23.06.2014, outotec mineral processing solutions and experience in mongolia, t. gansuld

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Outotec Mineral Processing Solutions and Experience in Mongolia

Монголын эрдсийн боловсруулах салбар дахь Outotec-ийн

оруулах хувь нэмэр, туршлага

Т.Гансүлд- Гүйцэтгэх захирал, E-mail: [email protected] Оутотек Монголиа ХХК 2014


Agenda

Brief introduction of Outotec Mongolia LLC

Outotec in Mineral Processing

Expertise for the whole value chain

Customer value & benefits

Beneficiation plants for various ore types

• Complex sulphide ores

• Porphyry copper ores

• Iron ores

Proprietary equipment for the solutions

Outotec’s portfolio in minerals processing

Sustainability


Brief History of Outotec Mongolia LLC

Global leader of process solutions,

technologies and services for mining

and metallurgical industries.

Continuous development of new and

innovative technology

Comprehensive portfolio of

technologies of efficient and profitable

treatment of complex ores

Expertise to design, supply and

construct state-of-the-art mineral

processing plants

Global reference of successfully

operating plants

Former world known Outokumpu prior to 2007, Outotec has more than a century of experience in mining sector.

Previous cooperation with Erdenet early 90’s, and our technology is considered to be one of main solutions for Cu

smelter in Mongolia

President’s visit to Outotec Finland in 2010

Established 100% representative entity in 2013.

Top 3 Company in the Global 100 sustainability index in the World Economic Forum, Davos Switzerland 2014

President of Mongolia visit, Outotec, Finland 2010


Global presence

Wide supplier network with established long-term relationships

6/25/2014 External | Outotec company presentation 4

R&D, sales and service centers in

27 countries

Deliveries

to more

than

80

countries Experts of over

60 nationalities

Outotec R&D, sales and service centers

Outotec manufacturing/assembly

Sales

1.9bn EUR in 2013

4,855 employees

in 2013


Our reference plants in operation

130 non-ferrous smelters

650 sulfuric acid plants

1,100 grinding mills

10,000 flotation units

1,800 thickeners

3,500 filters

20 pelletizing and sintering plants for chromites (ferroalloys), and 9 ferroalloy smelters

340 iron ore sintering plants

67 iron ore pelletizing plants

290 fluidized bed roasting plants

50 alumina calcination plants

109 fluidized bed energy systems for biomass

5

TankCell® flotation cells

First Quantum Minerals

Kevitsa, Finland

Flash Smelting and Flash

Converting Plant

Guangxi Jinchuan Non-

Ferrous Metals

China

Manganese Sinter Plant

Kalagadi Manganese

South Africa

6/25/2014 External | Outotec company presentation


Expertise for the whole value chain from mine to metal

Na

tura

l re

so

urc

es (

ore

s,

min

era

ls, e

ne

rgy,

wa

ter)

Minerals processing

Grinding

Flotation

Physical separation

Thickening and clarification

Filtration

Analyzers and process automation

Resource and reserve estimation

Mine Backfilling solutions

Metallurgical processing

Sintering and pelletizing

Smelting and refining

Direct reduction

Calcination

Roasting and off-gas handling

Leaching and solution purification

Solvent extraction

Electrorefining and electrowinning

Process control

Chemicals

Sulfuric acid production

Energy

Combustion and gasification, heat recovery, gas handling, bioenergy, oil

sand and oil shale processing

Water treatment

Neutralization, effluent treatment, drinking water

Industrial minerals

Copper

Nickel

Zinc

Cobalt

Precious metals

Aluminum

Ferroalloys

Iron

Sulfuric acid

Water

Shale oil

Coke

Energy

25.6.2014


Customer value and benefits

How we bring value to clients?

Outotec has an extensive range of proven technologies

Fully integrated technical solutions offering

Performance guarantee on our technical solutions/plants

The expertise and capability

to design, supply and

construct complete plants

Fast and reliable ramp-up

Global process for

plant service


Our business flow is focused to maximize the value of client’s life cycle

Plant operation

Spare parts

Preventive maintenance

Auditing

Testwork

Shutdown services

Equipment life assessment

Upgrades

Process optimization

Modernizations

Training

Operation and

maintenance

Plant construction

Equipment installation

Start-up and

ramp-up services

Training

Construction and

commissioning Refurbishment of

equipment for re-use

Plant decomissioning

Permanent shutdown of

the plant

Land reclamation

Decommissioning

R&D services

Modeling & simulation

Testwork

Feasibility studies

Concept &

Test campaign

Flowsheet development

Basic engineering

Detail engineering

Supply of process and

plant equipment

Operability &

maintainability

optimization

Spare parts

Engineering and

supply

Outotec’s life cycle solutions create the best everyday value for the customers


Beneficiation plants for various ore types

Outotec supplies complete

beneficiation plants and solutions

for different types of ores

The mineralogical, physical, and

chemical properties of the raw

material need to be defined to

develop a process flow sheet

It is essential to carry out

laboratory and pilot scale test work

Based on extensive test work,

Outotec is able to give process

guarantees for the process

solutions we deliver


Complex sulphide ores

Flotation is the most common method used for

separation using various sulphydryl collectors, pH

control and depressants

The ore is generally ground in two stages after which

the ground pulp is subjected to conditioning followed by

individual flotation stages to produce different

concentrates

Concentrates are dewatered to optimum transport

moisture

Complex sulphide ores contain more than one single

valuable metal sulphide mineral each to be separated

into its own individual concentrate


Cu-Zn-Py ore beneficiation

Example of the flowsheet for Cu-Zn-Py ore beneficiation


Porphyry copper ores

Capacities of the mines are typically up to tens of millions

of tons annually

Massive capacities demand large-scale equipment

With fewer units gaining a smaller footprint and conserve

energy, reduced maintenance and manpower costs

Functional automation systems for limiting the

environmental burden

Porphyry copper mines are globally the main sources

of primary copper


Porphyry Copper ore beneficiation

Example of the flowsheet for porphyry copper ore beneficiation


Iron ores

Iron ores are mainly processed by crushing, grinding,

screening, classification, gravity separation, magnetic

separation, flotation and dewatering technologies

The main iron minerals are separated from gangue

using the following core technologies:

• Magnetite ores: low intensity magnetic separation and

flotation to remove mainly sulphides and silicates

• Hematite ores: scrubbing, desliming, gravity separation,

high intensity magnetic separation, and flotation to

remove mainly silicates including clay

Outotec supplies complete beneficiation plants for

different types of iron ores


Hematite ore beneficiation

Example of the flowsheet for hematite ore beneficiation


Outotec’s portfolio in minerals processing

Dewatering

Conventional Thickeners

High Rate Thickeners

High Compression Thickeners

Paste Thickeners

Clarifiers

Solids Contact Clarifiers

Lime Saturators

De-aerators

Pressure Filters

Filter Presses

Polishing Filters

Vacuum Drum Filters„

Horizontal Vacuum Belt Filters

Ceramic Capillary Action Disc Filters

Comminution

„Rod Mills

„Semi- Autogenous Mills

„Autogenous Mills

„Pebble Mills

„Ball Mills

High Intensity Grinding Mill

Minerals separation

Conditioners

„Flotation Cells

„High Gradient Wet Magnetic

Separators

Gravity Spiral Concentrators

Analyzers & Automation

On-line Particle Size Analyzers

„On-line Elemental XRF Analyzers

„Flotation Froth Analyzers

„Metallurgical Balance and Process Samplers

„Proscon® Automation Systems

„Advanced Control Tools


Grinding mills for customer needs

A wide variety of mill designs are available to suit customer

requirements in either greenfield projects or existing operations as

expansions or upgrades.

Outotec's comminution equipment includes:

• Autogenous (AG) mills - up to 30 ft.

(14 000 kW)

• Semi-autogenous (SAG) mills - up to

40 ft. (28 000 kW)

• Rod mills - up to 15 ft. (~2000 kW)

• Ball mills - up to 28 ft. (22 000 kW)

• Pebble mills - up to 25 ft. (5500 kW)

• Outotec High intensity grinding

(HIGmill™) mill™ for fine, ultra fine

and regrinding applications -130 kW-

5000 kW


Flotation machines – 5 to 500 m3

Outotec sets new standards in superior flotation performance for every flotation task: • aeration and mixing

• froth manipulation

• recovery

Outotec offers tailor-made flotation solutions: • flotation packages with support services

• modular process sections

• concentrator solutions

Float Force® flotation mechanism • improves metallurgical performance

• reduces the energy consumption

• can be retrofitted to Outotec’s OK TankCell ® and SkimAir ® flotation cells

• as retrofit, improves mixing profiles and solids suspension


Thickeners

• Outotec ® High Rate Thickener has

pioneered thickening and clarifying methods

around the world the advances being:

• Rake arms design to reduce rake torque

• Auto-dilute systems for feed to optimize

performance and flocculant consumption

• Reduction of froth forming

• Outotec ® Paste Thickener

• Higher density underflow than High

Compression Thickeners

(up 2 to 5 %-points)

• Capability to produce “Paste” underflow

(yield stress > 200Pa)

Outotec is global leader in the design, fabrication and supply of

thickening and clarifying solutions

Suited to processes where a high level of dewatering is

required such as CCD trains, paste backfill plants

and surface tailings disposal


Outotec Thickener size range

FULL SPAN BRIDGE

Conventional / High Rate Up to 55m

High Compression Up to 45m

Paste Up to 40m

CENTRE COLUMN

Conventional / High Rate 125m +

High Compression 60m +

Paste 45m +


Filters

Under-pressure solutions

• horizontal vacuum belt filters

• ceramic disc filters

• conventional vacuum disc and

drum filters

• Outotec is leading industrial filtration solutions for solid-liquid

separation with full after sales services

• Most of the products have served the markets for several decades in

mining and metallurgy, chemical process and related industries

Over-pressure solutions: • automatic vertical pressure filters

• horizontal filter presses

• polishing filters


Analyzers and automation

Outotec supplies intelligent instruments,

sampling systems and advanced process

automation for mineral and metal process

industries

Outotec Courier® on-stream XRF analyzer

• real-time assaying of slurry process streams

• for all types of mineral processing plants

Outotec PSI® on-line particle size analyzer

• optimum grind size with maximum

throughput regardless of variations in feed

quality

Outotec Proscon® and Outotec ACT

(Advanced Control Tools)


Outotec Automation Offering

Equipment Control systems

Process Control Systems

Advanced Process Control

Mfg. Execution Systems

Sensors and Monitoring Systems Modeling and simulation

ACT Flotation Control Application

Flotation Process

Grade-Recovery Optimization

Module

Froth Speed ControlModule

SpeedTarget

ElementalAnalyses

Courier Elemental Analyzer

EXACT-level Module

(Feed-Forward)

Air Control

ReagentControl

Setpoints

Setpoints

Samples

EXACT-levelModule

(Autotuning)

TuningParameters

PC

S Co

ntro

l

FrothSense: froth speed, texture PelletSize: pellet size distribution ProfileScan: Pellet bed profile

CathodeSense: cathode quality CellSense: electrolysis operation Chena: electrochemistry


Sustainability

Outotec provides sustainable mineral processing

solutions and operational excellence

• Cover entire plant lifecycle, greenfield

or an existing installation.

• Make significant contribution to

environmental stewardship in industry

• Enable our clients to respond to

increasingly tight environmental solutions

(e.g. majority of Chinese smelting facilities

equipped by Outotec FSFC technology)


Largest Copper Smelters as per Design Capacity

0 50 100 150 200 250 300 350 400 450

Jinlong (Flash)

Saganoseki (Flash)

Toyo (Flash)

Caletones (Reactors)

Chuquicamata (Mixed)

Kennecott (FSF, FCF)

Tongling (FSF, FCF under commissioning)

Yanggu (FSF,FCF)

Guixi (Flash)

Onsan (Mixed)

Copper production (kt/a)

Teniente

Flash

Flash

Mitsubishi

25.6.2014 25 Outotec


140 Smelters Globally Aapplying Outotec Technology

25.6.2014 Outotec 26

Flash smelting technology (58)

Ausmelt TSL (65)

Kaldo (17)


Long-term customer relationships with the industry’s top companies

6/25/2014 External | Outotec company presentation 27

Major global mining companies

Local mining and metallurgical

companies in emerging regions

Intermediate sized companies

Selected reference customers of Outotec

http://www.first-quantum.com/Home/default.aspx

http://www.maaden.com.sa/en


Thanks for your interest

Any questions?

If not now, please email your

enquiry to: [email protected]

23.06.2014, outotec mineral processing solutions and experience in mongolia, t. gansuld

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