30. september bis 2. oktober 2019 · brazing thorsten mattulat, helge kügler, frank vollertsen...

Helmut-Schmidt-Universität / Universität der Bundeswehr Hamburg

WGP KONGRESS · HAMBURG30. September bis 2. Oktober 2019

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2 WGP KONGRESS · HAMBURG · 30. SEPTEMBER BIS 2. OKTOBER 2019

■ Sonntag, 29. September 2019

ab 19:00 Uhr Anmeldung „Get-together“ Brücke 10, An den Landungsbrücken 10, 20359 Hamburg

■ Montag, 30. September 2019

09:00 Uhr Begrüßung (Raum 1, Aula)Prof. Dr. rer. pol. Beckmann (HSU-Präsident), Prof. Dr.-Ing. Wulfsberg

09:30 Uhr Keynote: „Mobilität in der digitalen Zukunft“Prof. h.c. Dr.-Ing. Rüdiger Grube

10:15 Uhr Pause / Transfer zu den Sessions

10:30 Uhr Raum 1Betriebswissenschaften 1

Raum 2Maschinelles Lernen 1

Raum 3Umformende Werkzeugmaschinen und Fertigungsverfahren 1

12:10 Uhr Mittagspause

13:10 Uhr Raum 1Automatisierte Montage 1

Raum 2Zerspanen 1


14:10 Uhr Pause


Raum 2Maschinelles Lernen 2


PROGRAMMÜBERSICHT

3HELMUT-SCHMIDT-UNIVERSITÄT / UNIVERSITÄT DER BUNDESWEHR HAMBURG

ab 17:00 Uhr Abendveranstaltung an der HSU „BBQ-Buffet“Verleihung der Otto-Kienzle-Gedenkmünze durch Prof. Dr.-Ing. habil. Nyhuis

■ Dienstag, 1. Oktober 2019

09:00 Uhr Keynote: „Produktion – So geht’s anders“Prof. Dr.-Ing. Jens Wulfsberg

09:30 Uhr Pause / Transfer zu den Sessions


Raum 2Zerspanen 2


10:40 Uhr Pause


Raum 2Zerspanen 3




Raum 2Zerspanen 4


PROGRAMMÜBERSICHT

(Fortsetzung, Montag, 30. September 2019)


PROGRAMMÜBERSICHT


14:20 Uhr Raum 1 Raum 2 Raum 3Umformende Werkzeugmaschinen und Fertigungsverfahren 7

15:00 Uhr Ende der Vortragssessions

15:30 Uhr Anreise Hafencity

17:30 Uhr Freie Besichtigung der Elbphilharmonie-Plaza

18:30 Uhr Walkingtour Elbphilharmonie – Hafencity – Landungsbrücken

20:00 Uhr „Get Together“ an den Landungsbrücken

■ Mittwoch, 2. Oktober 2019

08:45 Uhr Abfahrt zu Airbus Finkenwerder, Treffpunkt Landungsbrücken Brücke 10

09:45 Uhr Airbus Exkursion: Vortrag Dr.-Ing. Frankenberger, Get Together mit Airbus Experten, Werksbesichtigung

13:45 Uhr Große Hafenrundfahrt

15:30 Uhr Ende und Verabschiedung an den Landungsbrücken

(Fortsetzung, Dienstag, 1. Oktober 2019)

Foto: IFUM, Hannover


■ Betriebswissenschaften (Raum 1, Aula) Chair: t.b.a.

10:30 Uhr Analysis of mobilityoriented maintenance services for complex technical systems – An empirical preliminary study

▸ Sebastian Herzog, Tobias Redlich, Jens P. Wulfsberg (LaFT, Hamburg) # mobility, technical service, service engineering

10:50 Uhr Concept for Organizational Structures of Agile Development Networks ▸ Maximilian Kuhn, Christian Dölle, Michael Riesener, Günther Schuh (WZL, Aachen) # agile product development, development networks, organizational agility

11:10 Uhr Automatic Generation of Model Sets for Simulation based Validation of New Production Planning and Control Methods

▸ Sebastian Stobrawa, Sören Wilmsmeier, Berend Denkena, Marc A. Dittrich (IFW, Hannover)

# simulation, validation, planning and control, production

11:30 Uhr Concept for the industrialization of physical products in the highly iterative product development

▸ Shari Wlecke, Jan-Philipp Prote, Marco Molitor, Christopher Müller, Günther Schuh (WZL, Aachen)

# industrialization, highly iterative product development, process development

11:50 Uhr Framework for smart services as a premise for collaboration in the era of manufacturing services

▸ Florian Stamer, Amal Labbouz, Benjamin Häfner, Gisela Lanza (wbk, Karlsruhe) # smart services, global value added networks, collaboration

■ Maschinelles Lernen (Raum 2) Chair: t.b.a.

10:30 Uhr Development of a Machine Learning Model for a MultiCorrelative SampleBased Prediction of Product Quality for Complex Manufacturing Processes

▸ Jimmy Chhor, Stefan Gerdhenrichs, Felix Mohrschladt, Max Ellerich, Robert Schmitt (WZL, Aachen)

# data-driven quality management, predictive quality, multi-correlative sample-based prediction, machine learning

10:50 Uhr Camera Based Ball Screw Spindle Defect Classification System ▸ Tobias Schlagenhauf, Claus-Philipp Feuring, Jonas Hillenbrand (wbk, Karslruhe) # convolutional neural network, condition monitoring, ball screw drive,

zustandsüberwachung, kugelgewindetrieb

ÜBERSICHT SESSIONS · MONTAG


■ Umformende Werkzeugmaschinen und Fertigungsverfahren (Raum 3) Chair: t.b.a.

10:30 Uhr Overcoming Limits Die Forging of Cast Preforms ▸ Uwe Böhmichen, Tim Lehnert, Nadine Schubert, André Wagner, Andreas Sterzing,

Reinhard Mauermann (IWU, Chemnitz) # cast preforms, die forging, continuous process chain simulation

10:50 Uhr Investigations of forming force, friction values and surface qualities in ring compression tests using oscillating tools

▸ Philipp Müller, Daniel Rosenbusch, Joern Wehmeyer, Sven Hübner, Bernd-Arno Behrens (IFUM, Hannover)

# sheet-bulk metal forming, oscillation superimposition, friction

11:10 Uhr Investigation of dry lubrication systems for lightweight materials in hot forming processes

▸ Nikolaos Rigas, Friedhelm Junker, Erik Berendt, Marion Merklein (LFT, Erlangen-Nürnberg)

# hot forming and quenching, high formability, lubricant particle size

11:30 Uhr Manufacturing of Hybrid Solid Components by Tailored Forming ▸ Johanna Uhe, Bernd-Arno Behrens (IFUM, Hannover) # tailored forming, hybrid components, bulk metal forming

11:50 Uhr Extremely smooth: how smooth surfaces enable dry and boundary lubricated forming of aluminum

▸ Felix Flegler, Peter Groche, Tim Abraham, Günter Bräuer (PTU, Darmstadt) # friction, dry forming, aluminum

11:10 Uhr Datadriven Prediction of Surface Quality in Fused Deposition Modeling using Machine Learning

▸ Felix Sohnius, Peter Schlegel, Max Ellerich, Robert Schmitt (WZL, Aachen) # predictive quality, machine learning, additive manufacturing

11:30 Uhr Experimental validation of smoothed machine learningbased parameterization of local support in robotbased incremental sheet

▸ Dennis Möllensiep, Marvin Ohm, Denis D. Störkle, Bernd Kuhlenkötter (LPS, Bochum)

# incrementalsheetforming,artificialneuralnetworks,laplaciansmoothing, machine learning, industrial robots

11:50 Uhr Certification of AIbased Production Processes ▸ Tobias C. Brandstätter, Jonathan Krauß, Robert H. Schmitt (IPT, Aachen) # certification,artificialintelligence,machinelearning

30. September 2019 · 10:30–12:10 Uhr


■ Umformende Werkzeugmaschinen und Fertigungsverfahren (Raum 1, Aula) Chair: t.b.a.

13:10 Uhr Autoadaptive minimization of transfer system oscillations ▸ Stefan Fries, Thang Nguyen, Levent Altan, Dietmar Friesen, Richard Krimm,

Bernd-Arno Behrens (IFUM, Hannover) # forming machines, transfer presses, mechanical oscillations

13:30 Uhr Rotational Molding for the Production of Hybrid FRP Metal Tension and Compression Rods with Form Fit

▸ Jonas Nieschlag, Paul Ruhland, Sven Coutandin, Jürgen Fleischer (wbk, Karlsruhe) # rotationalmolding,tensionandcompressionrod,axialformfitintrinsic

hybridization

13:50 Uhr Material modelling for a heat treatment during the roll forming ▸ Anna Guk, Andreas Kunke, Verena Kräusel (IWU, TU Chemnitz) # 22MnB5, press hardening, inductive heating, microstructure

■ Automatisierte Montage (Raum 2) Chair: t.b.a.

13:10 Uhr Recognition of wood and woodbased materials during machining using acoustic emission

▸ Sarah Eschelbacher, Hans-Christian Möhring, Jonas Duntschew (IFW, Stuttgart) # acousticemission,milling,monitoring,identification

13:30 Uhr Challenges in bonding processes in the production of electric motors ▸ Johannes von Lindenfels, Marco Ziegler, Maximilian Kneidl, Alexander Kühl,

Jörg Franke (FAPS, Erlangen-Nürnberg) # quality, security, mobility

13:50 Uhr Highspeed ForceSensitive Object Handling by a Cyberphysical Gripping System

▸ Michael Miro, Miguel A. Villanueva Portela, Bernd Kuhlenkötter (LPS, Bochum) # CPS, gripper, handling, path planning, force control



■ Zerspanung (Raum 3) Chair: t.b.a.

13:10 Uhr Drive Unit Enabling Electrochemical Orbiting With High Dynamics And High Accuracy

▸ René Schoesau (IWU, Chemnitz) # machine tools, electrochemical machining, kinematics, unbalance

13:30 Uhr Safety of slim tool extensions for milling operations at the limit ▸ Simon Thom, Eckart Uhlmann (IWF, Berlin) # slim tool extension, safety, failure

13:50 Uhr Experimental analysis of the friction behaviour in cutting ▸ Jannis Saelzer, Andreas Zabel, Dirk Biermann (ISF, Dortmund) # friction, chip formation, surface properties

30. September 2019 · 13:10–14:10 Uhr

Foto: IPMt, HaMbUrg


■ Maschinelles Lernen (Raum 1, Aula) Chair: t.b.a.

14:40 Uhr Control loop for a databased prediction of orderspecific transition times ▸ Frederick Sauermann, Marcel Hagemann, Jan-Philipp Prote, Günther Schuh

(WZL, Aachen) # transition times, machine learning, production planning

15:00 Uhr CrossProcess Quality Analysis of Xray Tubes for Medical Applications Using Machine Learning Techniques

▸ Andreas Selmaier, Andreas Mayr, Phillipe Robitzch, Jens Fürst, Jörg Franke (FAPS, Erlangen-Nürnberg)

# cross-process analysis, CRISP-DM, machine learning, RAMI 4.0, x-ray tube production

15:20 Uhr Machine Learning and Artificial Intelligence in Production: Application Areas and Publicly Available Data Sets

▸ Jonathan Krauß, Jonas Dorißen, Hendrik Mende, Maik Frye, Robert H. Schmitt (IPT, Aachen)

# machinelearning,artificialintelligence,datasets,bigdata

15:40 Uhr Autoconfiguration of a digital twin for machine tools by intelligent crawling ▸ Philipp Gönnheimer, Jonas Hillenbrand, Thomas Betz-Mors, Philip Bischof,

Lorenz Mohr, Jürgen Fleischer (wbk, Karlsruhe) # digital manufacturing system, modelling, machine tool



14:40 Uhr Characterisation of SelfRegenerative Dry Lubricated Layers on MoBasis by Nanoindention

▸ Bernd-Arno Behrens, Norman Heimes, Kai Möhwald, Florian Pape, Simon Schöler, Gerhard Poll (IFUM, Hannover)

# nanoindentation,materialcharacterization,coefficientoffriction,bondinglayer

15:00 Uhr Thermal characterization of metallic surface contacts: Determination of the interfacial heat transfer coefficient at intermediate temperatures

▸ Jürgen A. Nietsch, Jan E. Menzler, Stephan Hojda, Wolfgang Lenz, Marco Teller, Herbert Pfeifer, Gerhard Hirt (IOB/IBF, Aachen)

# interfacialheattransfercoefficient,contactheattransfer,experimentalsetup


■ Automatisierte Montage (Raum 3) Chair: t.b.a.

14:40 Uhr Synchronization of Scrum and StageGate in hybrid product development projects of manufacturing companies

▸ Marius Krug, Johanna Ays, Frederick Sauermann, Jan-Philipp Prote, Günther Schuh (WZL, Aachen)

# agile, hybrid, development

15:00 Uhr Overview and Classification of Defects occurring during Laser Beam Melting of Nickelbase Alloys

▸ Mathias S. Palm, André Chandelle, Fabian Riß, Michael F. Zäh (IWB, München) # laser beam melting, process monitoring, nickel-base alloys, defect catalogue

15:20 Uhr Influence of filler wire oscillation on the seam texture in laser beam brazing

▸ Thorsten Mattulat, Helge Kügler, Frank Vollertsen (bias, Bremen) # laser brazing, optical seam quality, seam texture, wire oscillation

15:40 Uhr Fast Pick and Place Stacking System for Thin, Limp and Inhomogeneous Fuel Cell Stacks

▸ Paul Bobka, Felix Gabriel, Martin Römer, Thomas Engbers, Markus Willgeroth, Klaus Dröder (IWF, Braunschweig)

# fuel cell, robot pick & place, stacking process

30. September 2019 · 14:40–16:00 Uhr

15:20 Uhr Experimental Investigation of Inserts in SMC Foam Sandwich Structures for Aircraft Interior Applications

▸ Jesper Buck, Marc Mayer, Marc Fette (LaFT, Hamburg) # sandwich structures, sheet moulding compound, inserts, SMC foam sandwich

technology, joining technology

15:40 Uhr Influence of shot peening materials on the topography, surface integrity and friction of hot forging tools

▸ Tom Petersen, Lennard Lippold, Bernd-Arno Behrens (IFUM, Hannover) # hot massive forming, topography, friction, wear


■ Zerspanung (Raum 1, Aula) Chair: t.b.a.

09:40 Uhr Concept to analyze residual stresses in milled thin walled monolithic aluminum components and their effect on part distortion

▸ Daniel Weber, Benjamin Kirsch, Christopher R. D‘Elia, Barbara Linke, Michael Hill, Jan C. Aurich (FBK, Kaiserslautern)

# residual stresses, distortion, milling

10:00 Uhr Pre and posttreatment of HVOFWCCoCrcoated HSS cutting parts in order to substitute sintered cemented carbide cutting tool materials

▸ Karolin Kamplade, Robert Aßmuth, Dirk Biermann (ISF, Dortmund) # HVOF, WC-CoCr, HSS, coating pre- and post-treatment, cutting edges preparation

10:20 Uhr Robotbased automated production of wrapped connections with single solid round wires

▸ Florian Hefner, Meike Herbert, Martin Sjarov, Robert Süß-Wolf, Jörg Franke (FAPS, Erlangen-Nürnberg)

# wrappedconnections,robot-basedautomation,flexiblemanufacturing


09:40 Uhr Influence of Increased Manganese Content on the Precipitation Behaviour of AISI H10 in Thermomechanical Fatigue Tests

▸ Serdal Acar, Oleksandr Golovko, Mark A. Swider, Florian Nürnberger, Martin Siegmund, Jan Puppa, Alexander Chugreev, Bernd-Arno Behrens (IW, Hannover)

# hot-working tool steel, alloy, precipitation, fatigue

10:00 Uhr Investigations on Residual Stress Generation in Extruded Steel Components

▸ Andreas Jobst, Christoph Kiener, Marion Merklein (LFT, Erlangen-Nürnberg) # residual stress, forward extrusion, stainless steel

10:20 Uhr Enhanced accuracy in springback prediction for multistage sheet forming processes

▸ David Briesenick, Mathias Liewald, Ranko Radonjic, Celalettin Karadogan (IFU, Stuttgart)

# springback, advanced-high-strength-steel, multistage forming

ÜBERSICHT SESSIONS · DIENSTAG


■ Betriebswissenschaften (Raum 3) Chair: t.b.a.

09:40 Uhr Methodology for the risk and reward evaluation of industrial subscription models

▸ Manuel Ebi, Marius Hille, Christian Dölle, Michael Riesener, Günther Schuh (WZL, Aachen)

# business model evaluation, subscription model, product-service system, value network, ecosystem

10:00 Uhr Systematical Combination of a Lean Production Systemand Industry 4.0 Development of a method library to assess interactions

▸ Pascal Langlotz, Jan C. Aurich (WBK, Kaiserslautern) # transformation ability, production system, lean production system, technolo-gies

of industry 4.0

10:20 Uhr Internet of Production: Rethinking production management ▸ Günther Schuh, Jan-Philipp Prote, Andreas Gützlaff, Katharina Thomas,

Frederick Sauermann, Niklas Rodemann (WZL, Aachen) # internet of production, production management, digital shadow

1. Oktober 2019 · 09:40–10:40 Uhr

Foto: IFUM, Hannover



11:00 Uhr Process Development for the Remanufacturing of geared Components ▸ Philipp Kuwert, Kai Brunotte, Bernd-Arno Behrens (IFUM, Hannover) # bulk metal forming, product recycling, production at limit

11:20 Uhr Characterisation of the temperaturedependent tensioncompression asymmetry for highstrength aluminium alloys

▸ Peter Hetz, Marion Merklein (LFT, Erlangen-Nürnberg) # tension-compression asymmetry, high-strength aluminium alloy, warm forming

11:40 Uhr Forging of Extremely Finely Grained Microstructure Materials by Use of Thermomechanically Treated Base Material

▸ Julian Diefenbach, Tim Matthias, Kai Brunotte, Bernd-Arno Behrens (IFUM, Hannover) # microstructure, thermomechanical treatment, warm forging


11:00 Uhr Higher deposition rates in laser hot wire cladding (LHWC) by beamoscillation and thermal control

▸ Dieter Tyralla, Thomas Seefeld (bias, Bremen) # laser hot wire cladding, beam oscillation, optical temperature measurement,

process monitoring and control, low dilution

11:20 Uhr Orthogonal Turning Simulations for casted steel alloy using Mesh Free Methods

▸ Pulkit Rana, Wolfgang Hintze, Waldemar Zielasko, Thomas Schuster (IPMT/Daimler, Hamburg)

# machining,turning,finiteelementmethod,simulation

11:40 Uhr Manufacturing of optical surfaces by burnishing of PMX170CrVMo1831 ▸ Yves Kuche (IWF, Berlin) # burnishing, milling, surface roughness, hardness



■ Betriebswissenschaften (Raum 3) Chair: t.b.a.

11:00 Uhr Integrated Process for Optimized Planning of Migration in Production Networks

▸ Judith Maibaum, Sven Cremer, Jan-Philipp Prote, Günther Schuh (WZL, Aachen) # migration planning, global production networks, adaptability

11:20 Uhr Data Acquisition System in Value Streams for Resource Consumption Monitoring and Workpiece Traceability

▸ Johannes Sossenheimer, Astrid Weyand, Markus Schreiber, Lukas Hartmann, Julia Fischer, Liselotte Schebek, Joachim Metternich, Eberhard Abele (PTW, Darmstadt)

# energy and resource transparency, track and trace, value stream

11:40 Uhr Influencing factors for the design of agile global production networks ▸ Niklas Rodemann, Julian Ays, Andreas Gützlaff, Jan-Philipp Prote, Günther Schuh

(WZL, Aachen) # production networks, agility, adaptability

1. Oktober 2019 · 11:00–12:00 Uhr

Foto

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■ Automatisierte Montage (Raum 1, Aula) Chair: t.b.a.

13:00 Uhr Towards a Framework for Evaluating Exoskeletonss ▸ Niclas Hoffmann, Andreas Argubi-Wollesen, Christine Linnenberg, Robert Weidner

(LaFT, Hamburg/Innsbruck) # exoskeleton, evaluation, framework, human-machine-interaction

13:20 Uhr Shape alterations and their holistic geometrical representation in abrasive flow machining

▸ Simon Roßkamp, Eckart Uhlmann, Robert Hofmann, Sophie Gröger (IWF, Berlin) # geometry,abrasiveflowmachining,processmodel

13:40 Uhr RobotBased Hybrid Production Concept ▸ Christian Baier, Felix Hähn, Cornelia Tepper, Matthias Weigold (PTW, Darmstadt) # hybridmanufacturing,robotmachining,resourceefficiency



13:00 Uhr Micro milling of areal material measures: Influence of the manufacturing parameters on the quality of the resulting surface

▸ Katja Klauer, Matthias Eifler, Benjamin Kirsch, Jörg Seewig, Jan C. Aurich (WBK, Kaiserslautern)

# areal material measures, micro milling, manufacturing parameters

13:20 Uhr Additive manufacturing for intelligent lightweight tools ▸ Kim Werkle, Walther Maier, Hans-Christian Möhring (IFW, Stuttgart) # topology optimization, additive manufacturing, heavy- machining

13:40 Uhr Mutability of cutting materials – performance of niobium carbide based hard metals

▸ Kristin Kropidlowski, Daniel Hinzmann, Eckart Uhlmann, Géraldine Theiler, Thomas Gradt (IWF, Berlin)

# niobium carbide (NbC), tungsten carbide (WC), tool wear, turning trials



14:20 Uhr Towards nonstop roll forming processes through digitalization ▸ Marco Becker, Peter Groche (PTU, Darmstadt) # roll forming, process monitoring, machine learning

14:40 Uhr Investigation of the forming limit behavior of martensitic chromium steels for hot sheet metal forming

▸ Eugen Stockburger, Wester Hendrik, Johanna Uhe, Kai Brunotte, Bernd-Arno Behrens (IFUM, Hannover)

# press hardening, martensitic chromium steel, isothermal hot FLC


13:00 Uhr Validation of numerical simulations for the reduced freeform bending process using a test bench

▸ Matthias K. Werner, Daniel Maier, Simon Vitzthum, Carsten Intra, Wolfram Volk (UTG, München)

# tube-bending, freeform-bending, FEM-simulation

13:20 Uhr Development of a Design Tool for ServoPowertrains in Forming Presses ▸ André Höber, Bernd-Arno Behrens, Richard Krimm (IFUM, Hannover) # servo forming press, design tool, simulation

13:40 Uhr Electromagnetic Forming of Design Elements ▸ Maik Linnemann, Verena Psyk, Christian Scheffler, Welf-Guntram Drossel

(IWU, Chemnitz) # electromagnetic forming, can design, high-speed technology

1. Oktober 2019 · 13:00–15:00 UhrFo

to: L

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30. september bis 2. oktober 2019 · brazing thorsten mattulat, helge kügler, frank vollertsen...

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