3pl selection strategiescdn.modexshow.com/seminars/assets-2012/125.pdf · • where problems do...
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© 2012 Material Handling Industry®. Copyright claimed as to audiovisual works of seminar
sessions and sound recordings of seminar sessions. All rights reserved.
Welcome to Session #125
Sponsored by:
Presented by:
Jim Kruza
3PL Selection Strategies
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Agenda Industry Overview and Background
3PL Services Summary
3PL Service Trends
3PL Relationships and Success Factors
Risk Factors
Mitigating the Risk and Managing the Relationship
Provider Selection and Provider Management
Methodology
How are 3PL’s Driving to be Selected?
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The 3PL Industry
• In general, the industry theme for the past few years has been economic instability,
uncertainty and volatility. However business is good…
• US Spend: 2008 - $127B 2009 - $107B 2010 – $121B
• Globally, Users are spending ~11% of revenue on logistics and ~42% of that spend on
outsourced logistics services.
– Transportation spend represents 54% of total logistics expenditures (41% in North
America)
– Warehousing operations represents 40% of total logistics expenditures (39% in North
America)
• The industry is consolidating at the same time it is expanding. Acquisition activity is high.
• Supply Chain Management is viewed as key component to overall business success.
• Provider globalization (Europe, Mexico, Asia) and industry consolidation is occurring. A
reaction to growing demand for someone to “do it all” as well as the shake out of the highly
competitive provider market.
• Users and providers are becoming more sophisticated in their management practices and
expectations of each other.
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The 3PL Industry:
Economic Challenges
• Topics noted are
top challenges /
concerns listed by
shippers in dealing
with economic
volatility.
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3PL Services
• Typical functions performed by a 3PL include:
– Transportation
– Warehousing
– Customs Brokerage
– Forwarding
Transportation is the most popular.
• Focus of 3PL service utilized tends to be more tactical
tasks (transactional, operational, and repetitive)
• Strategic, customer-facing and IT-intensive tasks tend
to be less utilized.
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Outsourced
Services Offered
• Typically 3PL offer a wide variety of
services to their shippers.
• 3PL objective is to offer a wide range of
services in order to respond to shippers
expectations of agility.
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Outsourced Services Used
Source: Georgia Institute of Technology 15th Annual Survey of the 3PL Industry
• Even though
there were
significant drops
in International
transportation,
customs
brokerage and
forwarding
services over the
past year, due to
economic
instability, they
are all still in top 5
services used.
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Why users use 3PL’s
Tenth Annual Study of the 3PL Industry. Georgia Institute of Technology
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Trends with 3PL
Relationships • Economic conditions have forced many shippers to re-evaluate supply chains
and relationships with 3PLs.
• 3PL use is increasing – majority of users indicate planned increase in planned
use of 3PLs while also consolidating number of 3PLs.
• Continuing trend is difference in user vs. provider opinions regarding services
provided. (source: Georgia Institute of Technology 15th Annual Survey of the 3PL
Industry).
– 89% of shippers view relationships as successful compared to 97% of 3PLs
viewing relationships successful.
– 66% of shippers feel 3PL provide new and innovative ways to improve
compared to 95% of 3PLs viewing they provide that value to their shippers
– Users perception of IT capability gap although shrinking is still significant.
88% of the users feel that 3PL It Services are important, however only 42%
of the same users are satisfied with 3PL IT services
– 72% of shippers agree their 3PL are sufficiently agile and flexible to meet
future needs where 98% of 3PL feel they are capable
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Trends with 3PL
Relationships
• Increased desire from majority of shippers to understand Total Landed Costs
(TLC). TLC is defined as the sum of all costs associated with making and
delivering products to the point of sale. However, there have been ongoing
issues in leveraging 3PL providers to support TLC, primarily trust with key data.
• Investigation of cost sharing or collaboration (warehousing/transportation/etc)
with supply chain partners, with other companies or non-competing users due to
economic pressures.
• Shippers increased interest in gain sharing. Economic uncertainty has
increased shippers desire to share risk with 3PLs. However, Negotiating,
tracking and managing is difficult and time consuming
• Users want providers to be more strategic and to provide logistics leadership.
• 3PL’s are reacting to the need to become more competitive (transition from cost
plus to some type of gain or cost sharing). “Sharing the risk and reward.”
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3PL Experience History
15th Annual Study of the 3PL Industry. Georgia Institute of Technology
• 52% of shippers have more than 10
years of experience with 3PLs
• European shippers are most likely to
have more than 10 years of
experience (57%)
• Asia-Pacific (54%)
• North American (50%)
• Latin American shippers are least
likely (48%)
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Deal Structures
Tenth Annual Study of the 3PL Industry. Georgia Institute of Technology
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3PL Selection Drivers
Tenth Annual Study of the 3PL Industry. Georgia Institute of Technology
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Success Factors
Source: Georgia Institute of Technology Eleventh Annual Survey of the 3PL Industry
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3PL User Satisfaction
Source: Georgia Institute of Technology 14th Annual Survey of the 3PL Industry
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3PL User
Satisfaction
• Shippers are generally satisfied with 3PLs
– North American shippers are most satisfied with 3PL providers (92%).
– Asia-Pacific (90%)
– European (87%)
– Latin American shippers are least satisfied (83%)
• Where problems do exist, there is a gap between user and 3PL perception of the
issues. There are 3 categories where the perception gap is 2x more likely from
the shipper’s perspective than from the 3PL’s perspective. (chart defined on the
following page)
– Lack of continuous or on-going improvements (46% vs. 19%)
– Lack of project management skills (35% vs. 17%)
– Lack of industry specific knowledge (20% vs. 11%)
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17 Source: Georgia Institute of Technology 14th Annual Survey of the 3PL Industry
3PL User Satisfaction - Problems
Areas where
significant
gap between
Users and
3PLs exist
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IT Satisfaction
Source: Georgia Institute of Technology 15th Annual Survey of the 3PL Industry
Past 3 years shows
closing of the gap
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IT Service
Offerings
Source: Georgia Institute of Technology 15th Annual Survey of the 3PL Industry
• IT Service capabilities are
important to shippers
• Transportation management
execution, Warehouse
management are most used IT
Services.
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Why Non Users
Don’t Use 3PL’s • Primary reasons noted by shippers
that do not to outsource indentified
in the attached table.
• Perceived expertise of shipper
organizations:
• Logistics noted as core
competency
• Service levels would not be
realized
• Shippers perceive they more
expertise than 3PLs
• Perceived lack of control
• Control diminished
• Logistics too important to
outsource
• Cost reductions not realized
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Service Perceptions
• Users feel their needs are dynamic but that
the providers service is static
• The primary reason for contract terminations
is that 3PL providers are perceived as not
meeting their commitments on cost or value-
added service
• Value based arrangements have not faired
well due to complexity in measuring
performance and distributing the savings
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Why 3PL
Relationships Fail
• Lack of continuous improvement and change management processes.
• Unrealized service level commitments.
• Information technology capabilities not sufficient
• Unrealized cost reductions.
• Lack of project management skills
• Poor transitions during implementation
• Lack of global capabilities
• Benefits not achieved in timely manner
• Promise of premium services they do not have
• Lack of business process integration across regions
• Lack of industry specific knowledge
• Lack of trust in relationship
• Provider cost creep.
• Misaligned cultures.
• High work force turnover. Client control over functions diminished.
• Lack of client or provider commitment to the relationship.
• Inability of the parties to reach consensus on important issues.
• Misaligned expectations
• Lack of common measurement tools (KPIs) using identical measurement strategies
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Complexity Drives Outsourcing Risk
16 2/3 %
16 2/3 %
16 2/3 %
16 2/3 %
16 2/3 %
16 2/3 %
Conflicts:Leadership,Cost &Competency
Failure to ShareInformation:Upfront Data onRequirements,Demand Visibility,Strategic Plans
MisalignedCultures: Lack ofCommitment tothe Relationship
ComplexOrderFulfillmentProfile:Orders, Lines,Traceability,ServiceRequirements
FlawedImplementation:Poor Training,InsufficientIntegrationTesting
TechnologyAverse:Informationand MaterialHandling
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Order Fulfillment Complexity Tops
Risk Factors
High
Low
Low High
Order Fufillment Comlpexity
Fa
ilu
re
Ris
k
Small Orders, More Lines, PiecesLO
W
HIG
H
Order Complexity - Lines, Order Volume, Value Added, Cycle Times etc
LO
W F
ailu
re R
isk
H
IGH
High Risk Zone for Order
Complexity
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IT Systems: A Major Complexity Risk
Factor
High
Low
Low High
Order Fufillment Comlpexity
Fa
ilu
re
Ris
k
Small Orders, More Lines, PiecesLO
W
HIG
H
IT Complexity: Functionality, Integration and Interface Requirements etc.
LO
W F
ailu
re R
isk
H
IGH High Risk Zone for
Systems Complexity
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Mitigating the Risk
& Managing the Relationship
• Separate building lease and operator contracts.
• Separate significant MHE costs from operating contract
• National 3PL contracts vs. Alternating vs. Regional
• Be proactive in communicating expectations and requirements.
• Establish service and performance metrics as requirements. (cycle time, service level, inventory accuracy etc)
• Establish identical measurement strategies for metrics
• Establish innovation, change management and technology requirements and management processes for these areas.
• Share risk and reward. Be willing to own and invest in the relationship. Gain or cost sharing.
• Know the management team before the contract is final.
• Plan on full-time Owner representation on-site. Develop a relationship management capability.
• Utilize a comprehensive RFP in the selection process.
• Make sure labor rates will minimize turnover.
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• Give the potential provider access to existing operations, SOP’s and full access to storage and throughput activity data.
• Optimize the new layout, equipment selections and work processes prior to formalizing the contracts.
• Integrate WMS functionality in that design effort.
• Identify WMS, transportation and order management functional and interface issues in the RFP and review again when the layout is final. Run pilots to be sure you understand how the 3PL will handle orders etc.
• Understand key performance metrics that drive cost control and service.
• Evaluate RFP responses carefully and benchmark the providers under consideration.
• Document and train to optimized SOP’s. Do not allow training to be compromised. It frequently is.
• Avoid vertical start-ups.
• Have a clear exit strategy and succession plan.
Mitigating the Risk
& Managing the Relationship
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Measured Benefits from 3PLs 2009 2010
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Driving to be the Choice?
• Respond to the areas of greatest concern – Simplify Complexity
– Demonstrate IT Capability
– Prove a Material Handling Technology Evaluation (more equipment is not always better but they should demonstrate they have evaluated that)
– Establish their ability to lead to logistically
– Start with Cost Plus but ensure they can support gain sharing or alternative “share the benefit” plans
– Stand on their ability to support continuous improvement processes
How are the best 3PLs
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• Simplify Complexity – Show previous success in perceived complex areas (co-pack, kitting, direct
to consumer operations)
• Demonstrate IT Capability – Internal WMS
– Prove success with client’s WMS
– Demonstrate interfacing capability
• Prove a Material Handling Technology Evaluation (more equipment is not always better but demonstrate they have evaluated that)
Driving to be the Choice? How are the best 3PLs
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• Establish their ability to lead to logistically – Standard Robust Pricing Tool
– Can they support location analysis? (Logistics Leadership)
– Innovative Design (with corresponding investment)
Location
Time & OperatingCharacteristics
Staffing
Operating ExpenseMetrics
Volume & ProcessInformation
DATA INPUTS
Equipment
Space
Labor
CALCULATIONS
Material Handling &
Storage Requirements
SpaceRequirements
StaffingRequirements
RESULTS REPORTS
Annual OperatingExpenses
SpaceRequirements
Capital Purchases
ImplementationCosts & Staffing
Driving to be the Choice? How are the best 3PLs
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• Start with Cost Plus (or Activity Based Costing) but ensure they can support either pricing approach along with gain sharing or other approaches the client may be comfortable with
• Stand on their ability to support continuous improvement processes supported by previous successes – Coupled with gain share drives a potential win/win situation with a partner
who desires long term partnerships
• Clearly define impacts to cost across the relationship – Volume, Inventory Turn Shifts, Storage Profile Shifts, Order Profile
Shifts
Driving to be the Choice? How are the best 3PLs
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• The best providers realize while cost is always a consideration, and customers can be won on cost, they are kept through: – Exceeding Client Expectations
– Frequent meaningful communications
– Clear vision of business requirements & their impact
• Commitment by Supplier & Client is paramount
“When my customer puts their head on their pillow at night, the last worry
they should have is their distribution partner’s ability, performance and cost.”
Driving to be the Choice? How are the best 3PLs
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