3d printed composites for high performance applications€¦ · brief history • boston based •...
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3D Printed Composites for High Performance Applications
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BRIEF HISTORY
• BOSTON BASED• NORTHEASTERN UNIVERSITY SPIN-OUT ‘16
• MASSCHALLENGE 2016 GOLD WINNER
• $3M SEED ROUND ‘17
• FORMNEXT 2019 3D PRINTING STARTUP AWARD ’18
• CAMX 2019 – ACE Award (Equipment & Tooling Innovation)
• $10M SERIES A LED BY ACCEL PARTNERS (2019)• Backed: Facebook, Slack, Dropbox, DJI, Fictiv
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ADDITIVE
• COMPLEX GEOMETRIES WITHOUT TOOLING
• LESS WASTE
• ALLOWS POINT OF MANUFACTURING
PROS:
• MATERIAL PERFORMANCE LIMITATIONS
CONS:
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COMPOSITES
• STRONG
• STIFF
• TEMPERATURE RESISTANT
PROS:
• EXPENSIVE
• LABOR INTENSIVE
• LONG LEAD TIMES
CONS:
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A D D I T I V E M A N U FA C T U R I N G
C O M P O S I T E S
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MANUFACTURING 4.0
Fortify is bringing to market the industry’s first scalable manufacturing
platform for high-performance composites
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FORTIFY DIGITAL COMPOSITE MANUFACTURING
INFORM™ Generative Microstructure
Design Software
Proven DLP Technology + Fortify Resin Delivery
and Magnetics
Advanced Materials Program with Industry
Partners
PRODUCT PLATFORM:
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FLUXPRINT PROCESS
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Output of DCM Process
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Reinforcing fibers aligned optimally to enhance performance throughout the part.
Modulate Material properties such as:• Strength• Stiffness• HDT (Heat Deflection Temperature)• Wear Resistance• Creep Resistance• Fracture Toughness• Thermal Conductivity• RF Absorption
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Materials Selection in Mechanical Design, 4th Edition, © 2010 Michael Ashby
PLASTIC 3D PRINTING
HIGH PERFORMANCE ENGINEERING
PLASTICS
METALS AND LONG-FIBER COMPOSITES
F o r t i f y e n a b l e s g e o m e t r i e s t h a t w e r e n o t p o s s i b l e
w i t h t r a d i t i o n a l c o m p o s i t e s – w i t h
c o m p e t i t i v e p e r f o r m a n c e .
MATERIAL LANDSCAPE
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Applications
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Case Study: Injection Mold Tool ing
PROBLEM: Tool costs are high and take many weeks.-Traditional manufacturing = limited designs / slow -Current 3D printing materials are too weak
SOLUTION: DCM can directly manufacture tooling inserts that would otherwise need to be machined
BENEFIT: Ability to consolidate parts; agile manufacturing for medium-volume production
OPPORTUNITY:• Quick-turn tooling market valued at rough 6B
domesticallly
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+ High Strength & Stiffness @ Temp+ Holds Tolerances+ Accurate parts
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Case Study: Electr ical Connectors
PROBLEM: Many SKUs at < 50,000 components/year-Traditional manufacturing = limited designs / slow -Current 3D printing materials are too weak-Many filled materials used today (Molded or CNC)
SOLUTION: DCM can directly manufacture components that are traditionally machined faster and more affordably than traditional manufacturing
BENEFIT: Ability to consolidate parts; agile manufacturing for medium-volume production
OPPORTUNITY:• 50-80 SKUs at < 80,000 components/year
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+ High Working Temperature+ Creep Resistance+ High Dielectric
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Case Study: UAV Components
PROBLEM: Traditional manufacturing: • $30,000 in tooling + $100/blade• Tool Lead Time: 6 weeks
SOLUTION: Fortify can print at 10 blades/hour at $90/blade
BENEFIT: • Reduce time-to-market• Agile and efficient manufacturing
OPPORTUNITY: Commercial Drone Market valued at $2B
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GO-TO-MARKET
2 0 1 8 2 0 1 9 2 0 2 0 2 0 2 1
A L P H A P H A S E
B E TA P H A S E
C O M M E R C I A L I Z AT I O N
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BETA PROGRAM
• Fortify to launch the Beta Program H1 2020 to select partners
• Purpose of Beta will be to develop classes of applications that are novel and utilize our unique manufacturing platform
• Projected printer specifications:• Build Envelope: 4.6” x 8” x 12”• Build Speed: 1-2 cm/hr (Z axis dependent; X, Y
independent)• Resins: Digital Tooling; Engineering Resin
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THANK YOU
www.3dfortify.com