2020 parts manual 850 8x8...6 1 300-0062 chassis, 8x8 9 1 10691c wldt, seat frame 10 2 300-0142...

2020 PARTS MANUAL

Ontario Drive & Gear Limited Manual No. AUR 8x8-MY2020 2020/02/24

Aurora 850/950 SXAurora 850/950 SX Huntmaster

Aurora 850/950 SX-RAurora 850 SX Responder

Aurora 850 LimitedAurora 950 Bigfoot

Ontario Drive & Gear Limitedwww.argoxtv.com

ForewordODG has prepared this parts manual for the Aurora models to assist both qualified mechanics and vehicle owners in ordering correct, quality replacement ARGO parts. For the most current parts manual contact your dealer or visit our website at www.argoxtv.com.

Proper and regular service, and replacing old, worn or broken parts with the correct ARGO replacement parts, are both essential to prolonging the life of the ARGO. Please refer to this parts manual and/or our website www.argoxtv.com before ordering any replacement part.

All information contained in this Aurora Parts Manual is based on the latest product specification available at time of release. If your Aurora differs from the specifications contained in this manual, contact your dealer for the most current information.

ODG reserves the right to alter specifications on the Aurora models at any time, without obligation or prior notification.

Reproduction of this Aurora Parts Manual, in whole or in part, is prohibited without prior written permission from Ontario Drive & Gear Limited.

Vehicle Identification

Aurora - 2020 Serial Nos... last 5 digits of V.I.N.

Explanation of Parts Manual Format

Ref - Reference number between assembly diagram and component parts list

Part No. - Argo replacement part number for identification and re-ordering

Description - Part description for identification and re-ordering

Qty - Indicates the quantity of a part used in an assembly

i

Ontario Drive & Gear Limitedwww.argoxtv.com

Using the Parts Manual

1. Find the major vehicle assembly in the Table of Contents on this page, and turn to that section.

2. Locate the part in the illustration that you wish to order.

3. Refer to the parts list in that section.

4. Find the correct part number (Part No.), part description (Description) and correct quantity (Qty).

5. Use only this information to order ARGO re-placement parts. DO NOT attempt to order a replacement part by reference number or page number.

Table of Contents

Foreword .......................................................... iVehicle Identification ......................................... iUsing the Parts Manual ....................................ii

1.0 Upper Body ........................................... 12.0 Chassis .................................................. 33.0 Lower Body ........................................... 54.0 Covers ................................................... 74.1 Covers - ROPS ...................................... 95.0 Axle & Driveline ................................... 116.0 Fuel System ........................................ 137.0 Intake System ..................................... 158.0 Exhaust System .................................. 169.0 Wheel - Mud Tire ................................. 179.1 Wheel - Steel Beadlock ....................... 189.2 Wheel - Aluminum Beadlock ............... 199.3 Wheel - Steel ....................................... 2010.0 Seat - Rear .......................................... 2110.1 Seat - Front ......................................... 2310.2 Seat - Side ........................................... 2410.3 Front Seat - Responder ....................... 2510.4 Rear Seat - Responder ....................... 2711.0 Steering & Brakes ............................... 2912.0 Clutch ................................................. 3113.0 Transmission, Cable FNR ................... 3313.1 Transmission Sub-Assys (6.2) ............. 3513.2 Transmission Sub-Assys (8.1) ............. 3713.3 Transmission & Controls .................... 3914.0 Engine - B&S 33HP ............................. 4114.1 Engine - B&S 40HP ............................. 4315.0 Labels ................................................. 4515.1 Labels, By Region ............................... 4716.0 Electrical ............................................. 4916.1 Main Wire Harness - Schematic .......... 5116.2 Main Wire Harness - Wire Diagram ..... 5316.3 Main Wire Harness - Photo Diagram ... 55

ii

Ontario Drive & Gear Limited www.argoxtv.com

Aurora Parts Manual1.0 Upper Body

16

50

14

35

49

25

24

34

33

23

47

29

13

20

28

30

21

32

51

31

40

26

53

4

8 612

10

38

36

52

27

11

39

1522

19

918

17

42

41

1


Aurora Parts Manual 1.0 Upper Body

2 4 103-06 HHCS 5/16-18x1.0 Gr5 Zn3 2 103-34 HHCS 3/8-16x1.25 Gr5 Zn4 2 108-03 Lockwasher 1/4 Split Ring Zn5 2 108-08 Washer .28x.62x.07 Zn6 4 108-15 Washer .42x.81x.05 Zn7 8 108-24 Washer .34x.70x.06 Zn8 2 112-90 HHCS 1/4-20x1.5" Gr5 Zn9 8 112-115 Locknut, Nylon M6x1 Zn10 4 117-27 Locknut, Nylon 1/4-20 Zn11 4 117-127 Locknut, Nylon 5/16-18 Zp12 2 117-128 Locknut, Nylon 3/8-16 Zp13 105 120-04 Washer .19x.50x.08 Zn14 105 120-09 Rivet - 3/16 x 1.0 Black15 8 120-11 Rivet, 5/32 x .157-.47216 67 120-13 Rivet - 3/16 x 3/4 Black17 2 200-0003 Hinge, Barrel - Removable18 8 200-0007-025 FHCS, M6x1.0x25 Gr10.9 Bnz19 1 300-0019 Wldt, Hood Frame20 1 300-0104 Mount, Left Headlight21 1 300-0105 Mount, Right Headlight22 2 602-56 Latch, Hood - Soft Draw 23 1 700-0004 Bezel, Head Light - Left24 1 700-0005 Bezel, Head Light - Right25 1 801-05 Bumper, Vinyl - 8x826 2 10055A003 Insert Nut, 1/4-20 Unc27 40 10092A004 Washer, Finishing - #1028 4 10153A100 BHCS,1/4-20-1 Gr5 Bnz29 1 10217C Panel, Grille30 1 10351C Wldt, Exhaust Screen31 1 10354C Wldt, Intake Screen32 1 10542C Wldt, Logo Plate33 1 10220C Bucket, Light - LR34 1 10221C Bucket, Light - RR35 12 103-48 T/S Pan Hd Phil #10x5/8 A Blk36 1 400-0040 Shield, Upper Heat37 5 120-14 Rivet - 3/16 x 5/8 Black38 3 300-0239 Bracket, Heat Shield39 1 700-0056 Wldt, Grab Handle - Left40 1 700-0057 Wldt, Grab Handle - Right41 1 700-0001 Upper Body, 8x8 - Specify Colour: Blk, Buc, Org, Red, Tun42 1 700-0002 Hood, Aurora/Fron. - Specify Colour: Blk, Buc, Org, Red, Tun47 2 700-0070 Handrail Wldt, Front49 4 108-105 Lockwasher, 1/4 Split, Blk Zn50 4 112-04 HHCS 1/4-20x3/4 Gr5 Zn51 4 117-53 Nut, Jack 1/4-20 8L-JNS Zn52 2 700-0234 Cup Holder Insert - Large

Ref. Qty. Part # Description

2


Aurora Parts Manual2.0 Chassis

10

11

3

2

1

5

4

6

9

3


Aurora Parts Manual 2.0 Chassis

1 8 103-06 HHCS 5/16-18x1.0 Gr5 Zn2 8 108-05 Lockwasher 5/16 Split-Ring Bnz3 8 108-12 Washer .34x1.00x.06 Zn4 4 108-24 Washer .34x.70x.06 Zn5 4 117-21 Locknut, TD 5/16-18 Bnz6 1 300-0062 Chassis, 8x89 1 10691C Wldt, Seat Frame10 2 300-0142 Bracket, Rear Hoop11 1 300-0074 Wldt, Winch Hoop


4


Aurora Parts Manual3.0 Lower Body

18

7

98

6

1

4

2

510

2216

15

12

11

3

2014

23

21

1317

19

5


Aurora Parts Manual 3.0 Lower Body

1 2 100-107 Plug, Drain-Flanged 100-115 Drain Plug (male) c/w O-Ring2 2 100-114 Gasket, Drain Plug3 4 103-61 HHCS 3/8-24x1.5 Gr5 Zn4 20 108-05 Lockwasher 5/16 Split-Ring Bnz5 20 108-24 Washer .34x.70x.06 Zn6 20 112-01 HHCS 5/16-18x3/4 Gr5 Zn7 11 120-09 Rivet - 3/16 x 1.0 Black8 37 120-13 Rivet - 3/16 x 3/4 Black9 4 126-93 Clamp, Nylon Wire - 1/2" ID10 5 127-24 Clamp, Nylon - 1" ID11 2 127-287 Clamp, Nylon, 3/4 ID12 1 300-0003 Wldt, Dash Support13 2 300-0026 Tube, Upper Hoop - 8x814 1 616-20 Gasket, Rear Hitch15 1 801-50 Body, Lower - Avenger16 20 10055A001 Insert Nut, 5/16-18 UNC17 1 10209C Rear Tube18 1 10257C Insulation, Lower Body19 1 10586C Under Seat Storage Box20 1 300-0079 Hitch, Receiver21 1 300-0208 Wldt, Lower Dash Support - Left22 1 300-0216 Wldt, Lower Dash Support - Right23 1 200-0001-323 PVC Foam Tape, 1/4" x 3/4" x 323"


6


Aurora Parts Manual4.0 Covers

27

6

34

35

7

16

19

21

23

25

4

13

931 2

28

20

22

17

24

33

3

15

26 1

1410

32

12

185

8

7


Aurora Parts Manual 4.0 Covers

1 6 103-06 HHCS 5/16-18x1.0 Gr5 Zn2 17 108-24 Washer .34x.70x.06 Zn3 10 112-276 BHCS, 5/16-18 x 0.754 6 117-127 Locknut, Nylon 5/16-18 ZP5 8 120-13 Rivet - 3/16 x 3/4 Black6 1 601-09 Trim, Vinyl - 28"7 1 10052C Rear Floor Mat8 1 10053C Mat, Front - Flat Floor9 10 10055A001 Insert Nut, 5/16-18 UNC10 3 10056A006 Unut, 5/16-18 x .025-.150 PH12 1 10200C Plate, Floor - Front13 1 10201C Support, Floor - Left14 1 10202C Support Floor - Right15 1 300-0292 Floor, Rops - Right16 1 300-0293 Floor, Rops - Left17 2 10304C011 Flap Seal 90 Degree - 10.75"18 1 10315C Fuel Tank Cover19 8 10321C Grip Tape 12"20 1 700-0050 Trim, Firewall - Right21 1 700-0064 Trim, Firewall - Left22 1 10100C Insulation Firewall RH23 1 10101C Insulation Firewall LH24 1 10102C Insulation Firewall Center25 1 10103C Insulation, Firewall Cent LH26 1 10104C Insulation, Firewall Cent RH27 2 700-0065 Insulation, Firewall 4x1028 1 700-0066 Panel, Firewall 31 1 200-0025-030 Seal, 90 Deg Bulb - 0.43 Dia x 3032 1 849-176-008 Weatherseal-D Strip W/Adh Back x 8"33 1 849-176-026 Weatherseal-D Strip W/Adh Back x 26"34 2 10055A011 Insert, 5/16-18x0.150-0.312 Zn35 5 103-38 HHCS 5/16-18x1.25 Gr5 Zn


8


Aurora Parts Manual4.1 Covers - ROPS

6

7

19

3

15

16

18

5

8

14

13

20

33

10

3512

27

22

26

24

25 2334 31

28

17

17 932

21 12 4

9


Aurora Parts Manual 4.1 Covers- ROPS

1 6 103-06 HHCS 5/16-18x1.0 Gr5 Zn2 17 108-24 Washer .34x.70x.06 Zn3 10 112-276 BHCS, 5/16-18 x 0.754 6 117-127 Locknut, Nylon 5/16-18 ZP5 8 120-13 Rivet - 3/16 x 3/4 Black6 1 601-09 Trim, Vinyl - 28"7 1 10052C Rear Floor Mat8 1 10053C Mat, Front - Flat Floor9 10 10055A001 Insert Nut, 5/16-18 UNC10 3 10056A006 Unut, 5/16-18 x .025-.150 PH12 1 10200C Plate, Floor - Front13 1 10201C Support, Floor - Left14 1 10202C Support Floor - Right15 1 300-0292 Floor, Rops - Right16 1 300-0293 Floor, Rops - Left17 2 10304C011 Flap Seal 90 Degree - 10.75"18 1 10315C Fuel Tank Cover19 8 10321C Grip Tape 12"20 1 700-0050 Trim, Firewall - Right21 1 700-0064 Trim, Firewall - Left22 1 10100C Insulation Firewall RH23 1 10101C Insulation Firewall LH24 1 10102C Insulation Firewall Center25 1 10103C Insulation, Firewall Cent LH26 1 10104C Insulation, Firewall Cent RH27 2 700-0065 Insulation, Firewall 4x1028 1 700-0066 Panel, Firewall 31 1 200-0025-030 Seal, 90 Deg Bulb - 0.43 Dia x 3032 1 849-176-008 Weatherseal-D Strip W/Adh Back x 8"33 1 849-176-026 Weatherseal-D Strip W/Adh Back x 26"34 2 10055A011 Insert, 5/16-18x0.150-0.312 Zn35 5 103-38 HHCS 5/16-18x1.25 Gr5 Zn


10


Aurora Parts Manual5.0 Axle & Driveline

30

3132

28

6

29

8

45

41

4

10

40

46

12

37

38

14

4222

39

36

25

49 47

2214

18

1115

9

12

43

44

2021

19

4434

3 1

17

16

15

5

48

8

9

2

2423

25

27

13

26

7

9

18

35

11


Aurora Parts Manual 5.0 Axle & Driveline

1 10 606-91 Flange, 4-Hole HD2 8 101-41 Bearing, Ball- 1.03 8 606-92 Flange, Greaseable - 4-Hole HD 4 2 606-93 Flange, Greaseable - 90 Deg HD 5 4 810-122 Asm, Axle Forged - FR/RR6 4 810-123 Asm, Axle Forged - MID7 8 112-31 HHCS 3/8-16x1.0 2B Gr8 Zn8 36 103-88 C/Bolt 3/8-16x1.0 Gr5 Zn9 56 117-118 Locknut, Nylon 3/8-16, Flanged10 2 101-96 Bearing,Ball-1.2511 16 606-90 Gasket, Flange -72 mm BRG12 8 101-123 Bearing, Ball -1.25 x 72mm13 4 112-61 C/Bolt 3/8-16x1.25 Gr5 Zn14 8 606-89 Carrier, Axle Bearing15 8 606-88 Flange Asy, Outer Bearing 16 4 606-25 Gasket, Bearing Extension17 4 810-112 Extension Asy, Bearing W/Nuts18 20 112-200 SHSS 5/16-24x5/16 Flat PT19 2 642-47 Tie Down Bracket20 20 108-34 Washer .47x.94x.06 Zn21 20 112-181 HHCS 7/16-20x1.75 Gr5 Zn22 16 112-187 C/Bolt 3/8-16x2.0 Gr5 Zn23 16 108-27 Lockwasher 7/16 Split-Ring Zn24 16 103-68 HHCS 3/8-16x2.0 Gr5 Zn25 8 805-143 Sprocket, S60x19T-16/32 Int26 6 106-15 Retaining Ring SH-0137-PA27 6 106-34 Retaining Ring, E-Style - 1.375"28 6 606-82 Tensioner Asy, Chain - Course29 6 127-64 Spring, Torsion - .76 x 1.930 6 127-65 Spring, Torsion - 1.16 x 0.3531 6 606-44 Slider Block - UHMW32 6 100-01 Pin, Cotter 1/8x1.50 Zn34 4 805-142 Sprocket, D50x25T-16/32 Int 35 4 803-57 Chain, RC60-1 x 90P36 1 810-116 Shaft, Idler, Splined, Long, 11T37 1 810-115 Shaft, Idler, Splined, Short, 11T38 2 810-117 Coupler, Idler Shaft 39 10 112-201 Bolt, Shoulder M10x4540 10 108-05 Lockwasher 5/16 Split-Ring Bnz41 10 117-77 Locknut, Nylon - M8x1,25mm Zn842 2 100-127 Fitting, Grease STR 1/4-28 TPR43 2 803-65 Chain, RC50-2x80P-Middle44 2 603-19 Chain RC50-2x44P - Front45 2 165-25 Disc, Brake, Service46 1 10011B Sensor, Speed47 1 500-0021 Disc, Wheel Speed Sensor - 15T48 7 200-0005 Washer, .39 x 1.45 x .18849 1 500-0022 Bracket, Wheel Speed Sensor


12


Aurora Parts Manual6.0 Fuel System

2

4

19

97

8

20

4

26

326

9

1615

23

14

6

33

34

3515

12

2217

923

252415

275

2930

2831

1232

36 18

17

9

13


Aurora Parts Manual 6.0 Fuel System

1 1 608-120 Tank, Fuel Low Permeation2 1 126-100 Fuel Cap, Tethered3 1 10251C Hose, Fuel Fill4 1 10253C Wldt, Fuel Fill Neck5 1 608-136 Grommet, Fuel Return6 1 608-127 Pick-Up, Fuel 5/16, 105 Mesh 7 1 609-50 Clamp, Rollover Valve8 1 609-47 Valve, Rollover9 7 120-13 Rivet - 3/16 x 3/4 Black10 2 126-102 Bumper, Recessed Hole12 5 112-79 Clamp, Hose 1/2" Black14 1 10206C Plate, Fuel Rail15 8 108-08 Washer .28x.62x.07 Zn16 4 10153A100 BHCS,1/4-20-1 Gr5 Bnz17 2 126-93 Clamp, Nylon Wire - 1/2" ID18 1 127-132 Grommet, Rubber - 1/2" ID19 1 127-160-76 Tubing, 1/4 ID Clear Plastic 76"20 1 127-160-15 Hose, Vent 3/16" ID 15"21 6 100-64 Tie Wrap - 5.5" - Black22 1 10320C Brkt, Tank Hold Down23 6 10055A003 Insert Nut, 1/4-20 UNC24 2 108-105 Lockwasher, 1/4 Split, Blk Zn25 2 112-04 HHCS 1/4-20x3/4 Gr5 Zn26 2 10639C Clamp, 1-Ear 58.8-62mm27 1 608-137 Plug, Push In28 1 808-133 Reducer, Barbed - 5/16 to 1/429 2 112-78 Clamp, Hose 9/16" Black30 1 608-69-2 Hose, Fuel - 5/16" ID, Carb 2"31 1 608-67-004 Hose, Fuel - 1/4" ID - 4"32 1 400-0001 Fuel Filter33 1 400-0002 Fuel Pump, Briggs34 2 117-53 Nut, Jack 1/4-20 8L-JNS Zn35 2 103-08 HHCS 1/4-20x1.0 BNZ36 1 608-67-096 Hose, Fuel - 1/4" ID - 96"


14


Aurora Parts Manual7.0 Intake System

1 1 10617C Duct, Intake - Upper2 1 10618C Duct, Intake - Lower3 1 10773C Retainer, Intake Duct - Lower4 1 10774C Retainer, Intake Duct - Upper5 1 807-77-31 Seal, Bulb - 31"6 1 807-77-40 Seal, Bulb - 40"7 1 864-10 Hose, Brake 3" x 6"8 14 120-14 Rivet - 3/16 x 5/8 Black9 3 112-118 HHCS M6x1,0x15mm10 3 108-03 Lockwasher 1/4 Split Ring Zn12 1 300-0183 Bracket, Air Duct Support13 2 112-102 Screw, Self Drill 12-14 x 3/4"


8

6

3

12

5

1

10

13

92

7

8

910

109

8

15


Aurora Parts Manual 8.0 Exhaust System

1 1 400-0009 Wldt, Tail Pipe2 2 127-187 Spring, Ext 17/32 X 3.75 3 4 112-30 SHCS M8x1,25x20mm Zn4 4 108-02 Lockwasher 5/16 Hi-Collar Bare5 1 400-0019 Spark Arrestor Assembly6 1 400-0038 Shield Asm, Muffler7 1 400-0033 Muffler, Briggs & Stratton - 33HP


6

71

4

3

5

2

16


Aurora Parts Manual9.0 Wheel - Mud Tire

1 4 500-0008 Wheel, XT119 25xX12-9 - AL BL Left1.1 1 10007C Rim, Alum Beadlock 9 x 101.2 2 10014C Ring, Alum Beadlock Blk 1.3 20 10017C Bolt, Alum Beadlock Ring1.4 2 125-26A Valve, Tire - Unassembled1.5 1 500-0000 Tire, 25x12-9 - Argo XT1192 4 500-0009 Wheel, XT119 25x12-9 - AL BL Right2.1 1 10007C Rim, Alum Beadlock 9 x 102.2 2 10014C Ring, Alum Beadlock Blk 2.3 20 10017C Bolt, Alum Beadlock Ring2.4 2 125-26A Valve, Tire - Unassembled2.5 1 500-0000 Tire, 25x12-9 - Argo XT1193 40 117-117 Nut, Wheel, 7/16-20, Chrome


2.5

2.23

2.1

2.3

31.21.41.1

1.31.5

2.4

17


Aurora Parts Manual 9.1 Wheel - Steel Beadlock

1 4 10008CVRT Wheel, 25" Stl Beadlock Right1.1 1 10001C Tire, 25 x 12 - 9 XT1171.2 1 10006C Rim, Steel Beadlock 9 x 101.3 1 10015C Ring, Steel Beadlock Blk (Pk of 2) 1.4 1 10016C Bolt, Steel Beadlock Ring (Pk of 20)1.5 2 125-26A Valve, Tire - Unassembled2 4 10008CVLT Wheel, 25" Stl Beadlock Left2.1 1 10001C Tire, 25 x 12 - 9 XT1172.2 1 10006C Rim, Steel Beadlock 9 x 102.3 1 10015C Ring, Steel Beadlock Blk (Pk of 2) 2.4 1 10016C Bolt, Steel Beadlock Ring (Pk of 20)2.5 2 125-26A Valve, Tire - Unassembled3 40 117-35 Nut, Wheel 7/16-20 Zn


12

2.43

2.32.2

2.3

2.42.52.5

2.1

1.41.51.5

3

1.4

1.21.31.3

1.1

18


Aurora Parts Manual9.2 Wheel - Aluminum Beadlock

1 4 10009CVRT Tire, 25 X 12 - 9 XT1171.1 1 10001C Wheel, 25" AL Beadlock RT1.2 1 10007C Rim, Alum Beadlock 9 x 101.3 1 10014C Ring, Alum Beadlock Blk (Pk of 2)1.4 1 10017C Bolt, Alum Beadlock Ring (Pk of 20)1.5 2 125-26A Valve, Tire - Unassembled2 4 10009CVLT Wheel, 25" AL Beadlock LT2.1 1 10001C Tire, 25 x 12 - 9 XT1172.2 1 10007C Rim, Alum Beadlock 9 x 102.3 1 10014C Ring, Alum Beadlock Blk (Pk of 2) 2.4 1 10017C Bolt, Alum Beadlock Ring (Pk of 20)2.5 2 125-26A Valve, Tire - Unassembled3 40 117-117 Acorn Nut, Wheel, 7/17-20, Chrome


12

2.22.3

2.52.52.4

3

2.42.3

2.1

3 1.4 1.3 1.51.5

1.41.3

1.2

1.1

19


Aurora Parts Manual 9.3 Wheel - Steel

20

1 40 117-35 Nut, Wheel 7/16-20 BNZ2 4 10010CVLT Wheel, 25" STL Rim Left3 4 10010CVRT Wheel, 25" STL Rim Right


1

2

1

3


Aurora Parts Manual10.0 Seat - Rear

11

17

9

15

2022

6

4

16

7

14

2

21

13

12

1

185

3

8

19

10

21


Aurora Parts Manual 10.0 Seat - Rear

1 4 108-03 Lockwasher 1/4 Hi-Collar Bare2 2 108-08 Washer .28x.62x.07 Zn3 4 108-24 Washer .34x.70x.06 Zn4 4 112-04 HHCS 1/4-20x3/4 Gr5 Zn5 4 112-27 HHCS 5/16-18x1.75 Gr5 Zn6 6 120-04 Washer .19x.50x.08 Zn7 6 120-09 Rivet - 3/16 x 1.0 Black8 1 300-0094 Rear Seat Frame Weldment9 1 300-0095 Brkt, Rear Seat Side Spprt - Left10 1 300-0096 Brkt, Rear Seat Side Spprt - Right11 2 10077A001 Pin, Clevis 5/16x1.25 Zn12 4 10153A100 BHCS,1/4-20-1 Gr5 Bnz13 4 10156A045 BHCS, M6x1.0x45 Gr8.8 Bnz14 2 10171A001 Pin, Hairpin Ø0.042 3/16-1/4 Shaft Zp15 2 10171A002 Pin, Hairpin Ø0.093 1/4-5/16 Shaft Zp16 1 10339C Seat, Bench - Formed17 1 10340C Seat, Backrest - Formed18 1 10341C Tube, Backrest Frame19 1 10403C Rotary Latch - Right20 1 10404C Rotary Latch - Left21 2 10406C Pin, Rear Seat Popper22 2 10407C Spring, Compression - Rear Seat


22


Aurora Parts Manual10.1 Seat - Front

23

1 4 103-57 HHCS 5/16-18x1.5 Gr5 Bnz3 4 108-03 Lockwasher 1/4 Split Ring Zn5 1 10339C Seat, Bench - Formed6 1 10340C Seat, Backrest - Formed10 2 10077A001 Pin, Clevis 5/16x1.25 Zn11 4 10156A045 BHCS, M6x1.0x45 Gr8.8 Bnz12 2 10171A002 Pin, Hairpin Ø0.093 1/4-5/16 Shaft ZP13 1 300-0175 Tube Wldt, Backrest Frame14 2 867-17 Plug, OD 7/8" ID 0.685"-Black


10

12

5

6

1

113

13


Aurora Parts Manual 10.2 Seat - Side

6

6

3

4

2

531

1 4 103-08 HHCS 1/4-20x1.0 Gr5 Zn2 4 103-48 T/S Pan Hd Phil #10x5/8 A BLK3 24 108-25 Washer .31x.75x.06 Zn4 4 126-79 Bumper, Plastic - Black5 4 603-15 Washer, Plastic 5/16 Hole6 2 700-0008 Seat Asm, Rear Side - 8x8


24


Aurora Parts Manual10.3 Front Seat - Responder

25

11

13

1415

8

1617

11

9

32

7

4

4

5

10

13

12


Aurora Parts Manual 10.3 Front Seat - Responder

1 1 112-164 HHCS 3/8-16x3.5 Gr5 Zn2 2 103-68 HHCS 3/8-16x2.0 Gr5 Zn3 3 117-29 Locknut, Nylon 3/8-16 BNZ4 2 104-47 Pin, Quick-Release, 3/8 x 1.805 3 104-37 Lanyard, Nylon - 8"6 2 127-278 Plug, 1 1/2" Sq Tube7 1 200-0010-001 Quick Pin8 1 300-0158 Backrest Wldt, Folding9 1 300-0156 Backrest Wldt, Folding10 1 300-0163 Seat Back Wldt, Attachment11 2 900-0086 Backpad Asm, SAR12 4 103-57 HHCS 5/16-18x1.5 Gr5 Zn13 1 10339C Seat, Bench - Formed14 2 10077A001 Pin, Clevis 5/16x1.25 Zn15 2 10171A002 Pin, Hairpin Ø0.093 1/4-5/16 Shaft ZP16 4 103-03 PHMS 1/4-20x1.50 Zn17 4 108-03 Lockwasher 1/4 Split Ring Zn


26


Aurora Parts Manual10.4 Rear Seat - Responder

14

10

13

8

9

7

20

21

2322

25 26

27

21

23

22

2028

24

171

12

19

1618

5

116

24

29

3

15

27


Aurora Parts Manual 10.4 Rear Seat - Responder

1 2 108-08 Washer .28x.62x.07 Zn2 4 108-24 Washer .34x.70x.06 Zn3 4 112-04 HHCS 1/4-20x3/4 Gr5 Zn4 4 112-27 HHCS 5/16-18x1.75 Gr5 Zn5 6 120-04 Washer .19x.50x.08 Zn6 6 120-09 Rivet - 3/16 x 1.0 Black7 1 300-0094 Rear Seat Frame Weldment8 1 300-0095 Brkt, Rear Seat Side Spprt - Left9 1 300-0096 Brkt, Rear Seat Side Spprt - Right10 2 10077A001 Pin, Clevis 5/16x1.25 Zn11 4 10153A100 BHCS,1/4-20-1 Gr5 Bnz12 2 10171A001 Pin, Hairpin Ø0.042 3/16-1/4 Shaft Zp13 2 10171A002 Pin, Hairpin Ø0.093 1/4-5/16 Shaft Zp14 1 10339C Seat, Bench - Formed15 1 10403C Rotary Latch - Right16 1 10404C Rotary Latch - Left17 2 10406C Pin, Rear Seat Popper18 2 10407C Spring, Compression - Rear Seat19 1 300-0163 Seat Back Wldt, Attachment20 2 900-0086 Backpad Asm, Sar21 2 300-0156 Backrest Wldt, Folding22 4 108-03 Lockwasher 1/4 Split Ring Zn23 4 103-03 PHMS 1/4-20x1.50 Zn24 1 112-164 HHCS 3/8-16x3.5 Gr5 Zn25 3 117-29 Locknut, Nylon 3/8-16 Bnz26 2 103-68 HHCS 3/8-16x2.0 Gr5 Zn27 2 104-47 Pin, Quick-Release, 3/8 x 1.8028 3 104-37 Lanyard, Nylon - 8"29 1 200-0010-001 Quick Pin


28


Aurora Parts Manual11.0 Steering & Brakes

23

24

17

22

1015127

1683

19

22

83

184

620

71

265

225

205 11

13

1125

22

21

20

29


Aurora Parts Manual 11.0 Steering & Brakes

1 1 103-17 HHCS 3/8-16x1.0 Gr5 Bnz2 2 103-66 HHCS 1/4-20x4.0 Gr5 Zn3 2 105-16 Bushing, Oilite - 3/4 x 1/24 4 108-05 Lockwasher 5/16 Split-Ring Bnz5 2 108-08 Washer .28x.62x.07 Zn6 4 108-24 Washer .34x.70x.06 Zn7 2 108-47 Washer .39x.94x.13 Zn Di-Chro8 3 110-17 Key, 3/16 x 3/16 x .62510 4 112-47 SHCS 1/4-20x1.0 Zn11 3 117-27 Locknut, Nylon 1/4-20 Zn12 1 117-29 Locknut, Nylon 3/8-16 Bnz13 2 127-194 Spring, Ext .360 x 3.0 15 1 612-105RM Clamp, Upper Handlebar-RM16 1 612-106 Clamp, Lower Handlebar17 1 612-107 Handlebar Asm18 4 10103A065 SHCS,M8x1.25x65 Gr12.9 Zn19 1 10311C Shaft, Steering20 2 10376C Steering Brake Assembly, Admiral21 1 10379C Steering Arm22 1 800-0010 Line, Service Brake23 1 10507C Handle Bar Grip, Left24 1 10508C Handle Bar Grip, Right25 2 300-0256 Bracket, Spring Retainer26 1 103-111 HHCS 1/4-20x3.5 Zn


30


Aurora Parts Manual12.0 Clutch

4a

2

3 4

5

6 7

8

910

11 12

341

35

32

18

19 20 21

1716

16 17

26

14

13

2224

15

25

30 3129

23

2728

33

* Note: For High Elevation Operation (above 3000 ft) see Bulletin NP #5 regarding Clutch Weight Sets.

31


Aurora Parts Manual 12.0 Clutch

1 1 0405-0138 Flange, Fixed2 1 0410-0033 Flange, Sliding3 1 0150-1014 Spring Guide Washer4 1 1151-1114 Spring4a 1 0450-3002 Guide, Spring5 1 0440-0005 Spring Cover6 3 0080-0167 Lockwasher7 3 0080-0021 Screw, Cap8 3 0130-3012 Block9 3 0135-3061 Weight (230gr) - 33HP 3 0135-2088 Weight (310gr) - 40HP 3 0135-3065 Weight (275gr) 1 127-208 Weight Set (3), 185g - High Elevation (*See Note) 1 127-209 Weight Set (3), 220g - High Elevation (*See Note) 1 127-210 Weight Set (3), 240g - High Elevation (*See Note)10 1 0115-2061 Cap11 1 0080-0804 Washer, Zn12 1 V16J1 Nut13 1 5905-0003 Flange, Fixed14 1 0080-0164 Washer, Shim 15 1 5910-0002 Flange, Sliding16 3 5930-3001 Cam Shoe17 2 0080-0031 Screw 18 1 5951-1009 Spring19 1 5950-3003 Spring Protector20 1 5950-3002 Spring Support21 1 0080-0216 Retaining Ring, Outside 22 2 0080-0167 Lockwasher23 1 610-128 Clutch, Driver - 33 HP 1 10715C Clutch, Driver - 40 HP 24 2 0080-0035 Screw & Nut Ass'y 25 1 127-156 Clutch, Driven - Invance26 1 5940-2001 Keyway Stopper 27 1 112-160 HHCS 7/16-20x5.0 Lg28 1 108-58 Washer .156x.375x.047 Zn29 1 108-46 Washer .40x1.37x.12 Hi-Carbon30 1 108-06 Lockwasher 3/8 Split-Ring Bnz31 1 112-164 HHCS 3/8-16x3.5 Gr5 Zn32 1 127-159HD Drive Belt - 31 x 1134 - Heavy Duty or 127-159 Drive Belt - 29.6 x 111633 1 110-03 Key 1/4x3/16x2.375 RC4634 1 108-84 Washer, Engine, Clutch35 1 110-18 Key, 1/4 x 1/4 x 1 3/4 45RC


32


Aurora Parts Manual13.0 Transmission, Cable FNR - 8.1

TORQUE & LOCTITE SPECIFICATIONSITEM PART# LOCTITE TORQUE (ft-lbs)

10 34-258 243 BLUE N/A12 34-262 609 GREEN N/A26 103-02 592 1527 103-41 N/A 4528 103-60 243 BLUE 4041 112-18 N/A 2042 112-47 243 BLUE 1643 112-143 N/A 2044 112-184 N/A 10

14a14b

13

19a19b

16

464

465436

44654

36

3

18

17

36

3148

54

29

1

269

8

35

3225

3222

4039

3828

10

2434

23

342133

1230

7445

44

4749

4547

42

5

544

3225

3222 37

43

2

41

41

37

41

51

2232

25

11

342321 33

30 12

5040393828

5238

27

5238

27

536

44

5150

Transmission, Cable FNR - 6.2

33


Aurora Parts Manual 13.0 Transmission, Cable FNR - 8.1

1 1 1 34-227 Housing, Transmission2 1 1 34-228 Cover, Transmission3 2 2 34-231 Shaft, Shift - F-N-R4 4 4 34-232 Fork, Shift - Half5 4 4 34-236 Clamp, Lever Shaft6 1 1 34-241 Bracket, Switch, Spring Mount7 1 1 34-242 Bracket, Spring Mount8 1 1 34-245 Plug, Fill/Vent 1/4 BSPP9 1 1 34-251 Sight Glass, Aluminum, 1/2 BSP10 1 1 34-258 Plunger, Ball-Nose Spring11 1 1 34-261 Brake, Caliper Asy12 2 2 34-262 Coupler, Output Shaft, Pinned13 1 1 34-290 Asm, Reverse Shaft-Adm14A 1 0 34-291-6.4 Asm, Input Shaft - Adm14B 0 1 34-291-8.4 Asm, Input Shaft - Adm16 1 1 34-292 Asm, Differential - Adm17 1 1 34-293 Asm, Output Shaft RH - Adm18 1 1 34-294 Asm, Output Shaft LH - Adm19A 1 0 34-295-6.4 Asm, Idler Shaft - Adm 19B 0 1 34-295-8.4 Asm, Idler Shaft - Adm 21 2 2 101-81 Bearing, Ball 6307 Zze22 3 3 101-86 Bearing, Ball 6305 Zz23 2 2 102-33 Seal, Oil 35x80x1024 2 2 102-36 Seal, Shift Shaft - 0.5x.75x.12525 3 3 102-37 Seal, Oil 25x62x726 1 1 103-02 Plug, Magnetic 3/8-18NPT Sq.Hd27 4 4 103-41 SHCS 3/8-16x1.25 Zn28 2 2 103-60 HHCS 3/8-24 x 1 Gr529 2 2 104-03 Pin, Dowel 1/4x7/830 2 2 104-75 Pin, Spring, 3/16X13/16 Zn31 2 2 105-33 Bushing, Flange32 5 5 106-05 Retaining Ring HO-244-PA 33 2 2 106-23 Retaining Ring SHR-0137-PA34 4 4 106-24 Retaining Ring H0-312-PA35 1 1 106-26 Retaining Ring H0-206-PA36 4 4 106-30 Retaining Ring E-0050 E37 10 10 108-05 Lockwasher 5/16 Split-Ring Zn38 6 6 108-06 Lockwasher 3/8 Split-Ring Zn39 2 2 108-18 Washer .40x1.37x.12 Zn40 2 2 108-72 Washer .94x1.75x.125 Zn41 7 7 112-18 SHCS 5/16-18x2.2542 2 2 112-47 SHCS 1/4-20x1.0 Zn43 6 6 112-143 SHCS 5/16x1.25 Zn44 8 8 112-184 SHCS, 10-32x145 2 2 112-195 SHCS 8-32 x 1.5 Stainless46 3 3 114-21 Spacer, .51x.75x.3647 4 4 117-92 Nut, Hex Machine #8-32 Zn48 2 2 127-186 Spring, Comp. 0.70x1.2849 1 1 127-194 Spring, Ext .360 x 3.0 50 2 2 165-22 Disc, Brake51 2 2 10174A Shim, Round Imperial52 2 2 10307C Mount, Brake Caliper53 1 1 10532C Plate, Detent - Shifter54 4 4 12731594 Washer, Flat 13,0 x 20,0 x 2,0

Ref. Qty. (6.2) Qty. (8.1) Part # Description

Transmission, Cable FNR - 6.2

34


Aurora Parts Manual13.1 Transmission, Sub-Assy's (6.2)

1

10

30

50 90

70


60 103-69 32527 RED 1666 112-64 32527 RED 3574 34-218 2760 RED 10094 34-225 609 GREEN N/A

56

24

65

3

1722

2625

1220

111424

2115

2423

1827

19

96

101

100102

9397

98

95

94100

74

79

85

75

79

82

7276

8073

8482

77

8183

78

5157

53

58

62

5156

636460

6166

67 58

65

67

6559

4345

35

3936

31

4641

3346

42

3244

37

40

99

55

53

59

6252

35


Aurora Parts Manual 13.1 Transmission, Sub-Assy's (6.2) Ref. Qty. Part # Description

1 1 34-290 Asm, Reverse Shaft - Adm. includes:2 1 34-220 Pinion, Idler - 20T3 1 34-221 Shaft, Shift - Reverse4 1 101-87 Bearing, Needle HMK20x27x255 2 106-25 Retaining Ring SH-0078-PA6 2 108-99 Washer, Thrust .79x1.25x.06

10 1 34-291-6.4 Asm, Input Shaft includes: 11 1 34-213 Shaft, Input12 1 34-214 Pinion, Reverse - 21T, 12DP14 1 34-224 Collar, Shift, For-Rev15 1 34-247 Pinion, Forward - 29T, 12DP17 1 101-01 Bearing, Ball 6204Z-C3 18 1 101-88 Bearing, Ball 60/28 19 1 101-89 Bearing, Ball 60/28 LLU20 1 101-90 Bearing, Needle HK222021 1 105-32 Bushing, Bronze 1.125x1.25x.87522 1 106-25 Retaining Ring SH-0078-PA23 1 106-27 Retaining Ring SH-112-PA24 2 108-98 Washer, Thrust 1.13x1.46x.06225 1 114-17 Washer, Thrust .866x1.38x.06226 1 114-18 Spacer, .870x1.0x1.6827 1 114-19 Spacer, 1.12x1.375x.148

30 1 34-295-6.4 Asm, Idler Shaft includes:31 1 34-208 Shaft, Idler32 1 34-209 Pinion, Helical - 27T 12 DP33 1 34-210 Pinion, Helical - 31T35 1 34-212 Pinion, Helical - 45T36 1 34-223 Collar, Shift, Hi-Low37 1 34-246 Gear, Helical - 33T39 1 105-29 Bushing, Oilite 1.0x1.125x.7540 1 105-30 Bushing, Flanged 1x1.37541 1 105-31 Bushing, Bronze 1.125x1.25x.6242 1 106-28 Retaining Ring SHR-0112-PA43 1 107-15 Retaining Ring SHR-98-PA44 1 108-96 Spacer, 1.125x1.5x1.08345 1 108-97 Spacer, 1.01x1.3x.40946 2 108-98 Washer, Thrust 1.13x1.46x.062

50 1 34-292-HS Asm, Differential - Adm. includes:51 2 34-201 Gear, Planet - 15T52 4 34-202 Shaft, Brake53 2 34-203 Pinion, Spur - 46T54 2 34-203-HS Pinion, Spur - 43T55 1 34-204 Gear, Helical - 55T56 1 34-205 Gear, Helical - 67T57 1 34-206 Cage, Differential58 2 101-40 Bearing, Ball 6305 Open59 2 101-84 Bearing, Needle HK301260 2 103-69 SHCS 1/4-20x1.5 Zn

Ref. Qty. Part # Description61 4 105-23 Bushing, Dowel - .312 x .562 8 105-27 Bushing, Oilite .5x.625x.62563 2 105-28 Bushing, Dowel .26x.625x.3664 2 108-03 Lockwasher 1/4 Split Ring Zn65 2 108-94 Washer, Thrust 1.25x1.688 x.12566 4 112-64 SHCS 5/16-18x1.2567 2 114-16 Washer, Shim.99x1.375x.030

70 1 34-294-HS Asm, Output Shaft LH-Adm. includes: 72 1 34-207-HS Gear, Sun - 84T, 35T73 4 34-217 Gear, Planet - 21T74 1 34-218 Shaft, Planetary Stub75 1 34-219 Hub, Planetary, 73T, 79T76 4 34-225 Pin, Planet Carrier77 1 34-263 Carrier Shaft, Grooved LH78 1 101-73 Bearing, Ball 6307 CL.N.79 2 101-76 Bearing, Taperd Roller 32008X80 4 101-82 Bearing, Needle K15x21x1781 1 101-83 Bearing, Needle KJ37x42x27S82 8 106-22 Retaining Ring SH-0056-PA 83 1 106-31 Retaining Ring C-0137 84 4 108-93 Washer, .59x1.10x.0685 1 114-22 Spacer, 1.585x1.75x.245

90 1 34-293-HS Asm, Output Shaft RH - Adm. includes: 92 1 34-207-HS Gear, Sun - 84T, 35T93 4 34-217 Gear, Planet - 21T94 4 34-225 Pin, Planet Carrier95 1 34-264 Carrier Shaft, Grooved RH96 1 101-73 Bearing, Ball 6307 CL.N.97 4 101-82 Bearing, Needle K15x21x1798 1 101-83 Bearing, Needle KJ37x42x27S99 1 105-26 Bushing, Oilite .75x.875x.875100 8 106-22 Retaining Ring SH-0056-PA 101 1 106-31 Retaining Ring C-0137 102 4 108-93 Washer, .59 x 1.10 x .060

36


Aurora Parts Manual13.2 Transmission, Sub-Assy's (8.1)

1

10

30

50 90

70


60 103-69 32527 RED 1666 112-64 32527 RED 3574 34-218 2760 RED 10094 34-225 609 GREEN N/A

56

24

65

3

1722

2625

1220

111424

2116

2423

1827

19

96

101

100102

9397

98

95

94100

74

79

85

75

79

82

7276

8073

8482

77

8183

78

5157

53

58

62

5156

636460

6166

67 58

65

67

6559

4345

35

3936

31

4641

3346

42

3244

38

40

99

55

53

59

6252

37


Aurora Parts Manual 13.2 Transmission, Sub-Assy's (8.1) Ref. Qty. Part # Description

1 1 34-290 Asm, Reverse Shaft - Adm. includes:2 1 34-220 Pinion, Idler - 20T3 1 34-221 Shaft, Shift - Reverse4 1 101-87 Bearing, Needle HMK20x27x255 2 106-25 Retaining Ring SH-0078-PA6 2 108-99 Washer, Thrust .79x1.25x.06

10 1 34-291-8.4 Asm, Input Shaft includes:11 1 34-213 Shaft, Input12 1 34-214 Pinion, Reverse - 21T, 12DP14 1 34-224 Collar, Shift, For-Rev16 1 34-249 Pinion, Forward - 25T, 12DP17 1 101-01 Bearing, Ball 6204Z-C3 18 1 101-88 Bearing, Ball 60/28 19 1 101-89 Bearing, Ball 60/28 LLU20 1 101-90 Bearing, Needle HK222021 1 105-32 Bushing, Bronze 1.125x1.25x.87522 1 106-25 Retaining Ring SH-0078-PA23 1 106-27 Retaining Ring SH-112-PA24 2 108-98 Washer, Thrust 1.13x1.46x.06225 1 114-17 Washer, Thrust .866x1.38x.06226 1 114-18 Spacer, .870x1.0x1.6827 1 114-19 Spacer, 1.12x1.375x.148

30 1 34-295-8.4 Asm, Idler Shaft includes:31 1 34-208 Shaft, Idler32 1 34-209 Pinion, Helical - 27T 12 DP33 1 34-210 Pinion, Helical - 31T35 1 34-212 Pinion, Helical - 45T36 1 34-223 Collar, Shift, Hi-Low38 1 34-248 Gear, Helical - 37T39 1 105-29 Bushing, Oilite 1.0x1.125x.7540 1 105-30 Bushing, Flanged 1x1.37541 1 105-31 Bushing, Bronze 1.125x1.25x.6242 1 106-28 Retaining Ring SHR-0112-PA43 1 107-15 Retaining Ring SHR-98-PA44 1 108-96 Spacer, 1.125x1.5x1.08345 1 108-97 Spacer, 1.01x1.3x.40946 2 108-98 Washer, Thrust 1.13x1.46x.062

50 1 34-292-HS Asm, Differential - Adm. includes:51 2 34-201 Gear, Planet - 15T52 4 34-202 Shaft, Brake53 2 34-203 Pinion, Spur - 46T54 2 34-203-HS Pinion, Spur - 43T55 1 34-204 Gear, Helical - 55T56 1 34-205 Gear, Helical - 67T57 1 34-206 Cage, Differential58 2 101-40 Bearing, Ball 6305 Open59 2 101-84 Bearing, Needle HK301260 2 103-69 SHCS 1/4-20x1.5 Zn61 4 105-23 Bushing, Dowel - .312 x .5

Ref. Qty. Part # Description62 8 105-27 Bushing, Oilite .5x.625x.62563 2 105-28 Bushing, Dowel .26x.625x.3664 2 108-03 Lockwasher 1/4 Split Ring Zn65 2 108-94 Washer, Thrust 1.25x1.688 x.12566 4 112-64 SHCS 5/16-18x1.2567 2 114-16 Washer, Shim.99x1.375x.030

70 1 34-294-HS Asm, Output Shaft LH-Adm. includes: 72 1 34-207-HS Gear, Sun - 84T, 35T73 4 34-217 Gear, Planet - 21T74 1 34-218 Shaft, Planetary Stub75 1 34-219 Hub, Planetary, 73T, 79T76 4 34-225 Pin, Planet Carrier77 1 34-263 Carrier Shaft, Grooved LH78 1 101-73 Bearing, Ball 6307 CL.N.79 2 101-76 Bearing, Taperd Roller 32008X80 4 101-82 Bearing, Needle K15x21x1781 1 101-83 Bearing, Needle KJ37x42x27S82 8 106-22 Retaining Ring SH-0056-PA 83 1 106-31 Retaining Ring C-0137 84 4 108-93 Washer, .59x1.10x.0685 1 114-22 Spacer, 1.585x1.75x.245

90 1 34-293-HS Asm, Output Shaft RH - Adm. includes: 92 1 34-207-HS Gear, Sun - 84T, 35T93 4 34-217 Gear, Planet - 21T94 4 34-225 Pin, Planet Carrier95 1 34-264 Carrier Shaft, Grooved RH96 1 101-73 Bearing, Ball 6307 CL.N.97 4 101-82 Bearing, Needle K15x21x1798 1 101-83 Bearing, Needle KJ37x42x27S99 1 105-26 Bushing, Oilite .75x.875x.875100 8 106-22 Retaining Ring SH-0056-PA 101 1 106-31 Retaining Ring C-0137 102 4 108-93 Washer, .59 x 1.10 x .060

38


Aurora Parts Manual13.3 Transmission & Controls Group - Admiral (8.1)

26

25

1910

6

1

4

3

23

24

28

27

2218

2218

78

513 9 17

1116

21

20

29

5

12 14

1215

Transmission & Controls Group - Admiral (6.2)

39


Aurora Parts Manual 13.3 Transmission & Controls Group - Admiral (8.1)Transmission & Controls Group - Admiral (6.2)

1 1 34-200-AR1 Transmission, Cable FNR - 6.22 1 34-200-AR2 Transmission, Cable FNR - 8.13 4 103-25 PHMS 10-24x3/4 Zn4 4 103-48 T/S Pan HD Phil #10x5/8 A BLK5 2 103-82 HHCS 3/8-16x1.5 Gr5 Zn6 4 103-88 C/Bolt 3/8-16x1.0 Gr5 Zn7 1 104-46 Pin, Clevis, 3/8x2, Zn8 1 104-68 Hairpin, Cotter 1/2-3/4 Dia9 4 108-08 Washer .28x.62x.07 Zn10 10 108-47 Washer .39x.94x.13 Zn Di-Chro11 4 108-101 Washer, 0.41x0.79x0.08, Zn12 4 108-107 Lockwasher 1/2 Split-Ring Zn13 2 112-04 HHCS 1/4-20x3/4 Gr5 Zn14 2 112-189 HHCS 1/2-13x1.25 Gr5 Zn15 2 112-190 HHCS 1/2-13x3.00 Gr5 Zn16 2 117-24 Locknut, Nylon 3/8-24 Zn17 3 117-27 Locknut, Nylon 1/4-20 Zn18 2 117-68 Nut, Jam 3/8-24Unf, Zn19 4 117-128 Locknut, Nylon 3/8-16 ZP20 1 127-211 Bracket, Hi-Lo Shifter21 1 127-212 Pivot, Hi-Lo Shifter22 2 200-0000-003 Rod End, Female - 3/8-2423 1 10230C Knob - Shifter24 1 10244C Boot - Dash Shift25 1 10335C Brkt, Caliper HD RH26 1 10336C Brkt, Caliper HD LH27 1 10531C Shaft, Shifter Linkage28 1 10534C Wldt, Shifter Gate29 1 10535C Wldt, Shift Lever30 1 127-195 Spring, Ext .75 x 2.7331 1 10119B Switch, Micro Roller Lever Long32 2 112-172 SHCS 5-40x3/4 Zn33 2 112-173 Locknut, #5-40, Zn34 1 809-147 Lever, Parking Brake35 2 108-05 Lockwasher 5/16 Split-Ring Bnz37 1 800-0009 Cable, Parking Brake - Dash39 1 117-127 Locknut, Nylon 5/16-18 ZP40 1 103-08 HHCS 1/4-20x1.0 Gr5 Zn41 1 700-0067 Boot, Parking Brake Handle42 6 120-13 Rivet - 3/16 x 3/4 Black43 1 500-0002 Toggle, Shift Cable44 1 500-0001 Cable, Shift45 3 103-38 HHCS 5/16-18x1.25 Gr5 Zn


40


Aurora Parts Manual14.0 Engine B&S 33HP - Aurora 850

8

115

10

32

41

732

41


Aurora Parts Manual 14.0 Engine B&S 33HP - Aurora 850

1 4 108-24 Washer .34x.70x.06 Zn2 4 108-103 Washer, 0.51x0.94x0.10, Zn3 4 112-189 HHCS 1/2-13x1.25 Gr5 Zn4 4 117-127 Locknut, Nylon 5/16-18 ZP5 1 400-0007 Engine, B&S 54E1 6 1 600-0012 Harness, 33HP Briggs7 2 10255C Wldt, Powerpack Nut8 1 10509C Throttle, Finger10 1 10717C Engine Mount Assy - Briggs BB11 1 10040C Cable - Throttle


42


Aurora Parts Manual14.1 Engine B&S 40HP - Aurora 950

9

8

5

1

4

76

2

4

43


Aurora Parts Manual 14.1 Engine B&S 40HP - Aurora 950

1 1 10717C Engine Mount Assy - Briggs BB2 2 10255C Wldt, Powerpack Nut3 4 108-03 Lockwasher 1/4 Split Ring Zn4 4 112-189 HHCS 1/2-13x1.25 Gr5 Zn5 1 10050C Engine, B&S 406 4 108-24 Washer .34x.70x.06 Zn7 4 117-127 Locknut, Nylon 5/16-18 ZP8 1 10629C Throttle Cable, B&S BB9 1 10509C Throttle, Finger10 1 10581C Engine Harness, Briggs BB


44


Aurora Parts Manual15.0 Labels

Within Engine Compartment,next to Battery 1011

1

62

9

2

2

5

42

2

7

32

8

1213

19

20

18

21

16

1715

14

13

45


Aurora Parts Manual 15.0 Labels

46

Ref. Qty. Part # Description1 1 126-68 Plate, Operation2 18 120-24 Rivet, Alum - 3/32 x 3/8 Black3 1 129-08 Plate, Pin - Blank4 1 129-09 Plate, Capacity - Blank5 1 126-67 Plate, Floor Pan6 1 10547C Label, Warning Hot7 1 10550C Label, FNR Shifter8 1 10549C Label, Ignition9 1 10548C Label, Fuel10 1 10579C Label, Fuse Panel11 1 10585C Label, Secondary Fuse Panel Aurora 850 SX12 2 10503C Decal, Sheild Domed13 2 10610C Decal, Argo Shield - Flat14 1 700-0014 Decal, Aurora - Rear15 1 700-0023 Decal, Aps - 3.00 x 0.8816 1 700-0015 Decal, Aurora - Left Upper17 1 700-0017 Decal, Aurora Hood Lower - RH18 1 700-0027 Decal, Aurora - Left Side19 1 700-0016 Decal, Aurora - Right Side20 1 700-0020 Decal, Argo Text - 5.50 x 2.0021 2 700-0033 Decal, Hood - 850 SX 8x8 Aurora 850 SX Hunt Master12 1 10503C Decal, Sheild Domed13 3 10610C Decal, Argo Shield - Flat14 1 700-0014 Decal, Aurora - Rear15 1 700-0023 Decal, Aps - 3.00 x 0.8816 1 700-0015 Decal, Aurora - Left Upper17 1 700-0017 Decal, Aurora Hood Lower - RH18 1 700-0027 Decal, Aurora - Left Side19 1 700-0016 Decal, Aurora - Right Side20 1 700-0020 Decal, Argo Text - 5.50 x 2.0021 2 700-0034 Decal, Hood - 850 SX HM 8x8 Aurora 850 SX-R12 2 10503C Decal, Sheild Domed13 2 10610C Decal, Argo Shield - Flat14 1 700-0014 Decal, Aurora - Rear15 1 700-0023 Decal, Aps - 3.00 x 0.8816 1 700-0015 Decal, Aurora - Left Upper17 1 700-0017 Decal, Aurora Hood Lower - RH18 1 700-0027 Decal, Aurora - Left Side19 1 700-0016 Decal, Aurora - Right Side20 1 700-0020 Decal, Argo Text - 5.50 x 2.0021 2 700-0035 Decal, Hood - 850 SX-R 8x8 Aurora 850 SX-R12 2 10503C Decal, Sheild Domed13 2 10610C Decal, Argo Shield - Flat14 1 700-0014 Decal, Aurora - Rear15 1 700-0023 Decal, Aps - 3.00 x 0.8816 1 700-0015 Decal, Aurora - Left Upper17 1 700-0017 Decal, Aurora Hood Lower - RH18 1 700-0027 Decal, Aurora - Left Side19 1 700-0016 Decal, Aurora - Right Side20 1 700-0020 Decal, Argo Text - 5.50 x 2.0021 2 700-0036 Decal, Hood - 850 LTD 8x8

Ref. Qty. Part # Description Aurora 850 SX-R12 2 10503C Decal, Sheild Domed13 2 10610C Decal, Argo Shield - Flat14 1 700-0014 Decal, Aurora - Rear15 1 700-0023 Decal, Aps - 3.00 x 0.8816 1 700-0015 Decal, Aurora - Left Upper17 1 700-0017 Decal, Aurora Hood Lower - RH18 1 700-0027 Decal, Aurora - Left Side19 1 700-0016 Decal, Aurora - Right Side20 1 700-0020 Decal, Argo Text - 5.50 x 2.0021 2 700-0036 Decal, Hood - 850 LTD 8x8 Aurora 950 SX12 2 10503C Decal, Sheild Domed13 2 10610C Decal, Argo Shield - Flat14 1 700-0014 Decal, Aurora - Rear15 1 700-0023 Decal, Aps - 3.00 x 0.8816 1 700-0015 Decal, Aurora - Left Upper17 1 700-0017 Decal, Aurora Hood Lower - RH18 1 700-0027 Decal, Aurora - Left Side19 1 700-0016 Decal, Aurora - Right Side20 1 700-0020 Decal, Argo Text - 5.50 x 2.0021 2 700-0037 Decal, Hood - 950 SX 8x8 Aurora 950 SX Hunt Master12 1 10503C Decal, Sheild Domed13 3 10610C Decal, Argo Shield - Flat14 1 700-0014 Decal, Aurora - Rear15 1 700-0023 Decal, Aps - 3.00 x 0.8816 1 700-0015 Decal, Aurora - Left Upper17 1 700-0017 Decal, Aurora Hood Lower - RH18 1 700-0027 Decal, Aurora - Left Side19 1 700-0016 Decal, Aurora - Right Side20 1 700-0020 Decal, Argo Text - 5.50 x 2.0021 2 700-0039 Decal, Hood - 950 SX HM 8x8 Aurora 950 SX-R12 2 10503C Decal, Sheild Domed13 2 10610C Decal, Argo Shield - Flat14 1 700-0014 Decal, Aurora - Rear15 1 700-0023 Decal, Aps - 3.00 x 0.8816 1 700-0015 Decal, Aurora - Left Upper17 1 700-0017 Decal, Aurora Hood Lower - RH18 1 700-0027 Decal, Aurora - Left Side19 1 700-0016 Decal, Aurora - Right Side20 1 700-0020 Decal, Argo Text - 5.50 x 2.0021 2 700-0040 Decal, Hood - 950 SX-R 8x8


Aurora Parts Manual15.1 Labels, By Region

1 2 43

5 6

7

47


Aurora Parts Manual 15.1 Labels, By Region

1 1 127-298 Label, Fuse Panel, Argo2 1 127-298FR Label, Fuse Panel, Argo-FR3 1 127-298RU Label, Fuse Panel, Argo-RU4 1 127-298SP Label, Fuse Panel, Argo-SP

Ref. Qty. Part # DescriptionFUSE PANEL LABELS - EN FR RU SP

LABEL SHEETS - FR RU Ref. Qty. Part # Description

5 1 10670C Label Sheet, Aurora - French6 1 10671C Label Sheet, Aurora - Russian

Ref. Qty. Part # DescriptionOPERATOR'S MANUAL - EN

7 1 10690C Operator's Manual, Aurora

48


Aurora Parts Manual16.0 Electrical

18

56

22

1

32423

14

16

2

15

15

8

11

9

12

12

21

4

37

2627

49


Aurora Parts Manual 16.0 Electrical

1 1 103-08 HHCS 1/4-20x1.0 Bnz2 4 103-48 T/S Pan Hd Phil #10x5/8 A Blk3 3 108-03 Lockwasher 1/4 Split Ring Zn4 2 112-118 HHCS M6x1,0x15mm5 2 112-212 HHCS M6X1x25mm, Black Zn6 2 117-63 Nut, Hex M6x1,0 Zn7 1 613-46 Insulator, Terminal (2 Ga.)8 1 613-295 Switch, Winch9 1 700-0012 Panel Dash10 1 10000B Handle Switch, Left11 1 10006B Switch, Ignition12 2 10008B Light, Low Beam14 1 10010B Gauge, Instrument Panel15 4 10015B Switch, Hole Plug16 1 10016B Outlet, 12 Volt17 1 10022C Harness, Main18 1 10056A002 Unut, 1/4-20 x .025-.150 PH19 1 10328C Cable, Battery Positive20 1 10329C Cable, Battery Negative21 4 10331C Bumper, 1"x1" Adhesive Backed22 1 10332C Bracket, Tie Down23 1 10425C Spacer, Ignition24 1 10527C Bracket, Gauge Mount25 1 600-0053 Harness, Park Brake26 2 10007B Light, Brake27 4 112-115 Locknut, Nylon M6x1 Bnz


50


Aurora Parts Manual16.1 Main Wire Harness - Schematic

RD-OR-14

SP OR-BR

57

52

58

51

SP RD 1

55

50

56

49

Opt

ion

2 Re

lay

SP-BUBL

BL-W

H

BK-1

8

Battery

LCD Gauge21

41

15

7

6

20

Fuse

Clu

ster

7.5A

29

35

ECM

10A

3

9

Fuse

Bra

ke F

an30

A

17

23

Fuse

Out

let

5A

18

24

Hoo

d Fa

n7.

5A

B

R_T

AIL

Rig

ht H

igh

Beam

2

Left

Low

Bea

m

2

1

Rig

ht L

ow B

eam 1

2

12V

Out

let 1

1

USB

Out

let 1

1 Brak

e Fa

n

A

B

A

BBK

WH

Star

ter R

elay

SP-BL-WH

SP RD-BL

2

BK

Opt

ion

1 Re

lay

1

14

2

13

SP-BK_1

WH

Brak

e Sw

itch

BK-10

WH

OR-BR

KB

RD

GN

BK

GN

BK

LTGN-BK-Oil Lamp

1

VTR

D-0

1A

BK

BE-BL-High Temp signal

BK

RD

-BL

BL-W

H

BK

RD

BL-W

H

BL

RD

RD

-BL

HEA

TER

HO

OD

FAN

30

VT-W

H

BK

BL-W

H

Acce

ssor

ies

Rela

y

BR-GY-18-MIL (GND)

RD

BK

BL

OR-

BR

RD

OR-BR

RD

RD-OR

Bilg

e Pu

mp

OR-

BR-1

8

2

13

VT-W

H

Win

ch S

olen

oid

11

1

D-0

01D

1-A

D1-

K

SP-VT-WH

WH

D2-

AD

2-K

BK BK

GN

BR

GN

BR

3

SP-BK_3

B

A

SP-RD3

C E

BK

1

RD

-WH

-14

BL-G

Y-18

BK

A

OR-

WH

A

D

4

ENGINE

BATTERY_GND

BATTERY_POSITIVE

ENGINE

VT-G

N

65

72

71

66

Mai

n Re

laly

Oil LubePark Brake

RD-BL

OR-GY

4

10

Star

ter C

onta

ct 7

.5A

VT-O

R

RD

36

Fuse

Bilg

e pu

mp

10A

Tail

SP-RDHW-02

SP-BK_2

STAR

TER

1

1Fuel

Pum

p

PK

BK

BK-1

8

37

RD

-WH

-16

BK

BK

8

GNBK-01C

SP-GN

Win

ch S

witc

h

7

BK C

C

L_TA

IL

B A

L_TA

IL

B

Stop

Stop Tail

8

7

Bild

ge p

ump

Switc

h Li

ght

BL-W

HBL

-WH

BL-W

H

1 2

2

Left

Hig

h Be

am

7

8

Hoo

d Fa

nSw

itch

Ligh

t

1RD

7

GND-Splice No1

8 9 10

GND-Splice No2

BK

3

2

RO-

DR

SP-RD-OR

OR-BR

RD RD

RDWH-02E

VT-W

H

RD

WH

-03D

38

44 34

SP-RDHW-03

BK-6

Batt_

Pos WINCH

R Y BU BK

RD

-6

Batt_

GN

D

YE-6

BL-6

BK

1

Tem

pera

ture

Sen

sor

WH

SP-WH

L_TA

IL

Cha

in O

il Lu

be

BK-1

8

Cha

in O

il Lu

be G

ND

WINCH_GND

E

C

D

AKey SwitchB

R_T

AIL

C

C

R_T

AIL

18

13

BL-G

Y-18

BK

A

RD

FOG

LAM

PS

WIP

ER S

YSTE

M

BL-B

K-18

FOG

LAP

MS

BK-1

8

BK-1

8

WIP

ER S

YSTE

M

ALTE

RN

ATO

R C

ON

TRO

L

HO

OD

FAN

BR-R

D-1

6

HEA

TER

BK-1

8

ALTERNATOR OUT

BR-R

D-1

6

BR-R

D

BK

HEA

TED

GR

IPS

HEA

TED

GR

IPS

BLO

R-01

A

BK-1

8

Fog

Lam

p5A

15

21

BK

BK-1

8

RD

-WH

-14

HIGH_BEAM

BL

HIGH_BEAMBL

48

42

47

Low

bea

m R

elal

y

53

60

54

59

Hig

h be

am R

elal

y

VT-OR

SP-003

GN

-WH

GN-BK GN-BK

SP-BK_4

33

GN

27

OR-BR-18

16

22

Hea

ted

Grip

s 7

.5A

RD

WH

-02B

12Alte

rnat

or5A

1128

34

Hea

ter F

an20

AR

DW

H-0

3B

40

46

Cha

in O

iler

10A

RD

WH

-02D

39

45Wip

er5A

C

YE

BK-W

H

Speed Sensor

B

2

2625

C B A

WH

-GN

14

SP-VT-BK

VT-B

K

VT-BK

BK

SP-BKWH

PK-W

H

A

RPM Sensor

SP-P

KWH

ORBR-01G

GN

BL-0

1B

VT-OR

BK-0

1AF

BLRD-01A

RD

BL-0

1C

GNRD-01ARDYL-01A

LHSW

-A

C

C

LHSW

-B

C

C

LHSW

-AE

E

LHSW

-A

B

B

LHSW

-B

B

B

Hea

d La

mp

Engi

ne R

un

Star

t

RD

WH

-03C

22

BK-01AG

19

32

31

02 62

Ligh

ts E

nabl

e

63

70 69

GN

BL-0

1A

64

Star

t Ena

ble

RD

WH

-02C

11

Fuse

Hig

h Be

am15

A

56

12

Fuse

Low

Bea

m15

A

SP-016

RD-01P RD-01Q

SP-VTOR

VT-O

R

61

67

D-0

03D

iode

GNBK-01D

62 68

D-004Diode

LeftRight

M

M

MM MM

51


Aurora Parts Manual 16.1 Main Wire Harness - Schematic

RD-OR-14

SP OR-BR

57

52

58

51

SP RD 1

55

50

56

49

Opt

ion

2 Re

lay

SP-BUBL

BL-W

H

BK-1

8

Battery

LCD Gauge21

41

15

7

6

20

Fuse

Clu

ster

7.5A

29

35

ECM

10A

3

9

Fuse

Bra

ke F

an30

A

17

23

Fuse

Out

let

5A

18

24

Hoo

d Fa

n7.

5A

B

R_T

AIL

Rig

ht H

igh

Beam

2

Left

Low

Bea

m

2

1

Rig

ht L

ow B

eam 1

2

12V

Out

let 1

1

USB

Out

let 1

1 Brak

e Fa

n

A

B

A

B

BK

WH

Star

ter R

elay

SP-BL-WH

SP RD-BL

2

BK

Opt

ion

1 Re

lay

1

14

2

13

SP-BK_1

WH

Brak

e Sw

itch

BK-10

WH

OR-BR

KB

RD

GN

BK

GN

BK

LTGN-BK-Oil Lamp

1

VTR

D-0

1A

BK

BE-BL-High Temp signal

BK

RD

-BL

BL-W

H

BK

RD

BL-W

H

BL

RD

RD

-BL

HEA

TER

HO

OD

FAN

30

VT-W

H

BK

BL-W

H

Acce

ssor

ies

Rela

y

BR-GY-18-MIL (GND)

RD

BK

BL

OR-

BR

RD

OR-BR

RD

RD-OR

Bilg

e Pu

mp

OR-

BR-1

8

2

13

VT-W

H

Win

ch S

olen

oid

11

1

D-0

01D

1-A

D1-

K

SP-VT-WH

WH

D2-

AD

2-K

BK BK

GN

BR

GN

BR

3

SP-BK_3

B

A

SP-RD3

C E

BK

1

RD

-WH

-14

BL-G

Y-18

BK

A

OR-

WH

A

D

4

ENGINE

BATTERY_GND

BATTERY_POSITIVE

ENGINE

VT-G

N

65

72

71

66

Mai

n Re

laly

Oil LubePark Brake

RD-BL

OR-GY

4

10

Star

ter C

onta

ct 7

.5A

VT-O

R

RD

36

Fuse

Bilg

e pu

mp

10A

Tail

SP-RDHW-02

SP-BK_2

STAR

TER

1

1Fuel

Pum

p

PK

BK

BK-1

8

37

RD

-WH

-16

BK

BK

8

GNBK-01C

SP-GN

Win

ch S

witc

h

7

BK C

C

L_TA

IL

B A

L_TA

IL

B

Stop

Stop Tail

8

7

Bild

ge p

ump

Switc

h Li

ght

BL-W

HBL

-WH

BL-W

H

1 2

2

Left

Hig

h Be

am

7

8

Hoo

d Fa

nSw

itch

Ligh

t

1RD

7

GND-Splice No1

8 9 10

GND-Splice No2

BK

3

2

RO-

DR

SP-RD-OR

OR-BR

RD RD

RDWH-02E

VT-W

H

RD

WH

-03D

38

44 34

SP-RDHW-03

BK-6

Batt_

Pos WINCH

R Y BU BK

RD

-6

Batt_

GN

D

YE-6

BL-6

BK

1

Tem

pera

ture

Sen

sor

WH

SP-WH

L_TA

IL

Cha

in O

il Lu

be

BK-1

8

Cha

in O

il Lu

be G

ND

WINCH_GND

E

C

D

AKey SwitchB

R_T

AIL

C

C

R_T

AIL

18

13

BL-G

Y-18

BK

A

RD

FOG

LAM

PS

WIP

ER S

YSTE

M

BL-B

K-18

FOG

LAP

MS

BK-1

8

BK-1

8

WIP

ER S

YSTE

M

ALTE

RN

ATO

R C

ON

TRO

L

HO

OD

FAN

BR-R

D-1

6

HEA

TER

BK-1

8

ALTERNATOR OUT

BR-R

D-1

6

BR-R

D

BK

HEA

TED

GR

IPS

HEA

TED

GR

IPS

BLO

R-01

A

BK-1

8

Fog

Lam

p5A

15

21

BK

BK-1

8

RD

-WH

-14

HIGH_BEAM

BL

HIGH_BEAMBL

48

42

47

Low

bea

m R

elal

y

53

60

54

59

Hig

h be

am R

elal

y

VT-OR

SP-003

GN

-WH

GN-BK GN-BK

SP-BK_4

33

GN

27

OR-BR-18

16

22

Hea

ted

Grip

s 7

.5A

RD

WH

-02B

12Alte

rnat

or5A

1128

34

Hea

ter F

an20

AR

DW

H-0

3B

40

46

Cha

in O

iler

10A

RD

WH

-02D

39

45Wip

er5A

C

YE

BK-W

H

Speed Sensor

B

2

2625

C B A

WH

-GN

14

SP-VT-BK

VT-B

K

VT-BK

BK

SP-BKWH

PK-W

H

A

RPM Sensor

SP-P

KWH

ORBR-01G

GN

BL-0

1B

VT-OR

BK-0

1AF

BLRD-01A

RD

BL-0

1C

GNRD-01ARDYL-01A

LHSW

-A

C

C

LHSW

-B

C

C

LHSW

-A

E

E

LHSW

-A

B

B

LHSW

-B

B

B

Hea

d La

mp

Engi

ne R

un

Star

t

RD

WH

-03C

22

BK-01AG

19

32

31

02 62

Ligh

ts E

nabl

e

63

70 69

GN

BL-0

1A

64

Star

t Ena

ble

RD

WH

-02C

11

Fuse

Hig

h Be

am15

A

56

12

Fuse

Low

Bea

m15

A

SP-016

RD-01P RD-01Q

SP-VTOR

VT-O

R

61

67

D-0

03D

iode

GNBK-01D

62 68

D-004Diode

LeftRight

M

M

MM MM

10022C

52


Aurora Parts Manual16.2 Main Wire Harness - Wire Diagram

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75

50Abrasion protection tape - 525 SE

50

6mm

Convoluted Tubing - MQ

6MM

FR PP S

100

6mm


6MM

FR PP S

SP-RDHW-03

100

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

75A

bras

ion

prot

ectio

n ta

pe -

525

SE

SP-VTRD-01

D1-K

50

Abrasion protection tape - 525 SE

75

100

9mm Convoluted Tubing - M3505002

509m

m C

onvo

lute

d Tu

bing

- M

3505

002

SP-RD-OR


SP-RDHW-02

SP-RD-1

WINCH_IN

1x HARNESSLABEL2 - harnesslabel

D2-A

50

6mm


6MM

FR PP S



75

50

6mm


6MM

FR PP S

D2-K

WINCH_OUT


WINCH_GND


WINCH-GND-RING

75

SP-BK_2

SP-RD-BL

SP-RD3

25


25


SP-VT-WH

SP-WH

75A

bras

ion

prot

ectio

n ta

pe -

525

SE

SP-BK_4

SP-OR-BR

55A

bras

ion

prot

ectio

n ta

pe -

525

SE

SP-003

ENGINE

STARTER_PIN

RPM

TAPE1

100x TAPE1 - YELLOW locating tape

RHB RLB

LLB

LHB

R_TAIL

L_TAIL125

125


200

50

150

Abra

sion

pro

tect

ion

tape

- 52

5 SE

D1-A


50A

bras

ion

prot

ectio

n ta

pe -

525

SE


112010m

m C

onvoluted Tubing - M3505003


1025

6mm

Con

volu

ted

Tubi

ng -

MQ

6MM

FR

PP

S

125 125


150

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

10256mm Convoluted Tubing - MQ6MM FR PP S

BPM

SS

25

FB-1

BATT-GND BATT-POS

300


BRAKE

BPS

WSW

KEY

IC

1x LABEL-2 - 12V OUTLET

SP-016

25

75

75

100

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

100



300

Abra

sion

pro

tect

ion

tape

- 52

5 SE

300



150

Abrasion protection tape - 525 SE100Abrasion protection tape - 525 SE

FUEL_PUMP_G FUEL_PUMP_P

50

50

OUT-GND

OUT-POS

50

50

1x LABEL-1 - USB

USB-GNDUSB-POS

50

50

TEMP_SENS

BCF

500


500

Abra

sion

pro

tect

ion

tape

- 52

5 SE

LHSW-A

50


50Ab

rasi

on p

rote

ctio

n ta

pe -

525

SE

SP-BL-WH

55A

bras

ion

prot

ectio

n ta

pe -

525

SE


SP-BKWH


SP-GN



SP-BK_3

55A

bras

ion

prot

ectio

n ta

pe -

525

SE55

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

55A

bras

ion

prot

ectio

n ta

pe -

525

SE55

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

SP-BK_1

25A

bras

ion

prot

ectio

n ta

pe -

525

SE25

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

SP-BU

25A

bras

ion

prot

ectio

n ta

pe -

525

SE25

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

SP-RDYL-01



LHSW-B

25

1.250in NYLON SPLIT LO

OM

- L54

25


OM

- L54

FB-2

SP-VT-BK


SP-PKWH




SP-VTOR

175

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

25A

bras

ion

prot

ectio

n ta

pe -

525

SE

USB

Winch In(Green Terminal)Winch Ground

(Brown Terminal)Winch Out(Black Terminal)

12V Outlet

FUSE BLOCKA

B

BL-

01A

BL-

01B

BL-

01C

BL-

01D

Cav. Wire Colour Gauge

X

BL-01A BL 18BL-01B BL 18BL-01C BL 16BL-01D BL 18

SP-BUSplice BLUE

50x PRESSMELT U5 - DERAY PressMelt

Cav. Wire Colour Gauge1 PK-01A PK 18

FUEL_PUMP_PFuel Pump Positive 6-32 stud

19069010150x CPA 100 - Terminal Heat shrink Tubing

AB

BK-

01A

FB

K-01

CB

K-01

HB

K-01

JB

K-01

LB

K-01

YB

K-01

Z

BK-

01F

BK-

01T


X

BK-01AF BK 18BK-01C BK 10BK-01H BK 18BK-01J BK 18BK-01L BK 18BK-01Y BK 18BK-01Z BK 18BK-01F BK 18BK-01T BK 18

SP-BK_2


Cav. Wire Colour Gauge1 GN-1E GN 182 BK-01R BK 18

RLBRigh Low Beam

12059183


1 RD-01O RD 10RDOR-… RD OR 10

BATT-POSBATT POSITIVE POSTM6 stud

1 RING50x CPA 100 - Terminal Heat shrink Tubing

A

B C

D E

Cav. Wire Colour GaugeA LTGNBY…LTGNBK 18B VT-01A VT RD 18CD PK-01A PK 18E BRGY-1A BR GY 18

ENGINEENGINE INTERFACE

02973422

B A

Cav. Wire Colour GaugeA VTWH-… VT WH 18B BK-01H BK 18

BCFBrake Cooling Fan

120526411x 12052634 - BLUE SECONDARY LOCK - 2WAY


1 BK-01AA BK 10BK-01D BK 10

BATT-GNDBattery GND PostM6 stud

1 RING50x CPA100-1 1/2 - 1.5 Dual wall 31 heat shrink, black

Cav. Wire Colour Gauge1 BK-01F BK 18

OUT-GND12V outlet GND

154719-0

A B

RDBL-01ARDBL-01BRDBL-01D

RDBL-01C


X

RDBL-0… RD BL 14RDBL-0… RD BL 14RDBL-0… RD BL 18RDBL-0… RD BL 18

SP-RD-BL


Cav. Wire Colour Gauge1 BR-01A BR 18

WINCH_OUTWinch Out

154719-0Cav. Wire Colour Gauge1 BN-01B BR 142 VTWH-… VT WH 183 GN-02A GN 184567 BK-01U BK 188 BLWH-… BL WH 18910

WSWWinch Switch

VC1-02

Cav. Wire Colour Gauge1 BK-01V BK 18

WINCH_GNDWinch GND

154719-0

Cav. Wire Colour Gauge12 PKWH-01A PK WH 183456 LTGNBY-1A LTGNBK 187 BRGY-1A BR GY 188910111213 YL-01A YE 2214 VTBK-01C VT BK 18

Cav. Wire Colour Gauge15 BEBL-1A BE BL 18161718 BL-01D BL 181920 BK-01I BK 1821 BLWH-01B BL WH 1822 BK-01AG BK 18232425 BKWH-01A BK WH 1826 WHGN-01A WH GN 22

ICCluster

3-1437290-7

Cav. Wire Colour GaugeAB GNRD-… GN RD 18C RDYL-0… RD YE 18DE BLRD-… BL RD 18F

LHSW-ALeft Hand Switch Housing

6180-61813x 7160-9465 - Dummy PLug

Cav. Wire Colour Gauge1 GN-01B GN 182 BK-01O BK 18

LLBLeft Low Beam

12059183

A B

GN-01B GN-1CGN-1E


XGN-01B GN 18GN-1C GN 16GN-1E GN 18

SP-GN


Cav. Wire Colour Gauge1 VTBK-0… VT BK 18

OUT-POS12V outlet GND

154719-0

Cav. Wire Colour Gauge1 BK-01T BK 18

USB-GNDUSB GND

154719-0

Cav. Wire Colour GaugeA ORBR-… OR BR 18BCD BK-01N BK 18

KEYKey Switch

120528561x 15324456 - Delphi TPA

AB

BK-

01O

BK-

01P

BK-

01Q

BK-

01R

BK-

01B

BK-

01C

BK-

01D


X

BK-01O BK 18BK-01P BK 18BK-01Q BK 18BK-01R BK 18BK-01B BK 10BK-01C BK 10BK-01D BK 10

SP-BK_1


Cav. Wire Colour Gauge1 VTWH-… VT WH 18

USB-POSUSB 12V

154719-0

Cav. Wire Colour Gauge1 GN-02B GN 18

WINCH_IN

154719-0

Cav. Wire Colour Gauge1 ORWH-… OR WH 18

STARTER_PIN

154719-0

AB

OR

BR-

01A

OR

BR-

01B

OR

BR-

01C

OR

BR-

01E

OR

BR-

01F

OR

BR-

01G

OR

BR-

01D


X

ORBR-… OR BR 18ORBR-… OR BR 18ORBR-… OR BR 18ORBR-… OR BR 18ORBR-… OR BR 18ORBR-… OR BR 18ORBR-… OR BR 18

SP-OR-BR


AB

RD

-01B

RD

-01E

RD

-01H

RD

-01I

RD

-01M

RD

-01O


X

RD-01B RD 16RD-01E RD 14RD-01H RD 18RD-01I RD 18RD-01M RD 18RD-01O RD 10

SP-RD-1


A B

VTWH-01CVTWH-01D

VTWH-01AVTWH-01B


X

VTWH-… VT WH 18VTWH-… VT WH 16VTWH-… VT WH 18VTWH-… VT WH 18

SP-VT-WH


AB

WH

-01B

WH

-01D

WH

-01C

WH

-01F


X

WH-01B WH 18WH-01D WH 18WH-01C WH 18WH-01F WH 18

SP-WH


AB

BLW

H-0

1DB

LWH

-01G

BLW

H-0

1H

BLW

H-0

1AB

LWH

-01B

BLW

H-0

1CB

LWH

-01E


X

BLWH-… BL WH 18BLWH-… BL WH 18BLWH-… BL WH 18BLWH-… BL WH 18BLWH-… BL WH 18BLWH-… BL WH 18BLWH-… BL WH 18

SP-BL-WH


AB

BK-

01B

BK-

01G

BK-

01AG

BK-

01I

BK-

01M

BK-

01N

BK-

01U


X

BK-01B BK 10BK-01G BK 18BK-01AG BK 18BK-01I BK 18BK-01M BK 18BK-01N BK 18BK-01U BK 18

SP-BK_3


Cav. Wire Colour Gauge12 GNWH-01A GN WH 183 VTGN-01A VT GN 184567 BK-01M BK 188 BLWH-01C BL WH 18

BPS

VCH-01

A B

RD-01FRD-01GRD-01J

RD-01KRD-01N

RD-01E


X

RD-01F RD 18RD-01G RD 14RD-01J RD 18RD-01K RD 18RD-01N RD 16RD-01E RD 14

SP-RD3


A B

VTBK-01A VTBK-01BVTBK-01C


XVTBK-0… VT BK 18VTBK-0… VT BK 18VTBK-0… VT BK 18

SP-VT-BK


Cav. Wire Colour Gauge1 BK-01L BK 18

FUEL_PUMP_GFuel Pump Negative 6-32 stud



1 BN-01B BR 14BR-01A BR 18

D2-KFree Wheel Diode 2

WELD50x PRESSMELT U5 - DERAY PressMelt


1BK-01V BK 18BK-01W BK 18BK-01X BK 18

D1-AFree Wheel Diode 1

WELD1x 1N5406 - General purpose diode, 600V 3A Thru Hole50x PRESSMELT U5 - DERAY PressMelt

Cav. Wire Colour Gauge1 BK-01W BK 18




1 GN-02A GN 18GN-02B GN 18



B A

Cav. Wire Colour GaugeA GNWH-01A GN WH 18B BK-01G BK 18

BPMBilge Pump 1


Cav. Wire Colour GaugeA BLWH-01G BL WH 18B WH-01B WH 18C BK-01Y BK 18

L_TAIL

6180-41811x 7160-9465 - Dummy PLug

Cav. Wire Colour Gauge1 BEBL-1A BE BL 18

TEMP_SENS

154719-0

Cav. Wire Colour Gauge1 BLWH-01A BL WH 182 WH-01C WH 18

BRAKEBrake switch

DTM06-2S1x WM-2S - WEDGE LOCK 2WY PLUG

Cav. Wire Colour GaugeA BKWH-01C BK WH 22B YL-01A YE 22C PKWH-01C PK WH 22

RPM

6180-3241

Cav. Wire Colour GaugeA BLWH-01H BL WH 18B WH-01D WH 18C BK-01Z BK 18

R_TAIL

6180-41811x 7160-9465 - Dummy PLug

Cav. Wire Colour Gauge1 BL-01B BL 182 BK-01Q BK 18

RHBRight High Beam

12059183

Cav. Wire Colour Gauge1 BL-01A BL 182 BK-01P BK 18

LHBLeft High Beam

12059183

AB

RD

OR-

01A

RD

OR-

01B

RD

OR-

01C


XRDOR-… RD OR 14RDOR-… RD OR 14RDOR-… RD OR 10

SP-RD-OR


Cav. Wire Colour Gauge1 BK-01X BK 18

WINCH-GND-RINGWinch reference GNDM6 stud


Cav. Wire Colour Gauge1 RD-01I RD 182 RD-01G RD 143 VTRD-01A VT RD 184 VTOR-01A VT OR 185 RD-01Q RD 186 RD-01P RD 18789 VT-01A VT RD 1810 ORWH-01A OR WH 1811 GNBL-01B GN BL 1812 GNBL-01A GN BL 1813 RDBL-01B RD BL 1414 ORBR-01C OR BR 1815 RDWH-03D RD WH 1816 RDWH-02B RD WH 1817 RDWH-01A RD WH 1618 RD-01F RD 1819 VTOR-01D VT OR 1820212223 VTWH-01D VT WH 1624 VTBK-01A VT BK 18

Cav. Wire Colour Gauge2526 ORBR-01B OR BR 1827 RDWH-02C RD WH 1828 RDWH-03B RD WH 1629 RDBL-01A RD BL 1430 RD-01M RD 1831 GNBK-01D GN BK 1832 ORBR-01G OR BR 18333435 BLWH-01D BL WH 1836 VTGN-01A VT GN 1837 RD-01H RD 1838 RD-01B RD 1639 RDWH-02E RD WH 1840 RDWH-02D RD WH 1841 GNRD-01A GN RD 1842 GNBL-01A GN BL 1843 RDWH-01A RD WH 1644 ORBR-01A OR BR 18454647 GN-1C GN 1648 GNBK-01A GN BK 18

Cav. Wire Colour Gauge49 RD-01K RD 1850 RDOR-01A RD OR 1451 RD-01J RD 1852 RDOR-01B RD OR 1453 BLRD-01A BL RD 1854 GNBL-01B GN BL 1855 RDWH-02A RD WH 1456 ORBR-01E OR BR 1857 RDWH-03A RD WH 1458 ORBR-01F OR BR 1859 BL-01C BL 1660 GNBK-01B GN BK 1861 GNBK-01C GN BK 1862 VTOR-01C VT OR 1863 RDYL-01A RD YE 1864 ORGY-01A OR GY 1865 ORGY-01A OR GY 1866 VTOR-01B VT OR 1867 GNBK-01D GN BK 1868 VTOR-01D VT OR 1869 WH-01F WH 1870 BK-01AF BK 1871 RDBL-01D RD BL 1872 BK-01J BK 18

FB-1Fuse Box

PDM-S3AA12x 301-1C-C-R1-U01-12VDC - 12V RELAY, SPDT for Sealed Fused Box2x ATM-7.5A - ATM FUSE, 7.5 AMP3x ATM-10A - ATM FUSE, 10 AMP2x ATM-15A - ATM FUSE, 15 AMP1x ATM-20A - ATM FUSE, 20 AMP6x 303-1AH-C-R1-U01-12VDC - 12V RELAY, SPDT for Sealed Fused Box20x 12010300 - GREEN CABLE CAVITY PLUG2x 02400104P - ATM DIODE 1 AMP

AB

BK-

01A

BB

K-01

SB

K-01

AA


XBK-01AB BK 14BK-01S BK 14BK-01AA BK 10

SP-BK_4Splice BK_4


A B

BKWH-01C BKWH-01ABKWH-01B


XBKWH-… BK WH 22BKWH-… BK WH 18BKWH-… BK WH 22

SP-BKWHSplice BKWH


A B

PKWH-01BPKWH-01C

PKWH-01A


XPKWH-… PK WH 22PKWH-… PK WH 22PKWH-… PK WH 18

SP-PKWHSplice PKWH


Cav. Wire Colour GaugeA BKWH-01B BK WH 22B WHGN-01A WH GN 22C PKWH-01B PK WH 22

SS

6180-3241

A B

Cav. Wire Colour GaugeX

SP-VTRD-01Splice VTRD-01


A B

RDWH-03ARDWH-03BRDWH-03CRDWH-03D


X

RDWH-03A RD WH 14RDWH-03B RD WH 16RDWH-03C RD WH 18RDWH-03D RD WH 18

SP-RDHW-03Splice RDHW-03

A B

RDWH-02ARDWH-02BRDWH-02CRDWH-02DRDWH-02E


X

RDWH-02A RD WH 14RDWH-02B RD WH 18RDWH-02C RD WH 18RDWH-02D RD WH 18RDWH-02E RD WH 18



A B


SP-RDYL-01Splice


A B

GNBK-01AGNBK-01BGNBK-01C


XGNBK-01A GN BK 18GNBK-01B GN BK 18GNBK-01C GN BK 18

SP-003Splice

A B

RD-01NRD-01PRD-01Q


XRD-01N RD 16RD-01P RD 18RD-01Q RD 18

SP-016Splice

Cav. Wire Colour GaugeAB RDBL-01C RD BL 18C VTRD-01A VT RD 18DEF

LHSW-B

6189-61713x 7160-9465 - Dummy PLug

Cav. Wire Colour Gauge1 BK-01S BK 14234567 BK-01AB BK 148910

Cav. Wire Colour Gauge11 RDWH-03C RD WH 1812

FB-2

FRH-A12-A6x PDM-TT1 - FuseBox1x FRH-A12-C - FuseBox over1x DKS253-0005 - Splice Comb 4 Position1x FRH-A12-MB-A1 - Bracket9x 12010300 - GREEN CABLE CAVITY PLUG

A B

VTOR-01AVTOR-01BVTOR-01C


XVTOR-01A VT OR 18VTOR-01B VT OR 18VTOR-01C VT OR 18

SP-VTORSplice

Speed Sensor

53


Aurora Parts Manual 16.2 Main Wire Harness - Wire Diagram

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75


50

6mm


6MM

FR PP S

100

6mm


6MM

FR PP S

SP-RDHW-03

100

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

75A

bras

ion

prot

ectio

n ta

pe -

525

SE

SP-VTRD-01

D1-K

50


75

100


509m

m C

onvo

lute

d Tu

bing

- M

3505

002

SP-RD-OR


SP-RDHW-02

SP-RD-1

WINCH_IN


D2-A

50

6mm


6MM

FR PP S



75

50

6mm


6MM

FR PP S

D2-K

WINCH_OUT


WINCH_GND


WINCH-GND-RING

75

SP-BK_2

SP-RD-BL

SP-RD3

25


25


SP-VT-WH

SP-WH

75A

bras

ion

prot

ectio

n ta

pe -

525

SE

SP-BK_4

SP-OR-BR

55A

bras

ion

prot

ectio

n ta

pe -

525

SE

SP-003

ENGINE

STARTER_PIN

RPM

TAPE1

100x TAPE1 - YELLOW locating tape

RHB RLB

LLB

LHB

R_TAIL

L_TAIL125

125


200

50

150

Abra

sion

pro

tect

ion

tape

- 52

5 SE

D1-A


50A

bras

ion

prot

ectio

n ta

pe -

525

SE


112010m

m C

onvoluted Tubing - M3505003


1025

6mm

Con

volu

ted

Tubi

ng -

MQ

6MM

FR

PP

S

125 125


150

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

10256mm Convoluted Tubing - MQ6MM FR PP S

BPM

SS

25

FB-1

BATT-GND BATT-POS

300


BRAKE

BPS

WSW

KEY

IC

1x LABEL-2 - 12V OUTLET

SP-016

25

75

75

100

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

100



300

Abra

sion

pro

tect

ion

tape

- 52

5 SE

300



150

Abrasion protection tape - 525 SE100Abrasion protection tape - 525 SE

FUEL_PUMP_G FUEL_PUMP_P

50

50

OUT-GND

OUT-POS

50

50

1x LABEL-1 - USB

USB-GNDUSB-POS

50

50

TEMP_SENS

BCF

500


500

Abra

sion

pro

tect

ion

tape

- 52

5 SE

LHSW-A

50


50Ab

rasi

on p

rote

ctio

n ta

pe -

525

SE

SP-BL-WH

55A

bras

ion

prot

ectio

n ta

pe -

525

SE


SP-BKWH


SP-GN



SP-BK_3

55A

bras

ion

prot

ectio

n ta

pe -

525

SE55

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

55A

bras

ion

prot

ectio

n ta

pe -

525

SE55

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

SP-BK_1

25A

bras

ion

prot

ectio

n ta

pe -

525

SE25

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

SP-BU

25A

bras

ion

prot

ectio

n ta

pe -

525

SE25

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

SP-RDYL-01



LHSW-B

25


OM

- L54

25


OM

- L54

FB-2

SP-VT-BK


SP-PKWH




SP-VTOR

175

Abr

asio

n pr

otec

tion

tape

- 52

5 SE

25A

bras

ion

prot

ectio

n ta

pe -

525

SE

USB

Winch In(Green Terminal)Winch Ground

(Brown Terminal)Winch Out(Black Terminal)

12V Outlet

FUSE BLOCK

AB

BL-

01A

BL-

01B

BL-

01C

BL-

01D


X

BL-01A BL 18BL-01B BL 18BL-01C BL 16BL-01D BL 18

SP-BUSplice BLUE


Cav. Wire Colour Gauge1 PK-01A PK 18

FUEL_PUMP_PFuel Pump Positive 6-32 stud


AB

BK-

01A

FB

K-01

CB

K-01

HB

K-01

JB

K-01

LB

K-01

YB

K-01

Z

BK-

01F

BK-

01T


X

BK-01AF BK 18BK-01C BK 10BK-01H BK 18BK-01J BK 18BK-01L BK 18BK-01Y BK 18BK-01Z BK 18BK-01F BK 18BK-01T BK 18

SP-BK_2


Cav. Wire Colour Gauge1 GN-1E GN 182 BK-01R BK 18

RLBRigh Low Beam

12059183


1 RD-01O RD 10RDOR-… RD OR 10

BATT-POSBATT POSITIVE POSTM6 stud


A

B C

D E

Cav. Wire Colour GaugeA LTGNBY…LTGNBK 18B VT-01A VT RD 18CD PK-01A PK 18E BRGY-1A BR GY 18

ENGINEENGINE INTERFACE

02973422

B A

Cav. Wire Colour GaugeA VTWH-… VT WH 18B BK-01H BK 18

BCFBrake Cooling Fan



1 BK-01AA BK 10BK-01D BK 10

BATT-GNDBattery GND PostM6 stud

1 RING50x CPA100-1 1/2 - 1.5 Dual wall 31 heat shrink, black

Cav. Wire Colour Gauge1 BK-01F BK 18

OUT-GND12V outlet GND

154719-0

A B

RDBL-01ARDBL-01BRDBL-01D

RDBL-01C


X

RDBL-0… RD BL 14RDBL-0… RD BL 14RDBL-0… RD BL 18RDBL-0… RD BL 18

SP-RD-BL


Cav. Wire Colour Gauge1 BR-01A BR 18

WINCH_OUTWinch Out

154719-0Cav. Wire Colour Gauge1 BN-01B BR 142 VTWH-… VT WH 183 GN-02A GN 184567 BK-01U BK 188 BLWH-… BL WH 18910

WSWWinch Switch

VC1-02

Cav. Wire Colour Gauge1 BK-01V BK 18

WINCH_GNDWinch GND

154719-0

Cav. Wire Colour Gauge12 PKWH-01A PK WH 183456 LTGNBY-1A LTGNBK 187 BRGY-1A BR GY 188910111213 YL-01A YE 2214 VTBK-01C VT BK 18

Cav. Wire Colour Gauge15 BEBL-1A BE BL 18161718 BL-01D BL 181920 BK-01I BK 1821 BLWH-01B BL WH 1822 BK-01AG BK 18232425 BKWH-01A BK WH 1826 WHGN-01A WH GN 22

ICCluster

3-1437290-7

Cav. Wire Colour GaugeAB GNRD-… GN RD 18C RDYL-0… RD YE 18DE BLRD-… BL RD 18F

LHSW-ALeft Hand Switch Housing

6180-61813x 7160-9465 - Dummy PLug

Cav. Wire Colour Gauge1 GN-01B GN 182 BK-01O BK 18

LLBLeft Low Beam

12059183

A B

GN-01B GN-1CGN-1E


XGN-01B GN 18GN-1C GN 16GN-1E GN 18

SP-GN


Cav. Wire Colour Gauge1 VTBK-0… VT BK 18

OUT-POS12V outlet GND

154719-0

Cav. Wire Colour Gauge1 BK-01T BK 18

USB-GNDUSB GND

154719-0

Cav. Wire Colour GaugeA ORBR-… OR BR 18BCD BK-01N BK 18

KEYKey Switch

120528561x 15324456 - Delphi TPA

AB

BK-

01O

BK-

01P

BK-

01Q

BK-

01R

BK-

01B

BK-

01C

BK-

01D


X

BK-01O BK 18BK-01P BK 18BK-01Q BK 18BK-01R BK 18BK-01B BK 10BK-01C BK 10BK-01D BK 10

SP-BK_1


Cav. Wire Colour Gauge1 VTWH-… VT WH 18

USB-POSUSB 12V

154719-0

Cav. Wire Colour Gauge1 GN-02B GN 18

WINCH_IN

154719-0

Cav. Wire Colour Gauge1 ORWH-… OR WH 18

STARTER_PIN

154719-0

AB

OR

BR-

01A

OR

BR-

01B

OR

BR-

01C

OR

BR-

01E

OR

BR-

01F

OR

BR-

01G

OR

BR-

01D


X

ORBR-… OR BR 18ORBR-… OR BR 18ORBR-… OR BR 18ORBR-… OR BR 18ORBR-… OR BR 18ORBR-… OR BR 18ORBR-… OR BR 18

SP-OR-BR


AB

RD

-01B

RD

-01E

RD

-01H

RD

-01I

RD

-01M

RD

-01O


X

RD-01B RD 16RD-01E RD 14RD-01H RD 18RD-01I RD 18RD-01M RD 18RD-01O RD 10

SP-RD-1


A B

VTWH-01CVTWH-01D

VTWH-01AVTWH-01B


X

VTWH-… VT WH 18VTWH-… VT WH 16VTWH-… VT WH 18VTWH-… VT WH 18

SP-VT-WH


AB

WH

-01B

WH

-01D

WH

-01C

WH

-01F


X

WH-01B WH 18WH-01D WH 18WH-01C WH 18WH-01F WH 18

SP-WH


AB

BLW

H-0

1DB

LWH

-01G

BLW

H-0

1H

BLW

H-0

1AB

LWH

-01B

BLW

H-0

1CB

LWH

-01E


X

BLWH-… BL WH 18BLWH-… BL WH 18BLWH-… BL WH 18BLWH-… BL WH 18BLWH-… BL WH 18BLWH-… BL WH 18BLWH-… BL WH 18

SP-BL-WH


AB

BK-

01B

BK-

01G

BK-

01AG

BK-

01I

BK-

01M

BK-

01N

BK-

01U


X

BK-01B BK 10BK-01G BK 18BK-01AG BK 18BK-01I BK 18BK-01M BK 18BK-01N BK 18BK-01U BK 18

SP-BK_3


Cav. Wire Colour Gauge12 GNWH-01A GN WH 183 VTGN-01A VT GN 184567 BK-01M BK 188 BLWH-01C BL WH 18

BPS

VCH-01

A B

RD-01FRD-01GRD-01J

RD-01KRD-01N

RD-01E


X

RD-01F RD 18RD-01G RD 14RD-01J RD 18RD-01K RD 18RD-01N RD 16RD-01E RD 14

SP-RD3


A B

VTBK-01A VTBK-01BVTBK-01C


XVTBK-0… VT BK 18VTBK-0… VT BK 18VTBK-0… VT BK 18

SP-VT-BK


Cav. Wire Colour Gauge1 BK-01L BK 18

FUEL_PUMP_GFuel Pump Negative 6-32 stud



1 BN-01B BR 14BR-01A BR 18




1BK-01V BK 18BK-01W BK 18BK-01X BK 18



Cav. Wire Colour Gauge1 BK-01W BK 18




1 GN-02A GN 18GN-02B GN 18



B A

Cav. Wire Colour GaugeA GNWH-01A GN WH 18B BK-01G BK 18

BPMBilge Pump 1


Cav. Wire Colour GaugeA BLWH-01G BL WH 18B WH-01B WH 18C BK-01Y BK 18

L_TAIL

6180-41811x 7160-9465 - Dummy PLug

Cav. Wire Colour Gauge1 BEBL-1A BE BL 18

TEMP_SENS

154719-0

Cav. Wire Colour Gauge1 BLWH-01A BL WH 182 WH-01C WH 18

BRAKEBrake switch

DTM06-2S1x WM-2S - WEDGE LOCK 2WY PLUG

Cav. Wire Colour GaugeA BKWH-01C BK WH 22B YL-01A YE 22C PKWH-01C PK WH 22

RPM

6180-3241

Cav. Wire Colour GaugeA BLWH-01H BL WH 18B WH-01D WH 18C BK-01Z BK 18

R_TAIL

6180-41811x 7160-9465 - Dummy PLug

Cav. Wire Colour Gauge1 BL-01B BL 182 BK-01Q BK 18

RHBRight High Beam

12059183

Cav. Wire Colour Gauge1 BL-01A BL 182 BK-01P BK 18

LHBLeft High Beam

12059183

AB

RD

OR-

01A

RD

OR-

01B

RD

OR-

01C


XRDOR-… RD OR 14RDOR-… RD OR 14RDOR-… RD OR 10

SP-RD-OR


Cav. Wire Colour Gauge1 BK-01X BK 18

WINCH-GND-RINGWinch reference GNDM6 stud


Cav. Wire Colour Gauge1 RD-01I RD 182 RD-01G RD 143 VTRD-01A VT RD 184 VTOR-01A VT OR 185 RD-01Q RD 186 RD-01P RD 18789 VT-01A VT RD 1810 ORWH-01A OR WH 1811 GNBL-01B GN BL 1812 GNBL-01A GN BL 1813 RDBL-01B RD BL 1414 ORBR-01C OR BR 1815 RDWH-03D RD WH 1816 RDWH-02B RD WH 1817 RDWH-01A RD WH 1618 RD-01F RD 1819 VTOR-01D VT OR 1820212223 VTWH-01D VT WH 1624 VTBK-01A VT BK 18

Cav. Wire Colour Gauge2526 ORBR-01B OR BR 1827 RDWH-02C RD WH 1828 RDWH-03B RD WH 1629 RDBL-01A RD BL 1430 RD-01M RD 1831 GNBK-01D GN BK 1832 ORBR-01G OR BR 18333435 BLWH-01D BL WH 1836 VTGN-01A VT GN 1837 RD-01H RD 1838 RD-01B RD 1639 RDWH-02E RD WH 1840 RDWH-02D RD WH 1841 GNRD-01A GN RD 1842 GNBL-01A GN BL 1843 RDWH-01A RD WH 1644 ORBR-01A OR BR 18454647 GN-1C GN 1648 GNBK-01A GN BK 18

Cav. Wire Colour Gauge49 RD-01K RD 1850 RDOR-01A RD OR 1451 RD-01J RD 1852 RDOR-01B RD OR 1453 BLRD-01A BL RD 1854 GNBL-01B GN BL 1855 RDWH-02A RD WH 1456 ORBR-01E OR BR 1857 RDWH-03A RD WH 1458 ORBR-01F OR BR 1859 BL-01C BL 1660 GNBK-01B GN BK 1861 GNBK-01C GN BK 1862 VTOR-01C VT OR 1863 RDYL-01A RD YE 1864 ORGY-01A OR GY 1865 ORGY-01A OR GY 1866 VTOR-01B VT OR 1867 GNBK-01D GN BK 1868 VTOR-01D VT OR 1869 WH-01F WH 1870 BK-01AF BK 1871 RDBL-01D RD BL 1872 BK-01J BK 18

FB-1Fuse Box

PDM-S3AA12x 301-1C-C-R1-U01-12VDC - 12V RELAY, SPDT for Sealed Fused Box2x ATM-7.5A - ATM FUSE, 7.5 AMP3x ATM-10A - ATM FUSE, 10 AMP2x ATM-15A - ATM FUSE, 15 AMP1x ATM-20A - ATM FUSE, 20 AMP6x 303-1AH-C-R1-U01-12VDC - 12V RELAY, SPDT for Sealed Fused Box20x 12010300 - GREEN CABLE CAVITY PLUG2x 02400104P - ATM DIODE 1 AMP

AB

BK-

01A

BB

K-01

SB

K-01

AA


XBK-01AB BK 14BK-01S BK 14BK-01AA BK 10

SP-BK_4Splice BK_4


A B

BKWH-01C BKWH-01ABKWH-01B


XBKWH-… BK WH 22BKWH-… BK WH 18BKWH-… BK WH 22

SP-BKWHSplice BKWH


A B

PKWH-01BPKWH-01C

PKWH-01A


XPKWH-… PK WH 22PKWH-… PK WH 22PKWH-… PK WH 18

SP-PKWHSplice PKWH


Cav. Wire Colour GaugeA BKWH-01B BK WH 22B WHGN-01A WH GN 22C PKWH-01B PK WH 22

SS

6180-3241

A B


SP-VTRD-01Splice VTRD-01


A B

RDWH-03ARDWH-03BRDWH-03CRDWH-03D


X

RDWH-03A RD WH 14RDWH-03B RD WH 16RDWH-03C RD WH 18RDWH-03D RD WH 18


A B

RDWH-02ARDWH-02BRDWH-02CRDWH-02DRDWH-02E


X

RDWH-02A RD WH 14RDWH-02B RD WH 18RDWH-02C RD WH 18RDWH-02D RD WH 18RDWH-02E RD WH 18



A B


SP-RDYL-01Splice


A B

GNBK-01AGNBK-01BGNBK-01C


XGNBK-01A GN BK 18GNBK-01B GN BK 18GNBK-01C GN BK 18

SP-003Splice

A B

RD-01NRD-01PRD-01Q


XRD-01N RD 16RD-01P RD 18RD-01Q RD 18

SP-016Splice

Cav. Wire Colour GaugeAB RDBL-01C RD BL 18C VTRD-01A VT RD 18DEF

LHSW-B

6189-61713x 7160-9465 - Dummy PLug

Cav. Wire Colour Gauge1 BK-01S BK 14234567 BK-01AB BK 148910

Cav. Wire Colour Gauge11 RDWH-03C RD WH 1812

FB-2

FRH-A12-A6x PDM-TT1 - FuseBox1x FRH-A12-C - FuseBox over1x DKS253-0005 - Splice Comb 4 Position1x FRH-A12-MB-A1 - Bracket9x 12010300 - GREEN CABLE CAVITY PLUG

A B

VTOR-01AVTOR-01BVTOR-01C


XVTOR-01A VT OR 18VTOR-01B VT OR 18VTOR-01C VT OR 18

SP-VTORSplice

Speed Sensor

54


Aurora Parts Manual16.3 Wire Harness Photo Diagram

STARTERRELAY

STARTENABLERELAY

RUNRELAY

OPTION 1RELAY

OPTION 2RELAY

HIGH BEAMRELAY

LOW BEAMRELAY

CHAIN OILER10 A

WIPER10 A

ACCESSORIESRELAY

LIGHTS ENABLERELAY

HOOD FAN10 A

HEATER FAN15 A

GAUGE7.5 A

BILGE PUMP10 A

12V OUTLET10 A

WINCH &BRAKE FAN

20 A

HEATED GRIPS10 A

FOG LAMP10 A

MAINRELAY

ECM10 A

STARTER7.5 A

HIGH BEAM15 A

LOW BEAM15 A

FUSE PANEL 10579C

SPARE4 SPLICE COMB

ALTERNATOR20 A4 SPLICE COMB

FUSE PANEL 10585C

Fuse Panel Label "GG"(p/n 10579C located inside cover)

A B C D

E F GH

I

J

K L

MO

PQ

RS

T

U V X

AABB

Y Z

CC

DD

EE FF

GGHH

N1N2

Fuse Panel Label "HH"(p/n 10585C located

outer cover)

118-79

55


Aurora Parts Manual 16.3 Wire Harness Photo Diagram

A Left Low Beam Gn/BkB Left High Beam Bl/BkC Right High Beam Bl/BkD Right Low Beam Gn/BkE Winch Out BrF Winch In GnG Winch Ground Ring BkH Winch Ground BkI Engine Plug 6 pin Bl ConJ Starter Connector Or/WhK Battery Positive RdL Battery Negative BlM RPM 3 pin Wh ConN1 USB-Pos Vt/WhN2 USB-Gnd BkO 12V Outlet - Gnd BkP 12V Outlet - Pos Vt/BkQ Left Hand Switch-A Gn-Rd/RdYe/Bl-RdR Left Hand Switch-B Rd-Bl/Vt-RdS Brake Switch-Handlebar Bl-Wh/WhT Instrument Panel Cluster 14 pin Bl ConU Key Switch Or-Br/BlV Winch Switch 10 pin Wh ConX Bilge Pump Switch 8 pin Bl ConY Speed Sensor 3 pin Wh ConZ Bilge Pump 2 pin Bl-Bk-Gy Con, Gr-Wh/BkAA Brake Cooling Fan 2 pin Bl-Bk-Gy Con, Vt-Wh/BkBB Engine Temp Sensor Be/BlCC Fuel Pump - Neg BkDD Fuel Pump - Pos PkEE Left Tail Light Bl-Wh/Wh/BkFF Right Tail Light Bl-Wh/Wh/BkGG Fuse Box-Primary 72 pin Bl ConHH Fuse Box-Second 12 pin Bl ConACCS Mini Relay 118-79

Ref. Description Con/Wire ColorWIRE HARNESS ID CHART

56

ARGO Products Manufactured by:

Ontario Drive & Gear Limited 220 Bergey Court New Hamburg, Ontario Canada N3A 2J5 Phone: (519) 662-2840 Fax: (519) 662-2421 www.argoxtv.com

ODG Dedicated to quality and performance

2020 parts manual 850 8x8...6 1 300-0062 chassis, 8x8 9 1 10691c wldt, seat frame 10 2 300-0142...

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