing

P. 190

Flow unit

P. 134

140

OIL

-SY

STE

M

Dimensional drawing


13

91

34

29

72

97

13

91

34

Discharge port

M8×1

Installation hole

4-ø6.3

(ø4a tubing)

Detail drawing viewing from A


A↓

Discharge port (Intermittent)

Installation hole

M8×1(ø4 tubing) Discharge port (Continuous)

M8×1 (ø4 tubing)

4-ø6.3

Suction filter set Part Number 489001

Suction filter set Part Number 489001

Oil fill cap

Part Number 549005

Oil fill cap

Part Number 549005

φ120φ120

Direction of rotation

A↓

RV

M

RV

M

RV

OL SW OL SW

Optional Optional

Three phase power supply

U V W

Power

Single phase power supply

Power

U1

C

8μF

U2 Z2

ADM

AM


141

OIL-SYSTEM


CSA · CJB · CTA · CTD · CTC · CTB (Control unit)

Internal construction

Inlet

Taper pin

Helical restrictor

Body

Clasp

Model No. & Flow rateFlow directionCSA

04

CSA-04 CTU-2 CJB-04

Specifications

Normal working pressure Under 0.8 MPa

CP-4Closure plug

EA4-20Elbow adapter

EC1-22Elbow connector



CJB


CN-4Compression nut

CB-4-10Compression bushing

CSA

TI-4Tube insert

NT-4ø4 Nylon-Überwurfschraube

PJ-4SJunction


CTG


T

T

J

A

H

Q

B

B

Tubing connection (Example)



142

OIL

-SY

STE

M

Part No. Mo-

del

Dimensional drawing Part No. Mo-

del

Dimensional drawing

Metric Inch Metric Inch

105201

105202

105203

105204

105205

105206

105207

105208

105209

105210

185201

185202

185203

185204

185205

185206

185207

185208

185209

185210

CSA

05

04

03

02

0

1

2

3

4

5

105321

105322

105323

105324

105325

105326

105327

105328

105329

105330

185321

185322

185323

185324

185325

185326

185327

185328

185329

185330

CTU

05

04

03

02

0

1

2

3

4

5

105211

105212

105213

105214

105215

105216

105217

105218

105219

105220

185211

185212

185213

185214

185215

185216

185217

185218

185219

185220

CJB

05

04

03

02

0

1

2

3

4

5

105221

105222

105223

105224

105225

105226

105227

105228

105229

105230

185221

185222

185223

185224

185225

185226

185227

185228

185229

185230

CTA

05

04

03

02

0

1

2

3

4

5

105261

105262

105263

105264

105265

105266

105267

105268

105269

105270

185261

185262

185263

185264

185265

185266

185267

185268

185269

185270

CTK

05

04

03

02

0

1

2

3

4

5

105231

105232

105233

105234

105235

105236

105237

105238

105239

105240

185231

185232

185233

185234

185235

185236

185237

185238

185239

185240

CTD

05

04

03

02

0

1

2

3

4

5

105271

105272

105273

105274

105275

105276

105277

105278

105279

105280

185271

185272

185273

185274

185275

185276

185277

185278

185279

185280

CTG

05

04

03

02

0

1

2

3

4

5

105241

105242

105243

105244

105245

105246

105247

105248

105249

105250

185241

185242

185243

185244

185245

185246

185247

185248

185249

185250

CTC

05

04

03

02

0

1

2

3

4

5

105281

105282

105283

105284

105285

105286

105287

105288

105289

105290

185281

185282

185283

185284

185285

185286

185287

185288

185289

185290

CTH

05

04

03

02

0

1

2

3

4

5

105251

105252

105253

105254

105255

105256

105257

105258

105259

105260

185251

185252

185253

185254

185255

185256

185257

185258

185259

185260

CTB

05

04

03

02

0

1

2

3

4

5

105291

105292

105293

105294

105295

105296

105297

105298

105299

105300

185291

185292

185293

185294

185295

185296

185297

185298

185299

185300

CTL

05

04

03

02

0

1

2

3

4

5

25 (0.98″)

HEX10(0.39″)

M8X1(5/16-24)

R1/8(1/8NPT)

29.5 (1.16″)

HEX10(0.39″)

M8X1(5/16-24)

M8X1(5/16-24)

TA

38 (1.5″)

30(1

.18″)

2-M8X1(2-5/16-24)

R1/8(1/8NPT)

38 (1.5″)

TD

15

(0.98″)

2-M8X1(2-5/16-24)

R1/8(1/8NPT)

47 (1.85″)

TC

15

(0.59″)

2-M8X1(2-5/16-24)

R1/8(1/8NPT)

TB

46 (1.81″)

30

(1.1

8″)

3-M8X1(3-5/16-24)

R1/8(1/8NPT)

23 (0.91″)

HEX10(0.39″)

R1/8(1/8NPT)

R1/8(1/8NPT)

TK

47 (0.98″)

15

(0.9

8″)

3-M8X1(3-5/16-24)

R1/8(1/8NPT)

38 (0.98″)

TG

30 (0.98″)

3-M8X1(3-5/16-24)

R1/8(1/8NPT)

CT

U05

39 (1.54″)

□28 (1.1″)4-M8X1(4-5/16-24)

R1/8(1/8NPT)

47 (1.85″)

28 (1.1″)

14 (0.55″)

4-M8X1(4-5/16-24)

R1/8(1/8NPT)

143

➔ PNEUMATICPumpsVBP P. 146

PM-8S P. 148

System ComponentsSpray nozzle P. 156

Mixing block P. 150

Spray cooling system P. 151

Accessories P. <?>

LUBFIT Oil Series

LF-53 · LF-55 · LF-60 · LF-65 P. 153

145

OIL-SYSTEM

Pneumatic System

VBP (Air-driven pump for delivering small volumes of biodegradable oil)

Model Reference

VBP

Pulse generator

1.8ℓ3.0ℓ

Blank

3

Note: Max. 3 pumps for 1.8L reservoir

Max. 5 pumps for 3.0L reservoir

Number of pumps

Tank capacity

Without

With

Blank

G

ModelPart

No.

Number

of pump

unit

Generator Reservoir

1.8ℓ 3.0ℓ

VBP-1 112740 1 ○VBP-2 112741 2 ○VBP-3 112742 3 ○VBP-1-G 112746 1 ○ ○VBP-2-G 112747 2 ○ ○VBP-3-G 112748 3 ○ ○VBP-1-3 112752 1 ○

VBP-2-3 112753 2 ○

VBP-3-3 112754 3 ○VBP-4-3 112755 4 ○

VBP-5-3 112756 5 ○VBP-1-G-3 112762 1 ○ ○VBP-2-G-3 112763 2 ○ ○VBP-3-G-3 112764 3 ○ ○VBP-4-G-3 112765 4 ○ ○VBP-5-G-3 112766 5 ○ ○

133

Manual feed button

ø4 Oil discharge port ø6 Air inlet

Pulse generator

270

234

169

152

(250)

8

2-ø6.5Installationhole

Oil fill cap

Strainer

Ölmenge adjustment KnobOil volumeadjustment knob

Specifications

Discharge volume 0 - 0.07 mℓ/shot

Discharge cycle 2 shot / sec (MAX)

Effective pump ratio1 : 5 (Discharge pressure 1.5 Mpa whenair pressure 0.3 Mpadischarge volume 0.05 mℓ/shot)

Air pressure range0.3 - 0.7 MPa0.4 - 0.7 MPa (with pulse generator)

Working viscosity range

2 – 180 mm2/s

Number of pump units(Standard spec.)

1.8ℓ reservoir : 3 pumps3ℓ reservoir : 5 pumps

Reservoir capacity 1.8ℓ, 3ℓ resin reservoir (standard)

VBP-3

VBP-5-G

Dimensional drawing

146

OIL

-SY

STE

M

Dimensional drawing

Figure 1 Figure 2

0

Revolu-

tions

of knob

0 1 2 4 6 8 10 12 14

Dischage

volume

for

1 shot

0 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07

φ11R3. 25

160 120

168

8

152

(250)

140 Manual feed buttonPulse generator

Ölmenge adjustment KnobOil volumeadjustment knob

Oil fill cap

Strainer

VBP-3-G

Position Scale Pressure of pressured air

0.3 0.4 0.5

1 * 150 130 120

2 III 3 3 3

Adjustment of VBP pulse generator

147

System-Komponenten

OIL-SYSTEM

Pneumatic System

PM-8S (Piston pump)

PM-8S

Model Reference


Model Part No.

PM-8S 102660

PM-8S-L 102754

PM 8S

Without

With (A contact)

Blank

L

Oil level switch

*Specify the pump location (right or left) if 13L reservoir is selected.

*1



Blank

3

30

40

80

Reservoir capacity

1.8ℓ ResinFoot MountWall Mount

Blank

F

B



**Except 1.8ℓ reservoir.

Pump position-Left

Pump position-Right

Pump Position

L

R

Related parts

SpecificationsPump ratio 1:5 (under air pressure of 0.5 MPa)

Dischargevolume

8 mℓ/shot (6 mℓ, 7 mℓ: available by special order)

Workingviscosity

Spray method: Oil shot 10-100 cStOil/air 10-1800 cStContact us when a special lubricant is required.

Air pressure vs.air consumption

0.4 MPa - 0.27 Nl/shot; 0.5 MPa - 0.3 Nl/shotTotal valve discharge: Approx. 5 mℓ

System capacity When using 0.5 mℓ valve, up to 10 points.

Reservoircapacity

1.8ℓ, 3ℓ resin reservoir (standard)3ℓ resin reservoir, 3ℓ, 4ℓ, 81 metal reservoir (optional)

Options

3-way solenoidvalve

Voltage: AC100V, AC200V,DC24V

Oil level switch (NO) ON at low level

Contact capacityAC, DC200V 30W or resistanceload 0.5A, whichever smaller

Weight 1.8ℓ reservoir: 1.2 kg, 8ℓ reservoir: 11.0 kg

NO

NC

COM

Air source

Regulator

Air pressure gauge

Dischargepressure gauge


Release mechanism Suction filter

Pneumatic pump

Discharge port

F-3D Filter

P. 166

Metal reservoirs

P. 174

Adapters

P. 194

Compression parts

P. 188

Pressure gauge

P. 163


P. 108

Tubing

P. 190


P. 101

MO Metering valve

P. 100

MOS Metering valve

P. 102

MB Metering valve

P. 104

PV Junction

P. 97

For MO Valve

PVS Junction

P. 98

For MOS Valve


P. 192

DVR Metering valve

P. 106

JVPA Junction

P. 102

For MO2(C) Valve

148

OIL

-SY

STE

M

Dimensional drawing

[PM-8S]

Rc1/8

Discharge port

M10×1

72.5

30

27

72.53-ø 6.5

Installation hole

Air inlet

12

0

160

18

4

17

4

149

Related parts

OIL-SYSTEM

Pneumatic System

VOA (Flexible Spray nozzle for VBP-Pump)

MIB (Mixing block for VBP-Pump)

Dimensional drawing

FDM

Model Part Number

VOA-365 112786

Model Part Number

MIB 559271

Model Part Number Discharge volume (ml/shot)

FDM-3 225022 0.03

FDM-5 225023 0.05

FDM-10 225024 0.1

FDM-20 225025 0.2

FDM-30 225026 0.3

FDM-50 225027 0.5

20

(365)

Air inlet

ø6 Nylon tubing

2-ø5.5

Oil inlet

M8×1

35

2-ø4.5

M8X1

M8X1

M8X1

25

13

22

11

6

15

30

(50)Discharging port

Oil inlet

Air inlet

FDM (Flexible pipe nozzle with metering valve)

Dimensional drawing

19

12

34

2-ø4.5

Rc1/8 280

Sealing washer Metering valve

Jet nozzle

PM Pump

P. 148

VBP Pump

P. 146

150

OIL

-SY

STE

M

Specifications

Air input pressure 0.7 MPa (Maximum)

Normal working air pressure 0.1 - 0.3 MPa


Reservoir capacity 2ℓ

Filter (At the oil discharge port) Filtration accuracy: 40μ

Number of available spray nozzle 1 to 4 pieces

Material of the reservoirs A5052TD-H34

Weight 3.3 kg

OptionalOil levelswitch

Contact capacity AC . DC200V 0.5A 30W

Contact type NO

SolenoidTwo-way/Three-wayAC100V / AC200V DC24V

MH-20D-A

Model Part Number Oil level switch

MH-20D-A 222138 Without

MH-20D-A-L 222195 With

1. In order to stop the oil flow, use a three-way solenoid valve on the air supply.

By stopping air flow quickly, oil flow will be stopped well.

Filterregulator

Three-waysolenoid valve

Filterregulator


Filterregulator


MH-20D-A

MH-20D-A

MH-20D-A

Air passage

Oil passage

Oil passage

Two-waysolenoid valve

Two-waysolenoid valve

Air passage

Oil passage

Air passage

3. Instead of spray nozzle, control units can be used, so this system becomes oil pump

run by air.

Valves(Control unit)

Spray nozzle

Spray nozzle

2-A. By using each pieces of two-way solenoid valve for air hose and oil hose, switching

oil fog On and OFF can be done quickly. By switching the solenoid valve for air hose

OFF, only oil can be discharged from the spray nozzle.

2-B. If the oil fog is not used, plug the air hose instead of using the two-way solenoid

valve.

Dimensional drawing48

207

299

190

46

2-ø7

ø6

Filter(At the oildischarge port)

Drain plug G1/8

Oil fill capA

14812876

Air inputRc1/8

Air outputRc1/8

Dischargeport

74

2

148

(164)


Öl discharge portRc1/8Oil discharge portRc1/8

Pneumatic System

MH-20D-A (Spray cooling system)

151

OIL-SYSTEM

Pneumatic System

Accessories for MH-20D-A pump

Dimensional drawing (Flexible spray nozzle)

Dimensional drawing (Block type spray nozzle)

Dimensional drawing (Dual hose)

Dimensional drawing (Dual block)

Model Part Number L

DH-500 226710 500

DH-1000 226711 1000

DH-1500 226712 1500

DH-2000 226713 2000

DH-2500 226714 2500

Model Part No. L1 L2 Number of nozzle installation

DB-3 226403 38 25 3 way

DB-5 226405 76 63 5 way

DB-6 226406 94 81 6 way

Model Part Number Top

SB-N 225001 Nozzle shape

SB-R 225002 R1/8

Model Part Number L

SJ-265 225011 265

SJ-410 225012 410

SJ-500 225013 500

SJ-600 225016 60017

Volume adjusting

screw

Air input Rc1/8

Oil input M8×1

5.5

16.5

25

42

Jet tip2-φ6.5

L

[SB-N]

[SJ-265]

[SB-R] [Dual hose][DB-3]

2-ø5.52-ø5.5

Rc1/8

16

.5

68

42

10

17 5.5

5 MAX

Oil input

M8×1Air input

R1/8

16

.5

76 10

17 5.5

5 MAX

Oil input

M8×1Air input

Rc1/8

[SB-N] [SB-R]

R1/8

Compression sleeve

Compression bushing

L

30

15.5

6.5

6-Rc1/8

30

16

8

6-M8×1

18 18 18

2-ø7

L1

L2

152

OIL

-SY

STE

M

Model Capacity

LF-53-5

5 ℓLF-55-5

LF-60-5

LF-65-5

LF-53-20

20 ℓLF-55-20

LF-60-20

LF-65-20

Pneumatic System

LF 53 · LF 55 · LF 60 · LF 65 (LUBFIT Oil Series)

[LF-55-20]

[LF-55-5]

[LF-53-20]

[LF-53-5]

[LF-60-20]

[LF-60-5]

[LF-65-20]

[LF-65-5]

SpecificationsLF-53 LF-55 LF-60 LF-65

Color Colorlessand trans-parentliquid

Colorlessand trans-parentliquid



Density (g/cm3) 0.76 0.79 0.79 0.90

Viscosity (mm

2/s, 40°C)

1.5 2.2 2.2 27

Flash point (°C) > 70° > 80° > 80° > 150°

Copper Corro-sion (100°C/h)

No changeof color

No changeof color

No changeof color

No changeof color

* Numeric value is a measured one. It is not the standard one.

153

ACCESSORIESProximity sensor for series progressive valve P. 156

Solenoid valve P. 157

Oil level switch P. 158

Filter / Strainer P. 160

Eliminator P. 162


PS (Pressure switch) P. 164

SPS (Pressure switch) P. 165

LUDO-sensor P. 166

OA- I (Air-Oil sensor) P. 168

155

OIL-SYSTEM

Dimensional drawing

Accessories

Proximity sensor for series progressive valve

SDM-72 (Steel dust meter)

SpecificationsMeasurementprinciple

Magnetic balance type electromagnetic

Substancemeasured

Steel dust concentration in grease

Measurement range 0 to 19999 ppm (Wt)

Zero adjustment Automatic adjustment

Amount of sample 1.5 ml

Power 4× AA (R6) alkaline dry cells or AC adaptor

Battery life Up to 30 hours by alkaline cells

Operatingtemperature

0 to 40 °C

Dimensions W 84 × H 190 × D 40mm

Weight Approx. 500g (including batteries)

Model Part Number

SDM-72 —

Electrically monitors the movement of the indicator pin of progressive valve.

Proximity sensor can be used to monitor for a Progressive Valve or system failure,

and can also be used to monitor pump discharge time.

The New Cosmos SDM-72 steel dust meter employs a magnetic balance type

electromagnet induction method for measuring.

The SDM-72 is a useful and simple diagnostic tool for inspecting the abrasion status

of bearings and gears.

ø21

174

10

33

38

2-clamping nut

9

M12

Toothed washer

Indicator

SpecificationsE2E-X2E1 E2F-X2E1 E2F-X2Y1

Power voltage DC10-24V AC24-240V

Workingvoltage range

DC10-40V DC10-30V AC20-264V

Output Form DC 3 leads NPN AC 2 leads

DetectingDistance

2 mm ± 10%

Setting Distance 0 -1.6 mm

Detecting Object Iron 12×1 mm

Protection class IEC Standards IP67 IEC Standards IP68

Model Part Number

E2E-X2E1 733225

E2F-X2E1 730797

E2F-X2Y1 730721

156

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AB · VX (Solenoid valve)

AW-20 (Filter regulator)

Model Part Number

AW20-01BG 229570

Model Part No. Specifi-

cations

Working

voltage

Maximum

working

pressure

difference

AB31013 229439 Two-way AC100V 0.7 MPa

AB31013 229440 AC200V

AB31013 229438 DC24V

VX3114-

1G

229548 Three-way AC100V

VX3114-

2G

229549 AC200V

VX3114-

5G

229550 DC24V

2-ø5.3

Installation hole

Bracket11

46

36

40

20 23 290±10

2-Rc1/8 (PT)P

Connectiondiameter

18

30

948 (

55)

10

68 (

78)

Two-way

30

20

Installation hole

14

.5

19

6

46.5

74.5

NO

P K

anal

2-ø5.3

29

18

20 22.5

20 23 290±10

Bracket

3-Rc1/8(PT)P

Three-way

Dimensional drawing

Dimensional drawing

Connection diameter Rc1/8

M5×0.8

Pressure gauge

164.5

157

OIL-SYSTEM

Accessories

W-105 · WL · WTL (Oil level switch)

Float

Model Part Number Terminal box

WL-100-U30BS 109221

—

WL-105-U32BS 109222

WL-120-U50BS 109223

WL-150-U35BS 109224

WL-150-U50BS 109225

WL-160-U80BS 109226

WL-190-U80BS 109227

WL-210-U50BS 109228

WTL-100-U30BS 109271

○

WTL-105-U32BS 109272

WTL-120-U50BS 109273

WTL-150-U35BS 109274

WTL-150-U50BS 109275

WTL-160-U80BS 109276

WTL-190-U80BS 109277

WTL-210-U50BS 109278

W-105BW-105-02

W L U BS

Terminal box

Contact point for lower limitOperating position unit / mm

Contact point for upper limitOperating position unit / mm

Contact point for lower limitOperating position unit / mm

Contact point for upper limitOperating position unit / mm

Type of contactpoint for lower limit

Type of contactpoint for upper limit

Type of contactpoint for lower limit

Type of contactpoint for upper limit

Without marking

T

Non existence

Existence

Terminal box

Without marking

T

Non existence

Existence

Without marking NO B NC

S Single float (1 float)

●1 Float

●2 Float

W L U

Without marking

B

NO

NC

NO

NC

Without marking

B

Specifications

Contact type(NO) On at low level(NC) Off at low level

Contact capacity 0.5A, AC DC200V/30W smaller

Working temperature range

−10 - 80°C(limited to liquid in nonfreezing condition)

Working liguid specific gravity

over 0.7

Max. pressure 0.1 MPa

ModelPart

No.

Contact

typeSpecification

W-105-02 109704 NO Without terminal

box Cord length 20 cmW-105-02 (B) 109705 NC

W-105B 109706 NOWith terminal box

W-105B (B) 109707 NC

Example for using oil level switch

Lead switch

Float

Magnet

100V or 200V

Output terminal

Buzzer or lamp

Power relay

158

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Dimensional drawing

Float Positions

30

φ50

66

□90

94□

φ60

60

6P

φ22

60

2-ø6.514

5

±2

30

Lower limitposition

Upper limitposition

Upper limitposition

Wiring port Terminal

Terminal

Wiring port3

0

φ50

30

1 Float2 Float

10

11

4

14

7

M8×1

20

0

5

ø18

ON

7.7

W-105-02 WTL

White Red Black

Example : 2 floatExample : 1 float

WL105-U35

White Red Black

WL105B-U35

White Red Black

Upper limitposition

Lower limitposition

Untere Füllmengenposition Untere FüllmengenpositionLower limit position Lower limit position

Upper limitposition

Upper limitposition

WL105-U35BS

35

10

5

ON

ON ON

ONON

ON

35

10

5

35

10

5

159

OIL-SYSTEM

Accessories

FXE · F3E · FYE · RF (Filter / Strainer)

FX1-4FY20

RF-250 F3-6-125

Model Part No.Connecting

port

Normal

working

pressure

(MPa)

Pressure

Loss

Filtration

rating

Additional

parts

FX1-4 109311 M8×1 1.0 0.1 40µ SA4-16

FX1-6 209311 M10×1 SA6-20

F3-4-125 109308 M8×1 Max. 2.9 125µ SA4-16

F3-6-125 209308 M10×1 SA6-20

F3-6-40 209310 40µ

F3-6-10 209309 0.15 10µ

FY20 109313 Rc1/8 2.5 0.1 20µ —

Model Part Number Filtration rating

FXE 259304 40µ

F3E-125 259311 125µ

F3E-40 259312 40µ

F3E-10 259313 10µ

Model Part Number Filtration rating Material

FYE 650147 20µ BC3

Model Part Number Filtration rating

RF-250 109317 250µ

Model Part No. D H L d d1 P Installation

Screw

SAB-30 259353 56 33 44 30 35 48 4-M4

SAB-40 259354 65 34 69 40 45 57

SAB-50 259355 80 34 135 50 56 75 4-M5

SAB-70 259358 108 70 120 70 80 100 6-M6

TI-6

TI-4CB-4

[ø4 Nylon Tubing]

[ø6 Nylon Tubing]

CS-4 SA4-16

R1/8

CB-6 CS-6 SA6-20

R1/8

Connecting parts

160

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Dimensional drawing

22

42

11

8φ7

IN Rc1/8OUT Rc1/8

1540

25.5

4-M6×1Teile12

70

11

25

φ45

38

Connecting port (OUT)

Connecting port (IN)

2-φ7

ø36

M8×1

M8×1

25.5

25.5

14

φ 49

IN M10×1

OUT M10×1

4-M6×1

122

84

67

40.5

(14)

S

AB-30

SH

U

T OPEN

TOKYO ROKA KOGYO CHO.CO

dd1p

LH

D

65

4ø12.2

ø30

20

ø10

ø8

[Element / Strainer][Strainer]

[[Line filter]

[Recirculation filter]

Replacement filter element

[F3E-125 • F3E-40 • F3E-10]

Sintered strainer

[FY-20][RF-250][SAB-30]

[FX1-4]

[FY20]

[F3-6-125]

90

76

216

86

130

742

φ4

5

Filter

Rc1/2

Returningport

Magnet

φ52

φ82 4-ø6.5

161

OIL-SYSTEM

Accessories

3P · 3M (Eliminator)

Principle of operation and feature

SpecificationsFiltration Particles down to 1 micron in size

Max. working atmospherePlastic bowl= 1.0 MPaMetal bowl= 1.7 MPa

Max. working temperaturePlastic bowl = 52 Metal bowl = 80

Applicable fl ow rate 76ℓ/min.-19,800ℓ/min.

Model Flow rate (l/min)Bore

(Rc)Outside dimension (mm)

Weight

(kg)Material

Max. Min.Overall

height

Overall

widthDepth Head Bowl

Plastic

bowl

type

Metal

bowl

type

3P-020-PT2-Fi 560 170 1/4 190 76 76 1.5

Zinc

diecast

Polycarbo-

nate

3P-035-PT2-Fi 980 300 290 95 95 1.5

3P-060-PT4-Fi 1,750 1/2

3P-090-PT6-Fi 2,450 850 3/4 390 127 127 2.5

3P-150-PT8-Fi 4,250 1.275 1

3P-020-PT2-Fi 560 170 1/4 190 75 66 1

Zinc

diecast

Aluminum

3P-035-MT2-Fi 980 300 290 95 95 1.5

3P-060-MT4-Fi 1,75 300 1/2

3P-090-MT6-Fi 2,450 850 3/4 490 127 127 2.5

Aluminum

diecast

3P-150-MT8-Fi 4,250 1.275 1

3M-400-M12-Fi 11,300 3.400 1-1/2 770 217 217 217

3M-700-M16-Fi 19,600 5.950 2

Cotton/ Stainless/ Polyester

Down flow

Doublelayeredfilter

Auto-drain

High speed vortex effect

Stainless wavy filter

Up-flow, Quick changein flow direction

162

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Dimensional drawing

PB-7

PB-50

PB-35

PB-15

TAF-50

Specifications

Accuracy ± 3 % F.S

Temperature range 15°C – 40°C

MaterialBourdon tube C6872T (Min.10 MPa C5191T)

Frame SPCC steel plate

MPa

0

1

2

5φ

52

(3) (29.5)

3

4

17

10

14

R1/8

Installation pin

MPa

0

0.1

0.2

0.3 0.4

0.5

0.6

0.7

25

55

33

2-M8×1

For ø4 tubing

2- φ6.2

4118

φ5

2

Installation pin

φ5

2

25

33

2-M10×1

4118

MPa

0

1

2

5

0

3

4

57.5

For ø6 tubing

Installation pin

[TAF-50]

[PB-50B]

[TAF-7]

0

0.5

1

1.5 2

2.5

3

3.5LUBE

25

8

R1/8

39.5

□12

9

φ4

3

0

0.5

1

1.5 2

2.5

3

3.5LUBE

R1/8

□1

2

ø43

9

1525

18

7

38

25

21

35.5

2-ø3.5

2-ø6.28.4 1.6

[PB-35] [PB-35B] Pressure gauge fitting plate [PP]

Pressure gauge

Model Part No.Pressure

range (MPa)Connection

Installation

pin

PB-7 109166 0.7

R1/8 AvailablePB-15 109167 1.5

PB-50 1091615

PB-50B 109162

TAF-7 109154 0.7M8 x 1 –

TAF-15 109155 1.5

TAF-50 209117 5 M10 x 1 Available

PB-35 2091363.5 R1/8 Not available

PB-35B 209137

Model Part No.

PP 109102

163

OIL-SYSTEM

Specifications

Electrical ratingsAC120/240V 135VA (AC240V for nonelectrical appliance application)DC28V 2A

Operating pressure See left

Proof pressure 4.4 MPa

Burst Pressure 14.7 MPa

PS

ModelPart

No.

Contact

type

Upper limit

pressure

(MPa)

Lower limit

pressure

(MPa)

PS-B170 209170 NC 1.667±0.049 0.883±0.147

PS-A170 209171 NO 1.667±0.049 0.883±0.147

PS-B014 209172 NC 0.137±0.029 0.069±0.029

PS-B150 209173 1.471±0.049 0.883±0.147

PS-B021 209174 0.206±0.029 0.147±0.029

PS-B015 209175 0.147±0.029 0.098±0.029

PS-A115 209176 NO 1.128±0.049 0.441±0.098

PS-A011 209177 0.108±0.029 0.049±0.029

PS-A150 209178 1.471±0.049 0.883±0.147

PS-A014 209203 0.137±0.029 0.069±0.029

PS-A180 209204 1.765±0.049 0.883±0.147

PS-A110 209205 1.079±0.049 0.558±0.147

Accessories

PS (Pressure switch)

Dimensional drawing

HEX14

R1/8

35.7

11 6

8

ø26

9

PS

164

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Dimensional drawing

SPS (Pressure switch)

SpecificationsRating 250V, 5A 125V, 10A

Contact typeSwitch OFF on pressure rise in red-blue circuitSwitch ON on pressure rise in red-black circuit

SpecificationsMaximum contact capacity 50W (Pure resistance)

Maximum working voltage /Maximum working current

DC200V/1.0A, AC200V/0.6A

Maximum conduction current DC, AC, 2.0A

Maximum initial resistance 0.1 Ω

Insulation resistance 109 Ω

blue

blackred

24

21

122

53

R3/8

762

ø51

SPSSPS

Pressure sensor

60

26

50

50

2-ø3.8

1.2

16

31

2-ø5

4-ø5.6φ42

φ31

L-shape mounting bracket

Model: SPS-T

ModelPart

No.

Upper limit

pressure

(MPa)

Lower limit

pressure

(MPa)

Durable

pressure

(MPa)

SPS-8TP-

1.7-1.4-3/8209181 1.7 1.4 21

SPS-8T-

0.1-0.05-1/4109181 0.1 0.05 1

SPS-8T-

0.25-0.2-1/4109182 0.25 0.2 2

SPS-8T-

0.4-0.35-1/4109183 0.4 0.35

SPS-8T-

1.2-0.9-1/4109184 1.2 0.9

ModelContact

typeRemarks

OFS-A NO Lead wire drawing direction IN side

OFS-B NC Lead wire drawing direction OUT side

Dimensional drawing

OUT IN

M8×1ø4 tubing M8×1.0

13.5 44 19.5

Length of lead wire

L=800

15

12

165

Related parts

OIL-SYSTEM

Accessories

LS (LUDO-sensor)

Model Reference

SpecificationsLUDO-sensor

Detection capacity 1 mℓ/cycle (working viscosity 65mm2/s)

Working viscosity range 65 – 1300mm2/s

LS MThe length of cable (1m increment)

■ LUDO-sensor

IF 8CH

■ Interface

System Planning

Controller

Interface

LUDO-sensor

Metering valve

Sensor cable

Main tubing

Main tubing

Pump

AMO–III DS

P. 88

AMO-II-150S

P. 90

AMI-300S , AMI-1000S

P. 92

AMZ- III CE

P. 84

MO Metering valve

P. 100

MOS Metering valve

P. 102

MB Metering valve

P. 104

PV Junction

P. 97

PVS Junction

P. 98

166

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Dimensional drawing

Sensor cable

IN (M8×1)

36 17

(48)

φ4.2

17

33

OUT (RC1/8)

LUDO-sensor

1P

2P

3P

1P

2P

3P

4P

5P

6P

7P

8P

1P

2P

3P

4P

5P

6P

7P

8P

1P

2P

3P

4P

5P

6P

7P

8P

1P

2P

3P

4P

5P

6P

7P

8P

(33

)7

5

65

113

105

4-ø3.5

Sensor input terminal 3Sensoroutput

Sensor input terminal 2

Sensor input terminal 1

Sensor flame ground

Power input

Interface

167

OIL-SYSTEM

Accessories

OA- I (Air-Oil sensor)

Dimensional drawing

System planning

Sealed wiring

Lubrication points

Branch tubing

Air tubing

Main tubing

Machine

control panel

Air-Oil metering valve

Eliminator

Air compressor

PumpAir-Oil Sensor

Solenoid valveFilter regulator

Detects the oil flow and sends the

signals to the monitor/or machine

control panel.

Tubingconnection (ø4)

LED (Red)

187

16894

99

110

1500

30

40

66

28

202

1 Kanal

2 Kanäle

3 Kanäle

4 Kanäle

5 Kanäle

6 Kanäle

1

2

3

4

5

6

ø4

ø6

4

6

OA-I-

4-ø5.5

L1

L2

40

66

SpecificationsPower/Voltage DC24 ± 10 %

Abnormal output Photo coupler (open collector)

Working tempeature range 0-+50°C (no sweating)

Working ambient humidity 35-85 %RH

Part Number Pipe O.D (ø)

420031 4

420032 6

Sequential

numberL1 L2 Part Number

1 60 44 613011

2 88 72 613012

3 116 100 613013

4 144 128 613014

5 172 156 613015

6 200 184 613016

168

➔ RESERVOIRS

169

OIL-SYSTEM

Resin reservoirs

0.2 · 0.4ℓ

Dimensional drawing

Applicable pump Model Part Number Useful capacity Total capacity

L3 T-2LP 254104 0.2ℓ 0.22ℓ

EX-5, L5 T-4LP 254106 0.4ℓ 0.5ℓ

T-2LP

T-4LP

80

68

80

68

4-M5 Tapping screw

Top view

LOW

74

.5

A

↓

64

55

64

55

4-ø4.2

Top view

Low Level

10

0

80

A

↓

T-2LP Part Number 254104


170

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Dimensional drawing

Applicable pump Model Part Number Useful capacity Total capacity

L8 mlZ T-8LP 254102 0.8ℓ 1.0ℓ

AMZ-III , AMZ100S, AMO,

MMXL-III , MMX- II,

EX, AMR-III -150, L20,

AMS, PM-8S

T-18LP 609576 1.8ℓ 2.0ℓ

T-8LP

T-18LP

155

148

160

A

↓

Resin reservoirs

0.8ℓ · 1.8ℓ

120

131

(118)

A

↓

A

8067

107

Top view

4-M5 Tapping screw


Top view

4-M5 Tapping screw

147

97

11

0


171

OIL-SYSTEM

Resin reservoirs

3ℓ

Dimensional drawing

Applicable pump Model Part Number Pump position

AMZ100S, AMO, MMXL-III,

MMX-II, AMR-III -150, AMS,

PM-8S

T-30LP 609583 —

T-30LP-LX 104657 Left

T-30LP-RX 104658 Right

200×100152

A

↓

T-30LP

270

257

18.5

18.5

130

6-M5 Tapping screw

117

Top view

200×100

156

152

A

↓

270

147

150

13

0971

02

Top view

T-30LP-LX Part Number 104657


172

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Dimensional drawing

Metal reservoirs

2ℓ

Applicable pump Model Part Number Mounting

ACM-II, AM, ADMT-20L-AF 104301 Foot

T-20L-AB 104401 Back

AMI-300S, AMI-300T-20L-HF 104303 Foot

T-20L-HB 104403 Back

AMI-1000S, AMI-1000T-20L-KF 104302 Foot

T-20L-KB 104402 Back

T-20L-KF Part Number 104302

210195

17.5

158

160

100

200

Top view

ø116P.C.D120

M8 BoltInstal lat ion hole

PCD100 160

200

170

154

110

210

190 M8 BoltInstal lat ion hole

Abdeckkappe ÖleinfüllöffnungOil fill cap

ø70

Top view

210195

17.5

ø116PCD120

174

158

160

100

200

Top view

M8 BoltInstal lat ion hole

A↓

A↓

A↓

T-20L-AF Part Number 104301

T-20L-HB Part Number 104403

173

OIL-SYSTEM

Metal reservoirs

3ℓ

T-30L-OLH

Applicable

pumpModel

Part

NumberPump position Mounting Oil level switch

AMZ100S

AMO

AMR-III -150

T-30L-AOF 104326 Right Foot —

T-30L-AOB 104426 Right Back —

MMXL-III

MMX-II

AMS

PM-8S

T-30L-LXF 104313 Left Foot —

T-30L-LXB 104413 Left Back —

T-30L-RXF 104314 Right Foot —

T-30L-RXB 104414 Right Back —

AMI-300S

AMI-300

T-30L-LHF 104318 Left Foot Without

T-30L-LHB 104418 Left Back Without

T-30L-RHF 104319 Right Foot Without

T-30L-RHB 104419 Right Back Without

T-30L-OLHF 104324 Left Foot With

T-30L-OLHB 104424 Left Back With

T-30L-ORHF 104325 Right Foot With

T-30L-ORHB 104425 Right Back With

AMI-1000S

AMI-1000

T-30L-LKF 104316 Left Foot Without

T-30L-LKB 104416 Left Back Without

T-30L-RKF 104317 Right Foot Without

T-30L-RKB 104417 Right Back Without

T-30L-OLKF 104322 Left Foot With

T-30L-OLKB 104422 Left Back With

T-30L-ORKF 104323 Right Foot With

T-30L-ORKB 104423 Right Back With

ACM-II

AM

ADM

T-30L-LAF 104311 Left Foot Without

T-30L-LAB 104411 Left Back Without

T-30L-RAF 104312 Right Foot Without

T-30L-RAB 104412 Right Back Without

T-30L-OLAF 104320 Left Foot With

T-30L-OLAB 104420 Left Back With

T-30L-ORAF 104321 Right Foot With

T-30L-ORAB 104421 Right Back With

174

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Dimensional drawing

160

300

280

154

23

110

M8 Bolt

Installation hole

97

147

Top view

290

160

100102

97

158

290300

285

150

147

M8 Bolt

Instal lat ion hole

Top view

290300

285M8 Bolt

Installation hole

ø120ø116203

158

Top view

100

160

160

100PCD100

203

158

300

285M8 Bolt

Instal lat ion hole Top view

φ70

290

A

↓

A

↓

A

↓

A

↓

T-30L-AOB Part Number 104426

T-30L-LXF Part Number 104313

T-30L-ORAF Part Number 104321

T-30L-OLHF Part Number 104324

175

OIL-SYSTEM

Metal reservoirs

4ℓ

Applicable

pumpModel

Part


AMZ100S

AMO

AMR-III-150



MMXL-III

MMX-II

AMS

PM-8S





AMI-300S

AMI-300









AMI-1000S

AMI-1000









ACM-II

AM

ADM









176

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Dimensional drawing

285

300

200

150

290

203

158

P.C.D 120 ø116

M8 BoltInstallation hole

Top view

PCD100

285

300

200

150

290

Abdeckkappe Öleinfüllöffnung

203

158

M8 Bol tInstal lat ion hole

ø70

Top view

200

290

150

147

102

97

154

23

110

300

280M8 BoltInstal lat ion hole

Top view

300285

200

150

290

158

M8 BoltInstallation hole

97

147

Top view

A↓

A↓

A↓

A↓

T-40L-OLAF Part Number 104350

T-40L-OLHF Part Number 104354

T-40L-LXB Part Number 104443

T-40L-AOF Part Number 104356

177

OIL-SYSTEM

Metal reservoirs

8ℓ

Applicable

pumpModel

Part


AMZ100S

AMO

AMR-III -150



MMXL-III

MMX-II

AMS

PM-8S





AMI-300S

AMI-300









AMI-1000S

AMI-1000









ACM-II

AM

ADM









178

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Dimensional drawing

200

1501

02

97158

147

150

530

540

525M8 Bolt

Instal lat ion hole

Top view

200

150

530540

525

P.C.D 120 ø116

203

158

M8 Bolt

Installation hole

Top view

200199

154

110

530540

520

55

23

M8 Bolt

Installation hole

ø70

Top view

200

154

23110

540

520

530

M8 Bolt

Installation hole

97

102

147

150

Top view

A

↓

A

↓

A

↓

A

↓

PCD100

T-80L-LXF Part Number 104373

T-80L-OLAF Part Number 104380

T-80L-OLHB Part Number 104484

T-80L-AOB Part Number 104486

179

TUBING PARTS

180

➔ ALL SYSTEMS

Compression parts P. 182

Closure plugs / Sealing washers P. 183

Tubing + Pipes P. 184

Tube clips P. 191

Flexible hose P. 192

Adapters P. 188

Connectors P. 192

Couplers / Unions P. 194

Fittings for limited space P. 196

Nylon- + Wirebrushes P. 197

High pressure adapters P. 198

➔ OIL SYSTEM

Swivel elbow P. 200

Jet nozzle P. 200


Indicator pin P. 201

Sight feed P. 201

Drive bushings P. 202

Check valves P. 202

Oil pump replacement parts P. 203

181

TUBING PARTS (ALL SYSTEMS)

Tubing Parts

CN · CB · CS · TI (Compression parts)

B 13

d d1

T

d2

B 24

T

CN-4-B

Model Part

No.

TubingO.D. (ø)

T d1 (ø) d2 (ø) B

CN-4 106251 4 M8×1 4.2 10 10

CN4-B 166268 —

CN-6 206251 6 M10×1 6.2 12 12

9.5

10

dd

21

Model Part

No.

TubingO.D. (ø)

d1 (ø) d2 (ø)

TI-4 106271 4 3.8 2.5

TI-6 206271 6 5.8 4

TI-8 207271 8 7.8 6

d2

d1

L

Model Part

No.

TubingO.D. (ø)

d1 (ø) d2 (ø) L

CS-4 106254 4 6 4.1 5

CS-6 206254 6 8 6.1 6

CS-8 207254 8 10 8.1 6.5

B L1

L2d

T

B L1

L2 7d

T

CB-4-B, CB-6-B

Model Part

No.

TubingO.D. (ø)

T d1 (ø) L1 L2 B

CB-4-10 106252 4 M8×1 4.2 11.6 4 10

CB-4-8 106253 8

CB-4-B 166253 20 12

CB-6 206252 6 M10×1 6.2 12.5 4 10

CB-6-B 166255 20 12

CB-8 207252 8 M14×1.5 8.2 18.5 4.5 14

Dimensional drawing

182

TU

BIN

G P

AR

TS

B

T

L2

L1

T

L B

B

T

L2

L1

d2

d 1

t

Model Part No. L1 L2 T B

CP-4 106255 16 12 M8×1 8

CP-6 206255 20 15 M10×1 10

CP-8 207255 28 20 M14×1.5 14

Model Part No. d1 (ø) d2 (ø) T

SW-8 207610 12 8 1

SW-10 207611 14 10.1

SW-12 207612 16 12.1 1.5

SW-14 207613 18 14.1

Model Part No. L T B

BP-1 540170 7 R1/8 5

BP-2 290038 9 R1/4 6

Model Part No. L1 L2 T B

BP-8 206274 10 6 M8×1 11

BP-10 206275 M10×1 12

BP-12 206276 M12×1 14

BP-14 207276 13 8 M14×1.5 17

CP · BP · SW (Closure plugs + Sealing washers)

Dimensional drawing

183


Tubing Parts

NT · PT · BT · AT · CT · ST (Tubing + Pipes)

ModelPart

Number

Outer

diame-

ter (ø)

Innerdiame-ter (ø)

Standard

length

(m)

Working

pressure

(MPa)

Tensile

strength

(MPa)

Exten-

sion

AT-4 106811 4 3 2 1.3 0.6-1 41 %

AT-6 206811 6 4.4 2.0

Nylon tubing

ModelPart

Number

Outer

dia-

meter

(ø)

Innerdia-meter (ø)

Stan-

dard

length

(m)

Working

pressure

(MPa)

Burst

Pressure

(MPa)

Working

tempera-

ture

range

Mini-

mum

bending

radius

(R) mm

Color

NT-4 106801 4 2.5 100 2.5 9.8-20 °C –

+70 °C12

Milky

White

NT-4H 106806 4.4 17.6 16

NT-6 218005 6 4 2.2 8.6 24

NT-6H 218006 3.7 15.2 27

NT-8 218003 8 6 1.5 6.2 48

ModelPart

Number

Outer

diame-

ter (ø)

Innerdiame-ter (ø)

Standard

length

(m)

Working

pressure

(MPa)

Burst

Pressure

(MPa)

Minimum

bending

radius

(R) mm

Color

PT-6H 403011 6.0 3.0 100 7.5 25 50 black

ModelPart

Number

Outer

diame-

ter (ø)

Stan-

dard

length

(m)

Working

pressure

(MPa)

Burst

Pressure

(MPa)

Working

temperature

range

Minimum

bending

radius

(R) mm

Surface

treatment

BT-4 106803 5 100 2.5 9.8-20 °C –

+70 °CR16 EP-Fe/Zn

BT-6 218007 7 2.2 8.6 R17

ModelPart

Number

Outer

diame-

ter (ø)

Innerdiame-ter (ø)

Stan-

dard

length

(m)

Working

pressure

(MPa)

Tensile

strength

(MPa)

Exten-

sion

CT-4 106821 4 3 5 7 2 40 %

CT-6 218015 6 4.4 8 2.1

CT-8 206823 8 6 6 2.3

ModelPart

Number

Outer

diame-

ter (ø)

Innerdiame-ter (ø)

Standard

length

(m)

Working

pressure

(MPa)

Tensile

strength

(MPa)

Exten-

sion

Surface

treatment

ST- 4Z 218011 4 2.6 2 25 Over 3 25 %Ep-Fe/Zn

8/CM

ST- 6Z 218012 6 4.6

ST- 8Z 206836 8 6.6 20

ST-10Z 206837 10 8.6

Braid tubing

Steel tubingφ4

φ2.5

φ5

ø4 Nylon tubing

Wire Braid

184

TU

BIN

G P

AR

TS

PC (Tube clips)

Dimensional drawing

Model Part No.No. and O.D. of tubing

L1 L2 L3 L4 t W ø

PC-4-1 106301 4×1 One

side

fixed

17.2

9 −

5

1.2

10

5.2

PC-4-2 106302 4×2 21.2

PC-4-3 106303 4×3 25.2

PC-4-4 106304 4×4 Two

side

fixed

42

10

32

PC-4-5 106305 4×5 46 36

PC-4-6 106306 4×6 50 40

PC-4-1L 106311 4×1 One

side

fixed

17.2

9 −

6.2

PC-4-2L 106312 4×2 21.2

PC-4-3L 106313 4×3 25.2

PC-4-4L 106314 4×4 Two

side

fixed

42

10

32

PC-4-5L 106315 4×5 46 36

PC-4-6L 106316 4×6 50 40

PC-4-1LL 106321 4×1 One

side

fixed

22.211

−

8 15 8.5

PC-4-2LL 106322 4×2 26.2

PC-4-3LL 106323 4×3 30.4 11.2

PC-4-4LL 106324 4×4

Two

side

fixed

50 11 34

PC-4-5LL 106325 4×5

One

side

fixed

38.4 11.2 −

Model Part No.No. and O.D. of tubing

L1 L2 L4 t W ø

PC-6-1 206301 6×1

One

side

fixed

20.2

10 5

1.2

10

5.2PC-6-2 206302 6×2 25.2

PC-6-3 206303 6×3 31.2

PC-6-1L 206311 6×1 20.2

6.2PC-6-2L 206312 6×2 25.2

PC-6-3L 206313 6×3 31.2

PC-6-1LL 206321 6×1 24.212 8 15 8.5

PC-6-2LL 206322 6×2 30.4

PC- 8-1 207301 8×1 22.712 6 1.6 11.5 6.4

PC- 8-2 207302 8×2 30.7

PC-10-1 208301 10×1 29.2 14.4 8 1.2 15.4 6.2

RoHS compliant products are also avail-

able. Please contact LUBE for details.

t

L4

φ

L1

L2

W

L4 L2

φ

t

L3

L1

W

185


Tubing Parts

FH (Flexible hose for low pressure)

SpecificationsOuter diameter (ø) 4 6

Working pressure (MPa) 3 4

Working temperature range -20°C – +90°C

Minimum bending radius (R) 40 120

d1 (ø) 4 6

d2 (ø) 8 10

d3 (ø) 10 13.5

Dimensional drawing How to order

40 L

25

d3

d2d

1

FH

ø4

ø6

4

6

Tubing diameter

25mm Unit

50mm Unit

100mm Unit

500mm Unit

Length L(mm)

175~250

250~1000

1000~2000

2000~5000

186

TU

BIN

G P

AR

TS

Dimensional drawing

How to make connections (PH-60)

L · PH (Flexible hose for moderate and high pressure)

Dimensional drawing

Model Part No. T L L1 L2 D D1 B

PH-N 403001 M6 × 0.75 28 21 5 ø 11.7 ø 10 12

PH-NB 403007 M9 × 1.0 37 31 4 ø 16.5 ø 14 17

Material: Steel

Model Part No. T L L1 L2 D D1 D2 B

PH-S 403002 M6 × 0.75 54 28 21 ø 6 ø 3.9 ø 4 10

PH-SB 403008 M9 × 1.0 69 35.5 27 ø 8 ø 6.2 ø 5 14

Material : Steel

Model Part Number

PH-SE 403003

Material : Steel

Hose stud elbow

ModelPart

No.

Working

pressure (MPa)

Minimum bending

radius (R)D (ø) L (mm)

L1-5 250151

10 85 13.5

500

L1-7 250152 700

L1-10 250153 1000

L1-15 250154 1500

L3-5 250161

35 105 15

500

L3-7 250162 700

L3-10 250163 1000

L3-15 250164 1500

ModelPart

No.

D

(ø)

D1

(ø)

Stan-

dard

length

Working

pressu-

re

(MPa)

Burst

pres-

sure

(MPa)

Min.

bending

radius

(R)

Ma-

terialColor

PH-60 403010 8.3 3.6

100 20 72

15 Po-

lya-

mide

BlackPH-

60B403020 12.37 6.35 40

Designated length

For moderate and high pressure

Free selection of length

M6×0.75

HEX10

28

33

42

(52)

ø6

B L

L1 L2

D1 T

13

D

D2

L

L1L2B

T

D D1

Hose

sleeve

Hose stud

Free selection of length

PH-60

PH-60B

DD1

PH-S

PH-SB

PH-N

PH-NB

403002

403008

403001

403007

R1/8

55

ø6

.3R1/8 HEX-17

HEX-19

D

L

Insert the hose into the hose sleeve.

Then rotate counter-clockwise. Applying

some oil on the hose surface

will make it easier to handle. Stop

when reaching the position 11 mm

away from the end. Then insert the

hose stud by rotating clockwise until

the hexagonal portion of the hose

stud touches the hose sleeve.

Sleeve

Hose11

With screw

Sleeve Hose

Pliers

Hose stud

187


Tubing Parts

SA (Straight Adapters)

ModelPart

No.

Tubing

O.D. (ø)L1 L2 T1 T2 B

SA4-16 106001

4

16 8

M8×1R1/8

10

SA4-20 106002 20 12

SA4-25 106003 25 17

SA4-30 106004 30 22

SA4-35 106005 35 27

SA6-20 206001 6 20 8 M10×1 12

SA8-28 207001 8 28 10 M14×1.5 R1/4 17

Material: C3604

Model Part Number Tubing O.D. (ø)

SA-4K 106011 4

Material: C3604


SAR-4 106061 4

SAR-6 206223 6

Material: C3604

Model Part Number Tubing O.D. (ø) L1s L2 T

SAT-6A 1060624

20 4 M6×1

SAT-6B 106065 23 7 M6×0.75

Material: C3604


SAT-1R 106081 4

Material: C3604

Some parts are available with standard threads.

Contact LUBE for details.

B

T1

T2

L2

L1

HEX10

8

R1/8M8X1

CB-4-10 or CB-4-8

17

φ4.2

8

M8×1

T

HEX8 L1

L2

CS-4

CN-4

How to connect tubing

HEX1025

8 8

M8×1R1/8

SAR-4

SAR-6

R1/8 M8X1Rc1/8

8 8

32HEX14

Rc1/8

HEX14

R1/4 M10X1

11 6

40

Dimensional drawing

188

TU

BIN

G P

AR

TS

Dimensional drawing

HEX1411

R1/4

T

L

M8×1

M10×1HEX12

28.5

8.5

B 18

6

T2

T1

Compression bushing

Compression sleeve

Model Part Number Tubing O.D. (ø) T L

SA4-2R 106091 4 M 8×1 18

SA6-2R 206081 6 M10×1 20

Material: C3604

Model Part Number Tubing O.D. (ø) T d (ø) L

SA4-12A 206012 4 M 8×1 3 14

SA6-12A 206011 6 M10×1 4 16

Material: C3604

*Use with sealing washer.


SA6-8T 106095 6

Material: C3604

Compression bushing

Compression sleeve PJ Junction

ø6 tubing can be used instead of ø4 tubing

ModelPart

No.

Tubing

O.D. (ø)L1 L2 T1 T2 B

SA4-5A 106082

4 18 6 M8×1

M5×0.8

10

SA4-6A 106084 M6×1

SA4-6B 106085 M6×0.75

SA4-7A 106087 M7×1

SA4-8A 106088 M8×1

SA4-

10A106089 M10×1

12

SA6-6A 106094 6 21 6 M10×1 M6×1

SA4-U 106099 4 22 8 M 8×1 1/4-

28UNF

10

SA6-U 106353 6 21 6 M10×1 12

Material: C3604

RoHS compliant products are also available. Please contact LUBE for details.

HEX14

6

M12×1

d

T

L

189


Tubing Parts

EA4 · EA6 · EAR (Elbow adapter + T-adapter)

Some parts are available with standard threads.

Contact LUBE for details.

Dimensional drawing

T1 T2

B L1

L2

Rc1/8 M8×1

14

24

10

35

14 8 8

14

Rc1/8 R1/8 M8×1

M8×1

14

M8×1

8

20

ModelPart

No.

Tubing

O.D. (ø)L1 L2 T1 T2 B

EA4-20 106021

4

20 8

M8×1R1/8

14

EA4-25 106022 25 13

EA4-30 106023 30 18

EA4-40 106024 40 28

EA4-50 106025 50 38

EA4-60 106026 60 48

EA4-2R 206091 25 11 R1/4

EA6-22 206092 6 22 8 M10×1 R1/8 16

Material: C3604


EA4-1F 106031 4

Material: C3604


EAR-4 106071 4

Material: C3604


EA4-8A 106029 4

Material: C3604


EA4-8 Taper 106037 4

Material: C3604

M8×1 Taper

(Taper 1/16)

M8×1

(ø4 Tubing)

1420

68

1.5 Referenceposition of screw

7

ø17

190

TU

BIN

G P

AR

TS

Dimensional drawingRoHS compliant products are also available.

Please contact LUBE for details.

11

23

M8X1

14

M8X1

B

T1 T2

L

8

14

2-Rc1/8 M8×1

24

107

ModelPart

Number

Tubing

O.D. (ø)L T1 T2 B Material

EA4-6A 106076

4 20 M8×1

M6×1

14

C3604

EA4-6AS 106074 SS330B

EA4-6B 106075 M6×0.75 C3604

EA4-US 1660361/4-

28UNFSUM-21

EA4-8B 166054M8×1.25

C3604

EA6-6AS 166048

6 22 M10×1

M6×1

Kegel16 SUM-21

EA6-U 1660401/4-

28UNF

Model Part Number

TA4-1F 106041

Material: C3604

Model Part Number

TAR-1F 106051

Material: C3604


EA4-8T 106028 4

Material: C3604

14

10

34

R1/8Rc1/8M8×1

191


Tubing Parts

SC · EC · TC (Connectors)

Dimensional drawing

Dimensional drawing

Dimensional drawing

HEX12

20

9.58

M6×1Rc1/8

M8×1

30

18

HEX14Rc1/8

HEX10 238 8

2-R1/8

Model Part No. L T

SC1-20 106141 20

R1/8

SC1-25 106142 25

SC1-30 106143 30

SC1-40 106144 40

SC1-50 106145 50

SC1-60 106146 60

SC2 206141 20 R1/4

Material: C3604

T

Rc1/8

HEX14 10L

L3 L2

Rc1/8R1/8

L1

Model Part No. L1 L2 L3

EC1-22 106101 22

14 14

EC1-25 106102 25

EC1-30 106103 30

EC1-40 106104 40

EC1-50 106105 50

EC1-60 106106 60

EC1-20 106107 20 12 12

Material: C3604

Model Part No. L

ECC-22 106121 22

ECC-25 106122 25

ECC-30 106123 30

ECC-40 106124 40

ECC-50 106125 50

ECC-60 106126 60

Material: C3604

HEX14 22

12

M8×1

Rc1/8

ø5

28.58 9 4.5

HEX10

R1/8 M10×1

Model Part No.

SC-8T 106147

Material: C3604

Model Part No.

SC-6A 106154

Material: C3604

Model Part No.

SC-4 106174

Material: C3604

Model Part No.

SC-10T 166152

Material: C3604

Model Part No.

SCR 106151

Material: C3604

Model Part No.

SC-10A 106177

Material: C3604

1414

R1/8

Rc1/8

45 ゜

L

HEX14

Rc1/8

M10×1

ø8.4

10 2

16

192

TU

BIN

G P

AR

TS

Dimensional drawing

Dimensional drawing

Model Part No.

EC-6A 106181

Material: C3604

Model Part No.

EC-8A 106182

Material: C3604

Model Part No.

TCR 106161

Material: C3604

Model Part No.

TCF 106171

Material: C3604

RoHS compliant products are also available.

Please contact LUBE for details.

14 228

M6×1

Rc1/8

1422

8

M8×1Rc1/8

2-R1/8Rc1/8

28

8 8

14

2-Rc1/8R1/8

1426

12

Model Part No. L T

ECM-5A 106183

6

M5 × 0.8

ECM-6B 106184 M6 × 0.75

ECM-6A 106185 M6 × 1

ECM-6BL 106192 8 M6 × 0.75

Material: C3604

TM6x1

10L

10

Dimensional drawing

Model Part No.

PGC-4 619322

Material: C3604

Model Part No.

PGC-6 619434

Material: C3604

R1/8

Rc1/8

M8×1

30

1427

M10×1 (ø6 Tubing)

Rc1/8

R1/8

30

29.7

193


Tubing Parts

KP · KPW · KP (Couplers + Unions)

B

T1 T2

L

Compression bushing,Compression sleeve

27

8 8

M8×1M8×1

HEX10

CS-4CN-4

How to connect

How to connect

*VUse TI-4 for nylon tubing connection.

CB-4-8 CN-4CS-4 CS-4

R1/8 M8×1

8HEX10

8M8×1

L

How to connect

Model Part No. Tubing O.D. (ø)

T1 T2 L B

KP-44 106201 4×4 M8×1,0 M8×1,0 25 10

KP-46 106202 4×6 M10×1,0 27 12

KP-4R 106291 4 Rc1/8 25 14

KP-66 106292 6×6 M10×1,0 M10×1,0 29

KP-6R 106293 6 Rc1/8 25

KP-RR 106294 — Rc1/8

KP-88 207201 8×8 M14×1,5 M14×1,5 40 17

PSC 207202 — Rc3/8 Rc1/8 25 21

Material: C3604*Use TI-4 for nylon tubing connection.

Model Part No. Tubing O.D. (ø) L

KPR-4 106221 4 32

Material: C3604

Model Part No. Tubing O.D. (ø) Material

KP-4 106231 4 C3604

KP-4N 106232 SS400


KPW-4 106211 4

Material: C3604

How to connect

KP-4 KP-4N

CB-4-8 CN-4CS-4 CS-4

M8×1

10

HEX10

M8×1

30

185

Dimensional drawing

194

TU

BIN

G P

AR

TS

KBC · KBL · OTS · OTE (Push-in fitting)

SpecificationsOperating pressure Oil: Under 3 MPa Grease: Under 4 MPa

Life Oil: Under 1,000,000 times Grease: Under 100,000 times

Working viscosity range 2

Ambient temperature range 0 – 60°C

Vibration resistance 4.5G 10 – 55Hz, 9G 55Hz (Fixed)

Model Part No. Outer

diameter

of tube (ø)

L1 L2 B

OTS-4 106369 4 25 22 10

OTS-6 206152 6 27 24 12

For use with nylon tube only.

Push-in fitting (Straight)

Model Part No. Outer

diameter

of tube (ø)

B

OTE-4 106373 4 10

OTE-6 206155 6 12

For use with nylon tube only.

Push-in fitting (Elbow)

B

(26)

R1/8

(20)

20

8

SpecificationsUsed liquid Lubrication oil


Working viscosity range 10 mm2/s

Vibration resistance 9G

Model Part Number

KBE4-01-F 209523

Material: C3604

*Swivel fitting is designed to set direction easily, not to for use at movable places according to the machine movement.

ModelPart

No.

Outerdiameterof tube (ø)

T B L1 L2

KBC4-01-F 209503

4

R1/8 HEX10

21

8

KBC4-02-F 209504 R1/4 HEX14 11

KBC4-M6-F 209501 M6×1.0HEX10

4.5

KBC4-M6P0.75-F 209502 M6×0.75 20 3.5

KBC6-01-F 209513 6 R1/8 HEX12 22.6 8

Material: C3604

Model Part No. Outerdiameterof tube (ø)

T L1 L2 L3 L4

KBL4-01-FN 209508 4 R1/8 26 21 8 17.4

KBL4-M6-FN 209506 M6×1.0 22.5 17.5 4.5

KBL6-01-F 209518 6 R1/8 27.5 21.5 8 20.2

Material: C3604*Swivel fitting is designed to set direction easily, not to for use at movable places according to the machine movement.

B

HEX10

ø7

L1

L1

L2

L4

L2

L3

ULBE

4T

T

R1/8

ø1018

23

7.5

101419

ø4 Tubing

B

HEX10

ø7

L1

L1

L2

L4

L2

L3

ULBE

4T

T

R1/8

ø1018

23

7.5

101419

ø4 Tubing

B

HEX10

ø7

L1

L1

L2

L4

L2

L3

ULBE

4T

T

R1/8

ø1018

23

7.5

101419

ø4 Tubing

Dimensional drawing

195


Dimensional drawing

Dimensional drawing

Tubing Parts

SAG · ECMG (Fittings for limited space)


Model Part No.

NYB 109405

NYS 109406

Model Part No.

ECMG-6BL 166039


SAG4-6B 1063664

SATG-6B 106064

Material: C3604

Rc 1/8Rc 1/8

2412

67

20 12

33

11

6124 12

17

5

[NYB] [NYS]

How to connect

NYB · NYS (Nylon Brush)

M6×0.75M8×1.0φ

8

8 2

18HEX9

8

M8×1M6×0.75

HEX8 30

14

CS-4: P.203

CN-4: P.203

SAG4-6B

SATG-6B

M6×1

Taper 1/16

T

L1

41

L2□9

ECMG-6AL, ECMG-6ALL

CN-4

: P.203

CS-4

: P.203

SAT-6A

: P.209

10

M6×1M6×0.75

1014

ECMG-6BL

Model Part No. L1 L2 T

ECMG-6ALL 106382 23 14 M6×1

ECMG-6AL 106383 20 11 M6x1

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Dimensional drawing

Dimensional drawing

SYB · SYS (Wire Brush)


Rc 1/8Rc 1/8

24

12

(12)

(40)

6820 12

33

11

8750 12

17


ZE-6B 166045 4

Model Part No.

ZE-8A 106027

Model Part Number

SYB 109417

SYS 109418SYB SYS

22

5

1.5

1.5

27

.58

ø9

M6×0.75

M8×1

ø4 Tubing

HE

X8

□10

Use with sealing washer.

ZE-6B · ZE-8A (Banjo elbow)

5

24.5

16

M8×1

M8×1

13

197


Dimensional drawing

Tubing Parts

SC (Fittings for steel tubing)

Sleeve

Model Part No. Outer diameter d T L B1 B2

S61-SC 250111ø 6

R1/8 34.5 14.0 14.0

S62-SC 290191 R1/4 37.5 17.0

S81-SC 250131ø 8

R1/8 35.5 17.0

S82-SC 290190 R1/4 37.5

Modell Part No. Outer diameter d L B1 B2

U6-SC 250112 ø 6 43.0 14.0 14.0

U8-SC 250132 ø 8 52.0 17.0 17.0

Model Part No. Outer diameter d L B

EU6-SC 250114 ø 6 26.5 14.0

EU8-SC 250134 ø 8 33.5 17.0

Model Part No. Outer diameter d L1 L2 B

T6-SC 250115 ø 6 53.0 26.5 14.0

T8-SC 250135 ø 8 67.0 33.5 17.0


N6-SC 250119 ø 6 13.0 14.0

N8-SC 250139 ø 8 15.0 17.0

Model Part No. Outer diameter d L

F6-SC 250118 ø 614

F8-SC 250138 ø 8

Model Part No. Outer diameter d T L1 L2 B

E61-SC 250113ø 6

R1/8 30.5 14.0 14.0

E62-SC 290184 R1/4 33.5 17.0

E81-SC 250133ø 8

R1/8 16.0 17.0

E82-SC 290043 R1/4 18.0

Material: S25C

d

L

Straight nipple

Union

Elbow nipple

Elbow union

Tee

Nut

TB1

d

L

B2

d

L2

L1

B

d

T

L1

L2 B

d

L

L

B

d

L

B2B1

d

L

B

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Dimensional drawingStraight nipple

Union

Elbow nipple

Elbow union

Tee

Nut

Sleeve

BD (Fittings for copper tubing)

Material: C3604BD

Model Part No. Outer diameter d T L B1 B2

S61-BD 250101ø 6

R1/8 27.0 12.0 12.0

S62-BD 290219 R1/4 34.0

14.0 17.0S81-BD 250121ø 8

R1/8 31.0

S82-BD 290245 R1/4 35.0

Model Part No. Outer diameter d L B1 B2

U6-BD 250102 ø 6 32.0 12.0 12.0

U8-BD 250122 ø 8 40.0 14.0 17.0


EU6-BD 250104 ø 6 20.0 14.0

EU8-BD 250124 ø 8 29.0 17.0

Model Part No. Outer diameter d L1 L2 B

T6-BD 250105 ø 6 40.0 20.0 14.0

T8-BD 250125 ø 8 58.0 29.0 17.0


N6-BD 250109 ø 6 11.0 14.0

N8-BD 250129 ø 8 13.0 17.0

Model Part No. Outer diameter d L

F6-BD 250108 ø 6 6.5

F8-BD 250128 ø 8 8.0

Model Part No. Outer diameter d T L1 L2 B

E61-BD 250103 ø 6 R1/8 20.0 17.0 12.0

E62-BD 290277 R1/4 25.0 22.0 17.0

E81-BD 250123 ø 8 R1/8 26.0 19.0

E82-BD 290246 R1/4 22.0

TB1

d

L

B2

d

L2

L1

B

d

T

L1

L2 B

d

L

L

B

d

L

B2B1

d

L

B

d

L

199

TUBING PARTS (FOR OIL-SYSTEM)

Dimensional drawing

Dimensional drawing

Dimensional drawing

Model Part Number d (ø)

J02 225008 0.2

J05 225007 0.5

J08 225006 0.8

ModelPart

No.

Tubing

(ø)L2 L2 T1 T2 B d (ø)

NA-05 106974 4 16 8 M8×1 R1/8 10 0.5

NA-08 106975 0.8


SVL 109412 0.8 MPa 100 rpm/MAX

□13

31

12 HEX14

R1/8Rc1/8

M8×1

M10×1ø4 Tubing

14

33

d

B

T1

T2

d

L2

L1

Tubing Parts

SVL (Swivel elbow)

J02 · J05 · J08 (Jet nozzle)

NA-05 · NA-08 (Nozzle adapter)

200

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Dimensional drawing

Dimensional drawing

Dimensional drawing Dimensional drawing

Dimensional drawing

KEN-T · KEN-M (Indicator pin)

KEN-T KEN-M

SFB · SF (Sight feed)

ModelPart

No.T1 T2 B L1 L2 d

Specifica-

tions

SFB-4 106501 M8×1 Rc1/8 15 41 6 9

Gravity

Feed

SFB-R 106502 Rc1/8

SFB-RA 106503 M8×1

SFB-RL 106504 Rc1/8 19 44 5 12

SF-R 106505 15 41 6 9 Pressure

FeedSF-RA 106506 M8×1


SFB-N 106510 Gravity Feed with Needle

SF-N 106511 Pressure Feed with Needle


SF-D 106520 Pressure Feed


SFB-DN 106521 Gravity Feed with Needle


KEN-T 106672 Installs at valves

KEN-M 106673 Installs at lubrication point

12

42.5

18

HEX12

HEX12

HE

X12

20.5

27.5

(3)

R1/8

M8×1

12

44.5

20

45

HEX12

HEX12

HE

X12

20.5

27.5

(3)

M8×1

Indicator pin Indicator pin

KEN-T KEN-M

T1

T2

8

B

d

L1

L2

60

37

.5

85

Rc1/8

R1/8

Needle valve

8

68

11

40

45 26

Rc1/8

R1/8

11

40

45 26

Rc1/8

Needle valve

R1/8

78

201

TUBING PARTS (FOR OIL-SYSTEM)

Dimensional drawing

Model Part No. Specification T B

STE-4A 106931

Threaded

type

M4 × 0.7 6

STE-5A 106933 M5 × 0.8

STE-6B 106935 M6 × 0.75 8

STE-6A 106936 M6 × 1

STE-8B 106937 M8 × 1.25 9

HSAC

HJBC

HTUC

Model Part Number Operation Pressure (MPa)

HSAC 109407 0.034

HJBC 109415 0.034

HTUC 109416 0.016

Model Part No. Specification T L B

ETE-4A 106911

Threaded

type

M4 × 0.7 13.5 6

ETE-5A 106913 M5 × 0.8 15 8

ETE-6B 106915 M6 × 0.75

ETE-6A 106916 M6 × 1

ETE-8B 106917 M8 × 1.25 16 9

Tubing Parts

STE · ETE (Drive bushing / Barb fitting)

HSAC · HJBC · HTUC (Check valves)

6 7

φ3

T

B

16

T

7ø3

B

L

17

Nylon tubing

R1/8

25HEX10

M8×1

29.5

M8×1 M8×1

HEX10

R1/8 R1/8

23HEX10

Dimensional drawing

202

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Model Part No. Applicable pump

Oil fill cap

OC-1 549006 L3, L8

OC-2 549005 EX, L20, ACM-II, AM, ADM

OC-3 529432 mlZ, L5

OC-4 529409 AMZ-III, AMZ100S, AMO-150S-III, AMO-II-150S, MMXL-III, MMX-II, AMR-III-150

Strainer OS-1 521037 AMZ-III, AMZ100S, AMO-150S-III, AMO-II-150S, MMXL-III, MMX-II

Suction filter

SF-01 489001 AM, ADM

SF-05 489005 L20, EX

SF-07 489007 mlZ

SF-08 489008 AMI-300S, AMI-1000S, AMI-300, AMI-1000

SF-10 489010 MMXL-III

SF-11 489011 AMZ-III, AMZ100S, AMO-150S-III, AMO-II-150S, AMR-III-150

SF-12 489012 ACM-II

SF-13 489013 MMX-II, L8

SF-A 500324 AMS

SF-L3 540727 L3

SF-L5 540562 L5 . LK

Inlet check

valve

IC-2.5 529008 MMX-II (2.5 mℓ)

IC-5.5 529009 MMX-II (5.5 mℓ), L-8, L-20

IC-EX 539001 mlZ, LK

Outlet check

valve

OC-1 509001 MMX-II, EX, L-8, L-20

OC-2 549070 mlZ, LK

Relief valve

RV-0,5 519003 AMI-300 <0.5 MPa>

RV-0,8 509002 AM, ACM, ADM, AMS <0.8 MPa>

RV-2.5 519002 AMI-100S, 200S, 300S, 1000S <2.5 MPa>

Oil pump replacement parts

203

SERVICE

204

Seminar Information P. 212

LRA Analysis (Real Oil Film Analysis) P. 207

System PlanningCentralized lubrication system planning P. 208

LHL + Grease-System Planning P. 210

Reference for lubricant (Classified by JIS standard) P. 214

Oil-System Planning P. <?>

InstallationTubing connection method P. 226

Tightening torque table P. 228

TroubleshootingLHL + Grease-System P. <?>

Oil-System P. 231

205

SERVICE

Seminar information on basic lubrication systems

Understanding preventive maintenance techniques

Contents of the seminar

A sound introduction to lubrication techniques at worksites secures reliability and maintainability of machinery and equip-

ment. This yields significant economic effects, including not only effective operation of equipment but also quality assurance

of finished products. Through this seminar on preventive technology using lubrication, we would like to help you improve your

lubrication and preventative maintenance techniques.

1 Importance of machine lubrication and maintenance 10 min.

1. Types of lubrication trouble in machinery and equipment

2. Importance of lubrication control in regards to failure rates

3. Difference between manual oiling and automatic lubrication

4. Difference between oil and grease

5. Why should designated lubricants be used?

2 Outline of LUBE’s centralized grease systems 20 min.

1. Centralized grease systems

· Types of centralized grease systems

· Outline of LUBE’s positive displacement injector system

· Outline of LUBE’s series progressive system

2. Principles of operation

3. Comparison of centralized grease systems

4. How to select systems and cautions

3 Maintenance of centralized lubrication systems 30 min.

1. Safe use of systems

2. Precautions for maintenance

3. Why LUBE special greases are approved for use by many machine manufacturers

Questions and answers 20 min.

206

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LUBE offers LRA to find the best suited lubrication film state for your machines. Based on this analysis, we propose the mini-

mal quantity lubrication (MQL) program specifically for your manufacturing environment.

(1) Reduces runnning costs

(2) Maintains accuracy and performance of your machines and their essential parts

(3) Reduces CO2 Emissions

Diagnostics

LRA (LUBE Real oil film Analysis)

LRA

History

Quantities of particles

Remarks

Representative particles

are shown.

In the remarks column,

a description is given of

the location of wear,

cause of occurrence,

whether or not overhaul

is required, etc.

Analysis No.

Our control No. is assigned

from sample to sample.

Date of sampling

Customer sampling date

At the oil inlet point (large

wear particle concentration),

and 5 mm downstream of the

inlet point (small wear particle

concentration) on the particle

concentration ferrogram of

the oil trapped on the

ferrogram.

Configuration of particles

Types, forms, and quantities

of wear particles trapped on

the ferrogram are described.

Outline of particles

Example report of LRA Analysis

207

SERVICE

Objective of lubrication: Decrease friction, cooling and extend

bearing life.

• Locate all wear surfaces that need to be lubricated:

bearings, slides, cams, gears, chains etc. Take into

consideration RPM, load, ambient temperature and nearby

hazards.

• Selecting lubricant: Determine frequency required (min.

-hrs. -days). Select lubricant oil or grease, and note viscosity

• Selecting Desired Delivery Method: Automatic or manual,

Intermittent or continuous, Single Line Resistance, Positive

Displacement Injector or Series Progressive.

• Calculate Lubricant Requirements: For each lubrication

point, calculate the necessary lubricant volume in cubic

centimeters per hour. Then multiply or divide by desired

frequency to determine necessary requirement per interval

cycle. Add all the requirements together to get the total system

requirement.

• Select Distributor: Based on the desired delivery method,

choose the correct distributor for that method that will deliver

the amount of lubricant required per interval period.

• Select Pump and Reservoirs: Based on the desired delivery

method and the system total requirements, choose a pump

that meets those requirements. Take into consideration it is

not recommended to use more than 80% of the pump output.

Choose a reservoir that will meet the desired refilling interval.

• Select any Protection and Monitoring Device: Based on the

type of system there are different monitoring devices that could

be used if desired (flow sensor, pressure switch, cycle switch,

low level switch or visual indication).

• Select Controlling Method: Determine if an external system

controller will be required and select controls that will not only

meet the system requirements, but also the chosen monitoring

device if necessary.

• System Layout: Arrange nearby lubrication points into groups if

desired. Based on the particular distributor chosen, arrange the

distributors into same groups. Based on the system delivery

method and necessary main and branch tubing, engineer the

tubing layout and distributor locations.

• Select Necessary Tubing Parts: After system layout is com

plete, choose the correct amount of desired fittings, adapters,

compression hardware, tubing etc. that will be required to

plumb the system.

(1) System planning sequence (2) Calculating oil requirements

The amount of oil that is required for lubrication point is calculat-

ed by the following formulas and are based on experience and

actual testing.

The necessary requirement is calculated in cubic centimeters

per hour. These formulas are based on an average of 120 RPM.

In general, the requirement should be doubled for every ten fold

speed increase. There have been many calculating formulas

published before that use surface smoothness, different op-

erating conditions, RPM, load, ambient temperature, oil type,

hazardous conditions, sealing conditions etc. Thus, the formulas

below for calculating the oil requirements are not absolute.

They are rather a benchmark, and should be adjusted based on

actual operating conditions.

Oil requirements calculation formulas

The relationship between rpm and multiplier

AF. BW.

CA.

G.

CH.

P.

FW.

CW.

Anti-friction bearing

(Ball bearing, roller bearing,

needle bearing)

Oil volume Q (cc/h)

= 0.04 × diameter × rows

Plain bearing

Oil volume Q (cc/h) = 0.023 × shaft

diameter × bearing length

Flat slide

a. Oil volume

Q (cc/h) = 0.0017 × length × width

(horizontal slide)

b. Oil volume

Q (cc/h)=0.006×length×width(vertical slide)

Cylinder slide

Oil volume

Q (cc/h) = 0.023 × diameter × length

Ball bearing way

Oil volume

Q (cc/h)= 0.012×length×rows

Cam

Oil volume Q (cc/h)= 0.0017×

Contacting circumference

× width

Gear

Oil volume

Q (cc/h) = 0.013×pitch circle

diameter × width of gear

Chain

Oil volume

Q (cc/h)=0.008×length×width

0.2

20 30 50 100 200 300 500 1000 2000 5000 10000 20000

0.4

0.6

0.8

1

1.2

1.4

1.6

1.8

2

2.2

2.4

2.6

2.8

3

MU

LT

IPL

IER

U / Min.

System Planning

Centralized lubrication system planning

208

➔ LHL + GREASE- SYSTEM PLANNING

209

SERVICE

System Planning

Grease-System (PDI)

The Grease centralized lubrication systems will deliver precise

amounts of grease to all of your lubrication points, and have

the flexibility to be adapted to just about any application

imaginable. The Grease systems have a wide assortment

of manual, pneumatic and electric pumps to satisfy any

lubrication requirement. The integrity of these systems stems

from its metering device the MG2 (C)-Valve injector. There is

also the option of an MGI-Valve which incorporates the use

of a visual indicator pin at the valve which will pop out in

the event of a clogged tail tube. MG2 (C) Valve injectors are

precisely calibrated piston distributors that will deliver an

exact amount of grease upon main line pressure rise from

the pump you choose. The MG2 (C) and MGI-Valve injectors

will re-set and re-load when main line pressure returns to

zero. These systems have been designed and proven to work

effectively with grease ranging from NLGI-000 to NLGI-1.

Lubrication System Positive displacement injector system

Tubing Single line (main tubing ø 8 mm, tail tubing ø 4 mm)

Pump Manual Motor driven

Model EGH-4C EGM-10S-4-7C

Discharge volume 1 cc/stroke 10 cc/min

Discharge pressure 10 MPa (100 kgf/cm2) 10 MPa (100 kgf/cm2)

Reservoir 0.4 ℓ 0.4, 0.7 ℓ

Controller — —

Distributor

MG2 valve

Model Positive Displacement Injector (PDI)

Operating pressure 2.5 MPa (25 kgf/cm2)

Operating pressure 1.4 MPa (14 kgf/cm2)

Discharge volume 0.03, 0.05, 0.1, 0.2, 0.3, 0.5, 1.0, 1.5 cc stroke

Working lubricant NLGI No. 000, 00, 0, 1

Working environment temperature +10°C/+50°F for NLGI No. 1 and above 0°C/+32°F for NLGI No. 000, 00 and 0

General view of specifications of major types of pump

(1) System Overview

<System layout example>

Manual Pump

Automatic Pump

Junction

Main tubing

MG2-Valve

Tail tubing

Point of lubrication

210

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ICE

Characteristics:

1. There are numerous manual, pneumatic and electric pump

with ranging output delivery per cycle and per minute, to

satisfy not only your chosen deliverymethod, but more impor

tantly to satisfy your bearing requirements.

2. MG2 (C)-Valve injectors have 8 different discharge volumes to

select from to meet the lubrication points actual cycle require

ment.

3. MGI-Valve injectors have 6 different discharge volumes to

select from to meet the lubrication points actual cycle require

ment, as well as having a visual indication pin for clogged tail

tubes.

4. Both MG2 (C) and MGI-Valves are junction mounted distribu-

tors that can be arranged in just about any configuration im-

aginable.

5. Because the Grease Systems have the flexibility of individual

distributor junction assemblies using one main line tube,

makes the engineering of the system layout and installation of

the system as easy as possible.

Initial Grease Volume Required

There is a tendency that people oversupply grease due

to a concern that grease supply may not be enough :

Excessive grease will increase power consumption and heat

produced by excessive load of the grease and it may also

cause grease leakage. So everything should be taken into

consideration when deciding the grease volume. There is a

large gap between the least amount grease given to bearing

without damaging the bearing and the largest amount of

grease given to the bearing without grease leaking out of

the bearing. But what is the best grease volume? This ideal

grease volume can be described in several ways. In general,

(1) 1/2 - 3/4 of the space between the bearing and its housing.

(2) 2/3 - 3/4 of the space between the bearing and bearing

cover, when the bearing is installed horizontally;

(3) 1/2 of the space between the bearing and its top cover

and 3/4 of the space between the bearing and its bottom

cover, when the bearing is installed vertically;

(4) Fill grease in the bearing and bearing cover for the low and

medium speed bearing if in dusty atmosphere;

(5) When replacing the grease in bearing, the grease volume

should be calculated by the following formular

Q = D2.5/K……(1)

D: Bearing diameter (mm)

K: Constant Ball bearing K=900

Roller bearing K=350

These formulas are just basics. Actual grease volume need to

be adjusted by rpm, load, and the bearing housing size in actual

use.

Variables to be considered

1. Total tubing length… m

Total tubing length is the combined length of steel tubing

(copper tubing) and flexible hose of the main tubing.

(2) System planning sequence

2. Total grease output metering valve …cc

Total grease output of metering valve is the total discharge

volume of the valves.

3. Pressure relief time:

The time required for the pressure relief mechanism to relieve

the pressure at the end of the main tubing down to valve reset

pressure (1.4 MPa (14 kgf/cm2) after all valves have dis-

charged. It is determined by the total length of tubing and the

grade of the grease.

4. Interval time:

The time between one discharge and the next discharge. The

interval time should be longer than the time required for pres-

sure relief and valve reset time combined.

5. Pump pressure rise time

The time required for the pump to raise the pressure at the

end of the main tubing up to 5 MPa (50 kgf/cm2 ).

6. Operating environment temperature

The operating environment temperature for NLGI No. 1 is over

+10 °C/ +50 °F and above 0 °C/ +32 °F for 000, 00 and 0

grade grease.

7. Grease specifications

Use lithium based grease with NLGI No. 000 - 1 grade.

211

SERVICE

System Planning

Grease-System (EGH-4C Pump)

1. Select the valves based on the grease volume required to each lubrication point.

2. The total valve grease discharge volume is restricted by the number of handle operation. Also the total length of main line tubing

needs to be considered along with the viscosity of the grease for pressure relief time required.

Grease

Total length

of tubing

No. 000 No. 00 No. 0 No. 1

0°C/

+32°F

+10°C/

+50°F

+20°C/

+68°F

0°C/

+32°F

+10°C/

+50°F

+20°C/

+68°F

0°C/

+32°F

+10°C/

+50°F

+20°C/

+68°F

+10°C/

+50°F

+20°C/

+68°F

2 m/6.5 F 25″ 15″ 2″ 1′00″ 45″ 25″ 11′00″ 6′00″ 1′00″ 11′00″ 6′00″

4 m/13.1 F 45″ 25″ 2″ 2′00″ 1′20″ 45″ 22′00″ 12′00″ 2′00″ 22′00″ 12′00″

6 m/19.7 F 1′00″ 30″ 2″ 3′00″ 2′15″ 1′00″ 36′30″ 20′00″ 3′00″ 36′30″ 20′00″

8 m/26.2 F 1′30″ 45″ 2″ 5′30″ 3′30″ 1′30″ 50′30″ 28′00″ 5′30″ 50′30″ 28′00″

10 m/32.8 F 2′00″ 1′00″ 2″ 8′00″ 5′00″ 2′00″ 1°04′00″ 36′00″ 8′00″ 1°04′00″ 36′00″

Temperature

Selection of valve

Interval lubrication time

Pressure Relief time (Table 13)

Interval time should be longer than the time required for presure relief and valve reset time (3 sec) combined.

212

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ICE

Grease

Total length

of tubing

No. 000 No. 00 No. 0 No. 1

1 m/3.28 F 3″ 7.5′ 15′ 30′

2 m/6.56 F 6″ 15′ 30′ 60′

4 m/13.1 F 12″ 30′ 60′ 120′

6 m/19.6 F 18″ 45′ 90′ 180′

8 m/26.2 F 24″ 60′ 120′ 240′

10 m/32.8 F 30″ 75′ 150′ 300′

1. Select the valves based on the grease volume required to each lubrication point.

2. The total length of main line tubing needs to be considered to determine the running time required to build pressure

to cycle the MG2 valves.

2. Valve operating time (T″) Calculate the valve operating time from the valve total output.

V: Valve total output (cc).

Q: Pump discharge volume when valve in operation (15cc / Minute)

The time between one discharge and the next discharge. The interval time should be longer than the time required for pressure

relief and valve reset time (3 sec.) combined.

Pressure relief time (Table 20)

1. Steel tubing

2. When using flexible hose

The pressure relief time for the steel tubing, plus it for the flexible hose.

Total length of tubing Pressure rising time

10 m (32.8 feet) 15 sec

Grease

Total length

of tubing

No. 000 No. 00 No. 0 No. 1

10 m/i.oF 15″ 15″ 30″ 60″

Pump operating time (T)

Calculate the operation time (T) by adding the pressure rising time (T′) and valve action time (T″). T=T′+T″1. Pressure rising time

Steel tubing (ø 8) (Table 19)

V×72T”=

Q’

5 V

Selection of valve

System Planning

Grease-System (EGME II-8S Pump)

213

SERVICE

Type

Temperature

range of

application

Reference

Propriety to

working conditionExample of application

Application Type Grade number Load

Contact

with

water

Low HighIm-

pact

General grease

1No. 1, No. 2,

No. 3, No. 4

-10 °C/ + 14 °F –

+60 °C/ + 140 °FYes No No Yes For general low load

2 No. 2, No. 3-10 °C/ + 14 °F –

+100 °C/ + 212 °FYes No No No For intermediate load

Roller bearing

grease

1 No. 1, No. 2, No. 3-20 °C/ − 4 °F –

+100 °C/ + 212 °FYes No No Yes General

2 No. 0, No. 1, No. 2-40 °C/ − 40 °F –

+80 °C/ + 176 °FYes No No Yes For low temperature

3 No. 1, No. 2, No. 3-30 °C/ − 22 °F –

+130 °C/ + 266 °FYes No No Yes

For wide range

of temperature

Centralized

lubricating

grease

1 No. 00, No. 0, No. 1-10 °C/ + 14 °F –


For centralized lubrication

(Medium load)

2 No. 0, No. 1, No. 2-10 °C/ + 14 °F –



(Medium load)

3 No. 0, No. 1, No. 2-10 °C/ +14 °F –

+60 °C/ + 140 °FYes Yes Yes Yes


(High load)

4 No. 0, No. 1, No. 2-10 °C/ + 14 °F –

+100 °C/ + 212 °FYes Yes Yes Yes


(High load)

High load grease 1No. 0, No. 1,

No. 2, No. 3

-10 °C/ + 14 °F –

+100 °C/ + 212 °FYes Yes Yes Yes For high impact load

Gear compound 1 No. 1, No. 2, No. 3-10 °C/ + 14 °F –

+100 °C/ + 212 °FYes Yes Yes Yes Open gear and wire rope

ISO

viscosity

grade

Dynamic

viscosity

range

Central

value

ISO

viscosity

grade

Dynamic

viscosity

range

Central

value

cSt (mm/sec)

+40 °C/ + 104 °F

cSt (mm/sec)

+40 °C/ + 104 °F

ISO-

VG15001350 – 1650 1500 ISO VG46 41.4 – 50.6 46

VG1000 900 – 1100 1000 VG32 28.8 – 35.2 32

VG 680 612 – 748 680 VG22 19.8 – 24.2 22

VG 460 414 – 506 460 VG15 13.5 – 16.5 15

VG 320 288 – 352 320 VG10 9.0 – 11.0 10

VG 220 198 – 242 220 VG 7 6.12 – 7.48 7

VG 150 135 – 165 150 VG 5 4.14 – 5.06 5

VG 100 90 – 110 100 VG 3 2.88 – 3.52 3

VG 68 61.2 – 74.8 68 VG 2 1.98 – 2.42 2

Grade

number

(NLGI NO)

Worked

penetrationAppearance

000 445 – 475 Fluid state

00 400 – 430 Semifluid state

0 355 – 385 Semifluid state

1 310 – 340 Soft

2 265 – 295 Soft

3 220 – 250 Semi hard

4 175 – 205 Semi hard

5 130 – 160 Hard

6 85 – 115 Solid

Reference for lubricant

Grease types (classified by JIS standard)

214

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Viscosity-temperature Chart

ISO VG 220ISO VG 320

ISO VG 68

1.721.801.902.00

2.25

2.50

2.75

3.0

3.5

4.0

4.5

5.0

6.0

7.0

8.09.010

12.5

15

20

25

303540

50

75

100

150

200250300

400500

750

1,000

1,5002,000

3,000

5,000

10,000

20,000

50,000

100,000

200,000

600,0001,000,0002,000,000

6,000,00010,000,00020,000,000

DEGREES FAHRENHEIT

DEGREES CENTIGRADE

KIN

EM

AT

IC V

ISK

OS

ITÄ

T C

EN

TIS

TO

KE

S

−40

−40 −30 −20 −10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

−30 −20 −10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 240 260 280 300 320 340

215

SERVICE

➔ OIL-SYSTEM PLANNING

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The AMO-series centralized lubrication system will deliver

precise quantities of oil to all of your lubrication points, and

have the flexibility to be adapted to just about any applications

imaginable.

The AMO-series pumps are electrically operated gear pumps,

and offer many choices for controller options. The integrity of

these system stems from the metering device the MO2 (C)-Valve

injector. The MO2 (C)-Valve injector is a precisely calibrated

piston distributor that will deliver an exact amount of oil upon

main line pressure rise from the AMO-series pump.

The MO2 (C)-Valve re-set and re-load when main line pressure

returns to zero. The AMO-series pumps come standard with

an internal pressure relief valve and a low lubricant switch.

Normally they also have an internal pressure switch that will

monitor the main line for breakage.

AMO-series pumps also have an option for a precision gear

assembly that will allow the use of lubricants light as 22 Cst.

1. The AMO-series pumps can be used with or without

controller whitch allows the flexibility of just about any

time or count interval required.

2. The AMO-series pumps are motor driven gear pumps that

are preset to deliver 150 to 180 cc/min. and create 285 psi of

main line pressure.

3. The AMO-series pumps have a 180 micron suction filter,

but LUBE recommends an additional in line filter for added

security against contamination.

4. The MO2-Valve injectors are junction mounted distributors

that can be arranged in just about any configurations imagi-

nable.

5. The MO2-Valves have 6 different discharge volumes to select

from to meet the lubrication points actual cycle requirement.

6. AMO-series systems have great flexibility of design due to

individual distributor junction assemblies One main line tube

and an optional pressure switch makes the engineering of

the system layout and the installation of the system as easy

as possible, as well as monitoring much of the system for

main line breakage.

Lubrication system PDI System

Tubing Single line (main tubing 6mm, tail tubing 4 mm)

Lubricant Oil (68 – 1800 cSt)

PumpType Motor driven gear pump AMO-II-150S

Discharge volume 150/180cc/min (50/60Hz)

Reservoir 1.8 ℓ, 3 ℓ: Resin / 3 ℓ, 4 ℓ, 8 ℓ: Metal

Controller Built-in (discharge time/interval timer), with indication lamps

Valve MO valve

(1) System Overview Characteristics:

Compression bushing

CB-6: P.188

CP-6: P.189

Compression sleeve

CS-6: P.188

<System layout>

Tubing ø6

Filter

MO2 Metering

valve

Branch tubing ø4

Closure plug

Junction

AMO

Electric gear pump

with 3 ℓ resin reservoir

Oil-System (PDI / AMO)

217

SERVICE


To be considered

1. Total length of main tubing (L) …m

The total length of the steel tubing and flexible hose in

the main tubing.

2. The distance to the furthest valve (l) …m

The length of the main tubing to the furthest valve from

the pump.

3. Total output of all valves (V) …cc

The total oil output of all valves.

4. Maximum operating viscosity (v)…cSt

The oil viscosity at the lowest temperature of the working

environment. (Not to exceed 1800 cst.)

Designing the system (How to complete Data Sheet)

1. Fill in the column 18 - 21.

2. Calculate required Oil Volume using the formula provided.

Put the results in column 22.

3. Choose the smallest oil requirement from column 22,

using it as the divisor, calculate the relative ratios to all

other oil requirements. Put the results in column 23.

4. Select valves with the least amount of output as possible

and assign the valve to each point. Valve output should be

in accordance with the ratios in column 23. Put the results

in column 24. Calculate the total and put the result in

section 7.

5. Using the valve output in column 24 as the divider, divide

the oil requirements in column 22 and put the results in

column 25.

6. Select the largest value from column 25, using the following

formula, calculate the inteval time for 1 cycle. Put the result

in column 26.

T = 1 interval time of cycle (min)

V = Discharge volume of valve (cc/shot)

Q = Oil requirement (cc/h)

7. Pick the largest value in column 25 and multiply by the

values in column 24 to get the actual oil output per hour.

Put the results in column 27.

8. Select System Specifications

Put the customer information in column 1 – 8 in the System

Specification Section.

9. Select Lubrication Pump

Fill in specifications of the Lubrication Pump in section 17.

10. Based on the working viscosity in section 2 and the main

line tubing length in section 6, use the table 1 to figure out

pump discharge volume and put the result in section 9.

11. Use the following formula to calculate the valve operation

time based on the data of total discharge volume of valve in

section 7 and Pump Discharge Volume When the Valve in

Operation in section 9 and put the result in section 10.

T’ = Operating time of valve (sec)

V = Total discharge volume of valve (cc)

Q’ = Pump discharge volume when the valve

in operation (cc/min)

12. Use table 2 to establish the time to reach the maximum

pressure.

13. Use the Valve Operation Time in section 10 and the Pressure

Rise Time in section 11 to get the Minimum Discharge Time

of the pump and put the result in section 12.

14. Establish the pressure relief time by using the table 3 and

put the result in section 13.

15. Set the Valve Reset time as 1.5 second according to the

valve specification.

16. Calculate the pump minimum interval time from the Pressure

Relief Time in section 13 and the Valve Reset Time in

section 14. Put the result in section 15.

17. Calculate the Minimum Lubrication Cycle from the Pump

Minimum Discharge Time in section 12 and the Minimum

Interval Time in section 15. Put the result in section 16.

18. If the Minimum Lubrication Cycle in section 16 is longer than

the lubrication cycle, the system would lose its integrity.

Then the number of lubrication points should be reduced or

adjust the Total Oil Discharge Volume of Valves in section 7.

T=

v×78

Q’

T=

v×60

Q

System Planning


218

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System specifications

cc cc/h

AMO- III DS

: 1.8l, 3ℓ

: 4l, 6ℓ, 8ℓ

Yes/No

φ VAC Hz

μF

1.5

l

ml/min

sec

sec

sec

sec

sec

sec

sec

sec

sec

sec

sec

cSt

m

m

m

m

ml

ml

ν

L

L′

V

V′

L″

Item

Item

1

18 19 20 21 22 23 24 25 26 27

9

10

14

15

16

17

11

12

13

2

3

4

5

6

7

8

Name of CompanyAdd.Section in chargePerson in charge

Name of sales officeDateQuote No.

Machine namesMachine model

LUBRICATION SYSTEM DATA SHEET

(AMO- DS-SYSTEM)

A F

P

F W

C W

B W

G

C A

C H

0.04

0.023

0.023

0.00170.006

0.012

0.046

0.013

Antifriction (ball,roller,needle) bearing

Plain bearing (metal)

Flat side way

Cylinder slide way

Ball roller bearing slide way

Gear

Cam

0.008Chain

Working oil

Maximale Konsistenzklassen

Total length of tubing

Total length of steel(copper) tubing

Total length of flexible hose

Distance to the furthest

Total oil discharge volume of valves

Maximum discharge volume of valve

System planning

Pumpe discharge volume when valve operating

Ventil operating time

Pressure risetime

Steel(copper) tubing

Flexible Hose

System

Minimum discharge time of pump

Pressure relief time

Steel (copper) tubing

Flexible hose

System

Reset time of valve

Minimum interval time of pump

Minimum lubrication cycle time

Lubricating pump

Motor

Condenser

Reservoir

ControllerCalculation of required oil volume

Lubrication points

Name of lubricating parts

Total Total

Abbreviated name Coefficient Dimension Width Calculating value

Bearing diameter

Diameter

Width

Diameter

Slide direction length

Pitchdiameter


Length

Row number

Row number

Length

Gear

Width

Width

Length

Length

RP

M o

r strok

e (strok

e/min

)

Oil req

uirem

ent(m

l/h)

Ratio

Ventil discharge volum

e (cc/Hub)

Nu

mb

er of d

ischarg

e

Lu

bricatin

g cy

cle time(m

in)

Actu

al oil v

olu

me

Data sheet

219

SERVICE

Pump

Total length

(m)

AMO-III DS-150S

Steel tubing Flexible hose

2 3.5 6

5 4.5 7.5

10 6 10.5

15 7.5 13.5

20 9 16.5

25 10.5

30 12

35 13.5

40 15

45 16.5

50 18

Each pump common

Total length (m) Steel tubing Flexible hose

2 5.5 5.5

5 5.5 6

10 6 7

15 6.5 7.5

20 7 8.5

25 7.5 9

30 8 10

35 8.5

40 9

45 9.5

50 10

Main tubing

Pressure rise time (Table 2) (0 - relief pressure…sec)

Pressure rise time (Table 3) (0 - relief pressure…sec)

150

mℓ/min

5m

1m

10m

20m

30m

40m

50m

100

50

65 100 500 1000 2000cSt10

0

170

Dis

charg

e v

olu

me o

f pum

p Q

Dis

tance to the tubin

g e

nd

Maximum working viscosity

Pump discharge volume when valve in operation (Table 1)

System Planning


220

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The basic principle of centralized lubrication systems is that oil will travel to the path of least resistance. These systems can

be engineered to be either intermittent or continuous depending on the particular requirements. For intermittent systems the

metering restrictors are called Flow Units and have 8 restriction sizes to choose from. For continuous systems the metering

restrictors are called Control Units and have 10 restriction sizes to choose from. In either case for every size increase or

decrease the amount of restriction will be either half or doubled from the previous size. Flow and Control units will deliver oil

in a low pressure and small volume either intermittently or continuously depending on the chosen system, and have a wide

range of working viscosities. LUBE SLR Systems can be used from small high precision machine to large casting machinery.

Characteristics:

1. Because it is a single main line system, the layout engineering and installation are simple, and visual inspection is easy.

2. There are numerous LUBE SLR electric piston pumps with various outputs, sizes and voltages to fit and lubricate just

about any automatic intermittent application.

3. There are numerous LUBE SLR electric gear pumps with various outputs, sizes and voltages to fit and lubricate just

about any automatic continuous application.

4. All pumps have a suction filter to help prevent blockage, but recommend an in line filter to help ensure proper oil delivery.

5. Be sure to choose the right size Flow or Control Unit to deliver the correct amount of oil to your lubrication surfaces.

Type of Lubrication system Intermittant or continuous resistance

Tubing Single line (main tubing 4 mm, tail tubing 4 mm)

Lubricant Oil

Pump Automatic

Motor driven piston pump Motor driven gear pump

Reservoir 0.8 ℓ, 1.8 ℓ, 3 ℓ, 4 ℓ, 8 ℓ 2 ℓ, 3 ℓ, 4 ℓ, 8 ℓ

Metering restrictorFlow unit - 8 sizes (03, 02, 0, 1, 2, 3, 4, 5)

Control unit - 10 sizes (05, 04, 03, 02, 0, 1, 2, 3, 4, 5)

<System layout>

Main tubing

Tail tubing

Piston pump

Automatic pump

Gear pump

Restrictor

Oil-System (SLR)

(1) System Overview

221

SERVICE


(1) Put lubrication data in Column 1-4.

(2) Calculate the required oil volume to each lubrication

point using the previous calculation formulas and put

the results in Column 5.

(3) Choose the smallest value in Column 5 as the divider

and divide the other values in Column 5 to get relative

oil volume ratio. Put the results in Column 6. Now the

relative oil volume ratio for the smallest value is 1.

Therefore let’s decide its multiplier as 1 as well and put

it in Column 8. As shown in Table 4, Flow Unit number

for the multiplier 1 is 02. Put 02 in Column 7.

(4) Compare Table 4 and the relative oil volume ratios

calculated in Column 6. Pick multipliers from Table

4 that are closest to each relative oil volume ratio in

Column 6 and put them in Column 8. (ie : If a relative

oil volume ratio in Column 6 is 7.5, put 8 in Column 8. If

13.2, put 16 in Column 8.)

(5) After completion of the above, select Flow Unit number

and Flow Constant, using Table 4, that correspond to

each multiplier in Column 8 and put them in Column 7

and 9 respectively

(6) Multiply the smallest value in Column 5 by the

multipliers in Column 8 to obtain Actual Oil Volume

(cc/h) and put them in Column 10.

(ie : If the smallest value in Column 5 is 0.5 cc/h and

the multipliers in Column 8 are 4, 16, 2 and 1, put the

products 2, 8, 1 and 0.5 in Column 10.)

(7) Calculate the total of each Column 9 and 10 and put

them in the total sections in Table 5. (ø T and FT)

How to make Data Sheet (Table 5)

Selection of Flow Unit

After calculation of required oil volume for each lubrication

point, selection of Flow Unit determines whether or not the

calculated oil volume will be discharged to each point. A

random selection of Flow Unit will not produce any good

results. In addition, it is not a perfect lubrication system

if Flow Units with the same number provide different oil

output depending on the places they are installed (ie: being

close v.s. far away from pump, or high v.s. low position).

In LUBE-SLR centralized lubrication system, each

Flow Unit is assigned the Flow Constant (ø value) and,

by selecting the pump to be used according to the total

of ø value of each Flow Unit in the system, the discharge

volume from the Flow Units becomes perfectly balanced.

HSA

1

Filter

RodBody

Check valve seat

Spring

Clasp

Flow direction Model

System Planning

Oil-System (SLR)

222

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Flow constant of Flow Unit (ø value) and multiplier (Table 4)

Flow unit number Flow constant Multiplier

03 1.2 0.5

02 2,5 1

0 5 2

1 10 4

2 20 8

3 40 16

4 80 32

5 160 64

A F

P

F W

C W

B W

G

C A

C H

0.04

0.023

0.023

0.0017

0.006

0.012

0.046

0.013

0.008

φT F T

1 2 3 4 5 6 7 8 9 10

V

W

φ

Hz

μF l

cSt (40°C/104°F)

cSt (100°C/212°F)

kgf/cm2

kgf/cm2

Item

Name of CompanyAdd.Section in chargePerson in charge

Name of sales officeDateQuote No.

Mechanical nameName of machine model

Antifriction (ball,roller,needle) bearing

Plain bearing (metal)

Flat slide way

Cylinder slide way

Ball roller bearing slide way

Gear

Cam

Chain

Calculation of required oil volume

Name of lubricating parts

Abbreviated name Dimension Width Calculating value

Bearing diameter

Diameter

Width

Diameter

Length

Pitch diameter


Length

Row number

Row number

Length

Gear

Width

Width

Length

Length

Req

uired

oil v

olu

me (m

l/h)

Oil v

olu

me ratio

Lubrication points

System specifications

Typ of system

Oil

Oil name

Working viscosity

Cyclic

Continuous

Manual

Automatic

Pumpe unit specification

Model

Part Number

Motor

Voltage

Output

Phase

Frequency

Condenser

Discharge volume

Discharge pressure

Interval

Oil level switch

Resrvoir capacity

Model

ml/h

Min

With/without

ml/Hub

(Cam setting No. )

Condition Flow unit/Control unit

RP

M o

r strok

e(strok

e/min

)

Flow

unit or Control unit N

umber

Mu

ltiplier

Cap

acity co

nstan

t (valu

e)

Actu

al oil v

olu

me (cc/h

)

Total

LUBRICATION SYSTEM DATA SHEET

Data sheet (Table 5)

223

SERVICE

Selection of Lubrication Pump

The maximum ø T value for intermittent

system (Table 6)

Pump

Number

of fl ow unit

Discharge volume of pump cc/shot

0.5 1 2 3 4 5

5 150 250 450 700 800

10 115 180 320 560 680 750

15 96 150 255 450 570 640

20 82 128 225 360 480 550

25 68 108 180 320 400 470

30 58 90 155 280 330 400

40 48 65 120 215 250 290

50 60 94 155 185 215

60 72 115 135 160

70 84 84 125

80 96

90

(1) The total required oil volume has been calculated in Table 5.

Now, let’s select a pump with the most appropriate output.

(2) Count the actual total number of Flow Unit in the system

and pick the closest number of the Flow Unit from the

first column in Table 6. Then choose the ø T value, for

the number of Flow Unit selected above, from Table 6

that is closest to the ø T value calculated in Table 5.

ø T calculated needs to be smaller than ø T selected from

Table 6.

(3) The selected ø T value indicates the minimum required

output of the pump (cc/shot)- See the top row of Table 6.

It is recommended to choose the pump with the output that

is a little larger than the minimum required output.

Select Control Unit for continuous system by completing

the Data Sheet as is done for selection of Flow Unit for

intermittent system. Refer to Table 9 for the relation between

Control Unit selected, pump output and pump output

pressure.

(1) Mark the viscosity (cSt) of the given oil on V-axis.

(2) Divide the total of Column 10 (FT) on the Data Sheet by 60

and mark the result on f-axis.

(3) Join the above two (2) marks with a straight line and extend

the line until it intersects with X-axis.

(4) Mark the maximum and minimum pump discharge pressure

on P-axis, (Generally, a well-balanced relation between

pump pressure and discharge volume is attained when the

pump is used at the pressure 2-6kgf/cm2.)

(5) Join the point on X-axis and two (2) points on P-axis above

(Max. & Min. discharge pressure) with straight lines and

extend them until they intersect with ø T-axis. These two (2)

points on ø T-axis indicate the maximum and minimum value

for the ø T value for the system being designed now.

Therefore, the calculated ø T value needs to fall in this range.

(6) To increase ø T value, increase the size of Control Unit

selected by one size and calculate new ø T value. Repeat

the same procedure until ø T value falls into the range.

(7) To decrease ø T value, decrease the size of Control Unit

selected by one size and calculate new ø T value. Repeat

the same procedure until ø T value falls into the range.

(8) Mark the final ø T value on ø T-axis and join it with the point

on X-axis. The point on P-axis, where the line from ø T-axis

to X-axis crosses, indicates the pump discharge pressure.

20000

10000

5000

4000

3000

2000

1500

1000

500

400

300

200

150

100

50

40

30

20

10

9

8

7

6

5

160001400012000

800070006000

900800700

600

90

80

70

60

25

191817

16

1514

13

12

11

−15 −5 5 15 25 35 45 55 65 75 85 95−20 −10 0 10 20 30 40 50 60 70 80 90 100

4

3

2

1

Vis

cosity

Temperature

1: Oil #32 32.7cSt 5.6cSt

2: Oil #100 101.0cSt 11.9cSt

3: Oil #320 319.0cSt 26.0cSt

4: Oil #460 454.3cSt 32.3cSt

40°C/104°F 100°C/212°F

Viscosity Temperature graph (Table 7)

Designing Continuous System

System Planning

Oil-System (SLR)

224

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ICE

Flow constant of fl ow unit (ø value) and multiplier (Table 8)

Relation between oil discharge pressure and oil discharge volume of pump (Table 9)

Control unit

Number

Flow constant Multiplier

5 0.3 0.13

4 0.6 0.25

3 1.2 0.5

2 2.5 1

0 5 2

1 10 4

2 20 8

3 40 16

4 80 32

5 160 64

1,000,000

500,000

400,000

300,000

200,000

100,000

50,000

40,000

30,000

20,000

10,000

5,000

4,000

3,000

2,000

1,000

500

400

300

200

100

50

40

30

20

10

5

4

3

2

1

.007

.014

.021

.028

.035

.07

.14

.21

.35

.7

1.4

3.5

7

14

35

70

2128

2.8

.28

.1

.2

.3

.4

.5

1

2

345

10

20

30

100

200

300400500

1,000

40

V

22,000

11,000

8,500

5,500

4,500

2,200

1,100

850

625

420

320

215

110

85

65

42

20

7.2

3.9

3

2

XφT

50

2.1

P= ×0.32f · VøT

f = Flow (ml/min)

V = Viscosity of oil (cSt)

P = Pressure in tubing (kgf/cm2)

T = Total flow valueø

P f

225

SERVICE

1. In general, the main size tubing used is 4 mm O.D., 6 mm O.D, or 8 mm O.D. In most cases the secondary tubing is 4 mm.

2. The tubing is made of copper, steel or nylon.

3. When cutting the tubing, always use a tubing cutter and cut at a 90 degree angle. After cutting, remove all burs.

Be sure not to flatten or damage the tubing.

4. When installing the tubing, always use compression fittings as described in the drawings below.

5. For type HSA/CSA, type HJB/CJB see the illustrations on the right for making tubing connections.

6. For making junction connections, see the illustrations.

106251206251

106254206254

106254206254

4 O.D.6 O.D.

106252206252

4 O.D.6 O.D.

Standard compression connections

■ Compression nut used example

Tubing Tubing

Compression nut

Compression sleeve

■ Compression bushing used example

Compression bushing

Compression sleeve

■ Nylon tube used example

Compression sleeve

Compression bushing or compression nut

Tubing insert

Nylon tubing

Install the tube insert into the end of the nylon

tube. Install the compression bushing or nut,

followed by the compression sleeve and

insert assembly into or onto the the

appropriate compression connection. Tighten

the compression bushing or nut so that the

compression sleeve tightens onto the tubing

wall.

System Installation

Tubing connection method

226

SE

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ICE

(HJB/CJB)

Junction type

(HSA/CSA)

Standard type

RC1/8

(ø6)

(HSA/CSAMode)

106101 ■ Connector used exampleElbow connector

Flow unit/control unit

■ Main piping connecting example

Junction

Compression sleeve

Compression sleeve

Compression bushing

Main tubing

Main tubing

Compression bushingStraight adapter

106071

106001

106254

106251

106253

■ Adapter used example

Straight adapter

Elbow connector

Compressionbushing

Compression sleeve

Compression nut

227

SERVICE

Table 21

Mark Product combination

Number of rotations

after

„hand tightening“

Tourque N·m

Number of rotations

after hitting a

sheet side

4mm

Compression

Bushing for

piping

A

Nylon tubing

(with tube insert),

Aluminum-pipe

2/3 3.4 1/6 – 1/4

BCopper pipe,

Steel Pipe2/3 3.9 1/6 – 1/4

6mm

Compression

Bushing for

piping

CNylon tubing

(with tube insert)2/3 3.4 1/6 – 1/4

DCopper pipe,

Steel Pipe2/3 3.9 1/6 – 1/4

8mm

Compression

Bushing for

piping

ENylon tubing


F Copper pipe 2/3 11.8 1/6 – 1/4

G Steel pipe 2/3 13.7 1/6 – 1/4

4mm

Compression Nut

for piping

HNylon tubing


I Copper pipe 2/3 2.9 1/6 – 1/4

J Steel pipe 2/3 3.9 1/6 – 1/4

6mm

Compression Nut

for piping

KNylon tubing

(tube insert is entered)2/3 4.9 1/6 – 1/4

LCopper tubing,

Steel tubing2/3 5.9 1/6 – 1/4

Flow unit Q Junctions 1/2 5.9 – 7.8 1/6 – 1/4

SP valve

RSealing washer SW

iron and aluminium (Plug)1/6 9.8 –

S

Outlet check, straight

adapter (dischagre port);

with compression sleeves

2/3 9.8 –

Others

T

Tubing parts (Rc 1/8);

zinc, aluminium, brass

and iron, brass

2.5 – 3 6.9 –

UTubing parts (Rc 1/8);

iron and iron1 8.8 –

V

ø6 high pressure fitting,

fitting body and nut

sleeve, steel tubing

1.25 19.6 –

W

ø 8 high pressure fitting,

fitting body and nut

sleeve, steel tubing

1.25 29.4 –

Installation

Tightening torque table

228

➔ TROUBLESHOOTING

229

SERVICE

Troubleshooting

LHL + Grease-System

No grease coming out of the pump

No pressure rise in the main line

No grease coming out of the valves

• Low grease level — change grease cartridge

• Change in grease consistency, too thick to pump — check grease grade and temperature

• Only sucks air — Crack air bleeding plug to purge air from pump

• Motor turns in wrong direction — check motor wiring connections

• Solenoid (if equipped) not actuating — Replace solenoid and confirm wiring polarity is correct

• Relief valve is dirty — clean relief valve

• Air in tubing — loosen closure plug at the furthest point and run the pump to expel the air

• Check for incorrect connections in the system — repair any problems

• Tubing damage — repair or replace damaged tubing

• Pressure relief valve is not working — for EGH model (manual relief) check valve position; for automatic relief model —

check valve

• Valve is clogged — replace the valve

• The secondary line (from valve to bearing) has no grease in it — fill with grease at initial installation

• Air coming from suction side — low grease level in the reservoir, fill reservoir with correct grade of grease

• Tubing damage — repair or replace tubing

• Wrong wiring connections — check motor wiring

• Circuit protector is in off position — press the reset button

• Pump on time is not set correctly — check discharge setting

• Grease level is too low — change cartridge grease

• Reset button has not been pressed — press the reset button

Air in main line

Pump is not running, but indication light is on

Trouble indication light is on

Can not turn off the trouble indication light

230

SE

RV

ICE

Oil System

• Reset button has not been pressed— press the reset button

• Oil has not been added to reservoir — fill reservoir with correct oil

• Pump did not reach the specified pressure — consult with us

Pump not discharging oil

No pressure increase in the main line

Air in system

No oil passing thru flow or control unit

The pump is not running, but light is on (if equipped)

Reservoir has proper oil level, but oil level warning is on

Cannot turn off trouble light (if equipped)

• Check for broken Tubing or leaking fittings — Replace as needed

• Ball seat of relief valve is clogged — clean relief valve

• Air in tubing — check for leaks, open system at furthest point and run pump to remove air

• Improper selection of control unit or flow unit — check manufacturers recommendation and replace with correct unit

• Improper pressure setting (gear pump) — adjust by-pass setting

• Damaged “O”ring on the piston (piston pump)— replace

• Oil leaking from junction — tighten fitting properly or replace tube fitting

• Oil level in the reservoir is too low — fill with correct oil and follow above procedure for removing air

• Damaged tubing — replace damaged tubing

• Check flow direction on hex of flow or control unit — if incorrect, replace with correct unit

• Check for clogged unit — replace unit

• Motor is wired wrong — check motor wiring

• Circuit protector is in off position — press reset button

Trouble indication light is on (if equipped)• Discharge time is set too short, pump is not reaching proper pressure — check time setting

• The oil level switched because of low oil level — fill reservoir with correct oil

• Low oil level in reservoir — add currently used oil

• Clogged suction filter — clean or change oil filter and clean reservoir

• Check for incorrect oil — if not correct, purge complete system, clean reservoir and fill with correct oil

• Motor turns in wrong direction — check motor wiring

• Damaged tubing within the pump — fi x or replace

• By-pass valve out of adjustment — adjust by-pass valve

• Check inlet and outlet check valve — disassemble and clean

Note: Never add a check valve to a pump that was not originally intended

• Mistake on A, B contacts of oil level switch — consult with us

231

INDEX

Model Part No. Page

A

AB31013 229438 72

AB31013 229439 72

AB31013 229440 72

ACM-II-1 102484 138

ACM-II-2 102486 138

AM-1 102054 140

AM-2 102050 140

AMI-1000-3 202275 92

AMI-1000S-1 202103 92

AMI-1000S-2 202101 92

AMI-300S-1 202033 92

AMI-300S-2 202034 92

AMO-II-150S-1 202067 90

AMO-II-150S-1-3 202069 90

AMO-II-150S-1-P 202071 90

AMO-II-150S-1-P-3 202073 90

AMO-II-150S-2 202068 90

AMO-II-150S-2-3 202070 90

AMO-II-150S-2-P 202072 90

AMO-II-150S-2-P-3 202074 90

AMO-III DS-1 285301 88

AMO-III DS-1-3 285303 88

AMO-III DS-2 285302 88

AMO-III DS-2-3 285304 88

AMR-III DS-1 112141 126

AMR-III DS-1-3 112143 126

AMR-III DS-2 112142 126

AMR-III DS-2-3 112144 126

AMS-1-1 102401 136

AMS-1-1L 102403 136

AMS-1-2 102402 136

AMS-1-2L 102404 136

AMS-15-1 102416 136

AMS-15-1L 102418 136

AMS-15-2 102417 136

AMS-15-2L 102419 136

AMS-3-1 102405 136

AMS-3-1L 102407 136

AMS-3-2 102406 136

AMS-3-2L 102408 136

AMS-6-1 102489 136

AMS-6-1L 112094 136

AMS-6-2 102490 136

AMS-6-2L 112095 136

AMZ-III-1 285017 84

AMZ-III-1-3 285024 84

AMZ-III-2 285016 84

AMZ-III-2-3 285023 84

AMZ-III-100SL-18LP 285224 84

AMZ-III-100SL-18LP 285426 84

AMZ-III-23 285433 84

AT-4 106811 <?>

AT-6 206811 <?>

AW20-01BG 229570 72

B

BP-1 540170 <?>

BP-2 290038 <?>

BP-8 206274 <?>

BP-10 206275 <?>

Model Part No. Page

BP-12 206276 <?>

BP-14 207276 <?>

BPP 619802 36

BPY 530911 74

BT-102(4) 101112 14

BT-102(8) 101111 14

BT-4 106803 <?>

BT-6 218007 <?>

C

CB-4-10 106252 182

CB-4-8 106253 182

CB-4-B 166253 182

CB-6 206252 182

CB-6-B 166255 182

CB-8 207252 182

CBT-SU03-2 249150 63

CJB-0 105215 142

CJB-02 105214 142

CJB-03 105213 142

CJB-04 105212 142

CJB-05 105211 142

CJB-1 105216 142

CJB-2 105217 142

CJB-3 105218 142

CJB-4 105219 142

CJB-5 105220 142

CN-4 106251 182

CN-4-B 166268 182

CN-6 206251 182

CP-4 106255 <?>

CP-6 206255 <?>

CP-8 207255 <?>

CS-4 106254 182

CS-6 206254 182

CS-8 207254 182

CSA-0 105205 142

CSA-02 105204 142

CSA-03 105203 142

CSA-04 105202 142

CSA-05 105201 142

CSA-1 105206 142

CSA-2 105207 142

CSA-3 105208 142

CSA-4 105209 142

CSA-5 105210 142

CT-4 106821 <?>

CT-6 218015 <?>

CT-8 206823 <?>

CTA-0 105225 142

CTA-02 105224 142

CTA-03 105223 142

CTA-04 105222 142

CTA-05 105221 142

CTA-1 105226 142

CTA-2 105227 142

CTA-3 105228 142

CTA-4 105229 142

CTA-5 105230 142

CTB-0 105255 142

CTB-02 105254 142

Model Part No. Page

CTB-03 105253 142

CTB-04 105252 142

CTB-05 105251 142

CTB-1 105256 142

CTB-2 105257 142

CTB-3 105258 142

CTB-4 105259 142

CTB-5 105260 142

CTC-0 105245 142

CTC-02 105244 142

CTC-03 105243 142

CTC-04 105242 142

CTC-05 105241 142

CTC-1 105246 142

CTC-2 105247 142

CTC-3 105248 142

CTC-4 105249 142

CTC-5 105250 142

CTD-0 105235 142

CTD-02 105234 142

CTD-03 105233 142

CTD-04 105232 142

CTD-05 105231 142

CTD-1 105236 142

CTD-2 105237 142

CTD-3 105238 142

CTD-4 105239 142

CTD-5 105240 142

CTG-0 105275 149

CTG-02 105274 149

CTG-03 105273 149

CTG-04 105272 149

CTG-05 105271 149

CTG-1 105276 149

CTG-2 105277 149

CTG-3 105278 149

CTG-4 105279 149

CTG-5 105280 149

CTH-0 105285 149

CTH-02 105284 149

CTH-03 105283 149

CTH-04 105282 149

CTH-05 105281 149

CTH-1 105286 149

CTH-2 105287 149

CTH-3 105288 149

CTH-4 105289 149

CTH-5 105290 149

CTK-0 105265 149

CTK-02 105264 149

CTK-03 105263 149

CTK-04 105262 149

CTK-05 105261 149

CTK-1 105266 149

CTK-2 105267 149

CTK-3 105268 149

CTK-4 105269 149

CTK-5 105270 149

CTL-0 105295 149

CTL-02 105294 149

Model Part No. Page

CTL-03 105293 149

CTL-04 105292 149

CTL-05 105291 149

CTL-1 105296 149

CTL-2 105297 149

CTL-3 105298 149

CTL-4 105299 149

CTL-5 105300 149

CTU-0 105325 149

CTU-02 105324 149

CTU-03 105323 149

CTU-04 105322 149

CTU-05 105321 149

CTU-1 105326 149

CTU-2 105327 149

CTU-3 105328 149

CTU-4 105329 149

CTU-5 105330 149

D

DB-3 226403 <?>

DB-5 226405 <?>

DB-6 226406 <?>

DH-500 226710 <?>

DH-1000 226711 <?>

DH-1500 226712 <?>

DH-2000 226713 <?>

DH-2500 226714 <?>

DVR-1 619041 106

DVR-2 619042 106

DVR-3 619043 106

DVR-4 619044 106

DVR-5 619045 106

DVR-6 619046 106

DVR-7 619047 106

DVR-8 619048 106

DVR-9 619049 106

DVR-10 619050 106

E

E2E-X2E1 733225 71

E2F-X2E1 730797 71

E2F-X2Y1 730721 71

E61-BD 250103 <?>

E61-SC 250113 198

E62-BD 290277 <?>

E62-SC 290184 198

E81-BD 250123 <?>

E81-SC 250133 198

E82-BD 290246 <?>

E82-SC 290043 198

EA4-1F 106031 190

EA4-20 106021 190

EA4-25 106022 190

EA4-2R 206091 190

EA4-30 106023 190

EA4-40 106024 190

EA4-50 106025 190

EA4-60 106026 190

EA4-6A 106076 190

EA4-6AS 106074 190

EA4-6B 106075 190

149

232

Model Part No. Page

EA4-8A 106029 190

EA4-8B 166054 190

EA4-8T 106028 190

EA4-8 Taper 106037 190

EA4-US 166036 190

EA6-22 206092 190

EA6-6AS 166048 190

EA6-U 166040 190

EAR-4 106071 190

EC1-20 106107 192

EC1-22 106101 192

EC1-25 106102 192

EC1-30 106103 192

EC1-40 106104 192

EC1-50 106105 192

EC1-60 106106 192

EC-6A 106181 192

EC-8A 106182 192

ECC-22 106121 192

ECC-25 106122 192

ECC-30 106123 192

ECC-40 106124 192

ECC-50 106125 192

ECC-60 106126 192

ECM-5A 106183 192

ECM-6A 106185 192

ECM-6B 106184 192

ECM-6BL 106192 192

ECMG-6ALL 106382 196

ECMG-6BL 166039 196

EGH-2C 103780 32/52

EGH-3P 103783 32/52

EGH-4C 103782 32/52

EGM-10S-4-2C 103809 30

EGM-10S-4-4C 103810 30

EGM-10S-4-7C 103811 30

EGMII-10S-4-7CL 103937 24

EGMII-10S-4-7CLFB 103938 24

EGMII-10T-4-7CL 103947 24

EGMII-8S-4-7CLFB-LHL 103936 24

EGMII-8S-4-7CL-LHL 103935 24

EGME-10T-4-2C 103902 56

EGME-10T-4-7C 103911 56

EGMEII-10S-4-7CL 103922 26

EGMEII-10S-4-7CLFB 103923 26

EGMEII-10T-4-7CL 103932 26

EGMEII-8S-4-7CLFB-LHL103921 26

EGMEII-8S-4-7CL-LHL103920 26

ETE-4A 106911 202

ETE-5A 106913 202

ETE-6A 106916 202

ETE-6B 106915 202

ETE-8B 106917 202

EU6-BD 250104 <?>

EU6-SC 250114 198

EU8-BD 250124 <?>

EU8-SC 250134 198

EX-1 102703 124

EX-1C 102701 124

EX-1L 102707 124

Model Part No. Page

EX-1LC 102705 124

EX-2 102702 124

EX-2C 102700 124

EX-2L 102706 124

EX-2LC 102704 124

EX-5 112828 125

F

F3-4-125 109308 166

F3-6-10 209309 166

F3-6-125 209308 166

F3-6-40 209310 166

F3E-10 259313 166

F3E-125 259311 166

F3E-40 259312 166

F6-BD 250108 <?>

F6-SC 250118 198

F8-BD 250128 <?>

F8-SC 250138 198

FDM-3 225022 156

FDM-5 225023 156

FDM-10 225024 156

FDM-20 225025 156

FDM-30 225026 156

FDM-50 225027 156

FS2-2 249069 63

FS2-4 249053 63

FS2-7 249063 63

FX1-4 109311 166

FX1-6 209311 166

FXE 259304 166

FY20 109313 166

FYE 650147 166

G

GAS-8P 102621 34

GMN-4-8P 102909 48

GMNH-1-4C 103553 50

GMNH-1-7C 103550 50

GMNH-2-4C 103554 50

GMNH-2-7C 103551 50

GMNH-4-4C 103552 50

GMNH-4-7C 103549 50

GMS-4-3P 103624 28

GMS-4-8P 103625 28

GMS-4L-3P 103619 28

GMS-4L-8P 103654 28

GPL-30 209282 41

GPL-30-D 209409 41

GPL-50-D 209403 41

GPL-55 209392 41

GV50-G 500598 74

GV50-R 500649 74

H

HJB-03 105502 134

HJB-02 105008 134

HJB-0 105009 134

HJB-1 105010 134

HJB-2 105011 134

HJB-3 105012 134

HJB-4 105013 134

HJB-5 105014 134

Model Part No. Page

HJBC 109415 202

HSA-03 105501 134

HSA-02 105001 134

HSA-0 105002 134

HSA-1 105003 134

HSA-2 105004 134

HSA-3 105005 134

HSA-4 105006 134

HSA-5 105007 134

HSAC 109407 202

HTA-03 105503 134

HTA-02 105015 134

HTA-0 105016 134

HTA-1 105017 134

HTA-2 105018 134

HTA-3 105019 134

HTA-4 105020 134

HTA-5 105021 134

HTB-03 105506 134

HTB-02 105036 134

HTB-0 105037 134

HTB-1 105038 134

HTB-2 105039 134

HTB-3 105040 134

HTB-4 105041 134

HTB-5 105042 134

HTC-03 105505 134

HTC-02 105029 134

HTC-0 105030 134

HTC-1 105031 134

HTC-2 105032 134

HTC-3 105033 134

HTC-4 105034 134

HTC-5 105035 134

HTD-03 105504 134

HTD-02 105022 134

HTD-0 105023 134

HTD-1 105024 134

HTD-2 105025 134

HTD-3 105026 134

HTD-4 105027 134

HTD-5 105028 134

HTG-03 105508 134

HTG-02 105051 134

HTG-0 105052 134

HTG-1 105053 134

HTG-2 105054 134

HTG-3 105055 134

HTG-4 105056 134

HTG-5 105057 134

HTH-03 105509 134

HTH-02 105058 134

HTH-0 105059 134

HTH-1 105060 134

HTH-2 105061 134

HTH-3 105062 134

HTH-4 105063 134

HTH-5 105064 134

HTK-03 105507 134

HTK-02 105043 134

Model Part No. Page

HTK-0 105044 134

HTK-1 105045 134

HTK-2 105046 134

HTK-3 105047 134

HTK-4 105048 134

HTK-5 105049 134

HTL-03 105510 134

HTL-02 105065 134

HTL-0 105066 134

HTL-1 105067 134

HTL-2 105068 134

HTL-3 105069 134

HTL-4 105070 134

HTL-5 105071 134

HTU-03 105513 134

HTU-02 105072 134

HTU-0 105073 134

HTU-1 105074 134

HTU-2 105075 134

HTU-3 105076 134

HTU-4 105077 134

HTU-5 105078 134

HTUC 109416 202

I

IC-2,5 529008 203

IC-5,5 529009 203

IC-EX 539001 203

J

J02 225008 200

J05 225007 200

J08 225006 200

JV-2 206470 35/95

JV-3 206471 35/95

JV-4D 206464 35/95

JV-6D 206465 35/95

JV-8D 206466 35/95

JV-10D 206467 35/95

JV-12D 206468 35/95

JV-14D 206469 35/95

JV-4S 206472 35/95

JV-5S 206473 35/95

JV-6S 206474 35/95

JV-7S 206475 35/95

JV-8S 206476 35/95

JV-9S 206479 35/95

JV-10S 206543 35/95

JVPA-2D 216021 36

JVPA-4D 216022 36

JVPA-6D 216023 36

JVPA-8D 216024 36

JVPA-10D 216025 36

JVPA-12D 216026 36

JVPA-14D 216027 36

JVPA-16D 216028 36

JVPA-1S 216001 36

JVPA-2S 216002 36

JVPA-3S 216003 36

JVPA-4S 216004 36

JVPA-5S 216005 36

JVPA-6S 216006 36

233

INDEX

Model Part No. Page

JVPA-7S 216007 36

JVPA-8S 216008 36

JVPA-9S 216009 36

JVPA-10S 216010 36

JVPA-11S 216011 36

JVPA-12S 216012 36

JVY 530937 74

K

KBC4-01-F 209503 195

KBC4-02-F 209504 195

KBC4-M6-F 209501 195

KBC4-M6P0,75-F 209502 195

KBC6-01-F 209513 195

KBE4-01-F 209523 195

KBL4-01-FN 209508 195

KBL4-M6-FN 209506 195

KBL6-01-F 209518 195

KEN-M 106673 201

KEN-T 106672 201

KP-4 106231 194

KP-44 106201 194

KP-46 106202 194

KP-4N 106232 194

KP-4R 106291 194

KP-66 106292 194

KP-6R 106293 194

KP-88 207201 194

KPR-4 106221 194

KP-RR 106294 194

KPW-4 106211 194

L

L3-2 103031 128

L3-3 103030 128

L5-3 103051 128

L5-4 103052 128

L5-5 103053 128

L8-L 103111 130

L8-R 103112 130

L20-L 103211 130

L20-R 103212 130

LFL50-H1-7 249322 69

LFL50-H1-4SC 249326 69

LFL180-H1-7 249324 69

LFL180-H1-4 249323 69

LF-53-5 — 153

LF-53-20 — 153

LF-55-5 — 153

LF-55-20 — 153

LF-60-5 — 153

LF-60-20 — 153

LF-65-5 — 153

LF-65-20 — 153

LG-400 252422 69

LHL X-100-2 249139 62

LHL X-100-4 249136 62

LHL X-100-7 249137 62

LHL-300-7 249112 62

LK-8 103401 129

LK-8TL 103402 129

LK-8TR 103403 129

Model Part No. Page

LT-S 103421 94

M

M-A1 521210 122/136

M-A2 521328 122/136

M-B1 521194 122/136

M-B2 521196 122/136

M-C1 521193 120/122

M-C2 521195 120/122

M-D1 520062 120/122

M-D2 520067 120/122

M-E1 520061 120/122

M-E2 520066 120/122

M-F1 520060 120/122

M-F2 520065 120/122

MB-C-3 205201 104

MB-C-5 205200 104

MB-C-10 205199 104

MB-C-20 205198 104

MB-C-30 205197 104

MB-C-50 205196 104

MB-L-3 205195 104

MB-L-5 205194 104

MB-L-10 205193 104

MB-L-20 205192 104

MB-L-30 205191 104

MB-L-50 205190 104

MB-R-3 205207 104

MB-R-5 205206 104

MB-R-10 205205 104

MB-R-20 205204 104

MB-R-30 205203 104

MB-R-50 205202 104

MDP-3E 205896 17

MDP-3HE 205906 17

MDP-3HS 205901 17

MDP-3S 205891 17

MDP-5E 205897 17

MDP-5HE 205907 17

MDP-5HS 205902 17

MDP-5S 205892 17

MDP-10E 205898 17

MDP-10HE 205908 17

MDP-10HS 205903 17

MDP-10S 205893 17

MG2-3 205741 37

MG2-5 205742 37

MG2-10 205743 37

MG2-20 205744 37

MG2-30 205745 37

MG2-50 205746 37

MG2C-10 205733 37

MG2C-20 205734 37

MG2C-3 205731 37

MG2C-5 205732 37

MG2C-30 205735 37

MG2C-50 205736 37

MG2I-5 205822 38

MG2I-10 205823 38

MG2I-20 205824 38

MG2I-30 205825 38

Model Part No. Page

MG2I-50 205826 38

MGLA-10 205515 40

MGLA-20 205518 40

MGLA-30 205588 40

MGLA-50 205589 40

MH-20D-A 222138 151

MH-20D-A-L 222195 151

MIB 559271 150

MIX-1 — 108

MIX-3 — 108

MIX-5 — 108

MIX-10 — 108

MIX-20 — 108

MLZ-CE-A-1 367201 120

MLZ-CE-A-1L 367216 120

MLZ-CE-A-2 367206 120

MLZ-CE-A-2L 367221 120

MLZ-CE-B-1 367202 120

MLZ-CE-B-1L 367217 120

MLZ-CE-B-2 367207 120

MLZ-CE-B-2L 367222 120

MLZ-CE-C-1 367203 120

MLZ-CE-C-1L 367218 120

MLZ-CE-C-2 367208 120

MLZ-CE-C-2L 367223 120

MLZ-CE-D-1 367204 120

MLZ-CE-D-1L 367219 120

MLZ-CE-D-2 367209 120

MLZ-CE-D-2L 367224 120

MLZ-CE-E-1 367205 120

MLZ-CE-E-1L 367220 120

MLZ-CE-E-2 367210 120

MLZ-CE-E-2L 367225 120

MMXL-III CE-1A-1 367001 122

MMXL-III CE-1A-1L 367055 122

MMXL-III CE-1A-2 367007 122

MMXL-III CE-1A-2L 367061 122

MMXL-III CE-1B-1 367002 122

MMXL-III CE-1B-1L 367056 122

MMXL-III CE-1B-2 367008 122

MMXL-III CE-1B-2L 367062 122

MMXL-III CE-1C-1 367003 122

MMXL-III CE-1C-1L 367057 122

MMXL-III CE-1C-2 367009 122

MMXL-III CE-1C-2L 367063 122

MMXL-III CE-1D-1 367004 122

MMXL-III CE-1D-1L 367058 122

MMXL-III CE-1D-2 367010 122

MMXL-III CE-1D-2L 367064 122

MMXL-III CE-1E-1 367005 122

MMXL-III CE-1E-1L 367059 122

MMXL-IIICE-1E-2 367011 122

MMXL-IIICE-1E-2L 367065 122

MMXL-IIICE-1F-1 367006 122

MMXL-IIICE-1F-1L 367060 122

MMXL-IIICE-1F-2 367012 122


MMXL-IIICE-2A-1 367019 122

MMXL-IIICE-2A-1L 367073 122

MMXL-IIICE-2A-2 367025 122

Model Part No. Page


MMXL-IIICE-2B-1 367020 122

MMXL-IIICE-2B-1L 367074 122

MMXL-IIICE-2B-2 367026 122


MMXL-IIICE-2C-1 367021 122

MMXL-IIICE-2C-1L 367075 122

MMXL-IIICE-2C-2 367027 122


MMXL-IIICE-2D-1 367022 122

MMXL-IIICE-2D-1L 367076 122

MMXL-IIICE-2D-2 367028 122


MMXL-IIICE-2E-1 367023 122


MMXL-IIICE-2E-2 367029 122


MMXL-IIICE-2F-1 367024 122


MMXL-IIICE-2F-2 367030 122


MMXL-IIICE-5A-1 367037 122


MMXL-IIICE-5A-2 367043 122


MMXL-IIICE-5B-1 367038 122


MMXL-IIICE-5B-2 367044 122


MMXL-IIICE-5C-1 367039 122


MMXL-IIICE-5C-2 367045 122


MMXL-IIICE-5D-1 367040 122


MMXL-IIICE-5D-2 367046 122


MMXL-IIICE-5E-1 367041 122


MMXL-IIICE-5E-2 367047 122


MMXL-IIICE-5F-1 367042 122


MMXL-IIICE-5F-2 367048 122


MO-1 205070 100

MO-3 205071 100

MO-5 205072 100

MO-10 205073 100

MO-20 205074 100

MO-30 205075 100

MO-50 205076 100

MO-100 205077 100

MO-150 205078 100

MO2-3 205761 100

MO2-5 205762 100

MO2-10 205763 100

MO2-20 205764 100

MO2-30 205765 100

MO2-50 205766 100

234

Model Part No. Page

MO2C-3 205751 100

MO2C-5 205752 100

MO2C-10 205753 100

MO2C-20 205754 100

MO2C-30 205755 100

MO2C-50 205756 100

MOS-1 205300 102

MOS-3 205301 102

MOS-5 205302 102

MOS-10 205303 102

MP0(1)-4 249050 63

MP0(1)-7 249060 63

MU-5 205872 15

MU-5C 205922 15

MU-5N 205912 15

MU-10 205873 15

MU-10C 205923 15

MU-10N 205913 15

MU-20 205874 15

MU-20C 205924 15

MU-20N 205914 15

MU-30 205935 15

MU-30C 205925 15

MU-30N 205915 15

MU-50 205936 15

MU-50C 205926 15

MU-50N 205916 15

MU-BP 619840 16

MU-SC 619841 16

MUJ-1S 216101 16

MUJ-2D 216121 16

MUJ-2S 216102 16

MUJ-3S 216103 16

MUJ-4D 216122 16

MUJ-4S 216104 16

MUJ-5S 216105 16

MUJ-6D 216123 16

MUJ-6S 216106 16

MUJ-7S 216107 16

MUJ-8D 216124 16

MUJ-8S 216108 16

MUJ-9S 216109 16

MUJ-10D 216125 16

MUJ-10S 216110 16

MUJ-12D 216126 16

MUJ-14D 216127 16

MUJ-16D 216128 16

N

N6-BD 250109 199

N6-SC 250119 198

N8-BD 250129 199

N8-SC 250139 198

NA-05 106974 200

NA-08 106975 200

NT-4 106801 184

NT-4H 106806 184

NT-6 218005 184

NT-6H 218006 184

NT-8 218003 184

NYB 109405 196

Model Part No. Page

NYS 109406 196

O

OA-I — 174

OC-1 549006 209

OC-2 549005 209

OC-3 529432 209

OC-4 529409 209

OFS-A 106651 171

OFS-B 106652 171

OS-1 521037 209

OTE-4 106373 201

OTE-6 206155 201

OTS-4 106369 201

OTS-6 206152 201

P

P-102(B) 101006 12

P-102(BK) 101002 12

P-102F2(B) 101086 12

P-102F2(BK) 101082 12

P-107(B) 101007 12

P-107(BK) 101003 12

P-107F2(B) 101087 12

P-107F2(BK) 101083 12

P-202(B) 101036 12

P-202(BK) 101032 12

P-207(B) 101037 12

P-207(BK) 101033 12

P-202F(B) 101046 12

P-202F(BK) 101042 12

P-207F(B) 101047 12

P-207F(BK) 101043 12

P3-C JC0005 75

PB-7 109166 169

PB-15 109167 169

PB-35 209136 169

PB-35B 209137 169

PB-50 109161 169

PB-50B 109162 169

PB100 109146 74

PB250 109147 74

PB250B 209288 74

PC-4-1 106301 191

PC-4-1L 106311 191

PC-4-1LL 106321 191

PC-4-2 106302 191

PC-4-2L 106312 191

PC-4-2LL 106322 191

PC-4-3 106303 191

PC-4-3L 106313 191

PC-4-3LL 106323 191

PC-4-4 106304 191

PC-4-4L 106314 191

PC-4-4LL 106324 191

PC-4-5 106305 191

PC-4-5L 106315 191

PC-4-5LL 106325 191

PC-4-6 106306 191

PC-4-6L 106316 191

PC-6-1 206301 191

PC-6-1L 206311 191

Model Part No. Page

PC-6-1LL 206321 191

PC-6-2 206302 191

PC-6-2L 206312 191

PC-6-2LL 206322 191

PC-6-3 206303 191

PC-6-3L 206313 191

PC-8-1 207301 191

PC-8-2 207302 191

PC-10-1 208301 191

PGC-4 619322 199

PGC-6 619434 199

PH-60 403010 193

PH-60B 403020 193

PH-N 403001 193

PH-NB 403007 193

PH-S 403002 193

PH-SB 403008 193

PH-SE 403003 193

PJ-6D 106411 139

PJ-8D 106412 139

PJ-10D 106413 139

PJ-12D 106414 139

PJ-14D 106415 139

PJ-16D 106416 139

PJ-2 106421 138

PJ2-6 206452 105

PJ-2F 106424 138

PJ-3 106420 138

PJ3-6 206453 105

PJ-3F 106425 138

PJ-4 106423 138

PJ4-6 206454 105

PJ4S-6 206461 105

PJ-4S 106401 139

PJ-5S 106402 139

PJ-6S 106403 139

PJ-7S 106404 139

PJ-8S 106405 139

PJ-9S 106406 139

PJ-10S 106407 139

PJ-12S 106408 139

PM-8S 102660 86/148

PM-8S-L 102754 86/148

PP 109102 169

PS-A011 209177 170

PS-A014 209203 170

PS-A110 209205 170

PS-A115 209176 170

PS-A150 209178 170

PS-A170 209171 170

PS-A180 209204 170

PS-B014 209172 170

PS-B015 209175 170

PS-B021 209174 170

PS-B150 209173 170

PS-B170 209170 170

PSC 207202 213

PUY-6 539291 74

PUY-8 539292 74

PV-1 206481 103

Model Part No. Page

PV-2 206482 103

PV-3 206483 103

PV-4 206484 103

PV-5 206485 103

PV-6 206486 103

PV-7 206487 103

PV-8 206489 103

PV-2D 206491 103

PV-4D 206492 103

PV-6D 206493 103

PV-8D 206494 103

PV-10D 206495 103

PV-12D 206496 103

PVS-2D 206554 104

PVS-4D 206557 104

PVS-2S 206572 104

PVS-3S 206573 104

PVS-4S 206574 104

PVS-5S 206575 104

PVS-6S 206576 104

PVS-7S 206577 104

PVS-8S 206578 104

R

RF-250 109317 166

RTY 539310 74

RV-0,5 519003 209

RV-0,8 509002 209

RV-2,5 519002 209

S

S61-BD 250101 205

S61-SC 250111 204

S62-BD 290219 205

S62-SC 290191 204

S81-BD 250121 205

S81-SC 250131 204

S82-BD 290245 205

S82-SC 290190 204

SA-4K 106011 194

SA4-10A 106089 195

SA4-12A 206012 195

SA4-16 106001 194

SA4-20 106002 194

SA4-25 106003 194

SA4-2R 106091 195

SA4-30 106004 194

SA4-35 106005 194

SA4-5A 106082 195

SA4-6A 106084 195

SA4-6B 106085 195

SA4-7A 106087 195

SA4-8A 106088 195

SA4-U 106099 195

SA6-12A 206011 195

SA6-20 206001 194

SA6-2R 206081 195

SA6-6A 106094 195

SA6-8T 106095 195

SA6-U 106353 195

SA8-28 194001 194

SAB-30 259353 166

235

INDEX

Model Part No. Page

SAB-40 259354 166

SAB-50 259355 166

SAB-70 259358 166

SAG4-6B 106366 202

SAR-4 106061 194

SAR-6 206223 194

SAT-1R 106081 194

SAT-6A 106062 194

SAT-6B 106065 194

SATG-6B 106064 202

SB-N 225001 158

SB-R 225002 158

SC-10A 106177 198

SC-4 106174 198

SC-6A 106154 198

SC-8T 106147 198

SC1-20 106141 198

SC1-25 106142 198

SC1-30 106143 198

SC1-40 106144 198

SC1-50 106145 198

SC1-60 106146 198

SC2 206141 198

SCP 619803 102

SCR 106151 198

SCY 550130 74

SDM-72 — 162

SF-01 489001 209

SF-05 489005 209

SF-07 489007 209

SF-08 489008 209

SF-10 489010 209

SF-11 489011 209

SF-12 489012 209

SF-13 489013 209

SF-A 500324 209

SF-D 106520 207

SF-L3 540727 209

SF-L5 . LK 540562 209

SF-N 106511 207

SF-R 106505 207

SF-RA 106506 207

SFB-4 106501 207

SFB-DN 106521 207

SFB-N 106510 207

SFB-R 106502 207

SFB-RA 106503 207

SFB-RL 106504 207

SJ-265 225011 158

SJ-410 225012 158

SJ-500 225013 158

SJ-600 225016 158

SP-10 205543 64

SP-10K 205533 64

SP-10S 205538 64

SP-12 205544 64

SP-12K 205534 64

SP-12S 205539 64

SP-4 205540 64

SP-4K 205530 64

Model Part No. Page

SP-6 205541 64

SP-6K 205531 64

SP-6S 205536 64

SP-8 205542 64

SP-8K 205532 64

SP-8S 205537 64

SPA-4 166005 64

SPA-6 619780 64

SPB 611785 64

SPC 611664 64

SPN 611784 64

SPS 611695 64

SPS-8T-0,1-0.05-1/4 109181 171

SPS-8T-0,25-0,2-1/4 109182 171

SPS-8T-0,4-0,35-1/4 109183 171

SPS-8T-1,2-0,9-1/4 109184 171

SPS-8TP-1,7-1,4-3/8 209181 171

Mounting panel vertic. 531155 72

Mounting panel horiz. 531187 72

ST-10Z 206837 190

ST-4Z 218011 190

ST-6Z 218012 190

ST-8Z 206836 190

STE-4A 106931 208

STE-5A 106933 208

STE-6A 106936 208

STE-6B 106935 208

STE-8B 106937 208

SVL 109412 206

SW-10 207611 <?>

SW-12 207612 <?>

SW-14 207613 <?>

SW-8 207610 <?>

SWY 530910 74

SYB 109417 203

SYS 109418 203

T

T-2LP 254104 176

T-4LP 254106 176

T-8LP 254102 177

T-18LP 609005 177

T-20L-AB 104401 179

T-20L-AF 104301 179

T-20L-HB 104403 179

T-20L-HF 104303 179

T-20L-KB 104402 179

T-20L-KF 104302 179

T-30L-AOB 104426 180

T-30L-AOF 104326 180

T-30L-LAB 104411 180

T-30L-LAF 104311 180

T-30L-LHB 104418 180

T-30L-LHF 104318 180

T-30L-LKB 104416 180

T-30L-LKF 104316 180

T-30L-LXB 104413 180

T-30L-LXF 104313 180

T-30L-OLAB 104420 180

T-30L-OLAF 104320 180

T-30L-OLHB 104424 180

Model Part No. Page

T-30L-OLHF 104324 180

T-30L-OLKB 104422 180

T-30L-OLKF 104322 180

T-30L-ORAB 104421 180

T-30L-ORAF 104321 180

T-30L-ORHB 104425 180

T-30L-ORHF 104325 180

T-30L-ORKB 104423 180

T-30L-ORKF 104323 180

T-30LP 609583 178

T-30LP-LX 104657 178

T-30LP-RX 104658 178

T-30L-RAB 104412 180

T-30L-RAF 104312 180

T-30L-RHB 104419 180

T-30L-RHF 104319 180

T-30L-RKB 104417 180

T-30L-RKF 104317 180

T-30L-RXB 104414 180

T-30L-RXF 104314 180

T-40L-AOB 104456 182

T-40L-AOF 104356 182

T-40L-LAB 104441 182

T-40L-LAF 104341 182

T-40L-LHB 104448 182

T-40L-LHF 104348 182

T-40L-LKB 104446 182

T-40L-LKF 104346 182

T-40L-LXB 104443 182

T-40L-LXF 104343 182

T-40L-OLAB 104450 182

T-40L-OLAF 104350 182

T-40L-OLHB 104454 182

T-40L-OLHF 104354 182

T-40L-OLKB 104452 182

T-40L-OLKF 104352 182

T-40L-ORAB 104451 182

T-40L-ORAF 104351 182

T-40L-ORHB 104455 182

T-40L-ORHF 104355 182

T-40L-ORKB 104453 182

T-40L-ORKF 104353 182

T-40L-RAB 104442 182

T-40L-RAF 104342 182

T-40L-RHB 104449 182

T-40L-RHF 104349 182

T-40L-RKB 104447 182

T-40L-RKF 104347 182

T-40L-RXB 104444 182

T-40L-RXF 104344 182

T-80L-AOB 104486 184

T-80L-AOF 104386 184

T-80L-LAB 104471 184

T-80L-LAF 104371 184

T-80L-LHB 104478 184

T-80L-LHF 104378 184

T-80L-LKB 104476 184

T-80L-LKF 104376 184

T-80L-LXB 104473 184

T-80L-LXF 104373 184

Model Part No. Page

T-80L-OLAB 104480 184

T-80L-OLAF 104380 184

T-80L-OLHB 104484 184

T-80L-OLHF 104384 184

T-80L-OLKB 104482 184

T-80L-OLKF 104382 184

T-80L-ORAB 104481 184

T-80L-ORAF 104381 184

T-80L-ORHB 104485 184

T-80L-ORHF 104385 184

T-80L-ORKB 104483 184

T-80L-ORKF 104383 184

T-80L-RAB 104472 184

T-80L-RAF 104372 184

T-80L-RHB 104479 184

T-80L-RHF 104379 184

T-80L-RKB 104477 184

T-80L-RKF 104377 184

T-80L-RXB 104474 184

T-80L-RXF 104374 184

T6-BD 250105 205

T6-SC 250115 204

T8-BD 250125 205

T8-SC 250135 204

TA 106431 137

TA4-1F 106041 197

TAF-15 109155 169

TAF-50 209117 169

TAF-7 109154 169

TAR-1F 106051 197

TB 106432 137

TC 106433 137

TCF 106171 199

TCR 106161 199

TD 106434 137

TG 106435 137

TH 106436 137

TI-4 106271 188

TI-6 206271 188

TI-8 207271 188

TK 106437 137

TL 106438 137

U

U6-BD 250102 205

U6-SC 250112 204

U8-BD 250122 205

U8-SC 250132 204

V

VACUUMER 222301 76

VBP-1 112740 152

VBP-1-3 112752 152

VBP-1-G 112746 152

VBP-1-G-3 112762 152

VBP-2 112741 152

VBP-2-3 112753 152

VBP-2-G 112747 152

VBP-2-G-3 112763 152

VBP-3 112742 152

VBP-3-3 112754 152

VBP-3-G 112748 152

236

Model Part No. Page

VBP-3-G-3 112764 152

VBP-4-3 112755 152

VBP-4-G-3 112765 152

VBP-5-3 112756 152

VBP-5-G-3 112766 152

VOA-365 112786 156

VUC-II 300460 72

VX3114-1G 229548 78

VX3114-2G 229549 78

VX3114-5G 229550 78

W

W-105-02 109704 164

W-105-02(B) 109705 164

W-105B 109706 164

W-105B(B) 109707 164

WL-100-U30BS 109221 164

WL-105-U32BS 109222 164

WL-120-U50BS 109223 164

WL-150-U35BS 109224 164

WL-150-U50BS 109225 164

WL-160-U80BS 109226 164

WL-190-U80BS 109227 164

WL-210-U50BS 109228 164

WTL-100-U30BS 109271 164

WTL-105-U32BS 109272 164

WTL-120-U50BS 109273 164

WTL-150-U35BS 109274 164

WTL-150-U50BS 109275 164

WTL-160-U80BS 109276 164

WTL-190-U80BS 109277 164

WTL-210-U50BS 109278 164

X

XP-0 250036

Y

YMT-3-1T-6 103990 52

YMT-3-1T-8 103992 52

YMT-5-1T-6 103991 52

YMT-5-1T-8 103993 52

YMT-C-E-S-AC 300421 53

YMT-TBOX 300423 53

YS2-4 249106 69

YS2-7 249107 69

Z

ZE-6B 166045 203

ZE-8A 106027 203

237

INDEX

Part No. Model Page

101002 P-102(BK) 18

101003 P-107(BK) 18

101006 P-102(B) 18

101007 P-107(B) 18

101032 P-202(BK) 18

101033 P-207(BK) 18

101036 P-202(B) 18

101037 P-207(B) 18

101042 P-202F(BK) 18

101043 P-207F(BK) 18

101046 P-202F(B) 18

101047 P-207F(B) 18

101082 P-102F2(BK) 18

101083 P-107F2(BK) 18

101086 P-102F2(B) 18

101087 P-107F2(B) 18

101111 BT-102(8) 20

101112 BT-102(4) 20

102050 AM-2 146

102054 AM-1 146

102401 AMS-1-1 142

102402 AMS-1-2 142

102403 AMS-1-1L 142

102404 AMS-1-2L 142

102405 AMS-3-1 142

102406 AMS-3-2 142

102407 AMS-3-1L 142

102408 AMS-3-2L 142

102416 AMS-15-1 142

102417 AMS-15-2 142

102418 AMS-15-1L 142

102419 AMS-15-2L 142

102484 ACM-II-1 144

102486 ACM-II-2 144

102489 AMS-6-1 142

102490 AMS-6-2 142

102621 GAS-8P 40

102660 PM-8S 92/154

102700 EX-2C 130

102701 EX-1C 130

102702 EX-2 130

102703 EX-1 130

102704 EX-2LC 130

102705 EX-1LC 130

102706 EX-2L 130

102707 EX-1L 130

102754 PM-8S-L 92/154

102909 GMN-4-8P 54

103030 L3-3 134

103031 L3-2 134

103051 L5-3 134

103052 L5-4 134

103053 L5-5 134

103111 L8-L 136

103112 L8-R 136

103211 L20-L 136

103212 L20-R 136

103401 LK-8 135

103402 LK-8TL 135

103403 LK-8TR 135

Part No. Model Page

103421 LT-S 100

103549 GMNH-4-7C 56

103550 GMNH-1-7C 56

103551 GMNH-2-7C 56

103552 GMNH-4-4C 56

103553 GMNH-1-4C 56

103554 GMNH-2-4C 56

103619 GMS-4L-3P 34

103624 GMS-4-3P 34

103625 GMS-4-8P 34

103654 GMS-4L-8P 34

103780 EGH-2C 38/58

103782 EGH-4C 38/58

103783 EGH-3P 38/58

103809 EGM-10S-4-2C 36

103810 EGM-10S-4-4C 36

103811 EGM-10S-4-7C 36

103902 EGME-10T-4-2C 62

103911 EGME-10T-4-7C 62

103920 EGMEII-8S-4-7CL-LHL 32

103921 EGMEII-8S-4-7CLFB-LHL 32

103922 EGMEII-10S-4-7CL 32

103923 EGMEII-10S-4-7CLFB 32

103932 EGMEII-10T-4-7CL 32

103935 EGMII-8S-4-7CL-LHL 30

103936 EGMII-8S-4-7CLFB-LHL 30

103937 EGMII-10S-4-7CL 30

103938 EGMII-10S-4-7CLFB 30

103947 EGMII-10T-4-7CL 30

103990 YMT-3-1T-6 52

103991 YMT-5-1T-6 52

103992 YMT-3-1T-8 52

103993 YMT-5-1T-8 52

104301 T-20L-AF 179

104302 T-20L-KF 179

104303 T-20L-HF 179

104311 T-30L-LAF 180

104312 T-30L-RAF 180

104313 T-30L-LXF 180

104314 T-30L-RXF 180

104316 T-30L-LKF 180

104317 T-30L-RKF 180

104318 T-30L-LHF 180

104319 T-30L-RHF 180

104320 T-30L-OLAF 180

104321 T-30L-ORAF 180

104322 T-30L-OLKF 180

104323 T-30L-ORKF 180

104324 T-30L-OLHF 180

104325 T-30L-ORHF 180

104326 T-30L-AOF 180

104341 T-40L-LAF 182

104342 T-40L-RAF 182

104343 T-40L-LXF 182

104344 T-40L-RXF 182

104346 T-40L-LKF 182

104347 T-40L-RKF 182

104348 T-40L-LHF 182

104349 T-40L-RHF 182

104350 T-40L-OLAF 182

Part No. Model Page

104351 T-40L-ORAF 182

104352 T-40L-OLKF 182

104353 T-40L-ORKF 182

104354 T-40L-OLHF 182

104355 T-40L-ORHF 182

104356 T-40L-AOF 182

104371 T-80L-LAF 184

104372 T-80L-RAF 184

104373 T-80L-LXF 184

104374 T-80L-RXF 184

104376 T-80L-LKF 184

104377 T-80L-RKF 184

104378 T-80L-LHF 184

104379 T-80L-RHF 184

104380 T-80L-OLAF 184

104381 T-80L-ORAF 184

104382 T-80L-OLKF 184

104383 T-80L-ORKF 184

104384 T-80L-OLHF 184

104385 T-80L-ORHF 184

104386 T-80L-AOF 184

104401 T-20L-AB 179

104402 T-20L-KB 179

104403 T-20L-HB 179

104411 T-30L-LAB 180

104412 T-30L-RAB 180

104413 T-30L-LXB 180

104414 T-30L-RXB 180

104416 T-30L-LKB 180

104417 T-30L-RKB 180

104418 T-30L-LHB 180

104419 T-30L-RHB 180

104420 T-30L-OLAB 180

104421 T-30L-ORAB 180

104422 T-30L-OLKB 180

104423 T-30L-ORKB 180

104424 T-30L-OLHB 180

104425 T-30L-ORHB 180

104426 T-30L-AOB 180

104441 T-40L-LAB 182

104442 T-40L-RAB 182

104443 T-40L-LXB 182

104444 T-40L-RXB 182

104446 T-40L-LKB 182

104447 T-40L-RKB 182

104448 T-40L-LHB 182

104449 T-40L-RHB 182

104450 T-40L-OLAB 182

104451 T-40L-ORAB 182

104452 T-40L-OLKB 182

104453 T-40L-ORKB 182

104454 T-40L-OLHB 182

104455 T-40L-ORHB 182

104456 T-40L-AOB 182

104471 T-80L-LAB 184

104472 T-80L-RAB 184

104473 T-80L-LXB 184

104474 T-80L-RXB 184

104476 T-80L-LKB 184

104477 T-80L-RKB 184

Part No. Model Page

104478 T-80L-LHB 184

104479 T-80L-RHB 184

104480 T-80L-OLAB 184

104481 T-80L-ORAB 184

104482 T-80L-OLKB 184

104483 T-80L-ORKB 184

104484 T-80L-OLHB 184

104485 T-80L-ORHB 184

104486 T-80L-AOB 184

104657 T-30LP-LX 178

104658 T-30LP-RX 178

105001 HSA-02 140

105002 HSA-0 140

105003 HSA-1 140

105004 HSA-2 140

105005 HSA-3 140

105006 HSA-4 140

105007 HSA-5 140

105008 HJB-02 140

105009 HJB-0 140

105010 HJB-1 140

105011 HJB-2 140

105012 HJB-3 140

105013 HJB-4 140

105014 HJB-5 140

105015 HTA-02 140

105016 HTA-0 140

105017 HTA-1 140

105018 HTA-2 140

105019 HTA-3 140

105020 HTA-4 140

105021 HTA-5 140

105022 HTD-02 140

105023 HTD-0 140

105024 HTD-1 140

105025 HTD-2 140

105026 HTD-3 140

105027 HTD-4 140

105028 HTD-5 140

105029 HTC-02 140

105030 HTC-0 140

105031 HTC-1 140

105032 HTC-2 140

105033 HTC-3 140

105034 HTC-4 140

105035 HTC-5 140

105036 HTB-02 140

105037 HTB-0 140

105038 HTB-1 140

105039 HTB-2 140

105040 HTB-3 140

105041 HTB-4 140

105042 HTB-5 140

105043 HTK-02 140

105044 HTK-0 140

105045 HTK-1 140

105046 HTK-2 140

105047 HTK-3 140

105048 HTK-4 140

105049 HTK-5 140

238

Part No. Model Page

105051 HTG-02 140

105052 HTG-0 140

105053 HTG-1 140

105054 HTG-2 140

105055 HTG-3 140

105056 HTG-4 140

105057 HTG-5 140

105058 HTH-02 140

105059 HTH-0 140

105060 HTH-1 140

105061 HTH-2 140

105062 HTH-3 140

105063 HTH-4 140

105064 HTH-5 140

105065 HTL-02 140

105066 HTL-0 140

105067 HTL-1 140

105068 HTL-2 140

105069 HTL-3 140

105070 HTL-4 140

105071 HTL-5 140

105072 HTU-02 140

105073 HTU-0 140

105074 HTU-1 140

105075 HTU-2 140

105076 HTU-3 140

105077 HTU-4 140

105078 HTU-5 140

105201 CSA-05 148

105202 CSA-04 148

105203 CSA-03 148

105204 CSA-02 148

105205 CSA-0 148

105206 CSA-1 148

105207 CSA-2 148

105208 CSA-3 148

105209 CSA-4 148

105210 CSA-5 148

105211 CJB-05 148

105212 CJB-04 148

105213 CJB-03 148

105214 CJB-02 148

105215 CJB-0 148

105216 CJB-1 148

105217 CJB-2 148

105218 CJB-3 148

105219 CJB-4 148

105220 CJB-5 148

105221 CTA-05 148

105222 CTA-04 148

105223 CTA-03 148

105224 CTA-02 148

105225 CTA-0 148

105226 CTA-1 148

105227 CTA-2 148

105228 CTA-3 148

105229 CTA-4 148

105230 CTA-5 148

105231 CTD-05 148

105232 CTD-04 148

Part No. Model Page

105233 CTD-03 148

105234 CTD-02 148

105235 CTD-0 148

105236 CTD-1 148

105237 CTD-2 148

105238 CTD-3 148

105239 CTD-4 148

105240 CTD-5 148

105241 CTC-05 148

105242 CTC-04 148

105243 CTC-03 148

105244 CTC-02 148

105245 CTC-0 148

105246 CTC-1 148

105247 CTC-2 148

105248 CTC-3 148

105249 CTC-4 148

105250 CTC-5 148

105251 CTB-05 148

105252 CTB-04 148

105253 CTB-03 148

105254 CTB-02 148

105255 CTB-0 148

105256 CTB-1 148

105257 CTB-2 148

105258 CTB-3 148

105259 CTB-4 148

105260 CTB-5 148

105261 CTK-05 148

105262 CTK-04 148

105263 CTK-03 148

105264 CTK-02 148

105265 CTK-0 148

105266 CTK-1 148

105267 CTK-2 148

105268 CTK-3 148

105269 CTK-4 148

105270 CTK-5 148

105271 CTG-05 148

105272 CTG-04 148

105273 CTG-03 148

105274 CTG-02 148

105275 CTG-0 149

105276 CTG-1 149

105277 CTG-2 149

105278 CTG-3 149

105279 CTG-4 149

105280 CTG-5 149

105281 CTH-05 149

105282 CTH-04 149

105283 CTH-03 149

105284 CTH-02 149

105285 CTH-0 149

105286 CTH-1 149

105287 CTH-2 149

105288 CTH-3 149

105289 CTH-4 149

105290 CTH-5 149

105291 CTL-05 149

105292 CTL-04 149

Part No. Model Page

105293 CTL-03 149

105294 CTL-02 149

105295 CTL-0 149

105296 CTL-1 149

105297 CTL-2 149

105298 CTL-3 149

105299 CTL-4 149

105300 CTL-5 149

105321 CTU-05 149

105322 CTU-04 149

105323 CTU-03 149

105324 CTU-02 149

105325 CTU-0 149

105326 CTU-1 149

105327 CTU-2 149

105328 CTU-3 149

105329 CTU-4 149

105330 CTU-5 149

105501 HSA-03 140

105502 HJB-03 140

105503 HTA-03 140

105504 HTD-03 140

105505 HTC-03 140

105506 HTB-03 140

105507 HTK-03 140

105508 HTG-03 140

105509 HTH-03 140

105510 HTL-03 140

105513 HTU-03 140

106001 SA4-16 194

106002 SA4-20 194

106003 SA4-25 194

106004 SA4-30 194

106005 SA4-35 194

106011 SA-4K 194

106021 EA4-20 196

106022 EA4-25 196

106023 EA4-30 196

106024 EA4-40 196

106025 EA4-50 196

106026 EA4-60 196

106027 ZE-8A 203

106028 EA4-8T 196

106029 EA4-8A 196

106031 EA4-1F 196

106037 EA4-8 Taper 196

106041 TA4-1F 197

106051 TAR-1F 197

106061 SAR-4 194

106062 SAT-6A 194

106064 SATG-6B 202

106065 SAT-6B 194

106071 EAR-4 196

106074 EA4-6AS 196

106075 EA4-6B 196

106076 EA4-6A 196

106081 SAT-1R 194

106082 SA4-5A 195

106084 SA4-6A 195

106085 SA4-6B 195

Part No. Model Page

106087 SA4-7A 195

106088 SA4-8A 195

106089 SA4-10A 195

106091 SA4-2R 195

106094 SA6-6A 195

106095 SA6-8T 195

106099 SA4-U 195

106101 EC1-22 198

106102 EC1-25 198

106103 EC1-30 198

106104 EC1-40 198

106105 EC1-50 198

106106 EC1-60 198

106107 EC1-20 198

106121 ECC-22 198

106122 ECC-25 198

106123 ECC-30 198

106124 ECC-40 198

106125 ECC-50 198

106126 ECC-60 198

106141 SC1-20 198

106142 SC1-25 198

106143 SC1-30 198

106144 SC1-40 198

106145 SC1-50 198

106146 SC1-60 198

106147 SC-8T 198

106151 SCR 198

106154 SC-6A 198

106161 TCR 199

106171 TCF 199

106174 SC-4 198

106177 SC-10A 198

106181 EC-6A 198

106182 EC-8A 198

106183 ECM-5A 198

106184 ECM-6B 198

106185 ECM-6A 198

106192 ECM-6BL 198

106201 KP-44 200

106202 KP-46 200

106211 KPW-4 200

106221 KPR-4 200

106231 KP-4 200

106232 KP-4N 200

106251 CN-4 188

106252 CB-4-10 188

106253 CB-4-8 188

106254 CS-4 188

106255 CP-4 189

106271 TI-4 188

106291 KP-4R 200

106292 KP-66 200

106293 KP-6R 200

106294 KP-RR 200

106301 PC-4-1 191

106302 PC-4-2 191

106303 PC-4-3 191

106304 PC-4-4 191

106305 PC-4-5 191

239

INDEX

Part No. Model Page

106306 PC-4-6 191

106311 PC-4-1L 191

106312 PC-4-2L 191

106313 PC-4-3L 191

106314 PC-4-4L 191

106315 PC-4-5L 191

106316 PC-4-6L 191

106321 PC-4-1LL 191

106322 PC-4-2LL 191

106323 PC-4-3LL 191

106324 PC-4-4LL 191

106325 PC-4-5LL 191

106353 SA6-U 195

106366 SAG4-6B 202

106369 OTS-4 201

106373 OTE-4 201

106382 ECMG-6ALL 202

106401 PJ-4S 139

106402 PJ-5S 139

106403 PJ-6S 139

106404 PJ-7S 139

106405 PJ-8S 139

106406 PJ-9S 139

106407 PJ-10S 139

106408 PJ-12S 139

106411 PJ-6D 139

106412 PJ-8D 139

106413 PJ-10D 139

106414 PJ-12D 139

106415 PJ-14D 139

106416 PJ-16D 139

106420 PJ-3 138

106421 PJ-2 138

106423 PJ-4 138

106424 PJ-2F 138

106425 PJ-3F 138

106431 TA 137

106432 TB 137

106433 TC 137

106434 TD 137

106435 TG 137

106436 TH 137

106437 TK 137

106438 TL 137

106501 SFB-4 207

106502 SFB-R 207

106503 SFB-RA 207

106504 SFB-RL 207

106505 SF-R 207

106506 SF-RA 207

106510 SFB-N 207

106511 SF-N 207

106520 SF-D 207

106521 SFB-DN 207

106651 OFS-A 171

106652 OFS-B 171

106672 KEN-T 207

106673 KEN-M 207

106801 NT-4 190

106803 BT-4 190

Part No. Model Page

106806 NT-4H 190

106811 AT-4 190

106821 CT-4 190

106911 ETE-4A 208

106913 ETE-5A 208

106915 ETE-6B 208

106916 ETE-6A 208

106917 ETE-8B 208

106931 STE-4A 208

106933 STE-5A 208

106935 STE-6B 208

106936 STE-6A 208

106937 STE-8B 208

106974 NA-05 206

106975 NA-08 206

109102 PP 169

109146 PB100 74

109147 PB250 74

109154 TAF-7 169

109155 TAF-15 169

109161 PB-50 169

109162 PB-50B 169

109166 PB-7 169

109167 PB-15 169

109181 SPS-8T-0,1-0.05-1/4 171

109182 SPS-8T-0,25-0,2-1/4 171

109183 SPS-8T-0,4-0,35-1/4 171

109184 SPS-8T-1,2-0,9-1/4 171

109221 WL-100-U30BS 164

109222 WL-105-U32BS 164

109223 WL-120-U50BS 164

109224 WL-150-U35BS 164

109225 WL-150-U50BS 164

109226 WL-160-U80BS 164

109227 WL-190-U80BS 164

109228 WL-210-U50BS 164

109271 WTL-100-U30BS 164

109272 WTL-105-U32BS 164

109273 WTL-120-U50BS 164

109274 WTL-150-U35BS 164

109275 WTL-150-U50BS 164

109276 WTL-160-U80BS 164

109277 WTL-190-U80BS 164

109278 WTL-210-U50BS 164

109308 F3-4-125 166

109311 FX1-4 166

109313 FY20 166

109317 RF-250 166

109405 NYB 202

109406 NYS 202

109407 HSAC 208

109412 SVL 206

109415 HJBC 208

109416 HTUC 208

109417 SYB 203

109418 SYS 203

109704 W-105-02 164

109705 W-105-02(B) 164

109706 W-105B 164

109707 W-105B(B) 164

Part No. Model Page

112094 AMS-6-1L 142

112095 AMS-6-2L 142

112141 AMR-III DS-1 132

112142 AMR-III DS-2 132

112143 AMR-III DS-1-3 132

112144 AMR-III DS-2-3 132

112740 VBP-1 152

112741 VBP-2 152

112742 VBP-3 152

112746 VBP-1-G 152

112747 VBP-2-G 152

112748 VBP-3-G 152

112752 VBP-1-3 152

112753 VBP-2-3 152

112754 VBP-3-3 152

112755 VBP-4-3 152

112756 VBP-5-3 152

112762 VBP-1-G-3 152

112763 VBP-2-G-3 152

112764 VBP-3-G-3 152

112765 VBP-4-G-3 152

112766 VBP-5-G-3 152

112786 VOA-365 156

112828 EX-5 131

166005 SPA-4 64

166036 EA4-US 196

166039 ECMG-6BL 202

166040 EA6-U 196

166045 ZE-6B 203

166048 EA6-6AS 196

166054 EA4-8B 196

166253 CB-4-B 188

166255 CB-6-B 188

166268 CN-4-B 188

194001 SA8-28 194

202033 AMI-300S-1 98

202034 AMI-300S-2 98

202067 AMO-II-150S-1 96

202068 AMO-II-150S-2 96

202069 AMO-II-150S-1-3 96

202070 AMO-II-150S-2-3 96

202071 AMO-II-150S-1-P 96

202072 AMO-II-150S-2-P 96

202073 AMO-II-150S-1-P-3 96

202074 AMO-II-150S-2-P-3 96

202101 AMI-1000S-2 98

202103 AMI-1000S-1 98

202275 AMI-1000-3 98

205070 MO-1 106

205071 MO-3 106

205072 MO-5 106

205073 MO-10 106

205074 MO-20 106

205075 MO-30 106

205076 MO-50 106

205077 MO-100 106

205078 MO-150

205190 MB-L-50 110

205191 MB-L-30 110

205192 MB-L-20 110

Part No. Model Page

205193 MB-L-10 110

205194 MB-L-5 110

205195 MB-L-3 110

205196 MB-C-50 110

205197 MB-C-30 110

205198 MB-C-20 110

205199 MB-C-10 110

205200 MB-C-5 110

205201 MB-C-3 110

205202 MB-R-50 110

205203 MB-R-30 110

205204 MB-R-20 110

205205 MB-R-10 110

205206 MB-R-5 110

205207 MB-R-3 110

205300 MOS-1 108

205301 MOS-3 108

205302 MOS-5 108

205303 MOS-10 108

205515 MGLA-10 46

205518 MGLA-20 46

205530 SP-4K 64

205531 SP-6K 64

205532 SP-8K 64

205533 SP-10K 64

205534 SP-12K 64

205536 SP-6S 64

205537 SP-8S 64

205538 SP-10S 64

205539 SP-12S 64

205540 SP-4 64

205541 SP-6 64

205542 SP-8 64

205543 SP-10 64

205544 SP-12 64

205588 MGLA-30 46

205589 MGLA-50 46

205731 MG2C-3 43

205732 MG2C-5 43

205733 MG2C-10 43

205734 MG2C-20 43

205735 MG2C-30 43

205736 MG2C-50 43

205741 MG2-3 43

205742 MG2-5 43

205743 MG2-10 43

205744 MG2-20 43

205745 MG2-30 43

205746 MG2-50 43

205751 MO2C-3 106

205752 MO2C-5 106

205753 MO2C-10 106

205754 MO2C-20 106

205755 MO2C-30 106

205756 MO2C-50 106

205761 MO2-3 106

205762 MO2-5 106

205763 MO2-10 106

205764 MO2-20 106

205765 MO2-30 106

240

Part No. Model Page

205766 MO2-50 106

205822 MG2I-5 44

205823 MG2I-10 44

205824 MG2I-20 44

205825 MG2I-30 44

205826 MG2I-50 44

205872 MU-5 21

205873 MU-10 21

205874 MU-20 21

205891 MDP-3S 23

205892 MDP-5S 23

205893 MDP-10S 23

205896 MDP-3E 23

205897 MDP-5E 23

205898 MDP-10E 23

205901 MDP-3HS 23

205902 MDP-5HS 23

205903 MDP-10HS 23

205906 MDP-3HE 23

205907 MDP-5HE 23

205908 MDP-10HE 23

205912 MU-5N 21

205913 MU-10N 21

205914 MU-20N 21

205915 MU-30N 21

205916 MU-50N 21

205922 MU-5C 21

205923 MU-10C 21

205924 MU-20C 21

205925 MU-30C 21

205926 MU-50C 21

205935 MU-30 21

205936 MU-50 21

206001 SA6-20 194

206011 SA6-12A 195

206012 SA4-12A 195

206081 SA6-2R 195

206091 EA4-2R 196

206092 EA6-22 196

206141 SC2 198

206152 OTS-6 201

206155 OTE-6 201

206223 SAR-6 194

206251 CN-6 188

206252 CB-6 188

206254 CS-6 188

206255 CP-6 189

206271 TI-6 188

206274 BP-8 189

206275 BP-10 189

206276 BP-12 189

206301 PC-6-1 191

206302 PC-6-2 191

206303 PC-6-3 191

206311 PC-6-1L 191

206312 PC-6-2L 191

206313 PC-6-3L 191

206321 PC-6-1LL 191

206322 PC-6-2LL 191

206452 PJ2-6 105

Part No. Model Page

206453 PJ3-6 105

206454 PJ4-6 105

206461 PJ4S-6 105

206464 JV-4D 41/101

206465 JV-6D 41/101

206466 JV-8D 41/101

206467 JV-10D 41/101

206468 JV-12D 41/101

206469 JV-14D 41/101

206470 JV-2 41/101

206471 JV-3 41/101

206472 JV-4S 41/101

206473 JV-5S 41/101

206474 JV-6S 41/101

206475 JV-7S 41/101

206476 JV-8S 41/101

206479 JV-9S 41/101

206481 PV-1 103

206482 PV-2 103

206483 PV-3 103

206484 PV-4 103

206485 PV-5 103

206486 PV-6 103

206487 PV-7 103

206489 PV-8 103

206491 PV-2D 103

206492 PV-4D 103

206493 PV-6D 103

206494 PV-8D 103

206495 PV-10D 103

206496 PV-12D 103

206543 JV-10S 41/101

206554 PVS-2D 104

206557 PVS-4D 104

206572 PVS-2S 104

206573 PVS-3S 104

206574 PVS-4S 104

206575 PVS-5S 104

206576 PVS-6S 104

206577 PVS-7S 104

206578 PVS-8S 104

206811 AT-6 190

206823 CT-8 190

206836 ST-8Z 190

206837 ST-10Z 190

207201 KP-88 200

207202 PSC 213

207252 CB-8 188

207254 CS-8 188

207255 CP-8 189

207271 TI-8 188

207276 BP-14 189

207301 PC-8-1 191

207302 PC-8-2 191

207610 SW-8 189

207611 SW-10 189

207612 SW-12 189

207613 SW-14 189

208301 PC-10-1 191

209117 TAF-50 169

Part No. Model Page

209136 PB-35 169

209137 PB-35B 169

209170 PS-B170 170

209171 PS-A170 170

209172 PS-B014 170

209173 PS-B150 170

209174 PS-B021 170

209175 PS-B015 170

209176 PS-A115 170

209177 PS-A011 170

209178 PS-A150 170

209181 SPS-8TP-1,7-1,4-3/8 171

209203 PS-A014 170

209204 PS-A180 170

209205 PS-A110 170

209282 GPL-30 47

209288 PB250B 74

209308 F3-6-125 166

209309 F3-6-10 166

209310 F3-6-40 166

209311 FX1-6 166

209392 GPL-55 47

209403 GPL-50-D 47

209409 GPL-30-D 47

209501 KBC4-M6-F 201

209502 KBC4-M6P0,75-F 201

209503 KBC4-01-F 201

209504 KBC4-02-F 201

209506 KBL4-M6-FN 201

209508 KBL4-01-FN 201

209513 KBC6-01-F 201

209518 KBL6-01-F 201

209523 KBE4-01-F 201

216001 JVPA-1S 42

216002 JVPA-2S 42

216003 JVPA-3S 42

216004 JVPA-4S 42

216005 JVPA-5S 42

216006 JVPA-6S 42

216007 JVPA-7S 42

216008 JVPA-8S 42

216009 JVPA-9S 42

216010 JVPA-10S 42

216011 JVPA-11S 42

216012 JVPA-12S 42

216021 JVPA-2D 42

216022 JVPA-4D 42

216023 JVPA-6D 42

216024 JVPA-8D 42

216025 JVPA-10D 42

216026 JVPA-12D 42

216027 JVPA-14D 42

216028 JVPA-16D 42

216101 MUJ-1S 22

216102 MUJ-2S 22

216103 MUJ-3S 22

216104 MUJ-4S 22

216105 MUJ-5S 22

216106 MUJ-6S 22

216107 MUJ-7S 22

Part No. Model Page

216108 MUJ-8S 22

216109 MUJ-9S 22

216110 MUJ-10S 22

216121 MUJ-2D 22

216122 MUJ-4D 22

216123 MUJ-6D 22

216124 MUJ-8D 22

216125 MUJ-10D 22

216126 MUJ-12D 22

216127 MUJ-14D 22

216128 MUJ-16D 22

218003 NT-8 190

218005 NT-6 190

218006 NT-6H 190

218007 BT-6 190

218011 ST-4Z 190

218012 ST-6Z 190

218015 CT-6 190

222138 MH-20D-A 157

222195 MH-20D-A-L 157

222301 VACUUMER 76

225001 SB-N 158

225002 SB-R 158

225006 J08 206

225007 J05 206

225008 J02 206

225011 SJ-265 158

225012 SJ-410 158

225013 SJ-500 158

225016 SJ-600 158

225022 FDM-3 156

225023 FDM-5 156

225024 FDM-10 156

225025 FDM-20 156

225026 FDM-30 156

225027 FDM-50 156

226403 DB-3 158

226405 DB-5 158

226406 DB-6 158

226710 DH-500 158

226711 DH-1000 158

226712 DH-1500 158

226713 DH-2000 158

226714 DH-2500 158

229438 AB31013 78

229439 AB31013 78

229440 AB31013 78

229548 VX3114-1G 78

229549 VX3114-2G 78

229550 VX3114-5G 78

229570 AW20-01BG 78

249050 MP0(1)-4 69

249053 FS2-4 69

249060 MP0(1)-7 69

249063 FS2-7 69

249069 FS2-2 69

249106 YS2-4 69

249107 YS2-7 69

249112 LHL-300-7 68

249136 LHL X-100-4 68

241

INDEX

Part No. Model Page

249137 LHL X-100-7 68

249139 LHL X-100-2 68

249150 CBT-SU03-2 69

249322 LFL50-H1-7 69

249323 LFL180-H1-4 69

249324 LFL180-H1-7 69

249326 LFL50-H1-4SC 69

250036 XP-0

250101 S61-BD 205

250102 U6-BD 205

250103 E61-BD 205

250104 EU6-BD 205

250105 T6-BD 205

250108 F6-BD 205

250109 N6-BD 205

250111 S61-SC 204

250112 U6-SC 204

250113 E61-SC 204

250114 EU6-SC 204

250115 T6-SC 204

250118 F6-SC 204

250119 N6-SC 204

250121 S81-BD 205

250122 U8-BD 205

250123 E81-BD 205

250124 EU8-BD 205

250125 T8-BD 205

250128 F8-BD 205

250129 N8-BD 205

250131 S81-SC 204

250132 U8-SC 204

250133 E81-SC 204

250134 EU8-SC 204

250135 T8-SC 204

250138 F8-SC 204

250139 N8-SC 204

252422 LG-400 75

254102 T-8LP 177

254104 T-2LP 176

254106 T-4LP 176

259304 FXE 166

259311 F3E-125 166

259312 F3E-40 166

259313 F3E-10 166

259353 SAB-30 166

259354 SAB-40 166

259355 SAB-50 166

259358 SAB-70 166

285016 AMZ-III-2 90

285017 AMZ-III-1 90

285023 AMZ-III-2-3 90

285024 AMZ-III-1-3 90

285224 AMZ-III-100SL-18LP 90

285301 AMO-III DS-1 94

285302 AMO-III DS-2 94

285303 AMO-III DS-1-3 94

285304 AMO-III DS-2-3 94

285426 AMZ-III-100SL-18LP 90

285433 AMZ-III-23 90

290038 BP-2 189

Part No. Model Page

290043 E82-SC 204

290184 E62-SC 204

290190 S82-SC 204

290191 S62-SC 204

290219 S62-BD 205

290245 S82-BD 205

290246 E82-BD 205

290277 E62-BD 205

300421 YMT-C-E-S-AC 53

300423 YMT-TBOX 53

300460 VUC-II 72

367001 MMXL-III CE-1A-1 128

367002 MMXL-III CE-1B-1 128

367003 MMXL-III CE-1C-1 128

367004 MMXL-III CE-1D-1 128

367005 MMXL-III CE-1E-1 128

367006 MMXL-IIICE-1F-1 128

367007 MMXL-III CE-1A-2 128

367008 MMXL-III CE-1B-2 128

367009 MMXL-III CE-1C-2 128

367010 MMXL-III CE-1D-2 128

367011 MMXL-IIICE-1E-2 128

367012 MMXL-IIICE-1F-2 128

367019 MMXL-IIICE-2A-1 128

367020 MMXL-IIICE-2B-1 128

367021 MMXL-IIICE-2C-1 128

367022 MMXL-IIICE-2D-1 128

367023 MMXL-IIICE-2E-1 128

367024 MMXL-IIICE-2F-1 128

367025 MMXL-IIICE-2A-2 128

367026 MMXL-IIICE-2B-2 128

367027 MMXL-IIICE-2C-2 128

367028 MMXL-IIICE-2D-2 128

367029 MMXL-IIICE-2E-2 128

367030 MMXL-IIICE-2F-2 128

367037 MMXL-IIICE-5A-1 128

367038 MMXL-IIICE-5B-1 128

367039 MMXL-IIICE-5C-1 128

367040 MMXL-IIICE-5D-1 128

367041 MMXL-IIICE-5E-1 128

367042 MMXL-IIICE-5F-1 128

367043 MMXL-IIICE-5A-2 128

367044 MMXL-IIICE-5B-2 128

367045 MMXL-IIICE-5C-2 128

367046 MMXL-IIICE-5D-2 128

367047 MMXL-IIICE-5E-2 128

367048 MMXL-IIICE-5F-2 128

367055 MMXL-III CE-1A-1L 128

367056 MMXL-III CE-1B-1L 128

367057 MMXL-III CE-1C-1L 128

367058 MMXL-III CE-1D-1L 128

367059 MMXL-III CE-1E-1L 128

367060 MMXL-IIICE-1F-1L 128

367061 MMXL-III CE-1A-2L 128

367062 MMXL-III CE-1B-2L 128

367063 MMXL-III CE-1C-2L 128

367064 MMXL-III CE-1D-2L 128

367065 MMXL-IIICE-1E-2L 128


367073 MMXL-IIICE-2A-1L 128

Part No. Model Page

367074 MMXL-IIICE-2B-1L 128

367075 MMXL-IIICE-2C-1L 128

367076 MMXL-IIICE-2D-1L 128





















367201 MLZ-CE-A-1 126

367202 MLZ-CE-B-1 126

367203 MLZ-CE-C-1 126

367204 MLZ-CE-D-1 126

367205 MLZ-CE-E-1 126

367206 MLZ-CE-A-2 126

367207 MLZ-CE-B-2 126

367208 MLZ-CE-C-2 126

367209 MLZ-CE-D-2 126

367210 MLZ-CE-E-2 126

367216 MLZ-CE-A-1L 126

367217 MLZ-CE-B-1L 126

367218 MLZ-CE-C-1L 126

367219 MLZ-CE-D-1L 126

367220 MLZ-CE-E-1L 126

367221 MLZ-CE-A-2L 126

367222 MLZ-CE-B-2L 126

367223 MLZ-CE-C-2L 126

367224 MLZ-CE-D-2L 126

367225 MLZ-CE-E-2L 126

403001 PH-N 193

403002 PH-S 193

403003 PH-SE 193

403007 PH-NB 193

403008 PH-SB 193

403010 PH-60 193

403020 PH-60B 193

489001 SF-01 209

489005 SF-05 209

489007 SF-07 209

489008 SF-08 209

489010 SF-10 209

489011 SF-11 209

489012 SF-12 209

489013 SF-13 209

500324 SF-A 209

500598 GV50-G 80

Part No. Model Page

500649 GV50-R 80

509002 RV-0,8 209

519002 RV-2,5 209

519003 RV-0,5 209

520060 M-F1 126/128

520061 M-E1 126/128

520062 M-D1 126/128

520065 M-F2 126/128

520066 M-E2 126/128

520067 M-D2 126/128

521037 OS-1 209

521193 M-C1 126/128

521194 M-B1 128/142

521195 M-C2 126/128

521196 M-B2 128/142

521210 M-A1 128/142

521328 M-A2 128/142

529008 IC-2,5 209

529009 IC-5,5 209

529409 OC-4 209

529432 OC-3 209

530910 SWY 80

530911 BPY 80

530937 JVY 80

531155 Mounting panel vertic. 72

531187 Mounting panel horiz. 72

539001 IC-EX 209

539291 PUY-6 80

539292 PUY-8 80

539310 RTY 80

540170 BP-1 189

540562 SF-L5 . LK 209

540727 SF-L3 209

549005 OC-2 209

549006 OC-1 209

550130 SCY 80

559271 MIB 156

609005 T-18LP 177

609583 T-30LP 178

611664 SPC 64

611695 SPS 64

611784 SPN 64

611785 SPB 64

619041 DVR-1 112

619042 DVR-2 112

619043 DVR-3 112

619044 DVR-4 112

619045 DVR-5 112

619046 DVR-6 112

619047 DVR-7 112

619048 DVR-8 112

619049 DVR-9 112

619050 DVR-10 112

619322 PGC-4 199

619434 PGC-6 199

619780 SPA-6 64

619802 BPP 42

619803 SCP 102

619840 MU-BP 22

619841 MU-SC 22

242

Part No. Model Page

650147 FYE 166

730721 E2F-X2Y1 77

730797 E2F-X2E1 77

733225 E2E-X2E1 77

— LF-53-5 159

— LF-53-20 159

— LF-55-5 159

— LF-55-20 159

— LF-60-5 159

— LF-60-20 159

— LF-65-5 159

— LF-65-20 159

— MIX-1 114

— MIX-3 114

— MIX-5 114

— MIX-10 114

— MIX-20 114

— OA-I 174

— SDM-72 162

JC0005 P3-C 75

243

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