29541844 6 motion compensation
TRANSCRIPT
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1
TAMU - Pemex
Offshore Drilling
Lesson 6
Motion Compensation
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2
Motion Compensation
Reentry
Tensioners
Heave Compensators
Passive Motion Compensation
Active and Semiactive Systems
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3
Re-entry
It is possible to re-enter a borehole
without using guidelines!
1. Use land-based navigationequipment to get the vessel in
the vicinity of the well
or better still: Use GPS
(Global Positioning System)
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4
Re-entry, contd
2. Lower reentry string to a safe
distance above the wellhead
3.Use position location equipment
to complete the job:
(i) Television camera(ii) Acoustic device - pinger or transponder
(iii) ROV - Remote Operated Vehicle
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5
Heave Compensation
How do you maintain a constant tension
on the marine riser - when the vesselheaves?
How do you maintain a constant weight
on the bit - when the vessel heaves?
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6
Deadweight Riser Tensioning System
Dead Weight
(~constanttension)
Dead Weight
Slip Joint
Marine Riser
Early design - OK up to 100,000 lbf. Attached to lower half of telescoping joint. Adds weight & is bulky...
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Pneumatic Riser
Tensioning System
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Pneumatic/Hydraulic Heave
Compensation System
Pneumatic/Hydraulic Tensioners:
Take up much less room thandead weights
Facilitate changing the tension by
changing the air pressure Can be used for the marine riser,
the guidelines and the drill string
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Pneumatic/Hydraulic Heave
Compensation System
Passive Systemsare
the most popular Require essentially no energy input
Use an air spring with a variable
spring constant Can keep the tension within ~ 15%
or even less.
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Pneumatic/Hydraulic Heave
Compensation System
Active Systems
Require external energy througheach load cycle
Provide a highly consistent force
But -- Have a high initial cost
Have a high operating cost
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Air reservoir
reduces
pressurechanges
F = PA
To support
larger load,increase the
pressure
An AIR spring ...
Passive
System
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Consider Change from P1
and V1
to P2
and V2
P1 and P2 are absolute pressures
n = 1 for isothermal expansion or contraction
n = 1.41 for adiabatic expansion or contraction
1
2
1
2
P
P
F
F
n
V
V
P
P
and
=2
1
1
2
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Change in Volume
P1 and P2 are absolute pressures
Isothermal Volume Change: PV = const.
(slow; constant temperature)
Adiabatic Volume Change: PV1.41
= const.
(fast; no heat flow)
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V
V Relative
Change involume
37180
411
1
1
411
2
1
1
2 .V.
V
V
V
P
P.. =
=
=
Pres s
ur
eRatio,
P2
/P1
ADIABATIC
1.4
1.0
0.7
-0.1 +0.2
ISOTHERMAL
25.
8.
1
V0
V
V
V
P
P
1
1
2
1
1
2 =
=
=
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Theoretical reservoirsize vs. pressure
fluctuation.
Allowable Pressure Fluctuation, %Vo l.o fR
e s e rv
o ir
/Vo l .
o f C
y lind e r
15 300
15
30
Fig. 4-7
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Example
Consider a 14-inch piston with a 10-foot
stroke. We shall hook two units (cylinders)
to the reservoir. Determine reservoir size
for 15% force variation.
Reservoir Volume = R m A L
4)-7Figure(from5R
cylinderofvolumereservoirofvolumelTheoretica
=
=R = 5
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Example contd
Reservoir Volume = R m A L
= 5 * 2 * 10 * 1.07 = 107 ft3
m = 2 = number of cylinders
L = 10 ft = piston stroke
A = /4 (14/12)2
= 1.07 ft2 = piston area
VRES = R m A L
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Equation (on p. 170)
Theoretical force variations as a function ofpiston position and heave can be
determined by a modification of the
previous pressure - volume equation:
2
LL
2
L-and
1001LAmV
V1001
F
FE
n
1
2
=
=
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Where:
E = theoretical percentage error in forceapplied to the load
= force applied to the load relative to
the force with the piston centeredA = piston area, ft.2
L = full piston stroke, ft.
V = reservoir volume + L = length of the stroke from the
center of the piston, ft.
3
2 ft,
mAL
1
2
F
F
1001
1001
1
2
n
LAmV
V
F
FE
2
LL
2
L-
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Heave Down
PercentC
hangein
Load
0
15
-15-20 20
15
-15
0
010
Heave Up, ft
Reservoir Volume
= 5 * vol. swept by piston
Adiabatic
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22Lower sheaves are attached to the cylinder (and vessel), upper sheaves are attached to the piston rod
20 ft
5 ft1,500 psig WP
TypicalTensioner
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Motion
Compensator
Principles of
Operation
Purpose:
Keep bit on
bottomwith low bit
weight change
Air pressure can support entire weight of drillstring. e.g. 200,000 - 40,000 = 160,000lbf. Reduce air press.
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Rucker Heave
Compensator
Dual Pistons- on the
travelling
block
Large air
cylinders
below deck
Flexible hoses
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Figure 7-9
Vetco dual
piston HeaveCompensator
L.P. hydraulic
fluid throttledfor damping
Piston
balancing
may be
problem
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Figure
7-10
Split travelling block
Hydraulicallyoperated pistons can
be locked in any
position with
remotely operated
valves.
Air operated units must be mechanically locked in position because of compressible fluid in cylinders.
Single
Piston Rod
Western Gear
Heave
Compensator
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Figure 7-13. Active Heave Compensator
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Semiactive Heave Compensator
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Bumper Subs
Fit into the drill collar string, but do
not have the ruggedness of drill
collars. To obtain a reasonableoperating life from bumper subs,
action has to be taken on the
following points of concern: 1. Always run the bumper subs at the
neutral point in the string.
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Bumper Subs, contd
2. Bumper subs are designed to
stroke, and if operated at a single
position, they will wear at that
position.
3. Running the subs in tension
minimizes the area through which
the torque will be transmitted, andwill cause excessive wear and fatigue.
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Bumper Subs
4. Running the joint in compression
increases torque reversals and fatigue
in the tool. It also increases bitchatter and instantaneous peak
torque, causing unnecessary wear to
the tool and the string. This is the fault
of the operation, not the sub.
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Bumper Subs
5. From items 3 and 4 above, it is
evident that once the string has
been run, the weight on the bit isfixed. This weight should not be
changed until the string has been
pulled and the number of drill collarsbelow the bumper sub changed.
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Bumper Subs
6.Do not separate the bumper subs in a
drillstring for heavy drilling operations.
7.Special care and maintenance are
required to obtain a reasonable
operating life.
*Remember: bumper subs fit into the same
part of the drillstring where drill collars and
stabilizers have been destroyed. This is a
severe test of workmanship & maintenance.
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Unbalanced
BumperSubs
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Buoyant Riser Module
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Cantilever
JackupRig
Float out to
location
Then lower
legs toseafloor
Then jack up
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Jackup Rig
Side View
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Jackup
Rig
Deck
Plan
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End of
Lesson 6