21 cfr part 111

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© ABB Eutech Process Solutions Effective GAP analysis as a Tool for compliance How to fit GAP analysis into compliance initiatives Dr Jennifer Methfessel Senior Consultant ABB Life Sciences Advanced Computer Systems Validation 17-18th Nov 2003 London,UK

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Page 1: 21 cfr part 111

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Effective GAP analysis as a Tool for complianceHow to fit GAP analysis into compliance initiatives

Dr Jennifer MethfesselSenior Consultant

ABB Life Sciences

Advanced Computer Systems Validation17-18th Nov 2003

London,UK

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The aim of the talk

To explore how gap analysis can be used to improve compliance

Review the gap analysis process and how to make it effective

Think about how to choose the most appropriate method of gap analysis in a given situation

CSV Gap Analysis: Case Study

Gap Analysis in IT and for 21 CFR Part 11 Assessments

What are practical and impractical corrective actions

Using GAP Analysis to mitigate Enforcement Actions

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Effective GAP Analysis Techniques

Why do a gap analysis? Seek reassurance that there are no serious gaps More information is required about suspected

or known gaps Inspection readiness Evidence of gaps is required to obtain resources/funding You need to know

The “shape” of the gap

The size of the gap

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Elements of a Gap Analysis

Gap Assessment

Gap Management

Gap Communication

New Law or Guideline

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Stages in the Gap Analysis process

Assessment Provide information about the gap

Communication Evaluate different solutions and decide between them Carry out further investigation to arrive at a decision Involve all relevant competencies in decision making Estimate resources, timing and costs

Management Identify knowledge and competencies required Implement solution

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Gap Analysis Preparation

Gap = difference between actual state and desired state

gap gap

Actual

gapDesired

Know your desired state!Examples:

URS

FDA/EU Regulations

National regulations

HIPPA, Data Protection

Company procedures

Mandatory training requirements

Industry best practice (e.g.GAMP, IEEE, ASTM)

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Assessment Techniques: The Checklist

Checklist describes desired state Examples:

Review of set of SOPs for an IT department Password and security requirements for computer systems Business Readiness Audit 21 CFR Part 11 compliance

Useful when…. Requirements are very clearly defined Gap Analysis will be repeated frequently Individuals don’t have high degree of subject knowledge Narrow scope Goal is Assessment only

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Assessment Techniques: The Audit

Auditor prepares a script which is a prompt for the areas to be covered

Script typically includes examples of expected outcome Examples:

Supplier Audit Compliance Audit Internal Audit Validation Package Audit

Useful when…. Baseline of compliance status is required Scope is broad Goal is Assessment and Communication

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Assessment Techniques: The Meeting

Chairman prepares script of areas to be covered and identifies required participants

Examples: Assessment of change of legislation which impacts a specific

system (e.g. Data Protection, Clinical Trials Supply) 21 CFR Part 11 Assessment Reaction to Regulatory Warning Letters or Inspection Findings Reaction to quality problems

Used when……… Narrow scope Multi-disciplinary input required Discussion required Goal is Assessment and Communication

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How will you communicate the gap? Share a written summary of findings Give a presentation of findings

To the stakeholders To management

Good practice suggests… Include recommendations for gap management Facilitate meetings with stakeholders to discuss options Evaluate which options are best for the business Evaluate risks associated with each option

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Manage the gap

What are the priorities? What is the urgency? Who will pay? Who has the knowledge to implement the solution? Get ownership for actions and commitment to deadlines Monitor actions Record closure

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When is a Gap Analysis effective?

Gap is closed at appropriate cost in an appropriate time frame with the buy in of all

involved parties

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The pitfalls

Only find the gaps you are looking for

Failure to analyse the root cause behind the gaps

Assess the gaps but don’t communicate or manage the gaps

Failure to monitor actions and document closure

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CSV Gap Analysis: Case Study

The IT Director of a Development Department asked for a review of the compliance status of Computer Systems in the department

Scope included three sites (two US, one European) Gap Analysis against

FDA requirements for GLP and GMP US Title 21 CFR Part 11 OECD Guideline 10 / AGIT Industry Best Practice

(GAMP and ABB Eutech cross-industry experience)

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ABB Eutech proposed gap analysis method

Site 1 SOP Review

Site 1 Audit

Site 2 SOP Review

Site 2 Audit

Site 3 SOP Review

Site 3 Audit

Summing Up

PlanReview Policies

Coaching

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Deliverables

One report for each site which       compares current practices against the defined criteria identifies existing compliance vulnerabilities in the systems

reviewed prioritises the compliance issues that these gaps present to the

business recommends how to solve the compliance issues identified

One summary executive report One presentation of findings to management

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Participants in the gap analysis

Information Management Leadership Local Quality Assurance Manager Selected Systems Owners Network Design and Security Management Desktop Systems Management Server Systems Management Help Desk / Systems Support Management

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Project manpower, costs and timing

Auditor style gap assessment 6 days CSV policy and guidance review, audit planning

and criteria definition 1 day Planning conference with audit team and client

(telecon) 5 day audit and SOP review on each site 2 days reporting per site 1 day exec summary Cost = USD 40K plus travel expenses Timing: Summary report 6 weeks after start

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Desired state: Compliance criteria definition

Req Ref Description

Required By (External Guidance) Addressed by

Corporate CSV

GuidelinesGMP GLP21CFR1

1

OECD10

AGIT CSV

GAMP

Management

M01 Current Organogram exists, and indicates independence of QA Function

211.22 58.35 11.100a 1D CSV5 7.5.1  

M02 Written Validation Policy approved by senior management.

    11.10a11.10j

1A CSV4   CSV policy

M03 Written record retention policy / interpretation

  58.195 11.10c        

M04 Continuous Improvement/ self inspection processes are in place

  58.35d 11.10     O1  

M05 Records Ownership (details of who is responsible for the retained records)

  58.190c

11.10c     O6  

M06 Evidence that QM practices are conducted to a recognized quality standard

      7A CSV5    

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Actual state: Findings from reviews and audits

No

Compliance Requirement

Reference Compliance Finding

[F01] M02 Department X has developed an excellent policy statement and supporting set of corporate CSV Guidelines. In many ways these represent current best practice. For example:·         they are clear and easy to understand; they use a simple framework to cover a broad range of application;·         they address all the major computer systems compliance aspects of current drug development and manufacturing legislation;·         they have a strong core of 'risk management' reflecting both GAMP and the FDA's August 2002 announcement on the future of the GMPs.

[F02] M02 The Corporate CSV Policy and Guidelines have a fairly general definition of their scope of application. In practice, the definition of a 'computerised system' is a little more vague, and it is possible that inconsistencies in the application of CSV Policy across Department X may arise.

[F03] M07 During the 2001 redraft, the process for review, roll-out and staff training for the corporate CSV Policy, Guidelines and Example SOPs was inconsistent across the three Department X sites, resulting in inconsistent awareness of and commitment to these corporate practices.

[F04] M01 While the Electronic Records and Electronic Signatures guideline provides a good overview of the responsibilities required to comply with 21CFR11, the identified responsibilities are not complete. For example:         Nobody identified as responsible for monitoring security breaches (Open systems)

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Summary of Gaps across three sites

Site 1 Site 2 Site 3

Management

CompliancePlanningDevelopment LifecycleOperational LifecycleTechnical Controls

Gap 1

Gap 1: Compliance vulnerabilities in policies and guidelines due to ambiguities, omissions with respect to 21 CFR Part 11 compliance, and uncontrolled roll out processes

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Summary Outcome

Site 1 Site 2 Site 3

Management

CompliancePlanningDevelopment LifecycleOperational LifecycleTechnical Controls

Gap 1

Gap 2: Weaknesses with SLA agreements internally and externally

Gap 3: Inconsistencies and misunderstandings in complying with 21 CFR Part 11 policy

Gap 2

Gap 3

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Summary Outcome

Site 1 Site 2 Site 3

Management

CompliancePlanningDevelopment LifecycleOperational LifecycleTechnical Controls

Gap 1

Gap 4: Document management system used for submissions to FDA is not compliant with 21 CFR Part 11

Gap 2

Gap 3

Gap 4

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Summary Outcome

Site 1 Site 2 Site 3

Management

CompliancePlanningDevelopment LifecycleOperational LifecycleTechnical Controls

Gap 1

Gap 5: No evidence of written system specifications

Gap 2

Gap 3

Gap 4

Gap 5

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Communication: Encourage positive attitude

Summary of strengths across all three sites Opportunity for learning from best practice within department

Recommendations on how to mitigate gaps

GAP Communication

Recognise strengthsPresent GAPS in spirit of constructive criticism

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GAP Analysis in the IT Environment

Dedicated Stand-alone

Satellite to Central IT Central IT Outsourced

IT Support Services

Simple Complex

Benefit gained from a GAP Analysis increases with complexity

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21 CFR Part 11 Gap Analysis

The Checklist approach

Used widely throughout the industry

Filled in by one or two people

Only basic knowledge of 21 CFR Part 11 required

Simple Quick Investigation of solutions

postponed

Variable quality outcome Inconsistent interpretation Detail needs to be

followed up later Document non-

compliances without solutions

Overwhelmed by actions No business assessment

FOR AGAINST

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21 CFR Part 11 Gap Analysis

The Meeting approach

Used by some companies High quality output through

participation of variety of competent individuals

Consistent interpretation when led by specialists

Immediate and effective communication of gap

Immediate assignment of actions

Immediate cost/benefit evaluation

AGAINSTFOR Requires training of

specialists to act as chairperson/ interpreter

Resource intensive Requires more planning

and co-ordination Progress appears to be

slower

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Good practice for Gap Management

Appoint person responsible for monitoring progress and documenting closure of actions

Assign responsibility for finding a solution an appropriately qualified person

Ensure all stakeholders are involved Agree deadlines Consider a mix of short term and long term solutions Use risk assessment and cost benefit analysis to make decisions Make sure you take timely steps to secure finance

Provision from current budget CAPEX spend Special funding

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Impractical corrective actions

The solution would financially put the company out of business Ask a software supplier with only 5% of their sales volume in the

Pharma sector to redesign their product immediately and at their own cost

As a telecom service provider with 30,000 employees to train all its telecom engineers in GMP compliance

Set deadlines for actions when there is No budget No resource No buy-in from system owners No buy-in from senior management

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Mitigating Enforcement Actions

Before an inspection Assess gaps and formulate a plan for remediation If requested present the plan during the inspection Ensure actions are completed Ensure time lines are met

Avoid a FDA-483 Observation or even worse!

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Mitigating Enforcement Actions

If you receive a FDA-483 Observation Warning Letter

Use GAP analysis Identify the true extent of the gap or gaps Identify the underlying root cause Plan for remediation Report planned remediation to FDA Report closure of remediation programme to FDA

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Example: FDA-483 reports two missing SOP

Use a GAP analysis to identify the true compliance GAP

Change control

Backup & Restore

Software upgrades

Hardware platform

Administration of users

Hardware maintenance

Operating system

Software configuration

Purchase

Use

Authorisation of users

Initial Validation

Contingency Planning

System definition

Revalidation

IT Team

Application Specialist

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My personal opinion

GAP Analysis is a very effective tool for developing and maintaining compliance

– are you too timid to use it?

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Any queries on this presentation?

Dr. Jennifer MethfesselABB LtdBelasis Hall Technology ParkBillinghamCleveland, TS23 4YSUK

Tel: +44 (0)1642 372321

Fax: +44 (0)1642 372166

Mob: +44 (0)7715 759197

e-mail: [email protected]

Please contact……

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