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Contents lists available at ScienceDirect Nano Energy journal homepage: www.elsevier.com/locate/nanoen Full paper 3D-printed biomimetic-villus structure with maximized surface area for triboelectric nanogenerator and dust lter Hong-Joon Yoon 1 , Dong-Hoon Kim 1 , Wanchul Seung 1 , Usman Khan, Tae Yun Kim, Taekyung Kim, Sang-Woo Kim * School of Advanced Materials Science and Engineering, Sungkyunkwan University (SKKU), Suwon, 16419, Republic of Korea ARTICLE INFO Keywords: 3D printing Biomimetic villus Surface area Triboelectric nanogenerators Dust lter ABSTRACT A biomimetic-villus structure that has been fabricated using a three-dimensional (3D) printer, which is a high- resolution additive-manufacturing process, is here introduced for the realizing of a large increase of the surface area beyond the structural limitations, and the intestinal-villus structure that can be produced only by a 3D printer is imitated. The surface area of the 3D-printed biomimetic-villus structure was increased by approxi- mately 300% compared with the planar structure, and to achieve the full contact of this increased surface area, polytetrauoroethylene (PTFE) powder was used as the triboelectric material, resulting in vefold and fourfold increases of the electric power output performance in the vertical-direction mode and the rotational-direction mode, respectively. In addition, a dust-ltration system was designed using the large electrostatic charge that formed between an acrylonitrile butadien styrene (ABS) surface and PTFE powders, and dust particles of various sizes were eciently adsorbed. Further, because of the use of the polymer-based ABS and the PTFE powers, the dust lter is stable and easily reusable, and it was experimentally conrmed after a washing that the ltration eciency of 41% is nondecreasing. As a result, a successful validation of the use of the 3D-printed biomimetic- villus structure with the maximized surface area as an ecofriendly dust-adsorption system as well as a tribo- electric nanogenerator was achieved. 1. Introduction Airborne ne particles are one of the serious problems of environ- mental public health. Fine dust, classied as particulate matter (PM) 2.5 or PM 10 depending on the diameter, is invisible and stays in the atmosphere [1,2]. In addition, it has been reported that it can be fatal to human health if it enters into the lungs through the respiratory tract, or if it moves into the body along the blood vessels due to the smallness of the microscale particle size [35]. A conventional air lter, based on electrostatic-induction, is used to remove ne particles [6]. Although its ltering characteristic may be restored after washing, it costs power with using electric eld, or a complete restoration of ltering function seems dicult. Among strategies, the triboelectrication can induce a level of electric eld to restore lter's performance. Recently, various studies have reported the generation of contact electrication for triboelectric nanogenerators (TENGs), a touch sensor [7], a pressure sensor [8], and a eld-eect transistor [9]. To improve triboelectrication, the major challenge is the increasing of both the surface area and the structural design of triboelectric materials for the generation of a huge surface charge and the achievement of a high power conversion eciency with a low mechanical energy, respectively [1012]. The powder-contact-type structure-based TENGs have at- tracted much attention due to their large contact area, low friction coecient, high eciency, durability, and reliability for a long-term operability [13]. The focus of the previous reports, however, is either a at two-dimensional (2D) structure, a straight tubular cylinder, or an unpacked structure, because the fabrication of these structures is per- formed using the forging or casting manufacturing method; further- more, it is challenging to increase the surface area for the enhancement of the surface charge in TENGs that are based on powder-contact-type structures. 3D printing is basically an additive manufacturing process that uses stacked material with respect to the 3D-object manufacturing process for which digital data are used. The advantages of 3D printing are a low manufacturing cost, time saving, and a simple manufacturing process that allows users to reduce the assembly cost accordingly. In addition, complex structural manufacturing is important for the realization of a dramatic increase of the contact area for triboelectrication. https://doi.org/10.1016/j.nanoen.2019.103857 Received 6 April 2019; Received in revised form 14 June 2019; Accepted 25 June 2019 * Corresponding author. E-mail address: [email protected] (S.-W. Kim). 1 These authors contributed equally to this work. Nano Energy 63 (2019) 103857 Available online 29 June 2019 2211-2855/ © 2019 Elsevier Ltd. All rights reserved. T

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Page 1: 3D-printed biomimetic-villus structure with maximized surface …nesel.skku.edu/paper files/238.pdf · 2019-07-08 · 3D printing Biomimetic villus Surface area Triboelectric nanogenerators

Contents lists available at ScienceDirect

Nano Energy

journal homepage: www.elsevier.com/locate/nanoen

Full paper

3D-printed biomimetic-villus structure with maximized surface area fortriboelectric nanogenerator and dust filter

Hong-Joon Yoon1, Dong-Hoon Kim1, Wanchul Seung1, Usman Khan, Tae Yun Kim,Taekyung Kim, Sang-Woo Kim*

School of Advanced Materials Science and Engineering, Sungkyunkwan University (SKKU), Suwon, 16419, Republic of Korea

A R T I C L E I N F O

Keywords:3D printingBiomimetic villusSurface areaTriboelectric nanogeneratorsDust filter

A B S T R A C T

A biomimetic-villus structure that has been fabricated using a three-dimensional (3D) printer, which is a high-resolution additive-manufacturing process, is here introduced for the realizing of a large increase of the surfacearea beyond the structural limitations, and the intestinal-villus structure that can be produced only by a 3Dprinter is imitated. The surface area of the 3D-printed biomimetic-villus structure was increased by approxi-mately 300% compared with the planar structure, and to achieve the full contact of this increased surface area,polytetrafluoroethylene (PTFE) powder was used as the triboelectric material, resulting in fivefold and fourfoldincreases of the electric power output performance in the vertical-direction mode and the rotational-directionmode, respectively. In addition, a dust-filtration system was designed using the large electrostatic charge thatformed between an acrylonitrile butadien styrene (ABS) surface and PTFE powders, and dust particles of varioussizes were efficiently adsorbed. Further, because of the use of the polymer-based ABS and the PTFE powers, thedust filter is stable and easily reusable, and it was experimentally confirmed after a washing that the filtrationefficiency of 41% is nondecreasing. As a result, a successful validation of the use of the 3D-printed biomimetic-villus structure with the maximized surface area as an ecofriendly dust-adsorption system as well as a tribo-electric nanogenerator was achieved.

1. Introduction

Airborne fine particles are one of the serious problems of environ-mental public health. Fine dust, classified as particulate matter (PM)2.5 or PM 10 depending on the diameter, is invisible and stays in theatmosphere [1,2]. In addition, it has been reported that it can be fatal tohuman health if it enters into the lungs through the respiratory tract, orif it moves into the body along the blood vessels due to the smallness ofthe microscale particle size [3–5]. A conventional air filter, based onelectrostatic-induction, is used to remove fine particles [6]. Although itsfiltering characteristic may be restored after washing, it costs powerwith using electric field, or a complete restoration of filtering functionseems difficult. Among strategies, the triboelectrification can induce alevel of electric field to restore filter's performance.

Recently, various studies have reported the generation of contactelectrification for triboelectric nanogenerators (TENGs), a touch sensor[7], a pressure sensor [8], and a field-effect transistor [9]. To improvetriboelectrification, the major challenge is the increasing of both thesurface area and the structural design of triboelectric materials for the

generation of a huge surface charge and the achievement of a highpower conversion efficiency with a low mechanical energy, respectively[10–12]. The powder-contact-type structure-based TENGs have at-tracted much attention due to their large contact area, low frictioncoefficient, high efficiency, durability, and reliability for a long-termoperability [13]. The focus of the previous reports, however, is either aflat two-dimensional (2D) structure, a straight tubular cylinder, or anunpacked structure, because the fabrication of these structures is per-formed using the forging or casting manufacturing method; further-more, it is challenging to increase the surface area for the enhancementof the surface charge in TENGs that are based on powder-contact-typestructures.

3D printing is basically an additive manufacturing process that usesstacked material with respect to the 3D-object manufacturing processfor which digital data are used. The advantages of 3D printing are a lowmanufacturing cost, time saving, and a simple manufacturing processthat allows users to reduce the assembly cost accordingly. In addition,complex structural manufacturing is important for the realization of adramatic increase of the contact area for triboelectrification.

https://doi.org/10.1016/j.nanoen.2019.103857Received 6 April 2019; Received in revised form 14 June 2019; Accepted 25 June 2019

* Corresponding author.E-mail address: [email protected] (S.-W. Kim).

1 These authors contributed equally to this work.

Nano Energy 63 (2019) 103857

Available online 29 June 20192211-2855/ © 2019 Elsevier Ltd. All rights reserved.

T

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Herein, a newly designed 3D-printed biomimetic-villus structure-based TENG (BV-TENG) with a polytetrafluoroethylene (PTFE)-powdercontact is demonstrated. Both the PTFE powder and acrylonitrile bu-tadien styrene (ABS) were used as active triboelectric materials withinthe inside area of the fully packaged BV-TENG. Furthermore, differentBV-TENG columns and layers were fabricated, and their electric powergeneration performances were investigated under the conditions of theamplitude, the frequency in the vertical-direction mode, the powdervolume, and the revolutions per minute (RPM) in the rotational-direc-tion mode with the optimized condition. With the results of the presentstudy, the triboelectric effect of the BV-TENG between the PTFE powderand the ABS surface is sufficient. The results of this study also confirmthe possibility of the use of the electrostatic-effect-based dust-filtrationfunction. The triboelectric charge that formed on the PTFE and the ABSsurface reacted with the triboelectric charge that formed in the dust,and the electrostatic force adsorbed the dust onto the surfaces of a PTFEball and the ABS, thereby resulting in the attainment of a dust-ad-sorption function within the BV dust filter (BV-DF).

2. Materials and methods

2.1. 3D printing and device fabrication

The BV-TENG was prepared using the Master Plus J 845 DLP-type3D printer (Carima, Korea) with the 3DK-A83Y commercial-photo-polymer ABS resin. The diameter and the height of the fabricated cy-lindrical structure are 42mm and 38mm, respectively. To fabricate theTENG, an Ag paste was coated on the outside of the villus-shaped col-umns. The driving mode can be easily adjusted by changing the externalarrangement of the electrode. In the vertical mode, the first and secondelectrode layers are connected, while the third and fourth electrodelayers are also connected. In the rotational mode, assuming that thedevice is cut in half in the z-axis direction, the electrodes in each halfregion are connected. A commercial PTFE powder, with the meanparticle sizes of 0.1, 10, and 500 μm, was used as the triboelectricmaterial to achieve the full contact with the complex villus-shaped-column structure of the ABS. To fabricate the dust filter, a mesh-typedesign was used for the top and bottom and this enables the smoothflow of the dust air. A 3000.062–1/16” PTFE ball (Precision Plastic BallCompany, USA) was also used as a triboelectric material instead of thePTFE powder.

2.2. Characterization and measurements

A characterization using the JSM-6701F field emission SEM in-strument (Jeol Ltd., Japan) was performed to confirm the ABS-surfaceroughness, the shape of the PTFE powder, and the amount of dust thatwas adsorbed onto the surface of the PTFE ball. The pa-151 vibrationtester (Labworks Inc., USA) and the AFG 3021 digital function gen-erator (Tektronix, USA) were used to vertically shake the device. Thehigh-precision laser sensor of the JCY01ZM air-quality detector (PM2.5; Xiaomi, China) that can detect impurity sizes that are less than2.5 μm was used to sense the ultrafine dust. The Tektronix DPO 3052digital phosphor oscilloscope and the SR570 low-noise current pre-amplifier (Stanford Research Systems, Inc., USA) were used for theelectrical measurements. Kelvin probe force microscopy (KPFM) mea-surements were performed using the XE100 commercial atomic forcemicroscopy (AFM) system (Park Systems, Korea). The measurementswere performed in the noncontact mode using the Multi75E-G con-ductive probe (Budget Sensors, Bulgaria) at the 2-V signal of 17 kHz. Toconfirm the original condition of the AFM tip, the potential differencebetween the AFM tip and the highly oriented pyrolytic graphite wasmeasured prior to the analysis. The operating conditions during theKPFM analysis are the temperature of 21 °C and the humidity of 17%.

3. Results and discussion

3.1. 3D-printed BV structure

An increased surface area is the most important factor for the en-hancement of TENG's power output performance, so various approachesfor the increasing of the surface area including complex structures,surface patterning, and pillar-array architecture were carried out[14,15]. But, the limitations of micro-to-millimeter-scale patterning,3D-structure construction, and nanopillar durability need to be con-sidered. To overcome these limitations, the introduction of a new 3D-printed device that has been fabricated by a Digital Light Processing(DLP)-type 3D printer is presented here. The previously presented 3D-printed devices were simply fabricated as molds and were used only forthe collection of external energy rather than an active material [16–19].In this paper, however, the proposed 3D-printed device is used as apractical active material, and to improve the efficiency of the friction-induced triboelectricity, a newly designed 3D-printed BV structure withan extremely wide surface area that cannot be manufactured using theconventional molding method due to its complicated structure is in-troduced.

Fig. 1(a) shows a schematic image of the 3D-printed BV-TENG and across-sectional view of the device. The 3D structure is produced usingthe DLP-type 3D printer, and based on the ABS photopolymer, the BV-TENG with the maximized surface area was fabricated with the use ofsilver (Ag) as the electrode, as is shown in Fig. 1(b). Fig. 1(c) shows aschematic illustration of the fabrication procedures of the DLP-type 3Dprinter. As shown in Fig. 1(d), the printing process comprises four mainparts, as follows: First, the projector that applies a constant light energyonto the photopolymer; second, the board that holds the 3D-printedpart for the polymerization; third, the liquid-photopolymer area thatsupplies and stores the photopolymer; and lastly, the Z-stage with thestep motor for the raising of the board during the 3D-printing process.

At first, the ABS photopolymer is attached to the board, as shown inFig. 1(d) (i). Next, the attached photopolymer is subject to a reflectionbeam from the projector, thereby polymerizing the beam-projectedparts, as can be seen in Fig. 1(d) (ii). The same process is then re-peatedly carried out layer-by-layer with the gradual elevation of the Z-stage, and this is shown in Fig. 1(d) (iii); consequently, a laminatedstructure in the Z-axis direction is created (see Fig. S1). Finally, whenthe 3D printing is finished, the 3D-printed villus structure is detachedfrom the board, as is shown in Fig. 1(d) (iv). The fabricated deviceconsists of 24 villus-shaped columns with a diameter of 15 mm and abottom radius of 6mm, and these are arranged obliquely inside,thereby reducing the screen effect and resulting in a surface-area in-crease of approximately 300% compared with the cylinder-planarstructure. In addition, the PTFE powder was used as an internal frictionmaterial to achieve the full contact with the villus-shaped columns.

3.2. Operating mechanism of the BV-TENG

To produce the 3D-printed BV structure as a TENG, the inside of thedevice was packed with the PTFE powder, and the Ag was thinly coatedon the outside of the columns to form the external-circuit electrode. TheBV-TENG can be driven in both the vertical and rotational directionsaccording to the arrangement of the outer-coated electrodes (seeFig. 2). Fig. 2(a) shows the vertical-direction mode, where the first andsecond ABS layers are the “A” part and the third and fourth layers arethe “B” part in the initial state, the PTFE powder is in full contact withthe A part, and the triboelectric effect is caused at the interface betweenthe PTFE powder and the ABS surface, resulting in a negative charge onthe PTFE powder and a positive charge on the ABS [20], as shown inFig. 2(a) (i) and Fig. S2.

As the PTFE powder moves upward to the z-axis direction in ac-cordance with the linear vertical movement, a region where the PTFEpowder rubs against the B part is newly generated in the middle state,

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Fig. 1. 3D-printed BV structure. (a) Schematic description of a 3D-printed biomimetic structure and a cross-sectional diagram. The inset (scale bar: 2 mm) showsphotographs of the shape of the PTFE powder. (b) Photographs of the fabrication of the BV-TENG. (c) Schematic description of the DLP-type 3D-printing process. (d)Details of the four main parts: (i) Photocuring of one layer, (ii) post photocuring Z-stage movement, (iii) completion of all of the photocuring, and (iv) detachment ofthe fabricated device from the Z-stage.

Fig. 2. 3D-printed BV structure as a TENG and its electric power generating performance. (a) Schematic diagram showing the vertical-direction working principle ofthe BV-TENG. (i) The BV-TENG is in the static state and the PTFE powder is in contact with the villus-shaped columns. (ii) The BV-TENG is moving under a verticalmechanic force. (iii) The PTFE powder is fully moved to the top. (b) The output current produced by the BV-TENG of the vertical-direction mode. (c) Schematicdiagram showing the rotational-direction working principle of the BV-TENG. (i) The BV-TENG is in the static state and the PTFE powder is in contact with the villus-shaped columns. (ii) The BV-TENG is moving under a rotational mechanic force. (iii) The PTFE powder is rotated 180°. (d) The output current produced by the BV-TENG of the rotational-direction mode.

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breaking the electrical neutralization. At this time, the electron flow inthe external circuit is driven by the potential difference [20], as shownin Fig. 2(a) (ii). When the PTFE powder is completely separated fromthe A part but is in full contact with the B part, the electron flow isinterrupted because the electrical equilibrium is matched, and this isshown in Fig. 2(a) (iii). Fig. 2(b) shows the output current according tothe mechanism of the vertical-direction mode. The peaks of the outputvoltage and the current in the vertical-direction mode are asymme-trical, where the positive peak is broader than the negative peak. Theintegrated-peak area, however, shows that the peaks are the same aseach other, and this means that the output performances of both thepositive and negative peaks are similar, and only the driving time isdifferent because the electrostatic force between the ABS surface andthe PTFE powder delays the time for the dropping of the powder (seeFig. S3).

Fig. 2(c) shows the rotational-direction mode with a working prin-ciple that is similar to that of the vertical-direction mode. The top-viewof the device is considered for the division of the A and B parts into ahalf of the ABS. In the initial state, the triboelectric effect is induced atthe interface between the PTFE powder and the A part with the nega-tive and positive charges, respectively, and this is shown in Fig. 2(c) (i).As the device is rotated, the PTFE powder gradually moves to the Bpart, and the potential difference indicates that electrons flow in anexternal circuit, as can be seen in Fig. 2(c) (ii). When the PTFE powderis in full contact with the B part, the electron flow is interrupted, asshown in Fig. 2(c) (iii). Fig. 2(d) shows the output current according tothe mechanism of the rotational-direction mode. The fabrication of aTENG through the coating of Ag on the outer surface of a device waseasily achieved, and the possibility of various working modes is due tothe changing of the electrode arrangement.

3.3. Characteristics of the BV-TENG optimization

The BV-TENG comprises a maximized surface area, and the PTFEpowder was used to achieve the full contact for it. In this regard, thebehaviors of the triboelectric effect and the electrostatic effect varydepending on the particle size of the PTFE powder. Fig. S4 shows theshape of the PTFE-powder particle sizes of about 0.2, 100, and 500 μm.Theoretically, the smaller particle size of the powder, the further thatthe contact area is increased and the greater the triboelectric chargethat is formed; therefore, it can be expected that the output perfor-mance will be increased. The experiment, however, showed a level ofelectrostatic force between the PTFE powder of the 0.2- and 100-μmsizes and the ABS surface owing to the triboelectric charge, which isgreater than the gravity depending on the powder weight, resulting in alack of separation between the ABS and the PTFE powder that is pro-blematic and results in the decreasing of the output performance. Re-garding the PTFE powder of the 500-μm size, while a large number oftriboelectric charges were also generated, it can be easily separatedfrom the ABS because its gravity is relatively larger than the electro-static force; this results in the higher output-root mean square (RMS)voltages of 1.7 V and 2.3 V in the vertical-direction mode and the ro-tational-direction mode, respectively, and this is shown in Fig. 3(a), (b).Therefore, the powder size should be considered to be important re-garding the powder-type TENGs, and a diameter of at least hundreds ofmicrometers should be used for a smooth contact separation.

To investigate the difference of the output performance according tothe number of villus-shaped columns, four types of TENG were fabri-cated, as follows (N(#) refers as a number of villus structure at onelayer, all four types of TENGs consist 4 layers): 0 (N=0; flat cylinder),8 (N=2), 16 (N=4), and 24 (N=6) villus. Output performance ofBV-TENGs depends on a number of villus as shown in Fig. 3(c), (d). BV-TENGs with 0, 8, 16, 24 villus structure performs 1.1, 2.9, 4.2, 5.4 nC

Fig. 3. The RMS output voltage of: (a) the vertical-direction mode and (b) the rotational-direction mode depending on the PTFE-powder particle sizes of 0.1 μm,10 μm, and 500 μm, respectively. The output charge according to the villus-shaped-column numbers of 0, 2, 4, and 6 for: (c) the vertical-direction mode and (b) therotational-direction mode.

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under vertical-direction mode, and 1.3, 2.7, 3.7, 4.9 nC under rota-tional-direction mode. As the villus number is increased, both the activetriboelectric area and the generated triboelectric charge increase, so thelarge potential-difference inducement means that many electrons flowback and forth between the electrodes [21]. This tendency was iden-tically shown for both the vertical-direction and rotational-directionmodes, where the induced charges from the 24-villus BV-TENG areapproximately five and four times higher than 0-villus BV-TENG re-spectively.

Regarding the 24-villus BV-TENG, Fig. 4 shows the optimizationprocess of the electrical-output characteristic for the vertical-directionand rotational-direction modes. First, in the vertical-direction mode, asthe amplitude of the z-axis direction was increased to 10mm, thefreestanding mode became fully operational along with the increasingof the output charge density and power density up to 1.15 μC/m2 and0.74mW/m2, respectively, as shown in Fig. 4(a). The increasing of thefrequency to 3 Hz contributed to the increasing of the output current[22], thereby increasing the output charge density and power densityup to 1.7 μC/m2 and 1.4 mW/m2, respectively, and this is shown inFig. 4(b). From these measurement data, it is evident that the outputperformance increases in the vertical mode as the moving distance and

frequency of the PTFE powder are increased. In the rotational mode, theoutput performance was maximized as the volume ratio of the PTFEpowder was close to 50%, because the freestanding mechanism is fullyoperational at this point, as shown in Fig. 4(c), where the output chargedensity and powder density reached 0.75 μC/m2 and 13.9 μW/m2, re-spectively.

If the volume ratio is less than 50%, the static charge on the ABS andthe PTFE powder decreases along with the electrostatically inducedcharge in the electrode, and the latter reduces the electron flow in theexternal circuit. But if the volume ratio of 50% is exceeded, the negativecharge on the PTFE powder neutralizes the positive charge on the op-posite ABS surface, while the actual electrostatically-induced charge inthe electrode is reduced along with the electron flow in the externalcircuit (see Fig. S5). Furthermore, with the placement of more PTFEpowder into the BV-TENG, the contact force that is applied onto theABS by the powder is increasingly strengthened, increasing both thecontact area and the triboelectric charge [13,23]. Therefore, the output-rate decrease after the volume ratio of 50% is lower than that below thevolume ratio of 50%.

As the centrifugal force became stronger than the gravitational forceat the higher rotational speeds, the output performance was reduced in

Fig. 4. Electrical outputs of the BV-TENG under various conditions. The output charge density and powder density generated by the BV-TENG of the vertical-direction mode under various: (a) amplitudes from 2 to 10mm and (b) frequencies from 1 to 3 Hz. The output charge density and powder density generated by theBV-TENG of the rotational-direction mode under various: (c) PTFE volume ratios from 30 to 70% and (d) rotational speeds from 120 to 280 RPM. (e) Durability test ofthe BV-TENG of the vertical-direction mode.

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the rotational mode. The experiment results of Fig. 4(d) show that theTENG does not work at a speed of 280 RPM or higher, because of theformation of a PTFE layer by the large centrifugal force of the PTFEpowder while the powder remained attached to the ABS surface, andthis prevented the contact-separation process. Alternatively, a highoutput performance, with a charge density of 2.8 μC/m2 and a powerdensity of 46.2 μW/m2, was obtained at the low-RPM values, and thismeans it is suitable for the everyday harvesting of ambient mechanicalenergy of a low frequency (1–3 Hz). To use a practical power source, theTENG needs to be connected with an external load (see Fig. S6). So, theexternal-load resistance was varied for the measurements of the actualcurrent densities. As the external-load resistance, which affects thecurrent and voltage output performances, was increased, the currentdensity dropped and the maximized points of the power density in thevertical-direction mode and the rotational-direction mode are 3 μW/m2

at 50MΩ and 0.56 μW/m2 at 10MΩ, respectively.In addition, an experimental measurement of the durability test was

carried out to verify that the proposed TENG is useable for long timeperiods. During the operation of the device for 10,000 cycles, the sta-bility of the output performance was high, and it was confirmed that thefirst output peak and the last output peak are almost similar, as can beseen in Fig. 4(e). The maximized surface area and the suitable PTFEpowder of the powder-type BV-TENG ensure the smoothness of thecontact-separation process that is used for the achievement of the fullcontact with the complex ABS structure. The BV-TENG output perfor-mance comprises an optimized point according to various mechanicalenvironments in the vertical and rotational modes. Also, the high sta-bility and the practicality of the BV-TENG were confirmed using theexternal load and the durability test, so it is expected that it will begreatly utilized for mechanical energy harvesters.

3.4. Dust-adsorption systems

The internal surface area of the 3D-printed BV structure was

maximized through the completion of the DLP-type 3D-printing pro-cess, thereby forming a large triboelectric charge on the ABS surfaceand the PTFE powder. The strong electrostatic charge can be utilizednot only as a triboelectric generator but also as a dust-adsorptionsystem [24]. For an efficient dust adsorption, the BV-DF was packagedwith a PTFE ball with characteristics that are similar to those of thePTFE powder.

Fig. 5(a) shows a schematic description of the triboelectric dustfiltering. When the BV-DF is moved in any direction by an externalmechanical energy (linear/rotational/vibrational motion), the tribo-electric effect leads to a negatively charged PTFE ball and a positivelycharged ABS. When the fine and ultrafine dust that are already self-charged flow through the inside of the mesh-type BV-DF [25,26], thepositively charged dust adsorb onto the PTFE ball and the negativelycharged dust adsorb onto the ABS due to the electrostatic force, and thisis shown inFig. 5(b). The experimental setup for the BV-DF is shown inFig. S7(a). Scanning electron microscopy images of the surface of thedust-adsorbed PTFE ball confirmed that a level of electrostatic forceinduced the considerable adsorption of the fine and ultrafine dust ontothe surface of the PTFE ball compared with the bare PTFE ball, and thisis shown in Fig. 5(c) and Fig. S7(b).

Fig. 5(d) shows the simulation of the BV-DF potential distributionfor which the COMSOL Multiphysics modeling software was used. Thesimulation results show the immense triboelectric potential of the BV-DF that can efficiently adsorb self-charged dust. Fig. 5(e) and Fig. S7(c)show the dust-adsorption experiment results for which a BV-DF that isdriven by the rotational mode was used. The PM-2.5 level of 107 μg/m3

gradually decreased and reached 63 μg/m3 after 75min. Furthermore,since the ABS and the PTFE ball were not damaged even after thewashing, and the experiment showed a stable postwashing adsorptionefficiency, this BV-DF can be easily reused after a washing procedure.To support the above experiment result, as shown in Fig. S8, theCOMSOL Multiphysics simulations were performed with respect to theBV-DF dust-flow behavior and the characteristics of the dust-particle

Fig. 5. (a) Schematic description of the BV-DF. (b) Internal schematic diagram of the BV-DF, the self-charged dust adsorbed onto PTFE ball and ABS. (c) Scanningelectron microscope (SEM) image (scale bar: 300 μm) of the dust-adsorbed PTFE ball. The inset (scale bar: 3 μm) shows an SEM image of the ultrafine dust on thePTFE ball. (d) COMSOL Multiphysics simulation results. (e) Experimental data of the PM-2.5 level change with time (before and after washing).

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percentage according to the charge density of the self-charged ultrafinedust.

4. Conclusion

In conclusion, a new type of bio-mimicked TENG and a dust filterwith a maximized surface area have been developed via a powerfulfabrication method for which a high-resolution DLP-type 3D printingprocess is applied. Regarding the BV-TENG with the 24 villus-shapedcolumns, a surface-area increase of 300% was shown compared withthe flat cylindrical structure, and it is driven by various types of me-chanical energy, where not only the linear vertical motion but also therotational motion are employed. It was experimentally confirmed thatthe output performance increased fivefold and fourfold in the vertical-direction mode and the rotational-direction mode, respectively, to-gether with the verification of a stable operation over 10,000 cycles.Further, the 3D-printed BV structure can be utilized for the design of anecofriendly self-powered dust filter, and this was proved using experi-mental measurements and COMSOL simulations. Using the electrostaticattraction, ultrafine dust under the diameter of 2.5 μm can be efficientlyfiltered over 75min at a rate of approximately 40%. In summary, the3D-printed BV structure with the maximized surface area can be ac-tively used not only for TENGs but also for self-powered dust-filtrationsystems. Because of the convenient fabrication process, time saving,and customizability, the 3D-printing technology provides an efficientmethod for the fabrication of TENGs and various applications wheretriboelectrification and electrostatic induction are used.

Acknowledgements

H.-J. Yoon, D.-H. Kim and W. Seung contributed equally to thiswork. This work was financially supported by the Basic ScienceResearch Program (2018R1A2A1A19021947) through the NationalResearch Foundation (NRF) of Korea Grant funded by the Ministry ofScience and ICT, and by a project No SI1802 (Development of One-patch Device for HMI Based on 3D Device Printing) of the KoreaResearch Institute of Chemical Technology (KRICT).

Appendix A. Supplementary data

Supplementary data to this article can be found online at https://doi.org/10.1016/j.nanoen.2019.103857.

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Dr. Hong-Joon Yoon received his Ph.D. degree fromSchool of Advanced Materials Science and Engineering,Sungkyunkwan University (SKKU), Korea, in 2018. His re-search interests are fabrication and characterization ofpiezoelectric and triboelectric nanogenerators for energyharvesting and their application in self-powered devices. Heis currently Postdoctoral Fellow with Prof. Sang-Woo Kimat the School of Advanced Materials Science & Engineering,Sungkyunkwan University (SKKU).

Dong-Hoon Kim received his Master degree from at Schoolof Advanced Materials Science & Engineering,Sungkyunkwan University (Supervisor: Prof. Sang-WooKim). His research interests include fabrication of complexstructure through 3D-printed technology and characteriza-tion of triboelectric nanogenerators for energy harvesting.

Dr. Wanchul Seung received his Ph.D. degree under thesupervision of Prof. Sang-Woo Kim at School of AdvancedMaterials Science and Engineering, SungkyunkwanUniversity (SKKU). His research interests are fabricationsand characterizations of piezoelectric and triboelectric na-nogenerator energy harvesting and their applications inself-powered devices

Dr. Usman Khan is a Research Professor at School ofAdvanced Materials Science & Engineering, SungkyunkwanUniversity (SKKU). He received his Ph.D. degree fromUniversity of Rome Tor Vergata, Italy, in May 2014 and,thereafter, he served as a post-doc in the university for oneyear. His research interests include the design, simulation,fabrication and characterization of 2D materials basedMEMS and NEMS devices for energy harvesting, sensingand actuation.

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Dr. Tae Yun Kim is a Postdoctoral Fellow with Prof. Sang-Woo Kim at School of Advanced Materials Science &Engineering, Sungkyunkwan University (SKKU). His re-search interests include piezoelectric/triboelectric FEM si-mulation & analyzation of AFM.

Taekyung Kim received his Master degree from at Schoolof Advanced Materials Science & Engineering,Sungkyunkwan University (Supervisor: Prof. Sang-WooKim). His research interests include characterization ofpowder based triboelectric nanogenerators and IoT sensordevices.

Dr. Sang-Woo Kim is SKKU Distinguished Professor (SKKUFellow) in the School of Advanced Materials Science andEngineering at SKKU. His recent research interest is focusedon piezoelectric/triboelectric nanogenerators, sensors, andphotovoltaics using nanomaterials. He has published over200 peer-reviewed papers and holds over 100 domestic/international patents. Now he is a director of SAMSUNG-SKKU Graphene/2D Research Center and is leadingNational Research Laboratory for Next Generation HybridEnergy Harvester. He is currently serving as an AssociateEditor of Nano Energy and an Executive Board Member ofAdvanced Electronic Materials.

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