332921h, manual, gmax 3400, gmax ii 3900/5900/7900 and ...€¦ · parts gmax™ 3400, gmax™ ii...

48
Parts GMAX 3400, GMAX II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use only. Not approved for use in European explosive atmosphere locations. For the application of architectural paints and coatings. 3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. GMAX 3400 Model: Standard 16W863 GMAX II 3900 Model: Standard ProContractor Lo-Boy RentalPro 360G 16W865 16W866 16W867 16W984 GMAX II 5900 Model: Standard ProContractor Lo-Boy IronMan Convertible 16W869 16W870 16W871 16W881 16W873 GMAX II 7900 Model: Standard ProContractor Lo-Boy IronMan Roof Rig 16W883 16W884 16W885 16W987 TexSpray 5900HD Model: Standard ProContractor 16W889 16W882 TexSpray 7900HD Model: Standard ProContractor IronMan 16W890 16W888 16X949 ti23055a Related Manual: Operation 332919 332921H EN

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Page 1: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

Parts

GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers

For professional use only.Not approved for use in European explosive atmosphere locations.

For the application of architectural paints and coatings. 3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure

Important Safety InstructionsRead all warnings and instructions in this manual. Save these instructions.

GMAX 3400Model: Standard

16W863

GMAX II 3900Model: Standard ProContractor Lo-Boy RentalPro

360G16W865

16W866

16W867

16W984

GMAX II 5900Model: Standard ProContractor Lo-Boy IronMan Convertible

16W869

16W870

16W871

16W881

16W873

GMAX II 7900Model: Standard ProContractor Lo-Boy IronMan Roof Rig

16W883

16W884

16W885

16W987

TexSpray 5900HDModel: Standard ProContractor

16W889

16W882

TexSpray 7900HDModel: Standard ProContractor IronMan

16W890

16W888

16X949

ti23055a

Related Manual:Operation 332919

332921HEN

Page 2: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

Contents

2 332921H

ContentsGMAX 3400 Standard Series . . . . . . . . . . . . . . . . . 4

Parts List - GMAX 3400 Standard Series . . . . . . 5GMAX II 3900 Standard Series/Rental Pro 360G . . 6

Parts List - GMAX II 3900 Standard Series/Rental Pro 360G . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

GMAX II 3900 Lo-Boy Series . . . . . . . . . . . . . . . . . . 8Parts List - GMAX II 3900 Lo-Boy Series . . . . . . 9

GMAX II 3900 ProContractor Series . . . . . . . . . . . 10Parts List - GMAX II 3900 ProContractor Series 11

GMAX II 5900/5900HD Standard Series . . . . . . . . 12Parts List - GMAX II 5900/5900HD Standard Series

13GMAX II 5900 Lo-Boy Series . . . . . . . . . . . . . . . . . 14

Parts List - GMAX II 5900 Lo-Boy Series . . . . . 15GMAX II 5900/5900HD ProContractor Series . . . 16

Parts List - GMAX II 5900/5900HD ProContractor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

GMAX II 5900 IronMan Series . . . . . . . . . . . . . . . . 19Parts List - GMAX II 5900 IronMan Series . . . . 20

GMAX II 5900 Convertible Series . . . . . . . . . . . . . 21Parts List - GMAX II 5900 Convertible Series . . 22

GMAX II 5900 Convertible Series . . . . . . . . . . . . . 23Engine Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . 23GMAX II 5900 Convertible Series . . . . . . . . . . . 24Engine Detail - Parts List . . . . . . . . . . . . . . . . . 24GMAX II 5900 Convertible Series . . . . . . . . . . . 25Clutch Housing - Parts Drawing and List . . . . . 25

GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig . . . . . . . . . . . . . . . . . . . . . . . . 27Parts List - GMAX II 7900/TexSpray 7900HD

Standard Series/Roof Rig . . . . . . . . . . . . . . 28GMAX II 7900/TexSpray 7900HD ProContractor

Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Parts List - GMAX II 7900/TexSpray 7900HD

ProContractor Series . . . . . . . . . . . . . . . . . 30GMAX II 7900/TexSpray 7900 IronMan . . . . . . . . . 32

Parts List - GMAX II 7900/TexSpray 7900HD IronMan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

GMAX II 7900 Lo-Boy . . . . . . . . . . . . . . . . . . . . . . . 34Parts List - GMAX II 7900/Lo-Boy . . . . . . . . . . . 35

LoBoy Suction Set Kits(Kits include suction set and drain hose) . . . 37

Control Box 16X821 . . . . . . . . . . . . . . . . . . . . . . . . 38Parts List - Control Box 16X821 . . . . . . . . . . . . 39

Control Box 16X822 . . . . . . . . . . . . . . . . . . . . . . . . 40Parts List - Control Box 16X822 . . . . . . . . . . . . 41

Control Box 16X744 . . . . . . . . . . . . . . . . . . . . . . . . 42Parts List - Control Box 16X744 . . . . . . . . . . . . 42

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Parts List - Filter . . . . . . . . . . . . . . . . . . . . . . . . 43

Filter (3400 Models only) . . . . . . . . . . . . . . . . . . . . 44Parts List - Filter . . . . . . . . . . . . . . . . . . . . . . . . 44

Hose Reel (ProContractor Sprayers) . . . . . . . . . . 45Pressure Control Wiring Diagrams . . . . . . . . . . . 46

GMAX 3400 Sprayers . . . . . . . . . . . . . . . . . . . . 463900/5900/7900 Sprayers . . . . . . . . . . . . . . . . . 47

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 48

Page 3: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

Notes

332921H 3

Notes

Page 4: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX 3400 Standard Series

4 332921H

GMAX 3400 Standard Series

4

7

11

15

14

13

16

17

81

12

62

8

10

5752

49

56

149

53

18

111

9

36

3938

3435

3435

50

1

19

68

101

51

5960 37

4046

3441

18

2

3

6

6a

10

48

61

54

55

67

72

73

8095

94

100

90

79

99

5

93

124 123 77

64

ti22994a

See pages 42 and 44

1410

10

19

14

12

10

16

17

18

16

1037

Page 5: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX 3400 Standard Series

332921H 5

Parts List - GMAX 3400 Standard Series

Part Specifications:

Ref. Part Description Qty.1 108879 ENGINE, gasoline, 4.0 HP 1

25P294 ENGINE, gasoline, 4.0 HP (China only)

1

2 110837 SCREW, flange, hex 23 110838 NUT, lock 24 246428 PUMP, displacement, st 15 119789 FITTING, elbow, street, 45°, 1/4 npt 16 287053 ROD, connecting 16a 196750 SPRING, retaining 17 195150 NUT, jam, pump 18 196762 PIN, straight 19 15C146 HOOK, pail 110 117501 SCREW, mach, hex washer hd 411 115099 WASHER, garden hose 112 15E813 NUT, jam 113 15B652 WASHER, suction 114 103413 O-RING 215 15E805 TUBE, intake, 3400 116 246385 STRAINER, 7/8-14 unf 117 276888 CLIP, drain line 118 119426 SCREW, mach, hex washer hd 819 287411 FRAME, cart, GMAX 3400 hi 134 105510* WASHER, lock, spring (hi-collar) 1035 108803 SCREW, hex, socket head 636 183401 KEY, parallel 137 193680 COLLAR, shaft 138 * ARMATURE, clutch, 4 in. 139 * HUB, armature 140 * ROTOR, clutch, 4 in. 141 101682* SCREW, cap, sch 446 287489 HANDLE, cart 148 109032 SCREW, mach, pnh 449 287483 HOUSING, drive, 3400 1

includes 9, 10, 18 & grease 11029350 287376 HOUSING, pinion, 3400 151 15E535 HOUSING, clutch, mach, 3400 152 116074 WASHER, thrust 153 287484 CRANK, GMAX 3400 1

includes 52, 56, 5754 244240 HOSE, coupled, includes 55 155 241920 DEFLECTOR, threaded 156 180131 BEARING, thrust 157 107434 BEARING, thrust 159 100214 WASHER, lock 4

60 108842 SCREW, cap, hex hd 461 119420 WHEEL, pneumatic 262 287487 COVER, front, painted, includes 10 164 112395 SCREW, cap, flng hd 167 15C871 CAP, leg 268 100020 WASHER, lock 472 237686 WIRE, ground assembly w/clamp 173 112798 SCREW, thread forming, hex hd 177 16X744 BOX, control, GMAX 3400 179 116038 WASHER, wave spring 280 156306 WASHER, flat 281 113161 SCREW, flange, hex hd 390 194126 LABEL, warning 193 241926 HOSE, coupled 194 16X353 LABEL, brand 195 15E891 CLIP, retaining 299 15F638 LABEL, warning 1100 114678 BUSHING, strain relief 1101 119569 BUSHING, strain relief 1111 290228 LABEL, caution 1123 288420 GUN, contractor, RAC X, packaged 1124 240794 HOSE, coupled, 1/4 in. x 50 ft 1135 15F354 FUNNEL, oil (not shown) 1149 16X983 LABEL, brand, standard 1 16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1

Replacement Danger and Warning Labels, Tags and Cards are available at no cost.* Included in Clutch Replacement Kit 241109.

Ref. Instruction

Torque to 115-135 in-lb (12.9-15.2 N•m)

Torque to 70-80 ft-lb (94.9-108.4 N•m)

Torque to 130-150 in-lb (14.6-16.9 N•m)

Torque to 17-23 ft-lb (23.0-31.1 N•m)

Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)

Torque to 25-35 in-lb (2.8-3.9 N•m)

Torque to 30-35 in-lb (3.3-3.9 N•m)

Torque to 170-190 in-lb (19.2-21.4 N•m)

Ref. Part Description Qty.

10

12

14

16

17

18

19

37

Page 6: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 3900 Standard Series/Rental Pro 360G

6 332921H

GMAX II 3900 Standard Series/Rental Pro 360G

46

1033

67

30

11

12

51

16

16

5250

5266

13

7246

14a14b

53

5552

56

4716

16

17149

42

187

8

40

93

19

86

100

96

85

92

308a

310

308

3

4

6 114

101

36

122

27

11915

4948

83

131

49

130

120

126

65

134

121

157

99

18

95

136

64

14

128

158

137

129159

ti22995a

Bottom View

See pages 40 and 43

5

44

14

10

10

31

18

24

49

14

2414

14

10

33

46

47

44

Page 7: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 3900 Standard Series/Rental Pro 360G

332921H 7

Parts List - GMAX II 3900 Standard Series/Rental Pro 360G

Part Specifications:

Ref. Part Description Qty.3 237686 WIRE, ground assembly w/ clamp 14 112798 SCREW, thread forming, hex hd 16 15C871 CAP, leg 27 110837 SCREW, flange, hex 28 110838 NUT, lock 210 183401 KEY, parallel 111 15E535 HOUSING, clutch, machine 112 193680 COLLAR, shaft 113 287463 HOUSING, pinion, 3900 114 287467 HOUSING, drive, 3900, includes 14a,

14b1

14a 116191 WASHER, thrust 114b 107089 WASHER, race, thrust 115 112395 SCREW, cap, flng hd 116 119426 SCREW, mach, hex washer hd 1017 16Y747 COVER, front, (includes 18) 118 118444 SCREW, mach, slot hex wash hd 6

19 16Y598 PUMP, displacement, includes 85, 92, 95

1

27 189920 STRAINER, (1-11 1/2 NPSM) 130 108879 ENGINE, gasoline, 4.0 HP 133 113467 SCREW, cap, socket hd 436 114678 BUSHING, strain relief 140 HOUSING, bearing 1

42 194126 LABEL, warning 146 114699 WASHER, thrust 247 114672 WASHER, thrust 148 108842 SCREW, cap, hex hd 449 100214 WASHER, lock 8

50† 108803 SCREW, hex, socket head 651† HUB, armature 152† 105510 WASHER, lock, spring (hi-collar) 1053 287653 GEAR, combination 155† ROTOR, clutch, 4 in. 156† 101682 SCREW, cap, sch 464 241920 DEFLECTOR, threaded 165 15F638 LABEL, warning fire and skin, GMAX 166† ARMATURE, clutch, 4 in. 167 244240 HOSE, coupled, includes 64 172 15F250 WASHER, thrust 183 15F855 PIN, pump 185 15E807 TUBE, intake 186 287411 FRAME, standard, cart 192 118494 PACKING, o-ring 193 241008 ROD, connecting 195 196178 FITTING 196 156306 WASHER, flat 299 16C457 HANGER, pail 1

100 119420 WHEEL, pneumatic 2101 113161 SCREW, flange, hex hd 3114 16X822 BOX, control 1

119 15E891 CLIP, retaining 2120 111040 NUT, lock, insert, nylon 2

121 16X770 SHIELD, pump rod 1

122 290228 LABEL, caution 1

126 116038 WASHER, wave spring 2128 16X909 HOSE, coupled 1129 119579 CONDUCTOR, ground 1130 119676 SPRING, retaining 1131 119569 BUSHING, strain relief 1134 278204 CLIP, drain line 1

135 15F354 FUNNEL, oil (not shown) 1136 16X348 LABEL, front, 3900 1

16X359 LABEL, front, 360G 1137 114687 CLIP, retainer 1149 16X983 LABEL, standard series 1157 192723 NUT, retaining 1158 240794 HOSE, coupled, 1/4 in. x 50 ft 1159 288420 GUN, contractor, RAC X,

packaged1

308 109032 SCREW, mach, pnh 4308a 100020 WASHER, lock 4310 287489 HANDLE, cart 1 16Y631 LABEL, warning 1

16Y632 LABEL, warning 1

16Y633 LABEL, warning 1

Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241109.Included in bearing housing kit 24V026

Ref. Instruction

Torque to 190-210 in-lb (21.4-23.7 N•m)

Torque to 115-135 in-lb (12.9-15.2 N•m)

Torque to 130-150 in-lb (14.6-16.9 N•m)

Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)

Torque to 17-23 ft-lb (23.0-31.1 N•m)

Torque to 25-35 in-lb (2.8-3.9 N•m)

Torque to 70-90 in-lb (7.9-10.1 N•m)

Torque to 30-35 in-lb (3.3-3.9 N•m)

Torque to 70-80 ft-lb (94.9-108.4 N•m)

Torque to 200-230 in-lb (22.5-25.9 N•m)

Torque to 170-190 in-lb (19.2-21.4 N•m)

Ref. Part Description Qty.

5

10

14

18

24

31

33

44

46

47

49

Page 8: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 3900 Lo-Boy Series

8 332921H

GMAX II 3900 Lo-Boy Series

177176

171

175

10 52 50

16

86

96126

100119

6

36 131

34

8

30

7

11

15

4948

16

12 51

66

52 50

1355 1225256

7246

53

4647

16

40

24

33

93

17

18

19

9539

149

136

65

172

173

52

174

112

111110

1414a

14b

128

42

114

101130

137

129

71 158

ti22996aSee pages 40 and 43

Bottom View

42 29

31

2731

31

32

28

29

40

4427

12

43

33

29

29

See page 37

23

Page 9: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 3900 Lo-Boy Series

332921H 9

Parts List - GMAX II 3900 Lo-Boy Series

Part Specifications:

Ref. Part Description Qty.3 237686 WIRE, ground assembly w/ clamp 14 112798 SCREW, thread forming, hex hd 16 276974 CAP, leg 27 110837 SCREW, flange, hex 28 110838 NUT, lock 210 183401 KEY, parallel 111 15E535 HOUSING, clutch, machine 112 193680 COLLAR, shaft 113 287463 HOUSING, pinion, 3900 114 287467 HOUSING, drive, 3900, includes

14a, 14b1

14a 116191 WASHER, thrust 114b 107089 WASHER, race, thrust 115 112395 SCREW, cap, flng hd 116 119426 SCREW, mach, hex washer hd 1017 16Y747 COVER, front, 3900 (includes 18) 118 118444 SCREW, mach, slot hex wash hd 419 16X414 PUMP, displacement 3900,

includes 85, 92, 951

24 100214 WASHER, lock, spring 430 108879 ENGINE, gasoline, 4.0 HP 1

25P294 ENGINE, gasoline, 4.0 HP (China only)

1

33 113467 SCREW, cap, socket hd 436 114678 BUSHING, strain relief 139 107505 PACKING, o-ring 140 HOUSING, bearing 3900 142 194126 LABEL, warning 146 114699 WASHER, thrust 247 114672 WASHER, thrust 148 108842 SCREW, cap, hex hd 449 100214 WASHER, lock 450† 108803 SCREW, hex, socket head 651† HUB, armature 152† 105510 WASHER, lock, spring (hi-collar) 1253 287653 GEAR, combination 3900 155† ROTOR, clutch, 4 in. 156† 101682 SCREW, cap, sch 465 15F638 LABEL, GMAX warning fire

and skin1

66† ARMATURE, clutch, 4 in. 171 240794 HOSE, coupled, 1/4 in. x 50 ft 172 15F250 WASHER, thrust 186 16Y519 FRAME 193 24V084 ROD, connecting 3900 195 16Y579 FITTING 196 156306 WASHER, flat 2100 119509 WHEEL, pneumatic 2101 113161 SCREW, flange, hex hd 3110 109032 SCREW, mach, pnh 4111 100020 WASHER, lock, 3900 only 4

112 16Y780 HANDLE, cart 1114 16X822 BOX, control 1119 15E891 CLIP, retaining 2122 290228 LABEL, caution 1126 116038 WASHER, wave spring 2128 16X950 HOSE, coupled 1129 119579 CONDUCTOR, ground 1130 122533 FITTING, 45 deg 1131 119569 BUSHING, strain relief 1136 16X348 LABEL, front, GMAX II 3900 1137 114687 CLIP, retainer 1149 16X979 LABEL, ProConnect 1158 288420 GUN, contractor, RAC X,

packaged1

171 16X228 PLATE, front, 3900, PC II 1172 16X322 CLAMP, pump, small 1173 101550 SCREW, cap, sch 2174 16C457 HANGER, pail 1175 111040 NUT, lock, insert, nylock, 5/16 2176 120583 NUT, hand 1177 16X833 FITTING, quick disconnect, 3/8

npsm1

16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1

Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241109.Included in bearing housing kit 24V087

Ref. InstructionInflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)Torque clamp adjustment bolt to 90-110 in-lb (10.1-12.4 N•m) with reference 19 installed and ProConnect in locked position.

Torque to 17-23 ft-lb (23.0-31.1 N•m)

Torque to 190-210 in-lb (21.4-23.7 N•m)

Torque to 115-135 in-lb (12.9-15.2 N•m)

Torque to 130-150 in-lb (14.6-16.9 N•m)

Torque to 30-45 in-lb (3.3-5.0 N•m)

Torque to 90-110 in-lb (10.1-12.4 N•m)

Torque to 60-65 in-lb (6.7-7.3 N•m)

Torque to 170-190 in-lb (19.2-21.4 N•m)

Torque to 200-230 in-lb (22.5-25.9 N•m)

Torque to 25-35 in-lb (2.8-3.9 N•m)

Ref. Part Description Qty.

12

23

27

28

29

31

32

33

40

42

43

44

Page 10: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 3900 ProContractor Series

10 332921H

GMAX II 3900 ProContractor Series

4849

10

11

6

16

12 52

5250

5166 52

13122

55

5256

16

7246

53

4647

16

164

132

13340 24

33

93

17

18

134

19

95

177

176

39

128

67

64

136

149

94

62

172

171

174

175173

4514b

14

14a

736

131

3042

3

4

65

84

15137

86

151

9

150

129

18

101

79

80

114

99

2

8

96126

119100

92

85

27

ti23022a

Bottom View

See pages 38 and 43

See page 45

29

31

31

32

28

33

26

30

12

27

42

25

27

31

35

29

43

5029

37

29

24

15

Page 11: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 3900 ProContractor Series

332921H 11

Parts List - GMAX II 3900 ProContractor Series

Part Specifications:

Ref. Part Description Qty.2 16C384 TUBE, 3900 13 237686 WIRE, ground assembly w/ clamp 14 112798 SCREW, thread forming, hex hd 16 15C871 CAP, leg 27 110837 SCREW, flange, hex 28 110838 NUT, lock 29 288420 GUN, contractor, RAC X, packaged 110 183401 KEY, parallel 111 15E535 HOUSING, clutch, machine 112 193680 COLLAR, shaft 113 287463 HOUSING, pinion, 3900 114 287467 HOUSING, drive, 3900, includes 14a, 14b 114a 116191 WASHER, thrust 114b 107089 WASHER, race, thrust 115 112395 SCREW, cap, flng hd 116 119426 SCREW, mach, hex washer hd 1017 16Y747 COVER, front, 3900, includes 18 1

18 118444 SCREW, mach, slot hex wash hd 5

19 16X414 PUMP, displacement 3900, includes 85, 92, 95

1

24 100214 WASHER, lock, spring 4

27 189920 STRAINER, (1-11 1/2 NPSM) 130 108879 ENGINE, gasoline, 4.0 HP 133 113467 SCREW, cap, socket hd 436 114678 BUSHING, strain relief 139 107505 PACKING, o-ring 1

40 HOUSING, bearing 3900 1

42 194126 LABEL, warning 1

45 116618 MAGNET 146 114699 WASHER, thrust 247 114672 WASHER, thrust 148 108842 SCREW, cap, hex hd 449 100214 WASHER, lock 450† 108803 SCREW, hex, socket head 651† HUB, armature 1

52† 105510 WASHER, lock, spring (hi-collar) 12

53 287653 GEAR, combination 3900 155† ROTOR, clutch, 4 in. 156† 101682 SCREW, cap, sch 462 LABEL, USA made with Honda 164 241920 DEFLECTOR, threaded 1

65 15F638 LABEL, GMAX warning fire and skin 1

66† ARMATURE, clutch, 4 in. 167 244240 HOSE, coupled, includes 64 172 15F250 WASHER, thrust 179 287253 TOOL BOX, includes 94 180 118852 SCREW, thd forming, hex washer hd 385 15E807 TUBE, intake 184 278083 GUIDE, hose, 186 24D045 FRAME, hose reel 192 118494 PACKING, o-ring 193 24V084 ROD, connecting 3900 194 117633 SCREW, slot hex wash hd 295 16Y579 FITTING 196 156306 WASHER, flat 299 125926 FITTING, 90 deg 1100 119420 WHEEL, pneumatic 2101 113161 SCREW, flange, hex hd 3114 16X821 BOX, control 1119 15E891 CLIP, retaining 2

122 290228 LABEL, caution 1

126 116038 WASHER, wave spring 2

128 16X904 HOSE, coupled 1129 119579 CONDUCTOR, ground 1131 119569 BUSHING, strain relief 1132 119562 SWITCH, reed w/connector 1133 114528 SCREW, mach, phillips, pnhd 2134 16X203 CLIP, drain line 1135 15F354 FUNNEL, oil (not shown) 1136 16X348 LABEL, front, GMAX II 3900 1137 114687 CLIP, retainer 1149 16X981 LABEL, Proconnect 1150 162453 NIPPLE, 1/4 npsm x 1/4 npt 1151 240794 HOSE, coupled, 1/4 in x 50 ft 2164 15F947 SHIELD, magnetic 1

171 16X228 PLATE, front, 3900, PC II 1

172 16X322 CLAMP, pump, small 1

173 101550 SCREW, cap, sch 2

174 16C457 HANGER, pail 1

175 111040 NUT, lock, insert, nylock, 5/16 2

176 120583 NUT, hand 1177 16X833 FITTING, quick disconnect, 3/8 npsm 1

16Y631 LABEL, warning 1

16Y632 LABEL, warning 1

16Y633 LABEL, warning 1

Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241109.Included in bearing housing kit 24V087

Ref. InstructionInflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)Torque clamp adjustment bolt to 90-110 in-lb (10.1-12.4 N•m) with reference 19 installed and ProConnect in locked position.

Torque to 38-42 ft-lb (51.5-56.9 N•m)

Torque to 120-130 in-lb (13.5-14.6 N•m)

Torque to 40-45 in-lb (4.5-5.0 N•m)

Torque to 17-23 ft-lb (23.0-31.1 N•m)

Torque to 190-210 in-lb (21.4-23.7 N•m)

Torque to 115-135 in-lb (12.9-15.2 N•m)

Torque to 30-40 in-lb (3.3-4.5 N•m)

Torque to 130-150 in-lb (14.6-16.9 N•m)

Torque to 30-45 in-lb (3.3-5.0 N•m)

Torque to 90-110 in-lb (10.2-12.4 N•m)

Torque to 8-12 in-lb (0.9-1.35 N•m)

Torque to 70-90 in-lb (7.9-10.1 N•m)

Torque to 170-190 in-lb (19.2-21.4 N•m)

Torque to 200-230 in-lb (22.5-25.9 N•m)

Ref. Part Description Qty.

12

15

24

25

26

27

28

29

30

31

32

33

35

37

42

43

Page 12: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 5900/5900HD Standard Series

12 332921H

GMAX II 5900/5900HD Standard Series

19

21 20

2218

2624

23

27

2428

33a

33

3031

3230

3844

146

45

310

37

38

38

35

2143

14

16

11

12

308 40

45105

43

107

141

47

47

90

89

24 23

25

4241

3

76

4 82

82

79163

69

127

119

120

121

15

133

132

172

86

86

142

45

87

87

68

29122

33b

17

164

182

181165164

130

99100

184

165

1

ti22990a 5900HD

See pages 40 and 43

10

2422

53

19

19

24

19

5210

50

14

5

10

5

46

45

18

10

Page 13: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 5900/5900HD Standard Series

332921H 13

Parts List - GMAX II 5900/5900HD Standard Series

Part Specifications:

Ref. Part Description Qty.1 287370 FRAME, standard, cart 12 156306 WASHER, flat 23 119509 WHEEL, pneumatic 24 15E891 CLIP, retaining 211 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 276974 CAP, leg 215 116080 ENGINE, gas, 6.5 HP, Honda 1

25P296 ENGINE, gas, 6.5HP (China only) 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, mach 5900/7900 120 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 624† 105510 WASHER, lock, spring (hi-collar) 1025† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287465 HOUSING, pinion, 5900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287460 GEAR, combination, 5900 133 287469 HOUSING, drive, 5900, includes 33a, 33b 133a 116192 WASHER, thrust 133b 194173 WASHER 135 112395 SCREW, cap, flng hd 137 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 6

40 HOUSING, bearing, 5900 1

41 114666 SCREW, cap, socket head 4

42 106115 WASHER, lock (hi-collar) 4

43 24V021 ROD, connecting, 5900 144 16Y748 COVER, front, 5900, includes 45 145 118444 SCREW, mach, slot hex wash hd 847 PUMP, displacement

16Y706 5900, includes 86, 89, 90 116X429 5900HD, includes 86 1

68 244240 HOSE, coupled, includes 69 169 241920 DEFLECTOR, threaded 176 114678 BUSHING, strain relief 1

79 278204 CLIP, drain line 1

82 189920 STRAINER, (1-11 1/2 NPSM) 186 FITTING 1

196178 590016X834 5900HD

87 HOSE, coupled 116X909 590016X905 5900HD

89 248215 TUBE, intake 190 118494 PACKING, o-ring 199 113161 SCREW, flange, hex hd 3100 125926 FITTING, 90 deg (5900HD) 1

105 111040 NUT, lock, insert, nylock, 5/16 2

107 15F856 PIN, pump, 5900 1119 LABEL, front, GMAX II 5900

16X349 5900 116X352 5900HD 1

120 15F638 LABEL, GMAX warning fire & skin 1

121 194126 LABEL, warning 1

122 290228 LABEL, caution 1

127 119569 BUSHING, strain relief 1130 16X822 BOX, control 1132 119778 SPRING, retaining 1133 114687 CLIP, retainer 1141 193031 NUT, retaining 1

142 16C457 HANGER, pail 1

143 116038 WASHER, wave spring 2146 16X983 LABEL, standard series 1155 15F354 FUNNEL, oil (not shown) 1160 102982 PACKING, o-ring, 5900HD 1

163 16X770 SHIELD, pump rod 1

164 240794 HOSE, coupled, 1/4 in. x 50 ft, 5900 1240797 HOSE, coupled, 3/8 in. x 50ft, 5900HD 1

165 288420 GUN, contractor, RAC X, packaged, 5900

1

241705 GUN, spray, texture, 5900HD 1172 15C762 SHIELD, pump rod 1181 241735 HOSE, cpld, 1/4 in. x 3 ft, 5900HD 1182 159841 BUSHING, 7250 psi, 3/8 in. x 1/4 in.,

5900HD1

184 189018 SWIVEL, assembly, 5900HD 1308 108795 SCREW, mach, pnh 4310 24A250 HANDLE, cart (standard only) 1

16Y631 LABEL, warning 1

16Y632 LABEL, warning 1

16Y633 LABEL, warning 1

Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241113.Included in bearing housing kit 24V027

Ref. Instruction

Torque to 190-210 in-lb (21.5-23.7 N•m)

Torque to 115-135 in-lb (12.9-15.3 N•m)

Torque to 130-150 in-lb (14.7-16.9 N•m)Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)Torque to 30-35 in-lb (3.4-3.9 N•m)

Torque to 70-90 in-lb (7.9-10.2 N•m)

Torque to 23-29 ft-lb (31.2-39.3 N•m)

Torque to 25-35 in-lb (2.8-3.9 N•m)

Torque to 17-23 ft-lb (23.1-31.2 N•m)

Torque to 170-190 in-lb (19.2-21.5 N•m)

Torque to 200-230 in-lb (22.6-25.9 N•m)

Torque to 75 +/- 5 ft-lb (101.7 +/- 6.8 N•m)

Ref. Part Description Qty.

5

10

14

18

19

22

24

45

46

50

52

53

Page 14: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 5900 Lo-Boy Series

14 332921H

GMAX II 5900 Lo-Boy Series

2218

26

24

29

23

25

27

2428

38

33a

33

3130

33b

32

30

36

38

37

1

35

47

1432

120

14

17

11

12

2423

3

76

4

122

133

127

86

17787

160176

112

7 157

99130

21

20

4344

42

41

45

119

146

40

175172

171174

24

173132

130

15

16

121

19

ti23023aSee pages 40 and 43

See page 37

42

31

29

29

29

12

29

43

33

28

30

32

30

28

37

27

23

Page 15: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 5900 Lo-Boy Series

332921H 15

Parts List - GMAX II 5900 Lo-Boy Series

Part Specifications:

Ref. Part Description Qty.1 16Y519 FRAME, cart 12 156306 WASHER, flat 23 119509 WHEEL, pneumatic 24 15E891 CLIP, retaining 27 240794 HOSE, coupled, 1/4 in. x 50 ft 111 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 276974 CAP, leg 215 116080 ENGINE, gas, 6.5 HP, Honda 1

25P296 ENGINE, gas, 6.5HP (China only) 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, mach

5900/79001

20 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 624† 105510 WASHER, lock, spring (hi-collar) 1225† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287465 HOUSING, pinion, 5900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287460 GEAR, combination, 5900 133 287469 HOUSING, drive, 5900, includes

33a, 33b1

33a 116192 WASHER, thrust 133b 194173 WASHER 135 112395 SCREW, cap, flng hd 136 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 640 HOUSING, bearing, 5900 141 114666 SCREW, cap, socket head 442 106115 WASHER, lock (hi-collar) 443 24V085 ROD, connecting, 5900 144 16Y748 COVER, front, 5900, includes 45 145 118444 SCREW, mach, slot hex wash hd 447 16X419 PUMP, displacement, 5900,

includes 861

76 114678 BUSHING, strain relief 186 15J413 FITTING 187 16X950 HOSE, coupled 188 122533 FITTING, 45 deg 199 113161 SCREW, flange, hex hd 3112 16Y780 HANDLE, cart 1119 16X349 LABEL, front, GMAX II 5900 1

120 15F638 LABEL, GMAX warning fire & skin 1121 194126 LABEL, warning 1122 290228 LABEL, caution 1127 119569 BUSHING, strain relief 1130 16X822 BOX, control 1132 109032 SCREW, mach, pnh 4133 114687 CLIP, retainer 1143 116038 WASHER, wave spring 2146 16X979 LABEL, Proconnect 1157 288420 GUN, contractor, RAC X,

packaged1

160 107505 PACKING, o-ring 1171 16X385 PLATE, front, ProConnect II,

5900 Lo-Boy1

172 16X324 CLAMP, pump, large,5900 Lo-Boy

1

173 101550 SCREW, cap, sch, 5900 Lo-Boy 2174 16C457 HANGER, pail, 5900 Lo-Boy 1175 111040 NUT, lock, insert, nylock, 5/16

5900 Lo-Boy2

176 120583 NUT, hand, 5900 Lo-Boy 1177 16X833 FITTING, quick disconnect, 3/8

npsm, 5900 Lo-Boy1

16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1

Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241113.Included in bearing housing kit 24V088

Ref. Instruction

Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)

Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.

Torque to 17-23 ft-lb (23.1-31.2 N•m)

Torque to 190-210 in-lb (21.5-23.7 N•m)

Torque to 115-135 in-lb (12.9-15.3 N•m)

Torque to 23-29 ft-lb (31.2-39.3 N•m)

Torque to 130-150 in-lb (14.7-16.9 N•m)

Torque to 30-45 in-lb (3.9-5.1 N•m)

Torque to 90-110 in-lb (10.2-12.4 N•m)

Torque to 25-35 in-lb (2.8-3.9 N•m)

Torque to 170-190 in-lb (19.2-21.5 N•m)

Torque to 200-230 in-lb (22.6-25.9 N•m)

Ref. Part Description Qty.

12

23

27

28

29

30

31

32

33

37

42

43

Page 16: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 5900/5900HD ProContractor Series

16 332921H

GMAX II 5900/5900HD ProContractor Series

24

1733736

100

101

1921

20 22

18

26 24 2325

35

2724

33

33a33b

3031

3230

38

40

43

44

119

45

47

2143

14

90

89

2423

42

41

34

82

79

69

39

108

34

146

164

177160

176

87

171

174

175

172

28 29

68

45

86

16

122

121 15

117

11

12

76

127

133

120

151

9

150

152

151

153

9

155154

99

5

93

94

130

38

98

ti23024a

See page 45

29

28

31 43

12

2530

29

3532

30

32

37

29

42

33

27

26

29

24

28

5900

5900HD

23

See pages 38 and 43

Page 17: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 5900/5900HD ProContractor Series

332921H 17

Parts List - GMAX II 5900/5900HD ProContractor Series

Part Specifications:

Ref. Part Description Qty.1 24D047 FRAME, hose reel, cart 12 156306 WASHER, flat 23 119509 WHEEL, pneumatic 24 15E891 CLIP, retaining 25 16C381 TUBE, GMAX 5900/7900 19 288420 GUN, contractor, RAC X,

packaged, 59001

241705 GUN, spray, texture, 5900HD 111 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 276974 CAP, leg 215 114530 ENGINE, gas, 5.5 HP, Honda 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, mach, 5900/7900 120 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 6

24† 105510 WASHER, lock, spring (hi-collar) 12

25† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287465 HOUSING, pinion, 5900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287460 GEAR, combination, 5900 133 287469 HOUSING, drive, 5900, includes 33a, 33b 133a 116192 WASHER, thrust 133b 194173 WASHER 134 116618 MAGNET 135 112395 SCREW, cap, flng hd 136 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 639 119562 SWITCH, reed w/connector 1

40 HOUSING, bearing, 5900 1

41 114666 SCREW, cap, socket head 4

42 106115 WASHER, lock (hi-collar) 4

43 24V085 ROD, connecting, 5900 144 16Y748 COVER, front, 5900, includes 45 1

45 118444 SCREW, mach, slot hex wash hd 5

47 PUMP, displacement16X419 5900 (includes 86, 89, 90) 116X421 5900HD, includes 86 1

68 244240 HOSE, coupled, includes 69 169 241920 DEFLECTOR, threaded 176 114678 BUSHING, strain relief 1

79 16X203 CLIP, drain line 1

82 189920 STRAINER, (1-11 1/2 NPSM) 186 FITTING, pump, QD 1

16Y579 590016X834 5900HD

87 HOSE, coupled 116X904 3/8 in., 590016X905 1/2 in., 5900HD

89 248215 TUBE, intake 190 118494 PACKING, o-ring 193 287253 TOOL BOX, includes 94 194 118852 SCREW, thd forming, hex washer hd 398 125926 FITTING, 90 deg 199 113161 SCREW, flange, hex hd 3100 278083 GUIDE, hose 1101 117633 SCREW, slot hex wash hd 2108 114528 SCREW, mach, phillips, pnhd 2

119 LABEL, front, GMAX II, 590016X349 5900 116X352 5900HD 1

120 15F638 LABEL, GMAX warning fire & skin 1

121 194126 LABEL, warning 1

122 290228 LABEL, caution 1

127 119569 BUSHING, strain relief 1130 16X821 BOX, control 1133 114687 CLIP, retainer 1134 15F354 FUNNEL, oil (not shown) 1143 116038 WASHER, wave spring 2146 16X981 LABEL, Proconnect 1150 162453 NIPPLE, 1/4 npsm x 1/4 npt, 5900 1151 240794 HOSE, coupled, 1/4 in. x 50 ft

59002

240797 HOSE, coupled, 3/8 in. x 50 ft, 5900HD 2152 162485 ADAPTER, nipple, 5900HD 1153 241735 HOSE, cpld, 1/4 in. x 3 ft, 5900HD 1154 159841 BUSHING, 7250 psi, 3/8 x 1/4 in.

5900HD1

155 189018 SWIVEL, assembly, 5900HD 1160 PACKING, o-ring 1

107505 5900102982 5900HD

164 15F947 SHIELD, magnetic 1

171 16X385 PLATE, front, 5900, PC II 1

172 16X324 CLAMP, pump, large 1

173 101550 SCREW, cap, sch 2

174 16C457 HANGER, pail 1

175 111040 NUT, lock, insert, nylock, 5/16 2

176 120583 NUT, hand 1177 16X833 FITTING, quick disconnect, 3/8 npsm 1

16Y631 LABEL, warning 1

16Y632 LABEL, warning 1

16Y633 LABEL, warning 1

Replacement Danger and Warning Labels, Tags and Cards are avail-able at no cost.† Included in Clutch Replacement Kit 241113.Included in bearing housing kit 24V088

Ref. InstructionInflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.Torque to 38-42 ft-lb (51.5-56.9 N•m)

Torque to 120-130 in-lb (13.6-14.7 N•m)

Torque to 40-45 in-lb (4.5-5.1 N•m)

Torque to 17-23 ft-lb (23.1-31.2 N•m)

Torque to 190-210 in-lb (21.5-23.7 N•m)

Torque to 115-135 in-lb (12.9-15.3 N•m)

Torque to 23-29 ft-lb (31.2-39.3 N•m)

Torque to 130-150 in-lb (14.7-15.9 N•m)

Torque to 30-45 in-lb (3.4-5.1 N•m)

Ref. Part Description Qty.

12

23

24

25

26

27

28

29

30

31

32

Page 18: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 5900/5900HD ProContractor Series

18 332921H

Torque to 90-110 in-lb (10.2-12.4 N•m)

Torque to 8-12 in-lb (0.9-1.4 N•m)

Torque to 70-90 in-lb (7.9-10.2 N•m)

Torque to 170-190 in-lb (19.2-21.2 N•m)

Torque to 200-230 in-lb (22.6-25.9 N•m)

Ref. Instruction

33

35

37

42

43

Page 19: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 5900 IronMan Series

332921H 19

GMAX II 5900 IronMan Series

23

19

26 24

29

38

27

2428

33

3031

3230

38

40

43

44

45

45

47

214390

42

41

4

82

68

69

127

39

34

86

177160

17687

24

174

175

33a33b

15

21 20

2218

25

1

37

36

14

16

17

11

12

89

24

3

76

122

121146

35

164

120

119108

79

171

172

173

157181 180

182

184

98

99

130

133

ti23025a

See pages 38 and 43.

29

28

28

31

3332

30

26

37

29

42

27

30

35

43

29

23

Page 20: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 5900 IronMan Series

20 332921H

Parts List - GMAX II 5900 IronMan Series

Part Specifications:

Ref. Part Description Qty.1 16X778 FRAME, cart 12 156306 WASHER, flat 23 122267 WHEEL, pneumatic 24 120211 CLIP, retaining 211 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 15C871 CAP, leg 215 114530 ENGINE, gas, 5.5 HP, Honda 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, mach, 5900/7900 120 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 624† 105510 WASHER, lock, spring (hi-collar) 1225† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287465 HOUSING, pinion, 5900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287460 GEAR, combination, 5900 133 287469 HOUSING, drive, 5900, includes 33a,

33b1

33a 116192 WASHER, thrust 133b 194173 WASHER 134 116618 MAGNET 135 112395 SCREW, cap, flng hd 136 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 639 119562 SWITCH, reed w/connector 140 HOUSING, bearing, 5900 141 114666 SCREW, cap, socket head 442 106115 WASHER, lock (hi-collar) 443 24V085 ROD, connecting, 5900 144 16Y748 COVER, front, 5900, includes 45 145 118444 SCREW, mach, slot hex wash hd 547 16X420 PUMP, displacement, 5900, includes

86, 89, 901

68 244240 HOSE, coupled, includes 69 169 241920 DEFLECTOR, threaded 176 114678 BUSHING, strain relief 179 16X203 CLIP, drain line 182 15V573 STRAINER, (1-11 1/2 NPSM) 186 16Y579 FITTING 187 16X904 HOSE, coupled 189 248215 TUBE, intake 190 118494 PACKING, o-ring 198 125926 FITTING, 90 deg 199 113161 SCREW, flange, hex hd 3108 114528 SCREW, mach, phillips, pnhd 2119 16X349 LABEL, front, GMAX II, 5900 1

120 15F638 LABEL, GMAX warning fire & skin 1121 194126 LABEL, warning 1122 290228 LABEL, caution 1127 119569 BUSHING, strain relief 1130 16X821 BOX, control 1133 114687 CLIP, retainer 1134 15F354 FUNNEL, oil (not shown) 1143 116038 WASHER, wave spring 2146 16X982 LABEL, ProConnect 1157 24A139 GUN, silver, RAC X, packaged 1160 107505 PACKING, o-ring 1164 15F947 SHIELD, magnetic 1171 16X385 PLATE, front, 5900, PC II 1172 16X324 CLAMP, pump, large 1173 101550 SCREW, cap, sch 2174 16C457 HANGER, pail 1175 111040 NUT, lock, insert, nylock, 5/16 2176 120583 NUT, hand 1177 16X833 FITTING, quick, disconnect, 3/8

npsm1

180 240797 HOSE, coupled, 3/8 in. x 50 ft 1181 240794 HOSE, coupled, 1/4 in. x 50 ft 1182 164672 ADAPTER 1184 189018 SWIVEL, assembly 1 16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1

Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241113.Included in bearing housing kit 24V088

Ref. InstructionTorque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.

Torque to 40-45 in-lb (4.5-5.1 N•m)

Torque to 17-23 ft-lb (23.1-31.2 N•m)

Torque to 190-210 in-lb (21.5-23.7 N•m)

Torque to 115-135 in-lb (12.9-15.3 N•m)

Torque to 23-29 ft-lb (31.2-39.4 N•m)

Torque to 130-150 in-lb (14.7-16.9 N•m)

Torque to 30-45 in-lb (3.4-5.1 N•m)

Torque to 90-110 in-lb (10.2-12.4 N•m)

Torque to 8-12 in-lb (0.9-1.4 N•m)

Torque to 70-90 in-lb (7.9-10.2 N•m)

Torque to 170-190 in-lb (19.2-21.5 N•m)

Torque to 200-230 in-lb (22.6-25.9 N•m)

Ref. Part Description Qty.

23

26

27

28

29

30

31

32

33

35

37

42

43

Page 21: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 5900 Convertible Series

332921H 21

GMAX II 5900 Convertible Series

3

2

4

10

8

11

132 182 190

133

118142

134

63

1962

61

9

147

37

36

148

1452927

2428

30

32

33

3031

38

38

44

40

42

41

43

47

8687

90

89

82

150

69

88

174

151

114

187

172

188189

45

45

52

117 185

68

1

14

12

173

146119

35

98

78 198 169

91

ti23026a See pages 40 and 43

See page 25

See page 23

10

14

5

5

21

6

10

35

41

18

20

44

43

21

Page 22: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 5900 Convertible Series

22 332921H

Parts List - GMAX II 5900 Convertible Series

Part Specifications:

Ref. Part Description Qty.1 287423 FRAME, cart 12 156306 WASHER, flat 23 119509 WHEEL, pneumatic 24 15E891 CLIP, retaining 28 108795 SCREW, mach, pnh 49 121727 SCREW, cap, hex hd 110 24A250 HANDLE, cart 111 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 276974 CAP, leg 219 287519 HOUSING, clutch 124* 105510 WASHER, lock, spring (hi-collar) 427* ROTOR, clutch, 5 in. 128* 101682 SCREW, cap, sch 429 287465 HOUSING, pinion, 5900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287460 GEAR, combination 133 287700 HOUSING, drive, convert 135 112395 SCREW, cap, flng hd 336 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, torx, hex wash hd 640 HOUSING, bearing 141 114666 SCREW, cap, socket hd 442 106115 WASHER, lock spring (hi-collar) 443 24V021 ROD, connecting 144 16Y748 COVER, front; includes 45 145 118444 SCREW, machine hex washer head 847 16Y706 PUMP, displacement, includes 86,

89, 901

52 111040 NUT, lock, insert, nylock, 5/16 261 112717 WASHER 162 198688 PULLEY, engine 163 114425 BUSHING, strain relief 168 244240 HOSE, coupled, includes 69 169 241920 DEFLECTOR, threaded 178 240794 HOSE, coupled, 1/4 in. x 50 ft 182 189920 STRAINER, (1-11 1/2 npsm) 186 196178 FITTING, pump 187 16Y667 HOSE, coupled 188 15F856 PIN, pump 189† 248215 TUBE, intake 190† 118494 O-RING 191 122533 FITTING, 45 deg 198 113161 SCREW, flange, hex hd 3114 16X358 LABEL, brand 1117 290228 LABEL, caution 1118 804495 LABEL, warning 1119 195098 LABEL, instruction (English) 1132 245688 BAR, torsion, includes 133, 134 1

133 114808 CAP, vinyl 1134 198772 COLLAR, torsion bar 2142 119584 CORD, power, convertible 1145 100078 SCREW, thd forming, hex hd 4146 198996 BRACKET, belt guide 1147 193547 BELT, Vee, 30 1148 198691 GUARD, belt 1150 278204 CLIP, drain line 1151 116038 WASHER, wave spring 2155 15F354 FUNNEL, oil (not shown) 1169 16X822 BOX, control 1172 15C762 SHIELD, pump rod 1173 119569 BUSHING, strain relief 1174 119778 SPRING, retaining 1182 15F638 LABEL, warning 1185 16X983 LABEL 1187 16X770 SHIELD, pump rod 1188 16C457 HANGER, pail 1189 193031 NUT, retaining 1190 114687 CLIP, retainer 1198 288420 GUN, contractor, RAC X, packaged 1 16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1

Replacement Danger and Warning labels, tags, and cards are available at no cost.

* Included in Clutch Repair Kit 241113Included in bearing housing kit 24V027

Ref. Instruction

Torque to 190-210 in-lb (21.5-23.7 N•m)

Torque to 30-35 in-lb (3.4-3.9 N•m)

Torque to 115-135 in-lb (12.9-15.3 N•m)

Torque to 130-150 in-lb (14.7-16.9 N•m)

Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)

Torque to 10-15 in-lb (1.1-1.7 N•m)

Torque to 20-30 ft-lb (27.1-40.1 N•m)

Torque to 25-35 in-lb (2.8-3.9 N•m)

Torque to 200-230 in-lb (22.5-25.9 N•m)

Torque to 75 +/- 5 ft-lb (101.6 +/- 6.7 N•m)

Torque to 70-90 in-lb (7.9-10.1 N•m)

Ref. Part Description Qty.

5

6

10

14

18

20

21

35

41

43

44

Page 23: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 5900 Convertible Series

332921H 23

GMAX II 5900 Convertible Series Engine Detail

129

143

17

17

128

131124

126

127

18

130

140141

139

138

135 137

115

15

144

12520

61

16

17

136

ti5750b

135

24

24

5

10

Page 24: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 5900 Convertible Series

24 332921H

GMAX II 5900 Convertible Series

Engine Detail - Parts List

Part Specifications:

Ref. Part Description Qty.15 114530 ENGINE, gas, 5.5 Honda 116 114653 SCREW, cap, flange hd 417 110996 NUT, flng hd, hex 618 183401 KEY, parallel 120 119717 SCREW, cap, hex hd 161 112717 WASHER 1115 194126 LABEL, warning 1124 245272 BASE, mounting 1125 116139 GRIP, handle 2126 198689 BRACKET, belt guard (motor) 1127 112406 SCREW 3128 198997 BRACKET, tension 1129 198693 HANDLE, slide, engine 2130 198695 BRACKET, torsion bar 1131 110963 SCREW, cap, hex hd, flange 2135 114816 NUT, hex 1

136 116149 SPACER 1137 194414 BRACKET, J-box 1138 114813 SCREW, mach, hex washer hd 1139 114678 BUSHING, snap 1140 194181 BOX, junction, engine 1141 114805 JACK, 1/4 engine 1143 15E896 PULLEY, engine 1144 15B314 SLEEVE, motor shaft 1

Ref. Instruction

Torque to 190-210 in-lb (21.5-23.7 N•m)

Torque to 115-135 in-lb (12.9-15.3 N•m)

Torque to 17-23 ft-lb (23.0-31.1 N•m)

Ref. Part Description Qty.

5

10

24

Page 25: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 5900 Convertible Series

332921H 25

GMAX II 5900 Convertible Series

Clutch Housing - Parts Drawing and List

Ref Part Description Qty19 287519 HOUSING, clutch, 1

includes 19b, 19c, 19e, 19j & 19k19b 114962 RING, retaining, internal 119c 287422 SHAFT, drive, input 119e 15E887 HOUSING, clutch 119j 115078 O-RING 119k 115079 O-RING 121 15E894 STOP, armature 123 108803* SCREW, hex, socket head 4

24 105510* WASHER, lock, spring (hi-collar) 825 * ARMATURE, clutch, 5 in. 126 HUB, armature 127 * ROTOR, clutch, 5 in. 128 101682* SCREW, cap, sch 4* Included in Clutch Repair Kit 241113

Ref Part Description Qty

19c

19b

2324

19e

25

26

24

28

27

21

19j19k

ti5754a

10

10

10Torque to 115-135 in-lb (12.9-15.3 N•m)

Page 26: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

Notes

26 332921H

Notes

Page 27: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig

332921H 27

GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig

22

44 7545

30

15

19

21

2018

2624

23

25

29

27

2428

33

33a33b

3031

32

38

38

6364

1133

3736

43

47

47

2

17

146

82

2423

3

4

79

68

69

41

114

121

129

110

112

40

111

81

4587

87

154

76

12

11

308

16310

126

14

86

86

134

90

89

80

35

149

153148

147

158

148

147

70

106100

ti22997a

7900HD

See pages 40 and 43.

10

5

519

24

14

10

43

20

19

25

36

10

31

53

1034

247900HD

Page 28: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig

28 332921H

Parts List - GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig

Part Specifications:

Ref. Part Description Qty.1 287370 FRAME 12 156306 WASHER, flat 23 119509 WHEEL, pneumatic 24 15E891 CLIP, retaining 211 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 276974 CAP, leg 215 116080 ENGINE, gas, 6.5 HP, Honda 1

25P296 ENGINE, gas, 6.5HP (China only) 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, mach, 5900/7900 120 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 624† 105510 WASHER, lock, spring 1025† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287466 HOUSING, pinion, 7900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287459 GEAR, combination, 7900 133 287470 HOUSING, drive, 7900, includes 33a,33b 133a 116192 WASHER, thrust 133b 194173 WASHER 135 112395 SCREW, cap, flng hd 136 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 6

40 HOUSING, bearing, 7900 1

41 15F638 LABEL, GMAX warning fire & skin 1

43 24V022 ROD, connecting, 7900 144 16Y749 COVER, front, 7900 (includes 45) 1

45 118444 SCREW, mach, slot hex wash hd 6

47 16X423 PUMP, displacement, 7900, includes 86, 89, 90

1

16X425 PUMP, displacement, 7900HD, includes 86 1

63 112600 WASHER, lock, spring 4

64 112599 SCREW, cap, socket head 4

68 244240 HOSE, coupled, includes 69 169 241920 DEFLECTOR, threaded 170 16X822 BOX, control, standard 175 16X983 LABEL, standard series 176 114678 BUSHING, strain relief 1

79 16X770 SHIELD, pump rod 1

80 278204 CLIP, drain line 1

81 16C457 HANGER, pail 182 189920 STRAINER, (1-11 1/2 NPSM) 186 FITTING, pump

196178 7900 116X835 TexSpray, 7900HD 1

87 HOSE, coupled16X909 7900 1

16X905 TexSpray, 7900HD 189 248215 TUBE, intake, includes 90 190 118494 PACKING, o-ring, 7900 1100 125926 FITTING, 90 deg 1106 113161 SCREW, flange, hex hd 3110 119677 SPRING, retaining 1111 193394 NUT, retaining 1112 111040 NUT, lock, insert, nylock, 5/16 2

114 197443 PIN, pump 1

121 194126 LABEL, warning 1

126 16X350 LABEL, identification, 7900 116X355 LABEL, identification, 7900HD 1

129 290228 LABEL, caution 1

133 114687 CLIP, retainer 1134 119569 BUSHING, strain relief 1145 15F354 FUNNEL, oil (not shown) 1146 116038 WASHER, wave spring 2147 288420 GUN, contractor, RAC X, 7900 1

241705 GUN, spray, texture, 7900HD Roof Rig 1148 240797 HOSE, coupled, 3/8 in. x 50 ft 1149 159841 O-RING 1153 241735 HOSE, coupled, 1/4 in. x 3 ft 1154 102982 O-RING, TexSpray, 7900HD 1158 189018 SWIVEL, assembly, 7900 HD 1308 108795 SCREW, mach, pnh 4310 24A250 HANDLE, cart 1

16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1

Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241113.Included in bearing housing kit 24V028

Ref. Instruction

Torque to 190-210 in-lb (21.5-23.7 N•m)

Torque to 115-135 in-lb (12.9-15.3 N•m)

Torque to 130-150 in-lb (14.7-16.9 N•m)

Torque to 30-35 in-lb (3.4-3.9 N•m)

Torque to 35-45 ft-lb (47.5-61.0 N•m)

Torque to 20 +/- 3 ft-lb (21.7 +/- 4.1 N•m)

Torque to 75 +/- 5 ft-lb (101.7 +/- 6.8 N•m)

Torque to 25-35 in-lb (2.8-3.9 N•m)

Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)

Torque to 70-90 in-lb (7.9-10.2 N•m)

Torque to 200-230 in-lb (22.6-25.6 N•m)

Torque to 170-190 in-lb (19.2-21.5 N•m)

Ref. Part Description Qty.

5

10

14

19

20

24

25

31

34

36

43

53

Page 29: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 7900/TexSpray 7900HD ProContractor Series

332921H 29

GMAX II 7900/TexSpray 7900HD ProContractor Series

107

43

3031

33b

25

18 22

1519

21 20

26

2429 129

38

27

24

3332

30

38

40

171174

47

172

24

173

175

63

64

44

45

1

34

3736

35

2 14

16

17

1112

90

89

82

2423

86

177149

176

87

115

34

79

69

126

133

134

146

75

109

108

121

28

68

39

33a

76

41

400 401

400

81

40381

405

402

402404

1065

93

94

70

100ti23028a

See pages 38 and 43

See page 45

31

29

28

27

43

29

28

35

33

30

25

45

30

12

32

26

24

29

37

7900

7900HD

23

Page 30: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 7900/TexSpray 7900HD ProContractor Series

30 332921H

Parts List - GMAX II 7900/TexSpray 7900HD ProContractor Series

Part Specifications:

Ref. Part Description Qty.1 24D047 FRAME, hose reel 12 156306 WASHER, flat 23 119509 WHEEL, pneumatic 24 15E891 CLIP, retaining 25 16C381 TUBE, hydraulic, GMAX 5900/7900 111 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 276974 CAP, leg 215 116080 ENGINE, gas, 6.5 HP, Honda 1

25P296 ENGINE, gas, 6.5HP (China only) 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, mach (5900/7900) 120 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 624† 105510 WASHER, lock, spring 1225† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287466 HOUSING, pinion, 7900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287459 GEAR, combination, 7900 133 287470 HOUSING, drive, 7900, includes 33a, 33b 133a 116192 WASHER, thrust 133b 194173 WASHER 134 116618 MAGNET 135 112395 SCREW, cap, flng hd 136 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 639 119562 SWITCH, reed w/connector 1

40 HOUSING, bearing, 7900 1

41 15F638 LABEL, GMAX warning fire & skin 1

43 24V086 ROD, connecting, 7900 144 16Y749 COVER, front, 7900, includes 45 1

45 118444 SCREW, mach, slot hex wash hd 5

47 16X426 PUMP, displacement, 7900, includes 86, 89, 90

1

16X427 PUMP, displacement, 7900HD, includes 8663 112600 WASHER, lock, spring 4

64 112599 SCREW, cap, socket head 4

68 244240 HOSE, coupled, includes 69 169 241920 DEFLECTOR, threaded 170 16X821 BOX, control 175 16X981 LABEL, ProConnect 176 114678 BUSHING, strain relief 1

79 16X203 CLIP, drain line 1

81 288420 GUN, contractor, RAC X, packaged, 7900

1

241705 GUN, spray, texture, 7900HD 182 189920 STRAINER, (1-11 1/2 NPSM) 186 FITTING, pump

16Y579 7900 116X835 TexSpray 7900HD 1

87 HOSE, coupled16X904 7900 116X905 TexSpray 7900HD 1

89 248215 TUBE, intake, includes 90 1

90 118494 PACKING, o-ring, 7900 193 287253 TOOL BOX, includes 94 194 118852 SCREW, thd forming, hex washer HD 3100 125926 FITTING, 90 deg 1106 113161 SCREW, flange, hex hd 3107 278083 GUIDE, hose 1108 117633 SCREW, slot hex wash hd 2109 15F947 SHIELD, magnetic 1115 114528 SCREW, mach, phillips, pnhd 2

121 194126 LABEL, warning 1

126 16X350 LABEL, identification, 7900 116X355 LABEL, identification, TexSpray 7900

129 290228 LABEL, caution 1133 114687 CLIP, retainer 1134 119569 BUSHING, strain relief 1143 15F354 FUNNEL, oil (not shown) 1146 116038 WASHER, wave spring 2149 O-RING

107505 7900 1102982 TexSpray, 7900HD 1

171 16X209 PLATE, front, ProConnect II 1

172 16X324 CLAMP, pump, large 1

173 101550 SCREW, cap, sch 2

174 16C457 HANGER, pail 1

175 112746 NUT, lock, nylon, thin pattern 2

176 120583 NUT, hand, 7900 only 1177 16X833 FITTING, quick disconnect,

3/8 npsm, 7900 only1

400 240797 HOSE, coupled, 3/8 in. x 50 ft, 7900 1240797 HOSE, coupled, 3/8 in. x 50 ft, 7900HD 2

401 240794 HOSE, coupled, 1/4 in. x 50 ft, 7900 1402 164672 ADAPTER, 7900 1

162485 ADAPTER, 7900HD403 241735 HOSE, coupled, 1/4 in. x 3 ft mxf, 7900HD 1404 159841 BUSHING, 7250 psi, 3/8 x 1/4 in., 7900HD 1405 189018 SWIVEL 1

16Y631 LABEL, warning 1

16Y632 LABEL, warning 1

16Y633 LABEL, warning 1

Replacement Danger and Warning Labels, Tags and Cards are avail-able at no cost.† Included in Clutch Replacement Kit 241113.Included in bearing housing kit 24V089

Ref. InstructionInflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.Torque to 38-42 ft-lb (51.5-56.9 N•m)

Torque to 120-130 in-lb (13.4-14.7 N•m)

Torque to 40-45 in-lb (4.5-5.1 N•m)

Torque to 17-23 ft-lb (23.1-31.2 N•m)

Torque to 190-210 in-lb (21.5-23.7 N•m)

Torque to 115-135 in-lb (12.9-15.3 N•m)

Torque to 23-29 ft-lb (31.2-39.2 N•m)

Torque to 130-150 in-lb (14.7-16.9 N•m)

Ref. Part Description Qty.

12

23

24

25

26

27

28

29

30

31

Page 31: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 7900/TexSpray 7900HD ProContractor Series

332921H 31

Torque to 30-45in-lb (3.4-5.1 N•m)

Torque to 90-110 in-lb (10.2-12.4 N•m)

Torque to 8-12 in-lb (0.9-1.4 N•m)

Torque to 70-90 in-lb (7.9-10.2 N•m)

Torque to 170-190 in-lb (19.2-21.5 N•m)

Torque to 200-230 in-lb (22.6-25.9 N•m)

Ref. Instruction

32

33

35

37

43

45

Page 32: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 7900/TexSpray 7900 IronMan

32 332921H

GMAX II 7900/TexSpray 7900 IronMan

33a

33b

4

68

86

2426

173

175

40

15

19

2120

22

18

23

25

29129

38

2724

28

33

30

3132

30

38

43

171

174

47

172

63

64

44

1

34

37

36

35

2

14

16

17

11

12

90

89

82

24 23

177

149

176

87

115

39

76

79

69

126

133

134

146

75

109

41

121

3

180 181

180

6581

188

187

182

184184

81

45

106

5

70

100

ti23029a

See pages 38 and 43.

29

28

28

32

35

27

29

29

45

33

30

43

30

37

29

31

7900 7900HD

23

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GMAX II 7900/TexSpray 7900 IronMan

332921H 33

Parts List - GMAX II 7900/TexSpray 7900HD IronMan

Part Specifications:

Ref. Part Description Qty.1 16X778 FRAME 12 156306 WASHER, flat 23 122267 WHEEL, foam 24 120211 CLIP, retaining 211 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 15C871 CAP, leg 215 116080 ENGINE, gas, 6.5 HP, Honda 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, mach, 5900/7900 120 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 624† 105510 WASHER, lock, spring 1225† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287466 HOUSING, pinion, 7900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287459 GEAR, combination, 7900 133 287470 HOUSING, drive, 7900, includes 33a, 33b 133a 116192 WASHER, thrust 133b 194173 WASHER 134 116618 MAGNET 135 112395 SCREW, cap, flng hd 136 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 639 119562 SWITCH, reed w/connector 1

40 HOUSING, bearing, 7900 1

41 15F638 LABEL, GMAX warning fire & skin 1

43 24V086 ROD, connecting, 7900 144 16Y749 COVER, front, 7900, includes 45 1

45 118444 SCREW, mach, slot hex wash hd 5

47 16X426 PUMP, displacement, 7900, includes 86, 89, 90

1

16X427 PUMP, displacement, 7900HD, includes 8663 112600 WASHER, lock, spring 4

64 112599 SCREW, cap, socket head 4

65 162485 ADAPTER, nipple (7900HD) 168 244240 HOSE, coupled, includes 69 169 241920 DEFLECTOR, threaded 170 16X821 BOX, control 175 16X982 LABEL, IronMan series 176 114678 BUSHING, strain relief 1

79 16X203 CLIP, drain line 1

81 24A139 GUN, silver, RAC X, packaged, 7900 1241705 GUN, spray, texture, 7900HD 1

82 15V573 STRAINER, (1-11 1/2 NPSM) 186 FITTING, pump

16Y579 7900 116X835 TexSpray 7900HD 1

87 HOSE, coupled16X904 7900 116X905 TexSpray 7900HD 1

89 248215 TUBE, intake, includes 90 190 118494 PACKING, o-ring, 7900 1

100 125926 FITTING, 90 deg 1106 113161 SCREW, flange, hex hd 3109 15F947 SHIELD, magnetic 1115 114528 SCREW, mach, phillips, pnhd 2

121 194126 LABEL, warning 1

126 16X350 LABEL, identification, 7900 116X355 LABEL, identification, TexSpray 7900 1

129 290228 LABEL, caution 1133 114687 CLIP, retainer 1134 119569 BUSHING, strain relief 1143 15F354 FUNNEL, oil (not shown) 1146 116038 WASHER, wave spring 2149 O-RING

107505 7900 1102982 TexSpray 7900HD 1

171 16X209 PLATE, front, ProConnect II 1

172 16X324 CLAMP, pump, large 1

173 101550 SCREW, cap, sch 2

174 16C457 HANGER, pail 1

175 112746 NUT, lock, nylon, thin pattern 2

176 120583 NUT, hand, 7900 only 1177 16X833 FITTING, quick disconnect,

3/8 npsm, 7900 only1

180 240797 HOSE, coupled, 3/8 in. x 50 ft, 7900 1240797 HOSE, coupled, 3/8 in. x 50 ft, 7900HD 2

181 240794 HOSE, coupled, 1/4 in. x 50 ft 1182 159841 BUSHING, 7250 psi,

3/8 in. x 1/4 in.1

184 189018 SWIVEL, assembly 1187 164672 ADAPTER 1188 241735 HOSE, cpld, 1/4 in. x 3 ft 1

16Y631 LABEL, warning 1

16Y632 LABEL, warning 1

16Y633 LABEL, warning 1

Replacement Danger and Warning Labels, Tags and Cards are avail-able at no cost.† Included in Clutch Replacement Kit 241113.Included in bearing housing kit 24V089

Ref. InstructionTorque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.Torque to 17-23 ft-lb (23.1-31.2 N•m)

Torque to 190-210 in-lb (21.5-23.7 N•m)

Torque to 115-135 in-lb (12.9-15.3 N•m)

Torque to 23-29 ft-lb (31.2-39.3 N•m)

Torque to 130-150 in-lb (14.7-16.9 N•m)

Torque to 30-45 in-lb (3.4-5.1 N•m)

Torque to 90-110 in-lb (10.2-12.4 N•m)

Torque to 8-12 in-lb (0.9-1.4 N•m)

Torque to 70-90 in-lb (7.9-10.2 N•m)

Torque to 170-190 in-lb (19.2-21.5 N•m)

Torque to 200-230 in-lb (22.5-25.9 N•m)

Ref. Part Description Qty.

23

27

28

29

30

31

32

33

35

37

43

45

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GMAX II 7900 Lo-Boy

34 332921H

GMAX II 7900 Lo-Boy

291921

2022

1826

2423

25

38

27

2428

3031

3230

38

40

171

174

175

47

24173

63

64

44

45

3736

35

2

1417

12

24 23

86

177

176

87

4

133

146

41

132

67

33

33a33b

11

3

76

134

129

112

1

43

75126

172

157

106

70

155156 7

15

16

121

88

ti23027a

See pages 40 and 43

27

31 29

28

42

29

28

12

32

3033

30

29

37

29

43

See page 37

23

Page 35: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 7900 Lo-Boy

332921H 35

Parts List - GMAX II 7900/Lo-Boy

Part Specifications:

Ref. Part Description Qty.1 16Y519 FRAME 12 156306 WASHER, flat 23 119509 WHEEL, pneumatic 24 15E891 CLIP, retaining 27 240797 HOSE, coupled, 3/8 in. x 50 ft 111 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 276974 CAP, leg 215 116080 ENGINE, gas, 6.5 HP, Honda 1

25P296 ENGINE, gas, 6.5HP (China only) 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, 5900/7900 120 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 624† 105510 WASHER, lock, spring 1225† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287466 HOUSING, pinion, 7900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287459 GEAR, combination, 7900 133 287470 HOUSING, drive, 7900, includes

33a, 33b1

33a 116192 WASHER, thrust 133b 194173 WASHER 135 112395 SCREW, cap, flng hd 136 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 640 HOUSING, bearing 141 15F638 LABEL, GMAX warning fire & skin 143 24V086 ROD, connecting, 7900 144 16Y749 COVER, front, 7900, includes 45 145 118444 SCREW, mach, slot hex wash hd 447 16X426 PUMP, displacement, 7900,

includes 86, 89, 901

63 112600 WASHER, lock, spring 464 112599 SCREW, cap, socket head 467 107505 O-RING 170 16X822 BOX, control 175 16X979 LABEL, Proconnect 176 114678 BUSHING, strain relief 186 16Y579 FITTING, pump 187 16X950 HOSE, coupled 188 122533 FITTING, 45 deg 1

106 113161 SCREW, flange, hex hd 3112 16Y780 HANDLE, cart 1121 194126 LABEL, warning 1126 16X350 LABEL, identification 1129 290228 LABEL, caution 1132 109032 SCREW, mach, pnh 4133 114687 CLIP, retainer 1134 119569 BUSHING, strain relief 1146 116038 WASHER, wave spring 2155 159841 BUSHING, 7250 psi,

3/8 in. x 1/4 in.1

156 241735 HOSE, cpld, 1/4 in. x 3 ft 1157 288420 GUN, contractor, RAC X,

packaged1

171 16X209 PLATE, front, ProConnect II, 7900

1

172 16X324 CLAMP, pump, large 1173 101550 SCREW, cap, sch 2174 16C457 HANGER, pail 1175 112746 NUT, lock, nylon, thin pattern 2176 120583 NUT, hand 1177 16X833 FITTING, quick disconnect,

3/8 npsm1

16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1

Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241113.Suction Kit 16Y760 Kit is availableIncluded in bearing housing kit 24V089

Ref. Instruction

Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)

Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.

Torque to 17-23 ft-lb (23.1-31.2 N•m)

Torque to 190-210 in-lb (21.5-23.7 N•m)

Torque to 115-135 in-lb (12.9-15.3 N•m)

Torque to 23-29 ft-lb (31.2-39.3 N•m)

Torque to 130-150 in-lb (14.7-16.9 N•m)

Ref. Part Description Qty.

12

23

27

28

29

30

31

Page 36: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

GMAX II 7900 Lo-Boy

36 332921H

Torque to 30-45 in-lb (3.4-5.1 N•m)

Torque to 90-110 in-lb (10.2-12.4 N•m)

Torque to 25-35 in-lb (2.8-3.9 N•m)

Torque to 170-190 in-lb (19.2-25.9 N•m)

Torque to 200-230 in-lb (22.5-25.9 N•m)

Ref. Instruction

32

33

37

42

43

Page 37: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

LoBoy Suction Set Kits (Kits include suction set and drain hose)

332921H 37

LoBoy Suction Set Kits(Kits include suction set and drain hose)

GMAX II 3900/5900/79005 Gallon Kit: 16Y759 (included with 3900 and 5900)30 - 55 Gallon Kit: 16Y760 (included with 7900)

Ref. Part Description Qty.509 24W028 HOSE, suction 5 gallon, 1

includes 510, 511, 512, 514, 557, 558, 559, 561

24U917 HOSE, suction 30 - 55 gallon, 1includes 510, 511, 512, 514, 557, 558, 559, 561

510 15C980 NUT, jam 1511 15H854 O-RING 2512 15C981 WASHER, suction, swivel 1514 118505 RING, retaining, external 1515 15D000 CLIP, drain line 2555 241920 DEFLECTOR 1556 HOSE, drain, includes 555

288732 5 gallon 1246331 30 - 55 gallon 1

557 TUBE, suction15D157 5 gallon 115F171 30 - 50 gallon 1

558 24A561 FITTING, elbow, barbed, includes 510, 512, 514

1

559 120330 CLAMP, hose 2561 176450 GUARD, hose 1582 189920 STRAINER, 1-11 1/2 npsm 1586 Washer 1

115099 3900/5900119566 7900

591 TIE STRAP 2

591

515

557559

509

561559

558

510

511

586

514

512

555

582

556

Page 38: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

Control Box 16X821

38 332921H

Control Box 16X821

3900 5900 7900

GMAX II 3900

InternationalGMAX II 3900

GMAX II 5900/5900HD

GMAX II5900/5900HDInternational

GMAX II 5900Convertible

GMAX II7900/7900HD

GMAX II 7900/7900HDInternational

1 x x x2 x x3 x x x x4 x x x x

XX

1234

ti7053c

CUT X TO LEAVE THE CHOSEN MODEL.GMAX II 7900 EXAMPLE SHOWN

70f

70j

73

70n

70a

70h 18

70d

70m70t

70c70b

70r70a

130

70g

71

70d

70e

120

1 Refer to your sprayer repair manual for the procedures.

2 Perform Pressure Relief Procedure.3 Remove pressure control cover.4 Remove PC board.5 Cut out and remove the resistor(s) on

PC board according to figure and table.

6 Install PC board.7 Install pressure control cover.

NOTICEElectrostatic discharges can damage components on PC board. Use a ground strap when handling or installing PC board. Using configurations other than those listed results in poor sprayer performance.

ti22999a20

20Torque to 8-12 in-lb (0.9-1.3 N•m)

20

10

10Torque to 3-4 in-lb (0.4-0.5 N•m)

Page 39: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

Control Box 16X821

332921H 39

Parts List - Control Box 16X82170g

Ref. Part Description Qty.18 15C973 GASKET 170 16X821 CONTROL BOX70a 24U347 BOX 170b 17A095 CONTROL, board 170c 117317 SCREW, plastite, pan head 470d 256219 POTENTIOMETER 170f 116752 SWITCH, rocker 170e 198650 SPACER, shaft 170g 119541 SWITCH, toggle 170h 116167 KNOB, potentiometer 1

70j 195428 BOOT, toggle 170m 16Y496 KIT, display, includes 70t 170n 16X801 LABEL, brand 170r 119545 BUSHING, strain, relief 170t 115522 SCREW, mach, pnh 371 116585 SCREW, pan, X recess, sst 273 113160 SCREW, mach, slot, hex

wash hd4

120 16Y415 GASKET, transducer 1130 119545 BUSHING, strain, relief 1

Ref. Part Description Qty.

Page 40: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

Control Box 16X822

40 332921H

Control Box 16X822

3900 5900 7900

GMAX II 3900

InternationalGMAX II 3900

GMAX II 5900/5900HD

GMAX II5900/5900HDInternational

GMAX II 5900Convertible

GMAX II7900/7900HD

GMAX II 7900/7900HDInternational

1 x x x2 x x3 x x x x4 x x x x

XX

1234

ti7053c

CUT X TO LEAVE THE CHOSEN MODEL.GMAX II 7900 EXAMPLE SHOWN

7170b

70c

70f

70h

70r

70e

70a

74

70d70d120

70d

130

73

70n

70a

1 Refer to your sprayer repair manual for the procedures.

2 Perform Pressure Relief Procedure.3 Remove pressure control cover.4 Remove PC board.5 Cut out and remove the resistor(s) on

PC board according to figure and table.

6 Install PC board.7 Install pressure control cover.

NOTICEElectrostatic discharges can damage components on PC board. Use a ground strap when handling or installing PC board. Using configurations other than those listed results in poor sprayer performance.

ti23003a20

20

20Torque to 8-12 in-lb (0.9-1.3 N•m)

Page 41: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

Control Box 16X822

332921H 41

Parts List - Control Box 16X822Ref. Part Description Qty.70 16X822 CONTROL BOX70a 24U346 BOX 170b 17A095 CONTROL, board 170c 117317 SCREW, plastite, pan head 470d 256219 POTENTIOMETER 170e 198650 SPACER, shaft 170f 116752 SWITCH, rocker 170h 116167 KNOB, potentiometer 170n 16Y782 LABEL, brand 1

70r 119545 BUSHING, strain, relief 171 116585 SCREW, pan, X recess, sst 273 116585 SCREW, pan, X recess, sst

(5900 Convertible)4

113160 SCREW, mach, slot, hex wash hd

4

74 15C973 GASKET 1120 16Y415 GASKET, transducer 1130 119545 BUSHING, strain, relief 1

Ref. Part Description Qty.

Page 42: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

Control Box 16X744

42 332921H

Control Box 16X744

Parts List - Control Box 16X744

70a

70b

70c

70f 70d

70h74

70r73

130

70e

70n

70a

71

70d120

ti23004a

20

20

20Torque to 8-12 in-lb (0.9-1.3 N•m)

Ref. Part Description Qty.70 16X744 CONTROL BOX, GMAX 340070a 24U346 BOX 170b 287486 KIT, repair, control board 170c 117317 SCREW, plastite, pan head 470d 256219 POTENTIOMETER 170e 198650 SPACER, shaft 170f 116752 SWITCH, rocker 170h 116167 KNOB, potentiometer 170n 16Y782 LABEL, brand 1

70r 119545 BUSHING, strain, relief 171 116585 SCREW, pan, X recess, sst 273 116585 SCREW, pan, X recess, sst

(5900 Convertible)4

113160 SCREW, mach, slot, hex wash hd

4

74 15C973 GASKET 1120 16Y415 GASKET, transducer 1130 119545 BUSHING, strain, relief 1

Ref. Part Description Qty.

Page 43: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

Filter

332921H 43

Filter

Parts List - Filter

Part Specifications:

4

53

54

55

56

72

67

65

96

57

102

61

104

54

53

54

55

56

72

67

96

57

102

104

6561

5

ti23005b

5900/7900 ProContractor Only

14

21

17

14

21

17

Ref. Part Description Qty.4 243222 TRANSDUCER, pressure control

includes 631

5 16C381 TUBE, GMAX 5900/7900(ProContractor)

1

16C384 TUBE, GMAX 3900 (ProContractor) 153 287285 CAP, filter, includes 54, 55 154 117285 PACKING, o-ring 155 15C766 TUBE, diffusion 156 244067 FILTER, fluid 157 24E234 KIT, handle 2 position 161 123739 SEAL, fitting, flared 165 122533 FITTING, 45 deg elbow (ProConnect) 1

162485 FITTING, adapter (7900, IronMan) 1196177 FITTING, adapter (3900/5900 Stan-

dard, Convertible and Lo-Boy)1

196178 FITTING, adapter (5900 IronMan/ 7900 Standard/5900HD/7900HD Standard)

1

67 111457 PACKING, o-ring 172 15E284 HOUSING, filter 196 15G331 PLUG, pipe 1102 257352 VALVE, prime, heavy duty, includes 57,

1041

104 15C972 PIN, spring 1

Ref. Instruction

Torque to 130-150 in-lb (14.6-16.9 N•m)

Torque to 90-110 in-lb (10.1-12.4 N•m)

Torque to 35-45 ft-lb (47.4-61.0 N•m)

Ref. Part Description Qty.

14

17

21

Page 44: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

Filter (3400 Models only)

44 332921H

Filter (3400 Models only)

Parts List - Filter

Part Specifications:

2063

31

58

28

29

30

22b22a22212625

85

27

27

81

ti23013a

26

21

14

Ref. Part Description Qty.20 243222 TRANSDUCER, pressure control,

includes 631

21 224807 BASE, valve 122 235014 VALVE, drain, includes 22a, 22b 125 15C780 HANDLE, 126 15C972 PIN, grooved 127 196177 NIPPLE, adapter 228 15C766 TUBE, diffusion 129 244067 FILTER, fluid 130 15E284 HOUSING, filter 1

31 287285 CAP, filter, includes 28, 58 158 117285 O-RING 163 111457 O-RING 181 113161 SCREW, flange, hex hd 385 15G331 PLUG, pipe 1

Ref. Instruction

Torque to 130-150 in-lb (14.6-16.9 N•m)

Torque to 35-45 ft-lb (47.4-61.0 N•m)

Torque to 90-110 in-lb (10.1-12.4 N•m)

Ref. Part Description Qty.

14

21

26

Page 45: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

Hose Reel (ProContractor Sprayers)

332921H 45

Hose Reel (ProContractor Sprayers)

Parts List - Hose Reel (ProContractor Sprayers)

61

214

216

212

213

215

205

208209

211

210

206221

201

174203

204

6 8

9ti22993a

2525Torque to 120-130 in-lb (13.5-14.6 N•m)

Ref. Part Description Qty.6 121311 FITTING, connector, NPT x JIC 18 260212 SCREW, hex washer hd 29 16C975 PLATE, pivot mount 161 123739 SEAL, fitting, flared 1201 24E016 TUBE, hose reel, pivot 1203 122607 WASHER, flat 2204 122534 SPRING, wave 1205 24B691 REEL, hose 1206 122524 RING, retaining, external 1208 24B248 CAP, swivel, complete 1

209 122347 RING, retaining, external 1210 122787 CAP 1211 24E400 PIN, pop, lock out 1212 278085 HANDLE, swivel 1213 122518 SCREW, shoulder, sch 1214 122542 SPRING, die 1215 122669 WASHER, flat 1216 15X618 NUT, swivel, handle 1221 164672 ADAPTER

(3900/5900 ProContractor only)1

162485 ADAPTER 1

Ref. Part Description Qty.

Page 46: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 332921

Graco Headquarters: MinneapolisInternational Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.www.graco.com

Revision H, May 2019

Pressure Control Wiring Diagrams

GMAX 3400 Sprayers

TO ENGINE

TO GROUND

ON/OFF SWITCH

POTENTIOMETERTRANSDUCER

CONTROL BOARD

PINONHOUSING

DRIVEHOUSING

CLUTCH B CLUTCH A

Page 47: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

Pressure Control Wiring Diagrams

332921H 47

3900/5900/7900 Sprayers

TO ENGINE

TO GROUND 3900

CLUTCH TEST POINTS

CONTROL BOARD

PINON

DRIVE

TRANSDUCER

POTENTIOMETER

DISPLAY BOARD

ON/ OFF SWITCH

WATCHDOG

PUMP STROKE COUNTER

D12LED

J9J5J4J3

J1J2

J10

Page 48: 332921H, Manual, GMAX 3400, GMAX II 3900/5900/7900 and ...€¦ · Parts GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers For professional use

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 332921

Graco Headquarters: MinneapolisInternational Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.www.graco.com

Revision H, May 2019

Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERSThe Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco InformationFor the latest information about Graco products, visit www.graco.com.

For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.