2020 plant engineering study infographic · results from 2020 plant engineering maintenance study...

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TRENDS IN INDUSTRIAL MAINTENANCE MANUFACTURING REASONS FOR OUTSOURCING PLANS TO DECREASE DOWNTIME IMPACT OF THE INDUSTRIAL INTERNET OF THINGS (IIoT) 21.6% 21.6% 15.5% 15% 7.5% 6.1% 4.2% 4.2% 4.2% 0% 10% 20% 30% 40% Lack of resources or staff Outdated technology Not understanding options/technologies Lack of available funding Employee buy-in Lack of support from management Lack of training Poor scheduling Safety issues Other Not applicable Expand monitoring capabilities 32% Implement automated analytics/machine learning 16% www.advancedtech.com 855.834.7604 Increase scheduled downtime 13% IIoT has been the topic of conversation for years in the manufacturing space. But how is it being used? Results show that 32% of maintenance leaders believe that adopting IIoT will help them better understand machine health, which is a 4% increase from 2019 results. The average facility outsources 20% of their maintenance operations today. Check out why this is, and see which factors are affecting the trend in 2020. Lack of time/manpower to dedicate to maintenance Lack of technical skills Lack of necessary equipment available Insufficient budget to retain skilled individuals Skilled individuals simply not available Compared to 2019... Common challenges include: lack of resources or staff, outdated technology and a lack of understanding of maintenance options or technology. How does your plant compare? PEOPLE, PROCESS & TECHNOLOGY IDENTIFYING COMMON CHALLENGES How do your plant's priorities match up? People (Hiring, onboarding, retaining) Results from 2020 Plant Engineering Maintenance Study 48% Higher on the list Lower on the list Introduce or change maintenance strategy 46% Upgrade equipment 46% Improve training and increase frequency 33% Hire additional maintenance technicians 9% Outsource maintenance services 9% Other or don't know 9% IIoT is ranked in the top 7 manufacturing trends. LEARN MORE DOWNLOAD THE FULL STUDY REPORT HERE! 19% 33% 27% 40% 46% 27% 25% 35% Process (Training, reporting, planning/scheduling) Technology (Awareness, implementation, data analytics) Current Maintenance Program Challenges 1 (Most Challenging) 2 3 (Least Challenging)

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  • TRENDS ININDUSTRIALMAINTENANCE

    M A N U F A C T U R I N G

    R E A S O N S F O R O U T S O U R C I N G

    P L A N S T O D E C R E A S E D O W N T I M E

    I M P A C TO F T H E

    I N D U S T R I A LI N T E R N E T

    O F T H I N G S( I I o T )

    21.6%

    21.6%

    15.5%

    15%

    7.5%

    6.1%

    4.2%

    4.2%4.2%

    0% 10% 20% 30% 40%

    Lack of resources or staff

    Outdated technology

    Not understanding options/technologies

    Lack of available funding

    Employee buy-in

    Lack of support from management

    Lack of training

    Poor scheduling

    Safety issues

    Other

    Not applicable

    Expand monitoring capabilities32%

    Implement automatedanalytics/machine learning

    16%

    www.advancedtech.com855.834.7604

    Increase scheduled downtime 13%

    IIoT has been the topic ofconversation for years in the

    manufacturing space. But how isit being used? Results show that

    32% of maintenance leadersbelieve that adopting IIoT willhelp them better understand

    machine health, which is a 4%increase from 2019 results.

    The average facility outsources 20% of their maintenanceoperations today. Check out why this is, and see which factorsare affecting the trend in 2020.

    Lack of time/manpowerto dedicate tomaintenance Lack of technical skillsLack of necessaryequipment available

    Insufficient budget to retain skilled individuals Skilled individuals simply not available

    Compared to 2019...

    Common challenges include: lack ofresources or staff, outdated technologyand a lack of understanding ofmaintenance options or technology.

    How does your plant compare?

    P E O P L E , P R O C E S S & T E C H N O L O G Y

    I D E N T I F Y I N GC O M M O N

    C H A L L E N G E S

    How do your plant's priorities match up?

    People (Hiring, onboarding,retaining)

    Results from 2020 Plant Engineering Maintenance Study

    48%

    Higher on the list

    Loweron the list

    Introduce or changemaintenance strategy

    46%

    Upgrade equipment46%

    Improve training andincrease frequency

    33%Hire additional

    maintenance technicians9%

    Outsourcemaintenance services

    9%

    Other ordon't know

    9%

    IIoT is ranked in the top 7 manufacturing trends. LEARN MORE

    DOWNLOAD THE FULLSTUDY REPORT HERE!

    19% 33%

    27%

    40%

    46%27%

    25% 35%

    Process (Training, reporting,planning/scheduling)

    Technology (Awareness,implementation, data analytics)

    Current Maintenance Program Challenges

    1 (Most Challenging) 2 3 (Least Challenging)

    https://www.advancedtech.com/resource/top-two-necessities-iiot-manufacturing-success-factory-transformation/https://www.advancedtech.com/http://www.advancedtech.com/https://twitter.com/AdvancedTechATS?lang=enhttps://www.youtube.com/user/AdvancedTechATShttps://www.linkedin.com/company/advanced-technology-services/http://www.advancedtech.com/https://www.facebook.com/advancedtechnologyservices/https://www.advancedtech.com/resource/2020-state-of-industrial-maintenance-report-download/https://www.advancedtech.com/blog/top-7-manufacturing-trends-for-2020/