26/07/2018 ifp€¦ · snf flopam india pvt. ltd.- gujarat feasibility report 2 chapter 1 1.1...

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Acknowledgement Letter

Dear Applicant,

Thank you for submitting your application on Investor Facilitation Portal (IFP Gujarat). Your application number for Water Application is 779297

Date of Application: 2018-07-26 12:28:56.937

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26/07/2018 IFP

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Application Form

Application Id: 1000151087-779297

Please Select GovtDepartment To apply : Gujarat Water Supply and

Sewerage Board(GWSSB)

Head Office/FieldOffice/Divisional Office : Zone - 4 Kutch, Anjar

Applicant Details

First Name : Shital Middle Name : Bapu

Last Name : Khot Designation : Managing Director

Phone Number : Fax :

Mobile Number : 9604791254 Email ID : skhot@snf-

group.com

Address Line 1 : Survey No. 141-1-

2-N-142-1Address Line 2 : N.H. 8A East,

Varsana

Address Line 3 : Country Name : INDIA

State Name : Gujarat District Name : Kachchh

Taluka Name : Anjar PIN Code : 370240

Company Details

Name of Enterprise : SNF FLOPAM INDIA

PRIVATE LIMITED

Address Line 1 : Survey No. 141-1-

2-N-142-1Address Line 2 : N.H. 8A East,

Varsana

Address Line 3 : Country Name : INDIA

State Name : Gujarat District Name : Kachchh

Taluka Name : Anjar PIN Code : 370240

Date of Incorporation : 2016-08-05

00:00:00.0Website :

Project Details

Name of Project : SNF FLOPAM INDIA

PRIVATE LIMITEDAddress Line 1 : Survey No. 141-1-

2-N-142-1

Address Line 2 : N.H. 8A East,

VarsanaAddress Line 3 :

Ward No/Nearest Landmark : Country Name : INDIA

State Name : Gujarat PIN Code : 370240

Taluka Name : Anjar District Name : Kachchh

Survey Number : 141-1-2-N-142-1 Plot / Sub Plot / Shed No. :

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Acceptance Of Rate Of Payment ForAnd Other Terms And Conditions(AsApproved By The Dept/Govt Of GujratTime To Time)

: Yes If The Permission Is Cancelled : No

If Any Court Case Filled With SardarSarovar Narmada Nigam Limited/WaterResources Department Or OtherAuthority Regarding Recovery Of WaterCharges

: NoIf Industry Has Got Permission WithOther Name : No

Requirement Of Water

Total Quantity Of Water Required Daily Unit Purpose Processing Fee

2710000 Litre Industrial Purpose 15000

35000 Litre Drinking Purpose 5000

Water Processing Charge(Rs.) : 20000

Details Of Present Source From Which Industry IsTaking Water (Including Well, Bore Ground Water) : Gujarat Water Supply and sewage

Board (Old Connection)

Have You Applied For Water Application In The Past : Yes

Previous Application Details

Previous Application Id : 3477 Approved Quantity In m3/day : 200

Date Of Execution OfAgreement : 25/06/2018

Quantity Of Water Drawn Inm3/day(Avg) : 200

Details Of Outstanding Recovery In Rs.

Principle : 0 Penalty : 0

Delay Payment Charges : 0 Total : 0

Location From Where Industry Is Planning To Take Water

Name Of Water Resource : GWSSB LINE VARSANA District : Kachchh

Taluka : Anjar Village : Varsana

Checklist

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2. & 8.pdf

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Remarks : - Order/Certificate Date : -

Order/Certificate Number : -

PREFEASIBILITY REPORT

FOR

SYNTHETIC ORGANIC CHEMICAL(PLOYACRYLAMIDE)

MANUFACTURING PLANT

PROJECT PROPONENT:SNF Flopam India Pvt Ltd

Survey No 141-1-2-N-142-1National Highway 8A East, VarsanaP.O. Gopalpuri, Gandhidham Kutch,

Gujarat, 370201 [email protected]

FEBRUARY 2017


FOR


MANUFACTURING PLANT




FEBRUARY 2017


FOR


MANUFACTURING PLANT




FEBRUARY 2017

SNF FLOPAM INDIA PVT. LTD.- GUJARAT FEASIBILITY REPORT

1

TABLE OF CONTENTSCONTENTSChapter 1.................................................................................................................................................2

1.1 Introduction to the Project...........................................................................................................2

Chapter 2.................................................................................................................................................3

2.1 Project Location ......................................................................................................................3

2.2 Criteria for Siteselection .........................................................................................................3

2.3 Products & Raw Material Details ...........................................................................................4

2.4 Manufacturing Process:...........................................................................................................5

2.5 Utilities Requirement ............................................................................................................10

2.6 List of Machinery..................................................................................................................10

2.7 Air Pollution Sources.............................................................................................................11

2.8 Water Balance.......................................................................................................................12

2.9 Manpower Requirement........................................................................................................12

Chapter 3...............................................................................................................................................13

3.1 Connectivity..........................................................................................................................13

3.2 Existing Landuse Pattern ......................................................................................................13

3.3 Topography...........................................................................................................................13

3.4 Social Infrastructure Available: ............................................................................................14

3.5 Detail of CSR Activity..........................................................................................................14

3.6 Emergency Management Services ........................................................................................14

3.7 Rehabilitation & Resettlement Plan......................................................................................14

3.8 Landuse Breakup ..................................................................................................................15

Chapter 4...............................................................................................................................................13

4.1 Management of Domestic Waste Water ...............................................................................16

4.2 Management of Industrial Waste Water ...............................................................................16

4.3 Solid & Hazardous Waste Management ...............................................................................17

4.4 Hazardous Chemicals Details ...............................................................................................18

Chapter 5...............................................................................................................................................22

5.1 Proposed Schedule ................................................................................................................22

5.2 Cost Estimates.......................................................................................................................22

Annexures

Project with Surrounding 10 km Radius Area ..................................................................................23


2

CHAPTER 11.1 Introduction to the Project and proponent

M/s. SNF Flopam India Pvt. Ltd., is subsidiary of SPCM SA France, holding company of SNFFloerger group; a Leader in manufacturing and processing water-soluble polymers, SNF hasdeveloped a range of more than 1000 products that help to preserve the natural resources,encourage recycling and improve efficiencies of industrial processes. The said polymers haveseveral complementary functionalities: flocculation which enables solids to be separated fromLiquids, viscosification and friction reduction.

The products are used in all the fields in which water present: drinking water production,wastewater treatment, sludge dewatering, oil and gas extraction, mining, agriculture, and themanufacture of paper, textiles and cosmetic preparation.

The company is backed by the support of hardworking professionals who hold immenseexperience and knowledge of the domain. They understand the varied industrial applications andadapt innovative approach to serve exact requirements of the clients/customers. The companyhave also constructed a modern infrastructure that forms the base of successful business growth.Apart from this, they have a widespread distribution network that helps to ensure promptdelivery schedules in the market.

The Indian subsidiary under consideration in this report, SNF FLOPAM is managed byDirectors, Mr. Shital Bapu Khot, Mr. Pascal Remy and Mr. Arnaud Lefevre.

PolyAcrylamide has huge demand in manufacturing of water and wastewater treatmentchemicals. Till now, this chemical is imported in India by water treatment chemicalmanufacturers. Now, SNF is coming forward to install a plant in Gujarat for manufacturing ofPolyAcrylamide with the production capacity up to 2,58,000 MTPA. This project is being set upto cater Indian market as well as other clients in nearby countries.


13

CHAPTER 3Site Analysis3.1 Connectivity

The site is only 1 km away from National Highway 8A connecting Bhachau to Gandhidham.Nearest Airport is Bhuj, which is approximately 55 km away from site. Nearest railway stationis Bhachau, which is approximately 12 km away from site. Nearest port is Kandla, which isapproximately 25 km away from site.

3.2 Existing Land Use Pattern

Currently the land (42.02 Acres) is occupied by Project Proponent. No agricultural activities aredone on this land. Further, adjoining land of 28.31 Acres have been occupied and will beconverted to industrial land as per prevailing norms. The same shall be merged in layout for finalutilization.

3.3 Topography

The area is flat in nature. It is a build up plot. The average elevation above mean sea level is 12m. Toposheet of the area covering site is as follows:


14

3.4 Social Infrastructure Available:

The social infrastructure available at Gandhidham is listed below.

• Housing colonies

• Public School

• ITI center

• Healthcare Centre

• Children’s Park

• Community Centers

• Pharmacy

• Market

And all very well developed urban facilities

3.5 Detail of CSR activity

It will be ensured that the unit contributes to the locally arranged Social welfareactivities.

The land has been recently procured by client and hence it is too early to plan CSRactivity. However, during the EIA study and based on baseline study, required gapanalysis would be carried out and appropriate CSR activity will be carried out.

3.6 Emergency management services

Logistic facility /Tel Nos. Destination Distance km.

Nearest HospitalRambaug GovernmentHospital, Gandhidham 16 KM

Fire Brigade (101) Gandhidham fire Brigade 15 KMNearest Police Station (100) Gandhidham Police Station 16 KM

The unit will establish Emergency response team to take care of emergency. Periodical mock-drills will be arranged and people will be trained. Assembly points will be defined on layoutmap and awareness on this will be created.

3.7 Rehabilitation & Resettlement Plan

The land is already in the possession of the project proponent. The NA permission will beobtained for additional land. There is no human settlement on newly proposed land. Therefore,resettlement and rehabilitation is not involved.


15

3.8 Land Use Breakup

This plant will be located in Survey No 141-1-2-N-142-1, having an area of 42.02 +28.31 acres.

The land currently procured is already been developed as an industrial unit with someinfrastructure ready to use. Newly procured land will be developed for future expansion aftergetting necessary permission.

In all the cases, minimum 33 % land will be allocated for development of green belt.

Particular DetailManufacturing facility 34,726 m2

Staff Quarter & Canteen 8646 m2

Storage Area 5670 m2

Electrical Sub Stations 4552 m2

Admin building 600 m²

Green belt (33 %) 56,000 m2

Kept for future expansion 1,74,421 m2

Total Land sq. m 2,84,615 m2

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FINAL ENVIRONMENTAL IMPACT ASSESSMENT REPORT

OF

PROPOSED SYNTHETIC ORGANICCHEMICAL MANUFACTURING

UNIT

(TOTAL CAPACITY:2,58,000MT/YEAR)

OF

SNF FLOPAM INDIA PVT. LTD.

SURVEY NO: 139/1, 141/1/2 AND 142/1,147/1, NATIONAL HIGHWAY 8A, VARSANA, PO:

GOPALPURI, TA: ANJAR, KUTCH, GUJARAT

PREPARED BY

ECO-CARE SOLUTIONS 306-307, Dwarkesh Complex, Sun-Pharma Road, Nr. Akshar Chowk, Vadodara-

390020, Gujarat, e-mail:[email protected], Phone No: 0265-2683368, website: www.ecoaresolutions.in

,

ECS

Eco Care Solutions Chapter – 1

Introduction

Final EIA Report 1-1

SNF Flopam India Pvt Ltd

CHAPTER 1: INTRODUCTION

1.1. PURPOSE OF THE STUDY This Environmental Impact Assessment Study Report is prepared for M/s. SNF Flopam India Pvt Ltd, M/s. SNF Flopam India Pvt. Ltd., it is a subsidiary of SPCM SA France, holding company of SNF Floerger group; a Leader in manufacturing and processing water-soluble polymers, SNF has developed a range of more than 1000 products that help to preserve the natural resources, encourage recycling and improve efficiencies of industrial processes. The proposal by M/s. SNF Flopam India Pvt. Ltd. falls under category 5(f) of schedule attached to EIA Notification 2006 and need prior environmental clearance. It is stated that 5 (f) industries located in a non industrial area are classified under Category ‘A’ and would be appraised by Ministry of Environment, Forests and Climate Change.

This Environmental Impact Assessment (EIA) is to provide information on the potential positive and negative environmental and social impact of the project. It also aims to make recommendations for the mitigation of the potential negative impacts and enhancement of the positive one. A field survey of the project site was conducted and potential environmental impacts of project activities were identified, assessed, and documented. The EIA team carried out consultation with local authorities and the affected people. The Environmental Protection Act (1986) policies have been considered during the assessment. The EIA has been proposed according to the EIA format regarding the guideline of the Ministry of Environment Forest & Climate Change.

1.2. IDENTIFICATION OF THE PROJECT AND PROJECT PROPONENT

M/s. SNF Flopam India Pvt. Ltd. is new unit & will be located at Survey No 141/1/2, 142/1 and S. no. 139/1 of Varsana and 147/1 of Padana, National Highway 8A, Varsana, PO: Gopalpuri, Ta: Anjar, Kutch, Gujarat. The project proponent wishes to install a large scale chemical manufacturing unit. Project proponent has purchased old cylinder manufacturing unit (Everest Kanto Cylinder), where required modification will be done after getting Environment clearance.

The main product to be manufactured will be Acrylamide and Polyacrylamide, in powder, liquid or emulsion form as per the requirement. The products are used in all the fields in which water present: drinking water production, wastewater treatment, sludge dewatering, oil and gas extraction, mining, agriculture, and the manufacture of paper, textiles and cosmetic preparation. Polyacrylamide has huge demand in manufacturing of water and wastewater treatment chemicals. Till now, this chemical is imported in India by water treatment chemical manufacturers. Now, SNF is coming forward to install a plant in Gujarat for manufacturing of Acrylamide and Polyacrylamide with the production capacity up to 2,58,000 MTPA (considering Acrylamide 100 %). This project is being set up to cater Indian market as well as other clients in nearby countries. The company is backed by the support of hardworking professionals who hold immense experience and knowledge of the domain. They understand the varied industrial applications and adapt


Introduction



innovative approach to serve exact requirements of the clients/customers. The company will construct a modern infrastructure that forms the base of successful business growth. Apart from this, they have a widespread distribution network that helps to ensure prompt delivery schedules in the market. The Indian subsidiary under consideration in this report, SNF FLOPAM India Pvt. Ltd. is managed by Directors, Mr. Shital Bapu Khot, Mr. Pascal Remy and Mr. Arnaud Lefevre. 1.3. PROJECT BRIEF

Need for the project

PolyAcrylamide has huge demand in manufacturing of water and wastewater treatment chemicals. Till now, this chemical is imported in India by water treatment chemical manufacturers. Now, SNF is coming forward to install a plant in Gujarat for manufacturing of PolyAcrylamide with the production capacity up to 2,58,000 MTPA. This project is being set up to cater Indian market as well as other clients in nearby countries. According to market researches undertaken, market of Polyacrylamide is growing in India by 6.8-7 % CAGR in India. Overall market of polyacrylamide in india and surrounding region is 2,00,000 TPA. Location of the project

The project is being set up at Survey no. 141/1/2 and 142/1, S. no. 139/1 of Varsana and 147/1 of Padana of village: Varsana, Ta: Anjar, Dist: Kutch. The geographical location of the site is as follows: the copy of land ownership is attached as Annexure -II.

Latitude: 23°09'53.26"N to 23°10'15.11"N Longitude 70°12'26.26"E to 70°12'48.34"E

Nature and Size of the project

The proposed project falls under the category of "Synthetic Organic Chemicals industry (dyes &dye intermediates: bulk drugs and intermediates excluding drug formulation; synthetic rubbers; basic organic chemicals, other synthetic organic chemicals and chemical intermediates" as per EIA 2006 Notification, MoEF&CC. Total manufacturing capacity will be 2,58,000 MT/Year (considering Acrylamide 100 %). Out of total 1,20,000 TPA Acrylamide (100%) production, most quantity, approx. 1,00,000 TPA would be consumed internally to manufacture polyacylamide in powder, liquid and emulsion form.

Product Details

Table 1.1 List of Products and production capacity

Name of Product Total capacity Acrylamide (100 %) 120000 MT/Year

Poly Acrylamide Powder 60000 MT/Year Poly Acrylamide Liquid 42000 MT/Year

Poly Acrylamide Emulsions 36000 MT/Year Total 2,58,000 MT/Year

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Introduction



1.4. SCOPE OF THE EIA STUDY

The project proponent has submitted an application on 2nd March, 2017 along with Form-I, Prefeasibility Report and draft Terms Of Reference (TOR) to Ministry of Environment and Forests (MoEF), New Delhi for the preparation of an Environmental Impact Assessment (EIA) Report and Environmental Management Plan (EMP) in respect of the proposed Unit for Chemicals Manufacturing. Subsequently, the proposal was duly considered by the Expert Appraisal Committee, MoEF in its meeting dated 17 April 2017 (agenda no. 22.4.6) and based on the discussion and details submitted, the committee has issued TORs wide letter no: J-11011/74/2017 IA II(I) dated 7 July 2017; following TOR has been considered for preparation of EIA. The copy of Terms of Reference issued by Ministry of Environment, Forests and Climate Change is atatched as Annexure-I. Accordingly, draft EIA report was submitted to SPCB and Public Hearing was conducted on 6 Feb 2018. This final EIA report is prepared considering inputs after Public Hearing.

1.5. APPLICABLE ENVIRONMENTAL REGULATION AND STANDARDS With respect to prevention and control of environmental pollution, the following Acts and Rules of MoEF govern the proposed project activity:

The Factories Act, 1948. The Water (Prevention & Control of Pollution) Act, 1974. The Air (Prevention & Control of Pollution) Act, 1981. The Static and Mobile Pressure Vessels (unfired) Rules, 1981 The Environment (Protection) Rules, 1986 and its amendments from time to time The MSIHC (Manufacture, Storage and Import of Hazardous Chemicals) Rules, 1989. The Motor Vehicle act, 1988 and The Central Motor Vehicle Rules, 1989 The Public Liability Insurance Rules, 1991. Chemical Accidents (Emergency Planning, Preparedness and Response) Rules, 1996 The Gujarat Building and Construciton Workers Act 1996 The National Environment Appellate Authority Act, 1997. The Noise Pollution (Regulation and Control) Rules, 2000 and its Amendments. The Batteries (Management and Handling) Rules, 2001 The Energy Conservation Act, 2001. The Petroleum Act, 1934 and the Petroleum Rules, 2002. The Gas Cylinder Rules, 2004 Environment Impact Assessment Notification S. O. No. 1533 (E) dated 14th September, 2006 and

subsequent Amendments. E-waste (Management and Handling) Rules, 2011 Construction & Demolition waste Management and E waste Management. The Hazardous and Other Wastes (Management & transboundry movement) Rules, 2016. Bio Medical waste Management Rules, 2016

STANDARDS

NAAQS by CPCB, 18th November 2009 Drinking water: IS: 10500


Introduction



1.6. STRUCTURE OF THE EIA REPORT

This report contains information on the existing environment and evaluates the predicted environmental and socio-economic impacts of the proposed project. A detailed coverage of background environmental quality, pollution sources, anticipated environmental impacts (including socio-economic impacts) and mitigation measures, environmental monitoring programme, additional studies, project benefits, environmental monitoring plan and all related aspects have been covered in this report. The structure of the EIA report has been made as per the requirements of Environmental Impact Assessment (EIA) Notification 2006 (S. O. 1533). THE REPORT CONSITS OF THE FOLLOWING CHAPTERS:

Executive Summary Chapter 1 Introduction Chapter 2 Project Description Chapter 3 Description of the Environment Chapter 4 Anticipated Environmental Impacts and Mitigation Measures Chapter 5 Analysis of Alternatives (Technology/site) Chapter 6 Environmental Monitoring Programme Chapter 7 Risk Assessment On/Off Site Emergency Plan and occupational health & safety Chapter 8 Project Benefits Chapter 9 Environmental Cost Benefit Analysis Chapter 10 Environmental Management Plan (EMP) Chapter 11 Summary and Conclusion Chapter 12 Disclosure of Consultant


Project Description



CHAPTER 2: PROJECT DESCRIPTION 2.1 GENERAL INTRODUCTION

M/s. SNF Flopam India Pvt. Ltd. proposes to start (polyAcrylamide) Manufacturing Plant at Survey no. 141/1/2, 142/1 and S. no. 139/1 of Varsana and 147/1 of Padana of village: Varsana, Ta: Anjar, Dist: Kutch.

The company intends to: Manufacture Acrylamide, PolyAcrylamide Powder, Poly Acrylamide Liquid and Poly Acrylamide

Emulsions. Total manufacturing capacity shall be 2,58,000 MT/Year (considering Acrylamide 100 %).

2.2 TYPE OF PROJECT

The proposal is of M/s. SNF Flopam India Pvt. Ltd. for manufacturing Synthetic Organic chemicals; falls under category 5(f) of schedule attached to EIA Notification SO 1533 (E) dated 14/09/2006 and needs prior environmental clearance. 2.3 NEED OF PROJECT

The unit will intend to manufacture Polyacrylamide, in liquid, powder or emulsion form as per the requirement. Polyacrylamide has huge demand in manufacturing of water and wastewater treatment chemicals. Till now, this chemical is imported in India by water treatment chemical manufacturers. Now, SNF is coming forward to install a plant in Gujarat for manufacturing of Polyacrylamide with the production capacity up to 2,58,000 MTPA (considering Acrylamide 100 %), which is inclusive of Acrylamide consumed as Raw material for other products. This project is being set up to cater Indian market as well as other clients in nearby countries. 2.4 Cost of the Project

As the proposed expansion is to be carried out in existing infrastructure, there would not be any requirement of new land of building. Estimated expenditure would be approximately Rs. 400 Crores (Proposed) to be incurred from captive funds. Cost of Environment management system shall be around Rs. 2.5 Crore.

2.5 LOCATION (MAPS SHOWING GENERAL LOCATION, SPECIFIC LOCATION, PROJECT BOUNDARY & PROJECT SITE LAYOUT)

The site under consideration is located at Plot No. 141/1/2, 142/1 and 139/1 of village: Varsana, Ta: Anjar, Dist: Kutch. The distances from nearest benchmarks within study are shown in Table 2.1.

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Project Description



Table: 2.1 – Aerial distance from nearest Benchmarks Particular Location Name Aerial Distance Km Village/Residential zone Varsana 2.0 km Railway Station Bhachau 19.5 Km Airport Kandla 15.0 km National Park/Forest None within 15 km National Highway 41 (SH 6) 31.5 km State Highway SH 50 (NH 341) 2.4 km Nearest River Sang river 9.8 km Sea Arabian sea (Creek) 22 km Nearest lake Padana lake 2.4 km Heritage site None within 15 km TSDF Site SEPPL 42.0 km Critically polluted area None within 50 km

Geographical Location & Area of the Premises are displayed below

o Latitude: 23°10’10.03”N o Longitude: 70°12’40.42”E

Map-2.1: Project location on India and Gujarat map


Project Description



Map-2.2: Location of surrounding villages in 10 km

Map-2.3: Area within 500-m from site


Project Description



Map-2.4: Plant Layout


Project Description



2.5.1 LAND DISTRIBUTION AT SITE Existing Land Use Pattern Currently the land (70.32 Acres) is occupied by Project Proponent. No agricultural activities are done on this land. Adjoining land of 28.31 Acres have been recently occupied and converted to industrial land as per prevailing norms. The same is incorporated in layout for final utilization. The area allocated at site for various manufacturing and other plant facilities are provided in Table No 2.2.

Table: 2.2 – Land distribution at site (Approx.)

Sr. No. Description of Area Approx. Area (m2) Area as % of Total

1 Manufacturing facility 34,726 12.2 2 Staff Quarter & Canteen 8,646 3.04 3 Storage Area 5,670 1.99 4 Electrical Sub Stations 4,552 1.6 5 Admin building 600 0.21 6 Green area (33 %) 94,000 33.00 7 Kept for future expansion 1,36,421 47.93

Total 2,84,615 100 2.6 PRODUCTION CAPACITY (MAGNITUDE OF OPERATION)

Acrylamide, PolyAcrylamide Powder, Poly Acrylamide Liquid and Poly Acrylamide Emulsions would be manufactured. Total manufacturing capacity will be 2,58,000 MT/Year (considering Acrylamide 100 %).

Table: 2.3– List of product with capacity

Name of Product Total capacity Acrylamide (100 %) 1,20,000 MT/Year

Poly Acrylamide Powder 60,000 MT/Year Poly Acrylamide Liquid 42,000 MT/Year

Poly Acrylamide Emulsions 36,000 MT/Year Total 2,58,000 MT/Year

For said group of products, Acrylamide is basic Raw material, which is also consumed in manufacturing of other products.

2.6.1 DETAILS OF RAW MATERIALS

The physical and chemical properties of the raw materials to be used for manufacturing different products are tabulated in Table 2.5.

Source, Transporation & Storage detail of raw materials to be used for the manufacturing and the products has been shown in Table 2.6.

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