3d printer for rapid prototyping at ifa hilo
TRANSCRIPT
KosselXL printerBased on Kossel (shown),
which is based on Rostock…
Full kit ~ $700 many versions available
Other options
MendelMax2 (and similar) XY stage + Z screws
~$1500 more precise ball screws,
more to go wrong
How is it programmed?
Arduino Mega with Marlin firmware which interprets G-code, calculates
head paths, heater PID, serial comms
RAMPS board with stepper drivers, heater drivers, I/O
Limitations?Large flat surfaces difficult
All shapes at risk of twisting
Thermoplastics with high CTE (70+ um/m K),
low strength bonds with substrate, low
strength and rigidity at high temps
Limitations?
* Low glass transition, melt temp (PLA) * Poor environmental tolerance (PLA) * Low stiffness (ABS) * Off-gassing during printing (ABS) * Brittle and expensive (CF-PLA) ??
Limitations?
* Difficult to get high level of repeatability * Fully automated process many steps away * Pitfalls in CAD -> STL -> G-code process