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Parts List For Portable Compressors XAHS 336 Cd

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  • Parts List

    For Portable Compressors

    XAHS 336 Cd

  • ISION

    Printed Matter N

    2955 0470 00

    01/2006

    ATLAS COPCO - PORTABLE AIR DIVParts List

    For Portable Compressors

    XAHS 336 Cd

    Warranty and Liability ...............................................................................4

    Safety Precautions for Portable Compressors...................................... 7

    Parts Index ..............................................................................................11www.atlascopco.com

  • XAHS 336 Cd

    Warranty and Liability LimitationUse only authorized parts.Any damage or malfunction caused by the use of unauthorized parts is not coveredby Warranty or Product Liability.The manufacturer does not accept any liability for any damage arising for modifica-tions, additions or conversions made without the manufacturer's approval in writing.

    Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium.Any unauthorized use or copying of the contents or any part thereof is prohibited.This applies in particular to trademarks, model denominations, part numbers anddrawings.

    Limitazione di Garanzia e di ResponsabilitUsare solo componenti autorizzati.Qualsiasi danno o malfunzione causati dall'uso di componenti non autorizzati non coperto dalla Garanzia o dalla Responsabilit sul Prodotto.Il fabbricante non accetta alcuna reponsabilit per danni derivanti da modifiche,aggiunte o trasformazioni effettuate senza l'approvazione scritta del fabbricante.

    Copyright 2004, Atlas Copco Airpower n.v., Anversa, Belgio.Sono vietati ogni uso o copia non autorizzati del contenuto o di qualsiasi parte dellostesso.Ci si applica in particolare ai marchi, alle denominazioni dei modelli, ai numeri deicomponenti ed ai disegni.

    Garantie- en aansprakelijkheidsbepalingenGebruik alleen originele onderdelen.Beschadigingen of defecten die het gevolg zijn van het gebruik van niet origineleonderdelen vallen niet onder garantie of productaansprakelijkheid.De producent is niet aansprakelijk voor enige schade veroorzaakt door modificatie,toevoeging of ombouw, gemaakt zonder de schriftelijke toestemming van de fabri-kant.

    Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, Belgi.Het is niet toegestaan om zonder toestemming de inhoud geheel of gedeeltelijk tekopiren of anderszins te gebruiken.Dit betreft vooral trademarks, modelbenamingen, onderdeelnummers en tekeningen.

    Garanti- og ansvarsbegrnsningBrug kun tilladte reservedele.Enhver skade eller fejlfunktion, forrsaget af brug af ikke tilladte reservedele,omfattes ikke af garantien eller produktansvaret.Fabrikanten kan ikke drages til ansvar for nogen skade som flge af ndringer,udvidelser eller ombygninger, der er blevet udfrt uden fabrikantens skriftlige sam-tykke.

    Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, Belgien.Enhver uautoriseret brug eller kopiering af indholdet eller dele deraf er forbudt.Dette glder isr varemrker, modelbenvnelser, delnumre og tegninger.

    Limitation de garantie et de responsabilitUtiliser uniquement les pices homologues.Tout dommage ou mauvais fonctionnement d lutilisation de pices non homo-logues nest pas couvert par la garantie ou la responsabilit des produits dfectueux.Le fabriquant dcline toute responsabilit en cas de dommage faisant suite desmodifications, des ajouts ou des conversions effectus sans laccord crit du fabri-quant.

    Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgique.Toute utilisation ou copie du contenu, ou dune parte de celui-ci, non autorise estinterdite.Cette interdiction sapplique en particulier aux marques de commerce, aux dnomi-nations des modles, aux numros des pices et aux schmas.

    . . , .

    Copyright 2004, Atlas Copco Airpower n.v., , . . , , .

    Garantie- und HaftungseinschrnkungenNur zugelassene Teile verwenden.Jede Beschdigung oder Fehlfunktion, die durch die Verwendung von nicht zugelass-enen Teilen verursacht wurde, ist nicht durch die Garantie oder Produkthaftung abge-deckt.Der Hersteller bernimmt keine Haftung fr Schden, die durch Modifizierungen,Ergnzungen oder Funktionsnderungen entstehen, die ohne schriftliche Zustim-mung des Herstellers erfolgt sind.

    Urheberrecht 2004, Atlas Copco Airpower n.v., Antwerpen, Belgien.Jede nicht genehmigte Verwendung oder Kopie des Inhaltes oder von Teilen ist unter-sagt.Das bezieht sich im Einzelnen auf Warenzeichen, Modellbezeichnungen, Teilenum-mern und Zeichnungen.

    Garanti og ansvarsbegrensningBruk kun autoriserte deler.Enhver skade eller funksjonsfeil som skyldes bruk av uautoriserte deler dekkes ikkeav garanti eller produktansvar.Fabrikanten aksepterer intet ansvar for noen skade som oppstr p grunn av modifi-kasjoner, tilfyelser eller forandringer som er gjort uten fabrikantens skriftlige tilla-telse.

    Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, Belgia.All uautorisert bruk eller kopiering av innholdet eller en del av det er forbudt.Dette gjelder srlig varemerker, modellbenevnelser, delenumre og tegninger.

    Limitacin de garanta y responsabilidadUse slo piezas autorizadas.La garanta o responsabilidad del producto no cubre ningn dao o funcionamientodefectuoso provocado por el uso de piezas no autorizadas.El fabricante no acepta ninguna responsabilidad por los daos provocados por modi-ficaciones, adiciones o conversiones realizadas sin la aprobacin por escrito del fab-ricante.

    Derechos de reproduccin 2004, Atlas Copco Airpower n.v., Amberes, Blgica.Est prohibida toda utilizacin o reproduccin total o parcial no autorizada de estoscontenidos, en especial de las marcas registradas, denominaciones de modelos, nmeros de pie-zas y planos.

    Takuun ja vastuuvelvollisuuden rajoitusKyt vain valmistajan hyvksymi varaosia.Takuu ja tuotevastuu eivt kata vahinkoja tai toimintahiriit, joiden syyn on mui-den kuin hyvksyttyjen varaosien kytt.Valmistaja ei vastaa vahingoista, jotka aiheutuvat ilman valmistajan kirjallista lupaatehdyist muutoksista tai lisyksist.

    Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, Belgia.Sislln osittainenkin kytt tai kopiointi ilman lupaa on kielletty.Tm koskee erityisesti tavaramerkkej, mallien nimi, osanumeroita ja piirustuksia.

    Begrnsningar av garanti och ansvarsskyldighetAnvnd endast godknda delar.Den skada eller funktionsoduglighet som frorsakats av att ej godknda delar haranvnts, tcks inte av garantin eller produktansvaret.Tillverkaren accepterar ingen ansvarsskyldighet fr skador som uppsttt efter attndringar, tillgg eller ombyggnader gjorts utan skriftligt tillstnd frn tillverkaren.

    Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, Belgien.

    Garantijas un atbildbas ierobeojumi

    Izmantot tikai ieteikts rezerves daas. garantija nesedz bojjumus vai disfunkciju, kuri ir raduies neatautu rezerves dau izmantoanas rezultt.Raotjs nepieem pretenzijas par bojjumiem, kas izriet no modifikcijm, papildinjumiem vai prveidojumiem bez raotja rakstiskas piekrianas.4

    Ej auktoriserad anvndning eller kopiering av innehllet, eller delar av det, r frbju-den.Detta gller speciellt varumrken, modellbeteckningar, reservdelsnummer och ritnin-gar.

    Autortiesbas 2004, Atlas Copco Airpower n.v., Antverpene, Beija.

    Jebkura neataut satura izmantoana vai kopana ir aizliegta.Tas konkrti attiecas uz tirdzniecbas markm, modeu denomincijm, dau numuriem un rasjumiem.

  • INSTRUCTION MANUAL

    Limites de Garantia e ResponsabilidadeUtilize apenas peas autorizadas.Avarias ou defeitos de funcionamento que sejam causados pelo uso de sobresselentesou componentes no autorizados no sero cobertos pela Garantia ou pela Responsa-bilidade de Produto.O fabricante no aceita qualquer responsabilidade por quaisquer danos resultantes demodificaes, adies ou converses efectuadas sem a aprovao escrita do fabri-cante.

    Copyright 2004, Atlas Copco Airpower n.v., Anturpia, Blgica.Qualquer uso no autorizado ou cpia do contedo ou de qualquer parte dele proib-ida.Isto aplica-se em particular a marcas registadas, denominaes de modelos, nmerosde peas e desenhos.

    . . , , , .

    Copyright 2004, Atlas Copco Airpower n.v., , .

    . , , .

    2004 Atlas Copco Airpower n.v.

    Gwarancja i ograniczenie odpowiedzialnociStosowa jedynie oryginalne czci zamienne.Jakiekolwiek uszkodzenia lub niesprawnoci spowodowane stosowaniem niezaaprobowanych czci zamiennych nie s objte gwarancj lub odpowiedzialnoci za produkt.Producent nie bdzie ponosi adnej odpowiedzialnoci za jakiekolwiek szkody spowodowane modyfikacjami, dodatkami lub zmianami wykonanymi bez pisemnej zgody producenta.

    Copyright 2004, Atlas Copco Airpower n.v., Antwerpia, Belgia.

    Wszelkie stosowanie lub kopiowanie zawartoci lub jakiejkolwiek czci publikacji bez zezwolenia jest zabronione.Dotyczy to szczeglnie znakw handlowych, oznacze modeli, numerw czci oraz rysunkw.

    A garancia s felelssg korltozsaCsak jvhagyott alkatrszeket hasznljon!A nem jvhagyott alkatrszek hasznlatbl add srlsekre s zemzavarra nem terjed ki a garancia s a termkfelelssg.A gyrt semminem felelssget nem vllal a gyrt rsos jvhagysa nlkl vgzett brmilyen mdostsokbl, kiegsztsekbl vagy talaktsokbl add srlsekrt.

    Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium.

    A kziknyv tartalma vagy annak egy rsznek engedly nlkli fel-hasznlsa vagy msolsa tilos.Ez vonatkozik klnsen a vdjegyekre, a tpusjellsekre, cikkszmokra srajzokra.

    Omezen zruky a odpovdnostiPouvejte pouze takov sousti, kter jsou schvlen vrobcem zazen.Jakkoliv pokozen nebo zvady zpsoben pouitm soust, kter nebyly schvlen vrobcem zazen, nejsou kryty zrukou, nebo odpovdnost za vrobek.Vrobce nepijm dnou odpovdnost za jakkoliv kody, zpsoben modifikacemi, doplky nebo pestavbami zazen provedenmi bez pedchozho psemnho svolen.

    Copyright 2004, Atlas Copco Airpower n.v., Antverpy, Belgie.

    Jakkoliv neoprvnn pouit nebo koprovn obsahu tohoto dokumentu nebo kterkoliv jeho sti je zakzno.Toto plat obzvlt pro obchodn znmky, oznaen model, sla soust a vkresovou dokumentac.

    Zruka a obmedzenia zodpovednosti vrobcuPouvajte len schvlen siastky.Akkovek koda alebo porucha spsoben pouitm neschvlench siastok nie je zahrnut v zruke ani zodpovednosti vrobcu za kodu.Vrobca nepripta iadnu zodpovednost za akkovek kody vzniknut pravou, pridanm alebo prerobenm, ktor boli vykonan bez predchdzajceho psomnho shlasu vrobcu.

    Autorsk prva 2004, Atlas Copco Airpower n.v., Antverpy, Belgicko.

    Akkovek neoprvnen pouitie alebo koprovanie obsahu, alebo jeho asti je zakzan.Toto sa vztahuje najm na obchodn znaky, modelov oznaenia, sla siastok a nkresy.

    Garancijski pogoji in omejitveUporabljajte samo odobrene dele.Garancija proizvajalca ni veljavna pri pokodbah ali motnjah v delovanju, ki so posledica uporabe neodobrenih delov.Proizvajalec ne prevzema nikakrne odgovornosti za pokodbe, ki so nastale zaradi sprememb, dodatkov ali prilagoditev na izdelku, ki so bile izvedene brez pisne odobritve proizvajalca.

    Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium.

    Brez pisnega dovoljenja ni dovoljeno uporabljati ali razmnoevati nobenega dela dokumenta.To velja e posebno za blagovne znamke, oznabe modelov, tevilke izdelkov in risbe.

    Garantii ja piiratud vastutus

    Kasutage ainult valmistaja poolt aktsepteeritud varuosi.Mis tahes vigastus vi rike, mille on phjustanud valmistaja poolt aktsepteerimata varuosa kasutamine, ei kuulu toote garantii vi tootja vastutuse alla.Valmistaja ei aktsepteeri htegi riket, mis on tekkinud toote modifitseerimisest, lisandustest vi mberehitamisest, mida valmistaja ei ole kirjalikult heaks kiitnud.

    Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium.

    Garantijos ir atsakomybs galiojimas

    Naudokite tik originalias dalis.Garantija nebus taikoma tuo atveju, jeigu ala ar sutrikimas atsiranda naudojant neoriginalias dalis.Gamintojas neprisiima jokios atsakomybs dl alos, susijusios su modifikacija, papildymu ar perdirbimu, atliktu be ratiko gamintojo sutikimo.

    Autorysts teis 2004, Atlas Copco Airpower n.v., Antverpenas, Belgija.5

    Kesoleva juhendi mistahes loata kasutamine vi kopeerimine on keelatud.See kehtib nii kaubamrkide, mudeli nimetuste, varuosade numbrite kui ka jooniste kohta.

    Neteistas viso teksto ar kurios nors jo dalies panaudojimas ar kopijavimas yra draudiamas.Vis pirma i slyga taikoma prekiniams enklams, modeli pavadinimams, dali numeriams ir briniams.

  • XAHS 336 Cd6

  • 1. SAFETY PRECAUTIONS FOR PORTABLE COMPRESSORSTo be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor

    1.1 INTRODUCTION

    The policy of Atlas Copco is to provide the users of their equipment withsafe, reliable and efficient products. Factors taken into account are amongothers:- the intended and predictable future use of the products, and the

    environments in which they are expected to operate,- applicable rules, codes and regulations,- the expected useful product life, assuming proper service and

    maintenance,- providing the manual with up-to-date information.Before handling any product, take time to read the relevant instructionmanual. Besides giving detailed operating instructions, it also gives specificinformation about safety, preventive maintenance, etc.Keep the manual always at the unit location, easy accessible to the operatingpersonnel.See also the safety precautions of the engine and possible other equipment,which are separately sent along or are mentioned on the equipment or partsof the unit.These safety precautions are general and some statements will therefore notalways apply to a particular unit.Only people that have the right skills should be allowed to operate, adjust,perform maintenance or repair on Atlas Copco equipment. It is theresponsibility of management to appoint operators with the appropriatetraining and skill for each category of job.Skill level 1: OperatorAn operator is trained in all aspects of operating the unit with the push-buttons, and is trained to know the safety aspects.Skill level 2: Mechanical technicianA mechanical technician is trained to operate the unit the same as theoperator. In addition, the mechanical technician is also trained to performmaintenance and repair, as described in the instruction manual, and isallowed to change settings of the control and safety system. A mechanicaltechnician does not work on live electrical components.Skill level 3: Electrical technicianAn electrical technician is trained and has the same qualifications as both theoperator and the mechanical technician. In addition, the electrical technicianmay carry out electrical repairs within the various enclosures of the unit.This includes work on live electrical components.Skill level 4: Specialist from the manufacturerThis is a skilled specialist sent by the manufacturer or its agent to performcomplex repairs or modifications to the equipment.In general it is recommended that not more than two people operate the unit,more operators could lead to unsafe operating conditions. Take necessarysteps to keep unauthorized persons away from the unit and eliminate allpossible sources of danger at the unit.When handling, operating, overhauling and/or performing maintenance orrepair on Atlas Copco equipment, the mechanics are expected to use safeengineering practices and to observe all relevant local safety requirementsand ordinances. The following list is a reminder of special safety directivesand precautions mainly applicable to Atlas Copco equipment.These safety precautions apply to machinery processing or consuming air.Processing of any other gas requires additional safety precautions typical tothe application and are not included herein.Neglecting the safety precautions may endanger people as well asenvironment and machinery:- endanger people due to electrical, mechanical or chemical influences,- endanger the environment due to leakage of oil, solvents or other

    substances,- endanger the machinery due to function failures.All responsibility for any damage or injury resulting from neglecting theseprecautions or by non-observance of ordinary caution and due care requiredin handling, operating, maintenance or repair, also if not expresslymentioned in this instruction manual, is disclaimed by Atlas Copco.

    The manufacturer does not accept any liability for any damage arising fromthe use of non-original parts and for modifications, additions or conversionsmade without the manufacturers approval in writing.If any statement in this manual does not comply with local legislation, thestricter of the two shall be applied.Statements in these safety precautions should not be interpreted assuggestions, recommendations or inducements that it should be used inviolation of any applicable laws or regulations.

    1.2 GENERAL SAFETY PRECAUTIONS

    1 The owner is responsible for maintaining the unit in a safe operatingcondition. Unit parts and accessories must be replaced if missing orunsuitable for safe operation.

    2 The supervisor, or the responsible person, shall at all times make surethat all instructions regarding machinery and equipment operation andmaintenance are strictly followed and that the machines with allaccessories and safety devices, as well as the consuming devices, are ingood repair, free of abnormal wear or abuse, and are not tampered with.

    3 Whenever there is an indication or any suspicion that an internal part ofa machine is overheated, the machine shall be stopped but no inspectioncovers shall be opened before sufficient cooling time has elapsed; this toavoid the risk of spontaneous ignition of oil vapour when air is admitted.

    4 Normal ratings (pressures, temperatures, speeds, etc.) shall be durablymarked.

    5 Operate the unit only for the intended purpose and within its rated limits(pressure, temperature, speeds, etc.).

    6 The machinery and equipment shall be kept clean, i.e. as free as possiblefrom oil, dust or other deposits.

    7 To prevent an increase in working temperature, inspect and clean heattransfer surfaces (cooler fins, intercoolers, water jackets, etc.) regularly.See the maintenance schedule.

    8 All regulating and safety devices shall be maintained with due care toensure that they function properly. They may not be put out of action.

    9 Care shall be taken to avoid damage to safety valves and other pressure-relief devices, especially to avoid plugging by paint, oil coke or dirtaccumulation, which could interfere with the functioning of the device.

    10 Pressure and temperature gauges shall be checked regularly with regardto their accuracy. They shall be replaced whenever outside acceptabletolerances.

    11 Safety devices shall be tested as described in the maintenance scheduleof the instruction manual to determine that they are in good operatingcondition.

    12 Mind the markings and information labels on the unit.13 In the event the safety labels are damaged or destroyed, they must be

    replaced to ensure operator safety.14 Keep the work area neet. Lack of order will increase the risk of

    accidents.15 When working on the unit, wear safety clothing. Depending on the kind

    of activities these are: safety glasses, ear protection, safety helmet(including visor), safety gloves, protective clothing, safety shoes. Do notwear the hair long and loose (protect long hair with a hairnet), or wearloose clothing or jewelry.

    16 Take precautions against fire. Handle fuel, oil and anti-freeze with carebecause they are inflammable substances. Do not smoke or approachwith naked flame when handling such substances. Keep a fire-extinguisher in the vicinity.7

  • 1.3 SAFETY DURING TRANSPORT AND INSTALLATION

    To lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall first besecurely fastened.Do not attach cables, chains or ropes directly to the lifting eye; apply a cranehook or lifting shackle meeting local safety regulations. Never allow sharpbends in lifting cables, chains or ropes.Helicopter lifting is not allowed. It is strictly forbidden to dwell or stay in the risk zone under a lifted load.Never lift the unit over people or residential areas. Lifting acceleration andretardation shall be kept within safe limits.1 Before towing the unit:

    - ascertain that the pressure vessel(s) is (are) depressurized,- check the towbar, the brake system and the towing eye. Also check

    the coupling of the towing vehicle,- check the towing and brake capability of the towing vehicle,- check that the towbar, jockey wheel or stand leg is safely locked in

    the raised position,- ascertain that the towing eye can swivel freely on the hook,- check that the wheels are secure and that the tyres are in good

    condition and inflated correctly,- connect the signalisation cable, check all lights and connect the

    pneumatic brake couplers,- attach the safety break-away cable or safety chain to the towing

    vehicle,- remove wheel chocks, if applied, and disengage the parking brake.

    2 To tow a unit use a towing vehicle of ample capacity. Refer to thedocumentation of the towing vehicle.

    3 If the unit is to be backed up by the towing vehicle, disengage theoverrun brake mechanism (if it is not an automatic mechanism).

    4 Never exceed the maximum towing speed of the unit (mind the localregulations).

    5 Place the unit on level ground and apply the parking brake beforedisconnecting the unit from the towing vehicle. Unclip the safety break-away cable or safety chain. If the unit has no parking brake or jockeywheel, immobilize the unit by placing chocks in front of and/or behindthe wheels. When the towbar can be positioned vertically, the lockingdevice must be applied and kept in good order.

    6 To lift heavy parts, a hoist of ample capacity, tested and approvedaccording to local safety regulations, shall be used.

    7 Lifting hooks, eyes, shackles, etc., shall never be bent and shall onlyhave stress in line with their design load axis. The capacity of a liftingdevice diminishes when the lifting force is applied at an angle to its loadaxis.

    8 For maximum safety and efficiency of the lifting apparatus all liftingmembers shall be applied as near to perpendicular as possible. Ifrequired, a lifting beam shall be applied between hoist and load.

    9 Never leave a load hanging on a hoist.10 A hoist has to be installed in such a way that the object will be lifted

    perpendicular. If that is not possible, the necessary precautions must betaken to prevent load-swinging, e.g. by using two hoists, each atapproximately the same angle not exceeding 30 from the vertical.

    11 Locate the unit away from walls. Take all precautions to ensure that hotair exhausted from the engine and driven machine cooling systemscannot be recirculated. If such hot air is taken in by the engine or drivenmachine cooling fan, this may cause overheating of the unit; if taken infor combustion, the engine power will be reduced.

    1.4 SAFETY DURING USE AND OPERATION

    1 When the unit has to operate in a fire-hazardous environment, eachengine exhaust has to be provided with a spark arrestor to trapincendiary sparks.

    2 The exhaust contains carbon monoxide which is a lethal gas. When theunit is used in a confined space, conduct the engine exhaust to theoutside atmosphere by a pipe of sufficient diameter; do this in such away that no extra back pressure is created for the engine. If necessary,install an extractor. Observe any existing local regulations. Make surethat the unit has sufficient air intake for operation. If necessary, installextra air intake ducts.

    3 When operating in a dust-laden atmosphere, place the unit so that dust isnot carried towards it by the wind. Operation in clean surroundingsconsiderably extends the intervals for cleaning the air intake filters andthe cores of the coolers.

    4 Close the compressor air outlet valve before connecting ordisconnecting a hose. Ascertain that a hose is fully depressurized beforedisconnecting it. Before blowing compressed air through a hose or airline, ensure that the open end is held securely, so that it cannot whip andcause injury.

    5 The air line end connected to the outlet valve must be safeguarded witha safety cable, attached next to the valve.

    6 No external force may be exerted on the air outlet valves, e.g. by pullingon hoses or by installing auxiliary equipment directly to a valve, e.g. awater separator, a lubricator, etc. Do not step on the air outlet valves.

    7 Never move a unit when external lines or hoses are connected to theoutlet valves, to avoid damage to valves, manifold and hoses.

    8 Do not use compressed air from any type of compressor, without takingextra measures, for breathing purposes as this may result in injury ordeath. For breathing air quality, the compressed air must be adequatelypurified according to local legislation and standards. Breathing air mustalways be supplied at stable, suitable pressure.

    9 Distribution pipework and air hoses must be of correct diameter andsuitable for the working pressure. Never use frayed, damaged ordeteriorated hoses. Replace hoses and flexibles before the lifetimeexpires. Use only the correct type and size of hose end fittings andconnections.

    10 If the compressor is to be used for sand-blasting or will be connected toa common compressed-air system, fit an appropriate non-return valve(check valve) between compressor outlet and the connected sand-blasting or compressed-air system. Observe the right mounting position/direction.

    11 Before removing the oil filler plug, ensure that the pressure is releasedby opening an air outlet valve.

    12 Never remove a filler cap of the cooling water system of a hot engine.Wait until the engine has sufficiently cooled down.

    13 Never refill fuel while the unit is running, unless otherwise stated in theAtlas Copco Instruction Book (AIB). Keep fuel away from hot partssuch as air outlet pipes or the engine exhaust. Do not smoke whenfuelling. When fuelling from an automatic pump, an earthing cableshould be connected to the unit to discharge static electricity. Never spillnor leave oil, fuel, coolant or cleansing agent in or around the unit.8

  • 14 All doors shall be shut during operation so as not to disturb the coolingair flow inside the bodywork and/or render the silencing less effective.A door should be kept open for a short period only e.g. for inspection oradjustment.

    15 Periodically carry out maintenance works according to the maintenanceschedule.

    16 Stationary housing guards are provided on all rotating or reciprocatingparts not otherwise protected and which may be hazardous to personnel.Machinery shall never be put into operation, when such guards havebeen removed, before the guards are securely reinstalled.

    17 Noise, even at reasonable levels, can cause irritation and disturbancewhich, over a long period of time, may cause severe injuries to thenervous system of human beings.When the sound pressure level, at any point where personnel normallyhas to attend, is:below 70 dB(A): no action needs to be taken,above 70 dB(A): noise-protective devices should be provided for

    people continuously being present in the room,below 85 dB(A): no action needs to be taken for occasional visitors

    staying a limited time only,above 85 dB(A): room to be classified as a noise-hazardous area and

    an obvious warning shall be placed permanently ateach entrance to alert people entering the room, foreven relatively short times, about the need to wearear protectors,

    above 95 dB(A): the warning(s) at the entrance(s) shall be completedwith the recommendation that also occasionalvisitors shall wear ear protectors,

    above 105 dB(A): special ear protectors that are adequate for this noiselevel and the spectral composition of the noise shallbe provided and a special warning to that effect shallbe placed at each entrance.

    18 Insulation or safety guards of parts the temperature of which can be inexcess of 80 C (175 F) and which may be accidentally touched bypersonnel shall not be removed before the parts have cooled to roomtemperature.

    19 Never operate the unit in surroundings where there is a possibility oftaking in flammable or toxic fumes.

    20 If the working process produces fumes, dust or vibration hazards, etc.,take the necessary steps to eliminate the risk of personnel injury.

    21 When using compressed air or inert gas to clean down equipment, do sowith caution and use the appropriate protection, at least safety glasses,for the operator as well as for any bystander. Do not apply compressedair or inert gas to your skin or direct an air or gas stream at people.Never use it to clean dirt from your clothes.

    22 When washing parts in or with a cleaning solvent, provide the requiredventilation and use appropriate protection such as a breathing filter,safety glasses, rubber apron and gloves, etc.

    23 Safety shoes should be compulsory in any workshop and if there is arisk, however small, of falling objects, wearing of a safety helmet shouldbe included.

    24 If there is a risk of inhaling hazardous gases, fumes or dust, therespiratory organs must be protected and depending on the nature of thehazard, so must the eyes and skin.

    25 Remember that where there is visible dust, the finer, invisible particleswill almost certainly be present too; but the fact that no dust can be seenis not a reliable indication that dangerous, invisible dust is not present inthe air.

    26 Never operate the unit at pressures or speeds below or in excess of itslimits as indicated in the technical specifications.

    1.5 SAFETY DURING MAINTENANCE AND REPAIR

    Maintenance, overhaul and repair work shall only be carried out byadequately trained personnel; if required, under supervision of someonequalified for the job.1 Use only the correct tools for maintenance and repair work, and only

    tools which are in good condition.2 Parts shall only be replaced by genuine Atlas Copco replacement parts.3 All maintenance work, other than routine attention, shall only be

    undertaken when the unit is stopped. Steps shall be taken to preventinadvertent starting. In addition, a warning sign bearing a legend such aswork in progress; do not start shall be attached to the startingequipment. On engine-driven units the battery shall be disconnected and removed orthe terminals covered by insulating caps. On electrically driven units the main switch shall be locked in openposition and the fuses shall be taken out. A warning sign bearing alegend such as work in progress; do not supply voltage shall beattached to the fuse box or main switch.

    4 Before dismantling any pressurized component, the compressor orequipment shall be effectively isolated from all sources of pressure andthe entire system shall be relieved of pressure. Do not rely on non-returnvalves (check valves) to isolate pressure systems. In addition, a warningsign bearing a legend such as work in progress; do not open shall beattached to each of the outlet valves.

    5 Prior to stripping an engine or other machine or undertaking majoroverhaul on it, prevent all movable parts from rolling over or moving.

    6 Make sure that no tools, loose parts or rags are left in or on the machine.Never leave rags or loose clothing near the engine air intake.

    7 Never use flammable solvents for cleaning (fire-risk).8 Take safety precautions against toxic vapours of cleaning liquids.9 Never use machine parts as a climbing aid.10 Observe scrupulous cleanliness during maintenance and repair. Keep

    away dirt, cover the parts and exposed openings with a clean cloth,paper or tape.

    11 Never weld on or perform any operation involving heat near the fuel oroil systems. Fuel and oil tanks must be completely purged, e.g. bysteam-cleaning, before carrying out such operations. Never weld on, orin any way modify, pressure vessels. Disconnect the alternator cablesduring arc welding on the unit.

    12 Support the towbar and the axle(s) securely if working underneath theunit or when removing a wheel. Do not rely on jacks.

    13 Do not remove any of, or tamper with, the sound-damping material.Keep the material free of dirt and liquids such as fuel, oil and cleansingagents. If any sound-damping material is damaged, replace it to preventthe sound pressure level from increasing.

    14 Use only lubricating oils and greases recommended or approved byAtlas Copco or the machine manufacturer. Ascertain that the selectedlubricants comply with all applicable safety regulations, especially withregard to explosion or fire-risk and the possibility of decomposition orgeneration of hazardous gases. Never mix synthetic with mineral oil.

    15 Protect the engine, alternator, air intake filter, electrical and regulatingcomponents, etc., to prevent moisture ingress, e.g. when steam-cleaning.

    16 When performing any operation involving heat, flames or sparks on amachine, the surrounding components shall first be screened with non-flammable material.

    17 Never use a light source with open flame for inspecting the interior of amachine.9

  • 18 When repair has been completed, the machine shall be barred over atleast one revolution for reciprocating machines, several revolutions forrotary ones to ensure that there is no mechanical interference within themachine or driver. Check the direction of rotation of electric motorswhen starting up the machine initially and after any alteration to theelectrical connection(s) or switch gear, to check that the oil pump andthe fan function properly.

    19 Maintenance and repair work should be recorded in an operatorslogbook for all machinery. Frequency and nature of repairs can revealunsafe conditions.

    20 When hot parts have to be handled, e.g. shrink fitting, special heat-resistant gloves shall be used and, if required, other body protectionshall be applied.

    21 When using cartridge type breathing filter equipment, ascertain that thecorrect type of cartridge is used and that its useful service life is notsurpassed.

    22 Make sure that oil, solvents and other substances likely to pollute theenvironment are properly disposed of.

    23 Before clearing the unit for use after maintenance or overhaul, checkthat operating pressures, temperatures and speeds are correct and thatthe control and shutdown devices function correctly.

    1.6 TOOL APPLICATIONS SAFETY

    Apply the proper tool for each job. With the knowledge of correct tool useand knowing the limitations of tools, along with some common sense, manyaccidents can be prevented.Special service tools are available for specific jobs and should be used whenrecommended. The use of these tools will save time and prevent damage toparts.

    1.7 SPECIFIC SAFETY PRECAUTIONS

    BatteriesWhen servicing batteries, always wear protecting clothing and glasses.1 The electrolyte in batteries is a sulphuric acid solution which is fatal if it

    hits your eyes, and which can cause burns if it contacts your skin.Therefore, be careful when handling batteries, e.g. when checking thecharge condition.

    2 Install a sign prohibiting fire, open flame and smoking at the post wherebatteries are being charged.

    3 When batteries are being charged, an explosive gas mixture forms in thecells and might escape through the vent holes in the plugs.Thus an explosive atmosphere may form around the battery ifventilation is poor, and can remain in and around the battery for severalhours after it has been charged. Therefore:- never smoke near batteries being, or having recently been, charged,- never break live circuits at battery terminals, because a spark usually

    occurs.4 When connecting an auxiliary battery (AB) in parallel to the unit battery

    (CB) with booster cables: connect the + pole of AB to the + pole of CB,then connect the - pole of CB to the mass of the unit. Disconnect in thereverse order.

    Pressure vessels(according to directive 87/404/EEC annex II 2)Maintenance/installation requirements:1 The vessel can be used as pressure vessel or as separator and is designed

    to hold compressed air for the following application:- pressure vessel for compressor,- medium AIR/OIL,and operates as detailed on the data plate of the vessel:- the maximum working pressure ps in bar,- the maximum working temperature Tmax in C,- the minimum working temperature Tmin in C,- the capacity of the vessel V in l.

    2 The pressure vessel is only to be used for the applications as specifiedabove and in accordance with the technical specifications. Safetyreasons prohibit any other applications.

    3 National legislation requirements with respect to re-inspection must becomplied with.

    4 No welding or heat treatment of any kind is permitted to those vesselwalls which are exposed to pressure.

    5 The vessel is provided and may only be used with the required safetyequipment such as manometer, overpressure control devices, safetyvalve, etc.

    6 Draining of condensate shall be performed regularly when vessel is inuse.

    7 Installation, design and connections should not be changed.8 Bolts of cover and flanges may not be used for extra fixation.

    Safety valvesAll adjustments or repairs are to be done by an authorized representative ofthe valve supplier (see maintenance schedule).10

  • 11

    CLAMPING .............................................................................................. 58, 59CLAMPING BUSH............................................................................... 204, 206CLASP........................................................................................................... 202COLD START ....................................................................................... 173, 198

    ENGINE COOLANT....................................................................................... 24ENGINE COOLING........................................................................................ 37ENGINE OIL ............................................................................................. 20, 21EXHAUST....................................................................................................... 31PARTS LIST

    AADAPTER ............................................... 38, 104, 105, 106, 142, 190, 192, 194ADAPTER FLANGE ...................................................................................... 45ADDITIONAL FUELFILTER .............................................................. 162, 163ADDITIONAL MANIFOLD ........................................................................ 169ADJUSTING ROD........................................................................................ 204AFTERCOOLER........................... 184, 185, 186, 187, 188, 189, 190, 191, 192....................................................................................................... 193, 194, 195AIR DUCT ...................................................................................................... 46AIR FILTER .................................................................................................... 46AIR FILTER ELEMENT ................................................................................ 46AIR FILTER SAFETY CARTRIDGE ............................................................ 46AIR INLET................................................................................................ 46, 47AIR INLET VALVE ...................................................................................... 168AIR OUTLET ................................................................................................. 45ANCHOR PLATE ........................... 58, 126, 132, 152, 158, 165, 176, 177, 197AUTOMATIC BRAKING SYSTEM ........... 154, 155, 160, 214, 215, 216, 217AXLE............................................................. 152, 154, 156, 158, 160, 202, 204

    BBAFFLE .................................................................................... 66, 72, 107, 108BALL BEARING .................................................................................. 134, 136BALL VALVE ........... 42, 70, 169, 170, 171, 172, 184, 186, 188, 190, 192, 194BATTERY ....................................................................................................... 54BATTERY CABLE ......................................................................................... 54BEAM.......................................................................... 30, 51, 99, 100, 126, 132BEARING ............................................................................. 202, 203, 204, 206BELT GUARD ................................................................................................ 44BLEEDER VALVE................................................ 184, 186, 188, 190, 192, 194BODY............................................................................................................ 162BRAKE CABLE............................................ 152, 154, 156, 158, 160, 204, 206BRAKE CAMSHAFT........................................................................... 204, 206BRAKE CHAMBER ASSEMBLY....................................................... 214, 216BRAKE DRUM............................................................................................. 202BRAKE SHOE .............................................................................. 202, 204, 206BRAKE SYSTEM................................................. 214, 216, 226, 227, 228, 229BUFFER .................................................................................. 31, 104, 105, 106BUMPER................................................................................. 79, 176, 177, 197BUSH..................................................................................... 203, 204, 206, 205BUSHING ......... 34, 63, 64, 65, 66, 72, 128, 138, 140, 165, 202, 203, 204, 206

    CCABLE ............................................................................ 54, 130, 154, 160, 168CABLE CLAMP ....................................................................................... 42, 58CABLE GUIDE............................................................................................... 58CABLE MODULATOR ........................................................................ 226, 228CABLE POWER SUPPLY.................................................................... 226, 228CABLE STRIP ................................................................................. 48,126, 132CABLE SUPPLY DIAGNOSTIC ......................................................... 226, 228CABLE TIE..................................................................... 58, 165, 176, 177, 197CANOPY - REHEATER ...................................................................... 147, 148CAP ....................................................................................... 202, 203, 204, 206CHAIN..................................................................... 95, 152, 158, 210, 221, 222CHAIN (TOWBAR).............................................................................. 152, 158CHECK VALVE .............................................................................................. 45CLIP............................................................................................................... 126CIRCLIP.................................................................................116, 128, 134, 136CIRCUIT BREAKER.............................................................. 54, 165, 173, 198CLAMP RING............................................................................................... 120

    COMPRESSOR SPRING.............................................................................. 116COMPRESSOR DRIVE.................................................................................. 34COMPRESSOR ELEMENT ........................................................................... 33COMPRESSOR OIL ................................................................................. 22, 23CONDUIT........................................................................................................ 42CONNECTION.............................................................................................. 137CONNECTION SET ............................................................................. 188, 194CONNECTOR ASSEMBLY ........................................................................... 54CONNECTOR USA ROADSIGNALISATION............................................ 177CONTACT BLOCK ...................................................................................... 165CONTROL BOX ................................................................................... 117, 130CONTROL MODULE..................................................................................... 53CONTROL UNIT .................................................................................... 53, 117COOLANT ...................................................................................................... 37COOLER AND FANDRIVE........................................................................... 44COOLER AND FANDRIVE ASSEMBLY .............................. 72, 74, 112, 113COOLER ASSEMBLY .......................................... 112, 113, 126, 127 132, 133CORE PLUG ................................................................................................. 119CORNER ....................................................................................................... 220CORNER ASSEMBLY ......... 48, 52, 90, 91, 144, 145, 149, 184, 186, 188, 190................................................................................ 192, 194, 199, 201, 210, 220CORNER PANEL...................................................................... 81, 94, 201, 210COUNTRY SET .................................................................................. 63, 64, 65COUPLING ............................................. 36, 152, 158, 186, 188, 190, 192, 194COVER .......................... 50, 54, 74, 95, 124, 125, 126, 128, 129, 130, 132, 131....................................................................................................... 210, 221, 222COVER AIR FILTER...................................................................................... 46COVER ASSEMBLY ...................................................................... 99, 100, 124CROSS..................................................................................................... 38, 142CUBICLE ........................................................................................................ 54CYLINDER ................................................................................................... 128

    DDATA PLATE .................................................................................................. 54DECAL .......................................................................................................... 135DECAL ASSEMBLY ............................................................................ 130, 135DIODE ............................................................................................................. 54DISPLAY ....................................................................................................... 130DISTANCE PIECE.......................................................................................... 54DISTANCE SLEEVE .................................................................... 104, 105, 106DOOR ...................... 81, 82, 83, 84, 85, 86, 87, 96, 97, 122, 123, 220, 221, 222DOOR ASSEMBLY .............. 48, 66, 72, 74, 82, 83, 84, 85, 86, 87, 96, 97, 122........................................................................ 123, 184, 186, 188, 190, 192, 194DOOR HOOK.................... 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 95, 96, 97........................................................ 122, 123, 124, 199, 210, 211, 220, 221, 222DRAIN....................................................................................................... 42, 43DRAIN PLATE.............................................................................................. 164DRIVE SHAFT................................................................................................ 34DUCT............................................................................................................... 46

    EELBOW ............................. 38, 65, 138, 140, 142, 184, 186, 188, 190, 192, 194ELBOW COUPLING ........................................................... 186, 188, 192, 194ELBOW PIPE COUPLING..................... 38, 142, 184, 186, 188, 190, 192, 194ELECTRICAL SYSTEM .......................................................................... 54, 55ELEMENT AND MOUNTS ........................................................................... 33EMERGENCY STOP........................................................................ 50, 81, 220ENGINE........................................................................................................... 32ENGINE AND ACCESSORIES ..................................................................... 32

    PARTS INDEX

    PART PAGE PART PAGE

  • 12

    INNER CANOPY............................................................................................ 50INSTRUCTION LABEL................................................................................. 56INSULATING HOSE ........................................................................ 38, 45, 142INSULATION.................................................................................. 31, 173, 198INTERCOOLER.................................................................................... 126, 132

    PPAD ........................................................................................................ 126, 132PANEL ................................................ 88, 89, 90, 91, 92, 93, 95, 102, 103, 107................................................ 108, 109, 110, 199, 205, 211, 212, 213, 221, 222PARTS LIST

    EEXHAUST COVER .................................................................................. 31, 74EXHAUST PIPE ......................................................................... 31, 60, 61, 166EXTENSION......................................................................................... 126, 132EXTENSION CABLE........................................................................... 176, 197

    FFAN................................................................................................................ 120FAN COWL........................................................................................... 126, 132FAN GUARD ........................................................................................ 126, 132FAN SHAFT.................................................................................................. 134FAN SHAFT ASSEMBLY .................................................................... 120, 134FANDRIVE ASSEMBLY ..............................................................112, 113, 120FILTER ...........................................................................................................118FILTER HOUSING ................................................................................118, 225FLANGE............................................ 36, 40, 186, 188, 190, 192, 194, 200, 218FLASH LIGHT.................................................................................. 50, 81, 220FLEXIBLE CONDUIT ................................................................................. 165FOOT............................................................................................................. 223FORKLIFT SLOTS ROW............................................................................. 196FRAME.......................................... 128, 152, 154, 156, 158, 160, 178, 180, 182FRAME AND MOUNTS................................................................................ 30FUEL COOLER .................................................................................... 138, 140FUEL FILTER ............................................................................... 138, 140, 162FUEL GAUGE .............................................................................................. 130FUEL HOSE............................................................................ 37, 138, 140, 162FUEL FILTER ELEMENT ........................................................................... 162FUEL SYSTEM..................................................................... 138, 139, 140, 141FUEL TANK.......................................................................................... 200, 218FUEL TANK ASSEMBLY............................................................ 138, 140, 218

    GGEAR CASING............................................................................................... 34GROMMET......................... 66, 72, 81, 126, 132, 154, 160, 176, 177, 197, 220GUARD (COUPLING) ................................................................................... 34GUIDE............................................................................. 58, 154, 156, 176, 197

    HHAND BRAKE ............................................................................................. 223HANDLE................................................................................................... 86, 87HINGE............... 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 95, 96, 97, 130, 199................................................................................201, 210, 211, 220, 221, 222HOLDER ........................................................................................... 44, 81, 220HORN..................................................................................................... 81, 220HOSE........................................... 37, 46, 54, 126, 132, 138, 140, 154, 160, 168HOSE AIR INLET .......................................................................................... 37HOSE ASSEMBLLY .............................................................................. 38, 142HOSE CLAMP ...................... 31, 37, 46, 95, 126, 132, 138, 140, 162, 166, 168....................................................................................................... 210, 221, 222HOSE CLIP ..................................................................................................... 42HOUSE MARK ............................................................................................... 56HOUSING ....................................................35, 40, 54, 116, 130, 134, 203, 206HUB............................................................................................................... 203HUMP HOSE .................................................................................................. 46

    IINFORMATION LABEL.................. 56, 72, 152, 154, 156, 158, 160, 173, 198INLET SHUTDOWN VALVE ...................................................................... 168

    ISOLATOR ...................................................................................................... 54

    KKEY ................................................................................................................. 48KEY HOLDER ........................................................................ 95, 210, 221, 222KIT PISTON .................................................................................................. 128

    LLABEL............................................................. 56, 184, 186, 188, 190, 192, 194LABEL NOISE ............................................................................................... 63LATCH................................................................. 81, 82, 83, 84, 85, 96, 97, 220LEVEL DEVICE ................................................................................... 154, 174LEVEL GAUGE............................................................................ 104, 105, 106LEVEL SENSOR................................................................................... 138, 140LEVEL SWITCH................................................................................... 126, 132LEVER........................................................................................................... 120LID OF POWER SUPPLY BOX..................................................................... 80LIGHT............................................................................................ 176, 177, 197LOCK........................................... 81, 82, 83, 84, 85, 96, 97, 201, 220, 221, 222LOCKING PLATE........................................................................................... 34

    MMANIFOLD............. 70, 138, 140, 169, 170, 171, 184, 186, 188, 190, 192, 194MANIFOLD AND SENSORS .............................................................. 171, 172MARKINGS .............................................................................................. 56, 78MINIMUM PRESSURE VALVE ....................................................... 63, 64, 65MODULATOR ASSEMBLY................................................................. 214, 216MUDGUARD ................................................................ 152, 154, 156, 158, 160

    NNEEDLE VALVE .................................................................. 186, 188, 192, 194NO AFTERCOOLER ................................................................................ 66, 67NO COLD START .............................................................................. 71, 76, 77NO INLET ..................................................................................................... 167NO INLET SHUT DOWN VALVE............................................................... 167NO MANIFOLD.............................................................................................. 70NO NORDIC.................................................................................................... 52NO PREHEATER ............................................................................................ 57NO REHEATER ........................................................................................ 68, 69NO ROADSIGNALISATION ......................................................................... 79NO SPARK ARRESTOR........................................................................... 60, 61NO UNDERCARRIAGE....................................................... 180, 181, 182, 183NON-RETURN VALVE................................................................................ 142NORDIC ........................................................................................................ 149NOISE REGULATION CE ....................................................................... 72, 73NOISE REGULATION NOT CE .............................................................. 74, 75NYLON BAND ..................................................... 184, 186, 188, 190, 192, 194

    OOIL CAN ................................................................................................... 22, 23OIL COOLER....................................................................................... 126, 132OIL FILTER......................................................................................... 63, 64, 65OIL NOZZLE .................................................................................................. 34OIL SEPARATOR ASSEMBLY ................................. 71, 76, 77, 104, 105, 106OIL SYSTEM ............................................................................................ 40, 41OIL SEPARATOR ELEMENT...................................................... 104, 105, 106OUTER CANOPY..................................................................... 48, 49, 144, 145

    PARTS INDEX

    PART PAGE PART PAGE

  • 13

    ROLLER BEARING....................................................................................... 34ROOF..................................................................................98, 99, 100, 114, 121ROOF - AFTERCOOLER............................................................................. 146ROOF ASSEMBLY................................72, 74, 98, 99, 100, 114, 115, 121, 128ROOFS AND BEAMS.................................................................................... 51

    UUNDERCARRIAGE ............................................................. 156, 157, 160, 161UNLOADER ASSEMBLY............................................................................ 119UNLOADER HOUSING............................................................................... 119PARTS LIST

    PPANEL ASSEMBLY............. 45, 48, 50, 66, 67, 72, 88, 89, 92, 93, 94, 95, 101................................................102, 103, 109, 110, 205, 211, 212, 213, 221, 222PARALLEL KEY............................................................................................ 32PARALLEL PIN.............................................................................................. 34PARCOOL....................................................................................................... 24PAROIL ......................................................................................... 20, 21, 22, 23PD FILTER............................................................................ 186, 188, 192, 194PIPE ................. 31, 37, 40, 45, 62, 132, 167, 170, 171, 172, 184, 186, 188, 190 ............................................................................................................... 192, 194PIPE CLAMP .............. 37, 42, 58, 154, 160, 162, 165, 186, 188, 190, 192, 194PIPE COUPLING.................................................................................. 142, 169PISTON ..........................................................................................................116PIVOT ........................................................................................................... 128PLASTIC TUBE.............................. 38, 142, 165, 184, 186, 188, 190, 192, 194PLATE ..............................31, 33, 42, 54, 72, 101, 111, 126, 130, 132, 156, 160............................................................................... 164, 176, 177, 197, 180, 219PLATE ASSEMBLY ................................................................51, 111, 146, 219PLATE HEATSHIELD.......................................... 184, 186, 188, 190, 192, 194PLUG............... 30, 51, 57, 62, 66, 67, 70, 72, 71, 76, 77, 79, 81, 82, 83, 84, 85......................................... 86, 87, 88, 89, 90, 91, 95, 96, 97, 116, 119, 167, 171................................................................................199, 200, 210, 211, 218, 220POINTER ...................................................................................................... 120POWER SUPPLY BOX .................................................................................. 80POWER SUPPLY BOX ASSEMBLY ...................................................... 54, 80PREHEATER................................................................................................. 165PRESSURE VESSEL ASSEMBLY...................... 104, 105, 106, 125, 129, 131PRESSURE GAUGE ................................................................................... 130PRESSURE SENSOR ..................... 54, 171, 172, 184, 186, 188, 190, 192, 194PRINTED CIRCUIT BOARD ...................................................................... 130PROTECTION .............................. 138, 152, 154, 156, 158, 160, 178, 180, 182PROTECTION CAP................................................................................ 54, 165PROTECTION PLUG................................................... 184, 186, 188, 192, 194PROTECTIVE COLLAR....................................................................... 81, 220PULLEY.......................................................................................................... 32PUSH LOCK ................................................................................................. 130

    QQD FILTER ........................................................................................... 188, 194QUICK CONNECTION........................................................................ 138, 140

    RRADIATOR .......................................................................................... 126, 132REDUCER......................................................................................................116REDUCER FOR SCAVENGE PIPE....................................................... 38, 142REDUCING SOCKET ......................................................... 186, 188, 192, 194REFLECTOR ........................................................................................ 177, 197REGULATING SYSTEM ......................................................... 38, 39, 142, 143REGULATING VALVE .................................................26, 71, 76, 77, 118, 225REHEATER.................................................................................. 190, 192, 194RELAY .................................................................................................... 54, 168RELAY EMERGENCY VALVE................................................................... 216RELAY EMERGENCY VALVE ASSEMBLY............................................. 214RESISTOR .................................................................................................... 165RESTRICTOR....................................................... 184, 186, 188, 190, 192, 194RETAINER...........34, 98, 99, 100, 104, 105, 106, 114, 122, 123, 138, 140, 202RIM........................................................................................................ 209, 224RING .................................................................................... 202, 203, 204, 206ROADSIGNALISATION.............................................................. 176, 177, 197

    RUBBER CAP....................................................................................... 173, 198RUBBER HOSE .................................................................................... 126, 132

    SSAFETY RING.............................................................................................. 204SAFETY VALVE................................................................................. 63, 64, 65SCREEN ........................................................................................................ 130SEAL ........................................... 54, 92, 94, 104, 105, 106, 176, 177, 197, 205SEAL NILOS......................................................................................... 202, 204SEAL RING.......................................................................................... 203, 206SEALING PLUG ............................................................................................. 54SEALING RING.............................................................................................. 34SELECTOR SWITCH ................................................................................... 130SENSOR ........................................................................................................ 226SENSOR CABLE .................................................................................. 226, 228SERVICE PAK................................................................................................. 19SERVICE KIT.......................................................................... 25, 26, 27, 28, 29SHACKLE ..................................................................................................... 202SHAFT....................................................................................................... 66, 72SHIELD ................................................................................................... 31, 154SHRINKING HOSE ........................................................................................ 42SILENCER ....................................................... 31,184, 186, 188, 190, 192, 194SKID ...................................................................................................... 178, 179SOLENOID VALVE................................................................................ 38, 142SPACER......................................................................... 32, 66, 72, 89, 120, 136SPARK ARRESTOR ..................................................................................... 166SPHERICAL ROLLER BEARING ................................................................ 34SPLIT PIN ............................................................................................. 202, 204SPRING ................................................................................. 202, 204, 206, 225SPRING COVER................................................................................... 118, 225SPRING GUIDE............................................................................ 116, 118, 225SPRING PIN.................................................................................. 120, 150, 151SPRING SEAT....................................................................................... 118, 225STEEL DRUM .......................................................................................... 22, 23STEERING ROD................................................................................... 203, 206STRAIGHT PIPE COUPLING ......... 38, 45, 142, 184, 186, 188, 190, 192, 194STRAINER ...................................................... 45, 184, 186, 188, 190, 192, 194STRIP................................................................................................. 50, 54, 160SUB FRAME ......................................................................................... 154, 160SUPPORT ....... 30, 31, 32, 33, 37, 40, 45,46, 51, 58, 72, 82, 83, 84, 85, 98, 107................. 108, 120, 126, 132, 138, 140, 152, 154,156, 160, 196, 180, 182, 184 ........................................................................................ 186, 188, 190, 192, 194SUPPORT FUELCOOLER ............................................................................. 50SUPPORT POWER SUPPLY BOX ............................................................... 54

    TTEE .......................................................................................................... 38, 142TEMPERATURE SENSOR............... 54, 98, 114, 171, 172, 184, 186, 188, 190................................................................................................................ 192, 194TENSION PULLEY ...................................................................................... 136TENSION PULLEY ASSEMBLY ........................................................ 120, 136TENSIONER ................................................................................................. 136THERMOSTATIC VALVE.................................................................. 63, 64, 65TORSION BAR ..................................................................... 202, 203, 204, 206TOWBAR .............................................................................. 152, 156, 158, 160TOWING EYE....................................................................................... 150, 151TUBE ..................................................... 104, 105, 106, 186, 188, 190, 192, 194TYRE ASSEMBLY ....................................................... 152, 156, 158, 209, 224

    PARTS INDEX

    PART PAGE PART PAGE

  • 14PARTS LIST

    UUNLOADER VALVE ASSEMBLY ..............................................................119

    VVALVE....................................................................................................119, 209VALVE OILSTOP ..........................................................................................116VALVES ON ELEMENT................................................................................ 35V-BELT............................................................................................................ 32V-CLAMP........................................................................................................ 31VENTIL......................................................................................................... 224VESSEL ASSEMBLY................................................... 129, 125, 131, 214, 216VIBRATION DAMPER ............................................................................ 32, 33

    WWARNING MARK ......................................................................................... 80WARNING SWITCH ...................................................................................... 46WATERSEPARATOR............................................ 184, 186, 188, 190, 192, 194WHEEL ................................................................................................. 204, 206WHEEL CHOCKS ........................................................................................ 175WIRE ....................................................................................................... 54, 138WIRE HARNESS.................................... 54, 130, 171, 172, 176, 177, 197, 184....................................................................................... 186, 188, 190, 192, 194WIRING ................................................................... 54,126, 132, 165, 173, 198

    YYOKE ................................................................................................... 226, 228

    PARTS INDEX

    PART PAGE PART PAGE

  • ORDERING SPARE PARTS15

    cest--dire la quantit dterminer selon le cas.ORDERING SPARE PARTS

    Always quote the part number, the designation and the quantity of the parts required, as well as the type and the serial number of the machine.EXPLANATION OF THE COLUMNS

    REF : REFERENCE CODEEstablishes the connection between a part in the list and a part in the illus-tration. "" means that the part is not shown in the illustration.PART NUMBERIf no part number is given, the part cannot be obtained as a spare part.Parts marked with a dot are part of the assembly listed right above them. DESIGNATIONUsually this is the name of the part. For standard parts, in addition to the name, a number of characteristics are given. QTY : QUANTITYIndicates the quantity of the part concerned. "AR" stands for "As Required".

    BESTELLUNG VON ERSATZTEILEN

    Stets die Teilenummer, die Bezeichnung, und die Anzahl der gewnschten Teile sowie den Typ und die Seriennummer der Maschine angeben. INFORMATION ZU DEN SPALTEN

    REF : REFERENZCODEStellt die Verbindung zwischen einem Teil in der Liste und einem Teil auf der Zeichnung her. "" bedeutet, da das Teil nicht in der Zeichnung darg-estellt ist. PART NUMBER : TEILENUMMERWenn keine Teilenummer angegeben ist, ist das Teil nicht als Ersatzteil erhltlich. Mit einem Punkt markierte Teile gehren zu der Einheit, die ber den jew-eiligen Teilen aufgefhrt ist. DESIGNATION : BEZEICHNUNGMeistens die Bezeichnung des Teils. Bei Standardteilen werden neben der Bezeichnung einige technische Daten angegeben. QTY : ANZAHLGibt die Anzahl des betreffenden Teils an. Die Angabe "AR" steht fr "As Required" (wie erforderlich).

    BESTELLEN VAN ONDERDELEN

    Vermeld steeds het onderdeelnummer, de benaming en het aantal van de gewenste stukken, evenals het type en het serienummer van de machine.TOELICHTING BIJ DE KOLOMMEN

    REF : REFERENTIECODELegt het verband tussen een onderdeel uit de lijst en een onderdeel op de tekening. "" betekent dat het onderdeel niet is getekend.PART NUMBER : ONDERDEELNUMMERIndien niet opgegeven is het onderdeel niet als wisselstuk beschikbaar. Onderdelen aangeduid met een stip maken deel uit van het geheel dat boven de betreffende onderdelen staat. DESIGNATION : BENAMINGMeestal de benaming van het onderdeel. In het geval van standaard onder-delen worden naast de benaming een aantal karakteristieken opgegeven. QTY : AANTALGeeft de hoeveelheid van het betreffende onderdeel weer. De aanduiding "AR" betekent "As Required" (zoals vereist).

    PEDIDO DE PARTES

    Siempre comunicar el nmero de parte, la designacin y la cantidad deseada as como el tipo y el nmero de serie de la mquina.INFORMACIONES SOBRE LAS COLUMNAS

    REF : CODIGO DE REFERENCIAEstablece la conexin entre una parte en la lista y una parte en la ilus-tracin. "" quiere decir que la parte no est ilustrada.PART NUMBER : NUMERO DE PARTESi no se da ningn nmero, quiere decir que la parte no est disponible como parte de recambio. Partes marcadas con un punto son partes del conjunto indicado ms arriba. DESIGNATION : DESIGNACIONPrincipalmente el nombre de la parte. En caso de partes estndares, el nombre es seguido por especificaciones.QTY : CANTIDADIndica la cantidad de la parte correspondiente. La indicacin "AR" sig-nifica "As Required" (como sea requerido).

    COMMANDE DE PICES DETACHEES

    Toujours indiquer le numro de pice, la dsignation, la quantit dsire ainsi que le type et le numro de srie du groupe.EXPLICATION DES INTITULES DES COLONNES

    REF : CODE DE REFERENCERfre la pice dtache spcifie dans la liste et sur lillustration. "" implique que la pice nest pas indique sur lillustration.PART NUMBER : NUMERO DE PIECE DETACHEESi le numro nest pas indiqu, la pice nest pas disponible en tant que pice de rechange.Les pices indiques par un point gras font partie de lensemble se trou-vant au-dessus des pices dtaches correspondantes.DESIGNATIONEn gnral, le nom de la pice. Sil sagit de pices standard, outre la dsignation, un certain nombre de caractristiques sont indiques.QTY : QUANTITEIndique la quantit de la pice dtache. AR indique As required,

    BESTLLNING AV RESERVDELAR

    Ange alltid reservdelsnummer, benmning och kvantitet fr varje nskad detalj samt maskinens typ och tillverkningsnummer. TRKLARING AV SPALTER

    REF : REFERENSNUMMERIdentifierar motsvarande detaljer i listan och illustrationen. "" betyder att detaljen inte visas i illustrationen. PART NUMBER : RESERVDELSNUMMEROm inget reservdelsnummer anges, kan detaljen inte erhllas som reservdel. Detaljer som anges med en punkt ingr i den monteringssats som listas ovanfr dessa. DESIGNATION : BENMNINGDetta r vanligen namnet p detaljen. Fr standarddetaljer anges frutom namnet ett antal specifikationer. QTY : KVANTITETAnger den ifrgavarande detaljens kvantitet. "AR" (As Required) betyder enligt behov.

  • ORDERING SPARE PARTS16

    tika oppgitt i tillegg til navnet.QTY: ANTALLOppgir antallet av den aktuelle delen. "EB" betyr "Etter behov".

    QTY: MRTarkoittaa kyseisten osien lukumr. "AR" tarkoittaa "tarpeen mukaan".ORDINAZIONE DI PARTI DI RICAMBIO

    Menzionare sempre il numero della parte, la denominazione e il numero de pezzi desiderati, nonch il tipo e il numero di serie della macchina. SPIEGAZIONE DELLE COLONNE

    REF : CODICE DI RIFERIMENTOStabilisce il nesso tra un pezzo nell'elenco e un pezzo nell'illustrazione. "" siginfica che il pezzo non presente nell'illustrazione. PART NUMBER : NUMERO DELLA PARTENel caso non sia fornito il numerom di parte, il pezzo non pu essere ordi-nato come parte di ricambio.Il componenti indicati con un puntino fanno parte del gruppo elencato immediatamente sopra di essi.DESIGNATION : DENOMNAZIONEGeneralmente si tratta della denominazione della parte. Per i pezzi stan-dard oltre alla denominazione sono fornite alcune caratteristiche.QTY : QUANTITA'Indica la quantit dei pezzi in questione. "AR" significa "As Required" (Come richiesto).

    APAEIA ANTAAKTIKN

    , , .

    EHHH TN THN

    REF : KIKO ANAOPA . T "" .PART NUMBER : KIKO APIMOA , .T .DESIGNATION : POIOPIMO . , , .QTY : OOTHTA . AR . , .

    BESTLLNING AV RESERVDELAR

    Ange alltid reservdelsnummer, benmning och kvantitet fr varje nskad detalj samt maskinens typ och tillverkningsnummer. TRKLARING AV SPALTER

    REF : REFERENSNUMMERIdentifierar motsvarande detaljer i listan och illustrationen. "" betyder att detaljen inte visas i illustrationen. PART NUMBER : RESERVDELSNUMMEROm inget reservdelsnummer anges, kan detaljen inte erhllas som reservdel. Detaljer som anges med en punkt ingr i den monteringssats som listas ovanfr dessa. DESIGNATION : BENMNINGDetta r vanligen namnet p detaljen. Fr standarddetaljer anges frutom namnet ett antal specifikationer. QTY : KVANTITETAnger den ifrgavarande detaljens kvantitet. "AR" (As Required) betyder enligt behov.

    ONCOMENDAS DE PEAS

    Refira sempre o nmero da pea, a designao e a quantidade das peas que pretende encomendar, assim como o tipo e o nmero de srie do aparelho.EXPLICAO DAS COLUNAS

    REF : CDIGO DE REFERNCIAEstabelea a ligao entre a pea na lista e a pea no desenho. "" significa que a pea no vem no desenho.PART NUMBER : NMERO DA PEASe no vier referido o nmero da pea, a pea no pode ser adquirida como pea sobressalente. As peas marcadas com pontos so peas de um conjunto listado acima dessa pea.DESIGNATION : DESIGNAOGeralmente o nome da pea. Para peas normalizadas, alm do nome da pea, vem tambm referido um nmero.QTY : QUANTIDADEIndica a quantidade da pea em questo. "AR" (As Required) quer dizer Como solicitado.

    BESTILLING AV RESERVEDELER

    Oppgi alltid delenummer, betegnelse og antall p de delene du trenger, samt maskintype og serienummer.FORKLARING TIL SPALTENE

    REF: REFERANSEKODEViser hvor en del i listen er vist p illustrasjonen."-" betyr at delen ikke er vist p illustrasjonen.DELENUMMERHvis delenummer ikke er oppgitt, kan delen ikke bestilles som reservedel. Deler merket med en prikk er del av enheten som er oppgitt like ovenfor de aktuelle delene.BETEGNELSEDette er vanligvis delens navn. Ved standarddeler blir enkelte karakteris-

    VARAOSIEN TILAAMINEN

    Tilauksessa tulee aina mainita osanumero, nimike ja mr sek kompres-sorin tyyppi ja sarjanumero.SARAKKEIDEN SELITYKSET

    REF: VIITE: VIITEKOODIViitekoodi yhdist luettelossa mainitun osan kuvassa olevaan. "_" tarkoittaa, ett osaa ei ole merkitty kuvaan.PART NUMBER: OSANUMEROEllei osanumeroa ole mainittu, osaa ei ole saatavana varaosana. Pisteell merkityt osat kuuluvat niiden edell mainittuun asennelmaan.DESIGNATION: NIMIKENimikkeen kytetn tavallisesti osan nime. Vakio-osien ollessa kyseess mainitaan nimen lisksi osan joitakin ominaisuuksia.

  • ORDERING SPARE PARTS17

    soust je vedle nzvu uvdna t ada dalch charakteristik. POET : MNOSTVOznauje mnostv uvedench dl. Zkratka PP znamen Podle poadavku.

    QTY : MNOSTVOOznauje mnostvo danej siastky. "AR" je skratka pre Poda potreby. ZAMAWIANIE CZCI ZAMIENNYCH

    Naley zawsze podawa numery, nazwy i iloci potrzebnych czci, a take typ i numer seryjny maszyny.WYJANIENIE PRZEZNACZENIA KOLUMN

    REF: KOD REFERENCYJNYKojarzy cz na licie z czci na ilustracji. Symbol oznacza, e cz nie jest przedstawiona na ilustracji.PART NUMBER (NUMER CZCI)Brak numeru oznacza, e dana cz nie jest dostpna jako cz zamienna.Czci oznaczone kropk nale do zespou wymienionego bezporednio nad nimi. DESIGNATION (NAZWA)Zwykle jest to nazwa czci. W przypadku czci standardowych oprcz nazwy podano szereg waciwoci. QTY (IL.): ILOIlo czci danego rodzaju. AR (OP) oznacza odpowiednio do potrzeb.

    PTALKAKTRSZ-RENDELS

    Mindig jelezze a szksges alkatrsz szmt, megnevezst s mennyisgt , valamint a gp tpust s sorozatszmt.AZ OSZLOPOK MAGYARZATA

    REF: REFERENCIAKDEz teremt kapcsolatot a listn szerepl alkatrsz s az brn lthat alkatrsz kztt. : azt jelenti, hogy az adott alkatrsz nem szerepel az brn.ALKATRSZ-SZMHa nincsen megadva alkatrsz-szm, akkor az adott alkatrsz nem rendelhet meg ptalkatrszknt.A ponttal jellt alkatrszek a kzvetlenl flttk felsorolt szerelvny rszt kpezik. MEGNEVEZSRendszerint ez az alkatrsz neve. Az alapfelszereltsghez tartoz alkatrszek esetben a nv mellett nhny jellemz adat is szerepel. QTY: MENNYISGAz adott alkatrsz mennyisgt jelzi. SZ jelentse Szksg szerint

    , , .

    . : . "" , . , ., , , . , . , , . -: . . .

    REFQTYAR

    OBJEDNVN NHRADNCH DL

    V objednvce vdy uvete slo dlu, jeho oznaen a poadovan mnostv. Rovn tak udejte typ a vrobn slo zazen.VYSVTLIVKY K JEDNOTLIVM SLOUPCM

    REF : REFERENN KDUdv spojitost mezi dlem v seznamu a dlem na obrzku. znamen, e dl nen na obrzku uveden.SLO DLUPokud nen slo dlu uvedeno, nelze tuto soust objednat jako nhradn dl.Dly oznaen tekami jsou soust konstruknho celku, kter je uveden pmo nad nimi. OZNAENVe sloupci oznaen bv obvykle uveden nzev dlu. U standardnch

    OBJEDNVANIE NHRADNCH SIASTOK

    Uvdzajte vdy slo siastky, oznaenie a mnostvo poadovanch siastok, ako aj typ a vrobn slo stroja.VYSVETLENIE STPCOV

    REF : REFERENN KDStanovuje spojitost medzi siastkou v zozname a siastkou na obrzku. "" znamen, e siastka nie je zobrazen na obrzku.SLO SIASTKYAk nie je uveden iadne slo siastky, tto siastka nie je k dispozcii ako nhradn.Siastky oznaen bodkou s astou zostavy uvedenej hne nad nimi. OZNAENIEObyajne je to nzov siastky. U normalizovanch siastok sa okrem nzvu uvdza aj niekoko charakteristk

  • ORDERING SPARE PARTS18NAROEVANJE NADOMESTNIH DELOV

    Zmeraj navedite tevilko nadomestnega dela, oznabo in koliino potrebnih delov ter tip in serijsko tevilko stroja.RAZLAGA STOLPCEV

    REF : REFERENNA IFRAPredstavlja povezavo med delom na seznamu in delom na ilustraciji. - predstavlja del, ki ni prikazan na ilustraciji.TEVILKA DELAe tevilka dela ni podana potem je ne morete dobiti kot nadomestni del.Deli oznaeni s piko so sestavni del montae, navedene nad njimi. OZNABAObiajno je to ime nadomestnega dela. Pri standardnih delih je poleg imena podano e tevilo znailnosti. QTY : KOLIINAOznauje koliino nadomestnih delov. AR pomeni kot je bilo zahtevano.

    VARUOSADE TELLIMINE

    Alati viidake osa numbrile, thisele ja vajalikule osade kogusele, samuti masina tbile ja seerianumbrile.SELGITUS VEERGUDE KOHTA

    REF : VIITENUMBERLoob seose nimekirjas toodud osa ja illustratsioonil esitatud osa vahel. "" thendab, et illustratsioonil ei ole seda osa kujutatud.OSA NUMBERKui osa numbrit ei ole toodud, pole seda osa vimalik varuosana soetada.Punktiga thistatud osad on nende kohal toodud koostu osaks. THISTavaliselt on see osa nimetus. Standardosadel on lisaks nimetusele toodud ka tunnusnumber. QTY : KOGUSOsutab vastava osa kogusele. "AR" thendab vajadusel ("As Required").

    ATSARGINI DALI USAKYMAS

    Visuomet nurodykite dalies numer, pavadinim ir reikiam dali kiek, taip pat ir mainos tip bei serijin numer.STULPELI PAAIKINIMAI

    NRD.: NUORODOS KODASSusieja srae nurodyt dal su jos atvaizdu iliustracijoje. reikia, jog dalis iliustracijoje nepavaizduota.DALIES NUMERISJei numerio nenurodyta, detals negalima sigyti kaip atsargins dalies.Taku paymtos dalys yra prie jas srae nurodyto mazgo sudtin dalis. PAVADINIMASPaprastai tai dalies pavadinimas. Standartinms dalims kartu su pavadinimu nurodomos ir kelios charakteristikos. KIEK.: KIEKISNurodo susijusi dali kiek. AR reikia As required (pagal poreik).

    REZERVES DAU PASTANA

    Vienmr miniet daas numuru, apzmjumu un nepiecieamo detau daudzumu, k ar manas tipu un srijas numuru.AIU IZSKAIDROJUMS

    REF : ATSAUKSMES KODSIzveido saikni starp detau sarakst un detau uz attla. "" nozm, ka detaa nav attlota ilustrcij.DETAAS NUMURSJa detaas numurs nav mints, tad detau nevar iegt k rezerves dau.Ar punktu apzmts detaas ir mezgla sastvdaas, kur ir attlots tiei virs tm. APZMJUMSParasti tas ir detaas nosaukums. Standarta detam, papildus nosaukumam, tiek minta virkne raksturojumu \ specifikciju. QTY : DAUDZUMSNorda domts detaas daudzumu. "AR" nozm "As Required" k nepiecieams.

  • SERVICE PAK19- WITH UNIT SERVICE PAK 50H (Not available separately)

    20 - FILTER ELEMENT 3

    - 2912 4428 05 SERVICE PAK 500H 10 - OIL FILTER 120 - FUEL WATER SEPARATOR 130 - FUEL FILTER 140 - ROCKER COVER GASKET 150 - SEALING RING 1

    - 2912 4429 06 SERVICE PAK 1000H 10 - OIL FILTER 120 - FUEL WATER SEPARATOR 130 - FUEL FILTER 140 - ROCKER COVER GASKET 150 - COMPRESSOR OIL FILTER 360 - VESSEL FILL UP WASHER 170 - ENGINE COMPRESSOR SEALING RING 680 - AIR FILTER ELEMENT 490 - AIR FILTER SAFETY CARTRIDGE 4100 - REGULATING VALVE FILTER 1110 - BLEED OFF VALVE 1

    2912 4356 04_01

    50 H

    REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

  • ENGINE OIL20PAROIL 5W30

    A 1604 6060 00 PAROIL 5W30 5 LITER CAN 1B 1604 6059 00 PAROIL 5W30 20 LITER CAN 1

    REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

  • ENGINE OIL21PAROIL 15W40

    A 1615 5953 00 PAROIL 15W40 5 LITER CAN 1B 1615 5954 00 PAROIL 15W40 20