3. data sheets - bearing · 3. data sheets 3.24 clamps and spacers smart lubrication ® 1....

© simatec 25.08.14 Data sheets - clamps and spacers 3.24-1

3. Data sheets

3.24 Clamps and spacers

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1. Introduction

The two clamps and the spacer from the range of simatec accessories have the following features:

· Simple assembly. · The clamps can be opened and closed without tools. · The Perma clamp adapter can be used to attach the simalube

lubricator to existing installations for Perma lubricators.

2. Technical data

2.1 Clamps Material: Polyamide PA 12 Colour: grey Temperature resistance: -40 to +80 °C Dimensions: see table Packing unit: 1 piece

Dimensions:

Article No. A B C D d N Weight [mm] [g]

2010 50,5–55,5 44,3 58,6 78,7 4,6 500 N 24 2013 27,8–31,2 28,8 33,4 48,9 4,6 320 N 10

2015 21,8–24,8 25,5 27,8 43,5 4,6 215 N 09

2.2 Perma clamp adapter

Material: plastic/rubber Colour: grey/black Diameter A: 51 mm Weight: 21 g Packing unit: 1 piece

2.3 Spacer

Material: Polyamide PA 12 Colour: grey Length: 30 mm Width: 20 mm Height: 15 mm (A) Weight: 3 g Temperature resistance: -40 to +80 °C Packing unit: 1 piece

© simatec 25.08.14 Data sheets - clamps and spacers 3.24-2

3. Data sheets

3.24 Clamps and spacers

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3. Installation and start-up

3.1 Fasten clamps with screw or insert Perma clamp adapter into existing pipe clamp.

3.2 Wedge simalube lubricator with the clamp, snap it on either in the first or second position as required.

3.3 If the dispenser is equipped with a round brush Art. No. 2034, it can also be fastenend on the round brush. This is fastened using clamp Art. No. 2013.

3.4 If the system (dispenser and round brush) is exposed to severe vibrations, it is also necessary to fasten the dispenser using a clamp. In this case the spacer Art. No. 2014 should be placed under the clamp Art. No. 2013 (on the round brush).

4. Note

· It is recommended to use clamps from the range of simatec accessories.

· If other clamps are used, the lubricator may get deformed, which can have negative effects on proper functioning.

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© simatec 31.08.15 Data sheets - Lubrication sets for elevators, escalators and moving walks 3.29-1

3. Data sheets

3.29 Lubrication sets for elevators, escalators and moving walks

1. 290.6310 Standard elevator lubrication set 60ml

Contents:

2 pcs. SL16 60 simalube with Motorex 68 B25

2 pcs. 6350 Standard brush holder

2 pcs. 2042 Elevator brush

1 pc. Oil bottle 50ml

4 pcs. Hexagon screw M8 x 12




2 pcs. Nut M6

4 pcs. Washer M8

6 pcs. Washer M6

4 pcs. Washer M5

Complete standard lubrication set 60ml. Suitable for various brands of elevators.Lubricant: SL16

2. 290.6320 Standard elevator lubrication set 125ml

Contents:

2 pcs. SL16 125 simalube mit Motorex 68 B25

2 pcs. 6350 Standard brush holder







2 pcs. Nut M6

4 pcs. Washer M8

6 pcs. Washer M6

4 pcs. Washer M5

Complete standard lubrication set 125ml. Suitable for various brands of elevators.Lubricant: SL16

simalube 60

elevator brush 2042

brush holder 6350

brush holder 6350

elevator brush 2042

simalube 125

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3. Data sheets


3. 290.6330 Elevator lubrication set (without lubricators)

Contents:

2 pcs. 6350 Elevator brush holder







2 pcs. Nut M6

4 pcs. Washer M8

6 pcs. Washer M6

4 pcs. Washer M5

Standard lubrication set without lubricators. Suitable for various brands of elevators. The customer can select the lubricator according to the requi-rements.

brush holder 6350

elevator brush 2042

4. 290.6355 Fixture-bracket for traction cable lubrication

The bracket can be equipped as follows in order to lubricate ropes:- 2 simalube, all sizes - 2 brushes, all sizes up to 100 mm

simalube 125round brush 2041

90°-connection with thread 1005

5. 290.6340 Lubrication set for escalator step chain

Contents:

2 pcs. SL14 125 simalube 125 ml, chain oil

2 pcs. 1005 90° connection with thread and 2 nuts

2 pcs. 2041 brush Ø 25 x 15 mm

Complete set for the outfitting of one step with simalube lubricators. Lubricant: SL14

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3. Data sheets


brush holder 6720

SLP KONE 60

elevator brush 2042

brush holder 6720

SLP KONE 125

elevator brush 2042

6. 290.6700 Guide rail lubrication set KONE 60ml

Part number KONE: KM960976G02Contents:

1 pc. SLP KONE 60 Lubricator KONE 60 ml

1 pc. 2042 Elevator brush

1 pc. 6720 Elevator brush holder KONE


1 pc. Hexagon screw M6 x 40

2 pcs. Nut M6

2 pcs. Washer M6

1 pc. Recessed head raised fillister head screw,M6x12, DIN 7985A

Lubrication set with a 60ml lubricator for KONE elevators. Complete set for one rail, i.e. one needs two sets to equip one elevator, if the rails of the counterweight are also lubricated, four sets. Lubricant: Mobil Vacuoline 525.

7. 290.6710 Guide rail lubrication set KONE 125ml

Part number KONE: KM960976G01Contents:

1 pc. SLP KONE 125 Lubricator KONE 125 ml

1 pc. 2042 Elevator brush

1 pc. 6720 Elevator brush holder KONE



2 pcs. Nut M6

2 pcs. Washer M6

1 pc. Recessed head raised fillister head screw,M6x12, DIN 7985A

Lubrication set with a 125ml lubricator for KONE elevators. Complete set for one rail, i.e. one needs two sets to equip one elevator, if the rails of the counterweight are also lubricated, four sets. Lubricant: Mobil Vacuoline 525.

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3. Data sheets


8. 290.6720 Mounting bracket for elevator brush KONE

Contents:

1 pc. 8083 Brush holder KONE


1 pc. Lens head screw M6 x 12

2 pc. Hexagon screw M6

2 pc. Washer M6

Kone set without lubricator and without brush.

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3. Data sheets


9. 290.6800 Elevator lubrication set Schindler

Part number Schindler: 543606Contents:


2 pcs. 6820 U-Bracket


2 pcs. Plate 20 x 20 mm, with M8 thread



4 pcs. Washer D = 8mm, Rip-Lock

Lubrication set for Schindler elevators. Without lubricators. Lubricant: SL16

10. 290.6820 Fixture set for elevator brush Schindler

Contents:

1 pc. 6820 U-Bracket

1 pc. Plate 20 x 20 mm



2 pcs. Washer D = 8mm, Rip-Lock

Fixture set consists of a bracket and screws. Set to fix one brush.

elevator brush 2039

U-bracket 6820

U-bracket 6820

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3. Data sheets


11. 290.6500 Escalator lubrication set ThyssenKrupp Velino-Orinoco

Contents drive chain lubrication:

1 pc. SL14 125 simalube lubricator 125ml with chain oil

1 pc. 6530 brush for drive chain

1 pc. clamp support

1 pc. threaded bolt M8 x 60

2 pcs. threaded bolt with cone M8 x 25


1 pc. nut M8 x 0.5d


Contents step chain lubrication:

2 pcs. SL14 125 simalube lubricator 125ml with chain oil

2 pcs. 6520 brush for step chain lubrica-tion

2 pcs. clamp support

1 pc. extension

2 pcs. threaded bolt M8 x 90



1 pc. hexagon screw M8 x 12


2 pcs. nut M8 x 0.5d

Complete set to equip one escalator or moving walk (drive chain and step chains) with simalube lubricators. Suitable for Velino escalators and Orinoco moving walks.Lubricant: SL14

clamp support

simalube 125

simalube 125

clamp support

brush for step chain

brush for drive chain

extension

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3. Data sheets


1 pc. SL14 125 simalube lubricator 125ml with chain oil

1 pc. 6530 brush for drive chain

1 pc. clamp support




1 pc. nut M8 x 0.5d


Contents step chain lubrication:

2 pcs. SL14 125 simalube lubricator 125ml with chain oil

2 pcs. 6520 brush for step chain lubrica-tion

2 pcs. clamp support

1 pc. extension




1 pc. hexagon screw M8 x 12


2 pcs. nut M8 x 0.5d

clamp support

simalube 125

simalube 125

clamp support

brush for step chain

brush for drive chain

extension

Complete set to equip one escalator (drive chain and step chains) with simalube lubricators. Suitable for the Tugela model.Lubricant: SL14

12. 290.6501 Escalator lubrication set ThyssenKrupp Tugela

Contents drive chain lubrication:

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3. Data sheets


13. 290.6550 Elevator lubrication set ThyssenKrupp 125ml, with elevator brush large 290.2039

Inhalt:

2 pcs. SL16 125 simalube lubricator 125ml with slideway oil

2 pcs. 2039 Elevator brush 5-16 mm

2 pcs. 8088 Elevator brush holder TK





2 pcs. Nut M6

4 pcs. Washer M8

6 pcs. Washer M6

4 pcs. Washer M5

1 pcs. Oil bottle 50ml

14. 290.6551 Elevator lubrication set ThyssenKrupp 125ml, with elevator brush small 290.2042

Inhalt:

2 pcs. SL16 125 simalube lubricator 125ml with slideway oil

2 pcs. 2042 Elevator brush 5-16 mm

2 pcs. 8088 Elevator brush holder TK





2 pcs. Nut M6

4 pcs. Washer M8

6 pcs. Washer M6

4 pcs. Washer M5

1 pcs. Oil bottle 50ml

brush 2042

simalube 125

brush holder 8088

brush 2039

simalube 125

brush holder 8088

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© simatec 19.04.2013 Data sheets - bent connections 3.20-1

3. Data sheets

3.20 Bent connections

1. Introduction

Three bent connections are available. These accessories have the follow-ing features:

· No angles but round bent channels. · Wide diameters, no contractions which can cause unnecessary

counter-pressure.· The bent connections are compatible with the entire range of simatec accessories.

2. Technical data

Working temperature: -20 to +55 °C Packing unit: 10 pieces

Dimensions:

Art.-No. D H L L1 weight material [mm] [mm] [mm] [g] 1001 R1/4“ 10 34 — 34 cast, nickel-plated 1002 R1/4“ 10 28 22 38 cast, nickel-plated

1004 R1/4“ 10 42 18 70 brass


3.1 Screw bent connection in directly at the lubrication point. Use a suitable reducing nipple if necessary. Cover the lubrication point with sealing tape depending on the thread.

3.2 Screw the lubricator directly into the bent connection. It may be necessary to install a connection between the dispenser and the bent connection. To do so, use the quick connections Art. No. 1060 and 1071 and the hose Art. No. 2000. Keep connections as short as possible!

4. Note

· Swivelling screw fittings usually have small angled bores, which can lead to an extremely high working pressure.

swivel bent connection,with round bent channels

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© simatec 05.01.09 Data sheets - connecting / reducing nipple 3.21-1

3. Data sheets

3.21 Connecting / reducing nipple

1. Introduction

13 connecting / reducing nipples are available. These accessories have the following features:

· Widest possible diameters. · Available with all common threads for lubrication points. · The connections are compatible with the entire range of simatec

accessories.

2. Technical data

Material: Nickel-plated brass Dimensions: see table Working temperature: -20 to +55 °C Packing unit: 10 pieces

Dimensions: Article No. D H L SW Weight [mm] [g] 1010 R3/8” 9 14 19 13 1011 R1/2” 10 16 24 32 1020 R1/8” 6 19 17 17 1021 R1/4” 8 22 17 20 1022 M6 8 24 17 20,5 1023 M8 8 24 17 21 1024 M8x1 8 24 17 21,5 1025 M10 8 24 17 22,5 1026 M10x1 8 24 17 22,5 1027 M12 8 24 17 23 1028 M12x1.5 8 24 17 23,5 1121 UNF1/4” 8 24 17 20 1221 NPT1/4” 8 24 17 20


3.1 Screw in connection nipple directly at the lubrication point. Cover the nipple with sealing tape depending on the thread of the lubrication point.

3.2 Screw the lubricator directly into the connection nipple. It may be neces-sary to install a connection between the dispenser and the nipple. To do so, use the quick connections Art. No. 1060 and 1071 and the hose Art. No. 2000. Keep connections as short as possible!

4. Note

The connection nipples from the range of simatec accessories have special, wide bores. Using other nipples with small bores causes working pressure to increase unnecessarily!

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© simatec 05.01.09 Data sheets - Y-manifold 3.22-1

3. Data sheets

3.22 Y-manifold

1. Introduction

The Y manifold from the range of simatec accessories has the following features:

· Widest possible diameters · The Y-manifold allows to fit one lubrication point with two

simalube lubricators. This allows to double the amount of lubricant dispensed or the duration (however, never longer than 12 months).

· Due to the longer dispensing time, the maintenance intervals can be prolonged, therefore reducing costs.

· The Y-manifold is compatible with the entire range of simatec accessories.

2. Technical data

Material: Nickel-plated brass Dimensions: see table Working temperature: -20 to +55 °C Packing unit: 1 piece

Dimensions: Article No. D H L L1 L2 SW Weight [mm] [g] 1050 R1/4” 10 48 32 18 17 60


3.1 Screw in Y-manifold directly at the lubrication point. Use a suitable redu-cing nipple if necessary. Cover the nipple with sealing tape depending on the thread of the lubrication point.

3.2 Screw lubricator directly into the Y-manifold. It may be necessary to install a connection between the lubricator and the Y-manifold. To do so, use the quick connections Art. No. 1060 and 1071 and the hose Art. No. 2000. Always keep connections as short as possible!

4. Note

· Never use the Y-manifold in the opposite direction, i.e. never use one Y-manifold for two lubrication points.

· Important: activate both lubricators at the same time and set them both to the same dispensing time!

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© simatec 11.01.2013 Data sheets - quick connections/ hose 3.23-1

3. Data sheets

3.23 Quick connections / hose

1. Introduction

The quick connections and hoses from the range of simatec accessories have the following features:

1.1 Quick connections · Widest possible screw connection diameters · The system allows quick and easy installations · Fast assembly and removal of the hose, no tools required · Automatic sealing · The quick connections are compatible with the entire range of

simatec accessories

1.2 Hose · Through the transparent hose it is possible to see the dispensing level · Wide range of working temperatures · Good moisture resistance · Good absorption of vibration · Low frictional resistance with all media

2. Technical data

2.1 Quick connections

Material: Nickel plated brass with captive sealing ring Dimensions: see table Packing unit: 10 pieces

Connection dimensions:

Article no. D H L L1 SW weight [mm] [g]

1060 G1/4“ — 32 10 13 25 1070 G1/8“ 6 26 — 13 15 1071 G1/4“ 8 25 — 13 17 1072 G3/8“ 9 25 — 13 24

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© simatec 11.01.2013 Data sheets - quick connections/ hose 3.23-2

3. Data sheets

3.23 Quick connections / hose

2.2 Hose

Colour: transparent Outside diameter: 8 mm Inside diameter: 6 mm Packing unit: per meter

Technical indications:

Article no. designation material working temperatur

2000 hose polyamide (PA12) -40 to 90°C

2002 hose, for high perfluoralkoxy- -60 to 260°C temperatures polymer (PFA)

2004 hose, for small polyurethane -35 to 60°C bending radius (PU)

3. Installation and start-up 3.1 Screw in connections directly at the lubrication point and at the lubricator.

Cover the nipple with sealing tape depending on the thread of the lubrica-tion point.

3.2 Determine required length of hose.3.3 Fill hose with grease. Use same grease as in the lubricator.3.4 Plug hose into the connections and install properly. 3.5 Make sure that the connections do not get bent; For small bending radius

use the article 2004; always keep hoses as short as possible!3.6 Set dispenser to the required dispensing time.

4. Note

· The longer the connection, the higher the pressure required to dispense the grease to the lubrication point. Deviations from the dispensing rate can be compensated by changing the setting on the simalube lubricator.

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© simatec 05.01.09 Data sheets - grease gun 3.25-1

3. Data sheets

3.25 Grease gun

Cartouche andnew cartridge

The lubricator isconnected to the

grease gun filling tubeby the refilling nipple

After fillinga new cartridge

must be installed.

1. Introduction

In order to refill small numbers of simalube lubricators with grease, it is recommended to use the grease gun Art. No. 3010 (DIN No. 1283) from the range of simatec accessories.

2. Technical data

Grease content: 500 ml Cartridges: 400 ml Connection thread: M10x1 Packing unit: 1 piece DIN No.: 1283

3. Operating instructions (filling simalube lubricators)

3.1 Fill grease gun with grease or insert 400 ml cartouche3.2 Screw filling nipple onto empty lubricator.3.3 Push piston on lubricator down all the way (up to the thread bottom).3.4 Connect grease gun filling tube to the filling nipple and fill lubricator with

grease.3.5 Note: Do not overfill lubricator! Stop filling when the piston is at the top

position (cartridge side).3.6 Remove filling nipple from lubricator.

4. Note

· Detailed instructions for filling and refilling simalube lubricators can be found in the sales handbook, section 5, Training.

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© simatec 05.01.09 Data sheets - connector- and refilling-nipple 3.27-1

3. Data sheets

3.27 Connector- and Refilling-Nipple

1. Introduction

There are three fill or refill nipples as well as one connector nipple avai-lable. These parts are used to fill and refill the lubricators or to cleangre-ase lines of installations respectively.

2. Techincal data

Dimensions: see table Working temperature: -20° to +55° C Packing unit: 10 pieces

Dimensions: Article No. D Weight Material [g]

3011 R1/4“ 13 nickel-plated brass 3012 R1/4“ 19 nickel-plated brass

3013 R1/4“ 3 plastic 3014 R3/8“ 5 plastic

3. Applications

3011 Connector nipple Screw the connector nipple on the lubricating point. Add the grease gun

(Art. no. 3010, see 3.25) and clean the grease lines with some pushes. Caution! Do not grease too much. Unscrew the connector nipple 3011, screw on the lubricator and start.

3012 Refill nipple Screw the refill nipple 3012 on the lubricator. Press the grease into the lu-

bricator with the grease gun (Art. no. 3010, see 3.25) until the piston has reached the back position. Caution! Do not overfill. If too much grease is pressed into the lubricators they may break on the funnel.

3013 / 3014 Connector nipple The connector nipples can be attached to a filling station. With the ope-

ning on the funnel the lubricators are pressed over the cylindric outside of the nipples. Afterwards the grease can be dosed into the lubricator. When the lubricator is filled, pull it off the nipple and place the next lubricator on the filling station.

4. Note

· Please see also the filling and refilling instructions 5.4 or 5.5 respectively.

Article-No. 3011

Article-No. 3012

Article-No. 3013 / 3014

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© simatec 05.01.09 Data sheets - extensions 3.26-1

3. Data sheets

3.26 Extensions

1045

1. Introduction

Four extensions are at your disposal. These accessories have the follo-wing features:

· Big cross sections, no contractions which provoke back pressure. · Extensions can partly be used as fixing aids for lubricators or brushes.

See point 4 for further information. · The extensions can be used with the entire accessories line of

simatec.

2. Technical data

Material: nickel-plated cast steel Dimensions: see table Working temperature: -20 to +55 °C Packing unit: 10 pieces

Dimensions: Article No. D H L Weight [mm] [g] 1040 R1/4” 10 35 27 1041 R1/4” 10 51 38

1045 R1/4“ 14 25 33 1046 R1/4“ 16 60 79


3.1 Screw in the extensions (1040 and 1041) straight to the lubricating point. Use appropriate reducing nipple if necessary. Provide the thread of the lubrication point with sealing tape.

3.2 Extensions with external screw threads can be fixed to any component (e.g. covering, plate, flange etc.) by the enclosed screw nut. According to requirement a lubrication line will be drawn to the lubricating point or a brush with lateral oil feed can be screwed in.

4. Note

The extensions 1045 and 1046 are also suitable as fixing aids.

Article No. 1045

Article No. 1046

Article No. 1045

© simatec 05.01.09 Data sheets - 90°-connection with thread 3.28-1

3. Data sheets

3.28 90°- connection with thread

1. Introduction

It is often difficult to position grease dispensers rectangular to the lubrica-ting point in applications with little space. For such installations the 90° connection with thread is very suitable. This accessory part is characteri-sed by the following attributes:

- Little space required - 90° connections can also partly be used as mounting supports for dispensers or brushes. See also point 4. Notes. - The 90° connections are compatible with the entire accessory

programme of simatec.

2. Technical data Material: Aluminium (90° connection piece), brass, nickel plated (nut) Weight: 53 g Length L: 70mm Working temperature: -20 °C to +55 °C Packing unit: 1 pc


Screw in the lubricators, if necessary, equip the thread with sealing tape. Fasten the connection with both nuts on a counterpart (flange, sheet plate, etc.). At the end of the connection further accessory parts such as brushes, round brushes, quick connection couplings, etc can be added. Pay attention to the fact that a suitable seal is set in between the 90° connection and the chosen accessory part. A typical application of the 90° connection is the lubrication of escalators, see also the leaflet „Escalator lubrication system“ in chapter 2.

4. Note - The 90° connection with thread is also very suitable as a mounting support (see picture below). - These parts are suitable for oils (SL 14 and SL 15) and fluid

grease (SL 06).

Article-No. 1005

3. data sheets - bearing · 3. data sheets 3.24 clamps and spacers smart lubrication ® 1....

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