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INTRODUCTION

# 3C CONDITION CONSTANT CONTAINER CONSTANT QUANTITY CONSTANT LOCATION

# MAXIMUM WEIGHT / CONTAINER 18 Kgs.

# MORE THAN18 Kgs. ARE HANDLED BY STACKER / TROLLEY

# LIGHT WEIGHT MATERIALS ARE STORED EITHER TOP / BOTTOM OF THE RACK

# BIN SIZES ARE STANDARDISED 1.600x400x175 2.400x300X100

# COLOUR CODIFICATION MXIF/L BLUE LCI YELLOW M&M GREEN Rejections RED

# RYG STATUS BOARD RED ALARMING YELLOW NEXT DAY LINE STOP GREEN ADEQUATE LEVEL

3C

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ONE MINUTE ATTENTION TO 3C# 3C CONDITION CONSTANT CONTAINER CONSTANT QUANTITY CONSTANT LOCATION

# COLOUR CODIFICATION

MXI FL REJECTIONSM & MLCI

CASTING / MACHINED HEAVY WEIGHT ITEMS ARE STORED IN STEEL BINS

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3C IMPROVEMENTS

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CONSTANT CONTAINERX

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CONSTANT QUANTITYX

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CONSTANT LOCATIONX

INCORRECT LOCATION & BIN

CORRECT LOCATION & BIN

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PLANT,MACHINE,

OFFICELAYOUT

PEOPLESUPPORTIVE

PRACTICE

PULLSYSTEM/ TOC

TOTAL PRODUCTIVEMAINTENANCE

SUPPLIERDEVELOPMENT

LEVELING/SMALL LOT

LEAD TIMEREDUCTION

WPO & VISUALMANAGEMENT

PROCESSCAPABILITY SIX SIGMA

20 KEYS

ERROR PROOFING

EMPLOEEINVOLVEMENT/ WHITE SHIRT

MANDO

MANUFACTURING

Quick setup

3C