2.5 dual extrusion module 2.0 dual …...2018/03/25 · x6 shoulder screw m3-12-3 x1 plunger base...

雙擠出套件組裝說明手冊 Ver.2.5.0

2.0 DUAL EXTRUSION MODULEASSEMBLY MANUAL

雙擠出套件組裝說明手冊 Ver.2.5.2

2.5 DUAL EXTRUSION MODULEASSEMBLY MANUAL

Preface

A: Preparation

B: Remove Old Parts

C: Dual Etruder System I

D: Dual Etruder System II

E: Electronics

F: Glass Print Bed

G: Power Check

H: How to Use

Parts List03

04

05

16

22

29

31

33

35

53

Table of Contents

English Version

前言Preface

Congratulations on becoming an Atom owner!To ensure you have the best possible experience with your new Atom 3D Printer, please read the assembly instructions and precautions before you start, and keep in mind the following:

TroubleshootingFor simple troubleshooting, or to download firmware or software,please visit: www.atom3dp.com/supportFor direct technical support, please contact your local Atom distributor, reach out to us on the Layer One Slack Community, or email [email protected]

Assemble the machine according to the instructions and carefully read all of the assembly tips.Children should always assemble Atom under close adult supervision.Keep away from liquids, moisture, and open flames.Keep objects out of the enclosure of the main control board and away from the build area when the machine is operating.While the machine is operating DO NOT touch the nozzle directly. It may be extremely hot and cause serious injury.Maintain at least 10cm between the machine body and walls or other objects.When possible, use a seperate electrical outlet for the machine.

・

・

・

・

・

・

・

2. Round Head 3. Slotted 1.5mm1. Vernier Caliper

1. Leather Knife 2. Gluestick 3. PTFE Lubricant 4. Lighter

4. ATOM

glue stick

Assembly Tools

Printing and Maintenance Tools

Hex Key Set Screwdriver

Custom Wrench 6. Measuring Tape5. Needle-nose Pliers &

Diagonal Cutting Pliers

Each T-nut comes pre-applied with NYLOK® adhesive.1

After inserting the T-nut into the extrusion, tighten with the round hex key. The NYLOK® adhesive makes it easier to turn the T-nut to the correct position.

Lightly screw the M3 screws to the T-nut, but do not tighten. This allows you to position the T-nut into the 2020 extrusion.2

3

P.4Dual Extrusion Upgrade KitPreparation Remove old parts Dual extruder system I Dual extruder system II Electronics Print bed Power check How to use

Tools Tips

A Preparation


M5 30mm

X1

Top Corner Cover

X1

Glass Print Bed

X1

Glass Holder

X4

Cable Housing

X1

Extruder

Motor Holder

X1

M3 Nyloc Nut

X1

T-Nut

X12

M3 30mm

X1

Effector Tension SpringΦ3.9x63L

X1

PTFE Tube

950mm

X1

Extruder Spring

X1

M3 8mm

X8

M3 4mm

X2

M3 15mm

X6

Shoulder Screw

M3-12-3

X1

Plunger Base and Arm(with Pneumatic Connector,

Bearing and M5 8mm)

X1

Pneumatic Connector(Φ4 x M6)

X1

Stepper Motor(with Extruder Drive Gear and

Headless Hex)

X1

PTFE Tube 29.3mm(For Hotend)

X1

PTFE Tube 35.5mm(For Hotend)

X1

Filament Junction Connector

X1

B Remove Old Parts

Parts Remove and Keep

Remove

Assembly Parts

Magnetic

Rod

X6

Cable Tube

X1

Aluminium Footing

X1

M5 Washer

X4

Aluminium Spacer 4.5mm

X1

M3 20mm

Hand Screw

X1

2020 Aluminium

Extrusion (with slot)

X1


B Remove Old Parts (Overview)

Some of the old parts should be removed in this step, but make sure that some parts should be KEPT FOR REUSE.

CAUTION


M3 15mm

M3 15mm

M3 15mm

M3 15mm

M3 15mm

X4

T-Nut

X4

Glass Holder

X4

Glass Print Bed

X1

Remove and Keep

B01 Remove Old Parts


Extruder Motor Wire

Move to the fifth socket.

B02 Remove Old Parts


B03

Cable Housing

X1

M3 Nyloc Nut

X1

M3 8mm

X6

T-Nut

X6

M3 30mm

M3 Nyloc Nut

M3 8mmM3 8mm

T-nut

T-nut CableHousing

Top Corner Cover

T-nut

T-nut

T-nut

T-nut

M3 8mm

M3 8mm

M3 8m

m

Hand Screw

M3 20m

m

M3 8m

m

M3 30mm

X1

Remove Old Parts

RemoveRemove and Keep

M3 20mm

Hand Screw

X1

Top

Corner Cover

X1

2020 Aluminium

Extrusion (with slot)

X1


B04

Remove

Remove

Remove Old Parts


B05

T-Nut

X2

M3 8mm

X2

M3 15mm

X2

Shoulder Screw

M3-12-3

T-nut

M3 8m

m

M3 8m

m

Stepper Motor

Motor Calbe

T-nut

M3 15mm

M3 15mm

Extruder Spring

ExtruderMotor Holder

Plunger Base and Arm

Keep the Effector Wire Assembly and the Motor Cable.

Mark this Motor Cable as E1.

Remove Old Parts

Remove

Remove and Keep

Extruder

Motor Holder

X1

Extruder

Spring

X1

Shoulder Screw

M3-12-3

X1


Bearing and M5 8mm)

X1


Headless Hex)

X1


Aluminium Footing

M5 Washer x2

M5 Washer x2

M5 30mm


B06

拆除並保留

Use a Box to support the frame.

Remove Old Parts

Aluminium Footing

X1

M5 Washer

X4


X1

M5 30mm

X1

Remove and Keep


B07

M3 4mm

X2

Effector Tension

Spring Φ3.9x63L

X1

Cable Tube

X1

M3 4m

m

M3 4m

m

CounterClockwise

Remove Old Parts

Remove and Keep

PTFE Tube

950mm

X1

PTFE Tube 950mm

Pneumatic Connector (Φ4 x M6)

X1

Magnetic

Rod

X6

Remove


B08

1 2Remove Push

29.3

mmPT

FE Tu

be

35.5

mmPT

FE Tu

be

FilamentJunctionConnector

Clockwise

M3 4m

m

M3 4m

m

Remove Old Parts


B09

1

2

Hook Hook

Remove Old Parts

Effector Tension SpringΦ3.9x63L

3

4

Hold the spring hooks in place.

Use a wrench to pull the springaround the M3 25mm screw.

M3 8mm

X4

M3 30mm

X4

1919

Extrusion Holder

X1

Top

Corner Cover

X1

Hand Screw

M3 20mm

X1

M3 Washer

X4

M3 Nyloc Nut

X2

T-nut

X4

XH 2.54 2 Pin

X1

XH 2.54 3 Pin

X1


C Dual Extruder System I

Parts

1919

Aluminium Extrusion

X1

Long Cable 1350mm

with Black XH 2.54 4 pin (E0)

X1

Slot Cover

650mm

X2


C Dual Extrusion System I (Overview)

Carefully thread the wire harness with two hands and DO NOT pull it forcefully.

CAUTION


C01

M3 8mm M3 8mm

Preparation

M3 8mm

M3 8mm

T-nut

T-nut

T-nut

T-nut

Trim the Slot Covers by18mm.

632mm


C02

The Extruder Motor Cable E1 and the Effector Wire Assembly are from Step B05.

1919 Aluminium Extrusion Assembly I

M3 30mm

1919 Aluminium

Extrusion

Extruder

Motor Cable (E1)

Effector Wire

Assembly

Extruder

Motor Cable (E0)M3 Washer

M3 Washer

M3 Nyloc Nut

E0E1

150mm ±5

170mm ±5


C03

ExtruderMotor Cable (E1)

Effector WireAssembly

ExtruderMotor Cable (E0)

E1

E1

Effector Wire Assembly

E0

E0

Hand ScrewM3 20mm

Thread the Motor Cable E0 through the left slot.

DO NOT pull forcefully!

Slowly maneuver the 1919 Extrusion into place.

Carefully pull to adjust the length.

1919 Aluminium Extrusion Assembly II


C04 1919 Aluminium Extrusion Assembly III

Note the position of the hole and the direction of the terminals. The terminal with the spring plate is on the back side. Do not install it in reverse.

Correct Wrong

E1

E0

E0Effector Wire Assembly

Extruder Motor Wire

Install the Slot Covers to cover the E0 and E1 wires.

Slot Cover


D

Parts

Dual Extruder System II

M5 25mm

(round head)

X2

M3 15mm

X4

M3 30mm

X2

M3 Nyloc Nut

X2

Nylon Spacer

(3mm)

X2

Extruder Spring

Φ8.5 x 32L(One is from step B)

X2Extruder Arm

Extruder Base (Mirror)

X1

Pneumatic Connector

(Φ4-M6)(One is from step B)

X2

Cable Tube

X1

Nylon Spacer

(7.5mm)

X2

Handle

X2

M3 Washer

X4

Shoulder Screw

M3-12-3

X1

M3 25mm

X2

M5 8mm

X1

M5 Nyloc Nut

X2

M5 Washer

X6

Bearing

X1

Extruder Drive Gear(Pre-installed M3 3mm grub)

X1

Tray(with Axie and Bearing)

X2

Dual Filament Junction(Pre-installed M2 8mm x4 and M3 6mm x2)

X1 Stepper Motor

X1

Extruder Motor

Holder (Right)

X1

Extruder Motor

Holder (Left)

X1

Tension Spring

(Φ4 x 85L)

X2

PTFE 600mm

X2

Magnetic Rod

X6


Bearing and M5 8mm)

X1


Headless Hex)

X1


D Dual Extrusion System II (Overview)

After assembly, ensure that the filament can pass through the extruder, junction, and all connectors smoothly.

CAUTION


D01 Dual Extrusion Assembly I Handle

Tension Spring (Black)

M5 25mm (BHSC)

M5 Washer

Extruder Holder

M5 Nyloc Nut

Nylon Spacer (3 mm)

Nylon Spacer (7.5 mm)

Tray

M3 25mm

M5 Washer

M5 Washer

M3 Washer

M3 Washer

M3 Nyloc Nut

M3 30mm


D02

Stepper Motor

Shou

lder S

crew

M3-12

-3Ex

trude

rDriv

e Gea

r

Bearin

g

M5 8m

m

M3 15

mm

M3 15

mm

Stepper Motor

Extruder Motor Holder (Left)

Extruder MotorHolder (Right)

Extruder Arm v2 (Mirror)

Extruder Arm v2

Extruder Spring(Φ8.5 x 32L)

PneumaticConnector(Φ4-M6)

M3 4mmHeadlessHex

PLA

ExtruderDrive Gear

StepperMotor

Extruder Spring(Φ8.5 x 32L)

Extruder Base v2 (Mirror)

Extruder Base v2

6.5mm

Affix the Headless Hex screw to the flat surface of the motor axle. The Stepper Motors’ connectors should face downward.

Dual Extrusion Assembly II


D03 Dual Extrusion Assembly III

Dual Filament Junction(Pre-installed M2 8mm x4 and M3 6mm x2)

Carefully adjust the positionof the PTFE tubes while tighteningboth sides of the Junction together.

Tighten Tighten

3mm

Front ViewSide View

Both sides of the Filament Junction need not be making contact so long as the PTFE tubes are tightly in place and the filament can pass through them.

The Filament Junction must be installed perpendicular to the Effector Cover.


D04 Dual Extrusion Assembly IV

E1E0

TPFE 600mm(Right)

Stepper MotorCable E1

(Right)

Stepper MotorCable E0(Left)

TPFE 600mm(Left)

The E0 and E01 motor wires only fit the sockets one way.

Loop the PTFE tubes as illustrated before inserting them in the Pneumatic Connector.


D02

1

Rod Assembly

2

3 Trim the length of the Cable Tube as needed.

Use the Cable Tube to collect all of the cables after connecting.

Opt

ical

Ends

top

Ther

mal

Sen

sor

Side

Fan

Side

Fan

Bac

k Fa

n

Cer

amic

Hea

ting

Plat

e


E EElectronics

Stepper Motor Driver

IC A8825

X1

Electronics (Overview)

The wiring of the control board should EXACTLY match the illustrations. If any wires are misplaced, the printer will not work and may even be damaged. Be extra careful in confirming the polarity of positive and negative wires (red and black, green and orange). If these wires are connected in reverse, it may cause a short or even damage the control board! Do not hot plug/unplug any of the wires. Failure to comply will result in damage that will not be covered under warranty!

CAUTION

Parts

Extruder Motor E0


E01

Extruder Motor E0

Electronics I

Insert the motor driver into the fifth socket as illsutrated.


Glass Print Bed (Overview)F F

在此步驟務必確認有將玻璃平台鎖緊。確保

平台用手推移時不會移動。如此一來在列印

時才不會因為平台移動而導致列印失準。

注意！

Glass Print Bed

Aluminium

Footing

X1

M5 Washer

X4

Aluminium

Spacer 4.5mm

X1

M5 30mm

X1

M3 15mm

X4

Glass Holder

X4

Parts

Glass Print Bed

X1

Ensure that the glass print bed is securely fastened and that it does not move when pushed from any direction. Any looseness or free movement of the plate will result in printing inaccuracy.

CAUTION

Glass Print Bed


F01 Glass Print Bed

T-nut

Glass Holder

M3 15mm

Insert the Glass Holders (pre-installed with M3 15mm and T-nuts) and Glass Print Bed into the extrusion,then tighten all of the screws

Aluminium Footing

M5 Washer x2

M5 Washer x2

M5 30mm



G Power Check

1 3

2

Ensure that al l of the fol lowing fans are operat ing when the machine is powerd on.

Ensure the Auto Home function isworking properly:

Ensure that both side fans are working.

a. Back Fan b. 5015 Fanon Baseboard

Via the LCD menu“Control > Temperture > Fan Speed > 255”then press the button and check for motion.

Via the LCD menu“Prepare > Home”Ensure that all carriages return to the top of the axes.

If any of these steps fail, please check the components in this order: 1. Check that all of the wires are connected properly. 2. Check for short circuits or broken/damaged wires.3. Use a multimeter to check whether any of the components are damaged.If all else fails, please contact us at: [email protected]

CAUTION


G

4 Adjusting the auto-level optical endstop.

Power Check

Ensure that the nozzle is cold by checking the temperature indicatedon the LCD before proceeding.

The indicator light on the auto-level optical endstop will only turn on when the endstop is not being blocked by the screw. Adjust the auto-level screw slowly until the indicator light turns off. When the nozzle is pressed lightly, the light should turn on.

Normal Position: Light Off Detected Position: Light On

5

6

Check the rotation direction of theextruder Drive Gears

Preheat nozzle (and heated bed).

Via the LCD menu“Filaments > Load E0” Left extruder, clockwise “Filaments > Load E1” Right extruder, counter-clockwise

Via the LCD menu“Prepare > Preheat Preset 1”Ensure that the Nozzle (and heated bed) temperature is rising. If it heats up successfully, choose “Prepare > Cool Down”before proceeding to the next step.


H How to Use

Join the Layer One Communityto discuss Atom and other Layer One products. Get support from fellow users, talk about your latest creations, share your experiences, and contribute to open source projects all in one, convenient place.

www.atom3dp.com/en/support

Install Atom Firmware

Auto Level & Setting Adjust Offset

Change Filament

Test Printing

Print Settings

Installing the Atom Firmware

Auto Level and setting Adjust Offset

The Atom 2.5 Control Board comes pre-installed with firmware. Please update to the latest firmware before your first print. Check the firmware version on our website and compare it to the firmware information displayed on the LCD.

CAUTION

Download the latest firmware version at:www.atom3dp.com/en/support

Follow the steps on our website to run download and run Arduino to install the latest firmware.

It is recommended to Auto Level and reset the Z-Offset before the first use, after moving the Glass Build Plate, or after replacing or repairing an effector.

Auto Leveling

Setting Adjust Offset

via the LCD menu:“Bed Leveling > Run Auto Level”

Place a sheet of copy paper onto the Glass Build Plate, then via the LCD menu select,“Bed Leveling > Adjust Offset”Use the Control Knob to adjust the height of the nozzle so that the paper slightly rubs against the nozzle when shifted.

1

2

www.facebook.com/groups/atom3dp

atom3dp.com/en/slackcommunity/

→


H How to Use

Changing PLA Filament

Trim the Filament (to a clean and unbent segment) at an angle with diagonal cutting pliers to give filament a sharp tip. Note the sharp point of the filament should be on outer curve

via the LCD menu:“Prepare > Preheat Preset 1”

Thread the filament as illustrated,then via the LCD menu: “Filaments > Load E0” (Left Extruder) “Filaments > Load E1” (Right Extruder)

Thread the filament as illustrated,then via the LCD menu:“Filaments > Unload E0” (Left Extruder) “Filaments > Unload E1” (Right Extruder)

When unloading and storing a spool of filament, use the spool’s holes so as to prevent future jams.

via the LCD menu:“Prepare > Cool Down”

Preheat the nozzle. CAUTION: NOZZLE IS VERY HOT!

Loading the filament:WARNING: Remember to preheat before loading or unloading filament.

Unloading the filament:WARNING: Remember to preheat before loading or unloading filament.

Storing filament:

Cooling down the nozzle:

Pull the Filament Spool Holder Handle horizontally to mount the spool.

1

3

4

5

5

7

2

From the spool

Thread the filament to about this point →

Cut filament with this angle


HTest Printing

How to Use

Format the SD card.Download the test files from:www.atom3dp.com/support

Prepare to test print:Preheat the nozzle before printing!

Printing Files:

1

2

3

via the LCD menu:“Print From SD > 300height.gcode”to print the test file.

> Print From SD Bed Leveling Filaments Control

After printing, use calipers to measure the dimensions of the part. The margin of error should be ±0.5mm.

Measuring the print.4

35mm

35mm

300mm


HInstalling Slicer

How to Use

To begin slicing and printing parts we recommend Cura, an open source slicing software with profiles for Atom.

Hello again!Are you ready to start leveraging your creativity? Your 3D printing experience is about to begin.

Before printing, we recommend that you refer to our website’s support page. This site can help you go from the initial print, to maintenance, troubleshooting, and through to advanced techniques such as module development.

Atom Team — 2016.12.15

Download CURA Settings for ATOM 2.5 EX and drop into:

Run CURA, then choose:

Download Cura and other supported slicers atwww.atom3dp.com/support/#slicers

“Machine > Add New Machine > Other > Atom25EX” to start your print.

“Cura > Contents > Resources > machine_profiles”

“Cura \ resources \ machine_profiles”

1

2

3

PicturesPN 零件名稱 QtyParts Description

SPSC001-M2-8-N內六角螺絲 M2 8mm

[NYLOK]4

SPSC001-M3-10 內六角螺絲 M3 10mm 2







CPST007-01CPST008-01SPMV006-01

料架內含保持器、軸承

2

CPST009-01 料架手把 2

Traywith Axle and Bearing

Handle

M2 8mm Hex Screw [NYLOK]

M3 10mm Hex Screw

M3 4mm Hex Screw

M3 6mm Hex Screw

M3 8mm Hex Screw

M3 15mm Hex Screw

M3 30mm Hex Screw

M5 8mm Hex Screw

進料手臂 ( 反 )

V2 含 M3 3mm 止付螺絲

/ 2x6 PTFE

1

進料機構底座 ( 反 )

V2 含 M3 3mm 止付螺絲

/ 2x6 PTFE

1

SPSC001-M3-25 內六角螺絲 M3 25mm 2M3 25mm Hex Screw

拉伸彈簧 4x85L 2

Plunger Arm V2 (Mirror)(with M3 3mm Headless

Hex/ 2x6 PTFE)

Plunger Base V2 (Mirror)(with M3 3mm Headless

Hex/ 2x6 PTFE)

Tension Spring 4x85L

CPCN005-03

CPCN004-03

CPSU010-01

CPHE008-01 噴頭連接環

CPEL004-01馬達驅動晶片

A88251

1

1

CPHE007-01噴頭導流器

預鎖 M2 8mm & M3 6mm

CPSM008-01 1919 通管 1

CPSM009-01 1919 通管固定架 1

CPSM010-01 進料馬達架 ( 右 ) 1

CPSM011-01 進料馬達架 ( 左 ) 1

CPSU001-02 擠料彈簧 V2 8.5x32L 1

CPSU002-02 不鏽鋼擠料輪含止付螺絲 1

CPSU022-01鐵氟龍管 2x4x600mm

2

SAMV001-03步進馬達 ( 長線 )

( 線長 1350mm / 另附

XH 2.54 4PIN 黑端子頭 )

1

SPHE011-01 鐵氟龍管 2x4x35.5mm 1

SPMV004-MR105ZZ

軸承 MR105ZZ 1

Filament JunctionConnector

Stepper Motor DriverA8825

Hotend - DualFilament Junction

with M2 8mm & M3 6mm

1919 Aluminium Extrusion

1919 Extrusion Holder

Extruder Motor Holder(Right)

Extruder Motor Holder(Left)

Extruder Spring v2 8.5x32L

Extruder Drive Gear v2with Headless Hex

PTFE Tube 2x4x600mm

PTFE Tube 2x4x35.5mm

Bearings MR105ZZ

Stepper Motor(Long Cable 1350mm

With Black XH 2.54 4 pin)

SPSC004-M2 M2 螺母 4

SPSC005-M3 M3 墊片 8

SPSC006-M3 M3 防鬆螺母 6

SPSC006-M5 M5 防鬆螺母 2

內六角螺絲 ( 圓頭 ) M5 25mm

2

SPSU013-01 溝槽蓋 650mm 2

SPSC008-03 尼龍柱 Ø5.1xØ8x3mm 2

SPSC008-04 尼龍柱 Ø5.1xØ8x7.5mm 2

SPSC013-M3-10-N

4

SPSC013-01 限位螺絲 M3-12-3 1

M2 Nut

M3 Washer

M3 Nyloc Nut

M5 Nyloc Nut

M5 25mm Hex Screw(BHSC)

Slot Cover 650mm Black

Nylon SpacerØ5.1xØ8x3mm

Nylon SpacerØ5.1xØ8x7.5mm

T 型螺母M3-10 [NYLOK]

M3-10 T-Nutwith NYLOK

Shoulder ScrewM3-12-3

SPSC005-M5 M5 墊片 6M5 Washer

SPSC014-M5-25

Parts List P.39Dual Extrusion Upgrade Kit

Parts List If the content of your package does not match, please take a picture and send it to [email protected](The Parts List lists the exact number of parts and their quantities needed to install the upgrade. Your DIY Kit will contain spare parts.)

2.5 dual extrusion module 2.0 dual …...2018/03/25 · x6 shoulder screw m3-12-3 x1 plunger base...

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