3m cold shrink splice kit qs-iii 5416a · neutral pad bundled neutral wires crimp sleeve splice...
TRANSCRIPT
3M™ColdShrinkSpliceKitQS-III5416AforJacketedConcentricNeutral(JCN)andConcentricNeutralCable
InstructionsIEEE Std. 40415 kV Class150 kV BIL
� CAUTION Working around energized systems may cause serious injury or death. Installation should
be performed by personnel familiar with good safety practice in handling electrical equipment. De-energize and ground all electrical systems before installing product.
Kit Selection TableKit Number Cable Insulation O.D. Range Conductor Size Range
5416A0.84" to 1.38"
(21,3 to 35,1 mm)4/0 AWG–350 kcmil*
(95–185 mm2)
* Splices (including size transitions) can be made to smaller or larger conductors (but larger conductors may require special neutral handling), provided both cables are within the Insulation O.D. Range and the connector meets the dimensional requirements shown below.
Connector Dimensional RequirementsMinimum Inches (mm) Maximum Inches (mm)
Outside Diameter 0.69" (17,5 mm) 1.49" (38 mm)
LengthAluminum (Al/Cu) Compression — 5.00" (127 mm)
LengthCopper Compression and 3M™ Shearbolt Connector QCI 4/0-600
— 5.75" (146 mm)
October 201078-8124-5939-0-C 3
2 78-8124-5939-0-C
1.0KitContentsa. 3M™ColdShrinkSpliceBody5416A(1ea.)
b.ColdShrinkJacketingTube(1ea.)
c. ColdShrinkAdapterTube(1ea.)
d.RedCompoundTubes(non-siliconegrease)(2ea.)
e. Scotch®MasticSealingStrips2230,6"length(6ea.)
f. Scotch®RubberMasticTape2228Rolls,2"x36"(2ea.)
g.NeutralPad(1ea.)
h. 3M™CableCleaningPadsCC-3(1ea.)
i. CablePreparationTemplate(1ea.)
j. InstructionBooklet(1ea.)
Note: Donotuseknivestoopenplasticbags.
Note: Connectornotshown,butifincluded,itisindicatedonthepackaginglabel.
Note: Item“C,”ColdShrinkAdapterTube,maynotbeincludedinallkits.
78-8124-5939-0-C 3
2.0PrepareCables2.1 Checktobesurethecablefitswithinthekitrangesasshownonthecoverpage.
2.2 Preparecablesaccordingtostandardprocedures.Refertotemplateprovidedorillustrationbelowforproperdimensions.Additional distance is required on one cable to provide extra neutral wire length for connecting the neutrals.(Figure 1).
7 1/4"(184 mm)
11 3/4"(298 mm)
Cable Jacket Semi-Con Insulation Neutral Wires
Allow for extraneutral wire length
on one cable
7 1/4"(184 mm)
11 3/4"(298 mm)
Binding Wire Semi-Con Insulation Neutral Wires
Allow for extraneutral wire length
on one cable
Jacketed Concentric Neutral (JCN)
Concentric Neutral (CN)
Figure 1
Note: CablesmustbewithintheinsulationO.D.rangeofthesplicekitandtheconnectormustmeetthedimensionalrequirementsshownonthefrontpage.
2.3 For JCN or CN splices with exposed neutral connections: Carefullybendtheneutralwiresbackovertheedgeofthecablejackets(JCN)orbindingwireortape(CN).Pressthemagainstthecableandtemporarilysecure/covertheendofthewireswithvinyltape(Figure 2).
Secure with vinyl tape
Figure 2
4 78-8124-5939-0-C
2.4 ForCNtoJCNtransitionsplicesorCNspliceswithcoveredneutralconnections(asshownbelow):
2.4.1 Cleancablesemi-conasshown(Figure 3).Do not use cable cleaning solvent.
Binding Wire Folded BackNeutral Wires
Semi-Con
Clean
Figure 3
2.4.2 Placeastripofmasticaroundcablesemi-connexttoneutralbinder.Foldneutralsintomasticandplaceanotherbinderwireontheothersideofthemastic(Figure 4).
Binding Wire
Mastic Strip
Binding Wire
Figure 4
2.4.3 Wraptwoadditionalstripsofmasticoverthefirstoneandcoverwithtwohalflappedlayersofvinyltape(Figure 5).
2 additional Mastic Strips covered with2 layers vinyl tape
Figure 5
78-8124-5939-0-C 5
2.4.4 Foldneutralsovermasticsealandtemporarilysecureendswithvinyltape(Figure 6).
Secure folded-back neutralwires with vinyl tape
Figure 6
Note: Jacketingisnotoptional.Coldshrinkjacketingtubemustbeinstalled.
2.5 Cleanorcovercablejacketifnecessary,forcoldshrinkparkingposition.Slidejacketingtubeontoonecableend.Slidesplicebodyontooppositecable,loosecoreendfirst.Forsizetransitions,parkspliceonsmallercable(Figure 7).
Loose Core End
Splice BodyJacketing Tube
Figure 7
Note: Ifspaceislimited,thejacketingtubeandsplicebodycanbeputonthecablestackedinsideeachother.
3.0InstallConnectorNote: Ifusingacrimp-typeconnector,gotostep3.3.
3.1 If using a 3M™ Shearbolt Connector QCI 4/0-600, refertotheinstructionsincludedwiththeconnectorforinsulationcut-backdimension.Insulationremovallengthshallnotexceed3"(76mm)fromconductorend(Figure 8).
Refer to connector instructions for dimensions
Figure 8
6 78-8124-5939-0-C
3.2 Install3M™ShearboltConnectorQCI4/0-600accordingtotheinstructionsincludedwiththeconnector(Figure 9).
Connector
Shearbolt
Figure 9
Gotosection4.0“InstallSplice.”
3.3 If using a crimp type connector, removecableinsulationfor1/2connectorlengthplusanallowance*forincreasesinconnectorlengthduetocrimping.Insulationremovallengthshallnotexceed27/8"(73mm)fromconductorend.Do not install connector now (Figure 10).
*Note: Thisassumesthattheinstallerhasdeterminedtheincreasedlengthofanaluminumconnectorcrimpedwithaspecifictoolanddie.
Aluminum(Al/Cu)CrimpConnectorGrowthChartConductor Size Typical growth allowance (per end)
4/0 AWG–350 kcmil 1/4" (6 mm)
Note: 1)Copperconnectorsdonotrequirealengthchangeallowance.2)Maximumaluminumconnectorcrimpedlengthallowedis5.75"(146mm).
One-half connector length+ growth allowance*
Figure 10
78-8124-5939-0-C 7
3.4 For 4/0 AWG through 350 kcmil copper connectors, or connectors with an O.D. between 0.69–0.84" (17,5–21,3 mm): Slidethecoldshrinkadaptertubeontotheinsulationwiththeloosecoreribbonendgoingonfirst,awayfromthecableend.
Cold Shrink Adapter Tube
Loose Core End
Figure 11
3.5 Installconnector.Seetable(oncover)forproperconnectordimensions.(Forstandard3M™Connectors,refertotableattheendofthisinstructionforcrimpinginformation).Removeanyexcessoxidationinhibitorfromconnectorendsifaluminumconnectorisused.Filesharpconnectorflashingifnecessary,takingcaretoremoveallmetalfilingsfromsplicearea(Figure 12).
Connector
Figure 12
8 78-8124-5939-0-C
4.0InstallSplice4.1 Applyatapemarkertosemi-coninsulationshieldoncablewhichdoesnotcontainsplice.Measure9"(229mm)
fromcenterofconnector(Figure 13).
Tape Marker
Semi-con
9"(229 mm)
Figure 13
4.2 If using cold shrink adapter tube:Positionadaptertubeovertheconnector.Shrinkadapternearcenterofconnectorbypullingandunwindingtheloosecoreendinacounter-clockwisedirection(Figure 14).
Cold shrink adapter tube
Figure 14
4.3 Cleancablesusingstandardpractice:
a.Donotallowsolventorabrasivetocontactthecablesemi-conductiveinsulationshield.
b.Donotreducecableinsulationdiameterbelow0.84"(21,3mm)specifiedforthesplice.
c.Theinsulationsurfacemustberound,smoothandfreeofcuts/voids.Sandingmaybenecessary,finishsandingshouldbedonewitha300gritorhigherelectricalgradeabrasive.
d.Makecertainthatthecableinsulationissmooth,cleananddrybeforecontinuing.
78-8124-5939-0-C 9
4.4 Applyredcompoundoncableinsulations,makingcertaintofillinedgeofcablesemi-con.Do not use silicone grease(Figure 15).
Apply RedCompound
Apply RedCompound
Fill semi-con step Fill semi-con step
Figure 15
4.5 Positionthesplicebodyoverconnectorarea,aligningendofthesplicebody(notthecore)atthecenterofthetapemarker.Slowlystarttoremovethesplicecorebypullingandunwindingtheloosecoreendcounterclockwise,allowingonly¼"(6mm)ofthesplicetoshrinkontothetapemarker.Carefullyslidethesplicebodyoffthetapemarkerbypullingandtwistinguntiltheentiretapemarkerisexposed.Continueremovingthecoretocompletethesplicebodyinstallation(Figure 16).
Note: Thesplicebodyendsmustoverlapontothesemi-conofeachcablebyatleast1/2"(13mm).
Note: Donotpushthesplicebodytowardthetapemarkerasthismaycausetheendtorollunder.Iftheenddoesrollunder,DONOTusesharp-edgedtoolstopullitoutasthiscouldcutanddamagethesplice.
Unwind Counter-clockwise
Align splice body with tape marker
Figure 16
10 78-8124-5939-0-C
ForJCNtoJCNSplices5.0ConnectNeutralWiresforJCNSplices
5.1 Forbundledneutralsusingneutralpad:
5.1.1 Centerneutralpadonsplicebody.Removetemporaryvinyltapefromneutralwiresandconnectwithaninlinecompressionconnector(crimpsleeve).Routeneutralsandconnectorovertheneutralpad(Figure 17).
Neutral Pad
Crimp SleeveBundled Neutral Wires
Splice Body
Figure 17
5.1.2 Applytwowrapsofvinyltapearoundeachendoftheneutralpadandovertheconnector(Figure 18).
Vinyl Tape
Figure 18
Gotostep6.0“Grounding(Optional)forJCNSplices.”
5.2 Forneutralsevenlyspacedaroundsplicebody:
5.2.1 Centerneutralpadonsplicebody.Routeneutralseitherstraightorconcentricallyaroundsplicebodyandsecureusingvinyltape(Figure 19).
Vinyl Tape Vinyl TapeVinyl Tape
Splice Body
Neutral Wires
Neutral Pad
Figure 19
78-8124-5939-0-C 11
ForJCNtoJCNSplices5.2.2 Useapieceofcablejacket,removedduringcablepreparation,tocoverandprotectexposedcable
semi-conundertheareawheretheneutraland/orgroundconnectionwillbemade.Securewithtape.Ensurethatthecablejacketpiecedoesnottouchthesplicebody(Figure 20).
Note: Ifgroundingsplice,leavesufficientneutralwirelengthtoallowforagroundwireconnectionnexttocablejacketormakebothneutralandgroundconnectionsusingasingleconnector.
5.2.3 Connectneutralsusingasuitablecompressionconnector("INLINE","C",or"H"type)betweenjacketendandreducedsplicediameter.Keepconnectorprofileaslowaspossible.Crimpconnectorfollowingtheconnectormanufacturer'srecommendation(Figure 20).
Splice Body
Neutral Connection
Area for ground connection
Piece of Cable Jacket
Figure 20
6.0Grounding(Optional)forJCNSplicesNote: Usetheseinstructionsifcircuitgroundingisrequiredatthislocation.
6.1 Connectagroundwiretotheneutrals,intheareawherethesplicediameterisreduced.Toprotectthecablesemicon,placeapieceofcablejacket(removedduringthecablepreparation)underthegroundconnector.Ensurethatthecablejacketpiecedoesnottouchthesplicebody.Keepconnectorprofileaslowaspossible.ForC-TaporH-Tapconnectors,positionflatagainstthecable(Figure 21).
Ground WireConnector
Bundled Neutrals
Ground WireConnector
Neutral Connector
Piece of cable jacket Piece of cable jacket
Ground Wire Connectionfor Bundled Neutrals
Ground Wire Connectionfor Non-bundled Neutrals
Figure 21
12 78-8124-5939-0-C
ForJCNtoJCNSplices6.2 Cutonemasticsealingstripintotwoequalpieces.Placeonepieceonthecablejacketcenteredunderthe
groundwire,nearthejacketend.Rollthetworemainingfulllengthmasticstripsintosmallrolls.Placeonerolloneachsideofthegroundwire(Figure 22).
Ground Wire Rolled Mastic
Half Mastic Strip
Cable Jacket
Ground WireRolled Mastic
Half Mastic Strip
Figure 22
6.3 Placetheotherhalfmasticstripovergroundwireandtworolls.Pressthemasticaroundthegroundwireandtothecablejacket.Overwraptheconnectorswithvinyltape(Figure 23).
Second Half Mastic Strip
Vinyl tape over connector
Figure 23
7.0InstallJacketforJCNSplicesNote: Jacketingisnotoptional.
7.1 Applyonerollofslightlystretchedrubbermastictapearoundeachjacketend(tackysidetowardcable).Ifgroundwireisconnected,applytapeovermasticsealingstrips.Stretchandtearofftheendoftherubbermasticasshown.
Stretch and tear off last 1–2" (25–50 mm) of rubber mastic
Rubber Mastic Rubber Mastic
Figure 24
78-8124-5939-0-C 13
ForJCNtoJCNSplices7.2 Begintoinstallthecoldshrinktubebycompletelycoveringtherubbermastic,andslowlypullingand
unwindingtheinnercorecounterclockwisetowardthesplicebody.Theoutercoreshouldremainrelativelystationarywhileunwindingtheinnercore.Iftheoutercorebeginstomovetowardsthefirstmasticseal,gentlypulltheoutercoreandjacketingtubetowardsthesecondmasticsealandcontinueunwindingtheinnercore(Figure 25).
Unwind Counter-clockwise
Figure 25
7.3 Continuetoinstallthecoldshrinktubeovertherubbermasticontheothercablebyslowlypullingandunwindingtheoutercorecounterclockwise.Thisportionofthecoldshrinktubeinstallsdifferentlythantypicalcoldshrinkproductsinthatasthetubeshrinks,theendrollsunder.Thetubemayneedaslightpushtogetoverthesecondmasticseal(Figure 26).
Unwind Counter-clockwise
Figure 26
Note: Inapplicationswherethespliceisregularlyexposedtohighlevelsofultra-violetradiation(i.e.directsunlight),wraptwohalf-lappedlayersofScotch®Super33+™VinylElectricalTapeorScotchVinylElectricalTapeSuper88overthere-jacketingtubes.
Note: Connectoptionalgrounding.
14 78-8124-5939-0-C
ForCNtoCNSplices8.0ConnectNeutralWiresforCNSplices
8.1 Forspliceswithexposedneutralconnections:
8.1.1 Applyamasticstriparoundthesemi-conjacketofeachcableatthelocationwhereneutralwiresarebentback(Figure 27).
Binding Wire Folded BackNeutral Wires
Semi-Con
Mastic Strip
Figure 27
8.1.2 Runtwosolidbarewiresacrossthespliceandpressthemintothemasticonbothcables.Leave10"–12"(250–300mm)ofextrawirepasteachmastic(Figure 28).
Press wires into mastic
Leave 10–12" (250–300 mm) of extra wire
Figure 28
8.1.3 Applyonerollofslightlystretchedrubbermastictapeovereachmasticstrip(tackysidetowardscable).Stretchandtearofftheendoftherubbermasticasshown(Figure 29).
Stretch and tear off last 1–2" (25–50 mm) of rubber mastic
Rubber Mastic Rubber Mastic
Figure 29
Gotosection9.0“InstallJacketforCNSplices.”
78-8124-5939-0-C 15
ForCNtoCNSplices8.2 Forspliceswithcoveredneutralconnections:
8.2.1 Centerneutralpadonsplicebody.Removetemporaryvinyltapefromneutralwiresandconnectwithaninlinecompressionconnector(crimpsleeve).Routeneutralsandconnectorovertheneutralpad(Figure 30).
Neutral Pad
Crimp SleeveBundled Neutral Wires
Splice Body
Figure 30
8.2.2 Applytwowrapsofvinyltapearoundeachendoftheneutralpadandovertheconnector(Figure 31).
Vinyl Tape
Figure 31
Gotostep8.3.8.2.3 For neutrals evenly spaced around splice body:
Centerneutralpadonsplicebody.Routeneutralseitherstraightorconcentricallyaroundsplicebodyandsecureusingvinyltape(Figure 32).
Vinyl Tape Vinyl TapeVinyl Tape
Splice Body
Neutral Wires
Neutral Pad
Figure 32
16 78-8124-5939-0-C
ForCNtoCNSplices8.2.4 Useapieceofcablejacket,removedduringcablepreparation,tocoverandprotectexposedcable
semi-conundertheareawheretheneutraland/orgroundconnectionwillbemade.Securewithtape.Ensurethatthecablejacketpiecedoesnottouchthesplicebody(Figure 33).
8.2.5 Connectneutralsusingasuitablecompressionconnector(“INLINE,”“C,”or“H”type)betweenjacketendandreducedsplicediameter.Keepconnectorprofileaslowaspossible.Crimpconnectorfollowingtheconnectormanufacturer’srecommendation(Figure 33).
Splice Body
Neutral Connection
Piece of Cable Jacket
Figure 33
8.3 Applyonerollofslightlystretchedrubbermasticovereachmasticseal(tackysidetowardcable).Stretchandtearofftheendoftherubbermasticasshown(Figure 34).
Stretch and tear off last 1–2" (25–50 mm) of rubber mastic
Rubber Mastic Rubber Mastic
Figure 34
78-8124-5939-0-C 17
ForCNtoCNSplices9.0InstallJacketforCNSplicesNote: Jacketingisnotoptional.
9.1 Begintoinstallthecoldshrinktubebycompletelycoveringtherubbermastic,andslowlypullingandunwindingtheinnercorecounterclockwisetowardthesplicebody.Theoutercoreshouldremainrelativelystationarywhileunwindingtheinnercore.Iftheoutercorebeginstomovetowardsthefirstmasticseal,gentlypulltheoutercoreandjacketingtubetowardsthesecondmasticsealandcontinueunwindingtheinnercore(Figure 35).
Unwind Counter-clockwise
Figure 35
9.2 Continuetoinstallthecoldshrinktubeovertherubbermasticontheothercablebyslowlypullingandunwindingtheoutercorecounterclockwise.Thisportionofthecoldshrinktubeinstallsdifferentlythantypicalcoldshrinkproductsinthatasthetubeshrinks,theendrollsunder.Thetubemayneedaslightpushtogetoverthesecondmasticseal(Figure 36).
Unwind Counter-clockwise
Figure 36
18 78-8124-5939-0-C
ForCNtoCNSplices9.3 For exposed neutral connection: Routeneutralsoverspliceandconnect.Includetwowiresroutedunder
splicejacket(Figure 37).
Crimp Sleeve Bundled Neutral Wires
Figure 37
Note: Inapplicationswherethespliceisregularlyexposedtohighlevelsofultra-violetradiation(i.e.directsunlight),wraptwohalf-lappedlayersofScotch®Super33+™VinylElectricalTapeorScotchVinylElectricalTapeSuper88overthere-jacketingtubes.
Note: Ifcircuitgroundingisrequiredatthissplicelocation,connecttoexposedneutralwires.
ForCNtoJCNTransitionSplices10.0 ConnectNeutralWiresforTransitionSplices
10.1Forbundledneutralsusingneutralpad:
10.1.1Centerneutralpadonsplicebody.Removetemporaryvinyltapefromneutralwiresandconnectwithaninlinecompressionconnector(crimpsleeve).Routeneutralsandconnectorovertheneutralpad(Figure 38).
Neutral Pad
Crimp SleeveBundled Neutral Wires
Splice Body
Figure 38
78-8124-5939-0-C 19
ForCNtoJCNTransitionSplices10.1.2Applytwowrapsofvinyltapearoundeachendoftheneutralpadandovertheconnector(Figure 39).
Vinyl Tape
Figure 39
Gotosection11.0“Grounding(Optional)forTransitionSplices.”
10.2Forneutralsevenlyspacedaroundsplicebody:
10.2.1Centerneutralpadonsplicebody.Routeneutralseitherstraightorconcentricallyaroundsplicebodyandsecureusingvinyltape(Figure 40).
Vinyl Tape Vinyl TapeVinyl Tape
Splice Body
Neutral Wires
Neutral Pad
Figure 40
10.2.2Useapieceofcablejacket,removedduringcablepreparation,tocoverandprotectexposedcablesemi-conundertheareawheretheneutraland/orgroundconnectionwillbemade.Securewithtape.Ensurethatthecablejacketpiecedoesnottouchthesplicebody(Figure 41).
Note: Ifgroundingsplice,leavesufficientneutralwirelengthtoallowforagroundwireconnectionnexttocablejacketormakebothneutralandgroundconnectionsusingasingleconnector.
10.2.3Connectneutralsusingasuitablecompressionconnector("INLINE","C",or"H"type)betweenjacketendandreducedsplicediameter.Keepconnectorprofileaslowaspossible.Crimpconnectorfollowingtheconnectormanufacturer'srecommendation(Figure 41).
Splice Body
Neutral Connection
Piece of Cable Jacket
Area for ground connection
Figure 41
20 78-8124-5939-0-C
ForCNtoJCNTransitionSplices11.0 Grounding(Optional)forTransitionSplicesNote: Usetheseinstructionsifcircuitgroundingisrequiredatthislocation.
11.1 Connectagroundwiretotheneutrals,intheareawherethesplicediameterisreduced.Toprotectthecablesemicon,placeapieceofcablejacket(removedduringthecablepreparation)underthegroundconnector.Ensurethatthecablejacketpiecedoesnottouchthesplicebody.Keepconnectorprofileaslowaspossible.ForC-TaporH-Tapconnectors,positionflatagainstthecable(Figure 42).
Ground WireConnector
Bundled Neutrals
Ground WireConnector
Neutral Connector
Piece of cable jacket Piece of cable jacket
Ground Wire Connectionfor Bundled Neutrals
Ground Wire Connectionfor Non-bundled Neutrals
Figure 42
11.2 Cutonemasticsealingstripintotwoequalpieces.Placeonepieceonthecablejacketcenteredunderthegroundwire,nearthejacketend.Rollthetworemainingfulllengthmasticstripsintosmallrolls.Placeonerolloneachsideofthegroundwire(Figure 43).
Ground Wire Rolled Mastic
Half Mastic Strip
Cable Jacket
Ground WireRolled Mastic
Half Mastic Strip
Figure 43
11.3 Placetheotherhalfmasticstripovergroundwireandtworolls.Pressthemasticaroundthegroundwireandtothecablejacket.Overwraptheconnectorswithvinyltape(Figure 44).
Second Half Mastic Strip
Vinyl tape over connector
Figure 44
78-8124-5939-0-C 21
ForCNtoJCNTransitionSplices12.0 InstallJacketforTransitionSplicesNote: Jacketingisnotoptional.
12.1 ApplyonerollofslightlystretchedrubbermastictapearoundJCNcablejacketend(tackysidetowardcable).Ifgroundwireisconnected,applyrubbertapeovermasticsealingstrips.ApplyonerollofrubbermastictapeoverCNcablemasticseal(tackysidetowardcable).Stretchandtearofftheendoftherubbermasticasshown(Figure 45).
Stretch and tear off last 1–2" (25–50 mm) of rubber mastic
Rubber Mastic Rubber Mastic
Figure 45
12.2 Begintoinstallthecoldshrinktubebycompletelycoveringtherubbermastic,andslowlypullingandunwindingtheinnercorecounterclockwisetowardthesplicebody.Theoutercoreshouldremainrelativelystationarywhileunwindingtheinnercore.Iftheoutercorebeginstomovetowardsthefirstmasticseal,gentlypulltheoutercoreandjacketingtubetowardsthesecondmasticsealandcontinueunwindingtheinnercore(Figure 46).
Unwind Counter-clockwise
Figure 46
22 78-8124-5939-0-C
ForCNtoJCNTransitionSplices12.3 Continuetoinstallthecoldshrinktubeovertherubbermasticontheothercablebyslowlypullingand
unwindingtheoutercorecounterclockwise.Thisportionofthecoldshrinktubeinstallsdifferentlythantypicalcoldshrinkproductsinthatasthetubeshrinks,theendrollsunder.Thetubemayneedaslightpushtogetoverthesecondmasticseal(Figure 47).
Unwind Counter-clockwise
Figure 47
Note: Inapplicationswherethespliceisregularlyexposedtohighlevelsofultra-violetradiation(i.e.directsunlight),wraptwohalf-lappedlayersofScotch®Super33+™VinylElectricalTapeorScotchVinylElectricalTapeSuper88overthere-jacketingtubes.
Note: Connectoptionalgrounding.
78-8124-5939-0-C 23
Crimping Tool - Die Sets (number of crimps/end)
3M™ Connector
No.
Conductor Size
(AWG or kcmil)
Burndy Corporation Thomas & Betts Corp.Square D Co. Anderson Div.
MD6 MY29 Y34AY35, Y39, Y45*, Y46*
Y1000** TBM 5 TBM 8 TBM 12 TBM 15VC6-3**
VC6-FT**VC8C
10008 (Cu) 4/0 BG(3) 4/0(1) A28R(2) U28RT(2) --- Purple(2) Purple(2) --- 54H(2) (2) ---
20008 (Al/Cu) 4/0 W660(4) 4/0(2) A28AR(2) U28ART(2) (1) --- White(4) --- 66(4) (2) ---
11008 (Cu) 4/0 BG(4) 4/0(2) A28R(3) U28RT(3) --- Purple(3) Purple(3) --- 54H(3) (3) ---
CI-4/0 (Al/Cu) 4/0 W-249(3) --- --- U28ART(2) --- --- Blue(4) --- 76(2) (2) ---
10009 (Cu) 250 W166(3) 250(1) A29R(2) U29RT(2) --- Yellow(2) Yellow(2) --- 62(2) (2) ---
20009 (Al/Cu) 250 W249(3) --- A29AR(2) U29ART(2) (1) --- --- 71H(2) 71H(2) (3) ---
11009 (Cu) 250 W166(4) 250(2) A29R(3) U29RT(3) --- Yellow(3) Yellow(3) --- 62(3) (3) ---
CI-250 (Al/Cu) 250 --- --- --- U31ART(2) --- --- --- 87H(2) 87H(2) (2) ---
10010 (Cu) 300 --- --- A30R(3) U30RT(2) --- --- White(2) --- 66(2) (2) ---
20010 (Al/Cu) 300 --- --- A30AR(2) U30ART(2) (1) --- --- 76H(3) 76(1) (2) ---
11010 (Cu) 300 --- --- A30R(3) U30RT(3) --- --- White(3) --- 66(3) (3) ---
CI-300 (Al/Cu) 300 --- --- --- U31ART(2) --- --- --- 87H(2) 87H(2) (2) ---
10011 (Cu) 350 --- --- A31R(2) U31RT(2) --- --- Red(3) --- 71H(3) (2) ---
20011 (Al/Cu) 350 --- --- --- U31ART(2) (1) --- --- 87H(3) 87H(3) (2) ---
11011 (Cu) 350 --- --- A31R(3) U31RT(3) --- --- Red(4) --- 71H(4) (3) ---
CI-350 (Al/Cu) 350 --- --- --- U31ART(2) --- --- --- 87H(2) 87H(2) (3) ---
*Y45 and Y46 accept all Y35 dies (“U Series”). For Y45, use PT6515 adapter. For Y46, use PUADP adapter.**Anderson VC6-3, VC6-FT and Burndy Y1000 require no die set.
3M and Super 33+ are trademarks of 3M Company. Scotch is a registered trademark of 3M Company.
All other trademarks are property of their respective owners.
Important NoticeAll statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M.
Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or con-sequential loss or damage arising from this 3M product, regardless of the legal theory asserted.
3Electrical Markets Division6801 River Place Blvd. Austin, TX 78726-9000 800-245-3573Fax 800-245-0329www.3M.com/electrical
Please Recycle. Printed in USA.© 3M 2010. All Rights Reserved.78-8124-5939-0-C