2020 door catalog

2020 DOOR CATALOGRevised 1.2020

Table of Contents

*All information within this manual supersedes all previous literature you may have received from Fryburg Door. This information is subject to change without notice. 1.2020

Door Information…..3

Rush Schedules…..4Cancellation Policy…..4

Custom Grade Door….....5Door Grade Information….....5

Furniture Grade Door…..5Semi-Custom Grade Door…..5

Grade Comparison….....6

Rustic/Knotty Specs....7

Priming of Doors....8

Outside Edge Profiles....11-13

Panel Raises....14-16

Applied Moldings....17-18

Mullion Examples....20

Drawer Fronts....21-25

Mitered Doors/Fronts....26-31

Mitered Door Options....32-33

Mitered Edge Drawer Fronts....19

Inside Edge Profiles....9-10

3

• The standard door thickness is 3/4”

• Standard widths for stiles are 2 1/4” and rails are 2 3/4” (Custom Grade Doors)

• Every raised panel door has a built-in stain groove to allow a uniform color without pre-staining the panel. This is a recess on the inside edge to allow finish to reach under the frame.

• The standard rail width between panels on a double-panel door is 3”

• We assume a door exceeding 42” in height will use three hinges, unless otherwise specified.

• Glass doors will have a slot for rubber retainer. Rubber retainer is available upon request. Glass doors are also available without a groove.

• Maximum sanding width is 50”.

• Solid wood products must be manufactured in a manner to allow for expansion and contraction.

• Warp tolerance - up to 1/8” allowed up to 48”

• Bow tolerance-up to 1/16” under 40” and up to 1/8” on 40”+

• Fryburg Door will not warrant any door or end panel over 48” long, regardless of the number of panels.

• Knife, Euro (single hole) and Blum (3 hole).

Door Information

4

Rush Schedules

• CHANGES CANNOT BE MADE TO ANY CUSTOMER ORDER ONCE THE ORDER HAS BEEN PROCESSED

This policy is necessary due to prompt product release to manufacturing.

• All items that are changed by the customer after the order has been processed will be produced, billed, and shipped at their normal cost.

Product Type

Custom and Furniture Grade Doors

Rush Type Upcharge Part Maximum

Semi-Custom Doors

2 Day3 Day

2 Day

50%25%

50%

10 Pieces / Day10 Pieces / Day

10 Pieces / Day

Rush orders must be placed by 9 a.m. to be processed that day

Cancellation Policy

Semi-Custom Doors 3 Day 25% 10 Pieces / Day

5

• 7% off Custom Grade pricingFurniture Grade Doors

• Available in Red Oak, Cherry, Quarter Sawn White Oak, Brown Soft Maple• Standard 2 1/4” stiles and rails - other dimensions available• Color-matched center panel - no grain match• Not available in applied moldings• Available with mullions and 1/8” glass doors• Door Standards

• 1” extended tenon (most profiles)• Hand sanded panel, assembled door through wide belt only• Stain Groove - pre-staining not necessary

Door Grade InformationCustom Grade Doors

• Highest grade door• 2 1/4” stiles and 2 3/4” rails are standard - other dimensions are available with no upcharge• Color and grain matched panel• Available in all species

• Door Standards:• 1” extended tenon (most profiles)• Completely hand-sanded at 180 grit• Stain Groove - pre-staining not necessary• 7 business day schedule

• Available with mullions and 1/8” glass doors

• Available in Brown Soft Maple, Red Oak, Cherry, Knotty Cherry, Quarter Sawn White Oak, Knotty Quarter Sawn White Oak, Knotty Hickory, and Paint Maple/MDF Panel.

Semi-Custom Grade Doors

• Square Doors• Cross rail options: 11/2”, 21/4”, 21/2”, 3” (Cross rails must be the same width on each door.)• Center rail options: 21/4”, 21/2”, 3” (Center rails must be the same width on each door.)• Stiles: 21/4”, 21/2”, 3” (Stiles must be the same width on each door.)

• Door Standards• 1/8” glass available in all styles - no mullions available• 1/4” plywood available in only: Brown Soft Maple, Red Oak, Cherry, and Sap Cherry• 1/2” cope, pinned and puttied• Completely hand sanded at 180 grit• Stain groove - pre-staining is not necessary

6

Construction Sanding Standards

1” tenon

Schedule Glass

Custom

Furniture

Semi-Custom Door

Custom

Furniture

Semi-Custom Door

Mullions Applied Moldings

Color/Grain Match Price Species

Hand sand entire door

2 1/4” uprights and 2 3/4” crosspiece

7 business days Yes

1” tenon Hand sand panel 2 1/4” uprights and crosspiece

7 business days Yes

1/2” tenon Hand sand 2 1/4” uprights and crosspiece

5 business days Yes (1/8” only)

Yes Yes Color and Grain List Any

Yes No Color List

Red Oak, Cherry, Quarter Sawn,

White Oak, Brown Soft

Maple (discounts available)

No No None List See Manual

Grade Comparison

*Machine Sand

(Most Profiles)

(Most Profiles)

Pinned & Puttied entire door

7

We will do our best to avoid machining imperfections. However; tear out, chatter, and other machining imperfections are not considered defects on all knotty and rustic species. The potential for these imperfections persists near and around knots, cracks, burls, and extremely figured.

Tear out and chatter allowed

Knotty Custom Grade Door Specs:

Rustic Custom Grade Door Specs:No color or defect specs

Rustic/Knotty Specs

Any color degrade and defect is allowable

Unlimited cracks allowed

Open knots will not exceed 1” in diameter

Tear out and chatter is not considered a defect due to the nature of the specie

Within the knot itself, voids cannot go all the way through the product

No color or grain matching

No large open cracks; small cracks allowable near knots

Unlimited mineral sap allowed

8

Priming of DoorsOur primers are post catalyzed acid cure systems. These are compatible with many high-quality topcoats.

Prior to priming, the wood/MDF is prepared to except coating materials such as putty. The wood/MDF is then sanded to remove any putty and provide a smooth uniform coating to it so it will accept the next primer or paint properly.

Our priming process consists of:

2 coats of primer on the face and one coat on the back. All coatings are applied with a Makor - Q-One Robotic Sprayer & Flatline Oven System

The primer is applied at 3.5-4.0 wet mills

The wood/MDF is scuffed between coats with:

320 Mirka Abranet – screen is used for sanding flat surfaces

320 3M sponge is used for sanding profiled edges

There is no sanding to the back side after the primer is applied or to the face after the second coat of primer.

Customers should scuff sand the primer using a 320-grit sandpaper and wait no more than 24 hours before applying any finish. If 24 hours has passed, all unpainted surfaces must be scuffed again and the coating must be applied before a 24-hour period has expired. All surfaces must receive the sanding step in order to achieve mechanical bond.

Primers are subject to some natural grain raising during the priming process, which is not considered a defect. Normal sanding and preparation for the primer-topcoat application will remove these fibers

Our products are manufactured using wood & MDF materials that will expand and contract with fluctuation in climate, temperature and humidity. This movement of the wood & MDF may cause fracturing anywhere sub- components have been joined together.

Testing for compatibility and adhesion between primers and customers finishes should take place on a test door prior to finishing any large items or multiple pieces.

Fryburg Door will not warranty products do the incompatibility issues between primers and or topcoat on the surface.

Primer colors available are White, Grey, and Black

Schedule – adds three days to door schedule

9

Inside Edge Profiles

Country Square

3/4”

Bevel

3/4”

Bead

3/4”

Milton

3/4”

Country Classic

3/4”

Beaded Classic

3/4”

O-Gee

3/4”

Kinston

3/4”

Normandy

1”

O-Gee Classic

3/4”

10

Southwestern

3/4”

Victorian Classic

3/4”

Victorian

3/4”

Oxford Square

3/4”

Inside Edge Profiles

190

1”

3/4”

1530

3/4”

1506

3/4”

*1550

11

Outside Edge Profiles

#10

3/4”

#13

3/4”

#16

3/4”

#17-2

1”

#18

3/4”

#17

3/4”

#14

3/4”

#11

3/4”

#12

3/4”

#15

3/4”

#17-1

1”

#18-1

1”

12


#21

3/4”

#24

3/4”

#27

3/4”

#28

3/4”

#25

3/4”

#22

3/4”

#23

3/4”

#26

3/4”

#29

3/4”

#18-2

1”

#19

3/4”

#20

3/4”

13


#30

3/4”

LX

3/4”

#31

3/4”

#33

3/4”

H2

3/4”

#35 #38 #2005

#2008 #2009

3/4”3/4”1”

3/4” 3/4”

14

Panel Raises

Exact sizes shown

A3-1

Available in MDF

BU-4

.595Available in MDF

A3


BU-3.850

See panel notes pg. 22

BU-1 Special

.657 A2 A2-1


Buckingham 2


.700 Buckingham 1

.850

See panel notes pg.22

C-1 Special

0.595

0.587

0.460

15

Panel Raises

Exact sizes shown

.600 C-30

Available in MDF

.562 Louis XIII.562 Lexton

.562 Lexton Modern


Classic 2.700 Classic 1


C-10C-5

.562 C-3 .580 C-4

Available in MDF

0.735 0.605

16

Panel Raises

Exact sizes shown

Presidential

Available in MDF

*2” spacing on center is standard. Other widths available.

Recessed w/BeadsAvailable in MDF

.562 Southwestern

*2” spacing on center is standard. Other widths available.

Recessed V-GroovesAvailable in MDF

Panel Notes: The Classic 1, Buckingham 1, 1010, 1020 & C5 have a standard 1” frame thickness. BU-1 Special & C-1 Special are only available with 1” frame thickness & deep setting inside edge.


Standard .375Available in MDF

Recessed

.595

.375.375

10210.500 1030Available in MDF

0.375

10200.73710100.686

17

Applied Moldings

#17 #18 #19(.25 x .5)(.25 x .5) (.562 x 1)

#20(.468 x .75)

#25(.593 x 1.093)

#26a(.5 x .625)

#28(.375 x .75)

#29(.375 x .911)

#21 #22(.75 x 1.5) (.625 x .937)

#23(.375 x .875)

#24(.75 x .375)

#32(.600 x .687)

#33(.25 x .5)

#34(.25 x .35)

#35(.937 x .625)

#38(.75 x 1.187)

#39 #40(.322 x .687) (.7 x 1.125)

#41 (.312 x .75)

18

Applied Moldings

1/2” species: red oak, poplar, cherry, hard maple, walnut

3/8” species: red oak, poplar, cherry, hard maple

Rope Molding

#42 #43(.25 x .5) (.545 x .75)

#46(.469 x .615)

#44(1.375 x .494)

#47 #51(.625 x .802) (.625 x 1)

#50(1.375 x .494)

#52(.968 x .75)

#53 #54 #56 #57(.344 x .375) (.437 x .937) (1 x .75) (.75 x .75)

#65(.344 x 0.562)

#58 #59(.475 x .375) (.375 x .506)

19

Mitered Edge Drawer Fronts

#36 (Windsor) #37 (Dover)(.865 x .992) (1.062 x .687)

#45 (Liberty)(1.218 x .75)

Size limits are as follows: 4.25” width and length minimum.

10.25” Width Maximum

40.75” Length Maximum

20

Mullion Notes: Mullions are available with most corresponding inside edge profile; however, the widths will vary based on the profile selected. Call for details.

#20 mullion (.562” x 1.187”)

*For use with #21 applied molding doors only

#22 mullion (.453” x .875”)

*For use with #19, #22 applied molding doors only

Square Glass Mullion (.375” x .5”, .625”, .75”, .875”, 1”)

Bead Glass Mullion (.375” x .75”, 1”)

Ogee Glass Mullion (.375” x 1”)

Mullion Examples

21

Drawer Fronts

10A

3/4”

10B

3/4”

10BB

1”

10C

7/8”

10CC

1”

10D

5/8”

10E

3/4”

11A

7/8”

12A

5/8”

12B

3/4”

22

Drawer Fronts

13A 13B

15A 15B

15C 15D

15E 16A

16B 16C

3/4”

3/4”

7/8” 7/8”

7/8”

5/8”

3/4”

1”

1”

1”

23

Drawer Fronts

17A 17B

17C 17D

17E

1”

1”

3/4”

18B

1”

18C

1”

18A

1”

5/8”

1”

18D

3/4”

17M

3/4”

24

Drawer Fronts

20A

7/8”

21C

1”

19E

3/4”

20B

3/4”

21B

1”

21D

3/4”

19D

5/8”

21A

1”

22A

3/4”

19A

3/4”

25

Drawer Fronts

24A

3/4”

LXA

3/4”

27

1”

2005

3/4”

2019

3/4”

H2

3/4”

2009

3/4”

35

1”

2008

3/4”

23A

3/4”

26

Mitered Doors/Fronts

7010A

7011A

7012A

7013A

7051A 7051DF

2 1/4”

2 1/4”

2 1/4”

2 1/4”

2 1/4” 1 3/4”’

7011N

7050A

2 1/4”’

7050DF

1 3/4”’

1 1/2”

27


7130DF 7130N

7140A 7140DF

2” 1 1/2”

2 7/8” 1 5/8”

7100A

2 1/4”

7120A

2 7/8”’ 2”

7130A

7120DF

2 7/8”

7055A

2 1/4”

7055DF

1 1/2”

7101A

2 1/4”2 3/4”

7101DF

28


7152

2 1/4”

7150A 7150DF

2 3/4” 1 3/4”

7151A

4”

7141A

2 1/2”

7160A 7160DF

2 7/8” 2”

7173A

3”

7173DF

2.25”

29


7203A 7203DF

3” 2”

7202A 7202DF

3” 2”

7178A

3”

7178DF

1 11/16”

7201A 7201DF

2 3/4” 1 3/4”

7206DF7206A

3” 2 1/4”

30


7209DF7209A

3” 2”

7210A

2 3/16”

7211A

3”

7211DF

2 1/4”

3”

7213A 7213DF

2”

31


7217A

3 3/8”

7215A

2 7/8”

7214A 7214DF

2 1/4” 1 1/2”

2

7215DF

7311A

2 3/4”

32

Miter Door Options

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7010A7010DF7011A

7012A7011DF

7013A7013DF7050A7050DF7051A7051DF7055A7055DF

7012DF

7100A7100DF7101A

7120A7101DF

7130A7130DF7140A7140DF7150A7150DF7151A7152A

7120DF

0.750.750.75

0.750.75

0.750.750.750.750.750.750.750.75

0.75

0.750.750.75

0.750.75

0.750.750.750.750.750.75

0.8120.812

0.75

YYY

YY

YYYYYYYY

Y

YYY

YY

YYYYYYNN

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2.2502.2502.250

2.2502.250

2.2501.750

2.250

2.2501.7502.250

2.254.0001.7502.7501.6252.8752.0002.8751.7502.8752.2502.7502.2502.2501.5002.2501.750

2.2501.500N/AN/AN/AN/AN/AN/A2.2501.7502.2501.750N/AN/A2.0001.750N/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/A

4.0002.250N/AN/AN/AN/AN/AN/A4.0002.2504.0002.250N/AN/A2.5002.500N/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/A

YYN

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YNYNYNYN

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NNYNNNNN

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YNY

YN

YNYNYNYN

N

YNY

YN

NNYNNNNN

N

Country SquareN/A

Country Square

Country SquareN/A

N/ACountry Square

N/AOgeeN/A

Country Square

Country SquareN/A

N/ACountry Square

Country SquareN/A

N/ACountry Square

N/ACountry Square

N/ACountry Square

N/AN/AN/AN/AN/A

555

55

54.5

54.5

54.5

54.5

5

556

6.255

6.254.5

6.254.5

64.58.5

5

4.5

33

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7060A7060DF7173A

7177A7173DF

7178DF7179A7179B7201A7201DF7202A7202DF7203A

7178A

7203DF7206A7206DF

7209A7208A

7210A7211A7211DF7213A7213DF7214A7214DF7215A

7209DF

0.750.750.75

0.8050.75

0.8750.750.750.750.750.750.750.75

0.875

0.750.750.75

0.81250.75

0.750.750.750.80.8

0.750.750.8

YYY

YY

NYYYYYYY

N

YYY

NY

YYYNNNNN

N

2.8752.0003.000

2.3752.250

1.6872.375

3.000

2.3752.7501.750

3.0002.2503.0002.0003.0002.2503.0002.1872.0003.0002.5002.2503.0002.0003.0002.0003.000

N/AN/A2.2502.250N/AN/AN/AN/AN/A2.2501.7502.2502.000N/AN/A2.2502.250N/AN/AN/AN/AN/AN/A1.5001.5002.2502.2501.500

N/AN/A3.0002.250N/AN/AN/AN/AN/A2.7502.7503.0002.250N/AN/A3.0003.000N/AN/AN/AN/AN/AN/A4.0004.0003.0003.0004.000

NNY

NY

NNYYYYYN

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NYY

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NYYYYYYY

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YNY

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NYN

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NYY

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N

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NNNNNNNN

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NYY

NN

YYNNNNNN

N

N/AN/A

Country Square

N/AN/A

N/AN/AN/AN/AN/AN/A

N/AN/A

N/AN/A

N/ACountry Square

N/AN/AN/A

Country SquareBeadN/AN/AN/AN/AN/AN/A

6.254.56.5

5.255

4.55.255.25

64.56.54.56.5

6.5

4.56.5

5

6.55.5

4.8756.5

56.54.56.5

56.5

4.5

7215DF7217A7217DF7311A7311DF

0.80.750.750.750.75

NYYYY 2.750

2.7503.3753.3752.250 1.500

N/AN/AN/AN/A

4.000N/AN/AN/AN/A

YNNNN

YYYYY

NYNYY

NYNYN

N/ACountry Square

N/ACountry Square

N/A

57.257.25

66

0.8125

Miter Door Options

2020 door catalog

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