2.4m memory swing 2 cradle seats€¦ · 2.4m memory swing 2 cradle seats 6040-112 2725x2475x1450 2...

SPECIFICATION

INSTALLATION INSTRUCTIONS

Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

2.4M Memory Swing

2 Cradle Seats6040-112

2725x2475x1450

2 to 5 Years

1.69 Metres

Approx 37Kg

Approx 200Kg

6040-112 of 16

1 Read instructions thoroughly before commencing installation of unit.

2 Excavate foundations as shown in the foundation plan.

3 Assemble the swing as detailed in pages 3 to 6 using blocks as an installation aid.

4 To locate the swing in the foundation holes requires 2 men for 1 bay unit.

5 Check uprights are vertical and at correct angle, all top bars are horizontal and at correct height.

6 TIGHTEN THE M16 CROSS BAR/UPRIGHT FIXINGS TO THE CORRECT TORQUE SETTINGS,CENTRE PUNCH THREAD IN TWO PLACES TO DEFORM THREAD (SEE PAGE 7) AND FITNUTCAP TO FIXINGS.

7 Backfill foundations with approx 0.95m³ concrete (4 parts gravel/2 parts sand/1 part cement).

8 Allow concrete to set for 48 hours.

9 Fit Swing Frame Assembly as shown.

ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE

Steel Bar to BS 970Steel plate to EN 10025-2:2004Steel CHS to EN 10219 S355 & S235Steel NBT to EN 10255Welding to EN ISO 14341:2011Polyester powder paint to EN 13438:2005

Standard fixings to BS 3692:2001 andBS 4190:2001Non-standard fixings are anti-vandal andcorrosion resistant

6040-112

of 16

FSL

FSL

FSL = Finished Surface Level

Foundation Detail(Care must be taken in abnormal conditions)

3070

84

1

21

41

650

Foundation Detail - Loose fill(Care must be taken in abnormal conditions)

3070

10

03

23

03

650

65

06

50

Foundation

Centr

es

Foundation

Centr

es

300

40

0

Bark

Concrete

Concrete

57

5

2420325

16

53

32

5

2420325

14

91

325

Brick

Round off concrete

57

5

Brick

Detail AEnlarged View

6040-112

of 16

A

End Leg and Top Cross Bar Assembly

2 13

10

8

Blocks used as aninstallation aid

for assembly

9

Detail BEnlarged View

6040-112

of 16

B

11


2 13

9


for assembly

10

Detail CEnlarged View

6040-112

of 16

C


9

8


for assembly

2

13

10

Detail DEnlarged View

6040-112

of 16

D


2

13

11

10

9


for assembly

6040-112

of 16

Typical View

1. Torque settings to allupright/cross bar M16 fittings

Torque value for all M16 nutsand bolts = 205Nm

2. Centre punch thread in two placesas indicated by arrow 'X' on allM16 Bolts to deform threads

X

X

12

Detail EEnlarged View

6040-112

of 16

E

553 I/S Ref

632 Ctr Ref

10

00

Re

f

Unders

ide

of

Cro

ssBar

Tube

Swing Assembly

30°

148 148

14

38

FSL


2420

245

8

24

00

2716

6040-112

of 16

6040-112 - Memory Swing - 2 Cradle Seat

92

8

2716

24

58

41

8

869869

715

24

00

852.5

148 2420

14

38

606


FSL

6040-112

of 16

Minimum Space and Separation

2420665

335

3750

800

0

600

0

1750

Upright Centres

40

00

30

00

6040-112

of 16

Safety Surfacing

Wetpour

11.5 Sq. Metres 70mm Wetpour16.0 Linear Metres Wetpour Edging

61

00

1850

925

30

50

2420

285

Upright Centres

6040-112

of 16

Safety Surfacing

Grass Mats(1500 x 1000mm)

14 off Total

2420290

35

00

70

00

3000

Upright Centres

6040-112

of 16

Safety Surfacing

Loose Fill

13.5 Sq metres of loose fill area18.0 Linear area of loose fill edging

1850

710

0

35

50

925

2420

285

Upright Centres

6040-112

of 16

Top bar assembly details

1 Split bearing and slide over top bar, ensuring flange on bearing is towards the centre of thetop bar

2 Fit pin thro' bearing and top bar, ensuring no part of the pin sits proud of the bearing surface

3 Locate bush into the swing bearing casting

4 Locate bearing casting onto bearing, lubricating the bearing with a general lubricating grease

5 Secure bearing casting with retention ring

Chain to top bar and seat frame assembly detail

7

6

1.51.4

1.3 1.21.6

1.1

6.1

6.1

6

6040-112

of 16

F

6040-112 - Memory Swing - 2 Cradle Seat

5.3

5.4.1

5.4

5.1

Detail FEnlarged Exploded View

5.2

DESCRIPTIONPART NUMBERQTYITEM

Memory Swing Cross Bar Assembly4202-56211

Memory Swing Cross Bar W.A.4202-56111.1

SWING BEARING3746-00621.2

SWING BEARING CASTING3712-17421.3

OILITE BUSH CT102511-01021.4

SPIROL RETENTION RING2441-00421.5

SELOC PIN M10 x 90mm2221-04421.6

2.4M Viking Swing End Leg4202-37942

Swing Frame Assembly (2 Cradle)5084-03615

Swing Frame W.A. (2 Cradle)4202-56015.1

OILITE BUSH CT102511-01025.2

End Plug (1" NB)2611-00325.3

Whirligig Cradle Seat Mk II4200-84425.4

M10 Binx Nut2191-01045.4.1

SHACKLE ASSY4064-00746

SELLOK PIN 1/8" x 7/8"2223-00916.1

Swing Chain4061-23227

M16 x 130mm Hex HD. HT-10.92185-57648

M16 Plain Washer2215-51189

M16 S/C SPRING WASHER2212-205810

M16 Binx Nut2191-020411

M16 Nut Cap2613-017812

2.4M Viking Swing End Leg - (For Bark)4202-381413

REV

ECN

SIG.

DATE:

COMPILED

DATE:

6040-112

of 16

For Bark Fix use items 13 instead of item 2

14/06/16

1745

MC

0

04/07/16

Minor

MC

1

MC

2

23/11/18

Minor

Product: Date of Issue:18/03/2016

Issue: A

Item Unit Qty Part No. Checked

1 4 4202-379

2 1 Memory Swing - Cross Bar W.A. * 4202-561

3 2 3746-006

4 2 3712-174

Swing Frame Assembly (2 Cradle) - (5084-036)

5 1 Swing Frame W.A. (2 Cradle) * 4202-560

6 2 Whirligig Cradle Seat MkII * 4200-844

Chain

7 2 Swing Chain 4061-232

8 1

Picked By: Checked By:

COMPILED REV 0 1

BY: MC ECN No. 1745 Minor

DATE 18/03/2016 04/07/2016

DATE: 18/03/16 SIGN MC MC

Fixing pack

Order No:

Sheet 1 of 1DESPATCH LIST

Memory Swing Top Bar Assembly (4202-562)

Items marked * to be fitted before despatch

Description

6040-112 Memory Swing (2.4M) - 2 Cradle

2.4M Viking Swing End Leg (5mm Thk)

Total No. of Items

Swing Bearing *

Swing Bearing Casting *

Product: Date of Issue:18/03/2016

Issue: A


1 2 Oilite Bush CT10 * 2511-010

2 2 Spirol Retention Ring * 2441-004

3 2 Seloc Pin M10 x 90mm * 2221-044


4 2 Oilite Bush CT10 * 2511-010

5 2 End Plug (1" NB) * 2611-003

6 4 Shackle assembly 4064-007

7 4 M16 x 130mm Hex Head HT-10.9 2185-576

8 8 M16 Washer 2215-511

9 8 M16 Spring Washer 2212-205

10 4 2191-020

11 8 2613-017


COMPILED REV 0

BY: MC ECN No. 1745

DATE 18/03/2016

DATE: 18/03/16 SIGN MC

M16 Binx Nut

Total No. of Items


M16 Nut Cap


Order No:

Description

Sheet 1 of 1FIXINGS LIST


Product: Date of Issue:18/03/2016Bark Fix

Issue: A


1 4 4202-381

2 1 Memory Swing - Cross Bar W.A. * 4202-561

3 2 3746-006

4 2 3712-174


5 1 Swing Frame W.A. (2 Cradle) * 4202-560

6 2 Whirligig Cradle Seat MkII * 4200-844

Chain

7 2 Swing Chain 4061-232

8 1


COMPILED REV 0 1

BY: MC ECN No. 1745 Minor

DATE 18/03/2016 04/07/2016

DATE: 18/03/16 SIGN MC MC

2.4M Viking Swing End Leg for Bark (5mm Thk)

Total No. of Items

Swing Bearing *

Swing Bearing Casting *

Fixing pack

Order No:

Sheet 1 of 1DESPATCH LIST



Description


Product: Date of Issue:18/03/2016Bark Fix

Issue: A


1 2 Oilite Bush CT10 * 2511-010

2 2 Spirol Retention Ring * 2441-004

3 2 Seloc Pin M10 x 90mm * 2221-044


4 2 Oilite Bush CT10 * 2511-010

5 2 End Plug (1" NB) * 2611-003

6 4 Shackle assembly 4064-007

7 4 M16 x 130mm Hex Head HT-10.9 2185-576

8 8 M16 Washer 2215-511

9 8 M16 Spring Washer 2212-205

10 4 2191-020

11 8 2613-017


COMPILED REV 0

BY: MC ECN No. 1745

DATE 18/03/2016

DATE: 18/03/16 SIGN MC


Order No:

Description

Sheet 1 of 1FIXINGS LIST


M16 Binx Nut

Total No. of Items


M16 Nut Cap

2.4m memory swing 2 cradle seats€¦ · 2.4m memory swing 2 cradle seats 6040-112 2725x2475x1450 2...

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