332921h, manual, gmax 3400, gmax ii 3900/5900/7900 and ... parts gmax¢â€‍¢...

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  • Parts

    GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers

    For professional use only. Not approved for use in European explosive atmosphere locations.

    For the application of architectural paints and coatings. 3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure

    Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.

    GMAX 3400 Model: Standard

    16W863 

    GMAX II 3900 Model: Standard ProContractor Lo-Boy RentalPro

    360G 16W865 

    16W866 

    16W867 

    16W984 

    GMAX II 5900 Model: Standard ProContractor Lo-Boy IronMan Convertible

    16W869 

    16W870 

    16W871 

    16W881 

    16W873 

    GMAX II 7900 Model: Standard ProContractor Lo-Boy IronMan Roof Rig

    16W883 

    16W884 

    16W885 

    16W987 

    TexSpray 5900HD Model: Standard ProContractor

    16W889 

    16W882 

    TexSpray 7900HD Model: Standard ProContractor IronMan

    16W890 

    16W888 

    16X949 

    ti23055a

    Related Manual: Operation 332919

    332921H EN

  • Contents

    2 332921H

    Contents GMAX 3400 Standard Series . . . . . . . . . . . . . . . . . 4

    Parts List - GMAX 3400 Standard Series . . . . . . 5 GMAX II 3900 Standard Series/Rental Pro 360G . . 6

    Parts List - GMAX II 3900 Standard Series/Rental Pro 360G . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    GMAX II 3900 Lo-Boy Series . . . . . . . . . . . . . . . . . . 8 Parts List - GMAX II 3900 Lo-Boy Series . . . . . . 9

    GMAX II 3900 ProContractor Series . . . . . . . . . . . 10 Parts List - GMAX II 3900 ProContractor Series 11

    GMAX II 5900/5900HD Standard Series . . . . . . . . 12 Parts List - GMAX II 5900/5900HD Standard Series

    13 GMAX II 5900 Lo-Boy Series . . . . . . . . . . . . . . . . . 14

    Parts List - GMAX II 5900 Lo-Boy Series . . . . . 15 GMAX II 5900/5900HD ProContractor Series . . . 16

    Parts List - GMAX II 5900/5900HD ProContractor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

    GMAX II 5900 IronMan Series . . . . . . . . . . . . . . . . 19 Parts List - GMAX II 5900 IronMan Series . . . . 20

    GMAX II 5900 Convertible Series . . . . . . . . . . . . . 21 Parts List - GMAX II 5900 Convertible Series . . 22

    GMAX II 5900 Convertible Series . . . . . . . . . . . . . 23 Engine Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 GMAX II 5900 Convertible Series . . . . . . . . . . . 24 Engine Detail - Parts List . . . . . . . . . . . . . . . . . 24 GMAX II 5900 Convertible Series . . . . . . . . . . . 25 Clutch Housing - Parts Drawing and List . . . . . 25

    GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig . . . . . . . . . . . . . . . . . . . . . . . . 27 Parts List - GMAX II 7900/TexSpray 7900HD

    Standard Series/Roof Rig . . . . . . . . . . . . . . 28 GMAX II 7900/TexSpray 7900HD ProContractor

    Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Parts List - GMAX II 7900/TexSpray 7900HD

    ProContractor Series . . . . . . . . . . . . . . . . . 30 GMAX II 7900/TexSpray 7900 IronMan . . . . . . . . . 32

    Parts List - GMAX II 7900/TexSpray 7900HD IronMan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

    GMAX II 7900 Lo-Boy . . . . . . . . . . . . . . . . . . . . . . . 34 Parts List - GMAX II 7900/Lo-Boy . . . . . . . . . . . 35

    LoBoy Suction Set Kits (Kits include suction set and drain hose) . . . 37

    Control Box 16X821 . . . . . . . . . . . . . . . . . . . . . . . . 38 Parts List - Control Box 16X821 . . . . . . . . . . . . 39

    Control Box 16X822 . . . . . . . . . . . . . . . . . . . . . . . . 40 Parts List - Control Box 16X822 . . . . . . . . . . . . 41

    Control Box 16X744 . . . . . . . . . . . . . . . . . . . . . . . . 42 Parts List - Control Box 16X744 . . . . . . . . . . . . 42

    Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Parts List - Filter . . . . . . . . . . . . . . . . . . . . . . . . 43

    Filter (3400 Models only) . . . . . . . . . . . . . . . . . . . . 44 Parts List - Filter . . . . . . . . . . . . . . . . . . . . . . . . 44

    Hose Reel (ProContractor Sprayers) . . . . . . . . . . 45 Pressure Control Wiring Diagrams . . . . . . . . . . . 46

    GMAX 3400 Sprayers . . . . . . . . . . . . . . . . . . . . 46 3900/5900/7900 Sprayers . . . . . . . . . . . . . . . . . 47

    Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 48

  • Notes

    332921H 3

    Notes

  • GMAX 3400 Standard Series

    4 332921H

    GMAX 3400 Standard Series

    4

    7

    11

    15

    14

    13

    16

    17

    81

    12

    62

    8

    10

    5752

    49

    56

    149

    53

    18

    111

    9

    36

    39 38

    34 35

    34 35

    50

    1

    19

    68

    101

    51

    59 60 37

    4046

    34 41

    18

    2

    3

    6

    6a

    10

    48

    61

    54

    55

    67

    72

    73

    8095

    94

    100

    90

    79

    99

    5

    93

    124 123 77

    64

    ti22994a

    See pages 42 and 44

    14 10

    10

    19

    14

    12

    10

    16

    17

    18

    16

    1037

  • GMAX 3400 Standard Series

    332921H 5

    Parts List - GMAX 3400 Standard Series

    Part Specifications:

    Ref. Part Description Qty. 1 108879 ENGINE, gasoline, 4.0 HP 1

    25P294 ENGINE, gasoline, 4.0 HP (China only)

    1

    2 110837 SCREW, flange, hex 2 3 110838 NUT, lock 2 4 246428 PUMP, displacement, st 1 5 119789 FITTING, elbow, street, 45°, 1/4 npt 1 6 287053 ROD, connecting 1 6a 196750 SPRING, retaining 1 7 195150 NUT, jam, pump 1 8 196762 PIN, straight 1 9 15C146 HOOK, pail 1 10 117501 SCREW, mach, hex washer hd 4 11 115099 WASHER, garden hose 1 12 15E813 NUT, jam 1 13 15B652 WASHER, suction 1 14 103413 O-RING 2 15 15E805 TUBE, intake, 3400 1 16 246385 STRAINER, 7/8-14 unf 1 17 276888 CLIP, drain line 1 18 119426 SCREW, mach, hex washer hd 8 19 287411 FRAME, cart, GMAX 3400 hi 1 34 105510* WASHER, lock, spring (hi-collar) 10 35 108803 SCREW, hex, socket head 6 36 183401 KEY, parallel 1 37 193680 COLLAR, shaft 1 38 * ARMATURE, clutch, 4 in. 1 39 * HUB, armature 1 40 * ROTOR, clutch, 4 in. 1 41 101682* SCREW, cap, sch 4 46 287489 HANDLE, cart 1 48 109032 SCREW, mach, pnh 4 49 287483 HOUSING, drive, 3400 1

    includes 9, 10, 18 & grease 110293 50 287376 HOUSING, pinion, 3400 1 51 15E535 HOUSING, clutch, mach, 3400 1 52 116074 WASHER, thrust 1 53 287484 CRANK, GMAX 3400 1

    includes 52, 56, 57 54 244240 HOSE, coupled, includes 55 1 55 241920 DEFLECTOR, threaded 1 56 180131 BEARING, thrust 1 57 107434 BEARING, thrust 1 59 100214 WASHER, lock 4

    60 108842 SCREW, cap, hex hd 4 61 119420 WHEEL, pneumatic 2 62 287487 COVER, front, painted, includes 10 1 64 112395 SCREW, cap, flng hd 1 67 15C871 CAP, leg 2 68 100020 WASHER, lock 4 72 237686 WIRE, ground assembly w/clamp 1 73 112798 SCREW, thread forming, hex hd 1 77 16X744 BOX, control, GMAX 3400 1 79 116038 WASHER, wave spring 2 80 156306 WASHER, flat 2 81 113161 SCREW, flange, hex hd 3 90 194126 LABEL, warning 1 93 241926 HOSE, coupled 1 94 16X353 LABEL, brand 1 95 15E891 CLIP, retaining 2 99 15F638 LABEL, warning 1 100 114678 BUSHING, strain relief 1 101 119569 BUSHING, strain relief 1 111 290228 LABEL, caution 1 123 288420 GUN, contractor, RAC X, packaged 1 124 240794 HOSE, coupled, 1/4 in. x 50 ft 1 135 15F354 FUNNEL, oil (not shown) 1 149 16X983 LABEL, brand, standard 1  16Y631 LABEL, warning 1  16Y632 LABEL, warning 1  16Y633 LABEL, warning 1

     Replacement Danger and Warning Labels, Tags and Cards are available at no cost. * Included in Clutch Replacement Kit 241109.

    Ref. Instruction

    Torque to 115-135 in-lb (12.9-15.2 N•m)

    Torque to 70-80 ft-lb (94.9-108.4 N•m)

    Torque to 130-150 in-lb (14.6-16.9 N•m)

    Torque to 17-23 ft-lb (23.0-31.1 N•m)

    Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)

    Torque to 25-35 in-lb (2.8-3.9 N•m)

    Torque to 30-35 in-lb (3.3-3.9 N•m)

    Torque to 170-190 in-lb (19.2-21.4 N•m)

    Ref. Part Description Qty.

    10

    12

    14

    16

    17

    18

    19

    37

  • GMAX II 3900 Standard Series/Rental Pro 360G

    6 332921H

    GMAX II 3900 Standard Series/Rental Pro 360G

    46

    10 33

    67

    30

    11

    12

    51

    16

    16

    52 50

    52 66

    13

    72 46

    14a 14b

    53

    55 52

    56

    47 16

    16

    17 149

    42

    187

    8

    40

    93

    19

    86

    100

    96

    85

    92

    308a

    310

    308

    3

    4

    6 114

    101

    36

    122

    27

    119 15

    49 48

    83

    131

    49

    130

    120

    126

    65

    134

    121

    157

    99

    18

    95

    136

    64

    14

    128

    158

    137

    129159

    ti22995a

    Bottom View

    See pages 40 and 43

    5

    44

    14

    10

    10

    31

    18

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