3d printing for the food and beverage industry-jeffrey lipton

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3D PRINTING FOR THE FOOD AND BEVERAGE INDUSTRY

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3D PRINTINGFOR THE FOOD AND BEVERAGE INDUSTRY

OVERVIEW

1. 3D printing Overview

2. Motivations for using 3D printing

3. 3D printing food related devices

4. 3D printing using food materials

WHAT IS 3D PRINTING

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FASHION

Dig

ital

Gro

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pro

ject

ARCHITECTURE

Enrico Dini

ARCHITECTURE

MEDICINE

HUMAN TISSUE

AEROSPACE

SIZE OF 3D PRINTING MARKET

China’s Manufacturing

Market

$2.3 billion WW in 2012

WHY NOW?

Searches for “3D Printing”

2009 2011 2013

COMPLEXITY IS “FREE” TO MANUFACTUREW

ith

in T

ech

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logi

es

MULTIPLE MATERIALS

MIT

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COSTS SCALE “LINEARLY”

𝜶

LOW BARRIER TO ENTRY

COMPLEXITY AND CUSTOMIZATION

USING CONVENTIONAL 3D PRINTING

Rapid Prototyping

Direct Part Production

Low Quantity of Production

Artistic Customization

Functional Customization

Niche Markets

Geometric Complexity

EXAMINING FOOD PRINTING THROUGH A 3D PRINTED DINNER

USING CONVENTIONAL 3D PRINTINGRapid Prototyping

USING CONVENTIONAL 3D PRINTINGLow Run Injection Molding

Stratasys

USING CONVENTIONAL 3D PRINTINGDirect Part Production: for artistry

USING CONVENTIONAL 3D PRINTINGDirect Part Production: Functional customization

USING CONVENTIONAL 3D PRINTINGDirect Part Production: Geometric Complexity

3D PRINTING FOODS

Three Schools of Thought:

Biological Bottom-up Top-Down

3D PRINTING FOODBiological

3D PRINTING FOODBottom up

3D PRINTING FOODTop Down

Fren

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Inst

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Fren

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Dough using previous techniques

Pasta sauce using additives

Cheese using heating techniques, pioneered by others

Jacobs A. (2013, September 22) Dinner is Printed. New York Times, SR1

Direct Part Production: Artistry3D PRINTING FOOD

Jacobs A. (2013, September 22) Dinner is Printed. New York Times, SR1

Direct Part Production: Artistry3D PRINTING FOOD

Template Layer

Activity List

Medical Information

Calculate BMR

Calculate Calories burned

Calories Consumed

Caloric deficit

User Login

Google Calendar

Material Information

Calculate Calories

Per Layer

Select number and type of layers

Printable Design

Algorithm for Designing foods

Lipton J., Lipson H., 2012 “Data Driven Delights: the future of food”, IEEE Spectrum (invited paper)(Not peer-reviewed)

Direct Part Production: Nutrition Customization3D PRINTING FOOD

Template Layer

Activity List

Medical Information

Calculate BMR

Calculate Calories burned

Calories Consumed

Caloric deficit

User Login

Google Calendar

Material Information

Calculate Calories

Per Layer

Select number and type of layers

Printable Design

Algorithm for Designing foods

Consumed: 2333 kCal

Burned: 1344

BMR: 2218

Deficit: 1229

Calories in cookie: 123

Lipton J., Lipson H., 2012 “Data Driven Delights: the future of food”, IEEE Spectrum (invited paper)(Not peer-reviewed)

3D PRINTING FOODDirect Part Production: Nutrition Customization

Automatically designed and printed Cookies

Lipton J., Lipson H., 2012 “Data Driven Delights: the future of food”, IEEE Spectrum (invited paper)(Not peer-reviewed)

3D PRINTING FOODDirect Part Production: Nutrition Customization

Lipton J., Arnold D., Nigl F., Lopez N., Cohen D., Noren N., Lipson H., 2010, Multi-Material Food Printing with Complex Internal Structure Suitable for Conventional Post-Processing.” Proceedings of 21st Solid Freeform Fabrication Symposium

3D PRINTING FOODDirect Part Production: Texture Customization

Interior of fried structure Sparse corn foam structure

Lipton J., Arnold D., Nigl F., Lopez N., Cohen D., Noren N., Lipson H., 2010, Multi-Material Food Printing with Complex Internal Structure Suitable for Conventional Post-Processing.” Proceedings of 21st Solid Freeform Fabrication Symposium

Dense corn foam structure

3D PRINTING FOODDirect Part Production: Texture

3D PRINTING FOODDirect Part Production: Texture

THE NEW WORLD OF DESIGN

Three episodes of additive manufacturing

• Controlling form and shape

• Controlling internal composition

• Controlling functional behavior

Challenges and opportunities

• Complexity is free

• New design space

• New kind designers

HOW DO WE

Enable mass Customization

Handle so much more complexity

Fab

Ap

ps

With Jeff Lipton, Daniel Cohen

Toothbrush

# of bristlesType of

bristles

Shape of handle

.com

With Jeff Clune, Jason Yosinski

With Jeff Clune, Jason Yosinski

HOW DO WE

Enable mass Customization

Handle so much more complexity

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eba.

com

GENETIC ALGORITHMS

Auxetic Materials

Air

bu

s/EA

DS

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h J

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iller

Gershenfeld, 2005

Jon

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an H

iller

Jon

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iller

3D CIRCUITS

Jon

ath

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iller

3D CIRCUITS

Jon

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Mac

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Mac

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Ro

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Physical voxels

Jose

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Mill

er

500µm

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