3 fy 08-09 implementation on swaraj

12
SWARAJ SUBJECT : PLANET CARRIER ASSEMBLY WITH CIRCLIPS INPLACE OF FALSE PLATE & SCREW REASON FOR CHANGE : To improve components life IMPLEMENTATION ON MODELS : SWARAJ 724FE ORCHARD Advantages: Improved life of planet carrier Ease of assembly & maintenance Reduction in number of parts Old New S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability 01 Planet Carrier Sub Assy. Q122370 Q660262 1 02 Internal circlip X M73226 3 03 C’sk Head Screw M11387 (3) X X 04 False Plate P122208 (1) X X 05 06 07 08 09 10 11 AFFECTED PARTS CHANGE LIST: 12 Interchangeable as set CUT OFF CHASSIS NOS: QSTL12XXXX16714 Planet carrier with false plate & small screws Planet carrier with circlips

Upload: others

Post on 04-Feb-2022

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: 3 FY 08-09 IMPLEMENTATION ON SWARAJ

SWARAJ

SUBJECT: PLANET CARRIER ASSEMBLY WITH CIRCLIPS INPLACE OF FALSE PLATE & SCREW

REASON FOR CHANGE: To improve components life

IMPLEMENTATION ON MODELS: SWARAJ 724FE ORCHARD Advantages:

Improved life of planet carrier

Ease of assembly & maintenance

Reduction in number of parts

Old

New

S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability

01 Planet Carrier Sub Assy. Q122370 Q660262 1 02 Internal circlip X M73226 3 03 C’sk Head Screw M11387 (3) X X 04 False Plate P122208 (1) X X 05 06 07 08 09 10 11

AFFECTED PARTS CHANGE LIST:

12

Interchangeable as set

CUT OFF CHASSIS NOS:

QSTL12XXXX16714

Planet carrier with false plate & small screws

Planet carrier with circlips

Page 2: 3 FY 08-09 IMPLEMENTATION ON SWARAJ

SWARAJ

SUBJECT: ENGINE WITH THERMOSTAT VALVE

REASON FOR CHANGE: To improve engine life

IMPLEMENTATION ON MODELS: SWARAJ 724FE ORCHARD, 724FE, 834FE & 735FE (As applicable) Advantages:

Improved performance of engine

Better engine life

Old

THERMOSTAT VALVE NOT PROVIDED EARLIER

New

S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability

01 Engine RV2 (724) P210000E P210000F 1 Interchangeable along-with hoses 02 Engine RV30 (834) P317500A P317500B 1 -do- 03 Engine RV3 (735) P313000 P313000A 1 -do- 04 Engine (724Orcahrd) P660020 P660020A 1 -do- 05 Hose (radiator to engine) P219411B P213044 1 Not interchangeable individually 06 Hose (engine to radiator) P219412A P317412 1 Not interchangeable individually 07 08 09 10 11

AFFECTED PARTS CHANGE LIST:

12 CUT OFF CHASSIS NOS: Being implemented

Page 3: 3 FY 08-09 IMPLEMENTATION ON SWARAJ

SWARAJ

SUBJECT: ENGINE WITH SEALED THERMOSTAT VALVE (POLYMER TYPE)

REASON FOR CHANGE: Sealed thermostat for improved engine life

IMPLEMENTATION ON MODELS: SWARAJ 724FE ORCHARD, 724FE, 834FE & 735FE (As applicable) Advantages:

Improved performance of engine

Better engine life

Old

THERMOSTAT VALVE NOT PROVIDED EARLIER

New

S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability

01 Engine RV2 (724) P210000E/F P210000G 1 Interchangeable along-with hoses 02 Engine RV30 (834) P317500A/B P317500C 1 -do- 03 Engine RV3 (735) P313000/A P313000B 1 -do- 04 Hose (engine to

radiator) P219412A / P317412

P213053 1 Not interchangeable individually

05 06 07 08 09 10

AFFECTED PARTS CHANGE LIST:

11 CUT OFF CHASSIS NOS: Being implemented

Page 4: 3 FY 08-09 IMPLEMENTATION ON SWARAJ

SWARAJ

SUBJECT: ENGINE WITH SHEET METAL SUMP INPLACE OF CAST IRON MATERIAL

REASON FOR CHANGE: To reduce front reaction

IMPLEMENTATION ON MODELS: SWARAJ 834FE & 735FE Advantages:

Easy maintenance due to light in weight

Easy availability of spares at less cost

Old

New

S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability

01 Crank case assembly P310105C P310105D 1 02 Lube oil sump P710114D P710115 1 03 Joint for sump P310113A P317500C 1 04 Set of Strip for sump X P710118 1 05 Hex. Screw M11120 (qty-24) M11118 32 06 07 08 09 10 11

AFFECTED PARTS CHANGE LIST:

12

Interchangeable as set

CUT OFF CHASSIS NOS: Being implemented

Page 5: 3 FY 08-09 IMPLEMENTATION ON SWARAJ

SWARAJ

SUBJECT: RESPONSE HOUSING WITH THREADED PLUGS INPLACE OF WELDING

REASON FOR CHANGE: To avoid seepage from response valve housing

IMPLEMENTATION ON MODELS: SWARAJ 724FE ORCHARD Advantages:

No seepage from response valve housing

No sticking of dirt around response housing

Safety against slippage

Old

New

S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability

01 Response valve body P108370 P108370A 1 02 Plug P108371 P780303A 2 03 Aluminium washer X M16354 2 04 05 06 07 08 09 10 11

AFFECTED PARTS CHANGE LIST:

12

Interchangeable along with plugs and washers

CUT OFF CHASSIS NOS:

QZCF12XXXX00001

Holes with threaded plugs Holes plug welded

Page 6: 3 FY 08-09 IMPLEMENTATION ON SWARAJ

SWARAJ

SUBJECT: DETACHABLE TRAILER HOOK INPLACE OF FIXED TYPE

REASON FOR CHANGE: To perform different operation in the field easily

IMPLEMENTATION ON MODELS: SWARAJ 724FE ORCHARD - 1000PTO Advantages:

Adjustable trailer hook like in regular models

No fouling with belt pulley for PTO driven implements

Easy mounting or removal of trailer hook in the field

Old

New

S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability

01 Trailer Hook P608600C P660365 1 02 Angle bracket X P660360 1 03 Pin X P700105 2 04 Linch Pin X P280900 2 05 06 07 08 09 10 11

AFFECTED PARTS CHANGE LIST:

12

Interchangeable as set

CUT OFF CHASSIS NOS:

QZCL12XXXX00057

Fixed trailer hook with welded support Easy removable without welded support

New Angle bracket with welded support

Page 7: 3 FY 08-09 IMPLEMENTATION ON SWARAJ

SWARAJ

SUBJECT: IMPROVED SEALING ARRANGEMENT ON KING PIN TUBE

REASON FOR CHANGE: To improve life of parts & to reduce steering effort

IMPLEMENTATION ON MODELS: SWARAJ 744FE & 855FE Advantages:

Better greasing result into improved life of KPSA bushes

Less steering effort

Old

New

S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability

01 Seal Ring P231010 (4nos.) P706788 2

02 Felt Ring X P706789 2

-Felt ring P706788 can be replaced with P231010 on top in existing axle extensions. -Incase felt ring & seal ring both, modified axle extensions to be used.

03 Axle Extension Left P732730D P732730E 1 04 Axle Extension Right P732740D P732740E 1

Applicable for 13.6 Tyres

05 Axle Extension Left P733730 P733730A 1 06 Axle Extension Right P733740 P733740A 1

Applicable for 14.9 Tyres

07 08 09 10

AFFECTED PARTS CHANGE LIST:

11

Note: Felt ring at bottom (removed in picture) is NOT RECOMMENDED TO REMOVE on tractors used for special applications like puddling etc.

CUT OFF CHASSIS NOS: 744FE (13.6) - QSCL4XXXXX10939

855FE (13.6) - QSCL5XXXXX15319 855FE (13.6) - QSCL5XXXXX15319

855FE (14.9)-QSCL5XXXXX15321 855FE (14.9)-QSCL6XXXXX15321

Felt ring

Felt ring

Felt ring Seal ring

No felt ring

Page 8: 3 FY 08-09 IMPLEMENTATION ON SWARAJ

SWARAJ

SUBJECT: IMPROVED SEALING ARRANGEMENT ON KING PIN TUBE

REASON FOR CHANGE: To improve life of parts & to reduce steering effort

IMPLEMENTATION ON MODELS: SWARAJ 724FE, 733FE, 834FE & 735FE Advantages:

Better greasing result into improved life of KPSA bushes

Driver’s comfort due to less steering efforts

Old

New

S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability

01 Axle beam assembly P331415A/B P331415C 1 02 Seal Ring P231010 (4nos.) P706788 2 03 Felt Ring X P706789 2

-Felt ring P706788 can be replaced with P231010 on top in existing axle extensions. -Incase felt ring & seal ring both, modified axle extensions to be used.

04 05 06 07 08 09 10 11

AFFECTED PARTS CHANGE LIST:

12

Note: Felt ring at bottom (removed in picture) is NOT RECOMMENDED TO REMOVE on tractors used for special applications like puddling etc.

CUT OFF CHASSIS NOS: 724FE - QSTK1XXXXX16369

733FE - QSTXXXXXXX07899 834FE - QSTXXXXXXX06515 735FE - QSTH3XXXXX60999

735FE(NSM) - QSTH3XXXXX78543

Felt ring

Felt ring Seal ring

No felt ring

Felt ring

Page 9: 3 FY 08-09 IMPLEMENTATION ON SWARAJ

SWARAJ

SUBJECT: RADIATOR WITH NO LOSS TANK

REASON FOR CHANGE: To improve engine life

IMPLEMENTATION ON MODELS: SWARAJ 733FE & 744FE Advantages:

Better engine life & improved performance

No need to top-up the radiator again & again in the field

Easy maintenance

Old

ARRANGEMENT NOT PROVIDED EARLIER

New

S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability

01 Radiator P319470 P319470A 1 Interchangeable as set (For 733FE) 02 Radiator P719450 P719450A 1 Interchangeable as set (For 744FE) 03 Sub tank assembly X P719460 1 04 Mounting bkt. upper X P719464A 1 05 Mounting bkt. lower X P719466 1 06 Hose pipe X P719463 1 07 Collar Head Screw X M18310 2 08 Collar Head Screw X M08304 2 09 Nyloc Nut X M16202 2

Interchangeable as set along with suitable radiator, as above

10 Coolant (Swaraj 733FE) X R81875 380ml WT Supra from M/s Elf 11 Coolant (Swaraj 744FE) X R81875 530ml WT Supra from M/s Elf

AFFECTED PARTS CHANGE LIST:

12 CUT OFF CHASSIS NOS: 733 – QZCA4XXXXX12240

744 – QSTN2XXXXX08099

Page 10: 3 FY 08-09 IMPLEMENTATION ON SWARAJ

SWARAJ

SUBJECT: RADIATOR WITH NO LOSS TANK

REASON FOR CHANGE: To improve engine life

IMPLEMENTATION ON MODELS: SWARAJ 855FE Advantages:

Better engine life & improved performance

No need to top-up the radiator again & again in the field

Easy maintenance

Old

ARRANGEMENT NOT PROVIDED EARLIER

New

S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability

01 Radiator P719450 P719450A 1 02 Sub tank assembly X P719460 1 03 Mounting bkt. upper X P719464A 1 04 Mounting bkt. lower X P719465 1 05 Top support left P761121F P761121G 1 06 Top support right P761122F P761122G 1 07 Hose pipe X P719463 1 08 Stud X M10629 2 09 Hex. Nut X M12180 2 10 Collar Head Screw X M08304 2 11 Nyloc Nut X M16202 2

Interchangeable as set AFFECTED PARTS CHANGE LIST:

12 Coolant X R81875 530ml WT Supra from M/s Elf CUT OFF CHASSIS NOS: QZCB5XXXXX17372

QZCB6XXXXX17372

Page 11: 3 FY 08-09 IMPLEMENTATION ON SWARAJ

SWARAJ

SUBJECT: IMPROVED HAND THROTTLE ARRANGEMENT

REASON FOR CHANGE: To avoid failure of connecting wire

IMPLEMENTATION ON MODELS: SWARAJ 855FE Advantages:

Improved life of hand throttle arrangement

Old New

S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability

01 Hand throttle assembly P711050C P762750 1 02 Axle bracket assy. P711060 P762760 1 03 Pin X P762767 1 04 Snap pin X P211002 1 05 Collar head screw M08308 X X 06 Connecting wire P211001 X X 07 08 09 10 11

AFFECTED PARTS CHANGE LIST:

12

Interchangeable as set

CUT OFF CHASSIS NOS: QZCD5XXXXX17838

QZCD6XXXXX17838

Page 12: 3 FY 08-09 IMPLEMENTATION ON SWARAJ

SWARAJ

SUBJECT: LAY SHAFT WITHOUT SPACER

REASON FOR CHANGE: Reduction in number of parts for gear box assembly

IMPLEMENTATION ON MODELS: SWARAJ 724FE, 733FE, 834FE, 735FE, 744FE & 855FE – 540 PTO Advantages:

Ease of assembly due to less parts

Fool proof assembly process

Old

New

S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability

01 Lay shaft P722070 P722070B 1 02 Spacer P722048 X X 03 04 05 06 07 08 09 10 11

AFFECTED PARTS CHANGE LIST:

12

- P722070B is interchangeable but to be used without spacer.

- In-case P722070, use along with spacer.

Note: A groove for identification has been put in new lay shaft to use it without spacer.

CUT OFF CHASSIS NOS: 724FE - QZTG1XXXXX19136

733FE - QZTG2XXXXX08492 834FE - QZTG2XXXXX08790

735FE - QZTG3XXXXX71816 735FE (NSM) - QZTG3XXXXX83192 744FE - QZCG4XXXXX13459

855FE - QZCK5XXXXX19082 855FE - QZCK6XXXXX19082

18 mm 15 mm

Groove for identification

No Groove