25-1 maven ipsr october 30,31, 2012 particles and fields package pre-ship review october 30,31, 2012...

25-1MAVEN IPSR October 30,31, 2012

Particles and Fields PackagePre-Ship Review

October 30,31, 201225: SMA

Jorg Fischer, MAM

Mars Atmosphere and Volatile EvolutioN (MAVEN) Mission


PSR SMA - Summary

• EIDP (including GSFC, IRAP, LASP) flight travel books have been reviewed, all open items are identified by SSL and GSFC and are tracked – cont.

• Hardware and Software are in good shape• Configuration Control is in place and working• No parts or materials issues• No major issues during built-up – Exception: SWEA• No major non-compliance exists – Exception: SWEA• PFR’s: Jorg Fischer• Testing and Verification: David Curtis• Software code Status & GSE: Peter Harvey• SSL Safety: Jorg Fischer, Safety: LM


SMA SUMMARY

• Workmanship- SMA supported PMB, PWA fabrication, assembly modifications, tuning

efforts, repair/rework, box integration, and training (training at JPL, RMV, and informal in-house)

• Configuration Management- FHW – Checked FLT Binder documentation and PFR status to confirm

readiness, before start of testing- FSW – ongoing support of informal and formal reviews, walk-throughs, and monthly reports - Documentation Control – Performed FLT document reviews, and updates

• Work Order Management- Travelers – Reviews performed by SSL QA and GSFC QA- Procedures – Performed procedure reviews- Inspections – Ongoing - Performed by SSL QA and GSFC QA.


SMA SUMMARY

• Metrology & Calibration- Performed the monthly checks (Tools and Certifications) – no issues.

Scanned 100% of all certifications for EIDP delivery.

• Training- Performed certifications review – no issues- Cleanroom, PP, ESD, and Documentation training – no issues - Held SSL Safety Training Meetings - LM Training for SSL team members to meet LM in-house requirements

might be necessary. Contact with C. Love - in progress.- LL: Suspect counterfeit awareness training is planned for SMA and

purchasing personnel - NA-HQ-2012-00

• PFR-NCR SPR-SCR System- PFR-NCR database revised and updated, documentation - in progress - SPR-SCR list revised and updated, documentation - in progress

5

SMA SUMMARY

• Quality - Inspections of all FLT unit assemblies, PWA, boxes, and harnesses

– ongoing. All issues are documented in PFR System. - Testing - Provided support for offsite testing, such as, EMC,

Vibration testing setup and testing. Supported In-house testing, such as, TVAC set-up and testing of the instruments

- Supported of LASP EUV efforts at SSL- Continuous inspections of Flight assembly, cleanroom, and test

areas by SSL and GSFC QA- Supported PW board modifications/tuning and rework/repair- Supported integration and de-integration activities of the Instrument

Stacks (PFDPU, SWEA, SWIA, SEP, LPW, STATIC)

6

SMA SUMMARY

• ESD Control - Implementation, equipment, maintenance, measurement, and

training are addressed in the SSL ESD Control Plan (Rev. B)- Supported the annual independent ESD Control verification and

performed the monthly survey – no issues- SSL MAVEN team ESD training was performed, as required

• Material Processes and Parts Control- Updated EEE parts, Flight fastener, and Materials databases - As-built BOM documentation. ABPL for all instruments are complete- Alert response reports (GIDEP) – Provided disposition and updated

the alert response database – no issues (ref. GIDEP slide)- Polymerics – Updated mix record database. Performed polymeric

witness sample testing, filing, inspections, and documentation.

7

SMA SUMMARY

•Facilities / Equipment-Continuous inspections of Flight assembly, vendor and in-house test areas by SSL and GSFC QA-Provided cleanroom support - cleaning of parts, continuous supplies, and maintenance, for all MAVEN cleanrooms-Industrial Safety: Provided support of chemical, hazardous waste inventory and UCB EH&S interaction

•Delivery Readiness -End Item Data Acceptance Package – ongoing-Reviewed LM AIRR list – ongoing-Support of shipping effort


PFR, ECN, Waiver, MUA Overview

• Anomalies/PFR/NCR 37 NCRs and 82 PFRs issued – STATUS next slides

• ECN/ECO 18 ECN/ECO issued, All closed

• WAIVERS, CCR 42 Waivers issued. Closure of all to be confirmed

• MUA 5 MUAs issued, Closure of all to be confirmed

9

SMA - MRB

• MRB System- PFR status report list sent to GSFC – weekly- PFR-NCR System will serve as a Lessons Learned System- Provided assistance to SSL engineers with PFR documentation and

related item close-out

PFR MRB Status (10/25/12):

SSL Problem count 124

MRB problems: 82 NCR problems: 37VOID : 5

Open problems in Review at SSL: 6 Problems in Review at GSFC: 8

SSL Total Closed count : 110Void: 5, Monitor: 3

GSFC Total CLOSED count: 101Open: 7, VOID: 5, Monitor: 3

Monitor: 3 (SWEA PFR 059 and 122; PFR 115: SWIA Vibration Frequency Shift – expected to close after vibe test


SMA - MRB

Anomalies/PFR/NCR – STATUS of six (6) open PFRs•PFR 105, EUV Temp Sensor Noise is open – LASP EUV - Waiting for thermal test•PFR 108, Operational and Actuator CE03 exceedances - PFDPU - Waiting for Waiver to close•PFR 109, MAG Heater CE03 exceedance - PFDPU - Waiting for test data with the filters •PFR 111, MAG Sensor CS101 MAG susceptibility - PFDPU MAG Sensor FM1,2 - Waiting for test data with the filters •PFR 119, STATIC TOF Field Emission Noise - SSL is working to close• PFR 124, LASP LPW Cold Anomaly – LASP EUV - Ready to close - FRB


PFR ECN Tracking

• PFRs, ECNs


Configuration Control

Instrument and Box Level1.Master sheet•Assembly•Subsystem Components•Cognizant Engineers•Serial Numbers and Designators: F1, F2, Spare.•Rev Level AS-BUILT•Schematics, AS-BUILT•BOMs, AS-BUILT•Assembly Instructions

2.Master Binder for•ECN, PFR, Waiver, MUA (all available electronically)


SMA – SPR-SCR System


Data Bases – Parts, Materials

• Approved no issues


Data Bases – Alerts and GIDEP

• Approved no issues


GIDEP Alerts & Problem Advisories

• As of 10/28/12, SSL SMA checked a quantity of 463 alerts• As of 10/28/12, SSL SMA closed a quantity of 463 alerts• Four (4) impact alerts were mitigated and closed1. Alert “051910 email from Oscar” Added a note to board drawings

that “The use of brominated polyimide is unacceptable.” SMA produced PWA specification for MAVEN – SOW2. KE1-P-11-02, SOTA, solderable thin film MIL-PRF-55342 resistors

were produced with defective end terminations. A) Date Codes not used. B) Additional inspections were implemented

3. RS2-P-11-0, Microsemi, diode re-classified as ESD Class 0 – installed ESD class 0 workbench, device installed at JPL.

4. NA-HQ-2012-001, Checked approx. 400 vendors, - no impact, used MFG authorized vendors only and received certs.


FLT Travel Books

• FLT Travel Books


SMA – Concerns & Observations

• Concerns – All concerns are well understood and are closely monitored by the SSL and GSFC QA teams.

• Pending – Expect two red flag PFRs (SWEA PFR 059 and PFR 122) – LM monitoring for both.

Communications and working relationship of the experienced MAVEN PFP teams are excellent.

25-1 maven ipsr october 30,31, 2012 particles and fields package pre-ship review october 30,31, 2012...

Documents